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T/T/AxeraT10--12S/T/10 CABLE REEL AK 1/2/3

tr aining LOCATION

CABLE REEL
T/T/AxeraT10--12S/T/10 CABLE REEL AK 1/2/3

training COMPONENTS

Mounting Chain Slip ring unit


plate tensioner Limit switch
Hydraulic motor
Cable reel Chain
Bearing AK2 and AK3
assembly

Slip ring unit


Limit switch
Cable reel
Bearing
assembly

Chain
tensioner

AK1

Hydraulic motor

Mounting Chain
plate
T/T/AxeraT10--12S/T/10 CABLE REEL AK 1/2/3

training CHAIN TENSIONING / LIMIT SWITCH ADJUSTING

WARNING

Limit switch /
slip ring unit
Chain drive

Hydraulic motor
T/T/AxeraT10--12S/T/10 CABLE REEL AK 1/2/3

training SLIP RING UNIT


T/T/AxeraT10--12S/T/10 CABLE REEL AK 1/2/3

training CABLE AND HOSE REEL CONTROL BLOCK

M2 M2

P2 T2 M2
M1
P3 T3 T1 P1
1 8 7 15
6
M3 M3
M1 2
4

3 14

M2

7 14
6 4
8 15

5 3
1
T/T/AxeraT10--12S/T/10 CABLE REEL AK 1/2/3

training HYDR. CIRCUIT / CABLE REEL

M2

1 8 7 15
6

M1 2
4

5
3 14

M3

14

4 15

1 5 3
T/T/AxeraT10--12S/T/10 CABLE REEL AK 1/2/3

training HYDR. CIRCUIT / CABLE AND HOSE REEL

M2

1 8 7 15
6

M1 2
4

5
3 14

M3

7 14
6 4
8 15

5 3
1
T/T/AxeraT10--12S/T/10 HOSE REEL AL 2/AL 3

tr aining LOCATION

Reel

Chain

Hydraulic motor
T/T/AxeraT10--12S/T/10 HOSE REEL AL2/AL3

training COMPONENTS

Hydraulic
motor

Rotating
connector

Chain
Reel

Automatic
chain
tensioner
T/T/AxeraT10--12S/T/10 HOSE REEL AL2/AL3

training HOSE AND CABLE REEL CONTROL BLOCK

M2 M2

P2 T2 M2
M1
P3 T3 T1 P1
1 8 7 15
6
M3 M3
M1 2
4

3 14

M2

7 14
6 4
8 15

5 3
1
T/T/AxeraT10--12S/T/10 HOSE REEL AL2/AL3

training HYDR: CIRCUIT / HOSE AND CABLE REEL

M2

1 8 7 15
6

M1 2
4

5
3 14

M3

7 14
6 4
8 15

5 3
1
T/T/AxeraT10--12S/T/10 CABIN AIR CONDITIONER

training CONTROLS

A/C temperature control

Air supply selector switch

Heater air temperature control


(diesel engine running)

Fan speed control

Heater air temperature control


(electric heater)

1 0 Electric heater on/off switch


T/T/AxeraT10--12S/T/10 CABIN AIR CONDITIONER

training OPERATION

Fan

Expansion valve

Evaporator

Dryer Condenser
T/T/AxeraT10--12S/T/10 CABIN AIR CONDITIONER

training FILLING COMPRESSOR OIL AND REFRIGERANT

Oil filling cap

SUC DIS

Compressor

Typical filling
device valve
sight glass

blue red
(suction) (discharge)

yellow
(to bottle or vacuum pump)
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17
training

CABIN
CABIN
M M

WARMER
COOLING

TION ON

BLOWER

OPTIONAL
OPTIONAL

COOLING
COOLING
BLOWERS

OVERLOAD

AIR CONDI--

DEVICE FAN
MG--CLUTCH
CONDENSER
CONDENSER
COMPRESSOR

COMPRESSOR
COMPRESSOR

AIR CONDITION
AIR CONDITION

HEATER (OPTION)
L L1 380...660 V L

L2

L3
K PE K

N(0VAC) 24VDC 24VDC

220VAC AIR CONDITION / HEATER DEVICE


0 1
J J
HEAT ON A/C ON
F253
(F153) RED PU
10A HEATER SW COOLER SW F260
2
0 1 0 1
1 6 (F360)
H K461 H
FA FB (K361) 4 5 8

K251

BROWN RU
(K151)

OVERTEMP
THERMOSTAT
G T
G
FAN B

FAN SW WARM TEMP


0 1 2 3

HEATER
HEAT POWER T T

AIR COND.

THERMOSTAT
F 1 3 5 F

THERMOSTAT
S515
2 4 6 WHITE VA BLUE SI
0 12 3 L MH
0 C
1
2
F260
3 (F160) K260
E E
DIAGRAM

A500 (K360)
1 = 660W
2 = 1330W
3 = 2000W

D S460 D
p FREON

FAN
M K250 PRESSURE
E500
(K150)
M
YELLOW KE BLACK MU
C C
220V 2.0KW

K251 Y460 K260 K461


M M
H616

(K360) (K361)
H621

B (K151) 3 B

380--660V 50/60HZ
3000RPM 2.2/4 KW
GND
A A
T/T/AxeraT10--12S/T/10 CABIN AIR CONDITIONER
T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training GREASING UNIT

Filling

to main
metering
to main unit
metering
unit
Filling
T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training DISTRIBUTORS / METERING DEVICES

Secondary metering devices


G1--G8

Impulse
G1 switch

Main metering
device G0
T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training PLUNGER METERING DEVICE


T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training PLUNGER METERING DEVICE / FUNCTION 1

Phase 1

Phase 2
T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training PLUNGER METERING DEVICE / FUNCTION 2

