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Mechanisms of Retention and Flux Decline For The Nanofiltration of Dye Baths From The Textile Industry
Mechanisms of Retention and Flux Decline For The Nanofiltration of Dye Baths From The Textile Industry
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Abstract
Removal of dye compounds from colour baths used in the textile industry is a possible application of nanofiltra-
tion. However, the mechanisms involved in this process are not clearly understood and the practical application of
the process is facing many problems such as fouling and flux decline. The mechanisms of retention and flux decline
were examined using two different approaches. Firstly, synthetic dye baths were prepared according to manufacterer’s
recipes. Retention of two reactive dyes (reactive blue 2 and reactive orange 16) was studied in separate baths and with
different concentrations of Na2SO4, Na2CO3, NaOH and a surfactant. Different nanofiltration membranes (UTC-60,
NF70 and NTR 7450) were used. The water flux in each of the experiments was monitored. It was found that the
retention of ions decreased with the ion concentration due to a decrease of the Donnan potential. The retention of
the dyes was high and was not influenced by the dye concentration or the ionic strength. The water flux was
dependent of the ion concentration in the feed solution: high ion concentrations caused a dramatic decrease of the
water flux. The dye concentration in the bath was found to have only a minor influence, whereas surfactants did not
change water flux or dye retention. A theoretical explanation for these effects is given. The phenomenon of flux
decline limits strongly the applicability of nanofiltration for direct treatment of dye baths. In a second step, an
industrial wastewater from a textile factory was treated biologically in an active sludge system. The effluent was used
as feed for nanofiltration with the same membranes as in the first step. The overall results for these experiments were
satisfactory. The ion concentration was much lower than in the earlier experiments due to mixing of different feed
streams. Therefore, the water fluxes were not considerably lower compared with the clean water fluxes. The retentions
were sufficiently high to make recirculation of the treated water possible, thereby providing a considerable saving of
water. © 2001 Elsevier Science B.V. All rights reserved.
Nomenclature
1383-5866/01/$ - see front matter © 2001 Elsevier Science B.V. All rights reserved.
PII: S 1 3 8 3 - 5 8 6 6 ( 0 0 ) 0 0 1 3 4 - 9
520 B. Van der Bruggen et al. / Separation/Purification Technology 22-23 (2001) 519–528
Greeks
h parameter in Pitzer model
i (0) parameter in Pitzer model
i (1) parameter in Pitzer model
Dy osmotic pressure difference (bar)
m dielectrical constant=78.54 for water at 25°C
w number of ions
wm number of positive ions
wx number of negative ions
osmotic pressure coefficient
Table 1
Properties of the membranes used in the experiments
Fig. 2. Chemical structure of reactive orange 16 (a) and reactive blue 2 (b).
B. Van der Bruggen et al. / Separation/Purification Technology 22-23 (2001) 519–528 523
RT
Dy =wcj The osmotic pressure is thus 10.3 bar; this value is
M much lower than the value obtained with the Van’t
For a solution containing 30 g/l Na2SO4, which is Hoff model, but is still too high to allow a permeate
not unusual for dye baths, the osmotic pressure flux at reasonable membrane pressures. Hence, the
would be 15.7 bar. osmotic pressure has to be exceeded before transport
For the solution in Table 2, the osmotic pressure of water can take place.
will be even higher. However, the Van’t Hoff model This example shows that due to the high ionic
returns an overestimation of the osmotic pressure at concentrations, the dramatic reduction of the perme-
these high concentrations. Therefore, the osmotic ate flux was to be expected. Moreover, in real
pressure was also calculated with the more precise situations the ion concentrations can be even higher
Pitzer model [8]. This model calculates the osmotic than 30 g/l Na2SO4.
pressure on the base of intercations between ions. The mechanism of the osmotic pressure causes a
The osmotic pressure is expressed as: linear decrease of the water flux when the ion
RTMs concentration in the feed solution increases. This can
Dy = (wm) be derived from the theoretical equations of Van’t
1000 6s
Hoff and Pitzer and was found experimentally for the
in this equation is an osmotic pressure coefficient, three used membranes (Fig. 3). Omitting EDTA in
indicating the deviation from the Van’t Hoff model. the feed solution did not influence the results.
