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P r o te c t i o n a n d M o n i t o r i n g PHOENIX
Phoenix Petroleum Services Ltd
Protection and Monitoring
Integrated Surface Panel
The Phoenix Integrated Surface Panel (ISP) is the equipment used to interface between the
Downhole Multisensor Tool and the operator. It supplies the power to the Multisensor, and
decodes the data returned. It also outputs the data in a format that can be used by the operator.
This section of the Manual gives a detailed description on the functions, operation, set-up and
installation of the ISP. It also gives some basic fault finding hints to help resolve some field
problems.
Integrated Surface Panel : User Manual Page 1

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SAFETY
WARNING
THE INTEGRATED SURFACE PANEL CONTAINS AND CONNECTS TO

POTENTIALLY LETHAL VOLTAGES.
ENSURE THE ISP POWER IS ISOLATED BEFORE REMOVING THE GLAND

PLATE OR TERMINAL ACCESS PLATE.
THE CONNECTION TO THE CHOKE CONSOLE MAY BE LIVE EVEN WHEN

THE ISP IS NOT POWERED DUE TO VOLTAGES COMING BACK FROM THE
ESP SYSTEM.
WARNING
NEVER WORK ON THE PHOENIX CHOKE CONSOLE WHILST THE ESP IS

POWERED.
ALWAYS ISOLATE THE ESP POWER BEFORE WORKING ON THE PHOENIX

CHOKE CONSOLE.
WARNING
DISCONNECT THE CHOKE CONSOLE FROM THE TRANSFORMER AND

HIGH VOLTAGE SYSTEM PRIOR TO ANY INSULATION (MEGGER TM ) TEST.
ALWAYS TEST WITH;
-VE LEAD TO CABLE PHASE

+VE LEAD TO EARTH (GROUND)
NEVER SPARK DISCHARGE THE CABLE.
FAILURE TO TAKE THESE PRECAUTIONS WILL RESULT IN EQUIPMENT

DAMAGE.

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COMPLIANCE NOTICE
MULTISENSOR INSTRUMENTATION IS COVERED BY THE FOLLOWING

PATENTS;
USA 5,539,375
UK patents pending
Norway patents pending
Other patents pending
MULTISENSOR SYSTEM IS COMPLIANT WITH EUROPEAN REGULATIONS
EN 50081-2 (1993) Generic Industrial Emmission Standard consisting

of the following:
EN 55011 (1991) Class A for Conducted Emmissions

EN 55011 (1991) Class A for Radiated Emmissions
EN 50082-2 (1993) Generic Industrial Immunity Standard consisting

of the following:
ENV 50140 (1993) at 10V/m for Radiated Immunity (enclosure)

ENV 50140 (1993) at 10V/m for Radiated Immunity (Pulse
modulated)
ENV 50141 (1993) at 10Vrms for Conducted RF Immunity
EN 61000-4-8 (1993) at 30A/m for Power Frequency Magnetic
Immunity
EN 61000-4-2 (1995) at 8kV air discharge and 4kV contact discharge

for Electrostatic Discharge Immunity
EN 61000-4-4 (1995) at 1kV (signal lines) and 2kV (AC power lines)
for Fast Transients Immunity
FEA-M HIGH VOLTAGE EQUIPMENT IS COMPLIANT WITH FEA-M (1990)

REGULATIONS
(1990)
THE PHOENIX MULTISENSOR SYSTEM IS PROVEN ACROSS THE RANGE OF
MOTORS AND PUMPS FROM THE FOLLOWING MANUFACTURERS;
Reda Pump Company, Inc
Centrilift, Inc
Oil Dynamics, Inc
ESP, Inc
ALNAS

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This manual is the copyright of Phoenix Petroleum Services Ltd and must not be copied in part or full
without the prior written permission of Phoenix Petroleum Services.
SECTION 1 - INTEGRATED SURFACE PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
COMPLIANCE NOTICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
INTEGRATED SURFACE PANEL SKETCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1. SYSTEM DESCRIPTION - INTEGRATED SURFACE PANEL . . . . . . . . . . . . . . . . . . . . . . . . .7
2. SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3. INSTALLATION AND WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

3.1 Installing the Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.2 Routing Cables into the Surface Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4. BASIC WIRING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

4.1 Power Supply Voltage/Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.2 Connection to Downhole Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.3 Calibration Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5. OPTIONAL WIRING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

5.1 Alarm and Trip Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5.2 Modbus RS232/RS485 Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.3 Analogue Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.3.1 Parameter to Port Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.3.2 Output Type Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.3.3 Output Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
5.4 Analogue Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6. OPTIONAL LOGGING CONNECTION : ON-LINE LOGGING WITH THE ISP . . . . . . . . . . . .19
7. MENU STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
8. POWER UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
8.1 Power Up Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
8.2 Running Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
9. ALARM AND TRIP PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

9.1 Activation and Deactivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
9.2 Lockout During Sensor Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
9.3 Reviewing Active Alarms and Trips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
9.4 Setting the Thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

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10. EVENT LOG FILE AND MEMORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
11. ADDITIONAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

11.1 Rapid Sample Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
11.2 Restarting the ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
12. ISP SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

12.1 Password and Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
12.2 Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
12.3 Parameter Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
12.4 Analogue Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
12.5 Analogue Onputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
12.6 Setup Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
13. MODBUS PORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

13.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
13.2 External Equipment Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
13.3 Operation and Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
13.3.1 Status Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
13.3.2 MODBUS Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
13.3.3 Control of Downhole MultiSensor Sample Rate . . . . . . . . . . . . . . . . . . . . .46
13.4 MODBUS Protocol Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
13.4.1 Master and Slave Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
13.4.2 Function Codes Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
13.4.3 Message Transaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
13.4.4 Register Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
13.4.5 Well Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
13.4.6 Data Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
14. BASIC FAULT FINDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

14.1 Fuse Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
14.2 Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
14.3 During Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
15. ADVANCED FAULT FINDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

15.1 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
15.1.1 Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
15.2 Analogue Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
15.2.1 Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
15.3 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
15.3.1 Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
15.4 Communication to Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
16. FAULT REPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
17. CURRENT LEAKAGE ALARM AND DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

17.1 Set Up : Active Measurement (CL-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
17.2 Set Up : Passive Measurement (CL-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

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ALARM & TRIP LED’s
ALARM TRIP
4 x 20 CHARACTER LCD
BACK-LIGHT Pi 1 2 0 0 PS I (9mm HIGH CHARACTERS)
& HIGH CONTRAST
Pd 2 2 0 0 PS I
F l ow 1 0 0 0 0 b f p d
DO WN U P ACK MOR E
4 SOFT KEYS
INTEGRATED SURFACE PANEL
TERMINAL
ACCESS PANEL PHOENIX PETROLEUM SERVICES LIMITED
INVERURIE
ABERDEENSHIRE
ASSEMBLY No. A446229 AB51 0ZJ
IP66 ENCLOSURE
U.S. PATENT 5,539,375 SCOTLAND
U.K. PATENT PENDING UNITED KINGDOM
NORWAY PATENTS PENDING TEL. (44) 1467 620102
OTHER PATENTS PENDING FAX. (44) 1467 620824
PORTABLE DATA COLLECTOR CABLE GLAND PLATE

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1. S y s te m D e s c r i p t i o n - I n t e g r a t e d S u r f a c e Pa n e l ( I S P )
Monitoring, local and remotely, with logging of events together with protection of the well and electric
submersible pump is the function of the Phoenix Integrated Surface Panel for the Phoenix range of
MultiSensor instrumentation.
Within the range of Phoenix MultiSensor systems are measurements detailed below
M E AS U R E M E N T RANGE ACC U R AC Y R ESO LU T I O N

intake pressure 0 - 10 0 0 0 p s i 0 . 1% 1 psi
discharge pressure 0 - 10 0 0 0 p s i 0 . 1% 1 psi
intake temperature 0 - 150 C 1% 0.1 C
motor winding temperature 0 - 150 C 1% 0.1 C
pump discharge flowrate 0 - 30 0 0 0 b b l / d a y 5% 1 bbl/day
vibration 0 - 12 g 5% 0 . 0 01 g
current leakage (on HV line) 0 - 25 m A 0.05% 1 uA
Interfacing to other well information is provided to allow integrated well systems management. Surface
flow meters, pressure measurements and valve positions are typical of the external data which may be
gathered, displayed locally or remotely, logged and protected upon.
Outputs are made available to provide both protection (alarm or trip if the well is in a fault condition)
and feedback control to move the system to a more optimum operating point (using analogue outputs).
These all provide for an Integrated Monitoring and Protection Solution from Phoenix.
To provide remote monitoring and control a Modbus RTU protocol port is standard with both RS232 and
RS485 options on board. All measured data may be accessed via this port.
For local monitoring a Data Logging Port (RS232) is standard and is used for logging to a PC while local
to the ISP or by the Phoenix Portable Data Collector to upload the Data Logger memory (2 Mbyte of data
logger is a standard feature to ensure that all information leading to an event - alarm or trip - is
captured).

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2. Specification
Dimensions Height 30 0 m m
Wi d t h 230 m m
Depth 96mm
We i g h t 7. 5 k g
Mounting 4 off holes for M5 fixings provided
M a te r i a l Aluminium
Finish L e a d Fr e e Po w d e r C o a t Pa i n t
Colour O r a n g e ( Pa n t o n e 150 5 )
IP Rating IP66 (Nema B)
Po w e r S u p p l y Vo l t a g e U n i v e r s a l 8 5 - 26 4 V AC , ( 110 - 370 V D C )
Fr e q u e n c y 47 - 4 4 0 H z ( o r D C )
N o m i n a l Po w e r 35 W
Fu s e R a t i n g 3 . 15 A ( T )
Display Main Display L i q u i d C r y s t a l D i s p l a y ( LC D ) w i t h L E D b a c k l i g h t , 4 l i n e b y 20

large (9mm) characters
Alarm LED Ye l l o w c o l o u r L E D
Tr i p L E D Red colour LED
Ke y p a d 4 b u t t o n t a c t i l e k e y p a d t o I P 6 6 ( k e y m e a n i n g s g i v e n o n LC D
during operation)
Memory Multisensor Calibration s t a n d a r d P h o e n i x C a l i b r a t i o n Ke y s o c k e t f o r t o o l d a t a

(key supplied with each Phoenix Multisensor)
Set Up Memory 16 K n o n - v o l a t i l e I S P s e t u p a n d s h o r t d u r a t i o n l o g m e m o r y
Data Logging 2 Mbyte non-volatile FLASH memory capable of storing

36 , 0 0 0 e v e n t s
Fu n c t i o n s Display Sensor Data (various display units and modes)

Alarm
Tr i p
Data Logger with Compression
Pressure Build Up Data
Remote Data Access via Modbus

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Standard Outputs
1 off Multisensor Connection 120 Vd c , 10 W ( u n f u s e d , c u r r e n t l i m i t e d )
1 off Alarm Relay 24 0 Va c / d c , 5 A , N C - Po l e - N O ( C Fo r m )
1 off Tr i p R e l a y 24 0 Va c / d c , 5 A , N C - Po l e - N O ( C Fo r m )
8 off Analogue Outputs e a c h i n d i v i d u a l l y s e l e c t e d a s 0 - 10 Vd c o r 0 - 1 Vd c o r 4 - 20 m A

(all are non-isolated design)
1 off M o d b u s RT U Po r t m e n u s e l e c t a b l e R S 232 ( 3 w i r e ) o r R S 4 8 5 ( 4 w i r e ) b a u d r a t e
s e l e c t e d t o 19 20 0 , 9 6 0 0 , 4 8 0 0 , 24 0 0 , 120 0 , p a r i t y n o n e ,
1 s t o p b i t , 8 d a t a b i t s , a d d r e s s 1- 255 , n o h a r d w a r e h a n d s h a k i n g
1 off D a t a L o g g i n g Po r t R S 232 , 19 20 0 , 9 6 0 0 , 4 8 0 0 , 24 0 0 , 120 0 , b a u d , n o p a r i t y,

