ADICOMP - Компрессор - Инструкция 4-7.5 - ENG - стр 55 - 1232028+++

SCREW COMPRESSORS
VG3-LD-INV(OF-EV-CF) Ex
Technical Specifications
Fluid Natural Gas

Installed Power (kW) 4
Operating Pressure (bar) 7.5
Design Code 1 VG10328 (RID 1)
Design Code 2 VG10432 (RID 2)
VG10328
GE P/N 1232028
VG10432
GE P/N 1232029
9200.4146-04 07/2016
Editions Record
Code Revision Edition Changes
9200.4146 00 02/2016
9200.4146 01 05/2016 GA rev01, P&ID rev03, Taglist (CF1 and PCV1)
9200.4146 02 05/2016 Update pictures, bypass circuit, inverter manual
9200.4146 03 05/2016 VG10432 (RID 2) model added
9200.4146 04 07/2016 New spare parts’ code added
Original instructions: ITALIAN

EN Translation of the original instructions
SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

3
CONTENTS
A Individual Equipment Specifications ............................................................................. 7

Technical Specifications ............................................................................................... 7
Intended Use ................................................................................................................ 8
Reasonably Foreseeable Misuse .................................................................................. 8
Installation .................................................................................................................... 8
Positioning................................................................................................................................ 8
Technical notes ............................................................................................................ 9
Inerting (Purge Operation) ....................................................................................................... 9
Bypass circuit ......................................................................................................................... 10
Gas End Replacement Procedure .............................................................................. 11
Preliminary actions ................................................................................................................. 11
Gas end-bell house-motor Package Disassembling .............................................................. 12
Motor Disassembling ............................................................................................................. 14
Gas End Disassembling ......................................................................................................... 14
New Gas End Assembling ..................................................................................................... 15
Gas end-bell house-motor Package Assembling................................................................... 15
Final actions ........................................................................................................................... 15
Maintenance Program ................................................................................................ 16
Spare Parts Kit ........................................................................................................... 17
Gas End ................................................................................................................................. 17
Suction Valve ......................................................................................................................... 18
Minimum Pressure Valve Group ............................................................................................ 18
Tag List....................................................................................................................... 19
Saftey Devices ............................................................................................................ 21
PED & ATEX Equipment............................................................................................. 21
Assembly Name Plate ................................................................................................ 22
Troubleshooting .......................................................................................................... 23
Immediate shutdown trip errors ............................................................................................. 23
Alarms .................................................................................................................................... 25
Troubleshooting .......................................................................................................... 27
Inverter Alarm and Troubleshooting ............................................................................ 30
List alarms .............................................................................................................................. 30
Troubleshooting ..................................................................................................................... 31
Dimensional Drawing .................................................................................................. 34
P&ID Schematics ........................................................................................................ 34
Electrical Schematics .................................................................................................. 34
TABLES
Table A-1 Technical Specifications - VG3-LD-INV(OF-EV-CF) Ex ......................................... 7
Table A-2 Maintenance Program for Screw Compressors - VG3-LD-INV(OF-EV-CF) Ex .... 16
Table A-3 Tag List for P&ID Schematic - VG3-LD-INV(OF-EV-CF) Ex ................................. 19
Table A-4 Safety and Control Devices ................................................................................. 21
Table A-5 PED Equipment ................................................................................................... 21
Table A-6 ATEX Equipment ................................................................................................. 21
Table A-7 Simple Apparatus - Intrinsic Safety Connection ................................................... 21
Table A-8 Troubleshooting Guidelines ................................................................................. 27
Table A-9 Light alarms List .................................................................................................. 30
Table A-10 Light alarms Troubleshooting............................................................................. 31

5
A
INDIVIDUAL EQUIPMENT SPECIFICATIONS
TECHNICAL SPECIFICATIONS
Table A-1 Technical Specifications - VG3-LD-INV(OF-EV-CF) Ex
Parameter Unit Value

Fluid type - Natural Gas
Gas end - SCA7L
Relative humidity % Dry
Free gas delivery (ISO1217) Nm3/h 0 ÷ 27
Suction gas temperature °C 20
Outlet gas temperature °C ambient temperature +10
Before pressure reducer: 50-2000 (RID1)
Intake pressure mbar(g) 2000-8000 (RID2)
After pressure reducer: 200
Max pressure bar(g) 7.5
Min pressure bar(g) 3.5
Operating pressure (min-max)(PL-Pu) bar(g) 4.0-7.5
Bypass intervention bar(g) 7.3
High pressure switch bar(g) 8.5
Safety valve setting bar(g) 9.0
Vacuum switch mbar(g) 0
Noise level (Pneurop PN8NTC2.3) db(A) 78±3
Starter Mode - Inverter (remote start/stop enabled)
Controller board - S1-20 - Gas -2009
Oil quantity l 4.0
Oil type - ADI BIO-G PLUS
Oil residual in gas (acc. ISO 8573-1 Class 1) mg/m3 0.01
Gas inlet connection size - DN25/PN16
Gas outlet connection size - DN25/PN16
Environment
Operating ambient temperature (min/max) °C -10 / +40
Altitude a.s.l. m <1000
Dew-point temperature °C N.A.
ATEX zone classification - Zone 2
Electric Panel Power Supply
Supply voltage * V/ph/Hz 400(±10%) / 3 / 50(±1%)
Short circuit current kA 6
Electric Motor
Nominal power kW 4 (derated to 3 for use with inverter)
Efficiency - IE2-85.9%
Insulation class/Over Temp. class - F/B
Protection - IP65
Poles No. 2
Rated current A 7.61
Dimensions and Weight
Length mm 1207
Width mm 588
Height mm 1033
Weight kg 145
*Attention: It is recommended to the user to install a Differential Circuit Breaker having an adequate size,
class type A or AC, 300 mA sensitivity, and trip type D.

7
INTENDED USE
The compressor unit is used as pre-chamber to compress fuel gas with rated pressure and
capacity for GE engine platform type 6.
REASONABLY FORESEEABLE MISUSE

 Using the compressor to compress air or any other type of gas different from the one
specified as it could generate the condensate inside the system.
 Supplying the compressor with an inlet gas pressure higher than the one specified for the
model
o Max 2000 bar(g) for VG10328 (RID1)
o Max 8000 bar(g) for VG10432 (RID2)
INSTALLATION
Positioning
The compressor can be positioned in an ATEX Zone 2.
The electrical cabinet must be positioned in an unclassified (not hazardous) zone.
For additional notes regarding the mechanical and electrical installation please refer to the “VG
Operation & Maintenance” manual.

8
TECHNICAL NOTES
Inerting (Purge Operation)
Inerting is an important operation that allows to avoid the risk of explosion

inside the compressor. This operation must be performed each time the
compressor is opened with consequent possible entrance of air.
Before introducing the gas into the compressor for the first time and after any maintenance
operation, the purge procedure shall be performed for the compressor in order to discharge the
residual air in the system. The inlet and outlet gas isolation valves (provided by the Customer)
shall be closed and the inertization of the whole system shall be performed using the appropriate
inlet and outlet purge connections. The purge has to be performed by an inert gas, for example
Nitrogen, following carefully the CE rules in force.
To purge the system use the following procedure:
1. Disconnect and tag the main circuit breaker.

2. Close and tag the gas inlet and discharge isolation valves (provided by Customer).
3. Open the bypass valve BV9 of the minimum pressure valve MPV1. The bypass valve
allows to bypass the minimum pressure valve enabling to use a low pressure and
avoiding any damage to the intake system.
BV9
4. Unscrew the pipe plug of both the purge inlet valve BV2 and the purge discharge valve
BV10.
5. Open both the BV2 and BV10 valves.
BV2 BV10

9
6. Connect the hose of the inert gas supply to BV2.
7. Connect a tube to the BV10 and route it to a safe discharge area.
8. Adjust the purge gas pressure to 0.5 bar and open proper valves to allow the purge gas to
flow through the system for enough time.
The purging time depends on the internal volume being purged (Vint), on
the flow rate (Fpurg) of the inert gas supply system, on initial oxygen
content, on oxygen content of inert gas, and on the final desired purity
(oxygen content after purging). As a rule of thumb, to reduce the
percentage of oxygen to an acceptable value, the volume of purging gas
Vpurg should be 2 to 3 times Vint. In case of VG3 compressors, the total
gas capacity of the system (internal volume of gas end, receivers, filters,
tubes) is around 30 litres. The purging time (Tpurg) is given by:
Tpurg=Vpurg/Fpurg=2*Vint/Fpurg=60lt/Fpurg
A safe inerting can be performed only by measurement of the oxygen

concentration in the gas downstream to the purge outlet by the use of a
portable oxygen analyser.
The oxygen concentration should be reduced far below (typically half) the
limiting oxygen concentration (LOC), which is 12% for a mixture of
methan/natural gas/biogas, air, and nitrogen. That is the control point
would be 6%.
9. When purging is complete, close the purge discharge valve BV10 and immediately turn
off inert gas flow.
10. Close the purge inlet valve BV2.
11. Disconnect both the inert gas hose from BV2 and the discharge tube from BV10.
12. Screw the pipe plug both for BV2 and for BV10.
13. Close the bypass valve BV9.
14. Open both the gas inlet and discharge isolation valves.
Bypass circuit
The motor speed is regulated by inverter from 100% down to 60% when the load pressure P L is
reached. From 60% down to 0% capacity a by-pass system intervenes.
The Bypass circuit (set to 7.3 bar with a delta pressure of -0.2 bar) is composed of the MPV2.
This circuit allows to bypass the compressed gas into the suction and maintain a steady
pressure at discharge. When the discharge pressure reaches 7.3 bar, the minimum pressure valve
MPV2 lets part of the gas to be bypassed into the suction. If the compressed gas demand
increases, the pressure decreases, the MPV2 is closed: all compressed gas flows to discharge.
In any case, when the compressor is stopped, the internal pressure is leveled through the
pressure damper receiver PD1.

10
GAS END REPLACEMENT PROCEDURE
After 24000 working hours of the compressor the gas end shall be replaced with a new one. The
old gas end shall be sent back to the manufacturer for overhauling. This procedure is used in
order to put into service rapidly the compressor avoiding long stop periods which may be
required if the same gas end had to be overhauled and used.
The following procedure describes how to replace the gas end.
Two technicians are needed to perform this operation.
Preliminary actions
1. Stop the compressor and close the inlet and outlet isolating valves.
2. Isolate the unit from the mains electrical supply by turning off the disconnector on the
electrical panel.
3. Wait for the internal pressure to decrease to about 2.2 bar (see PI2 manometer).
PI2
4. Unplug the valve BV10 and open carefully BV10 to depressurize completely the compressor
to 0 bar. Do not proceed until the internal pressure manometer PI2 shows zero.