Phase 3

Phase 4
T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training PLUNGER METERING DEVICE / FUNCTION 3

Phase 5
T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training WIRING DIAGRAM

Inductive
sensor

Printed Pump
circuit housing
board

Fuse
10A

Ignition Battery
switch cut--off
switch

Illuminated
push--button
T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training CIRCUIT BOARD LOCATION

Housing cover Inspection plug


T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training JUMPER SETTINGS ON CIRCUIT BOARD

Pause time range: 1--15 h;


set with rotary switch

Flashing alarm
indication

Monitoring of
1 circuit

Monitoring time:
30 min

Power supply: +15 Rotary switch for pause time setting:


1=1h.. 2=2h.. 3=3h... A=10h..
B=11h.. C=12h...
T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training SUPPLY VOLTAGE TERMINAL

Terminals +30 and +15 are connected with a jumper.


When the ignition switch (+15) is switched on,
the lubrication system is ready to operate.
T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training ALARM LIGHT / MONITORING TIME

Indicator light flashes in


different frequencies based on
the alarm cause. Jumper plugged on B/D.
(LED is also lit when pump Indicator light flashes intermittently.
operates).

Fixed monitoring time of 5


or 30 minutes (Tamrock setting)
is selected with a jumper
T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training INDUCTIVE SENSOR

One lubrication circuit


one inductive sensor:
select jumper position 1

(Two lubrication circuits


two inductive sensors:
select jumper position 2)

Inductive proximity sensor

SSV divider valve


T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training INDICATOR LIGHTS / PUSH BUTTONS

Illuminated when
power on

Illuminated when
pump operates

Extra lube cycle is activated by


pushing the circuit board or cabin
push button >2 sec

Alarm acknowledgement:
Push < 1 sec
T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training FAULT SIGNALS

A. Power failure

B. No signal from
inductive sensor

C. No signal from sensor 2

D. No signals from sensor


1 nor sensor 2

E. Low level alarm

F. Fault acknowledged
T/T/Axera10--12S/T/10 CENTRAL LUBRICATION SYSTEM

training PAUSE TIME SETTING

Pause time range 4--60 min:


Jumper on the left position

Rotary switch Pause time range 1--15 h:


for pause time setting Jumper on the right position
(15 positions)

Factory setting
4 hours
T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training BASKET BOOM


T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training BASKET BOOM MEASUREMENTS TBB2E

5120
7120

45q

1200
45q
900
8m

4
60º
2

0
30º

6 4 2 0 2 4 6m 0 2 4 6 8m
T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training BASKET BOOM MEASUREMENTS TBB3E

5320
9320
45_

1200
45_
900

10
8
6
4 60_
2
0
30_
2
4
8 6 4 2 0 2 4 6 8m0 2 4 6 8 10 12m

8 6 4 2 0 2 4 6 8m
T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training BASKET BOOM ARM

Middle bracket
Front bracket
Basket stabilization
cylinder Inner tube

Middle tube

Lifting cylinder Zoom cylinder

Turning joint Swing cylinders Outer tube


T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training BASKET COMPONENTS

Safety roof
cylinders

Basket tilting
cylinder

Controls

Safety
rope

Safety roof locking


T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training CONTROLS

Basket boom
lowering
Zoom out Basket boom
swing right
Basket boom
swing left

Basket boom
lifting
Zoom in

Push to activate
the basket boom
control

Safety roof
up / down
Emergency
stop

Working Basket tilting and


lights stabilization
T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training LIFTING POINTS

Center of
gravity
Lifting point Lifting point
T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training GREASING POINTS / AIR BLEEDING OF CYLINDERS

Air bleeding
T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training PRESSURE CHECKING / LOAD LOWERING VALVE

Pressure
checking

Load
lowering
valve
T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training ADJUSTING BOOM TURNING SPEED


T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training ADJUSTING THE BOOM EXTENSION CLEARANCE

Side clearance

Upper clearance

Guide pieces
T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training MAINTENANCE / DAILY

Daily 8 -- 10 hours
1. Visually check the hydraulic hoses, couplings and the boom.
2. If the basket has hit tracks, detach the stabilization cylinder pins
and basket joint pin and make visual inspection.

9
7 7

2 2

1 16 12 8 8
4 6 15
13 13
11 14 6
T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training MAINTENANCE / WEEKLY

Weekly 50 hours
3. Lubricate the pins and bearings on the boom and support legs,
refer to the lubrication chart.
4. Inspect the boom attachment to the mounting bracket.
5. Inspect the lifting boom joint pin locking.
6. Inspect the lifting cylinder joint pin locking.
7. Inspect the stabilizing cylinder joint pin locking.
8. Inspect the stabilizing cylinder joint pin locking and
ball bearing housings.
9. Inspect the basket joint pin locking.

9
7 7

2 2

6 1 12 8 8
4 15 16
13 13
11 14 6
T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

training MAINTENANCE / EVERY SIX MONTH

Every six month 500 hours


10. Check the hydraulic pressures.
11. Inspect the turning joint lug welding.
12. Inspect the extension cylinder joint pin locking.
13. Inspect the stabilizing cylinder basket end fixing lug welding.
14. Inspect the turning cylinder joint pin locking.
15. Inspect the functioning of the load lowering valve.
16. Inspect the condition of the boom beams.

9
7 7

2 2

6 1 16 12 8 8
4 15
13 13
11 14 6
training
HYDRAULIC SCHEMA
T/T/AxeraT10--12S/T/10 BASKET BOOM TBB

Safety Platform Boom Platform Boom swing Boom Boom


stabilation extend/ stabilation right / left extend/ up / down
canopy
retract retract

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