Sub Quiench - 4 Modi

FIRST CHAMBER TEMPERATURE REQUIRED
PLANNUM CLEANING
MCC TEMP
QUIENCER OUT TEMPERATURE

T0 0 ⁰C
TREFF 25.0 ⁰C
T(AMB) 30.0 ⁰C
TAIR(AMB) 30.0 ⁰C
TAIR(CAL ) 100.0 ⁰C
TWATER (CAL) 100.0 ⁰C
TFLU(PCC) =1 800 ⁰C
TFLU(SCC) 1100 ⁰C
TFLU (PLUNNUM) OUT-1 800 ⁰C FLUE:5
T FLUE (MCC) OUT 850 ⁰C
T FLUE (SEC) OUT 250 ⁰C

0
HOT AIR FOR PLENNUM COOLING
FIRST CHAMBER TEMPERATURE REQUIRED
PLANNUM CLEANING
COOLING CONDITION
1
2 Author:
QUIENCER IN TEMPERATURE
QUIENCER OUT TEMPERATURE
ATOMIZED WATER COOLING

1
4
T0 0 ⁰C
TREFF 25.0 ⁰C
T(AMB) 30.0 ⁰C
TAIR(AMB) 30.0 ⁰C
TAIR(CAL ) 100.0 ⁰C
TAIR(HOT PLENNUM ) 150.0 ⁰C

CASE SELECTION 3
TFLU(PCC) =1 800 ⁰C
TFLU(SCC) 1100 ⁰C
TFLU (PLUNNUM) OUT-1 800 ⁰C
1 3
AIR COOLING

% WATER FOR COOLING 5%
Author:
% ATO AIR FOR COOLING 5%
BALANCE AIR COOLING CALCULATED OUTPUT
HOT AIR COOLING
T FLUE (SEC) IN 800 ⁰C
T FLUE (SEC) OUT 250 ⁰C
2 2
WATER COOLING

WATER COOLING
ATOMIZATION AIR FOR SOLU IN SEC 5%
COOLING AIR NOZZEL IN SEC 5%
CALCULATED OUTPUT
SALT % IN SPRAY WATER 15%
TDS WATER MIXING RATIO 30.0%

90
150
200
300
FLUE:5
TALLY
TALLY
0.00
11969.0314458252
2130.4152595112
2130.4152595112
13165.9345904077
13166
1 ENTHALPHY OF H FLUE PLENNUM GAS-5 FROM PLENNUM
FLUE GAS
FLUE -05
FLUE -05
FLUE -05
2 COOLING AIR IN PLENNUM

FOR
CALCUL
ATION
ONLY
2 COOLING WATER IN PLENNUM

FOR
CALCUL
ATION
ONLY
23 FLUE GAS QUENCHING EQUIPMENT CALCULATION
FLUE 05 TOTAL HEAT IN QUENCHING EQUPMENT

FLUE 06 TOTAL HEAT OUT OF QUENCHING EQUIPMENT
TOTAL H FLUE (SEC - OUT FLUE ) -05 25 -0
TOTAL H FLUE (PLENNUM - OUT)-05 800 -25
TOTAL H FLUE (SEC -OUT FLUE ) -05 250 -25
H TOTAL AVAILABLE FORM T PLENNUM OUT @ 25⁰C 800 ⁰C
H TOTAL REQUIRED FOR T SEC OUT @ T 25 ⁰C

H TOTAL REQUIRED FOR T SEC OUT 250 @ TPLENNUM IN T 800 ⁰C
TOTAL COOLING AIR H - 25-0

TOTAL COOLING AIR H - 30 - 25
TOTAL COOLING AIR H - 800 -25
TOTAL HEAT ABSORBED BY AIR IN PLENNUM 250 -30
TOTAL COOLING WATER H - 25-0

TOTAL COOLING WATER H - 30 - 25
TOTAL COOLING WATER H - 800 -25
TOTAL PLENNUM COOLING WATER H - 250 -25
TOTAL HEAT ABSORBED BY AIR IN PLENNUM 800 -30
TOTAL H FLUE -05 25 -0
TOTAL H -TO BE REMOVED FROM QUENCHER

MCC OUT GAS
FLUE -3
279450.0319559
10723033.59253
2582066.137398
10443583.56058
2302616.105442 FLUE OUT AT S.C.C 2.3026161 mcal/hr
8140967.455135
BALANCE HEAT
6066.632402061 -50239.9351416258
1216.528749215
223175.1111788
56306.56754369 0.056306567543687 4850.103653
55090.03879447 heat by flue
BALANCE HEAT
59391.10631991 59391.1063199082
58517.86993033
91532.83854981
0 873.2363896
33014.96861949 heat by flue
#REF!
#REF!
#REF!
#REF!
1
2
Cp Value FLUE -4 in PLENNUM .
Cp Value COOLING AIR .
Cp Value WATER .
CP FLUE -4 @ TAIR (REFF) 25
CP FLUE-4 @ TAIR (AMB) 30
CP FLUE -4 @ TAIR (800) 850
CP PLENNUM COOLING AIR @ TAIR (REFF) 25

CP PLENNUM COOLING AIR @ TAIR (AMB) 30
CP PLENNUM COOLING AIR @ TAIR (800) 800
CP PLENNUM COOLING AIR @ TAIR (250) 250
CP COOLING WATER @ TAIR (REFF) 25

CP COOLING WATER @ TAIR (AMB) 30
CP COOLING WATER @ TAIR (800) 850
CP COOLING WATER @ TAIR (250) 250
0.262343250413984
0.305048896401061
0.269333629871242
0.242665296082433
0.243305749843031
0.287967885392039
0.250251411305274
0
0
0
0
EXCESS AIR 135%
DRY AIR FORMULA NAME
1 Name of element
CARBON DIOXIDE CO2
MOISTURE H2O
NITROGEN N2
OXYGEN O2
SULPHUR SO2
Halogen
Hydrogen Chloride HCl
Hydrogen Flouride HF
Hydrogen Bromide HBr
Hydrogen Iodide HI
IDEAL GAS
HELIUM He
NEON Ne
Argon Ar
Krypton Kr
Xenon Xe
Radon Ra
Hydrogen H2
METHANE CH4
NITROUS OXIDE N2O
NITROGEN DIOXIDE NO2
DRY 2896.50 kg/hr
WET 30.7029
TOTAL 2927.199
DRY AIR
Name of element Element
1 CARBON DIOXIDE CO2
2 MOISTURE H2O
3 NITROGEN N2
4 OXYGEN O2
5 SULPHUR DIOXIDE SO2
6 HYDRO CHLORIC HCl

7 HYDROFLOURIC HF
8 HYDRO BROMINED HBr
9 HYDORGEN IODIDE HI
10 HELIUM He
11 NEON Ne
12 Argon Ar
13 Krypton Kr
14 Xenon Xe
15 Radon Ra
16 Hydrogen H2
17 METHANE CH4
18 NITROUS OXIDE N2O
19 NITROGEN DIOXIDE NO2
30.70286
0.00000
1 Mole O2
2 Mole O2 * Mole Weight of O2
3 Mole O2 /Mole % O2 (= Mole Of Air)
4 Mole of Air * Av Mole Of Air (=Kg Of Air)

100
Total Molecular
Formula Weight DRY MOLE % Actual Mole of Element
weigtht of Dry Air
44.0098 0.03400000% 100.00 0.034
18.01528 0.00000000% 100.00 0

28.0134 78.08409000% 100.00 78.08409
31.9988 20.94700000% 100.00 20.947
64.0638 0.00000000% 100.00 0
36.45394 0.00000000% 100.00 0

20.001972 0.00000000% 100.00 0
80.91194 0.00000000% 100.00 0
127.91241 0.00000000% 100.00 0
4.00262 0.00052000% 100.00 0.00052

20.1797 0.00100000% 100.00 0.001
39.948 0.93300000% 100.00 0.933
82.798 0.00012300% 100.00 0.000123
131.293 0.00009000% 100.00 9E-05
222 0.00000000% 100.00 0
2.01588 0.00000500% 100.00 5E-06

16.04276 0.00013000% 100.00 0.00013
44.0128 0.00002200% 100.00 2.2E-05
46.0055 0.00002000% 100.00 2E-05
100.00000000% 100
Temp 25.0 C 298.0

Molar volume 24.5 m3/kg m
2445.1 m3/hr
1.185
Dry Air Av Mol Weight Of Dry Air 28.964957732222
HUMIDITY OF AIR 0.0106 kg water /Kg dry air

30.7029 kg water /Kg air
1.04888185% Wt % of Moisture
MOLE WT Total Weight Actual Mole Wt % in air
44.0098 1.49633 0.034 0.05%
18.01528 30.70 1.70426744386739 1.0488819%

28.0134 2187.40085 78.08409 74.73%
31.9988 670.27886 20.947 22.90%
64.0638 0.00000 0 0.00%
36.45394 0.00000 0 0.00%