1 stop, 8 data bit
2 off A u x . Po w e r S u p p l y 12 Vd c + / - 10 % , 10 m A f o r u s e w i t h r e m o t e r e l a y s / p u s h - b u t t o n s a n d
ISP analogue inputs
Standard Inputs
8 off Analogue Inputs e a c h i n d i v i d u a l l y s e l e c t e d 0 - 10 Vd c o r 0 - 1 Vd c o r 4 - 20 m A

(all are non-isolated design)

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T Y P I C A L I N T EG R AT E D S U R FAC E PA N E L ( I S P ) I N STA L L AT I O N
TYPICAL TRANSFORMER CABLE BOX
MOTOR TERMINALS A
MOTOR TERMINALS
INTEGRATED SURFACE PANEL (ISP)
B STAR
POINT
ALARM TRIP
C
Pi 1 2 0 0 PS I
Pd 2 2 0 0 PS I
F l ow 1 0 0 0 0 b f p d
DO WN U P ACK MOR E
STAR
POINT
CHOKE
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
SW3
SW6
A B C D E F G H OFF OFF OFF OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
SW2
SW5
OFF OFF OFF OFF OFF OFF OFF OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
SW1
SW7
A B C D E F G H A B C D E F G H
1+ 2+ 3+ 4+ 5+ 6+ 7+ 8+ +12V GND 1+ 2+ 3+ 4+ 5+ 6+ 7+ 8+
1- 2- 3- 4- 5- 6- 7- 8- +12V GND GND GND GND GND GND GND GND GND
ANALOGUE OUTPUTS ANALOGUE OUTPUTS
FUSE
EARTH MODBUS 232

RESET
TRIP ALARM TOOL MAINS
RTS
N.C.
COM
N.O.
N.C.
COM
N.O.
LINE
CHASSIS
X Y
00
RX
TX
MODBUS 485 MBM 485

A B Y Z A B Y Z
CALIBRATION KEY
TO ESP CABLE SIGNAL CABLE POWER SUPPLY

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3. I n s t a l l a t i o n a n d Wi r i n g
3.1 Installing the Enclosure
Enclosure is rated to IP66 (dust and water resistant) and will perform in the severest of environments.
This enclosure is wall or door mounted and the host wall or door requires four fixing holes to accept M5
bolts, refer installation sketch.
There is no restriction to equipment placement with the exception that bottom cable access will be
required and it is recommended that 150 mm be left clear below the ISP for routing cables.
3.2 R o u t i n g C a b l e s i n t o t h e I n te g r a te d S u r f a c e Pa n e l ( I S P )
ISP incorporates a lower gland plate through which all cables are run. Prior to installing the cables,
remove the Terminal Access Plate on the front of the ISP to permit access to the cables when installed.
You will see the terminations under this Terminal Access Plate and a clear area for cable marshalling.
E n s u r e t h e I S P p o w e r i s i s o l a te d b e f o r e r e m o v i n g t h e g l a n d
p l a te o r te r m i n a l a c c e s s p l a te .
Th e c o n n e c t i o n t o t h e C h o k e C o n s o l e m a y b e l i v e e v e n w h e n t h e
I S P i s n o t p o w e r e d d u e t o v o l t a g e s c o m i n g b a c k f r o m t h e ES P
s y s te m .
Refer to the terminal block diagram on Page 10 (Typical Integrated Surface Panel).
4. B a s i c Wi r i n g C o n n e c t i o n s
The following basic connections must be made to allow the ISP to communicate with the downhole
MultiSensor and display accurate information. All connections are accessible via the terminal access
plate on the front of the ISP.
Access to the terminal blocks is via the terminal access plate on the front of the enclosure. When all of
the connections are made ensure the gland plate and Terminal Access Plate are securely fastened.
E n s u r e t h e I S P p o w e r i s i s o l a te d b e f o r e r e m o v i n g t h e g l a n d
p l a te o r te r m i n a l a c c e s s p l a te .
Th e c o n n e c t i o n t o t h e C h o k e C o n s o l e m a y b e l i v e e v e n w h e n t h e
I S P i s n o t p o w e r e d d u e t o v o l t a g e s c o m i n g b a c k f r o m t h e ES P
s y s te m .

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4.1 Po w e r S u p p l y Vo l t a g e / Fr e q u e n c y
This is universal and requires no user set up. Voltages 85 - 264Vac (110 - 370 Vdc) are permitted with
frequencies 50 and 60 Hz ( + / - 10%). Supply should be fused at 3.15A.
T H I S U N I T M U ST B E E A R T H E D ( G R O U N D E D )
To ensure trouble free operation use a clean/instrument earth.
4.2 C o n n e c t i o n t o D o w n h o l e To o l
Two connections require to be made to the Phoenix Choke Console. Wiring diagrams are attached for
both three phase and single phase choke console types.
Connection to the Phoenix Choke Console may be live even when

the ISP is not powered due to voltages coming back from the
ES P s y s te m .
4.3 C a l i b r a t i o n Ke y
Insert the key into the socket located on the main circuit board in the middle of the terminal block.
Compatibility is maintained with previous Calibration Keys used on the Phoenix MSP/TSP/MWP systems.
The calibration key should be read to the ISP memory. This is done by selecting the set-up menu on the ISP. Select set-
up Panel, Then select calibration module in this window, press new. This will read the fitted calibration module to the
memory in the panel.
Each Multisensor has its own calibration module, if the panel is

moved from one tool to another tool the calibration module will
h a v e t o b e c h a n g e d a n d l o a d e d t o m e m o r y.

1 ISP.qxd 5/17/99 3:00 PM Page 13
5. O p t i o n a l Wi r i n g C o n n e c t i o n s
The following sections describe the optional outputs and inputs that may be used with the ISP. Refer to
the relative annotated drawing of the circuit board.
Access to the terminal blocks is via the terminal access plate on the front of the enclosure. When all of
the connections are made ensure the gland plate and Terminal Access Plate are securely fastened.
E n s u r e t h e I S P p o w e r i s i s o l a te d b e f o r e r e m o v i n g t h e g l a n d p l a te o r
te r m i n a l a c c e s s p l a te .
Th e c o n n e c t i o n t o t h e C h o k e C o n s o l e m a y b e l i v e e v e n w h e n t h e I S P
i s n o t p o w e r e d d u e t o v o l t a g e s c o m i n g b a c k f r o m t h e ES P s y s te m .

1 ISP.qxd 5/17/99 3:00 PM Page 14
5.1 A l a r m a n d Tr i p R e l a y O u t p u t s
Each relay has Normally Open and Normally Closed contacts and the contact format is selected by
terminating to the appropriate terminal block position.
Example
the diagram below shows a Normally Open (NO) ALARM which lights
a 12 V d c l a m p a n d t h e T R I P c o n n e c te d a s N o r m a l l y C l o s e d ( N C ) t o
d e a c t i v a te a R u n r e l a y ( 24 0 Va c ) t o s h u t d o w n a s w i t c h b o a r d i n t h e
e v e n t o f a Tr i p c o n d i t i o n .
FUSE
RESET
MODBUS 232 TRIP ALARM TOOL MAINS
RTS
N.C.
COM
N.O.
N.C.
COM
N.O.
LINE
CHASSIS
L N
0V
RX
TX
MODBUS 485 MBM 485

A B Y Z A B Y Z
STOP
START
110V/240V 0V +12V 0V

1 ISP.qxd 5/17/99 3:00 PM Page 15
5.2 M o d b u s R S 232 / R S 4 8 5 S e l e c t i o n
TB1 has terminations for RS232 (3 wire) and RS485. Only one may be used at any one time and cables
must not be connected to both or communications problems will occur.
5.3 Analogue Output
5 . 3 . 1 Pa r a m e te r t o Po r t A l l o c a t i o n
The 8 analogues default to the following measurements
CO N N EC T I O N M E AS U R E M E N T
analogue output 1 T B 2 - 21 ( + ) / 22 ( G N D ) intake pressure
analogue output 2 T B 2 - 23 ( + ) / 24 ( G N D ) discharge pressure
analogue output 3 T B 2 - 25 ( + ) / 26 ( G N D ) intake temperature
analogue output 4 T B 2 - 27 ( + ) / 28 ( G N D ) motor temperature
analogue output 5 T B 2 - 29 ( + ) / 30 ( G N D ) flowrate
analogue output 6 T B 2 - 31 ( + ) / 32 ( G N D ) vibration
analogue output 7 T B 2 - 33 ( + ) / 34 ( G N D ) spare
analogue output 8 T B 2 - 35 ( + ) / 36 ( G N D ) current leakage
The allocation of analogue outputs and the represented signal ranges can be changed through the Liquid
Crystal Display (LCD) panel and keypad or via the Portable Data Collector (PDC).

1 ISP.qxd 5/17/99 3:00 PM Page 16
5 . 3 . 2 O u t p u t Ty p e S e l e c t i o n
Analogue outputs are on the upper circuit board and selected as either 4-20 mA, 0-1V, 0-10V using the
switches provided (SW5 - SW7). Option and switch positions are ;
ANALOGUE 1
ANALOGUE 2
ANALOGUE 3
ANALOGUE 4
ANALOGUE 5
ANALOGUE 6
ANALOGUE 7
ANALOGUE 8
1 2 3 4 5 6 7 8 ON
SWITCH POSITIONS
SW6
OFF OFF OFF OFF OFF OUTPUT RANGE SW5 SW6 SW7
1 2 3 4 5 6 7 8 ON
0V - 1V OFF OFF OFF
SW5
0V - 10V ON OFF OFF

OFF OFF OFF OFF OFF
4mA - 20mA OFF ON ON
1 2 3 4 5 6 7 8 ON
SW7
A B C D E F G H OFF
1+ 2+ 3+ 4+ 5+ 6+ 7+ 8+
GND GND GND GND GND GND GND GND
ANALOGUE OUTPUTS
Ensure that connections are made to the correct polarity; loop +ve is always upper, GND lower in this
double height terminal block.
Example :
t h e d i a g r a m b e l o w s h o w s i n t a k e p r e s s u r e ( a n a l o g u e 1 ) c o n n e c te d a s
a 4 - 20 m A l o o p , t h e m o t o r te m p e r a t u r e ( a n a l o g u e 4 ) a s 0 - 1 Vd c a n d
t h e v i b r a t i o n a s 0 - 10 Vd c ( o n a n a l o g u e 6 ) .
1 2 3 4 5 6 7 8 ON
SW6
OFF OFF OFF OFF OFF
1 2 3 4 5 6 7 8 ON
SW5
OFF OFF OFF OFF OFF
1 2 3 4 5 6 7 8 ON
SW7
A B C D E F G H OFF
1+ 2+ 3+ 4+ 5+ 6+ 7+ 8+
GND GND GND GND GND GND GND GND
ANALOGUE OUTPUTS
}
}
}
4mA - 20mA RANGE
Pi OUTPUT
0V - 1V RANGE
Tm OUTPUT
0V - 10V RANGE
VIBRATION OUTPUT

1 ISP.qxd 5/17/99 3:00 PM Page 17
5.3.3Output Scaling
Scaling on the analogue output can be changed, but defaults to the case where the zero point (0 Vdc or 4
mA depending on whether hardware is set-up for current or voltage) is always 0 measurement on the
parameter (intake pressure 0 psi, temperature 0°C etc.). Full scale can also be changed, and defaults to
the values shown in the table below.
-refer to installation for setting output style
20 mA or
10 Vdc or
1 Vdc
(current or voltage)
analogue output
4 mA or
0 Vdc or
0 Vdc
related measurement for this current

0 psi, pressures 12,000 psi pressures
0 C, temperatures 200 C, temperatures
0 bfpd, flow 30,000 bfpd, flow
0 g, vibration 10 g, vibration
0 mA, current leakage 10 mA, current leakage
Example
i f a n a l o g u e 1 i s s e t f o r 4 - 20 m A a n d i s g i v i n g o u t 12 m A t h i s i s h a l f
way through the range. Analogue 1 is pre-defined as intake pressure
a n d t h e r e f o r e 12 m A e q u a te s t o h a l f o f t h e 120 0 0 p s i r a n g e r e s u l t i n g
i n t h e 12 m A r e p r e s e n t i n g 6 0 0 0 p s i o r 412 . 6 5 b a r.