11
5. Open both the oil filling plug and the oil drain valve BV3 and let the oil drain from the
gas/oil separator receiver.
Oil Filling
plug
BV3
Gas end-bell house-motor Package Disassembling

6. Disconnect the earth cable from the motor and supply cables from the motor terminal box.
Earth cable
Terminal box
7. Unscrew the four bolts B4 that connect the gas end to the PD1 pulsation dumper.
B4
8. Close with an adequate cover the gas end inlet to avoid the dust to enter the rotors
9. Unscrew the fitting P1 of the oil injection pipe and move away the pipe. Plug properly the
pipe to protect against dust.

12
P1 P2
10. Remove the fitting P2 of the gas end discharge and insert below the related pipe a support to
avoid the bending of the pipe.
11. Unscrew the gas end fixing bolt B5 at the base.
Earth cable
12. Unscrew the two bolts B1 at motor base.
B1
13. Remove the whole package (gas end-bell house-motor) and put it on a test bench.

13
Motor Disassembling
14. Unscrew the four bell housing-motor bolts B2.
Bell house
B2
15. Detach the motor from the package leaving the hub A and the elastic element M of the
flexible coupling attached to the motor shaft.
Set screw S
Hub B (on gas end shaft)
Elastic element M
Flexible
coupling
Hub A(on motor shaft)
Gas End Disassembling

16. Unscrew the bell housing-gas end four bolts B3 from the inner side of the bell housing and
detach the bell house.
B3

14
New Gas End Assembling
17. Unscrew the two set screws S on the hub B to remove the hub B from the old gas end shaft.
Individuate the position of the hub B on the gas end shaft in order to
mount it on the same position on the new gas end. This is to maintain the
same space between the hubs A and B (the one on the motor shaft an
the other on the gas end). Upon complete installation of the flexible
coupling the space between hub A and hub B shall be 2.5 mm.
18. Insert the hub B on the shaft of the new gas end and lock it in position with the set screws S
(refer to the flexible coupling picture shown earlier).
19. Ensure the elastic element M of the flexible coupling is in place.
Gas end-bell house-motor Package Assembling

20. Reassemble the whole package gas end-bell house-motor on the bench.
21. Remount the package in the unit following the procedure above reversely but before
connecting the suction valve to the gas end fill the gas end with 0.5 L of fresh oil The oil
must be filled directly from the inlet port of the gas end.
Final actions
22. Follow the procedure to fillup the unit with fresh oil.

15
MAINTENANCE PROGRAM
Table A-2 Maintenance Program for Screw Compressors - VG3-LD-INV(OF-EV-CF) Ex
TIME INTERVAL
REQ.
MAINTENANCE ACTION TIME Every Every Every Every
Every
(min) 3000 6000 12000 24000 Code Qty.
day
hours hours hours hours
CHECK (Remedy if Necessary)

Any gas leaks      
Any oil leaks     
Oil temperature     
Oil level     
Oil flow on oil scavenge visor     
Delivery pressure     
Pressure drop at deoiler cartridge    
Tightness of electrical connections    
Adequate ventilation    
Motor current absorption    
Elastic element wearing   
CLEAN
External parts of gas / oil radiator (1)
   
External parts of electric motor (1)    
REPLACE
Oil filter cartridge (2) 10    4020.0041 1
Gas filter cartridge (2) 10    4040.0277 1
Deoiler cartridge(2) 10    4010.0002 1
Oil (2) 20    6500.0034 (5 lt) 4.0 lt
Filter cartridges 10    4040.0276 1
Suction valve kit 45    8820.0008 1
Oil scavenge visor 10   3505.0012 2
Minimum pressure valve kit 15   8810.0021 1
Elastic element – flexible coupling 25   2052.0009 1
Gas end oil seal kit -  8850.0045 1
Gas end SCA7L (3) -  2030.0052 1
Motor bearings kit (4) -  ATEX 1
Solenoid valves 15  8100.0202 1
Flexible pipes 60  3035.0162 1
5730.0002 1
Pressure indicators 15  5730.0004 1
5730.0060 1
(1) In dirty and dusty sites clean more frequently

(2) Replace at least once a year
(3) See the section “Gas End Replacement Procedure” shown earlier.
(4) Bearings for ATEX motors must be replaced only by an authorized service center.
SPECIAL TOOLS
Tools kit for SCA7L2 oil seal mounting 8866.0502 1

16
SPARE PARTS KIT
Gas End
SCA7L2
Gas End SCA7L2

Maintenance Time : 12.000 hrs Qty Ref.
Oil Seal Kit
8850.0045 Seal ring 1 14
Spacer -
Maintenance Time : 24.000 hrs
2030.0052 Complete gas end

17
Suction Valve
RH10NR
Suction Valve RH10 NR

Maintenance Time: 8.000 hrs
K
COMPLETE
K Body Spare parts Kit
SPARE PARTS KIT
8820.0008
Minimum Pressure Valve Group

G10
Minimum Pressure Valve G10

Maintenance Time : 12.000 hrs
8810.0021 K Spare Parts Kit

18
TAG LIST
Table A-3 Tag List for P&ID Schematic - VG3-LD-INV(OF-EV-CF) Ex
Ref. P&ID Description Code GE P/N Q.ty

BV2-BV9-BV10 BALL VALVE 1/4" FF PN64 PED 3509.0102 1225956 L 3
BV3 BALL VALVE 3/8" FF PN40 3509.0019 1225957 L 1
BV4-BV8 NEEDLE VALVE MAN. HP 1/4" 3509.5042 1236292 N 2
GAS FILTER NEA 232-9B1 VF25 1"1/4 9Bar 4130.0241 1228808 N 1
CF1
GAS FILTER CARTRIDGE 4040.0277 1228809 P
FILTER NEA MP219 3/4" 25Bar 4130.0240 1228810 N 1

CF2
FILTER CARTRIDGE 4040.0276 1228811 P 1
EF1 COMPLETE FAN ATEX Ø250 2021.0056 1225960 L 1
FO1-SG / FO2-SG OIL SCAVENGE VISOR 0,6 MM INOX 3505.0012 1225962 P 2
FP3 FLEXIBLE PIPE 1"1/4 MF L260/520 INOX 3035.0162 1236291 P 1
HE1-HE2 GAS-OIL RADIATOR 5.5-10 HP VX A 3010.0012 1225963 L 1
LG1 OIL LEVEL VISOR 1" INOX 3505.0035 1228812 N 1
M1-TT2 MOTOR 4KW 230/400 2PB35 100 PTC EEx-na MO. 2010.0550 1225965 L 1
M2 MOTOR 0.25KW 230/400 2PB35 63 EEx-na MO 2010.0400 1225966 L 1
MINIMUM PRESSURE VALVE G10 1/2" TEFLON 3502.0020 1225967 N 1
MPV1
MPV KIT 8810.0021 1228813 P
MPV2 RELIEF VALVE 417 3/8" 2-12 BAR INOX 3502.0201 1236293 N 1
NRV1 SUCTION VALVE RH10 NR 3503.0195 1236294 L 1
NRV3 NON RETURN VALVE 1/2" AISI316 3502.0070 1225971 N 1
OIL FILTER COMPLETE BLOCK 2.2-22KW 12bar 4020.0040 1228814 N 1
OF1
OIL FILTER CARTRIDGE 4020.0041 1228815 P 1
PCV1 (for VG10328
RID1)
PRESSURE CONTROLLER DN32 MADAS METANO 5725.0090 1236295 L 1
PCV1 (for VG10432

PRESSURE CONTROLLER 1” IN DIVAL-507/MP 200mbar 5725.0079 1228817 L 1
RID2)
PD1 PULSATION DAMPER 13.5LT 3020.8016 1236296 N 1
PI1 MANOMETER D63 0/1BAR POST. 1/4" ACC. GLIC. 5730.0060 1225976 P 1
PI2 MANOMETER D63 0/16BAR POST. 1/4" ACC.GLIC. 5730.0004 1225977 P 1
PI3 MANOMETER D63 0/16BAR RAD 1/4 ACC.GLIC. 5730.0002 1225978 P 1
PS1 PRESSURE SWITCH 0.7-3mBar NA/NC 1/4" 5720.0070 1236297 H 1
PS2 PRESSURE SWITCH 10Bar 1/4"F PSM10 5720.0059 1225980 H 1
PSV1 SAFETY VALVE 1/2" 9 BAR CONV. PED 3508.0161 1231300 L 1
PT1 PRESSURE TRANSDUCER 0-16BAR 4-20mA Ex-ia 1/4" 5820.0046 1236298 H 1
PV PUSH BUTTON VALVE 1/4"FF OTT 3509.0073 1225983 N 1
GAS END SCA 7L2 2030.0052 1225984 L 1
SC1
GAS END OIL SEAL KIT 8850.0045 1228818 P 1
SF1 GAS-OIL DEOILER CARTRIDGE 2,2-7,5KW 14BAR 4010.0002 1225986 P 1
SR1 SEPARATOR RECEIVER 5.2LT 16BAR VIS.LAT. GE 3020.0157 1236299 N 1
SV1 SOLENOID VALVE 2V NC DN25 3B 24Vac 8100.0202 1225988 P 1
TF1 TEMPORARY FILTER DN32 PN16 4130.0070 1236300 N 1
TI1 TEMPERATURE SWITCH JUMO 0-150°C L 1500 5740.0001 1225989 H 1
TI2 THERMOMETER 0/+60°C D.80 RAD. INOX 1/2" 5740.0014 1225990 H 1
TTS1 TEMPERATURE PROBE PT100 Ø3 x 100 5830.0020 1228821 H 1
ELASTIC ELEMENT-FLEXIBLE COUPLING 2052.0009 1228822 P 1

19
Ref. P&ID Description Code GE P/N Q.ty
6500.0034 H
Oil ADI BIO-G PLUS (5 lt) xxxxxx 4.5lt
(5 lt)
Ref. Electrical GE P/N

Description Code Q.ty
schematics
G1 GALVANIC BARRIER FOR PT100 CON ALL.9116 5710.0040 1236124 H 1
GALVANIC BARRIER FOR PRESSURE TRANSDUCER H
G2 5710.0075 1236125 1
9106B1A
G3-G4 GALVANIC BARRIER FOR 2 CONTACTS 9202B2B 5710.0038 1236126 H 2
FRN4.0 INVERTER FUJI 4.0 KW INTEGRATED FILTER 2011.0027 1236127 L 1
S1-20 GAS ELECTRONIC CONTROLLER 5810.0035 1236128 H 1
1F1 FUSE 6001.3005 1236243 H 1
1F2 FUSE 6001.3002 1236244 H 1
1F3-1F4 FUSE 6001.3003 1236245 H 2
1G1 AC-DC CONVERTER 6001.9007 1236246 H 1
1M2-1M3 COOLING FAN 2020.0016 1236249 L 2
1Q1 MAIN SWITCH 6001.6008 1236254 L 1
1Q2 FAN MOTOR PROTECTION 6001.2025 1236255 H 1
1T1 TRANSFORMER 6001.5017 1236256 H 1
2F1 FUSE 6001.3028 1236257 H 1
KML-KR5 RELAY 6001.2040 1236258 H 2
KT1 TIMER 6001.4004 1236259 H 1
KT2 TIMER 6001.4005 1236260 H 1
RSIC SAFETY RELAY 6001.2046 1236261 H 1
SB1 EMERGENCY BUTTON 6001.6024 1236262 L 1
SB2 EMERGENCY BUTTON 6001.6041 1236263 L 1
TM1 TERMOSTATIC SWITCH 5740.0027 1236264 L 1
Legend for stock management:
Marking Spare part classification

P Periodic maintenance
H High fault probability-Highly recommended
L Low fault probability-Recommended
N No fault probability

20
SAFTEY DEVICES
Safety, control and regulation devices that protect the assembly from exceeding the allowable
pressure and temperature as well as from emergency conditions are shown in the following
table.
Table A-4 Safety and Control Devices
Set Set
Tag Description Function
alarm shutdown
Emerge
SB1 Emergency pushbutton on Emergency stop from electrical panel.