20.001972 0.00000 0 0.00%
80.91194 0.00000 0 0.00%
127.91241 0.00000 0 0.00%
4.00262 0.00208 0.00052 0.00%

20.1797 0.02018 0.001 0.00%
39.948 37.27148 0.933 1.27%
82.798 0.01018 0.000123 0.00%
131.293 0.01182 9E-05 0.00%
222 0.00000 0 0.00%
2.01588 0.00001 5E-06 0.00%

16.04276 0.00209 0.00013 0.00%
44.0128 0.00097 2.2E-05 0.00%
46.0055 0.00092 2E-05 0.00%
2927.19863 101.70 100.000000000000000000000000000000%
Temp 25.0 C 298.0

2486.8 m3/hr
1.177
Wet Air Av Mol Weight Of Wet Air 28.7814730098118

Dry
Actual Weight Weight MOLE % CROSS
of Element %of the CHECK
Element
1.49633 0.05% 0.0003400
0.00000 0.00% 0.0000000

2187.40085 75.52% 0.7808409
670.27886 23.14% 0.2094700
0.00000 0.00% 0.0000000
0.00000 0.00% 0.0000000

0.00000 0.00% 0.0000000
0.00000 0.00% 0.0000000
0.00000 0.00% 0.0000000
0.00208 0.00% 0.0000052

0.02018 0.00% 0.0000100
37.27148 1.29% 0.0093300
0.01018 0.00% 0.0000012
0.01182 0.00% 0.0000009
0.00000 0.00% 0.0000000
0.00001 0.00% 0.0000001

0.00209 0.00% 0.0000013
0.00097 0.00% 0.0000002
0.00092 0.00% 0.0000002
2896.49577 100.00% 1.0000000
0.679 m3/sec
MOLE % IN AIR
0.03343% 0.0000000
0.0000000
1.67571% -30.7028552
76.77563% 0.0000000
20.59599% 0.0000000
0.00000% 0.0000000
0.00000% 0.0000000
0.00000% 0.0000000
0.00000% 0.0000000
0.00000% 0.0000000
0.00051% 0.0000000
0.00098% 0.0000000
0.91737% 0.0000000
0.00012% 0.0000000
0.00009% 0.0000000
0.00000% 0.0000000
0.00000% 0.0000000
0.00013% 0.0000000
0.00002% 0.0000000
0.00002% 0.0000000
100.00000% 2896.4957732
0.691 m3/sec
EXCESS AIR 135%
DRY AIR FORMULA NAME
1 Name of element
CARBON DIOXIDE CO2
MOISTURE H2O
NITROGEN N2
OXYGEN O2
SULPHUR SO2
Halogen
Hydrogen Chloride HCl
Hydrogen Flouride HF
Hydrogen Bromide HBr
Hydrogen Iodide HI
IDEAL GAS
HELIUM He
NEON Ne
Argon Ar
Krypton Kr
Xenon Xe
Radon Ra
Hydrogen H2
METHANE CH4
NITROUS OXIDE N2O
NITROGEN DIOXIDE NO2
DRY 2896.50 kg/hr
WET 30.7029
TOTAL 2927.199
DRY AIR
Name of element Element
1 CARBON DIOXIDE CO2
2 MOISTURE H2O
3 NITROGEN N2
4 OXYGEN O2
5 SULPHUR DIOXIDE SO2
6 HYDRO CHLORIC HCl

7 HYDROFLOURIC HF
8 HYDRO BROMINED HBr
9 HYDORGEN IODIDE HI
10 HELIUM He
11 NEON Ne
12 Argon Ar
13 Krypton Kr
14 Xenon Xe
15 Radon Ra
16 Hydrogen H2
17 METHANE CH4
18 NITROUS OXIDE N2O
19 NITROGEN DIOXIDE NO2
-2796.49577
-2827.19863
100
Total Molecular
Formula Weight DRY MOLE % Actual Mole of Element
weigtht of Dry Air
44.0098 0.03400000% 100.00 0.034
18.01528 0.00000000% 100.00 0

28.0134 78.08409000% 100.00 78.08409
31.9988 20.94700000% 100.00 20.947
64.0638 0.00000000% 100.00 0
36.45394 0.00000000% 100.00 0

20.001972 0.00000000% 100.00 0
80.91194 0.00000000% 100.00 0
127.91241 0.00000000% 100.00 0
4.00262 0.00052000% 100.00 0.00052

20.1797 0.00100000% 100.00 0.001
39.948 0.93300000% 100.00 0.933
82.798 0.00012300% 100.00 0.000123
131.293 0.00009000% 100.00 9E-05
222 0.00000000% 100.00 0
2.01588 0.00000500% 100.00 5E-06

16.04276 0.00013000% 100.00 0.00013
44.0128 0.00002200% 100.00 2.2E-05
46.0055 0.00002000% 100.00 2E-05
100.00000000% 100
Temp 25.0 C 298.0

2445.1 m3/hr
1.185
Dry Air Av Mol Weight Of Dry Air 28.964957732222
HUMIDITY OF AIR 0.0106 kg water /Kg dry air

30.7029 kg water /Kg air
30.70285520% Wt % of Moisture
MOLE WT Total Weight Actual Mole Wt % in air
44.0098 0.00000 0 0.00%
18.01528 100.00 5.5508435061792 100.0000000%

28.0134 0.00000 0 0.00%
31.9988 0.00000 0 0.00%
64.0638 0.00000 0 0.00%
36.45394 0.00000 0 0.00%

20.001972 0.00000 0 0.00%
80.91194 0.00000 0 0.00%
127.91241 0.00000 0 0.00%
4.00262 0.00000 0 0.00%

20.1797 0.00000 0 0.00%
39.948 0.00000 0 0.00%
82.798 0.00000 0 0.00%
131.293 0.00000 0 0.00%
222 0.00000 0 0.00%
2.01588 0.00000 0 0.00%

16.04276 0.00000 0 0.00%
44.0128 0.00000 0 0.00%
46.0055 0.00000 0 0.00%
100.00000 5.55 100.000000000000000000000000000000%
Temp 100.0 C 373.0

169.9 m3/hr
0.589
Wet Air Av Mol Weight Of Wet Air 18.01528

Dry
Actual Weight Weight MOLE % CROSS
of Element %of the CHECK
Element
1.49633 0.05% 0.0003400
0.00000 0.00% 0.0000000

2187.40085 75.52% 0.7808409
670.27886 23.14% 0.2094700
0.00000 0.00% 0.0000000
0.00000 0.00% 0.0000000

0.00000 0.00% 0.0000000
0.00000 0.00% 0.0000000
0.00000 0.00% 0.0000000
0.00208 0.00% 0.0000052

0.02018 0.00% 0.0000100
37.27148 1.29% 0.0093300
0.01018 0.00% 0.0000012
0.01182 0.00% 0.0000009
0.00000 0.00% 0.0000000
0.00001 0.00% 0.0000001

0.00209 0.00% 0.0000013
0.00097 0.00% 0.0000002
0.00092 0.00% 0.0000002
2896.49577 100.00% 1.0000000
0.679 m3/sec
MOLE % IN AIR
0.00000% 1.4963332
0.0000000
100.00000% -100.0000000
0.00000% 2187.4008468
0.00000% 670.2788636
0.00000% 0.0000000
0.00000% 0.0000000
0.00000% 0.0000000
0.00000% 0.0000000
0.00000% 0.0000000
0.00000% 0.0020814
0.00000% 0.0201797
0.00000% 37.2714840
0.00000% 0.0101842
0.00000% 0.0118164
0.00000% 0.0000000
0.00000% 0.0000101
0.00000% 0.0020856
0.00000% 0.0009683
0.00000% 0.0009201
100.00000% 0.0000000
0.047 m3/sec
kg/hr
0.01060000
1000.000
DEFAULT
DEFAULT
MOLE WT
Chemical Name
CARBON CO2 44.0098
HYDROGEN H2O 18.01528

NITROGEN N2 28.0134
OXYGEN O2 31.9988
SULPHUR SO2 64.0638
CHLORINE HCl 36.45394

FLOURINE HF 20.001972
BROMINE HBr 80.91194
IODINE HI 127.91241
HELIUM He 4.00262
NEON Ne 20.1797
Argon Ar 39.948
Krypton Kr 82.798
Xenon Xe 131.293
Radon Ra 222
H2 2.01588
METHANE CH4 16.04276
NITROUS OXIDE N2O 44.0128
NITROGEN DIOXIDE NO2 46.0055
-11.99
0
-11.99 Temp
Wet Air
1000.000
Wt% TOTAL Actual Weight Actual mole
0.05% 1000.00 0.51118 0.01162
1.05% 1000.00 10.48882 0.58222

74.73% 1000.00 747.26765 26.67536
22.90% 1000.00 228.98305 7.15599
0.00% 1000.00 0.00000 0.00000
0.00% 1000.00 0.00000 0.00000