1 ISP.qxd 5/17/99 3:00 PM Page 18
5.4 Analogue Inputs
Selected as either 4-20 mA, 0-1V, 0-10V, using the switches provided on the upper circuit (SW1 - SW4).
Options and switch positions are ;
ANALOGUE 1
ANALOGUE 2
ANALOGUE 3
ANALOGUE 4
ANALOGUE 5
ANALOGUE 6
ANALOGUE 7
ANALOGUE 8
1 2 3 4 5 6 7 8 ON
SWITCH POSITIONS
SW4
OFF OFF OFF OFF OFF OUTPUT RANGE SW1 SW2 SW3 SW4
1 2 3 4 5 6 7 8 ON 0V - 1V OFF - OFF OFF
SW3
0V - 10V OFF - ON OFF

A B C D E F G H OFF
4mA - 20mA ON - OFF ON
1 2 3 4 5 6 7 8 ON
SW2
-VE TO GROUND - OFF - -

OFF OFF OFF OFF OFF
-VE FLOATING - ON - -
1 2 3 4 5 6 7 8 ON
SW1
A B C D E F G H OFF
1+ 2+ 3+ 4+ 5+ 6+ 7+ 8+ +12V GND
1- 2- 3- 4- 5- 6- 7- 8- +12V GND
ANALOGUE INPUTS
Where the input is a switch or relay contact 12V is provided which should be fed as input to the switch
and the return taken to an analogue input +ve terminal. Negative (-ve) terminal does not require
connection.
Example
h o o k u p w h i c h h a s a 4 - 20 m A a n a l o g u e i n p u t o n a n a l o g u e i n p u t 1
a n d a r e l a y / s w i t c h t y p e i n p u t o n a n a l o g u e 2 i s s h o w n b e l o w.
1 2 3 4 5 6 7 8 ON
SW4
OFF OFF OFF OFF OFF
1 2 3 4 5 6 7 8 ON
SW3
A B C D E F G H OFF
1 2 3 4 5 6 7 8 ON
SW2
OFF OFF OFF OFF OFF
1 2 3 4 5 6 7 8 ON
SW1
A B C D E F G H OFF
1+ 2+ 3+ 4+ 5+ 6+ 7+ 8+ +12V GND
1- 2- 3- 4- 5- 6- 7- 8- +12V GND
ANALOGUE INPUTS AUX SUPPLY
}-VE INPUT RANGE 4mA - 20mA
+VE TO REMOTE ANALOGUE
REMOTE RELAY/SWITCH

1 ISP.qxd 5/17/99 3:00 PM Page 19
6. Local Logging with the ISP
A PC may be connected to the ISP engineers port to log to file all the measurements made. Software that
may be used is ;
• terminal capture utility (hyper terminal)

• Phoenix PumpView™ running on a PC with Win’95™ or
• Phoenix Portable Data Collector
As a summary list of features the Phoenix utilities provide ;

• logging to file
• on-line graphs
• printing reports.
For report generation and printing the PDC must be downloaded to the PumpView™ software.
ISP PC 9-Way d Type Female

Connector (also connect to PDC)
ISP PC Signal
Connector Connector
Pin 2 Pin 2 Tx
Pin 3 Pin 3 Rx
Pin 5 Pin 5 Gnd
ISP
Connect to Special
ISP Comms
ALARM TRIP PumpView Exit
Terminal
PHOENIX PETROLEUM SERVICES

PORTABLE DATA COLLECTOR
Pi 1 2 0 0 PS I On/Esc Tab Menu
DATA Pd 2 2 0 0 PS I
Off Del
.
F l ow 1 0 0 0 0 b f p d
OFFICE
7 8 9 *
LOGGING DO WN U P ACK MOR E 4
1
5
2
6
3
_
+
0 . / Enter
A B C D E F
G H I J K L
M N O P Q R
S T U V W X
Shift Y Z
Ctrl Space
F ICE
OF
PHOENIX PETROLEUM SERVICES LIMITED
INVERURIE
ABERDEENSHIRE
O
ET
K
TA
PHOENIX
ESP MONITORING LOG

6000 300
ESP HEAD VERY LOW

5000 ESP IN UPTHRUST 250
PUMP HEAD
PRESSURE IN PSI, FLOWRATE IN BFPD
CURRENT LEAKAGE IN MA * 100
DOWN
THRUS
4000 T 200
VIBRATION IN G * 10,
TEMPERATURE IN F,
ESP IN UPTHRUST TOO LONG
HIGH MOTOR TEMPERATURE
ESP SHUTDOWN
55 Hz
3000 150
UPT
HRU
2000 100
Connect to Special
ST
ISP Comms FLOWRATE ABOVE MAXIMUM

1000 bfpd FLOW RATE
1000 ESP OPERATING IN SEVERE UPTHRUST 50

PumpView Exit
Terminal
0 0
PHOENIX PETROLEUM SERVICES 19/12/95 19/12/95 19/12/95 19/12/95 19/12/95 19/12/95 19/12/95 19/12/95 19/12/95
PORTABLE DATA COLLECTOR 10:30:00 11:00:00 11:30:00 12:00:00 12:30:00 13:00:00 13:30:00 14:00:00 14:30:00
DATE AND TIME OF PHOENIX ESP PROTECTION LOG
On/Esc Tab Menu
Off Del
.
7 8 9 *
4 5 6 _
1 2 3 +
0 . / Enter
A B C D E F
G H I J K L
M N O P Q R
S T U V W X
Shift Y Z
Ctrl Space

1 ISP.qxd 5/17/99 3:00 PM Page 20
7. Menu Structure
Dependent upon which ISP menu you are in the four softkeys (directly underneath the display) have
different functions. The function is displayed above the softkey (on the last line of the display below the
black line on the LCD).
SO F T K EY D ETA I L
FUNCTION
MORE show MORE softkey options
LO G go to the list of logged events
DONE enter any changes made and go back to previous display
NEXT sequence through a list of options
change selection (up through the list of options)
UP move underscore cursor up through on screen options (see below)
D OW N move underscore cursor down through on screen options (see below)
S E L EC T enter a sub-menu or select an option
CHANGE edit the item at the underscore

1 ISP.qxd 5/17/99 3:00 PM Page 21
P OW E R O N A N D S E L F T EST S EQ U E N C E
///
PHOENIX
PETROLEUM SERVICES
ESP PROTECTION
ISP VERSION 2.1.0

23 FEB 1998 09:38
SURFACE PANEL TEST
CALIBRATION MODULE CALIBRATION MODULE

MISSING SERIAL# 999
CALIBRATED 26/2/98
TOOL DIAGNOSTICS
MULTISENSOR
COMMUNICATIONS
INSULATION
TOOL DIAGNOSTICS TOOL DIAGNOSTICS

MULTISENSOR MISSING MULTISENSOR FOUND
COMMUNICATIONS LOST COMMUNICATIONS GOOD
INSULATION GOOD INSULATION GOOD
COMMUNICATIONS LOST Pi OK Tm OK ANALOGUE INPUT FAIL SURFACE PANEL FAULT

TOOL NOT FOUND-OPEN Pd OK flow OK ANALOGUE CONVERTER REPAIR REQUIRED
CIRCUIT, CHECK FUSES Ti OK Vib OK NOT RESPONDING VOLTAGE LOW
CODE 307 OK DOWN MENU CODE 21 OK CODE 101 OK
Pi OK Tm OK Pi OK Tm OK Pi OK Tm OK
Pd OK flow OK Pd OK flow OK Pd OK flow OK
Ti OK Vib OK Ti OK Vib OK Ti OK Vib OK
COMMUNICATIONS LOST ANALOGUE INPUT FAIL SURFACE PANEL FAULT

1 ISP.qxd 5/17/99 3:00 PM Page 22
C H A N G I N G A L A R M A N D T R I P L E V E LS - PA R T 1
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
DOWN UP MENU
Pi 899 PSI
Pd 2992 PSI
Flow 0 BPFD
SETUP LOG RAPID MORE
PA S S W O R D :
UP DOWN RIGHT DONE
PA S S W O R D : I S P
CANCEL OK
S I T E : D E F A U LT S I T E
W E L L : D E F A U LT W E L L
I N TA K E P R E S S U R E
DOWN UP CHANGE DONE
3 TIMES
W E L L : D E F A U LT W E L L
DISCHARGE PRESSURE
DOWN UP SELECT DONE
Pd
DISCHARGE PRESSURE
HIGH TRIP OFF
DOWN UP CHANGE DONE

1 ISP.qxd 5/17/99 3:00 PM Page 23
C H A N G I N G A L A R M A N D T R I P L E V E LS - PA R T 2
Pd
DISCHARGE PRESSURE
HIGH TRIP OFF
DOWN UP CHANGE DONE
3 TIMES
DISCHARGE PRESSURE
HIGH TRIP OFF
HIGH ALARM OFF
DOWN UP CHANGE DONE
DISCHARGE PRESSURE
HIGH TRIP OFF
HIGH ALARM OFF
UP DOWN LEFT DONE
DISCHARGE PRESSURE
HIGH TRIP OFF
HIGH ALARM 0
UP DOWN LEFT DONE
3 TIMES
DISCHARGE PRESSURE
HIGH TRIP OFF
HIGH ALARM 0
UP DOWN LEFT DONE
DISCHARGE PRESSURE
HIGH TRIP OFF
HIGH ALARM 1000
UP DOWN LEFT DONE
DISCHARGE PRESSURE
HIGH TRIP OFF
HIGH ALARM 1000
CANCEL OK
DISCHARGE PRESSURE
HIGH TRIP OFF
HIGH ALARM 1000
DOWN UP CHANGE DONE

1 ISP.qxd 5/17/99 3:00 PM Page 24
V I E W I N G DATA
Pi OK Tm OK
Pd OK flow OK
Ti OK Vib OK
DOWN MENU
Pi 899 PSI
Pd 2911 PSI
Flow 0 bfpd
DOWN UP MENU
Ti 24.3 C
Tm 122.2 C
Vib 0.346 g
UP MENU

1 ISP.qxd 5/17/99 3:00 PM Page 25
R E V I E W I N G E V E N TS
Pi OK Tm OK
Pd OK flow OK
Ti OK Vib OK
DOWN MENU
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
1 0 : 1 1 R E L AY S R E S E T
10:06 Tm HI ALARM
09:47 Ti HI ALARM
DOWN UP 23-FEB
1 0 : 1 1 R E L AY S R E S E T
10:06 Tm HI ALARM
09:47 Ti HI ALARM
DOWN UP ? 23-FEB
1 0 : 1 1 R E L AY S R E S E T M OTO R T E M P E R AT U R E
10:06 Tm HI ALARM 23-FEB-1998 10:06:12
09:47 Ti HI ALARM HI ALARM 122.2 C
DOWN UP ? 23-FEB DOWN UP 23-FEB
10:06 Tm HI ALARM
09:47 Ti HI ALARM
22:12 Flow LO ALARM
DOWN UP ? 22-FEB
EXIT LOG
GOTO OLDEST RECORD
GOTO NEWEST RECORD
DOWN UP SELECT DONE
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
DOWN UP MENU

1 ISP.qxd 5/17/99 3:00 PM Page 26
R ES ET T I N G A L A R M A N D T R I P R E L AYS
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
DOWN UP ACK
RESET TRIP
AND ALARM RELAYS
CANCEL OK
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
DOWN UP MENU