--- ---
ncy
electrical panel
SB2 Emergency pushbutton on board Emergency stop from compressor. --- ---
Connected to S1-20.
High temperature protection on gas/oil circuit by
Temperature
105 °C 110 °C
controller board S1-20
TTS1 Temp. Probe PT100
Connected to safety temperature switch.
High temperature protection on gas/oil circuit 110 °C
(overcomes S1-20 failure).
TT2 Temp. Probe PTC Main motor high temperature protection. --- 130 °C
PT1 Pressure Transducer Discharge gas pressure control 7.8 bar 8.0 bar
Pressure
PS1 Vacuum switch Suction low pressure protection. --- 0 bar

PS2 Pressure switch High pressure protection gas/oil receiver,
--- 8.5 bar
overcomes PT1 failure.
PSV1 Safety valve PED 9 bar High pressure protection gas/oil receiver,
--- ---
overcomes PS2 failure.
PED & ATEX EQUIPMENT

Table A-5 PED Equipment
Tag Description Type PS TS SET/VOL/DN Category
(min/max)
SAFETY
PSV1 SAFETY VALVE 60 -20 +200 °C 9 bar IV
ACCESSORY
GAS-OIL SEPARATOR
SR1 VESSEL 16 -10 +120 °C 5.2 L II
RECEIVER
Table A-6 ATEX Equipment

Tag Description Marking
M1 MOTOR 4KW II 3G Ex nA T4
M2 MOTOR 0.25KW II 3G Ex nA T4
SV1 SOLENOID VALVE 2V NC II 3G
Table A-7 Simple Apparatus - Intrinsic Safety Connection

Tag Description Connection
SB2 EMERGENCY PUSHBUTTON Ex i (blue cable)
PS1 LOW PRESSURE SWITCH Ex i (blue cable)
PS2 HIGH PRESSURE SWITCH Ex i (blue cable)
TTS1 TEMP. PROBE PT100 Ex i (grey cable)
TT2 TEMP. PROBE PTC Ex i (blue cable)
PT1 PRESSURE TRANSDUCER Ex i (blue cable)

21
ASSEMBLY NAME PLATE
The following picture shows the assembly main name plate and the PED nameplate.
adicomp S.r.l.
Via del Progresso, 35
36050 – Sovizzo (VI)
ITALY
PRESSURE EQUIPMENT IDENTIFICATION
Assembly:”SCREW COMPRESSOR”
Model: VG3-LD-INV Ex
Design code: VG10328
S/N: 152420CV
GAS CIRCUIT (INLET)

Fluid Group 1 (gas)
PS 2 bar TS min / max 20 / 40 °C
GAS/OIL CIRCUIT (SC1 – SR1)

Fluid Group 1/2 (gas/oil)
PS 9 bar TS min / max -10 / 110 °C
GAS CIRCUIT (SR1 – HE2)
Fluid Group 1 (gas)
GAS CIRCUIT (HE2 - OUTLET)
Fluid Group 1 (gas)
PED Cat. II Manufacturing Year 2015
Module A1
PED PIPING RE.MAS S.r.l.

(INLET) Via San Clemente, 22
36075 – Montecchio Maggiore
(VI) - ITALY
PS 11 bar TS min/max -10 +120 °C
Fluid group 1 DN 32
PED Cat. I Year 2015

22
TROUBLESHOOTING
A number of error messages may appear on the electronic control panel aiming to help to
resolve some fault conditions. The following list shows these error messages along with:
Component source: The tag/description of the physical component that generates the error. In
case of a list of components these are preceded by small letters a, b, c, ….
Panel source: The electric input type/location on the control panel that generates the
error.
Menu: parameter: The error related parameter that is set in the control panel Menu.
Description: A brief description of the error. In case of a list of component sources the
description is preceded by the same letter of the component.
Action: What to do to solve the fault condition. In case of a list of component
sources the action is preceded by the same letter of the component.
Table A-8 shows a number of faults that may occur, describes their probable cause and suggests
the proper remedies.
Should any fault remain unsolved, please contact the Technical Support dept.
Immediate shutdown trip errors

Shutdown errors make the compressor trip (immediate stop).
In case Shutdown Trip occurs:
- Firstly clear any faults which may have occurred.
- Secondly press Reset button on the control panel to clear the Error and
restart the compressor.
Do not reset emergency stop button nor reset the electronic controller
unless the fault cause is cleared.
Er:0010 E
Component source a. SB1 Emergency pushbutton on electric panel
b. SB2 Emergency pushbutton on compressor
c. TTS1 safety temperature switch
Panel source digital input 2
Menu: parameter ---
Description a. Emergency pushbutton on electric panel is pushed.
b. Emergency pushbutton on compressor is pushed
c. Compressed gas at gas end outlet reached the higher temperature limit (110 °C). The
safety temperature converter G1-TTS1 generates this error.
Action a, b Remove the emergency stop cause. To release the emergency turn the push
button counter clockwise.
c. Remove the high temperature cause (see Trouble “High temperature” in the
Troubleshooting table) and reset manually the temperature switch if available for
the switch model.
Er:0020 E
Component source PS1 low pressure switch
Menu: parameter ---
Description a. Inlet pressure too low
b. Gas leaks at inlet.
Action a. Increase the inlet gas pressure.
b. Check any gas leakages at inlet by a soaped water spray and correct as
necessary.

23
Er:0030 E
Component source PS2 high pressure switch
Menu: parameter ---
Description Internal pressure (in the gas/oil separator receiver) too high.
Action Ensure the equipment downstream to the receiver is not restricted.
Ensure the unload pressure set on control panel (P01:PU) is not higher than the set
value for PS2.
Er:0080 E
Component source a. Inverter
b. Fan motor
c. Main motor
Menu: parameter ---
Description a. Alarm coming from the inverter of the main motor.
b. Fan motor overload (1Q2).
c. Main motor overload (TT2 PTC).
Action a. Check inverter manual for a list of alarms.
b. Check fan motor protection switch. Remove the overload cause.
c. Remove the overload cause (see “Motor overload” in troubleshooting table ).
Er:0115 E
Component source S1-20 Controller
Panel source analog input 1
Menu: parameter ---
Description Sensor fault: PT1 delivery pressure transducer is not working (sensor fault or loss of
signal).
Action Check the sensor and sensor cabling.
Er:0119 E
Component source PT1 delivery pressure transducer
Menu: parameter P03:Pd
Description Delivery pressure reached the shutdown threshold.
Action Check the suction valve works properly.
Er:0135 E
Menu: parameter
Description PT100 Sensor fault: TTS1 gas temperature transducer at gas end outlet is not
working (sensor fault or loss of signal).
Action Check the sensor and sensor cabling
Er:0139 E
Component source TTS1 gas temperature transducer at gas end outlet
Menu: parameter P03:Td
Description Gas temperature at gas end outlet reached the shutdown threshold.
Action Remove the high temperature cause (see Trouble “High temperature” in the
Troubleshooting table)

24
Er:0814 E
Panel source ---
Menu: parameter P01:Bt
Description Blow down timeout: internal pressure failed to fall below the minimum level after the
set timeout.
Action Check the blow down valve works properly.
Ensure the set blow down time out is correct.
Er:0821 E
Panel source Any analog/digital input
Menu: parameter
Description Low resistance, short circuit or short circuit to earth condition exists on an analog or digital
input (incorrect connection, cable fault or sensor fault)
Action Check the presence of short circuits on the instruments and terminal connections
Er:0846 E
Panel source ---
Menu: parameter P10:Dr
Description Delivery pressure sensor range is set too low for default pressure settings to be
applied.
Action Check the setting for delivery pressure range in the control panel menu.
Alarms
Alarm errors are intended as warnings only and do not make the compressor stop.
Er:2118 A
Component source PT1 delivery pressure transducer
Menu: parameter P04:Pd
Description Delivery pressure reached the high pressure alarm threshold.
Action Check the suction valve works properly.
Er:2138 A
Component source TTS1 gas temperature transducer at gas end outlet.
Description Gas temperature at gas end outlet reached the high temperature alarm threshold.
Action Remove the high temperature cause (see Trouble “High temperature” in the
Troubleshooting table)
Er:2816 A
Panel source S1-20 power supply.
Menu: parameter ---
Description Power failure occurred while compressor was in the Started state
Action Check power supply fuses.
Check the power supply is stable.

25
Run Inhibit Errors
Er:3133 R
Panel source Analog input 3
Description Delivery temperature below the set low temperature run inhibit level. Controller will
allow the motor to start when temperature increases above the set low level.
Action Check the antifreeze system (heater, heating cables) is working properly.
Ensure the ambient temperature is within the operating temperature range.
Service Alarm
Er:4804 A
Panel source ---
Menu: parameter P04:SD
Description Service hours period expired: maintenance is required.
Action Perform the maintenance tasks according to the maintenance program table. Set
again the service hours period (5000 h).