0.00% 1000.00 0.00000 0.00000
0.00% 1000.00 0.00000 0.00000
0.00% 1000.00 0.00000 0.00000
0.00% 1000.00 0.00071 0.00018
0.00% 1000.00 0.00689 0.00034
1.27% 1000.00 12.73282 0.31873
0.00% 1000.00 0.00348 0.00004
0.00% 1000.00 0.00404 0.00003
0.00% 1000.00 0.00000 0.00000
0.00% 1000.00 0.00000 0.00000

0.00% 1000.00 0.00071 0.00004
0.00% 1000.00 0.00033 0.00001
0.00% 1000.00 0.00031 0.00001
1.00000 1000.00 34.7446
25.0 C 298.0 K
849.5 m3/hr 0.236
1.177
Av Mol Weight Of Wet Air 28.7814730098119 0

686.86564
weight Mole weight Mole

% %
0.05112% 0.0334%
1.04888% 1.6757%
74.72677% 76.7756%
22.89830% 20.5960%
0.00000% 0.0000%
0.00000% 0.0000%
0.00000% 0.0000%
0.00000% 0.0000%
0.00000% 0.0000%
0.00007% 0.0005%
0.00069% 0.0010%
1.27328% 0.9174%
0.00035% 0.0001%
0.00040% 0.0001%
0.00000% 0.0000%
0.00000% 0.0000%
0.00007% 0.0001%
0.00003% 0.0000%
0.00003% 0.0000%
100.00% 100.0000%
m3/sec
135%
T0
TREFF
T(AMB)
T FLUE (MCC) OUT
T FLUE (SEC) OUT
T0
TREFF
TREFF
1 Ʃni * ai
2 (Ʃni* bi) * 10^3
3 (Ʃni*ci) *10^6
4 (Ʃni*di) *10^9
Ʃni * ai
Ʃni * bi
Ʃni * ci
Ʃni * di
T(reff)
C°P mix =
Q=
Q=
Formula & Solution
1 T0
2 TREFF
Total Q =
In By air + com atiomization
TREFF
T(AMB)
T(AMB)
1 Ʃni * ai
2 (Ʃni* bi) * 10^3

3 (Ʃni*ci) *10^6
4 (Ʃni*di) *10^9
Ʃni * ai
Ʃni * bi
Ʃni * ci
Ʃni * di
T(reff)
C°P mix =
Q=
Q=
Formula & Solution
1 TREFF
2 #REF!
Total Q =
TREFF
T FLUE (MCC) OUT
T FLUE (MCC) OUT
1 Ʃni * ai
2 (Ʃni* bi) * 10^3
3 (Ʃni*ci) *10^6
4 (Ʃni*di) *10^9
Ʃni * ai
Ʃni * bi
Ʃni * ci
Ʃni * di
T(reff)
C°P mix =
Q=
Q=
Formula & Solution
1 TREFF
2 T FLUE (MCC) OUT
Total Q =
TREFF
T FLUE (SEC) OUT
T FLUE (SEC) OUT

1 Ʃni * ai
2 (Ʃni* bi) * 10^3
3 (Ʃni*ci) *10^6
4 (Ʃni*di) *10^9
Ʃni * ai
Ʃni * bi
Ʃni * ci
Ʃni * di
T(reff)
C°P mix =
Q=
Q=
Formula & Solution
1 TREFF
2 T FLUE (SEC) OUT
Total Q =
TOTAL COOLING AIR H - 25-0
TOTAL COOLING AIR H - 30 - 25
HEAT REQUIRED TO ABSORBE 250 -T AMB
0
25
30
800
250
25
25 ⁰C
298.15 ⁰K
CO2
ni 0.01162
a 5.14
ni 0.01
b 15.4
ni 0.01
c -9.94
ni 0.01
d 2.42
0.06
0.18
-0.12
0.03
25 °C
Ʃ xi + C°Pi
T1
∫ T2 * ( a+bT+cT^2+dT^3) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)+ (d/4)*( (T2^4-T1^4)
T1
∫ T2 * ( a+bT+cT^2+d/T^2) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)- d*( (T2-T1)/T1*T2
a X
239.47 T
0 273.15
25 273.15
a* (T-297.15)
(b/2)*((T^2)-(297.15^2))
(c/3)*((T^3)-(297.15^3))
(d/4)*((T^4)-(297.15^4))
25
30
30 ⁰C
303.15 ⁰K
CO2
ni 0.01162
a 5.14
ni 0.01
b 15.4
ni 0.01
c -9.94
ni 0.01
d 2.42
0.06
0.18
-0.12
0.03
30 °C
Ʃ xi + C°Pi
T1
∫ T2 * ( a+bT+cT^2+dT^3) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)+ (d/4)*( (T2^4-T1^4)
T1
∫ T2 * ( a+bT+cT^2+d/T^2) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)- d*( (T2-T1)/T1*T2
a X
239.47 T
25 273.15
30 273.15
a* (T-297.15)
(b/2)*((T^2)-(297.15^2))
(c/3)*((T^3)-(297.15^3))
(d/4)*((T^4)-(297.15^4))
25
800
800 ⁰C
1073.15 ⁰K
CO2
ni 0.01162
a 5.14
ni 0.01
b 15.4
ni 0.01
c -9.94
ni 0.01
d 2.42
0.06
0.18
-0.12
0.03
800 °C
Ʃ xi + C°Pi
T1
∫ T2 * ( a+bT+cT^2+dT^3) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)+ (d/4)*( (T2^4-T1^4)
T1
∫ T2 * ( a+bT+cT^2+d/T^2) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)- d*( (T2-T1)/T1*T2
a X
239.47 T
25 273.15
800 273.15
a* (T-297.15)
(b/2)*((T^2)-(297.15^2))
(c/3)*((T^3)-(297.15^3))
(d/4)*((T^4)-(297.15^4))
25
250
250 ⁰C
523.15 ⁰K
CO2
ni 0.01162
a 5.14
ni 0.01
b 15.4
ni 0.01
c -9.94
ni 0.01
d 2.42
0.06
0.18
-0.12
0.03
250 °C
Ʃ xi + C°Pi
T1
∫ T2 * ( a+bT+cT^2+dT^3) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)+ (d/4)*( (T2^4-T1^4)
T1
∫ T2 * ( a+bT+cT^2+d/T^2) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)- d*( (T2-T1)/T1*T2
a X
239.47 T
25 273.15
250 273.15
a* (T-297.15)
(b/2)*((T^2)-(297.15^2))
(c/3)*((T^3)-(297.15^3))
(d/4)*((T^4)-(297.15^4))
6066.6324 CP PLENNUM COOLING AIR @ TAIR (REFF)
1216.528749 CP PLENNUM COOLING AIR @ TAIR (AMB)
223175.1112 CP PLENNUM COOLING AIR @ TAIR (800)
55090.03879
TOTAL FLUE
H2O N2 O2
0.58222 26.67536 7.15599

8.1 7.07 6.22
0.58 26.68 7.16

-0.72 -1.32 2.71
0.58 26.68 7.16

-0.72 3.31 -0.37
0.58 26.68 7.16
-1.16 -1.26 -0.22
4.72 188.59 44.51
-0.42 -35.21 19.39
-0.42 88.30 -2.65
-0.68 -33.61 -1.57
273.15 298.15 °K
Ʃa Ʃb
239.47 -16.06
(T2^4-T1^4)
T1)/T1*T2
(T-297.15) b/2
298.15 -8.02953733703139
273.15 °K
298.15 °K
5986.661928491
-114.6818670162
173.732848256
-20.91949232999
6066.632402 Kcal
0.2426653 Kcal /kg /⁰C

Cp Value Of Moist air
TOTAL FLUE
H2O N2 O2
0.58222 26.67536 7.15599

8.1 7.07 6.22
0.58 26.68 7.16

-0.72 -1.32 2.71
0.58 26.68 7.16

-0.72 3.31 -0.37
0.58 26.68 7.16

-1.16 -1.26 -0.22
4.72 188.59 44.51
-0.42 -35.21 19.39
-0.42 88.30 -2.65
-0.68 -33.61 -1.57
273.15 303.15 °K
Ʃa Ʃb
239.47 -16.06
(T2^4-T1^4)
T1)/T1*T2
(T-297.15) b/2
303.15 -8.02953733703139
298.15 °K
303.15 °K
1197.332385698
-24.14080400378
38.46792665452
-4.869240866227
1216.528749215 Kcal
0.24330575 Kcal /kg /⁰C

CP STIC LIQUID FUEL
H2O N2 O2
0.58222 26.67536 7.15599

8.1 7.07 6.22
0.58 26.68 7.16
-0.72 -1.32 2.71
0.58 26.68 7.16

-0.72 3.31 -0.37
0.58 26.68 7.16

-1.16 -1.26 -0.22
4.72 188.59 44.51
-0.42 -35.21 19.39
-0.42 88.30 -2.65
-0.68 -33.61 -1.57
273.15 1073.15 °K
Ʃa Ʃb
239.47 -16.06
(T2^4-T1^4)
T1)/T1*T2
(T-297.15) b/2
1073.15 -8.02953733703139
298.15 °K
1073.15 °K
185586.5197832
-8533.45102646
34311.65669491
-11810.38572716
223175.1111788 Kcal
0.28796789 Kcal /kg /⁰C