1 ISP.qxd 5/17/99 3:00 PM Page 27
R ESTA R T PA N E L A N D I N H I B I T T R I P S
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
DOWN UP MENU
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
R E S TA R T INHIBIT DONE
R E S TA R T S U R FAC E I N H I B I T T R I P R E L AY ? E N A B L E T R I P R E L AY ?
PA N E L ?
CANCEL OK CANCEL OK CANCEL OK
/// Pi 899 PSI Pi 899 PSI

PHOENIX Pd 2992 PSI Pd 2992 PSI
PETROLEUM SERVICES Flow 0 bfpd Flow 0 bfpd
ESP PROTECTION TRIPS INHIBITED DOWN UP MENU

1 ISP.qxd 5/17/99 3:00 PM Page 28
R A P I D SA M P L E R AT E
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
DOWN UP MENU
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
RAPID SAMPLE RATE

Pi 900 PSI
WAITING
RAPID SAMPLE RATE

Pi 900 PSI
ANY KEY TO EXIT
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
DOWN UP MENU

1 ISP.qxd 5/17/99 3:00 PM Page 29
8. Po w e r U p
Before powering the panel ensure the output to the choke console
( 120 Vd c ) i s i s o l a te d o r c o n n e c te d t o t h e d o w n h o l e S e n s o r v i a t h e
t r a n s f o r m e r a n d ES P c a b l e .
E n s u r e t h e te r m i n a l a c c e s s p l a te i s r e p l a c e d b e f o r e p o w e r i n g t o
avoid electric shock.
8.1 Po w e r U p D i a g n o s t i c s
Apply power to the ISP and the Phoenix banner will display and hold for approximately 5 seconds during
initialisation.
///
PHOENIX
PETROLEUM SERVICES
ESP PROTECTION
After this banner the system reports on ISP self tests (of memory and the port for communications to the
downhole tool). Note: this takes around 1 minute. If a fault is detected a fault code will display with a
short message. Refer Fault Finding.
ISP VERSION 3.0

23 FEB 1998 09:38
SURFACE PANEL TEST
When the ISP is confirmed healthy then communications to the downhole tool are tested. Note: this
takes around 40 seconds. Tested are communications between the downhole tool and the Integrated
Surface Panel (has link been set up and is it a good quality link) and the ESP insulation :

1 ISP.qxd 5/17/99 3:00 PM Page 30
TOOL DIAGNOSTICS
MULTISENSOR
COMMUNICATIONS
INSULATION
TOOL DIAGNOSTICS
MULTISENSOR FOUND
COMMUNICATIONS GOOD
INSULATION GOOD
Should the message sequence not return;

then a fault code and message are displayed for 10 seconds. Alarm relay is set and alarm logged. Refer
fault finding to resolve. For example, if an open circuit is detected;
COMMUNICATIONS LOST
TOOL NOT FOUND-OPEN
CIRCUIT, CHECK FUSES
CODE 307 OK
Note the “FC307” fault code number. Always send the fault code number to Phoenix if you require help.
The ISP does not halt if a fault is found. Note that if a severe tool communications problem is recorded
during operation (i.e. not only at start up but tested every 20 seconds) then an alarm is set and logged,
data before and after the problem will be logged and any alarms or trips based on downhole data locked
out. The ISP continues to attempt communications with downhole and will restore alarm and trip features
should downhole parameters be restored. A log event will be made of this restoration of features.
N o te s t s a r e m a d e o f M o d b u s c o m m s , A l a r m a n d Tr i p r e l a y s a n d
Analogue Inputs and Outputs at power up. Refer the manual section
o n f a u l t f i n d i n g o n h o w t o te s t t h e s e .
After these diagnostics both the ISP and downhole tool are confirmed to be operating.

1 ISP.qxd 5/17/99 3:00 PM Page 31
8.2 Running Screens
ISP will now display the status of the six downhole parameters.
Pi OK Tm OK
Pd OK flow OK
Ti OK Vib OK
DOWN MENU
Note that the ‘ACK’ (ACKnowledge) menu option is only available when alarms or trips are present and
the relays need to be reset.
Pressing the DOWN. button displays:
Pi 899 PSI
Pd 2911 PSI
Flow 0 bfpd
DOWN UP MENU
Pressing DOWN again shows the next set of three parameters.
Note that the number of screens available and their contents can be tailored to the application and may
not display exactly as here.

1 ISP.qxd 5/17/99 3:00 PM Page 32
9. A l a r m a n d Tr i p P r o te c t i o n
Each measurement made by the Integrated Surface Panel has an associated ;

• High High TRIP Level,
• High ALARM Level,
• Low ALARM Level, and
• Low Low TRIP Level
which will cause either the TRIP relay to activate (HH, LL levels) or the ALARM relay to activate
(H, L level).
9.1 Activation and Deactivation
To p r e v e n t s p u r i o u s Tr i p a n d A l a r m s i g n a l s , t h e a l a r m o r t r i p
threshold must be breached for the period of the Holddown.
Holddown is the number of readings taken between the alarm
o r t r i p l e v e l b e i n g b r e a c h e d a n d t h e a l a r m b e i n g a c t i v a te d
(factory default is 3).
Th e r e l a y i s n o t d e a c t i v a te d u n t i l t h e r e a d i n g h a s b e e n b e l o w t h e
threshold for the period of the holddown.
9.2 Lockout During Sensor Problems
S h o u l d t h e I S P d e te c t a f a u l t i n t h e c o m m u n i c a t i o n s t o t h e S e n s o r
t h e n a n A L A R M i s a c t i v a te d a n d t h e T R I P r e l a y i s h e l d i n t h e
d e a c t i v a te d s t a te t o p r e v e n t a T R I P d u e t o b a d S e n s o r d a t a .
9.3 R e v i e w i n g A c t i v e A l a r m s a n d Tr i p s
Look at the log or go to the status screen.

1 ISP.qxd 5/17/99 3:00 PM Page 33
9.4 S e t t i n g t h e Th r e s h o l d s
Alarms are set by Low and High thresholds whilst Trip is set by Low Low and High High thresholds. TRIP
thresholds are outside the ALARM thresholds (i.e. TRIP LOW LOW is below ALARM LOW, TRIP HIGH
HIGH is above ALARM HIGH)
TRIP relay ACTIVE

HIGH HIGH TRIP level
ALARM relay ACTIVE
HIGH ALARM level
running value
LOW ALARM level

ALARM relay ACTIVE
LOW LOW TRIP level
TRIP relay ACTIVE
TIME
Thresholds are set in the SETUP menu for each parameter. See page 22 for SETUP sequence.

1 ISP.qxd 5/17/99 3:00 PM Page 34
The change menu permits:
SO F T K EY FUNCTION
UP increase the value at the underscore cursor
D OW N decrease the value at the underscore cursor
LEFT move underscore cursor left
DONE accept changes
To abort changes press DONE then CANCEL.
To s w i t c h O F F a n a l a r m o r t r i p s e t t h e a l a r m o r t r i p t h r e s h o l d t o
OFF (decrease to minimum until OFF is displayed)
It is not possible to set a low trip above a low alarm value and
correspondingly not possible to set the high trip below the high
alarm for a measurement

1 ISP.qxd 5/17/99 3:00 PM Page 35
10 . Event Log File and Memory
Within the system is a non-volatile data logger which contains records of all events and measurements
(intake pressure, discharge pressure, etc.) leading up to and away from the event. Events are the
activation or reset of an alarm or trip signal (including a Sensor or ISP failure), power up of the ISP, and
deviation of a measurement by more than a value from the last record in the data log.
EVENT TYPE 1
a measured value goes above or below (i.e. transitions through) the ALARM
or TRIP level
EVENT TYPE 2
with respect to the last record made to the log file, a measured value has
c h a n g e d m o r e t h a n t h e s t a te d p e r m i t te d d e v i a t i o n v a l u e
EVENT TYPE 3
Th e f u l l p e r i o d i c l o g g i n g t i m e h a s e l a p s e d w i t h o u t a r e c o r d b e i n g t a k e n ( t h i s
time period is setup so that the logger will still store readings at regular
i n te r v a l s , e v e n w h e n e v e n t t y p e s 1 a n d 2 a r e n o t a c t i v a te d )
TRIP relay ACTIVE
log data after event
ALARM relay ACTIVE

log data at event
log data before event
if no event
log every few hours
ALARM relay ACTIVE
TRIP relay ACTIVE
TIME
- stored data point

1 ISP.qxd 5/17/99 3:00 PM Page 36
The log file is accessed through the LOG menu
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
1 0 : 1 1 R E L AY S R E S E T
10:06 Tm HI ALARM
09:47 Ti HI ALARM
DOWN UP 23-FEB
1 0 : 1 1 R E L AY S R E S E T
10:06 Tm HI ALARM
09:47 Ti HI ALARM
DOWN UP ? 23-FEB
1 0 : 1 1 R E L AY S R E S E T
10:06 Tm HI ALARM
09:47 Ti HI ALARM
DOWN UP ? 23-FEB
10:06 Tm HI ALARM
09:47 Ti HI ALARM
22:12 Flow LO ALARM
DOWN UP ? 22-FEB
EXIT LOG
GOTO OLDEST RECORD
GOTO NEWEST RECORD
DOWN UP SELECT DONE
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
DOWN UP MENU
and the table of events can be viewed through the LOG menu option. The LOG accesses the listing of
event names in chronological order (most recent at top) and displays the following information on screen;
• time and date of log
• a fault code
• LL, L, H, HH identifier for alarms and trips
• dev identifier for deviation events
• fault measurement short code (e.g. Pi, Pd, Ti, etc.)
• identifier for 6 hour logs and system boot ups (Bu)

1 ISP.qxd 5/17/99 3:00 PM Page 37
To u p l o a d t h e l o g f i l e t h e Po r t a b l e D a t a C o l l e c t o r ( P D C ) o r a P C r u n n i n g
P u m p Vi e w ™ ( b o t h f r o m P h o e n i x ) i s c o n n e c te d t o t h e P D C / E n g i n e e r s p o r t o n
t h e g l a n d p l a te . L o g f i l e s m a y t h e n b e d o w n l o a d e d f o l l o w i n g t h o s e p r o d u c t
P u m p Vi e w instructions (as shown below).
PDC ALARM TRIP
Pi 1 2 0 0 PS I
Pd 2 2 0 0 PS I
F l ow 1 0 0 0 0 b f p d
DO WN U P ACK MOR E
PHOENIX PETROLEUM SERVICES LIMITED

INVERURIE
ABERDEENSHIRE
Connect to Special
ISP Comms
PumpView Exit
Terminal
PHOENIX PETROLEUM SERVICES

On/Esc Tab Menu
Off Del
.
7 8 9 *
4 5 6 _
1 2 3 +
0 . / Enter
A B C D E F
G H I J K L
M N O P Q R
S T U V W X
Shift Y Z
Ctrl Space
ISP to Pumpview
Fo r r e a l t i m e g ra p h i c a l d i s p l ay o f M u l t i s e n s o r d a t a , t h e p a n e l c a n b e c o n n e c t e d
directly to Pumpview on a PC.
Connect the PC to the engineer port
O n t h e P C s e l e c t P u m p v i e w by s e l e c t i n g S t a r t ¶ P r o g ra m s ¶ P u m p v i e w ¶ P u m p v i e w.
Pumpview will then start
I n P u m p v i e w s e l e c t S e t - u p ¶ Po r t s e t - u p , s e l e c t t h e c o m m p o r t yo u h ave c o n n e c t e d t o
o n t h e P C , t h e n s e l e c t “ s ave s e t t i n g s ” t h e n s e l e c t “ D o n e ”
A t t h e m a i n s c r e e n s e l e c t “ Fi l e ” a n d e i t h e r s e l e c t o p e n w e l l d a t a b a s e o r c r e a t e n e w
w e l l d a t a b a s e a n d s e l e c t t h e d a t a b a s e t h a t yo u wa n t t o s ave t h e d a t a t o .
A t t h e m a i n s c r e e n , o n P u m p v i e w, c l i ck o n t h e I S P i c o n .
Th e d a t a f r o m t h e I S P i s t h e n d i s p l aye d o n P u m p v i e w
Data logs from the I S P c a n n o t b e d i r e c t l y d o w n l o a d e d t o P u m p v i e w.