26
TROUBLESHOOTING
Table A-8 Troubleshooting Guidelines
Source Cause Check/Remedy
1. Compressor does not start

Check main circuit breaker and door disconnector on electric panel
are ON.
Check fuses are up.
Power supply Correct voltage of the power supply.
Correct connection of the cables.
Max numbers of starts per hour Max number of starts per hour parameter on control panel (P07:Sh)
Shutdown trip Check the error code on the display.
Run inhibit Check the error code on the display.
In case remote start is enabled the compressor cannot be started

Remote start
locally.
The pressure at discharge is higher than PL (load pressure). The
Discharge pressure compressor will start as soon as the discharge pressure will fall
under PL.
2. Low delivery pressure

Incorrect setting on
Control board Pressure delivery set values on control panel (P01:PU, P01:PL)
control panel
If variable speed compressor (with inverter): speed parameters
Running at low speed setting on the display (P08) and min/max Hz parametrs on the
Gas end inverter display
Damaged/worn
Check the condition of rotors and bearings
rotors/bearings
Main motor Running at low speed The inverter slows down the motor speed due to an overload.
Some clogged Check/measure differential pressure for filters, deoilers, coolers,

Loss of pressure in the components heat exchangers.
assembly Check any gas leakages by a soaped water spray and correct as
Gas leaks
necessary.
Check the proper electrical operation of the solenoid valves of the
Suction valve does not suction valve
Suction valve
fully open. Check the proper pneumatic operation of the suction valve prior to
de-installing it.
Compressed gas
demand exceeds the Required flow rate of the downstream equipment. Decrease the
External
compressor’s delivery number of downstream equipment.
capacity
3. No delivery pressure
Low pressure at Increase the gas suction pressure according to the compressor
External
suction specifications.
Not running due to Remove grommet from bell housing and visually check coupling.
Gas end
drive coupling failure Replace coupling
Gas inlet filter Clogged filter. Replace clogged inlet filter.

Check the proper electrical operation of the solenoid valves of the
Suction valve stays suction valve
Suction valve
closed. Check the proper pneumatic operation of the suction valve prior to
de-installing it.
Read internal pressure on separator receiver, if it is too low/high
Minimum pressure valve Incorrect adjustment
follow the adjustment procedure

27
Valve blocked Check for Er:0030 E.
Deoiler, oil filter, oil

scavenge visors,
Oil circuit Replace flooded component and return restrictors.
blocked or flooded
with oil
Some broken
Excessive loss of pressure Check for any broken flexible pipe/fitting.
component
4. Floating delivery pressure

Bypass valve Bypass valve clogged. Check the correct operation of the bypass valve.
PT1 Pressure
Cabling transducer cable not Use shielded cables for pressure transducer.
shielded.
Load (PL) and unload
(PU) values set on
Controller board Choose and set a higher pressure difference between PL and PU.
control panel are too
cloase (< 0.5 bar)
5. High temperature
Check oil level through sight glass while the machine is stopped
Oil low level
and depressurized. Fill up the oil and restore to the right level.
Visually check for the presence of external oil. Repair leaks, fill up
Oil leaks
the oil and restore to the correct level.
Oil circuit
Deoiler, oil filter, oil scavenge visors, blocked or flooded with oil.
Examine oil passageways. Check for hydrocarbon deposit. Clean
Oil flow restricted and rebuild.
If using highly aggressive gas, check the presence of any rusty
element and replace it.
Visually examine cooler matrix for excessive dirt. Clean the cooler
Dirty oil cooler
by using compressed air and degreaser.
Oil cooler Restricted oil cooler Clean up the cooler internally. Drain the oil and fill up with fresh oil.
Blocked cooler fan Check for fan integrity and rotation, fan motor working (Er0080)
Remove sample and compare with recommended oil type. Drain oil,
Incorrect oil type
clean filter, fill up with fresh oil.
Oil Oil deterioration due to
Stop the compressor for about 5/6 hours. Open the oil drain valve
large amount of
and check water is draining initially.
condensate.
High ambient Ensure the ambient temperature is in the operating temperature
temperature range of the compressor
A low pressure differential between suction and discharge leads to
High pressure at low oil flow.
suction Decrease the gas suction pressure according to the compressor
specifications.
External
High cooling water
temperature (if the
Remedy to decrease the cooling water temperature
system is water
cooled)
Low cooling water flow Remedy to increase the cooling water flow.
rate Adjust the gate valve GV to achieve the correct flow rate.
Faulty temperature Check the correct operation of the temperature probe and replace if
probe necessary.
Incorrect measurement Incorrect setting for

temperature probe
Check the correct setting of parameters on control panel.
parameters on control
panel
Temperature Probe
Cabling Use shielded cables for temperature probe.
cable not shielded.
MPV working not Check the MPV works properly.
Minimum pressure valve
properly set or faulty

28
6. Excessive oil consumption

Visually check for the presence of external oil. Pay particular
attention to the leaks from the gas end oil seal. Replace oil seal and
Oil leaks
inner rings, repair any other leaks, fill up the oil and restore to the
correct level.
Oil circuit Deoiler, oil filter, oil scavenge visors, blocked or flooded with oil.
Examine oil passageways. Check for hydrocarbon deposit. Clean
Oil flow restricted and rebuild.
If using highly aggressive gas, check the presence of any rusty
element and replace it.
Remove sample and compare with prescribed oil. Drain oil, clean
Incorrect oil type
filter, fill up with fresh oil.
Oil Oil deterioration due to
Stop the compressor for about 5/6 hours. Open the oil drain valve
large amount of
and check water is draining initially.
condensate.
Gas end Oil seal Check for excessive oil leakage from gas end oil seal.
7. Unusual noise or vibration during running

Damaged or worn Remove grommet from bell housing and visually check coupling
Gas end/motor coupling
drive coupling Replace motor coupling
Listen for rumbling or screaming noise from each end of motor.
Damaged or worn
Motor bearings Remove gas end and rotate motor by hand to check for rough
motor bearings
feeling. Replace motor bearings
Damaged or worn gas
Gas end bearing Disassemble the gas end and check the condition of bearings.
end bearings
Listen for excessive noise during the unload status. replace the
Injection valve Faulty injection valve
injection valve.
Anchoring to floor Anchor the compressor to the floor by proper bolts.
Inverter Steep acceleration ramp configured for the motor speed.
External Floating gas demand at discharge.
8. Safety valve blowing

Incorrect setting on Verify the high pressure parameter set on the control panel
control panel (P03:Pd).
Faulty pressure
transducer
Check the pressure transducer and replace.
AND
Overpressure Check the high pressure switch setting.
incorrect setting or
Check high pressure switch works properly. Replace if faulty.
faulty high pressure
switch
An extremely rapid pressure increase could bypass the pressure
Extremely rapid
transducer and pressure switch action leading to blow the safety
pressure increase
valve.
Worn spring, damaged Check internal pressure at which safety valve blows. If this pressure
Safety valve
or worn seating is below the setpoint, replace the safety valve
9. Motor overload or high power consumption

Check motor windings/bearings. Repair or replace.
Motor Faulty motor
Incorrect cabling.
Rotor pushing against
intake end cover, Remove compressor, dismantle and examine rotor and end cover .
Gas end
motor drive coupling Check setting of coupling. Replace damaged parts
fitted incorrectly
The internal pressure
is higher than the
Gas/oil receiver Check error code Er:0080 E
maximum allowed
value for starting.

29
INVERTER ALARM AND TROUBLESHOOTING
If the inverter detects a minor abnormal state “light alarm”, it can continue the current operation
without tripping while displaying the “light alarm” indication L-AL on the LED monitor. In
addition to the indication L-AL, the inverter blinks the KEYPAD CONTROL LED.
List alarms
The table below lists alarms selectable as “light alarm”.
Table A-9 Light alarms List
Code Name Description
Heat sink overheat Heat sink temperature increased to the trip level.
An error that as occurred in peripheral equipment turned the

External alarm
externa alarm signal THR ON.
Inverter internal overheat The temperature inside the inverter abnormally has increased.
Estimated temperature of the coil in the braking resistor exceeded

Braking resistor overheat
the allowable level.
Motor temperature calculated with the inverter output current

Overload of motor 1 through 4
reached the trip level.
Option communications error Communications error between the inverter and an option.
Option error An option judged that an error occurred.
RS-485 communications error

(COM port1)
RS-485 communications error between the COM ports 1 and 2.
RS-485 communications error
(COM port2)
The deviation of the automatic speed regulator (between the
Speed mismatch or excessive
commanded speed and the detected speed) is out of the specified
speed deviation
range (d21) for the period specified by d22.
PID feedback wire break The PID feedback signal wire(s) is brocken.

30
Troubleshooting
This section describe the troubleshooting procedure to follow in case of light alarm:
Table A-10 Light alarms Troubleshooting
Code Possible causes What to check and suggested measures
Temperature around the inverter Measure the temperature around the inverter.
exceeded the inverter’s  Lower the temperature around the inverter (e.g., ventilate the
specification range. panel where the inverter is mounted).
Check if there is sufficient clearance around the inverter.
 Change the mounting place to ensure the clearance.
Ventilation path is blocked.
Check if the heat sink is not clogged.
 Clean the heat sink.
Check the cumulative run time of the cooling fan.
Heat sink overheat
Cooling air’s airflow volume  Replace the cooling fan.
decreased due to the service life
expired or failure. Visually check whether the cooling fan rotates normally.
 Replace the cooling fan.
Measure the output current.
 Reduce the load (e.g. Use the heat sink overheat early warning
(E01 through E09) or the overload early warning (E34) and
Overload. reduce the load before the overload protection is activated).
 Decrease the motor sound (carrier frequency) (F26)
 Enable the overload prevention control (H70)
An alarm function of external Check the operation of external equipment.

equipment was activated.  Remove the cause of the alarm that occurred,
Check if the external signal wiring is correctly connected to the
terminal to which the “Enable external alarm trip” terminal command
Wrong connection or poor contact THR has been assigned (Any of E01 through E09, E98 and E99
in external alarm signal wiring. should be set to “9”).
 Connect the external alarm signal wire correctly.
Check whether the “Enable external alarm trip” terminal command
External alarm THR has been assigned to an unavailable terminal (with E01
through E09, E98 or E99).
Incorrect setting of function code  Correct the assignment.

data. Check whether the normal/negative logic of the external signal
matches that of the THR command specified by any of E01 through
E09, E98 and E99).
 Ensure the matching of the normal/negative logic.
The surrounding temperature Measure the surrounding temperature.

exceeded the inverter’s  Lower the temperature around the inverter (e.g., ventilate the
Inverter internal specification limit
overheat panel where the inverter is mounted).
Reconsider the relationship between the braking load estimated and

real load.
 Lower the real braking load.
Braking load is too heavy.
 Review the selection of the braking resistor and increase the
braking capability (Modification of related function code data
(F50, F51 and F52) is also required).
Recalculate the declaration torque and time needed for the load
currently applied, based on a moment on inertia for the load and the
deceleration time.
Specified declaration time is too
short.  Increase the declaration time (F08, E11, E13, E18 and H56).
 Review the selection of the braking resistor and increase the
braking capability. (Modification of related function code data

31
(F50, F51 and F52) is also required).
Recheck the specifications of the braking resistor.