CP STIC LIQUID FUEL

H2O N2 O2
0.58222 26.67536 7.15599

8.1 7.07 6.22
0.58 26.68 7.16

-0.72 -1.32 2.71
0.58 26.68 7.16

-0.72 3.31 -0.37
0.58 26.68 7.16

-1.16 -1.26 -0.22
4.72 188.59 44.51
-0.42 -35.21 19.39
-0.42 88.30 -2.65
-0.68 -33.61 -1.57
273.15 523.15 °K
Ʃa Ʃb
239.47 -16.06
(T2^4-T1^4)
T1)/T1*T2
(T-297.15) b/2
523.15 -8.02953733703139
298.15 °K
523.15 °K
53879.95735642
-1483.798278353
3310.195999798
-600.2124658234
56306.56754369 Kcal
0.25025141 Kcal /kg /⁰C

0.24266529608
0.24330574984
0.28796788539
0.25025141131
SO2 HCl HF HBr HI
0.00000 0.00000 0.00000 0.00000 0.00000

5.85 7.24 6.95 7.15 6.95
0.00 0.00 0.00 0.00 0.00

15.4 -1.76 -1.01 -1.52 -0.76
0.00 0.00 0.00 0.00 0.00

-11.1 3.07 1.34 3.21 2.81
0.00 0.00 0.00 0.00 0.00
2.91 -1 -1.09 -1.09 -1.13
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
500 °C 272.15
Ʃc Ʃd
0.001 85.11 1E-06 -35.83 1E-09
page 171
page 172
10^-3 X (T^2-(297.15)^2) c/3 10^-6

0.001 X (T^2-(297.15)^2) 28.3710294342677 1E-06
25
0.24266792459273
6066.6324
#REF!
SO2 HCl HF HBr HI
0.00000 0.00000 0.00000 0.00000 0.00000 0.00000

5.85 7.24 6.95 7.15 6.95
0.00 0.00 0.00 0.00 0.00

15.4 -1.76 -1.01 -1.52 -0.76
0.00 0.00 0.00 0.00 0.00

-11.1 3.07 1.34 3.21 2.81
0.00 0.00 0.00 0.00 0.00

2.91 -1 -1.09 -1.09 -1.13
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
500 °C 272.15
Ʃc Ʃd
0.001 85.11 1E-06 -35.83 1E-09
page 171
page 172
10^-3 X (T^2-(297.15)^2) c/3 10^-6

0.001 X (T^2-(297.15)^2) 28.3710294342677 1E-06
5
0.24266792459273
1216.52875
#REF!
SO2 HCl HF HBr HI
0.00000 0.00000 0.00000 0.00000 0.00000 0.00000

5.85 7.24 6.95 7.15 6.95
0.00 0.00 0.00 0.00 0.00
15.4 -1.76 -1.01 -1.52 -0.76
0.00 0.00 0.00 0.00 0.00

-11.1 3.07 1.34 3.21 2.81
0.00 0.00 0.00 0.00 0.00

2.91 -1 -1.09 -1.09 -1.13
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
500 °C 272.15
Ʃc Ʃd
0.001 85.11 1E-06 -35.83 1E-09
page 171
page 172
10^-3 X (T^2-(297.15)^2) c/3 10^-6

0.001 X (T^2-(297.15)^2) 28.3710294342677 1E-06
775
0.24266792459273
223175.111
#REF!
SO2 HCl HF HBr HI
0.00000 0.00000 0.00000 0.00000 0.00000 0.00000

5.85 7.24 6.95 7.15 6.95
0.00 0.00 0.00 0.00 0.00

15.4 -1.76 -1.01 -1.52 -0.76
0.00 0.00 0.00 0.00 0.00

-11.1 3.07 1.34 3.21 2.81
0.00 0.00 0.00 0.00 0.00

2.91 -1 -1.09 -1.09 -1.13
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
500 °C 272.15
Ʃc Ʃd
0.001 85.11 1E-06 -35.83 1E-09
page 171
page 172
10^-3 X (T^2-(297.15)^2) c/3 10^-6

0.001 X (T^2-(297.15)^2) 28.3710294342677 1E-06
225
0.24266792459273
56306.5675
#REF!
He Ne Ar Kr Xe
0.00018 0.00034 0.31873 0.00004 0.00003

4.967 4.967 4.967
0.00 0.00 0.32 0.00 0.00

0 0 0
0.00 0.00 0.32 0.00 0.00

0 0 0
0.00 0.00 0.32 0.00 0.00
0 0 0
0.00 0.00 1.58 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
772.15 °K
X (T^3-(297.15)^3) d/4 10^-9 X
X (T^3-(297.15)^3) -8.96 1E-09 X
He Ne Ar Kr Xe
0.00000 0.00018 0.00034 0.31873 0.00004 0.00003

4.967 4.967 4.967
0.00 0.00 0.32 0.00 0.00

0 0 0
0.00 0.00 0.32 0.00 0.00

0 0 0
0.00 0.00 0.32 0.00 0.00

0 0 0
0.00 0.00 1.58 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
772.15 °K
X (T^3-(297.15)^3) d/4 10^-9 X
X (T^3-(297.15)^3) -8.96 1E-09 X
He Ne Ar Kr Xe
0.00000 0.00018 0.00034 0.31873 0.00004 0.00003

4.967 4.967 4.967
0.00 0.00 0.32 0.00 0.00
0 0 0
0.00 0.00 0.32 0.00 0.00

0 0 0
0.00 0.00 0.32 0.00 0.00

0 0 0
0.00 0.00 1.58 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
772.15 °K
X (T^3-(297.15)^3) d/4 10^-9 X
X (T^3-(297.15)^3) -8.96 1E-09 X
He Ne Ar Kr Xe
0.00000 0.00018 0.00034 0.31873 0.00004 0.00003

4.967 4.967 4.967
0.00 0.00 0.32 0.00 0.00

0 0 0
0.00 0.00 0.32 0.00 0.00

0 0 0
0.00 0.00 0.32 0.00 0.00

0 0 0
0.00 0.00 1.58 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
772.15 °K
X (T^3-(297.15)^3) d/4 10^-9 X
X (T^3-(297.15)^3) -8.96 1E-09 X
Ra CH4 N2O NO2
0.00000 0.00000 0.00004 0.00001 0.00001
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

(T^4-(297.15)4)
(T^4-(297.15)4)
Ra CH4 N2O NO2
0.00000 0.00000 0.00004 0.00001 0.00001
0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

(T^4-(297.15)4)
(T^4-(297.15)4)
Ra CH4 N2O NO2
0.00000 0.00000 0.00004 0.00001 0.00001

0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

(T^4-(297.15)4)
(T^4-(297.15)4)
Ra CH4 N2O NO2
0.00000 0.00000 0.00004 0.00001 0.00001
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

(T^4-(297.15)4)
(T^4-(297.15)4)
0.00000
34.74457 1000.00
239.47
-16.06
85.11
-35.83
#REF!
34.74457
239.47
-16.06
85.11
-35.83
34.74457
239.47
-16.06
85.11
-35.83
34.74457
239.47
-16.06
85.11
-35.83
T0
TREFF
T(AMB)
TFLU (PLUNNUM) OUT-1
T FLUE (SEC) OUT
T0
TREFF
TREFF
1 Ʃni * ai
2 (Ʃni* bi) * 10^3
3 (Ʃni*ci) *10^6
4 (Ʃni*di) *10^9
Ʃni * ai
Ʃni * bi
Ʃni * ci
Ʃni * di
T(reff)
C°P mix =
Q=
Q=
Formula & Solution
1 T0
2 TREFF
Total Q =
TREFF
T(AMB)
T(AMB)
1 Ʃni * ai
2 (Ʃni* bi) * 10^3

3 (Ʃni*ci) *10^6
4 (Ʃni*di) *10^9
Ʃni * ai
Ʃni * bi
Ʃni * ci
Ʃni * di
T(reff)
C°P mix =
Q=
Q=
Formula & Solution
1 TREFF
2 #REF!
Total Q =
TREFF
1 Ʃni * ai
2 (Ʃni* bi) * 10^3
3 (Ʃni*ci) *10^6
4 (Ʃni*di) *10^9
Ʃni * ai
Ʃni * bi
Ʃni * ci
Ʃni * di
T(reff)
C°P mix =
Q=
Q=
Formula & Solution
1 TREFF
2 TFLU (PLUNNUM) OUT-1
Total Q =
TREFF
T FLUE (SEC) OUT
T FLUE (SEC) OUT