Th i s w o u l d h a v e t o be done using a PDC.
In the event that a PDC is not available, Data can be downloaded from an
P u m p Vi e w I S P t o E XC E L u s i n g H y p e r te r m i n a l . ( R e f e r t o Pa g e 6 2 )
PDC
1 ISP.qxd 5/17/99 3:00 PM Page 38
11 . A d d i t i o n a l Fe a t u r e s
11 . 1 R a p i d S a m p l e R a te
Phoenix Multisensor systems can be instructed to send only Intake Pressure and to update this at 1
second intervals using the Rapid Sample Rate ON/OFF option in the menu. (this will disable readings
from the other tool parameters, alarms and trips will also be disabled
Pd 2992 PSI
Flow 0 bfpd
DOWN UP MENU
Pi 899 PSI
Pd 2992 PSI
Flow 0 bfpd
When in RSR mode only intake pressure is shown.
RAPID SAMPLE RATE

INTAKE PRESSURE
Pi 900 PSI
ANY KEY TO EXIT
Wh e n e n te r i n g o r e x i t i n g f r o m R S R t h e s y s te m m a y t a k e u p t o 1
m i n u te .
R a p i d S a m p l e R a te c a n a l s o b e s t a r te d b y a n a n a l o g u e i n p u t o r b y
using the PDC.
11 . 2 R e s t a r t i n g t h e I S P
To restart the ISP ;
RESTART TYPE
Hot Restart s e l e c t R E STA RT PA N E L i n t h e m e n u
Wa r m R e s t a r t p r e s s R E S ET p u s h b u t t o n i n s i d e p a n e l ( S 1 )
Cold Restart d i s c o n n e c t p o w e r a n d r e a p p l y.
FUSE
RESET
MODBUS 232 TRIP ALARM TOOL MAINS
RTS
N.C.
COM
N.O.
N.C.
COM
N.O.
LINE
CHASSIS
L N
0V
RX
TX
MODBUS 485 MBM 485

A B X Y A B X Y
C A L I B R AT I O N K EY

1 ISP.qxd 5/17/99 3:00 PM Page 39
12 . ISP Set Up
12 . 1 Pa s s w o r d a n d S e t U p M e n u
The Set Up menu option allows access to all of the configuration options for the Integrated Surface Panel,
including alarm and trip level, parameter names, display set up and much more. Anybody can view the
current settings , however, if you want to change anything, you will have to provide the correct password
when you first select ‘Setup’ from a running screen menu. See page 22.
If you have supplied the correct password, the system remembers the password and will not ask you for a
password again until five minutes has elapsed (from the moment that you leave the set up menus). In
effect you can jump in and out of the set up menus without having to supply passwords time after time.
The password can be changed by using the ‘Change Password’ option under ‘Setup Panel’.
12 . 2 S e t U p M e n u
The set up menu allows you to change the main parameter settings, such as alarm and trip levels, and
provides access to other menus to set up ISP options.
SITE: Default Site Use this option to change the site name.
W E L L : D e f a u l t We l l Use this option to change the well name (used by Phoenix data management software
to identify the correct database to store data).
Intake Pressure Access to alarm and trip levels, change of name etc. for each of the downhole
Discharge Pressure m e a s u r e m e n t s . Th e a c t u a l n a m e s d i s p l a y e d h e r e c a n b e c h a n g e d — I n t a k e P r e s s u r e i s
I n t a k e Te m p e r a t u r e t h e d e f a u l t f o r t h e f i r s t m e a s u r e m e n t . S e e t h e ‘ Pa r a m e t e r M e n u ’ s e c t i o n f o r f u r t h e r
M o t o r Te m p e r a t u r e details.
Flowrate
Vi b r a t i o n
Current leakage (A)
Current leakage (P)
Analogue Inputs Use this option to define the analogue inputs used, set the input ranges and
e n g i n e e r i n g u n i t s , a n d t h e a l a r m a n d t r i p l e v e l s . S e e t h e ‘A n a l o g u e I n p u t s ’ s e c t i o n f o r
further details.
Analogue Outputs Use this option to define the analogue output required and their ranges. See the
‘A n a l o g u e O u t p u t s ’ s e c t i o n f o r m o r e d e t a i l s .
S e t u p Pa n e l Provides access to further ISP options not related to measurements.

1 ISP.qxd 5/17/99 3:00 PM Page 40
12 . 3 Pa r a m e te r M e n u
The parameter menu is in the same format for each of the downhole measurements (Intake Pressure
through to Vibration), and allows you to change the alarm and trip levels for each parameter.
Pi Allows you to change the short name used to identify the parameter on some screens.
Intake Pressure A l l o w s y o u t o c h a n g e t h e d e s c r i p t i o n o f t h e p a r a m e t e r, u s e d o n s o m e s c r e e n s w h e r e
more space is available.
H i g h Tr i p OFF S e t s a ‘ H i g h Tr i p ’ t h r e s h o l d . Th e t r i p l i g h t a n d r e l a y w i l l b e a c t i v a t e d w h e n t h e
m e a s u r e d v a l u e i s c o n s i s t e n t l y a b o v e t h i s t h r e s h o l d . Yo u c a n n o t s e t t h e h i g h t r i p
t h r e s h o l d l o w e r t h a n t h e h i g h a l a r m t h r e s h o l d . Th e t h r e s h o l d i s s e t i n t h e
a p p r o p r i a t e s y s t e m u n i t s f o r e a c h p a r a m e t e r, i . e . b a r o r P S I , C o r F e t c . Wh e n t h e
t h r e s h o l d i s O F F, n o h i g h t r i p s w i l l b e g e n e r a t e d .
High Alarm OFF S i m i l a r t o t h e ‘ H i g h Tr i p ’ t h r e s h o l d . Th e a l a r m l i g h t a n d r e l a y w i l l b e a c t i v a t e d w h e n
the measured value is consistently above this threshold.
Low Alarm 900 S i m i l a r t o t h e ‘ H i g h A l a r m ’ t h r e s h o l d . Th e a l a r m l i g h t a n d r e l a y w i l l b e a c t i v a t e d
when the measured value is consistently below this threshold.
L o w Tr i p 800 S i m i l a r t o t h e ‘ L o w A l a r m ’ t h r e s h o l d . Th e t r i p l i g h t a n d r e l a y w i l l b e a c t i v a t e d w h e n
the measured value is consistently below this threshold.
Deviation 5 Th i s i s u s e d t o c o n t r o l t h e a m o u n t o f d a t a g a t h e r e d b y t h e I S P ’ s d a t a l o g g e r. I f t h e
measured value is different from the last logged value by at least this amount, a new
s e t o f r e c o r d s i s s t o r e d i n t h e l o g . Th e v a l u e i s s e t i n t h e a p p r o p r i a t e u n i t s f o r t h e
p a r a m e t e r, i . e . b a r o r P S I , C o r F e t c . N o a l a r m s o r t r i p s a r e g e n e r a t e d .
Holddown 3 Th i s v a l u e s e t s t h e n u m b e r o f c o n s e c u t i v e r e a d i n g s r e q u i r e d t o t r i g g e r a n a l a r m o r
t r i p . Th i s v a l u e i s ‘ c o n s i s t e n t l y ’ m e n t i o n e d i n t h e a l a r m a n d t r i p t h r e s h o l d s .
Deadband 10 Wh e n a v a l u e i s i n a n a l a r m o r t r i p c o n d i t i o n a n d m o v e s i n t o a l e s s s e v e r e s t a t e t h i s
d e a d b a n d i s a p p l i e d t o t h e a l a r m o r t r i p t h r e s h o l d . Th e e f f e c t i s t o p r e v e n t r e p e a t e d
triggering of alarms or trips while a parameter is fluctuating close to an alarm or trip
t h r e s h o l d . Fo r e x a m p l e , i f I n t a k e P r e s s u r e g o e s b e l o w 9 0 0 P S I a n d t r i g g e r s a L o w
A l a r m , t h e i n t a k e p r e s s u r e m u s t r i s e t o 910 P S I b e f o r e t h e a l a r m i s d e a c t i v a t e d .

1 ISP.qxd 5/17/99 3:00 PM Page 41
12 . 4 A n a l o g u e I n p u t s
The eight analogue inputs available on the ISP are set up through this menu option. The first menu
selects which analogue input to configure, which then takes you on to the analogue input configuration
menu. Most of the menu options are identical to those for the downhole measurements, however there
are extra options to set up the range and engineering units for the input.
A1 Allows you to change the short name used to identify the parameter on some screens.
Analogue Input 1 A l l o w s y o u t o c h a n g e t h e d e s c r i p t i o n o f t h e p a r a m e t e r, u s e d o n s o m e s c r e e n s w h e r e
more space is available.
Units Hz S e t s a l a b e l f o r t h e e n g i n e e r i n g u n i t s f o r t h i s i n p u t . Th i s l a b e l h a s n o m e a n i n g t o t h e
ISP and can be any 5 characters.
Decimal Places 1 Sets the number of decimal places when values for this parameter are shown.
Between 0 and three decimal places are permitted.
Fu l l S c a l e 10 0 Th e e n g i n e e r i n g u n i t s v a l u e c o r r e s p o n d i n g t o a f u l l s c a l e i n p u t , i . e . t h e r e a l - w o r l d
v a l u e c o r r e s p o n d i n g t o 20 m A , 1 V o r 10 V d e p e n d i n g o n t h e r a n g e .
Zero Scale 0 Th e e n g i n e e r i n g u n i t s v a l u e c o r r e s p o n d i n g t o a z e r o s c a l e i n p u t , i . e . c o r r e s p o n d i n g t o
4 m A , o r 0 V.
H i g h Tr i p OFF S e t s a ‘ H i g h Tr i p ’ t h r e s h o l d . Th e t r i p l i g h t a n d r e l a y w i l l b e a c t i v a t e d w h e n t h e
m e a s u r e d v a l u e i s c o n s i s t e n t l y a b o v e t h i s t h r e s h o l d . Yo u c a n n o t s e t t h e h i g h t r i p
t h r e s h o l d l o w e r t h a n t h e h i g h a l a r m t h r e s h o l d . Th e t h r e s h o l d i s s e t i n t h e
e n g i n e e r i n g u n i t s s p e c i f i e d . . Wh e n t h e t h r e s h o l d i s O F F, n o h i g h t r i p s w i l l b e
generated.
High Alarm OFF S i m i l a r t o t h e ‘ H i g h Tr i p ’ t h r e s h o l d . Th e a l a r m l i g h t a n d r e l a y w i l l b e a c t i v a t e d w h e n
the measured value is consistently above this threshold.
Low Alarm 900 S i m i l a r t o t h e ‘ H i g h A l a r m ’ t h r e s h o l d . Th e a l a r m l i g h t a n d r e l a y w i l l b e a c t i v a t e d
when the measured value is consistently below this threshold.
L o w Tr i p 800 S i m i l a r t o t h e ‘ L o w A l a r m ’ t h r e s h o l d . Th e t r i p l i g h t a n d r e l a y w i l l b e a c t i v a t e d w h e n
the measured value is consistently below this threshold.
Deviation 5 Th i s i s u s e d t o c o n t r o l t h e a m o u n t o f d a t a g a t h e r e d b y t h e I S P ’ s d a t a l o g g e r. I f t h e
measured value is different from the last logged value by at least this amount, a new
s e t o f r e c o r d s i s s t o r e d i n t h e l o g . Th e v a l u e i s s e t i n t h e e n g i n e e r i n g u n i t s s p e c i f i e d .
No alarms or trips are generated.
Holddown 3 Th i s v a l u e s e t s t h e n u m b e r o f c o n s e c u t i v e r e a d i n g s r e q u i r e d t o t r i g g e r a n a l a r m o r
t r i p . Th i s v a l u e i s t h e ‘ c o n s i s t e n t l y ’ m e n t i o n e d i n t h e a l a r m a n d t r i p t h r e s h o l d s .
Deadband 10 Wh e n a v a l u e i s i n a n a l a r m o r t r i p c o n d i t i o n a n d m o v e s i n t o a l e s s s e v e r e s t a t e t h i s
d e a d b a n d i s a p p l i e d t o t h e a l a r m o r t r i p t h r e s h o l d . Th e e f f e c t i s t o p r e v e n t r e p e a t e d
triggering of alarms or trips while a parameter is fluctuating close to an alarm or trip
threshold.