Incorrect setting of function code
data F50, F51 and F52.  Review data of function codes F50, F51 and F52 then modify
them.
Check the motor characteristics.
The electronic thermal
characteristics do not match the  Reconsider the data of function codes (P99, F10 and F12).
motor overload characteristics.
 Use an external thermal relay.
Activation level for the electronic Check the continuous allowable current of the motor.
thermal protection was inadequate.  Reconsider and change the data of function code F11.
Recalculate the acceleration/deceleration torque and time needed
The specified for the load, based on the moment of inertia for the load and the
acceleration/deceleration time was acceleration/deceleration time.
too short.  Increase the acceleration/deceleration time (F07, F08, E10
Overload of motor through E15, and H56).
1 through 4
Measure the output current.
Overload.  Reduce the load (e.g. Use the overload early warning (E34) and
reduce the load before the overload protection is activated). In
winter, the load tends to increase.
Check whether decreasing the torque boost (F09) does not stall the
Excessive torque boost specified motor.
(F09)
 If no stall occurs, decrease the F09 data.
There was a problem with the Check whether the connector on the option card is properly
connection between the option card engaged with that of the inverter.
Option and the inverter.  Reload the option card into the inverter.
communications
error Check whether appropriate noise control measures have been
implemented (e.g. correct grounding and routing of signal wires,
Strong electrical noise. communications cables, and main circuit wires).
 Implemented noise control measures.
An error detected by the option

---
card.
Option error
Communications conditions of the Compare the setting of the y codes (y01 to y10, y11 to y20) with
inverter do not match that of the those of the host equipment.
host equipment  Correct any settings that differ.
Even though no-response error
detection time (y08, y18) has been Check the host equipment.
set, communications is not  Change the settings of host equipment software or disable the
performed within the specified no-response error detection (y08, y18 = 0).
cycle.
The host equipment did not operate Check the host equipment (e.g., PLCs and personal computers).
due to defective software, settings
or defective hardware.  Remove the cause of the equipment error..
The RS-485 converter did not Check the RS-485 converter (e.g., check for poor contact).
RS-485
communications operate due to incorrect  Change the various RS-485 converter settings, reconnect the
error (COM port1) connections and settings, or wires, or replace hardware with recommended devices as
defective hardware. appropriate.
RS-485
communications Check the continuity of the cables, contacts and connections.
Broken communications cable or
error (COM port2)
poor contact.  Replace the cable.
Check if appropriate noise control measures have been
implemented (e.g., correct grounding and routing of
communications cables and main circuit wires)
Inverter affected by strong electrical
noise.  Implement noise control measures.
 Implement noise reduction measures on the host side.
 Replace the RS-485 converter with a recommended insulated

32
one.
Check that the inverter serves as a terminating device in the

network.
Terminating resistor not properly
configures.  Configure the terminating resistor switch(es) (SW2/SW3) for RS-
485 communication correctly. (That is, turn the switch(es) to
ON).
Check the following function code data; P01(Motor (No. of poles)),
d15 (feedback encoder pulse count/rev), and d16 and d17
Incorrect setting of function code (feedback pulse correction factor 1 and 2).
data.
 Specify data of function codes P01*, d15, d16 and d17 in
accordance with the motor and PG.
Measure the inverter output current.
 Reduce the load.
Overload.
Check whether any mechanical brake is working.
 Reduce the mechanical brake.
Check the data function code F44 (Current limiter (Level)).
 Change the F44 data correctly. Or, set the F43 data to “0”
(Disable) if the current limiter operation is not needed,
The motor speed does not increase Check the data function code F04*, F05*, and P01* through P12* to
due to the current limiter operation. ensure that the V/f pattern setting is right.
 Match the V/f pattern setting with the motor ratings.
 Change the function code data in accordance with the motor
parameters.
Speed mismatch
or excessive Check whether the data of P01*, P02*, P03*, P06*, P07*, P08*,
speed deviation Function code settings do no match P09*, P10* and P12* match the parameters of the motor.
the motor characteristics.  Perform auto-tunning of the inverter, using the function code
P04*.
Check the wiring between the PG and the inverter.
 Correct the wiring.
Check that the relationships between the PG feedback signal and
the run command are as follows:
Wrong wiring between the pulse
generator (PG) and the inverter.  For the FWD command: the B phase pulse is in the High level at
rising edge of the A phase pulse.
 For the REV command: the B phase pulse is in the Low level at
rising edge of the A phase pulse.
 If the relationship is wrong, interchange the A and B phase wires.
Check the wiring to the motor.
Wiring to the motor is incorrect.  Connect the inverter output terminals U, V and W to the motors
input terminals U, V and W respectively.
Check the data of F40 (Torque limiter 1-1).
The motor speed does not increase
due to the torque limiter operation.  Change the F40 data correctly. Or, set the F40 data to “999”
(Disable) if the torque limiter operation is not needed.
Check whether the PID feedback signal wires are connected
correctly.
The PID feedback signal wire is
 Check whether the PID feedback signal wires are connected
broken.
correctly. Or, tighten up the related terminal screws.
 Check whether any contact part bites the wires health.
PID feedback wire Check if appropriate noise control measures have been
break implemented (e.g., correct grounding and routing of signal wires,
PID feedback related circuit communication cables and main circuit wires).
affected by strong electrical noise.
 Implement noise control measures.
 Separate the signal wires the main power as far as possible.

33
DIMENSIONAL DRAWING
ADI9721.00-Rev01
ADI9797.00
P&ID SCHEMATICS
ADI2590.00-Rev05
ADI2649.00-Rev04
ELECTRICAL SCHEMATICS
ADI2738.00

34
1 2 3 4 5 6 7 8 9
Gas Outlet 20 430 30 Gas Inlet

Gas Austritt Gas Eintritt
A
DN25 PN16 DN25 PN16
1032
B
817
817
100
120
50
20
C 42,5 100 890 100 42,5 480
1175
600
1207
E
DESCRIZIONE Foglio1 CODICE DISEGNO Rev.

VG10328
VG3.0-7.5LD-INV (OF-EV-CF) Ex RID 1 ADI9721 1
www.adicomp.com
Scala 1:10 Data 24/11/2015 Disegnatore C.A. Approvazione P.D.F.T.
Tolleranze generali Dimensioni lineari Angoli (UNI 2768/1)

Campo riferimento 0-15 >15-30 >30-90 >90-300>300-1000 >1000 0-10 >10-50 >50-120 >120
F 1 05/05/2016 DRAWING UPDATED C.A. Metalli 0.1 0.3 0.5 1.0 2.0 3.0 1°30' 2° 1° 0°30'
0 24/11/2015 Prima emissione C.A. Plastiche 0.3 0.5 0.8 2 6.5 10 3° 1° 0.1 0.1
Rev. Data Descrizione Dis. FOGLIO 1/1 Disegno di proprietà ADICOMP.

Non può essere riprodotto o divulgato senza autorizzazione
1 2 3 4 5 6 7 8 9
Gas Outlet 20 430 30 Gas Inlet

Gas Austritt Gas Eintritt
A
DN25 PN16 DN25 PN16
1009
B
817
817
100
120
50
20
C 42,5 100 890 100 42,5 480
1175
580
1207
E
DESCRIZIONE Foglio1 CODICE DISEGNO Rev.

VG10432
VG3.0-7.5LD-INV (OF-EV-CF) Ex RID 2 ADI9797 0
www.adicomp.com
Scala 1:10 Data 17/05/2016 Disegnatore C.A. Approvazione P.D.F.T.
Tolleranze generali Dimensioni lineari Angoli (UNI 2768/1)

Campo riferimento 0-15 >15-30 >30-90 >90-300>300-1000 >1000 0-10 >10-50 >50-120 >120
F 0 Metalli 0.1 0.3 0.5 1.0 2.0 3.0 1°30' 2° 1° 0°30'
0 17/05/2016 Prima emissione C.A. Plastiche 0.3 0.5 0.8 2 6.5 10 3° 1° 0.1 0.1
Rev. Data Descrizione Dis. FOGLIO 1/1 Disegno di proprietà ADICOMP.

Non può essere riprodotto o divulgato senza autorizzazione
1 2 3 4 5 6 7 8
A
VG10328 VG3-LD-F-INV Ex_RID1
A
VG10432 VG3-LD-F-INV Ex_RID2
Adicomp s.r.l.
B B
ADI2738.00 REVISION
ELECTRICAL PANEL
N. DATE DESCRIPTION 900x600x300
Wall mounting kit
01 13/11/15 First issue
C C
ORIGINAL DATE SCALE
13/11/2015 1:1
D D
LAST REVISON P&ID JOB DESIGNER
00 ADI2590.00 717 Christian
E E
ADICOMP
N s.r.l.
Via del progresso, 35

36050 Sovizzo (VI)
O Italy E
Ph. +39 0444 573979
Fax +39 0444 809186
PAGE 1
F F
S Data 20/12/2011
ADI2738.00
Disegnato Christian VG10328-VG10432 VG3-LD-F-INV Ex
Controllato Christian Foglio 0
Rev. Modifica Data Nome Approvato Christian Orig. Sostituiti Sostituito da Fg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A S A
T
R
+ E.P.
1.6
+ E.P. + E.P. 1F3
5
1Q2
5
1F1 4A
/4.7E
10A + E.P.
6
KML
1.12
1.16
/3.8F
/2.4E
/4.7D
1.1
1.2
1.3
Overload fan motor
6
protection
1.10
Set. 0.77A
1.4
1.5
Range 0.55-0.8A
P+
P1
L1
L2
L3
B B
1.10
PLC 0 230 400 + E.P.
N
L
+ E.P. 1T1
FRN4.0 FWD PE + E.P. + E.P. 350VA
1F2
Frenic mega 1G1 1A 230-400V
+ E.P. 30B
10
/3.8E
Weidmuller 24V
3A
1
1Q1
1.7
1.8
1.9
0 24
0V
24V
20
30C /3.8E
1.14
1.12
2
Main
switch C1+ 30
PE
/2.7C
400V
1.17
25A
11- 40
/2.7C + E.P.
TM1
W
U
C Θ C
+ E.P.
5
KMF Set. 25°C
+ E.P.
/2.3E 1F4
6
6A
1.15
1M3
2
1.13
Cooling fan
1.13 1.13
1.11
4G2.5mm²
U V W screened U1 V1 W1
32
32
32
32
D 1M4 D
+ E.P. + E.P. + E.P. + E.P.
G1 G2 G3 G4
1
2
-X01 -X01 -X01 Cooling fan
9116 9106 9202 9202
/2.1F
/2.1D
U1 V1 W1
31
31
31
31
E PE E
/3.1E
ATTENTION:
PE1
PE
W1
U1
V1
+ Comp CLIENT MUST INSTALL A DIFFERENTIAL CIRCUIT

PE
1M2
W
+ Comp BREAKER SWITCH WITH A SENSITIVITY 0,3A

U
400/3/50 M
1M1 3AC AND INTERVENTION CURVE TYPE D
M Fan motor
3AC 400V
Main motor 0.7A
400V 0.25kW
ATTENZIONE:
7.6A IL CLIENTE E' TENUTO A INSTALLARE UN INTERRUTTORE
4kW
DIFFERENZIALE MAGNETO/TERMICO CON SENSIBILITA'
F 0,3A E CURVA INTERVENTO TIPO D F
Data 02/04/2012
VG10328 VG3-LD-F-INV Ex ADI2738.00
Disegnato Christian
Controllato Christian Main power circuit Foglio 1
Rev. Modifica Data Nome Approvato Christian Orig. Sostituiti Sostituito da Fg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
Electronic controller
A
Variable speed control