1 Ʃni * ai
2 (Ʃni* bi) * 10^3
3 (Ʃni*ci) *10^6
4 (Ʃni*di) *10^9
Ʃni * ai
Ʃni * bi
Ʃni * ci
Ʃni * di
T(reff)
C°P mix =
Q=
Q=
Formula & Solution
1 TREFF
2 T FLUE (SEC) OUT
Total Q =
NCV At @ 25°C λ
TOTAL COOLING WATER H - 25-0 593.9110632

TOTAL COOLING WATER H - 30 - 25 585.1786993
TOTAL COOLING WATER H - 800 -25 915.3283855
TOTAL PLENNUM COOLING WATER H - 250 -25 679.9956177
HEAT REQUIRED TO ABSORBE 1100 -T PLENNUM OUT
0
25
30
800
250
25
25 ⁰C
298.15 ⁰K
CO2
ni 0.00000
a 5.14
ni 0.00
b 15.4
ni 0.00
c -9.94
ni 0.00
d 2.42
0.00
0.00
0.00
0.00
25 °C
Ʃ xi + C°Pi
T1
∫ T2 * ( a+bT+cT^2+dT^3) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)+ (d/4)*( (T2^4-T1^4)
T1
∫ T2 * ( a+bT+cT^2+d/T^2) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)- d*( (T2-T1)/T1*T2
a X
44.96 T
0 273.15
25 273.15
a* (T-297.15)
(b/2)*((T^2)-(297.15^2))
(c/3)*((T^3)-(297.15^3))
(d/4)*((T^4)-(297.15^4))
25
30
30 ⁰C
303.15 ⁰K
CO2
ni 0.00000
a 5.14
ni 0.00
b 15.4
ni 0.00
c -9.94
ni 0.00
d 2.42
0.00
0.00
0.00
0.00
30 °C
Ʃ xi + C°Pi
T1
∫ T2 * ( a+bT+cT^2+dT^3) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)+ (d/4)*( (T2^4-T1^4)
T1
∫ T2 * ( a+bT+cT^2+d/T^2) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)- d*( (T2-T1)/T1*T2
a X
44.96 T
25 273.15
30 273.15
a* (T-297.15)
(b/2)*((T^2)-(297.15^2))
(c/3)*((T^3)-(297.15^3))
(d/4)*((T^4)-(297.15^4))
25
800
800 ⁰C
1073.15 ⁰K
CO2
ni 0.00000
a 5.14
ni 0.00
b 15.4
ni 0.00
c -9.94
ni 0.00
d 2.42
0.00
0.00
0.00
0.00
800 °C
Ʃ xi + C°Pi
T1
∫ T2 * ( a+bT+cT^2+dT^3) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)+ (d/4)*( (T2^4-T1^4)
T1
∫ T2 * ( a+bT+cT^2+d/T^2) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)- d*( (T2-T1)/T1*T2
a X
44.96 T
25 273.15
800 273.15
a* (T-297.15)
(b/2)*((T^2)-(297.15^2))
(c/3)*((T^3)-(297.15^3))
(d/4)*((T^4)-(297.15^4))
25
250
250 ⁰C
523.15 ⁰K
CO2
ni 0.00000
a 5.14
ni 0.00
b 15.4
ni 0.00
c -9.94
ni 0.00
d 2.42
0.00
0.00
0.00
0.00
250 °C
Ʃ xi + C°Pi
T1
∫ T2 * ( a+bT+cT^2+dT^3) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)+ (d/4)*( (T2^4-T1^4)
T1
∫ T2 * ( a+bT+cT^2+d/T^2) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)- d*( (T2-T1)/T1*T2
a X
44.96 T
25 273.15
250 273.15
a* (T-297.15)
(b/2)*((T^2)-(297.15^2))
(c/3)*((T^3)-(297.15^3))
(d/4)*((T^4)-(297.15^4))
583 kcal /Kg
1091.10632 59391.10632 CP COOLING WATER @ TAIR (REFF)

217.8699303 58517.86993 CP COOLING WATER @ TAIR (AMB)
33232.83855 91532.83855 CP COOLING WATER @ TAIR (800)
9699.56177 67999.56177 CP COOLING WATER @ TAIR (250)
33014.96862 33014.968619 74790
91532.83855 96500
7500
99032.83855
1
0.238845896627495
0.000238845896627
TOTAL FLUE
H2O N2 O2
5.55084 0.00000 0.00000

8.1 7.07 6.22
5.55 0.00 0.00

-0.72 -1.32 2.71
5.55 0.00 0.00

-0.72 3.31 -0.37
5.55 0.00 0.00
-1.16 -1.26 -0.22
44.96 0.00 0.00
-4.00 0.00 0.00
-4.00 0.00 0.00
-6.44 0.00 0.00
273.15 298.15 °K
Ʃa Ʃb
44.96 -4.00
T2^4-T1^4)
1)/T1*T2
(T-297.15) b/2
298.15 -1.99830366222451
273.15 °K
298.15 °K
1124.045810001
-28.54077205572
-8.157875453504
-3.759157416172
1091.10632 Kcal
0.43644253 Kcal /kg /⁰C

TOTAL FLUE
H2O N2 O2
5.55084 0.00000 0.00000

8.1 7.07 6.22
5.55 0.00 0.00

-0.72 -1.32 2.71
5.55 0.00 0.00

-0.72 3.31 -0.37
5.55 0.00 0.00

-1.16 -1.26 -0.22
44.96 0.00 0.00
-4.00 0.00 0.00
-4.00 0.00 0.00
-6.44 0.00 0.00
273.15 303.15 °K
Ʃa Ʃb
44.96 -4.00
T2^4-T1^4)
1)/T1*T2
(T-297.15) b/2
303.15 -1.99830366222451
298.15 °K
303.15 °K
224.8091620003
-6.007899960478
-1.806316754444
-0.874985043837
217.8699303292 Kcal
0.43573986 Kcal /kg /⁰C

CP STIC LIQUID FUEL
H2O N2 O2
5.55084 0.00000 0.00000

8.1 7.07 6.22
5.55 0.00 0.00
-0.72 -1.32 2.71
5.55 0.00 0.00

-0.72 3.31 -0.37
5.55 0.00 0.00

-1.16 -1.26 -0.22
44.96 0.00 0.00
-4.00 0.00 0.00
-4.00 0.00 0.00
-6.44 0.00 0.00
273.15 1073.15 °K
Ʃa Ʃb
44.96 -4.00
T2^4-T1^4)
1)/T1*T2
(T-297.15) b/2
1073.15 -1.99830366222451
298.15 °K
1073.15 °K
34845.42011004
-2123.712204307
-1611.153128095
-2122.283772176
33232.83854981 Kcal
0.42881082 Kcal /kg /⁰C

CP STIC LIQUID FUEL
H2O N2 O2
5.55084 0.00000 0.00000
8.1 7.07 6.22
5.55 0.00 0.00

-0.72 -1.32 2.71
5.55 0.00 0.00

-0.72 3.31 -0.37
5.55 0.00 0.00

-1.16 -1.26 -0.22
44.96 0.00 0.00
-4.00 0.00 0.00
-4.00 0.00 0.00
-6.44 0.00 0.00
273.15 523.15 °K
Ʃa Ʃb
44.96 -4.00
T2^4-T1^4)
1)/T1*T2
(T-297.15) b/2
523.15 -1.99830366222451
298.15 °K
523.15 °K
10116.41229001
-369.2715295016
-155.4350081986
-107.8560180423
9699.561770354 Kcal
0.43109163 Kcal /kg /⁰C

0.43644252796
0.43573986066
0.42881082
0.43109163424
kJ/kg∙K 25 1.9736 0.4713862616

cal/g∙°C 30 1.8736 0.4475016719
Kcal/g∙°C 800
1000
SO2 HCl HF HBr HI
0.00000 0.00000 0.00000 0.00000 0.00000

5.85 7.24 6.95 7.15 6.95
0.00 0.00 0.00 0.00 0.00

15.4 -1.76 -1.01 -1.52 -0.76
0.00 0.00 0.00 0.00 0.00

-11.1 3.07 1.34 3.21 2.81
0.00 0.00 0.00 0.00 0.00
2.91 -1 -1.09 -1.09 -1.13
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
500 °C 272.15
Ʃc Ʃd
0.001 -4.00 1E-06 -6.44 1E-09
page 171
page 172
10^-3 X (T^2-(297.15)^2) c/3 10^-6

0.001 X (T^2-(297.15)^2) -1.33220244148301 1E-06
25
0.24266792459273
1091.10632
#REF!
SO2 HCl HF HBr HI
0.00000 0.00000 0.00000 0.00000 0.00000 0.00000

5.85 7.24 6.95 7.15 6.95
0.00 0.00 0.00 0.00 0.00

15.4 -1.76 -1.01 -1.52 -0.76
0.00 0.00 0.00 0.00 0.00

-11.1 3.07 1.34 3.21 2.81
0.00 0.00 0.00 0.00 0.00

2.91 -1 -1.09 -1.09 -1.13
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
500 °C 272.15
Ʃc Ʃd
0.001 -4.00 1E-06 -6.44 1E-09
page 171
page 172
10^-3 X (T^2-(297.15)^2) c/3 10^-6