can be calculated (for a 2 – 1 electrolyte) with the The influence of the dye molecule on the water flux
following equation: is small. The concentration of the dye solution had no
2wmwx influence on the efficiency of the nanofiltration. This
− 1= zmzxf + m B MX was examined for a feed solution where only the dye
w
+m 2
2(wmwx)3/2
C MX
molecule was present. The ions were omitted in order
not to influence the water flux. The permeate flux
w remained constant as a function of the concentration
of the dye, for concentrations ranging from 0 to 10 g/l
where the fugacities and the interaction coefficients
reactive orange 16 or reactive blue 2. Nevertheless, at
can be obtained from theoretical considerations and
higher concentrations the colour shift of the mem-
experimental values:
brane after the experiment was much stronger.
4 2(5/2) The small influence of membrane fouling was also
− 1= 2f + m B XM +m 2 C XM confirmed by an experiment that examined the
3 3
influence of time on the water flux when all other
I 1/2
= 2−A settings in the membrane unit remain constant
1+bI 1/2 (temperature, pressure, cross flow velocity, concen-
4 (0) 4 (1) tration). During a 2 h filtration experiment with the
+m i + i exp( − hI − 1/2) UTC-60 membrane, the water flux remained con-
3 3
stant, which indicates that for a short time scale no
2(5/2) fouling occurs (Fig. 4).
+m 2 C XM
3 The retention results were satisfactory for UTC-
For the example above: A =0.51; m =0.21 mol/kg 60, UTC-20 and NF-70. In Table 3, the dye retention
and I= 0.63 mol/kg. is presented for cumulative addition of the different
Pitzer found the optimal value for h as 2 and b as components of the dye bath. From Table 3 it can be
1.2. The parameters (4/3)i (0), (4/3)i (1) and (2(5/2)/ seen that the dye retention is high enough to remove
3)C XM stand for anorganic components of the 2 – 1 all colour from the feed solution. For reactive orange
16, there is an additional retention increase when
type and can be found in tables [6]. For Na2SO4 they
NaOH is added. This is caused by a shift in the
are, respectively, 0.0261, 1.484 and 0.00938. The
chemical structure of the molecule when the pH
osmotic pressure coefficient then becomes:
increases. The influence of EDTA on the dye
= 1 − 0.41+ 0.0055+ 0.064 +0.00042 =0.65 retention is negligible.
524 B. Van der Bruggen et al. / Separation/Purification Technology 22-23 (2001) 519–528
Fig. 3. Influence of the Na2SO4 concentration on the water flux with nanofiltration, for the different membranes at 10 bar and 25°C.
Fig. 4. Influence of time on water flux for a solution of 0.5 mg/l reactive orange 16 (UTC-60, 10 bar, 25°C).
From these results, it is obvious that the reten- for a single pass module with NTR 7450 is not
tion of ions with the used membranes is too high sufficient; a double pass module is needed to
to allow direct filtration of the dye baths. The provide complete colour removal.
pore structure of these membranes is so tight that The ion retention is high for most membranes,
together with the dye molecules, the major part of as mentioned above, but due to the Donnan
the ions is removed. This way, an osmotic pres- mechanism [9] this retention will be lower at
sure is built up that prevents filtration at realistic higher salt concentrations.
pressures. This was especially the case for the The results for NTR 7450 are summarized in
membranes with the smallest pores (NF-70 and Table 4. In this table, the water flux is indicated
UTC-20). For membranes with larger pores, such with distilled water as feed (1) and with the dye
as NTR 7450, the possibility of nanofiltration of solution as feed (2). The measurement with dis-
dye baths remains, depending of the composition tilled water was carried out before the filtration of
of the feed solution. However, the dye retention the dye solution.
B. Van der Bruggen et al. / Separation/Purification Technology 22-23 (2001) 519–528 525
Table 4
Overview of results for NTR 7450 with Reactive blue 2 (*, no results available)
Pressure (bar) Water fluxa (l/m2 h) Water fluxb (l/m2 h) Dye retention (%) Salt retention (%)
a
Distilled water as feed.
b
Dye solution as feed.