S1-20 output
Solenoid valve
Delta contactor
General fault
Line contactor
Star contactor
4-20mA
Common
SV
Run
R5
R6
-X02
RS485/1 RS485/2
-X03
POWER SUPPLY
24Vac
-X01
X06 -X07 -X08
B B
1 2 1 2 3 4 5 6 1 2 3 4 A0 GND L1 L2 L1 L2
2.1
2.2
2.3 2.3 40 40
/1.3C
PE
2
2
2.3
30 30
/1.3C
+ E.P.
/4.8D /4.8E
C 2F1 C
2F1
2.4
2.5
2.6
2.8
1.6A
2
2 2
/1.8D /3.7B
2.7
2.8
6
D 2.6 -X01
0
Potential free contact
4
-X01 2.8
+ Comp
10
8
SV2 -X01 -X01
Solenoid valve
2
inlet gas
A1
-X01 0 2.9 2.11
+ E.P.
KR5
E E
A2
General fault
7
0 -X01 + E.P. + E.P.
+ E.P. KML KR5
A1
A1
A1
+ E.P. KT2 + E.P. .4E .5E

KMF KML
0 RUN FAULT
A2
A2
A2
Fan Main
CLOSED= RUN CLOSED=FAULT
contactor Set:3sec. contactor
Delay error
0
PS1 on start
0 0
/1.8D /3.7D
2.10 2.12
1 2 15 16
/4.2B .8E .8E
11
3 4
9
/1.4C /1.3A
5 6 -X01 -X01
F F
Data
Disegnato
Controllato electronic controller output Foglio 2
Rev. Modifica Data Nome Approvato Orig. Sostituiti Sostituito da Fg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
S1-20 digital&analog input Y09ADIC01.00

S1-ADIC2T_E04
Temp. probe PT100
Pressure transmitter
A
Temp. probe KTY

A
Analog input 3
Analog input 2
Analog input 1
Remote start/stop
Common
Not used
Not used
E0010
E0030
E0040
E0080
E0020
RS1
Analog input Digital inputs
-X05 -X04
6 5 4 3 2 1 1 2 3 4 5 6 7 8 9
B B
PE
3.7
3.8
3.9
3.10
3.11
3.12
3.15
2 2
/2.6D /4.1A
3.1
3.2
3.3
3.5
3.13
14
G2-PT1
-X01
+ E.P.
12 11
3.13
C 43 44 + Comp C
3.1
3.2
TT2
3.13
3.12 PTC
Overtemperature
/4.7A
/4.7A
main motor
12
-X01 3.14
3.4 3.6
3.8
15
-X01
1
3.12
/4.8E
-X02 -X02
+ E.P. + E.P. + E.P. 3.14
11
13
+ E.P. RPS1 RPS2 ROPT + E.P.
15
A1
3.4 3.6
S1
T1
T2
KT1 RS1
Low High Alarm
pressure pressure optional
1
-X03 -X03
/4.4E
switch alarm switch alarm
18
D /4.1E /4.3E /4.3E
Remote D
+ E.P.
/4.8D
start/stop
A2
3.4 3.6
12
14
15
16
RPTC
3.7
3.7
13
- + -X01 0 0
/2.6F /4.1E
+ Comp
PT1
10
3.7
P
/1.3B
Delivery gas pressure
Inverter
alarm
E E
/1.3C
20
PE PE
/4.5B
/1.8E
+ E.P.
1Q2
3.7
3.7
3.7
3.7
3.7
Overload
fan motor
alarm
/1.4A
F F
Data
Disegnato
Controllato Electronic controller input Foglio 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
2
/3.7B
A A
9 9
2
4.10 -X03 4.10 -X02 4.10 13
41
1+
10 10 3.2
/3.2C
11
4.11 -X03 4.11 -X02 4.11
G1-TTS1
42
1-
TTS1-PT100
3 3 5 5 7 7 11 11
11 -X03 -X02 13 11 4.12 -X03 4.12 -X02 4.12
4.1 -X03 -X02 4.4 4.7 -X03 -X02 3.1
51
41
41
43
/3.1C
2+
12
+ Comp
4.1 4.1 + Comp 4.4 4.4 + Comp 4.7 4.7 12 12
G3-CH1
G3-CH2
G4-CH1
+ Comp Optional 4.13 -X03 4.13 -X02 4.13
PS2
44
PS1
2-
High 14
Low
pressure pressure NC
switch 4.2 4.2 switch 4.5 4.5 4.8 4.8 PE
53
43
43
4.5 /3.3E
4.2 -X03 -X02 12 -X03 -X02 14 4.8 -X03 -X02 12
B 4 4 6 6 8 8 B
4.16
+ E.P.
15
KT2 + E.P.
SB1
/2.3E
16
Emergency
stop button
4.3
4.6
4.9
4.17
C C
13 13
4.14 -X03 -X02 13
51
+ Comp 4.14 4.14
G4-CH2
SB2
/2.2C
/3.4D
/1.3B
Emergency
stop button
1.5
3.7
4.15 4.15
53
4.15 -X03 -X02 14
14 14
4.18
4.20
D D
A1 S33 S34 S39 13 23 33
K1
+ E.P.
LOGIC
RSIC K2
XPSAF5130
+ E.P.
A1
B1
A1
A1
A1
+ E.P. + E.P. + E.P. KT1

RPS1 RPS2 ROPT
A2
A2
A2
A2
MODE E S11 S12 S21 S22 14 24 34

Set 3sec. A2
E 4.19 4.21 E
0
0
0
/3.7D
15 18
/3.5D /3.5D /3.6D /3.4D
1.6
2.3
3.8
/1.3A
/2.2C
/3.4C
F F
Data
Disegnato
Controllato Auxiliary circuit Foglio 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
P10: configuration
600 P01:Operation valore P07:Configuration valore valore
300
2nd level
Rt:reset factory
A PU:Unload pressure 7,5 Y/D:Star/delta time 1 x
150 defaults A
100
300 Dr:delivery press.

PL:load pressure 6,8 Lt:Load delay time 2 16
250
Sensor range
do:drain operation SS:start/stop Ir:internal pressure
180
x 2 x
time remote req. range.
dt:drain interval Td:Temperature
x R5:relay 5 function 2 250
160 time sensor type.
Rt:standby run on
160
15 R6:relay 6 function 10 Ar:temp. Range 3
time
B At: autorestart B
St:stop run on time 15 30 TI1: AI1 setting 0
delay time
Bt:Blowdown time 60 Sh:starts per hour 10 TI2:AI2 setting 1
900
PS:bypass pressure 7,3

PASSWORD:
P08: Speed reg. valore
Dp:delta bypass CODE: 0009
x
pressure Sc:Speed control P01
2
enable CODE:on request
C cod. P01;P02;P03;P04;P05;P06;P07:P08;P09
P03: Shutdown valore Sh:maximum speed 3150 C
allarme CODE:on request
Td:air/gas temp. P01;P02;P03;P04;P05;P06;P07:P08;P09;P10
110 0131 Sl:minimum speed 1720
High level
Pd:delivery press. INVERTER SETTING
8 0119 So:optimum speed 2440
High level F0 0 U00 1
F1 2 U03 1
Su:unload speed 1720
cod. F2 1 U04 3
P04: Alarm valore
allarme F3 56 U05 10
rr:ramp rate limit 15
User Tag Cable section [mm 2 ] * Cable type Sd:Service due F4 50 U71 1
D 6000 4804 D
alarm F5 400 U81 0
Main motor 1M1 4G2,5 Screened FG7OM
Td:delivery temp. cod. F6 400 C05 30
Fan motor 1M2 4G1,5 FG7OM 105 2138 P09: Calibration valore
Hig level allarme F7 4
Solenoid valve (SV) SV1 / SV2 3G1 FG7OM
Pd:delivery press. Do:delivery F8 4
Potential free RUN 2x1 FG7OM or NPI 7,8 2118 0 0115
High level pressure offset F9 0
Potential free FAULT 2x1 FG7OM or NPI
Dr:delivery F10 2
16 0115
P05: start/run cod. pressure range F11 6,53
Intrinsecal safety cable (Ex-ia) FR2XOHR (recomended color blue) valore
Inibhit allarme Ao:delivery F12 5
Temp. Transducer TTS1 4x0,75 -50 0135
temperature offset F14 5
Emergency stop SB2 2x1 Td:delivery air/gas
E -10 Ar:delivery F15 55 E
Low pressure PS1 2x2 temp. Low level 250 0135
temperature range F16 30
High pressure PS2 2x3
F18 53,55
Optional Opt. 2x4
P01 2
Main motor PTC TT2 2x5
P02 3
Press. Transducer PT1 2x0,75 Screened FG7OM
P03 5,94
* Note: with maximum cable lenght of 30mt NOTA IMPORTANTE:
and voltage drop less than 1% SPEDIRE IL COMPRESSORE CON IL SETTAGGIO SS=2 PER LA
PARTENZA REMOTA ATTIVA.
F F
Data
Disegnato
Controllato Layout electrical panel + S1-20 data Foglio 5
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
INTERCONNECTION DIAGRAM
A A
VG3-LD-F-INV Ex-NL VG3-LD-F-INV Ex-NL

B Main motor Fan motor B
OPT
SV2
PS1
PS2
SB2
PT1
TT1
3AC 3AC
M M
TT2
U1
W1
W
U
V1
1 2
Junction box
+ Comp
-X03
10
11
12
13
14
1
9
4G2.5mm² sch
2x0.75mm²
4G1.5mm²
2x1mm²
C C
2x0.75mm² sch
4x0.75mm² sch
2x0.75mm²
2x0.75mm²
2x0.75mm²
2x0.75mm²
start/stop
Remote
Spare
Fault
Run
D D
+ E.P.
U V W -X01
10
11
12
13
14
15
1
+ E.P.
Potential free contact -X02
10
11
12
13
14
INVERTER
9
Electrical panel Electrical panel
E E
interconnecting cables between control panel, junction box, motors and solenoid valves are supplied by others F
F
Data
Disegnato
Controllato 297 x 420mm, per Schema Elettrico connection
Foglio
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Terminal blocks General Remarks
External Cable
Internal Cable
A
Terminal Segment
A
Terminal number
1.5mm²
1.5mm²
Representation
1mm²
1mm²
Comment
Ponte
Type
Wire
External Destination Internal Destination
Device comment Function Location Device Pin Function Location Device Pin Device comment
Terminal blocks:-X01
Number of terminal:15
B Fan motor U1 + Comp 1M2 U1 1 connection.3D KMF 2 U1 KMF B