1 ISP.qxd 5/17/99 3:00 PM Page 42
12 . 5 A n a l o g u e O u t p u t s
This menu sets up the eight analogue outputs available from the ISP. You can decide which analogue
output follows which measured parameter and set up the zero and full scale ranges. The first menu
selects which of the eight analogue outputs you want to configure, and then takes you to the detailed
menu shown below.
Pa r a m e t e r : Pi Allows you to change the measured parameter used to drive this output.
Fu l l S c a l e 10 0 Th e e n g i n e e r i n g u n i t s v a l u e c o r r e s p o n d i n g t o a f u l l s c a l e o u t p u t , i . e . t h e r e a l - w o r l d
v a l u e c o r r e s p o n d i n g t o 20 m A , 1 V o r 10 V d e p e n d i n g o n t h e r a n g e .
Zero Scale 0 Th e e n g i n e e r i n g u n i t s v a l u e c o r r e s p o n d i n g t o a z e r o s c a l e o u t p u t , i . e . c o r r e s p o n d i n g
t o 4 m A , o r 0 V.

1 ISP.qxd 5/17/99 3:00 PM Page 43
12 . 6 S e t u p Pa n e l
This menu system allows you to setup options for the ISP as a whole.
Default Setup Returns to the factory default configuration, after confirmation.
S e t u p Ti m e a n d D a t e S e t ’ s t h e c u r r e n t t i m e a n d d a t e i n t h e I S P.
Setup Relays Tr i p M o d e Auto S e t s t h e o p e r a t i n g s t y l e o f t h e t r i p r e l a y. ‘A u t o ’ w i l l r e s e t
automatically when the trip condition has been removed
a n d t h e Tr i p O n Ti m e h a s e l a p s e d . Th e ‘ L a t c h ’ m o d e
requires a specific reset signal, either from the ISP panel
o r t h r o u g h M O D B U S . Th e ‘ I N H I B I T ’ m o d e w i l l p r e v e n t
the trip relay and light from activating.
Tr i p O n Ti m e 30 Specifies the minimum time (in minutes) that the trip
r e l a y w i l l b e a c t i v a t e d i n ‘A u t o ’ m o d e . Th i s i s t o a l l o w a
suitable period for the well to recover after a shutdown
and prior to a restart.
Alarm Mode Auto I d e n t i c a l t o t h e ‘ Tr i p M o d e ’ o p t i o n b u t a p p l i e s t o t h e
a l a r m r e l a y.
A l a r m O n Ti m e 0 I d e n t i c a l t o t h e Tr i p O n Ti m e .
Fa u l t R e l a y Alarm Wh e n s e t t o ‘A l a r m ’ a n y s y s t e m f a u l t s o r c o m m u n i c a t i o n
f a i l u r e s w i l l a c t i v a t e t h e ‘A l a r m ’ r e l a y. S e t t h i s t o
‘ I n h i b i t ’ t o p r e v e n t t h i s b e h a v i o u r.
Setup Display No. Screens 3 Sets the number of ‘Running Screens’ available. By
default the first three screens cover the downhole
measurements, while the first nine screens show all
measured parameters
Autoscroll OFF Specifies a time, in seconds, to display each running
screen, or OFF to disable automatic scrolling.
Contrast U s e t h i s o p t i o n t o c h a n g e t h e LC D c o n t r a s t .

1 ISP.qxd 5/17/99 3:00 PM Page 44
Setup Data Logger Log Interval 36 0 S e t s t h e i n t e r v a l f o r t h e d a t a l o g g e r. I f n o e v e n t s o c c u r
in this time, the data logger will take a ‘routine’ sample,
for trending purposes.
Note Interval is in minutes
Clear Data Log D e l e t e s e v e r y t h i n g i n t h e d a t a l o g g e r.
Local Comms O u t p u t Po l l A SC I I Sets the mode for output on the local (Engineer’s) serial
p o r t . Va l i d m o d e s a r e A SC I I ( h u m a n r e a d a b l e ) , B I N A R Y
(machine readable) or NONE.
Baud Rate 9600 Sets the baud rate for the engineer’s serial port.
Modbus Modbus Mode 16 B i t S e t s t h e o u t p u t m o d e f o r t h e M O D B U S p o r t . Va l i d
o p t i o n s a r e 16 - b i t i n t e g e r v a l u e s , 24 - b i t ( o l d s t y l e
Phoenix modbus) or IEEE FP for floating point numbers.
Baud Rate 9600 Sets the baud rate for the MODBUS port. (Other
characteristics are set to 8-bit, no parity).
Slave Address 1 Sets the MODBUS slave address for this unit. Each ISP
on a MODBUS network must have different slave
addresses, although the actual numbers are unimportant.
Comms G i v e s t h e o p t i o n t o c h a n g e b e t w e e n R S 232 a n d R S 4 8 5 .
C a l i b r a t i o n Ke y A l l o w s a n e w c a l i b r a t i o n k e y t o b e u s e d w i t h o u t r e b o o t i n g t h e I S P.
S e t u p Pa s s i v e C L S e t s u p t h e Pa s s i v e C u r r e n t L e a k a g e m e a s u r e m e n t . Th i s m u s t b e d o n e w h i l e t h e E S P
m o t o r i s o f f, a n d i s u s u a l l y p e r f o r m e d a t c o m m i s s i o n i n g .
C h a n g e Pa s s w o r d Allows a new password to be set.
ISP address must NOT be set to ‘8’

(Setting to ‘8’ changes MODBUS port to engineers port)

1 ISP.qxd 5/17/99 3:00 PM Page 45
13 . M o d b u s Po r t
This Modbus Remote Terminal Unit port may be either RS232 (3 wire) or RS485 (4 wire). Refer to the
installation section for this set up.
A menu is available under SETUP-PANEL (last menu in the SETUP DATA tree) to alter the port speed and
slave address.
13 . 1 O v e r v i e w
The Modbus interface enables the Phoenix surface equipment to connect to an industry standard Modbus
RTU Master.
13 . 2 E x te r n a l E q u i p m e n t C o n n e c t i o n
External connection can be made using the RS232 or the RS485 interface standard. Refer the manual
section on wiring and installation.
13 . 3 O p e r a t i o n a n d S t a t u s
13 . 3 . 1 S t a t u s I n d i c a t i o n
There are 5 LED’s mounted on-board, located above the Calibration key socket. LED are marked as
follows ;
Use/ Marking Colour

Po w e r Ye l l o w
Status Ye l l o w
Tx Green
Rx Red
CTS Ye l l o w
RT S Ye l l o w
TxLED and RxLED light up every time the communication channel is receiving or transmitting data.
A flashing Status LED indicates a running Modbus interface.
13 . 3 . 2 M O D B U S S e t - u p
The board contains non-volatile memory for storage of the set up. Set up is for ;
• Modbus address of the panel,
• Baud Rate of the Modbus Channel.
MODBUS MODE 16 Bit

BAUD RATE 9600
SLAVE ADDR 1
DO WN U P C H A N G E D O N E

1 ISP.qxd 5/17/99 3:00 PM Page 46
This configuration has a factory default of 9600 baud and address 1 although it may be changed through
the menu structure. Baud rates permitted are : 19200, 9600, 4800, 2400, 1200, baud. Address may be in
the standard Modbus range of 1 - 255 (excluding address 8).
13 . 3 . 3 C o n t r o l o f D o w n h o l e M u l t i S e n s o r S a m p l e R a te
The following procedure applies across Modbus to set the system into rapid sample mode for collection of
Intake Pressure at 1 second intervals.
To set a panel in fast or slow sampling mode, a command may be generated through the Modbus channel.
This is achieved by setting register 1008 to the appropriate value. Two values are valid, 6 and 13. They
have the following meaning.
Va l u e Meaning
06 S e t Fa s t M o d e
13 Set Slow Mode
When the command has been propagated through the system, address 1008 is cleared.
13 . 4 M O D B U S P r o t o c o l I m p l e m e n t a t i o n
13 . 4 . 1 M a s te r a n d S l a v e D e f i n i t i o n
Modbus communicates using a master-slave technique in which only one device, the master, can initiate
queries to the slave. The slave returns a message called a ‘response’, to the master.
Phoenix equipment acts as a Modbus RTU (Slave) device.
13 . 4 . 2 F U N C T I O N CO D ES U S E D
The board is compatible with a subset of the Modicon Modbus protocol and uses the RTU mode of
transmission. The table below shows the function codes supported by the board.
Code Name
03 Read Holding Registers
06 Pre-set Single Register
13 . 4 . 3 M e s s a g e Tr a n s a c t i o n
In the RTU (Slave) mode, the ‘Query’ and ‘Response’ take the following form ;

1 ISP.qxd 5/17/99 3:00 PM Page 47
Query Phoenix
from Master Integrated Surface Panel
Query Format
-slave address
-function code
-data bytes
-error check (CRC)
Query Phoenix
from Master Integrated Surface Panel
Answer Format
-slave address
-function code
-data bytes (answer data)
-error check (CRC)
13 . 4 . 4 R e g i s te r A d d r e s s i n g
There are two ranges of Holding Register Addresses, one which contains the information received from
the panel and one which is used for the Board Set-up data. The ranges are:
Range R e g i s te r C o n te n t s
0 - 99 Sensor Measurement Data
1001-1008 Set Up Registers
Other registers are reserved and used by the Integrated Surface Panel and complete monitoring solutions
including remote data logger access, alarm and trip remote set up, and other features. Consult Phoenix
for System Solutions for ESP Monitoring and Protection.
The data format is 16 bit per Holding Register Address, high byte first.
Modbus 485 connections
Board marking Signal
A TxA
B TxB
Y RxA
Z RxB

1 ISP.qxd 5/17/99 3:00 PM Page 48
13 . 4 . 5 We l l D a t a 4 8 b i t Fo r m a t
Each parameter of the well information conforms to a specific format in relation to the returned register contents. The
value it’s self is either 24-bit 16-bit or IEEE floating point with fixed scaling employed. Either format can be selected
via the menu structure. Format of the registers for the three options holding the data is ;
24-bit Format
H o l d i n g R e g i s te r A d d r e s s n ( e v e n ) H o l d i n g R e g i s te r A d d r e s s n + 1 ( o d d )
Byte 3 Byte 2 Byte 1 Byte 0
MSB LSB MSB LSB
Measured value not used
16-bit format
Holding Register Address n
Byte 1
Byte 2
MSB
LSB
Measured Value
IEE Floating Point Format
Holding Register Address n +1 (odd)
Holding Register Address n (even)
Byte 0
Byte 1
Byte 2
Byte 3
Bit 31
Bit 30 to Bit 23
Bit 22 to Bit 0
Sign
Exponent “e”
Mantissa “m”
The relation ship for calculating a value from the floating point format is as follows
Measured Value = Sign * 2(e-127) *1+f Where f=m/223
Measured Parameters
Parameter
Register
The 24-bit value is signed, that is if bit 7 of byte 3 (above) is set, the value is negative. 2’s complement
arithmetic is used. Fixed scaling factors are employed in the 24 bit and 16 bit measurement ;
Pa r a m e te r, Scaling Employed
Intake Pressure actual in psi times 1
a c t u a l i n b a r t i m e s 10
Discharge Pressure actual in psi times 1
a c t u a l i n b a r t i m e s 10
I n t a k e Te m p e r a t u r e a c t u a l i n C t i m e s 10
a c t u a l i n F t i m e s 10
M o t o r Te m p e r a t u r e a c t u a l i n C t i m e s 10
a c t u a l i n F t i m e s 10
F l o w R a te actual in bpd times 1
a c t u a l i n m 3 / d t i m e s 10
Vi b r a t i o n a c t u a l i n g t i m e s 10 0 0
Reserved —
Current Leakage a c t u a l i n m A t i m e s 10 0 0
D i a g n o s t i c Va l u e no scaling
1 ISP.qxd 5/17/99 3:00 PM Page 49
13 . 4 . 6 D a t a A d d r e s s e s
Assignation of the Holding Register Addresses is as follows:

Measured Parameters
Parameter Parameter
Register 16-Bit Mode 24-Bit and IEEE Floating Point Modes Register 16-Bit Mode 24-Bit and IEEE Floating Point Modes
0 Intake Pressure Intake Pressure 18 Spare Analogue Input 4
1 Discharge Pressure Intake Pressure 19 Spare Analogue Input 4
2 Intake Temperature Discharge Pressure 20 Spare Analogue Input 5
3 Motor Temperature Discharge Pressure 21 Spare Analogue Input 5
4 Flow Rate Intake Temperature 22 Spare Analogue Input 6
5 Vibration Intake Temperature 23 Spare Analogue Input 6
6 Analogue Input 1 Motor Temperature 24 Spare Analogue Input 7
7 Analogue Input 2 Motor Temperature 25 Spare Analogue Input 7
8 Analogue Input 3 Flow Rate 26 Spare Analogue Input 8
9 Analogue Input 4 Flow Rate 27 Spare Analogue Input 8
10 Analogue Input 5 Vibration 28 Spare CL-A
11 Analogue Input 6 Vibration 29 Spare CL-A
12 Analogue Input 7 Analogue Input 1 30 Spare CL-P
13 Analogue Input 8 Analogue Input 1 31 Spare CL-P
14 CL-A Analogue Input 2 32 Spare Cz
15 CL-P Analogue Input 2 33 Spare Cz
16 Cf Analogue Input 3 34 Spare Cf
17 Cz Analogue Input 3 35 Spare Cf
The next block of addresses represents control, status and configuration information. The format described
bellow is independent of the MODBUS styles described above.
Register Name Description and Format

100 Alarm/Trip Status Reads 0 for no Alarms/Trips, 1 if an alarm condition is present and 2 if
a trip condition is present.
Write a 1 to this register to acknowledge the alarms and trips and to
reset relays.
101 Trip Inhibit Reads 0 for Trips enabled and 1for Trips inhibited.
Write 0 to enable trips and 1 to inhibit trips
102 RSR Status Reads 0 for normal scan, 1 for starting RSR and 2 for in RSR
Write 0 for normal scan and 2 for RSR mode
103 Fault Status Reads current fault status. 0 indicates no faults.
This is a read only register
104 MODBUS Mode Reads 0 for 16-bit mode, 1 for 24-bit mode and 2 for IEEE floating point
mode.
Write 0 for 16-bit mode, 1 for 24-bit mode and 2 for IEEE floating point
mode.
105 Units Flags Read and write bit mask as follows.
Bit 0: 0 for PSI, 1 for BAR
Bit 1: 0 for C, 1 for F#
Bit 2: 0 for bfpd, 1 for m3/d

1 ISP.qxd 5/17/99 3:00 PM Page 50
14 . B a s i c Fa u l t F i n d i n g
The Integrated Surface Panel is substantially self testing and self diagnosing of faults both at power on and
during normal running.
14 . 1 Fu s e P r o te c t i o n
Should the panel not start up then the fuses within the panel may have failed. It is recommended that the
unit be returned for fault identification and repair. Replacement circuit and faceplate assemblies are
available from Phoenix.
14 . 2 Po w e r O n
Tested at power on or when Panel RESTART is requested.

• check memory,
• confirm calibration key not corrupt,
• test ISP communication interface for downhole Sensor,
• check actual communications to Sensor,
• check ESP/cable insulation.
Should any problems be found at power up the system will log the fault and display a message. A fault
code is shown on the display and this should be notified to Phoenix in all correspondence.
This fault code is made available in Modbus register 103 where decimal 0 indicates no fault
found/system healthy.
14 . 3 D u r i n g O p e r a t i o n
At the end of each set of data received from the downhole Sensor the following are checked ;
• check communications to Sensor, and
• check ESP and cable insulation.
Again if any problem is identified a warning is displayed and the fault code register in Modbus
(register 103) is changed.

1 ISP.qxd 5/17/99 3:00 PM Page 51
15 . A d v a n c e d Fa u l t F i n d i n g
Some aspects are not self testing and most notable are:
• Modbus function
• Analogue input and output function
• Relay function
as these are external connections. Various methods of checking operation of these interfaces are
described overleaf.

1 ISP.qxd 5/17/99 3:00 PM Page 52
15 . 1 M o d b u s
TX and RX LED are used for fault finding on Modbus. TX flashes when data is sent by the Modbus port to
the RS232/485 drivers. RX flashes when data is received from the RS232/485 drivers.
15 . 1 . 1 Fa u l t F i n d i n g
OBSERVED D I AG N O S I S
Data RX LED flashes with ISP is receiving but not replying. May be wrong address,
no resultant TX LED flash baud rate, bits, parity or invalid Modbus request.
C h e c k M a s t e r a d d r e s s a n d s l a v e a d d r e s s ( i n DATA m e n u )
a n d b a u d r a t e . C o n f i r m M a s t e r i s 8 d a t a b i t s , n o p a r i t y, n o
stop bits.
P r o b l e m p e r s i s t s : p o s s i b l e R S 232 / R S 4 8 5 r e c e i v e r f a i l u r e .
Return circuit to Phoenix. Replace with spare circuit.
D a t a s e n t b y M a s t e r, Confirm the incoming wiring is correct (and that Master TX

RX LED does not flash c o n n e c t s t o I S P R X ) . C o n f i r m t h e M O D B U S R S 232 /4 8 5
selector is in the correct position.
Return to Phoenix.
RX LED constantly ON R S 232 M o d e . P r o b a b l e p a n e l f a u l t .

RS485 Mode: check that RX +/- are correctly connected and
functioning.
Return to Phoenix.
Data received is wrong C o n f i r m t h e M a s t e r r e c e i v e p o r t s e t t i n g s m a t c h I S P.

Check polarity connection of ISP RS485 (if used) TX +/-.
Check register protocol is being correctly applied by Master
to decode the measurements.
Check all slaves have different addresses to this one by
disconnecting all but this ISP from the network. If this
resolves the problem then two units have the same address.
Fa u l t C o d e ( R e g 10 3 ) s h o w s v a l u e o t h e r t h a n 0 C h e c k t h a t a l a r m o r t r i p r e l a y i s n o t s e t i n I S P. I f s e t t h e n
t h e r e g i s t e r i s c o r r e c t . I f n o t R e s t a r t Pa n e l a n d s e n d
n o t i f i c a t i o n t o P h o e n i x w i t h f a u l t c o d e n u m b e r.

1 ISP.qxd 5/17/99 3:00 PM Page 53
Data received is wrong (Bus system) Check all slaves have different addresses to this one.
If fault persists, disconnect all other slaves from Bus and

check operation. Should problem be cleared, recheck all
slave addresses.
Data received is all Zeros I S P p o s s i b l y n o t f u l l y c o m p l e t e d p o w e r u p . Wa i t 5 m i n u t e s

a n d r e t r y.
ISP has found a fault
Check fault code register (fault code will be non 0).

1 ISP.qxd 5/17/99 3:00 PM Page 54
15 . 2 A n a l o g u e O u t p u t s
Analogues are set to one of three ranges (4-20 mA, 0-1 Vdc, 0-10 Vdc) and are polarity sensitive. They
are not isolated from the main board power supplies except that to the downhole Sensor.
When selected the output no longer follows the measurement but is driven to these values. Relationship
of full scale analogue output to pressures, temperatures, etc. is as tabulated.
Hardware Setup Ze r o to Fu l l S c a l e
current loop 4Ma 20 m A
voltage output 0 Vd c 1 Vd c
voltage output 0 Vd c 10 Vd c
Measurement type to Fixed units

pressure 0 12 0 0 0 psi
temperature 0.0 20 0 C
flowrate 0 30 0 0 0 BBL/D
vibration 0.000 10 . 0 0 0 g
current leakage 0.000 10 . 0 0 0 mA
Allocation of analogues to port are fixed presently and are allocated as below ;
CO N N EC T I O N M E AS U R E M E N T
analogue output 1 T B 2 - 21 ( + ) / 22 ( G N D ) intake pressure
analogue output 2 T B 2 - 23 ( + ) / 24 ( G N D ) discharge pressure
analogue output 3 T B 2 - 25 ( + ) / 26 ( G N D ) intake temperature
analogue output 4 T B 2 - 27 ( + ) / 28 ( G N D ) motor temperature
analogue output 5 T B 2 - 29 ( + ) / 30 ( G N D ) flowrate
analogue output 6 T B 2 - 31 ( + ) / 32 ( G N D ) vibration
analogue output 7 T B 2 - 33 ( + ) / 34 ( G N D ) not used
analogue output 8 T B 2 - 35 ( + ) / 36 ( G N D ) current leakage

1 ISP.qxd 5/17/99 3:00 PM Page 55
15 . 2 . 1 Fa u l t F i n d i n g
A n a l o g u e o u t p u t v o l t a g e i s c . 20 Vd c I S P a n a l o g u e i s s e t u p a s 4 - 20 m A a n d e i t h e r n o r e c e i v e r i s
connected or receiver is for voltage not current. Set receiver
for current loop operation.
A n a l o g u e o u t p u t p u t s o u t c . 0 Vd c I S P a n a l o g u e i s s e t u p a s v o l t a g e ( 0 - 10 V, 0 - 1 V ) a n d e i t h e r
measurement is in fact 0 or a mA loop receiver is
connected. Set receiver for voltage measurement operation,
or ISP for current loop operations.
Fa u l t p e r s i s t s . Po s s i b l e l o s s o f p o w e r i n a n a l o g u e s e c t i o n .
Return to Phoenix.
Incorrect current or voltage from analogue C h e c k t h e c o r r e c t c a b l e i s c o n n e c t e d t o t h e c o r r e c t Te r m i n a l

block. Confirm the scaling factors used by the receiver
match the ISP fixed scaling factors.

1 ISP.qxd 5/17/99 3:00 PM Page 56
15 . 3 R e l a y s
Activation of the relays is indicated through illumination of either the Alarm or Trip LED on the face
plate. To test the alarm or trip relay set a High or High High, respectively, threshold value below the
present running value for a parameter. Three readings in alarm/trip condition are required to activate.
Alarm or Trip LED should illuminate and the relay contacts should OPEN and CLOSE for NC and NO to
pole respectively.
Should this not occur contact Phoenix.
Confirm from the LOG file that the event has been noted in the system.
15 . 3 . 1 Fa u l t F i n d i n g
N o L E D l i g h t s w h e n A l a r m o r Tr i p i s a c t i v e Confirm that the alarm and trip relays are not inhibited in
the set up menu.
Check that the link cable from the circuit to the face plate/
LC D a s s e m b l y i s m a t e d ( t h i s i s c o n n e c t e d t o J 15 o n t h e
board)
If the relay output is functional suspect a faulty face plate

a s s e m b l y o r c i r c u i t . I n s t a l l s p a r e s u b - a s s e m b l y.

