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Customer Training Material

W k h 4
Workshop

CutCell Meshing
g

Introduction to ANSYS
Meshing

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-1 February 2011
Introduction to ANSYS Meshing

Introduction Customer Training Material

This workshop will illustrate the use of the CutCell meshing in


conjunction with inflation layer generation for a multibody part

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-2 February 2011
Introduction to ANSYS Meshing

Goals Customer Training Material

• Basic initial CutCell settings


• Local sizing control
• Inflation
I fl ti
• Mesh refinement

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-3 February 2011
Introduction to ANSYS Meshing

Specifying Geometry Customer Training Material

1. Navigate to the directory


where the file mixer-
tee.agdb
g is located
2. Double-click the file
3. Workbench Starts with the
Geometry component
already in the project
schematic
4 Drag
4. D M h under
Mesh d
Component Systems and
drop it on Geometry cell in
th Project
the P j tS Schematic
h ti
5. Save As the project with
different name in yyour
working directory
ANSYS, Inc. Proprietary Release 13.0
© 2011 ANSYS, Inc. All rights reserved. WS4-4 February 2011
Introduction to ANSYS Meshing

Launching ANSYS Meshing Customer Training Material

6. RMB on the Mesh cell and click on


Edit or double click on Mesh cell in the
Project Schematic
7. Inside ANSYS Meshing select CFD as
Ph i P
Physics Preference
f and
d Automatic
A t ti in
i
the Meshing Options panel. Ok
8 Ch
8. Change the
th unit
it system
t from
f Unit
U it tool
t l
as Metric (mm, kg, N, s, mV, mA)

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-5 February 2011
Introduction to ANSYS Meshing

Initial Mesh Customer Training Material

9. Click on Mesh and look for CutCell. Select Yes next to


Active as shown
10 Under Statistics group change Mesh Metric to Orthogonal
10.
Quality as shown

Note that when switch to CutCell meshing the Physics and Solver preferences
become grayed. Only Fluent supports cutcell meshing

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-6 February 2011
Introduction to ANSYS Meshing

Body Sizing Addition Customer Training Material

11. Select the fluid body, RMB and insert a body sizing
12. In the details of body sizing enter 15 mm and allow the
Behavior to be Soft

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-7 February 2011
Introduction to ANSYS Meshing

Generate Mesh Customer Training Material

12. Under Sizing group change to Curvature advanced size


function as shown and keep the default settings for the rest
13 Save the project
13.
14. Right click on Mesh and select Generate Mesh

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-8 February 2011
Introduction to ANSYS Meshing

Mesh statistics Customer Training Material

15. Look carefully the value of minimum value of the orthogonal


quality metrics. It will be advisable this minimum value not to
fall under 0
0.1
1

You may get different


numbers under Statistics
group

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-9 February 2011
Introduction to ANSYS Meshing

Adding Inflation Layers Customer Training Material

16. Select Mesh in the outline tree


17. RMB on the fluid body in the geometry graphics window
then select Hide All Other Bodies as shown.
shown The body
representing the area where the fluid will flow is revealed

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-10 February 2011
Introduction to ANSYS Meshing

Adding Inflation Layers Customer Training Material

18. Select the fluid body, RMB and insert inflation as shown
19. In the Inflation details select the five faces as Boundary
under Definition

20. Select First Layer Thickness as Inflation Option, enter 2mm


height and keep the default entries
as shown

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-11 February 2011
Introduction to ANSYS Meshing

Mesh with inflation Customer Training Material

21. RMB on Mesh and Generate Mesh


22. RMB on the Geometry graphics window
and select Show All Bodies

23. Save the project


ANSYS, Inc. Proprietary Release 13.0
© 2011 ANSYS, Inc. All rights reserved. WS4-12 February 2011
Introduction to ANSYS Meshing

Examine mesh Customer Training Material

24. Examine mesh with section planes


• Click on y axis of the triad
• Select
S l t th
the section
ti plane
l ttooll and
d cutt th
the
mesh in the middle as shown in the right image
• Click on Show Whole Elements
button in the section plan panel
• When the section plane is checked and highlighted in the
section plane panel you can move the plane by sliding the
blue square box to a different location normal to the plane
• You can create several section planes

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-13 February 2011
Introduction to ANSYS Meshing

Examine mesh … Customer Training Material

25. Expand the Statistics group under Details


of “Mesh” to see the mesh statistics
26 If the Mesh Metric graph is not shown
26.
click on the Metric Graph from the menu
27. You can show in the g graphics
p window the cells in a
range of quality metrics by clicking on one or multiple
bars with Ctrl + LMB in the Mesh Metric graph

You may get different


numbers under
Statistics group

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-14 February 2011
Introduction to ANSYS Meshing

Examine mesh … Customer Training Material

28. We will examine the quality of the mesh more


closely. Click on Controls under Mesh Metrics tab
29 Enter 0
29. 0.25
25 for max X
X-Axis
Axis Range as shown
shown, hit the Update
Y-Axis button, then click on the upper right corner to close
p bars to
30. Click on one or multiple Cells with min
show cells with minimum orthogonal
quality
orthogonal quality as depicted

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-15 February 2011
Introduction to ANSYS Meshing

Customer Training Material

OPTIONAL TASKS

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-16 February 2011
Introduction to ANSYS Meshing

Refine Mesh Customer Training Material

For conjugate heat transfer problems, it is very important that we have at least
three elements resolving the solid part. Currently, the solid part is resolved using
one element

31. Under Details of “Mesh” and Sizing change the Advanced


Size Function to Proximity and Curvature
32. Click on Inflation under Mesh and change the First Layer
Height to 1mm as shown

This process may require


larger memory, please do
nott try
t it on less
l than
th 2
Gb RAM machine

33. RMB on Mesh and generate the mesh


ANSYS, Inc. Proprietary Release 13.0
© 2011 ANSYS, Inc. All rights reserved. WS4-17 February 2011
Introduction to ANSYS Meshing

Generate Refined Mesh Customer Training Material

See that there are now three cells (the default for the proximity
sizing function) in the thin areas of the solid.

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-18 February 2011
Introduction to ANSYS Meshing

Mesh Statistics Customer Training Material

34. Go to Statistics. Notice that the minimum orthogonal Quality


is now around 0.21. The Orthogonal Quality is better for the
refined mesh than without refinement

35 Save
35. S the
th project,
j t Close
Cl M
Meshing
hi and
dEExit
it W
Workbench
kb h

ANSYS, Inc. Proprietary Release 13.0


© 2011 ANSYS, Inc. All rights reserved. WS4-19 February 2011

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