Fan motor V1 + Comp 1M2 V1 2 connection.3C KMF 4 V1 KMF
Fan motor W1 + Comp 1M2 W1 3 connection.3C KMF 6 W1 KMF
SV1 2.6 + Comp SV1 1 4 2.5D S1-20 output 6 2.6 S1-20 output
SV1 0 + Comp SV1 2 5 2.5E KMF A2 0 KMF
SV2 2.8 + Comp SV2 1 6 2.6D S1-20 output 4 2.8 S1-20 output
SV2 0 + Comp SV2 2 7 2.6E KMF A2 0 KMF
8 2.8D KML 2.9 RUN
9 2.8F KML 2.10 RUN
10 2.8D KR5 2.11 FAULT
11 2.8F KR5 2.12 FAULT
S1-20 input 3.12 S1-20 input 6 12 3.6C 3.12 RS1
C RS1 3.7 13 3.6D KT1 18 3.7 KT1

C
TT2 3.13 + Comp 14 3.7C RPTC T1 3.13 RPTC
TT2 3.14 + Comp 15 3.7D RPTC T2 3.14 RPTC
D D
E E
F Pagina 1 di 1
F
Data -X01
Disegnato VG10328 VG3-LD-F-INV Ex + E.P.-X01
Controllato Foglio Morsettiera Foglio -X01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
0.75mm² screened
0.75mm² screened
External Cable
Internal Cable
A
Terminal Segment
Terminal segment
A
0.75mm²
0.75mm²
Representation
1mm²
1mm²
Comment
Ponte
Type
Wire
B 3.4 + Comp -X03 1 1 3.3D G3 G2-PT1 43 3.4 G2-PT1 B

3.6 + Comp -X03 2 2 3.3D G3 G2-PT1 44 3.6 G2-PT1
4.1 + Comp -X03 3 3 4.1A G3 G3-CH1 41 4.1 G3-CH1
4.2 + Comp -X03 4 4 4.1B G3 G3-CH1 43 4.2 G3-CH1
4.4 + Comp -X03 5 5 4.2A G3 G3-CH2 51 4.4 G3-CH2
4.5 + Comp -X03 6 6 4.2B G3 G3-CH2 53 4.5 G3-CH2
4.7 + Comp -X03 7 7 4.3A G4 G4-CH1 41 4.7 G4-CH1
4.8 + Comp -X03 8 8 4.3B G4 G4-CH1 43 4.8 G4-CH1
4.10 + Comp -X03 9 9 4.6A G1 G1-TTS1 41 4.10 G1-TTS1
4.13 + Comp -X03 12 12 4.6B G1 G1-TTS1 44 4.13 G1-TTS1
C 4.14 + Comp -X03 13 13 4.6C G4 G4-CH2 51 4.14 G4-CH2

C
4.15 + Comp -X03 14 14 4.6D G4 G4-CH2 53 4.15 G4-CH2
D D
E E
F Pagina 1 di 1
F
Data -X02
Disegnato VG10328 VG3-LD-F-INV Ex + E.P.-X02
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
0.75mm² screened
0.75mm² screened
External Cable
Cavo Interno
A
Terminal Segment
A
Terminal number
0.75mm²
0.75mm²
Representation
1mm²
1mm²
Comment
Ponte
Type
Wire
B 3.4 + E.P. -X02 1 1 3.3D PT1 - 3.4 PT1 B

3.6 + E.P. -X02 2 2 3.3D PT1 + 3.6 PT1
4.1 + E.P. -X02 3 3 4.1A 4.1 PS1
4.2 + E.P. -X02 4 4 4.1B 4.2 PS1
4.4 + E.P. -X02 5 5 4.2A 4.4 PS2
4.5 + E.P. -X02 6 6 4.2B 4.5 PS2
4.7 + E.P. -X02 7 7 4.3A 4.7 Optional
4.8 + E.P. -X02 8 8 4.3B 4.8 Optional
4.10 + E.P. -X02 9 9 4.5A TTS1-PT100 1+ 4.10 TTS1-PT100
4.11 + E.P. -X02 10 10 4.5A TTS1-PT100 1- 4.11 TTS1-PT100
4.12 + E.P. -X02 11 11 4.5A TTS1-PT100 2+ 4.12 TTS1-PT100
4.13 + E.P. -X02 12 12 4.5B TTS1-PT100 2- 4.13 TTS1-PT100
C 4.14 + E.P. -X02 13 13 4.6C 4.14 SB2

C
4.15 + E.P. -X02 14 14 4.6D 4.15 SB2
D D
E E
F Pagina 1 di 1
F
Data -X03
Disegnato VG10328 VG3-LD-F-INV Ex + Comp-X03
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Riga Designation ▲ Comment Destination 1 Destination 2 Electrical drawing ref. Wire section
1 + E.P. S1-20 input PE ADI2738.00 3.1B

A A
2 + E.P. S1-20 input PE ADI2738.00 3.2B
3 + E.P. S1-20 input PE ADI2738.00 3.2D
4 PE ADI2738.00 2.6C
5 + Comp 1M2 PE1 ADI2738.00 1.3C
6 + Comp connectionM1 PE ADI2738.00 1.3C
7 + E.P. 1T1 ADI2738.00 1.2E
8 ADI2738.00 4.6B
B B
9 ADI2738.00 4.5B
10 + E.P. S1-20 input PE ADI2738.00 3.2C
11 U1 Fan motor + E.P. -X01 1 + E.P. KMF 2 ADI2738.00 1.4D 1.5mm²
12 U1 Fan motor 1.5mm²
13 U1 Fan motor + Comp 1M2 U1 + E.P. -X01 1 ADI2738.00 1.4D 1.5mm²
14 V1 Fan motor + E.P. -X01 2 + E.P. KMF 4 ADI2738.00 1.4D 1.5mm²
C 15 V1 Fan motor + Comp 1M2 V1 + E.P. -X01 2 ADI2738.00 1.4D 1.5mm²

C
16 V1 Fan motor 1.5mm²
17 V1 Fan motor 1.5mm²
18 W1 Fan motor + Comp 1M2 W1 + E.P. -X01 3 ADI2738.00 1.4D 1.5mm²
19 W1 Fan motor 1.5mm²
20 W1 Fan motor + E.P. -X01 3 + E.P. KMF 6 ADI2738.00 1.4D 1.5mm²
21 2.11 Fault + E.P. -X01 10 + E.P. KR5 ADI2738.00 2.8E 1mm²
D 22 2.12 Fault + E.P. -X01 11 + E.P. KR5 ADI2738.00 2.8F 1mm² D
23 U Main motor + Comp connectionM1 U + E.P. FRN4.0 U ADI2738.00 1.2D 2.5mm² screened
24 V Main motor + Comp connectionM1 V + E.P. FRN4.0 V ADI2738.00 1.2D 2.5mm² screened
25 W Main motor + Comp connectionM1 W + E.P. FRN4.0 W ADI2738.00 1.2D 2.5mm² screened
26 4.7 Optional + Comp -X03 7 + Comp Optional ADI2738.00 4.3A 1mm²
27 4.7 Optional + Comp -X03 7 + E.P. -X02 7 ADI2738.00 4.3A 1mm²
28 4.7 Optional + E.P. -X02 7 + E.P. G4 G4-CH1 41 ADI2738.00 4.3A 1mm²

E 29 4.8 Optional + Comp -X03 8 + Comp Optional ADI2738.00 4.3B 1mm² E
30 4.8 Optional + E.P. -X02 8 + E.P. G4 G4-CH1 43 ADI2738.00 4.3B 1mm²
31 4.8 Optional + Comp -X03 8 + E.P. -X02 8 ADI2738.00 4.3B 1mm²
32 4.1 PS1 + Comp -X03 3 + Comp PS1 ADI2738.00 4.1A 1mm²
33 4.1 PS1 + E.P. -X02 3 + E.P. G3 G3-CH1 41 ADI2738.00 4.1A 1mm²
34 4.1 PS1 + Comp -X03 3 + E.P. -X02 3 ADI2738.00 4.1A 1mm²
F F
Data
Disegnato VG10328 VG3-LD-F-INV Ex
Controllato Fili FoglioWire list

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
35 4.2 PS1 + Comp -X03 4 + Comp PS1 ADI2738.00 4.1B 1mm²

A A
36 4.2 PS1 + Comp -X03 4 + E.P. -X02 4 ADI2738.00 4.1B 1mm²
37 4.2 PS1 + E.P. -X02 4 + E.P. G3 G3-CH1 43 ADI2738.00 4.1B 1mm²
38 4.4 PS2 + E.P. -X02 5 + E.P. G3 G3-CH2 51 ADI2738.00 4.2A 1mm²
39 4.4 PS2 + Comp -X03 5 + Comp PS2 ADI2738.00 4.2A 1mm²
40 4.4 PS2 + Comp -X03 5 + E.P. -X02 5 ADI2738.00 4.2A 1mm²
41 4.5 PS2 + Comp -X03 6 + Comp PS2 ADI2738.00 4.2B 1mm²
42 4.5 PS2 + Comp -X03 6 + E.P. -X02 6 ADI2738.00 4.2B 1mm²

B B
43 4.5 PS2 + E.P. -X02 6 + E.P. G3 G3-CH2 53 ADI2738.00 4.2B 1mm²
44 3.4 PT1 + E.P. -X02 1 + E.P. G3 G2-PT1 43 ADI2738.00 3.3C 0.75mm² screened
45 3.4 PT1 + Comp -X03 1 + E.P. -X02 1 ADI2738.00 3.3D 0.75mm² screened
46 3.4 PT1 + Comp -X03 1 + Comp PT1 - ADI2738.00 3.3D 0.75mm² screened
47 3.6 PT1 + E.P. -X02 2 + E.P. G3 G2-PT1 44 ADI2738.00 3.3C 0.75mm² screened
48 3.6 PT1 + Comp -X03 2 + Comp PT1 + ADI2738.00 3.3D 0.75mm² screened
C 49 3.6 PT1 + Comp -X03 2 + E.P. -X02 2 ADI2738.00 3.3D 0.75mm² screened
C
50 3.7 RS1 + E.P. -X01 13 + E.P. KT1 18 ADI2738.00 3.6E 1mm²
51 3.7 RS1 + E.P. -X01 13 + E.P. RS1 ADI2738.00 3.6D 1mm²
52 3.12 RS1 + E.P. -X01 12 + E.P. RS1 ADI2738.00 3.6D 1mm²
53 3.12 RS1 + E.P. -X01 12 + E.P. S1-20 input 6 ADI2738.00 3.6C 1mm²
54 2.9 Run + E.P. -X01 8 + E.P. KML ADI2738.00 2.8E 1mm²
55 2.10 Run + E.P. -X01 9 + E.P. KML ADI2738.00 2.8F 1mm²
D 56 4.14 SB2 + E.P. -X02 13 + E.P. G4 G4-CH2 51 ADI2738.00 4.6C 1mm² D
57 4.14 SB2 + Comp -X03 13 + E.P. -X02 13 ADI2738.00 4.6C 1mm²
58 4.14 SB2 + Comp -X03 13 + Comp SB2 ADI2738.00 4.6C 1mm²
59 4.15 SB2 + E.P. -X02 14 + E.P. G4 G4-CH2 53 ADI2738.00 4.6D 1mm²
60 4.15 SB2 + Comp -X03 14 + Comp SB2 ADI2738.00 4.6D 1mm²
61 4.15 SB2 + Comp -X03 14 + E.P. -X02 14 ADI2738.00 4.6D 1mm²
62 0 SV1 + E.P. -X01 5 + E.P. KMF A2 ADI2738.00 2.5E 1mm²