0.001 X (T^2-(297.15)^2) -1.33220244148301 1E-06
5
0.24266792459273
217.86993
#REF!
SO2 HCl HF HBr HI
0.00000 0.00000 0.00000 0.00000 0.00000 0.00000

5.85 7.24 6.95 7.15 6.95
0.00 0.00 0.00 0.00 0.00
15.4 -1.76 -1.01 -1.52 -0.76
0.00 0.00 0.00 0.00 0.00

-11.1 3.07 1.34 3.21 2.81
0.00 0.00 0.00 0.00 0.00

2.91 -1 -1.09 -1.09 -1.13
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
500 °C 272.15
Ʃc Ʃd
0.001 -4.00 1E-06 -6.44 1E-09
page 171
page 172
10^-3 X (T^2-(297.15)^2) c/3 10^-6

0.001 X (T^2-(297.15)^2) -1.33220244148301 1E-06
775
0.24266792459273
33232.8385
#REF!
SO2 HCl HF HBr HI

0.00000 0.00000 0.00000 0.00000 0.00000 0.00000
5.85 7.24 6.95 7.15 6.95
0.00 0.00 0.00 0.00 0.00

15.4 -1.76 -1.01 -1.52 -0.76
0.00 0.00 0.00 0.00 0.00

-11.1 3.07 1.34 3.21 2.81
0.00 0.00 0.00 0.00 0.00

2.91 -1 -1.09 -1.09 -1.13
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
500 °C 272.15
Ʃc Ʃd
0.001 -4.00 1E-06 -6.44 1E-09
page 171
page 172
10^-3 X (T^2-(297.15)^2) c/3 10^-6

0.001 X (T^2-(297.15)^2) -1.33220244148301 1E-06
225
0.24266792459273
9699.56177
#REF!
He Ne Ar Kr Xe
0.00000 0.00000 0.00000 0.00000 0.00000

4.967 4.967 4.967
0.00 0.00 0.00 0.00 0.00

0 0 0
0.00 0.00 0.00 0.00 0.00

0 0 0
0.00 0.00 0.00 0.00 0.00
0 0 0
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
772.15 °K
X (T^3-(297.15)^3) d/4 10^-9 X
X (T^3-(297.15)^3) -1.61 1E-09 X
He Ne Ar Kr Xe
0.00000 0.00000 0.00000 0.00000 0.00000 0.00000

4.967 4.967 4.967
0.00 0.00 0.00 0.00 0.00

0 0 0
0.00 0.00 0.00 0.00 0.00

0 0 0
0.00 0.00 0.00 0.00 0.00

0 0 0
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
772.15 °K
X (T^3-(297.15)^3) d/4 10^-9 X
X (T^3-(297.15)^3) -1.61 1E-09 X
He Ne Ar Kr Xe
0.00000 0.00000 0.00000 0.00000 0.00000 0.00000

4.967 4.967 4.967
0.00 0.00 0.00 0.00 0.00
0 0 0
0.00 0.00 0.00 0.00 0.00

0 0 0
0.00 0.00 0.00 0.00 0.00

0 0 0
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
772.15 °K
X (T^3-(297.15)^3) d/4 10^-9 X
X (T^3-(297.15)^3) -1.61 1E-09 X
He Ne Ar Kr Xe
0.00000 0.00000 0.00000 0.00000 0.00000 0.00000
4.967 4.967 4.967
0.00 0.00 0.00 0.00 0.00

0 0 0
0.00 0.00 0.00 0.00 0.00

0 0 0
0.00 0.00 0.00 0.00 0.00

0 0 0
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
772.15 °K
X (T^3-(297.15)^3) d/4 10^-9 X
X (T^3-(297.15)^3) -1.61 1E-09 X
Ra CH4 N2O NO2
0.00000 0.00000 0.00000 0.00000 0.00000
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

(T^4-(297.15)4)
(T^4-(297.15)4)
Ra CH4 N2O NO2
0.00000 0.00000 0.00000 0.00000 0.00000
0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

(T^4-(297.15)4)
(T^4-(297.15)4)
Ra CH4 N2O NO2
0.00000 0.00000 0.00000 0.00000 0.00000

0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

(T^4-(297.15)4)
(T^4-(297.15)4)
Ra CH4 N2O NO2

0.00000 0.00000 0.00000 0.00000 0.00000
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

(T^4-(297.15)4)
(T^4-(297.15)4)
0.00000
5.55084 100.00
44.96
-4.00
-4.00
-6.44
#REF!
5.55084
44.96
-4.00
-4.00
-6.44
5.55084
44.96
-4.00
-4.00
-6.44
5.55084
44.96
-4.00
-4.00
-6.44
FLU
Chemical Name
CARBON CO2 44.0098

NITROGEN N2 28.0134
OXYGEN O2 31.9988
SULPHUR SO2 64.0638

IODINE HI 127.91241
HELIUM He 4.00262
NEON Ne 20.1797
Argon Ar 39.948
Krypton Kr 82.798
Xenon Xe 131.293
Radon Ra 222
H2 2.01588
FLUE GAS OUTLET SCC 4
MOLE WT TOTAL FLUE -5 MOLES
CO2 44.0098 3524.33003 80.08
H2O 18.01528 5085.02895 282.26

N2 28.0134 28627.60233 1021.93
O2 31.9988 4742.66826 148.21
SO2 64.0638 47.95045 0.75
HCl 36.45394 92.55923 2.54

HF 20.001972 0.00000 0.00
HBr 80.91194 0.00000 0.00
HI 127.91241 0.00000 0.00
He 4.00262 0.02723 0.01

Ne 20.1797 0.26396 0.01
Ar 39.948 487.53485 12.20
Kr 82.798 0.13322 0.00
Xe 131.293 0.15457 0.00
Ra 222 0.00000 0.00
H2 2.01588 0.00013 0.00

CH4 16.04276 0.02728 0.00
N2O 44.0128 0.01267 0.00
NO2 46.0055 0.01204 0.00
42608.30519 1547.9986
Flue gas 850
11.83564033062 kg/sec
WT% MOLE%
30 273.15 m3/hr
8.27% 0.05 30 273 303 24.9 1991.9119
11.93% 0.18 30 273 303 24.9 7020.9415

67.19% 0.66 30 273 303 24.9 25419.213
11.13% 0.10 30 273 303 24.9 3686.6508
0.11% 0.00 30 273 303 24.9 18.617568
0.22% 0.00 30 273 303 24.9 63.156524

0.00% 0.00 30 273 303 24.9 0
0.00% 0.00 30 273 303 24.9 0
0.00% 0.00 30 273 303 24.9 0
0.00% 0.00 30 273 303 24.9 0.1691902

0.00% 0.00 30 273 303 24.9 0.3253658
1.14% 0.01 30 273 303 24.9 303.56631
0.00% 0.00 30 273 303 24.9 0.04002
0.00% 0.00 30 273 303 24.9 0.0292829
0.00% 0.00 30 273 303 24.9 0
0.00% 0.00 30 273 303 24.9 0.0422976

0.00% 0.00 30 273 303 24.9 0.007158
0.00% 0.00 30 273 303 24.9 0.0065073
100.0% 1.00 38504.677
1123 OK
92.14358974 m3/kg m
142638 M3/hr 39.621707568
Average MW 27.5
0.29872 Kg/mtr^3
STICHEOMETRIC SOW
STICHEOMETRIC LOW
T0
TREFF
TFLU(SCC)
T0
TREFF
TREFF
1 Ʃni * ai
2 (Ʃni* bi) * 10^3
3 (Ʃni*ci) *10^6
4 (Ʃni*di) *10^9
Ʃni * ai
Ʃni * bi
Ʃni * ci
Ʃni * di
T(reff)
C°P mix =
Q=
Q=
Formula & Solution