526 B. Van der Bruggen et al. / Separation/Purification Technology 22-23 (2001) 519–528
Table 5
Nanofiltration of effluent of biological treatment (NF70, NTR 7450 and UTC-20)
a
(–) no measurement available.
b
Percentage of the water flux with distilled water as feed
Fig. 5. Colour removal with nanofiltration membranes NF-70, UTC-20 and NTR 7450.
fraction for NTR 7450 is also larger than for both and galactose was higher than the COD retention
other membranes. in this experiment (Table 6). For NTR 7450,
The results for BOD/COD and colour removal raffinose and galactose retention was lower. This
correspond with earlier findings about retention can be explained by the assumption that the ma-
of organic molecules with these membranes [5]. jor part of the organic material in the wastewater
For NF-70 and UTC-20, retention of raffinose has a relatively high molecular weight (and, corre-
B. Van der Bruggen et al. / Separation/Purification Technology 22-23 (2001) 519–528 527
Table 6
COD retention compared to retention of galactose, raffinose and the estimated molecular weight cut-off
NF-70 92 95 99 250
UTC-20 88 95 97 180
NTR 7450 85 29 67 600–800
528 B. Van der Bruggen et al. / Separation/Purification Technology 22-23 (2001) 519–528
unsufficient to remove all colour from the water, textiles, Studiedag Doorgedreven Afvalwaterzuivering,
Belgische Commissie IAWQ, 12 June, 1996.
which is necessary for reuse. For the second filtra-
[2] K. Winkler, U. Wiesmann, K.-H. Radeke, Membrantren-
tion step, less problems are expected, because the nverfahren für farbstoff — und textilprozesswasser —
larger part of the components from the dye bath membrantestungen fiir salzfrachten, kohlenwasserstoffe
is already removed in the first step. und farbstoffe, Chem. Tech. 49 (1) (1997) 23 – 29.
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these results prove that the amount of fresh pro-
China, Desalination 98 (1994) 353– 360.
cess water can be reduced with a factor 5. The [4] R. Rautenbach, A. Gröschl, Separation potential of
volume of wastewater decreases with the same nanofiltration membranes, Desalination 7 (1990) 73 –
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retentate) contains higher concentrations and can [5] B. Van der Bruggen, J. Schaep, D. Wilms, C. Vandecas-
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in many cases not be discharged without further the retention of organic molecules by nanofiltration, J.
treatment. For the first option, ozonisation can be Membr. Sci. 156 (1999) 29 – 41.
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molecules that is still left; from the ozonisation teele, M. Van den Bosch, Nanofiltration for removal of
the resulting stream goes back to the activated organic substances from waste water: application in the
textile industry, in: L. Pawlowski, M.A. Gonzales, M.R.
sludge system. For the second option, the reten- Dudzinska, W.J. Lacy (Eds.), Chemistry for Protection of
tate can be sent directly to an activated sludge the Environment, Environmental Science Research Series,
system. vol. XI, Plenum Press, New York, 1998, pp. 127–
A factor that has not been examined yet is the 134.
[7] L.S. Clesceri, A.E. Greenberg, R.R. Trussell, Standard
influence of temperature on the water flux and the
Methods for the Examination of Water and Wastewater,
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on retention is expected, whereas the water flux Water Works Association and Water Pollution Control
increases with 2.5% for each °C temperature rise Federation, Washington, DC, 1989.
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[9] M. Mulder, Basic Principles of Membrane Technology,
2nd edn., Kluwer Academic, Dordrecht, 1996.
Acknowledgements [10] I. De Vreese, Personal communication, Centexbel, 1999.
[11] I. De Vreese, Personal communication, Centexbel, 1997.
This research was financed with a fellowship [12] J. Owen, M. Bandi, J.A. Howell, S.J. Churchouse, Eco-
nomic assessment of membrane processes for water and
from IWT (Vlaams Instituut voor de bevordering
waste water treatment, J. Membr. Sci. 102 (1995) 77 –
van het Wetenschappelijk-Technologisch Onder- 91.
zoek in de Industrie). Grateful acknowledgement [13] A.J. Rachwal, J. Khow, J.S. Colbourne, J. O’Donnel,
is made to Toray Ind. Inc. for supplying the Water treatment for public supply in the 1990s: a role for
UTC-60 membranes, and to I. De Vreese (Centex- membrane technology?, Desalination 97 (1994) 427–
436.
bel) for cooperation and advices.
[14] J. Schaep, B. Van der Bruggen, C. Vandecasteele, D.
Wilms, E. Van Houtte, F. Vanlerberghe, Removal of
hardness from ground water by nanofiltration, Interna-
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