E 63 2.6 SV1 + E.P. -X01 4 + E.P. S1-20 output 6 ADI2738.00 2.5D 1mm² E
64 0 SV2 ADI2738.00 2.6E 1mm²
65 0 SV2 + E.P. -X01 7 + E.P. KMF A2 ADI2738.00 2.6E 1mm²
66 2.8 SV2 + Comp SV2 1 + E.P. -X01 6 ADI2738.00 2.6D 1mm²
67 2.8 SV2 + E.P. -X01 6 + E.P. S1-20 output 4 ADI2738.00 2.6D 1mm²
68 3.13 TT2 + Comp TT2 + E.P. -X01 14 ADI2738.00 3.7C 1mm²
F F
Data

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
69 3.13 TT2 + E.P. -X01 14 + E.P. RPTC T1 ADI2738.00 3.7C 1mm²

A A
70 3.14 TT2 + Comp TT2 + E.P. -X01 15 ADI2738.00 3.7C 1mm²
71 3.14 TT2 + E.P. -X01 15 + E.P. RPTC T2 ADI2738.00 3.7D 1mm²
72 4.10 TTS1 + E.P. -X02 9 + E.P. G1 G1-TTS1 41 ADI2738.00 4.6A 0.75mm²
73 4.10 TTS1 + Comp -X03 9 + E.P. -X02 9 ADI2738.00 4.5A 0.75mm²
74 4.10 TTS1 + Comp -X03 9 + Comp TTS1-PT100 1+ ADI2738.00 4.5A 0.75mm²

B B
77 4.11 TTS1 + Comp -X03 10 + Comp TTS1-PT100 1- ADI2738.00 4.5A 0.75mm²
80 4.12 TTS1 + Comp -X03 11 + Comp TTS1-PT100 2+ ADI2738.00 4.5A 0.75mm²
81 4.13 TTS1 + Comp -X03 12 + Comp TTS1-PT100 2- ADI2738.00 4.5B 0.75mm²
82 4.13 TTS1 + Comp -X03 12 + E.P. -X02 12 ADI2738.00 4.5B 0.75mm²
C 83 4.13 TTS1 + E.P. -X02 12 + E.P. G1 G1-TTS1 44 ADI2738.00 4.6B 0.75mm²

C
D D
E E
F F
Data

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Riga Location Designation ▲ Comment Description Code number Brand Electrical drawing ref.
A 1
A
2 ADI2738.00 2.6C
3 + E.P. ADI2738.00 1.1E

4 Avviso \ \ \ ADI2738.00 1.6E
5 + E.P. 1F1 1F1 Fuse 6001.3005 Italweber ADI2738.00 1.2A
6 + E.P. 1F2 1F2 Fuse 6001.3002 Italweber ADI2738.00 1.7B
7 + E.P. 1F3 1F3 Fuse 6001.3003 Italweber ADI2738.00 1.8A
B 8 + E.P. 1F4 1F4 Fuse 6001.3003 Italweber ADI2738.00 1.8C

B
9 + E.P. 1G1 1G1 Ac-Dc converter 6001.9007 Weidmuller ADI2738.00 1.5B
10 + E.P. 1Q1 1Q1 Main switch 6001.6008 ABB ADI2738.00 1.1B
11 + E.P. 1Q2 1Q2 Fan motor protection 6001.2025 Siemens ADI2738.00 1.4A
12 + E.P. 1T1 1T1 Transformer 6001.5017 Bimec ADI2738.00 1.8B
13 + E.P. 2F1 2F1 Fuse 6001.3028 Italweber ADI2738.00 2.1C
14 + E.P. -X01 -X01 Terminal strip \ Wago
15 + E.P. -X02 -X02 Terminal strip \ Wago

C C
16 + Comp -X03 -X03 Terminal strip \ Wago
17 + E.P. 1M2 Cooling fan Cooling fan 2020.0016 Fandis ADI2738.00 1.7D
18 + E.P. 1M3 Cooling fan Cooling fan 2020.0016 Fandis ADI2738.00 1.7D
19 + E.P. FRN4.0 FRN4.0 FRENIC MEGA 4kW 2011.0027 FUJI ADI2738.00 1.2B
20 + Comp 1M2 Fan motor Fan motor 2010.0400 Motive ADI2738.00 1.4E ,ADI2738.00 …
21 + E.P. G1 G1 Galvanic isolator 5710.0040 PR electronics ADI2738.00 1.5D
22 + E.P. G2 G2 Galvanic isolator 5710.0075 PR elctronics ADI2738.00 1.6D
D D
25 + E.P. KMF KMF Contactor 6001.1013 Siemens ADI2738.00 2.3E
26 + E.P. KML KML Relay 6001.2040 Omron ADI2738.00 2.4E
27 + E.P. KR5 KR5 Relay 6001.2040 Omron ADI2738.00 2.5E

28 + E.P. KT1 KT1 Timer 6001.4004 Omron ADI2738.00 4.4E
29 + E.P. KT2 KT2 Timer 6001.4005 OMRON ADI2738.00 2.3E
E E
30 + Comp connectionM1 Main motor Main motor 2010.0550 Motive ADI2738.00 1.2E ,ADI2738.00 …
31 + Comp Optional Optional Optional \ \ ADI2738.00 4.3B

32 + Comp PS1 PS1 Pressure switch 5710.0015 ELETTROTEC ADI2738.00 4.1B
33 + Comp PS2 PS2 Pressure switch 5720.0059 ELETTROTEC ADI2738.00 4.2B
34 + Comp PT1 PT1 Pressurfe transducer 5820.0046 Georgein
35 + E.P. ROPT ROPT Relay 6001.2040 Omron ADI2738.00 4.3E
F Pagina 1 di 2
F
Data
Controllato Lista Materiali FoglioItem list

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Riga Location Designation ▲ Comment Description Code number Brand Electrical drawing ref.
A 36 + E.P. RPS1 RPS1 Relay 6001.2040 Omron ADI2738.00 4.1E

A
37 + E.P. RPS2 RPS2 Relay 6001.2040 Omron ADI2738.00 4.3E
38 + E.P. RPTC RPTC ADI2738.00 3.7D

39 + E.P. RS1 RS1 customer contac \ \ ADI2738.00 3.6D
40 + E.P. RSIC RSIC Safety relay 6001.2046 Telemacanique ADI2738.00 4.6D
41 + E.P. S1-20 input S1-20 input Electronic controller 5810.0035 CMC ADI2738.00 3.1A
42 + E.P. S1-20 output S1-20 output Electronic controller 5810.0035 CMC ADI2738.00 2.1A
B 43 + E.P. SB1 SB1 Emergency button 6001.6024 Siemens ADI2738.00 4.6B

B
44 + Comp SB2 SB2 Emergency button 6001.6041 Telemecanique ADI2738.00 4.6C
45 + Comp SV2 SV2 Solenoid valve 8100.0190 Nadi ADI2738.00 2.6D ,ADI2738.00 …
46 + E.P. TM1 TM1 Termostatic switch 5740.0027 TEXXA ADI2738.00 1.7C

47 + Comp TT2 TT2 PTC \ \ ADI2738.00 3.7C ,ADI2738.00 …
48 + Comp TTS1-PT100 TTS1-PT100 Temperature probe 5830.0020 Italcoppie
C C
D D
E E
F Pagina 2 di 2
F
Data
Controllato Lista Materiali FoglioItem list

1 2 3 4 5 6 7 8
adicomp srl
Via del Progresso 35
36050 Sovizzo (Vicenza)
ITALY
Tel. +39 0444 573979
Fax +39 0444 809186
info@adicomp.com
www.adicomp.com

ADICOMP - Компрессор - Инструкция 4-7.5 - ENG - стр 55 - 1232028+++

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ADICOMP - Компрессор - Инструкция 4-7.5 - ENG - стр 55 - 1232028+++

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SCREW COMPRESSORS

Fluid Natural Gas

9200.4146 02 05/2016 Update pictures, bypass circuit, inverter manual

9200.4146 03 05/2016 VG10432 (RID 2) model added

9200.4146 04 07/2016 New spare parts’ code added

Original instructions: ITALIAN

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

A Individual Equipment Specifications ............................................................................. 7

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

Parameter Unit Value

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

REASONABLY FORESEEABLE MISUSE

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

Inerting (Purge Operation)

Inerting is an important operation that allows to avoid the risk of explosion

1. Disconnect and tag the main circuit breaker.

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

A safe inerting can be performed only by measurement of the oxygen

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

The following procedure describes how to replace the gas end.

Two technicians are needed to perform this operation.

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

Gas end-bell house-motor Package Disassembling

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

12. Unscrew the two bolts B1 at motor base.

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

Hub A(on motor shaft)

Gas End Disassembling

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

Gas end-bell house-motor Package Assembling

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

CHECK (Remedy if Necessary)

(1) In dirty and dusty sites clean more frequently

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

Gas End SCA7L2

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

Suction Valve RH10 NR

Minimum Pressure Valve Group

Minimum Pressure Valve G10

8810.0021 K Spare Parts Kit

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

Ref. P&ID Description Code GE P/N Q.ty

FILTER NEA MP219 3/4" 25Bar 4130.0240 1228810 N 1

PCV1 (for VG10432

ELASTIC ELEMENT-FLEXIBLE COUPLING 2052.0009 1228822 P 1

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

Ref. Electrical GE P/N

Legend for stock management:

Marking Spare part classification

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

SB1 Emergency pushbutton on Emergency stop from electrical panel.

PS1 Vacuum switch Suction low pressure protection. --- 0 bar

PED & ATEX EQUIPMENT

Table A-6 ATEX Equipment

Table A-7 Simple Apparatus - Intrinsic Safety Connection

SCREW COMPRESSORS VG3-LD-INV(OF-EV-CF) Ex - Technical Specifications

GAS CIRCUIT (INLET)

GAS/OIL CIRCUIT (SC1 – SR1)

PED Cat. II Manufacturing Year 2015

PED PIPING RE.MAS S.r.l.

PS 11 bar TS min/max -10 +120 °C

PED Cat. I Year 2015