1 T0
2 TREFF
Total Q =
TREFF
1 Ʃni * ai
2 (Ʃni* bi) * 10^3

3 (Ʃni*ci) *10^6
4 (Ʃni*di) *10^9
Ʃni * ai
Ʃni * bi
Ʃni * ci
Ʃni * di
T(reff)
C°P mix =
Q=
Q=
Formula & Solution
1 TREFF
2 #REF!
Total Q =
TREFF
TFLU(SCC)
TFLU(SCC)
1 Ʃni * ai
2 (Ʃni* bi) * 10^3
3 (Ʃni*ci) *10^6
4 (Ʃni*di) *10^9
Ʃni * ai
Ʃni * bi
Ʃni * ci
Ʃni * di
T(reff)
C°P mix =
Q=
Q=
Formula & Solution
1 TREFF
2 TFLU(SCC)
Total Q =
TOTAL H FLUE (SEC - OUT FLUE ) -05 25 -0
TOTAL H FLUE (PLENNUM - OUT)-05 800 -25
TOTAL H FLUE (SEC -OUT FLUE ) -05 250 -25
HEAT REQUIRED TO ABSORBE 250 -T SEC OUT
0
25
850
250
25
25 ⁰C
298.15 ⁰K
CO2
ni 80.08057
a 5.14
ni 80.08
b 15.4
ni 80.08
c -9.94
ni 80.08
d 2.42
411.61
1233.24
-796.00
193.79
25 °C
Ʃ xi + C°Pi
T1
∫ T2 * ( a+bT+cT^2+dT^3) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)+ (d/4)*( (T2^4-T1^4)
T1
∫ T2 * ( a+bT+cT^2+d/T^2) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)- d*( (T2-T1)/T1*T2
a X
10928.32 T
0 273.15
25 273.15
a* (T-297.15)
(b/2)*((T^2)-(297.15^2))
(c/3)*((T^3)-(297.15^3))
(d/4)*((T^4)-(297.15^4))
25
850
850 ⁰C
1123.15 ⁰K
CO2
ni 80.08057
a 5.14
ni 80.08
b 15.4
ni 80.08
c -9.94
ni 80.08
d 2.42
411.61
1233.24
-796.00
193.79
850 °C
Ʃ xi + C°Pi
T1
∫ T2 * ( a+bT+cT^2+dT^3) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)+ (d/4)*( (T2^4-T1^4)

T1
∫ T2 * ( a+bT+cT^2+d/T^2) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)- d*( (T2-T1)/T1*T2
a X
10928.32 T
25 273.15
850 273.15
a* (T-297.15)
(b/2)*((T^2)-(297.15^2))
(c/3)*((T^3)-(297.15^3))
(d/4)*((T^4)-(297.15^4))
25
250
250 ⁰C
523.15 ⁰K
CO2
ni 80.08057
a 5.14
ni 80.08
b 15.4
ni 80.08
c -9.94
ni 80.08
d 2.42
411.61
1233.24
-796.00
193.79
250 °C
Ʃ xi + C°Pi
T1
∫ T2 * ( a+bT+cT^2+dT^3) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)+ (d/4)*( (T2^4-T1^4)
T1
∫ T2 * ( a+bT+cT^2+d/T^2) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)- d*( (T2-T1)/T1*T2
a X
10928.32 T
25 273.15
250 273.15
a* (T-297.15)
(b/2)*((T^2)-(297.15^2))
(c/3)*((T^3)-(297.15^3))
(d/4)*((T^4)-(297.15^4))
279450.032 CP PLENNUM COOLING AIR @ TAIR (REFF)
10723033.59 CP PLENNUM COOLING AIR @ TAIR (AMB)
8140967.455
TOTAL FLUE
H2O N2 O2
282.26200 1021.92530 148.21394

8.1 7.07 6.22
282.26 1021.93 148.21

-0.72 -1.32 2.71
282.26 1021.93 148.21

-0.72 3.31 -0.37
282.26 1021.93 148.21
-1.16 -1.26 -0.22
2286.32 7225.01 921.89
-203.23 -1348.94 401.66
-203.23 3382.57 -54.84
-327.42 -1287.63 -32.61
273.15 298.15 °K
Ʃa Ʃb
10928.32 89.79
(T2^4-T1^4)
T1)/T1*T2
(T-297.15) b/2
298.15 44.8941954609576
273.15 °K
298.15 °K
273207.9414767
641.2013466711
4751.895344215
-848.9937883183
279450.032 Kcal
0.26234325 Kcal /kg /⁰C

TOTAL FLUE
H2O N2 O2
282.26200 1021.92530 148.21394

8.1 7.07 6.22
282.26 1021.93 148.21

-0.72 -1.32 2.71
282.26 1021.93 148.21
-0.72 3.31 -0.37
282.26 1021.93 148.21

-1.16 -1.26 -0.22
2286.32 7225.01 921.89
-203.23 -1348.94 401.66
-203.23 3382.57 -54.84
-327.42 -1287.63 -32.61
273.15 1123.15 °K
Ʃa Ʃb
10928.32 89.79
(T2^4-T1^4)
T1)/T1*T2
(T-297.15) b/2
1123.15 44.8941954609576
298.15 °K
1123.15 °K
9015862.06873
52641.69900714
1078877.794601
-575652.0301954
10723033.59253 Kcal
0.3050489 Kcal /kg /⁰C

CP STIC LIQUID FUEL
H2O N2 O2
282.26200 1021.92530 148.21394

8.1 7.07 6.22
282.26 1021.93 148.21
-0.72 -1.32 2.71
282.26 1021.93 148.21

-0.72 3.31 -0.37
282.26 1021.93 148.21

-1.16 -1.26 -0.22
2286.32 7225.01 921.89
-203.23 -1348.94 401.66
-203.23 3382.57 -54.84
-327.42 -1287.63 -32.61
273.15 523.15 °K
Ʃa Ʃb
10928.32 89.79
(T2^4-T1^4)
T1)/T1*T2
(T-297.15) b/2
523.15 44.8941954609576
298.15 °K
523.15 °K
2458871.47329
8296.110614719
90539.61365268
-24358.93984027
2582066.137398 Kcal
0.26933363 Kcal /kg /⁰C

0.26234325041
0.3050488964
0.26933362987
SO2 HCl HF HBr HI
0.74848 2.53907 0.00000 0.00000 0.00000

5.85 7.24 6.95 7.15 6.95
0.75 2.54 0.00 0.00 0.00

15.4 -1.76 -1.01 -1.52 -0.76
0.75 2.54 0.00 0.00 0.00

-11.1 3.07 1.34 3.21 2.81
0.75 2.54 0.00 0.00 0.00
2.91 -1 -1.09 -1.09 -1.13
4.38 18.38 0.00 0.00 0.00
11.53 -4.47 0.00 0.00 0.00
-8.31 7.79 0.00 0.00 0.00
2.18 -2.54 0.00 0.00 0.00
500 °C 272.15
Ʃc Ʃd
0.001 2327.99 1E-06 -1454.22 1E-09
page 171
page 172
10^-3 X (T^2-(297.15)^2) c/3 10^-6

0.001 X (T^2-(297.15)^2) 775.996963341199 1E-06
25
0.24266792459273
279450.032
#REF!
SO2 HCl HF HBr HI
0.74848 0.00000 2.53907 0.00000 0.00000 0.00000

5.85 7.24 6.95 7.15 6.95
0.75 2.54 0.00 0.00 0.00

15.4 -1.76 -1.01 -1.52 -0.76
0.75 2.54 0.00 0.00 0.00
-11.1 3.07 1.34 3.21 2.81
0.75 2.54 0.00 0.00 0.00

2.91 -1 -1.09 -1.09 -1.13
4.38 18.38 0.00 0.00 0.00
11.53 -4.47 0.00 0.00 0.00
-8.31 7.79 0.00 0.00 0.00
2.18 -2.54 0.00 0.00 0.00
500 °C 272.15
Ʃc Ʃd
0.001 2327.99 1E-06 -1454.22 1E-09
page 171
page 172
10^-3 X (T^2-(297.15)^2) c/3 10^-6

0.001 X (T^2-(297.15)^2) 775.996963341199 1E-06
825
0.24266792459273
10723033.6
#REF!
SO2 HCl HF HBr HI
0.74848 0.00000 2.53907 0.00000 0.00000 0.00000

5.85 7.24 6.95 7.15 6.95
0.75 2.54 0.00 0.00 0.00
15.4 -1.76 -1.01 -1.52 -0.76
0.75 2.54 0.00 0.00 0.00

-11.1 3.07 1.34 3.21 2.81
0.75 2.54 0.00 0.00 0.00

2.91 -1 -1.09 -1.09 -1.13
4.38 18.38 0.00 0.00 0.00
11.53 -4.47 0.00 0.00 0.00
-8.31 7.79 0.00 0.00 0.00
2.18 -2.54 0.00 0.00 0.00
500 °C 272.15
Ʃc Ʃd
0.001 2327.99 1E-06 -1454.22 1E-09
page 171
page 172
10^-3 X (T^2-(297.15)^2) c/3 10^-6

0.001 X (T^2-(297.15)^2) 775.996963341199 1E-06
225
0.24266792459273
2582066.14
#REF!
He Ne Ar Kr Xe
0.00680 0.01308 12.20424 0.00161 0.00118

4.967 4.967 4.967
0.01 0.01 12.20 0.00 0.00

0 0 0
0.01 0.01 12.20 0.00 0.00

0 0 0
0.01 0.01 12.20 0.00 0.00
0 0 0
0.03 0.06 60.62 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
772.15 °K
X (T^3-(297.15)^3) d/4 10^-9 X

X (T^3-(297.15)^3) -363.56 1E-09 X
He Ne Ar Kr Xe
0.00000 0.00680 0.01308 12.20424 0.00161 0.00118