1 ISP.qxd 5/17/99 3:00 PM Page 57
15 . 4 C o m m u n i c a t i o n t o S e n s o r
In remaining compatible with previous Sensor surface equipment the diagnostics referred to as Cz and Cf
are measured by the ISP every time a set of measurements is received from the Sensor. These are not
normally displayed as the ISP determines possible faults by interrogation of them both at power up and
every time they are received.
To display these use the SETUP DISPLAY feature to add Cz and Cf to the running screens.
SETUP TIME & DATE

SETUP RELAYS
SETUP DISPLAY
DO WN U P S E L E C T D O N E
In notification to Phoenix of any potential system fault please:

• power down then power up to perform full self diagnosis,
• record any fault code, and
• if a problem is suspected with the downhole Sensor, record Cz , Cf, CL and pass to Phoenix.
If you are familiar with using Cz, Cf, and CL for fault finding (although the ISP performs this function for
you) then the fault finding guide below may be used.
Cz Cf CL Diagnosis Remedial
D i s p l a y e d Va l u e s Action
9 - 10 . 5 17. 5 - 19 0 - 0.5 Normal Operation no action required
9 - 10 . 5 17. 5 - 19 0 - 0.5 Measurements believed to C h e c k C y b e r Ke y i s c o r r e c t f o r t h e
be inaccurate tool installed in that well.
If still a problem request Phoenix

advice (send problem fax with
info).
9 - 10 . 5 17. 5 - 19 22 - 25 Normal Operation suspected surface display

equipment problem
Advise Phoenix (send problem fax

with all information)
10 . 5 - 12 19 - 22 > 0.5 Normal Operation with low check all surface cabling and
earth impedance confirm downhole system is

electrically good

1 ISP.qxd 5/17/99 3:00 PM Page 58
0 - 1 0 - 1 0 - 1 Erratic display data confirm fuse F4 on choke console

has not failed
confirm fuse F1, F2, and F3 have

not all failed on choke console
check earth is made from the

choke console to the well earth
check cable has not become

disconnected from choke to surface
panel
suspect surface panel or downhole

fuse blown -
22 - 25 22 - 25 22 - 25 Data Reading Steady pull fuse F1, F2, F3 on choke

but console and confirm readings are
constantly full range same. If same then refer below to
surface problem.
H V S y s te m Fa u l t
disconnect the cables from choke
t o t r a n s f o r m e r H V. R e p l a c e F 1 , F 2 ,
F3 and if readings change then
fault is on the ESP HV system.
if readings do not change then

Phoenix HV cables to transformer
are faulty
Surface Problem
pull fuse F4 and if diagnostics
change then replace choke console.
if they do not change, check the

signal cable from surface panel to
the choke two cores are not
shorted together
if not then remove the signal cable

from the surface panel. If
diagnostics do not change then the
s u r f a c e p a n e l a p p e a r s f a u l t y.


1 ISP.qxd 5/17/99 3:00 PM Page 59
21 - 25 21 - 25 0 -1 S t e a d y b u t Fu l l S c a l e Va l u e s possible MultiSensor fault or

S u r f a c e Pa n e l f a u l t

7 - 21 Same value whatever wrong values displayed Advise Phoenix (send problem fax
as Cz with all information)
7 - 11 10 - 18 whatever possible correct values Advise Phoenix (send problem fax


1 ISP.qxd 5/17/99 3:00 PM Page 60
16 . Fa u l t R e p o r t i n g
I n t h e e v e n t o f p r o b l e m s w i t h t h e M u l t i s e n s o r s y s te m t h e f o l l o w i n g f o r m
should be filled in and sent to Phoenix to assist in resolving of the problem
Th e r e l e v a n t e n g i n e e r r e p o r t i n g t h e f a u l t m u s t f i l l o u t t h e f o l l o w i n g
p a r a m e te r s
Nature of problem -
Effects on system -
SYSTEM
Date Engineer
Client Well site
Pump on/ off Bottom hole temp
Well free flowing/ back spinning Megga value of cable
Single/ 3- phase surface choke Surface fuses checked (state)
Check frame test on tool (state) Tool installed/ pulled
MULTISENSOR
Serial No Zero Cal (Cz) mA
Calibration Module No Full Cal (Cf) mA
Tool Speed Hz Current Leakage (Cl) mA
PANEL
Serial No Fuses checked 4 off (state)
ISP/ MSP/ Multi or TSP Check output voltage + - V
Version of Firmware Digital board serial No
WELL PARAMETERS (please state units)
PI Pd Ti Tm Flow Vib
ISP Only – (Report Diagnostics for)
Open Current mA Voltage mA Stability mA
Power up Panel check fault log (state) Analogue board fitted
MSP Only
Modbus board fitted Logger board fitted

Relay board fitted Analogue Qty

1 ISP.qxd 5/17/99 3:00 PM Page 61
17. Current Leakage Alarm and Diagnostics
Leakage current on the ESP high voltage electrical system measured by the ISP is a diagnostic on the
insulation integrity of this electrical system. This is measured in two ways in the Integrated Surface Panel;
• active measurement (may be referred to as CL-1)
• passive measurement (may be referred to as CL-2)
where active measurement is more accurate when the motor is off and passive measurement when the
motor is on.
17. 1 S e t U p : A c t i v e M e a s u r e m e n t ( C L- 1 )
This requires no user set up.
17. 2 S e t U p : Pa s s i v e M e a s u r e m e n t ( C L- 2 )
Based on an increased current drawn by the downhole Sensor system rather than active measured leakage
from the cable to ground this measurement requires set up when the Sensor is installed.
During installation the current leakage will increase from a surface value, settling out circa 12 hours after
landing the completion. Typical initial values (for diagnostic current leakage) would be 0.000 - 0.050
mA.
When the completion has been landed for at least 12 hours and the ESP is off, set the Passive (CL-2) value
by using the option to SETUP PASSIVE CL in the SETUP/Setup Panel menu.
MODBUS
CALIBRATION KEY
SETUP PASSIVE CL
DO WN U P S E L E C T D O N E
This requires the motor to be off and you are prompted to confirm it is off.
For systems which monitor and utilise current leakage as a protective alarm, the alarm threshold is set to
typically twice this initial value. Should an alarm occur or the on-line current leakage is observed to be
excessively high then this value requires to be confirmed. The most accurate leakage is Active Leakage
(Cl-1) when the motor is powered down (off). Should this value be high then there is most likely a fault
on the downhole or surface ESP electrical system.

1 ISP.qxd 5/17/99 3:00 PM Page 62
D o w n l o a d i n g D a t a f r o m I S P t o H y p e r Te r m i n a l i n Wi n d o w s 9 5
To enable the viewing and manipulation of data from the data log of the ISP in Microsoft Excel, the data
has to be downloaded using HyperTerminal.
The following steps have to be carried out to enable the Download:
To set-up HyperTerminal:
1. Start Hyper terminal by selecting “StartgProgramsgAccessoriesgHyper TerminalgHypertrm.exe
2. Enter the name that you want to save your HyperTerminal set up to and press OK.
3. In Phone number menu, select Connect direct to comm 1 (where comm 1 is the port you are going to
connect the ISP to) then press OK
4. In Port setting window: select Bits per second: 19200, Data bits: 8, Parity: none, stop bits: 1, Flow
control: none, then select OK.
5. Terminal is now set up to receive data.
To save the downloaded data to file:
1. To save data, Select Transfer Menu, Capture Text, enter file name that you want to save the data to,
ensuring data is saved as a .csv file. Then press start.
2. All data that now appears on screen will be saved to that file.
3. Connect the ISP engineer port to the PC
4. The real time log will now be displayed on the PC
To download the log:
1. To download the datalog :
2. Press enter, on the PC, a Menu will be displayed on the PC showing the options and commands
available.
3. Press control T (download data log)
4. The log will then be downloaded to the PC
5. After the download is complete
6. Select the disconnect menu on HyperTerminal.
7. Open Excel, select Filegopengfile log shaved to.
8. The log can now be viewed using Excel.

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qxd 5/17/99 3:00 PM Page 1

Phoenix Petroleum Services Ltd

Protection and Monitoring

Integrated Surface Panel

Integrated Surface Panel : User Manual Page 1

THE INTEGRATED SURFACE PANEL CONTAINS AND CONNECTS TO

ENSURE THE ISP POWER IS ISOLATED BEFORE REMOVING THE GLAND

THE CONNECTION TO THE CHOKE CONSOLE MAY BE LIVE EVEN WHEN

NEVER WORK ON THE PHOENIX CHOKE CONSOLE WHILST THE ESP IS

ALWAYS ISOLATE THE ESP POWER BEFORE WORKING ON THE PHOENIX

DISCONNECT THE CHOKE CONSOLE FROM THE TRANSFORMER AND

ALWAYS TEST WITH;

-VE LEAD TO CABLE PHASE

NEVER SPARK DISCHARGE THE CABLE.

FAILURE TO TAKE THESE PRECAUTIONS WILL RESULT IN EQUIPMENT

Integrated Surface Panel : User Manual Page 2

MULTISENSOR INSTRUMENTATION IS COVERED BY THE FOLLOWING

MULTISENSOR SYSTEM IS COMPLIANT WITH EUROPEAN REGULATIONS

EN 50081-2 (1993) Generic Industrial Emmission Standard consisting

EN 55011 (1991) Class A for Conducted Emmissions

EN 50082-2 (1993) Generic Industrial Immunity Standard consisting

ENV 50140 (1993) at 10V/m for Radiated Immunity (enclosure)

EN 61000-4-2 (1995) at 8kV air discharge and 4kV contact discharge

FEA-M HIGH VOLTAGE EQUIPMENT IS COMPLIANT WITH FEA-M (1990)

Integrated Surface Panel : User Manual Page 3

SECTION 1 - INTEGRATED SURFACE PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

INTEGRATED SURFACE PANEL SKETCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

1. SYSTEM DESCRIPTION - INTEGRATED SURFACE PANEL . . . . . . . . . . . . . . . . . . . . . . . . .7

3. INSTALLATION AND WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

4. BASIC WIRING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

5. OPTIONAL WIRING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

6. OPTIONAL LOGGING CONNECTION : ON-LINE LOGGING WITH THE ISP . . . . . . . . . . . .19

7. MENU STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

9. ALARM AND TRIP PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Integrated Surface Panel : User Manual Page 4

10. EVENT LOG FILE AND MEMORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

11. ADDITIONAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

12. ISP SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

13. MODBUS PORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

14. BASIC FAULT FINDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

15. ADVANCED FAULT FINDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

16. FAULT REPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

17. CURRENT LEAKAGE ALARM AND DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

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ALARM & TRIP LED’s

INTEGRATED SURFACE PANEL

PORTABLE DATA COLLECTOR CABLE GLAND PLATE

Integrated Surface Panel : User Manual Page 6

M E AS U R E M E N T RANGE ACC U R AC Y R ESO LU T I O N

Integrated Surface Panel : User Manual Page 7

Mounting 4 off holes for M5 fixings provided

IP Rating IP66 (Nema B)

Display Main Display L i q u i d C r y s t a l D i s p l a y ( LC D ) w i t h L E D b a c k l i g h t , 4 l i n e b y 20

Memory Multisensor Calibration s t a n d a r d P h o e n i x C a l i b r a t i o n Ke y s o c k e t f o r t o o l d a t a

Data Logging 2 Mbyte non-volatile FLASH memory capable of storing

Fu n c t i o n s Display Sensor Data (various display units and modes)

Integrated Surface Panel : User Manual Page 8

1 off Multisensor Connection 120 Vd c , 10 W ( u n f u s e d , c u r r e n t l i m i t e d )

1 off Alarm Relay 24 0 Va c / d c , 5 A , N C - Po l e - N O ( C Fo r m )

8 off Analogue Outputs e a c h i n d i v i d u a l l y s e l e c t e d a s 0 - 10 Vd c o r 0 - 1 Vd c o r 4 - 20 m A

1 off D a t a L o g g i n g Po r t R S 232 , 19 20 0 , 9 6 0 0 , 4 8 0 0 , 24 0 0 , 120 0 , b a u d , n o p a r i t y,

8 off Analogue Inputs e a c h i n d i v i d u a l l y s e l e c t e d 0 - 10 Vd c o r 0 - 1 Vd c o r 4 - 20 m A