4.967 4.967 4.967
0.01 0.01 12.20 0.00 0.00

0 0 0
0.01 0.01 12.20 0.00 0.00
0 0 0
0.01 0.01 12.20 0.00 0.00

0 0 0
0.03 0.06 60.62 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
772.15 °K
X (T^3-(297.15)^3) d/4 10^-9 X
X (T^3-(297.15)^3) -363.56 1E-09 X
He Ne Ar Kr Xe
0.00000 0.00680 0.01308 12.20424 0.00161 0.00118

4.967 4.967 4.967
0.01 0.01 12.20 0.00 0.00
0 0 0
0.01 0.01 12.20 0.00 0.00

0 0 0
0.01 0.01 12.20 0.00 0.00

0 0 0
0.03 0.06 60.62 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
772.15 °K
X (T^3-(297.15)^3) d/4 10^-9 X
X (T^3-(297.15)^3) -363.56 1E-09 X
Ra CH4 N2O NO2
0.00000 0.00007 0.00170 0.00029 0.00026
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
(T^4-(297.15)4)
(T^4-(297.15)4)
Ra CH4 N2O NO2
0.00000 0.00007 0.00170 0.00029 0.00026
0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

(T^4-(297.15)4)
(T^4-(297.15)4)
Ra CH4 N2O NO2
0.00000 0.00007 0.00170 0.00029 0.00026

0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

(T^4-(297.15)4)
(T^4-(297.15)4)
0.00000
1547.99859
10928.32
89.79
2327.99
-1454.22
#REF!
1547.99859
10928.32
89.79
2327.99
-1454.22
1547.99859
10928.32
89.79
2327.99
-1454.22
STICHEOMETRIC SOW
T0
TREFF
T0
TREFF
TREFF
1 Ʃni * ai
2 (Ʃni* bi) * 10^3
3 (Ʃni*ci) *10^6
4 (Ʃni*di) *10^9
Ʃni * ai
Ʃni * bi
Ʃni * ci
Ʃni * di
T(reff)
C°P mix =
Q=
Q=
Formula & Solution

1 T0
2 TREFF
Total Q =
TREFF
1 Ʃni * ai
2 (Ʃni* bi) * 10^3
3 (Ʃni*ci) *10^6
4 (Ʃni*di) *10^9
Ʃni * ai
Ʃni * bi
Ʃni * ci
Ʃni * di
T(reff)
C°P mix =
Q=
Q=
Formula & Solution
1 TREFF
2 #REF!
Total Q =
TOTAL H FLUE (SEC - OUT FLUE ) -05 25 -0 279450.032
TOTAL H FLUE (PLENNUM - OUT)-05 800 -25 9934952.336
9655502.304
0
25
800
25
25 ⁰C
298.15 ⁰K
CO2 H2O
ni 80.08057 282.26200
a 5.14 8.1
ni 80.08 282.26
b 15.4 -0.72
ni 80.08 282.26
c -9.94 -0.72
ni 80.08 282.26
d 2.42 -1.16
411.61 2286.32
1233.24 -203.23
-796.00 -203.23
193.79 -327.42
25 °C 273.15
Ʃ xi + C°Pi
T1
∫ T2 * ( a+bT+cT^2+dT^3) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)+ (d/4)*( (T2^4-T1^4)
T1
∫ T2 * ( a+bT+cT^2+d/T^2) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)- d*( (T2-T1)/T1*T2
a X (T-297.15)
10928.32 T 298.15
0 273.15
25 273.15
a* (T-297.15) 273207.9414767
(b/2)*((T^2)-(297.15^2)) 641.2013466711
(c/3)*((T^3)-(297.15^3)) 4751.895344215
(d/4)*((T^4)-(297.15^4)) -848.9937883183
279450.032
0.26234325
25
800
800 ⁰C
1073.15 ⁰K
CO2 H2O
ni 80.08057 282.26200
a 5.14 8.1
ni 80.08 282.26
b 15.4 -0.72
ni 80.08 282.26
c -9.94 -0.72
ni 80.08 282.26
d 2.42 -1.16
411.61 2286.32
1233.24 -203.23
-796.00 -203.23
193.79 -327.42
800 °C 273.15
Ʃ xi + C°Pi
T1
∫ T2 * ( a+bT+cT^2+dT^3) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)+ (d/4)*( (T2^4-T1^4)
T1
∫ T2 * ( a+bT+cT^2+d/T^2) dt
a*(T2-T1)+(b/2)*(T2^2-T1^2)+(C/3)*(T2^3-T1^3)- d*( (T2-T1)/T1*T2
a X (T-297.15)
10928.32 T 1073.15
25 273.15
800 273.15
a* (T-297.15) 8469446.185776
(b/2)*((T^2)-(297.15^2)) 47711.6429326
(c/3)*((T^3)-(297.15^3)) 938483.4436179
(d/4)*((T^4)-(297.15^4)) -479311.0636641
9934952.335991
0.30086372
TOTAL FLUE
N2 O2 SO2
1021.92530 148.21394 0.74848

7.07 6.22 5.85
1021.93 148.21 0.75

-1.32 2.71 15.4
1021.93 148.21 0.75

3.31 -0.37 -11.1
1021.93 148.21 0.75

-1.26 -0.22 2.91
7225.01 921.89 4.38
-1348.94 401.66 11.53
3382.57 -54.84 -8.31
-1287.63 -32.61 2.18
298.15 °K
Ʃa Ʃb Ʃc
10928.32 89.79 0.001 2327.99
2^4-T1^4)
1)/T1*T2
b/2 10^-3 X
44.8941954609576 0.001 X
273.15 °K
298.15 °K 25
Kcal
Kcal /kg /⁰C 279450.032

Cp Value Of Moist air #REF!
TOTAL FLUE
N2 O2 SO2
1021.92530 148.21394 0.74848 0.00000

7.07 6.22 5.85
1021.93 148.21 0.75

-1.32 2.71 15.4
1021.93 148.21 0.75

3.31 -0.37 -11.1
1021.93 148.21 0.75

-1.26 -0.22 2.91
7225.01 921.89 4.38
-1348.94 401.66 11.53
3382.57 -54.84 -8.31
-1287.63 -32.61 2.18
1073.15 °K
Ʃa Ʃb Ʃc
10928.32 89.79 0.001 2327.99
2^4-T1^4)
1)/T1*T2
b/2 10^-3 X
44.8941954609576 0.001 X
298.15 °K
1073.15 °K 775
Kcal
Kcal /kg /⁰C 9934952.34

Cp Value Of Moist air #REF!
0.26234325041
0.30086372315
HCl HF HBr HI He
2.53907 0.00000 0.00000 0.00000 0.00680

7.24 6.95 7.15 6.95 4.967
2.54 0.00 0.00 0.00 0.01

-1.76 -1.01 -1.52 -0.76 0
2.54 0.00 0.00 0.00 0.01

3.07 1.34 3.21 2.81 0
2.54 0.00 0.00 0.00 0.01

-1 -1.09 -1.09 -1.13 0
18.38 0.00 0.00 0.00 0.03
-4.47 0.00 0.00 0.00 0.00
7.79 0.00 0.00 0.00 0.00
-2.54 0.00 0.00 0.00 0.00
500 °C 272.15 772.15 °K
Ʃd
1E-06 -1454.22 1E-09
page 171
page 172
(T^2-(297.15)^2) c/3 10^-6 X (T^3-(297.15)^3)

(T^2-(297.15)^2) 775.996963341199 1E-06 X (T^3-(297.15)^3)
0.24266792459273
HCl HF HBr HI He
2.53907 0.00000 0.00000 0.00000 0.00000 0.00680

7.24 6.95 7.15 6.95 4.967
2.54 0.00 0.00 0.00 0.01

-1.76 -1.01 -1.52 -0.76 0
2.54 0.00 0.00 0.00 0.01

3.07 1.34 3.21 2.81 0
2.54 0.00 0.00 0.00 0.01

-1 -1.09 -1.09 -1.13 0
18.38 0.00 0.00 0.00 0.03
-4.47 0.00 0.00 0.00 0.00
7.79 0.00 0.00 0.00 0.00
-2.54 0.00 0.00 0.00 0.00
500 °C 272.15 772.15 °K
Ʃd
1E-06 -1454.22 1E-09
page 171
page 172
(T^2-(297.15)^2) c/3 10^-6 X (T^3-(297.15)^3)

(T^2-(297.15)^2) 775.996963341199 1E-06 X (T^3-(297.15)^3)
0.24266792459273
Ne Ar Kr Xe Ra CH4
0.01308 12.20424 0.00161 0.00118 0.00000 0.00007 0.00170

4.967 4.967
0.01 12.20 0.00 0.00 0.00 0.00 0.00

0 0
0.01 12.20 0.00 0.00 0.00 0.00 0.00

0 0
0.01 12.20 0.00 0.00 0.00 0.00 0.00

0 0
0.06 60.62 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
d/4 10^-9 X (T^4-(297.15)4)

-363.56 1E-09 X (T^4-(297.15)4)
Ne Ar Kr Xe Ra CH4
0.01308 12.20424 0.00161 0.00118 0.00000 0.00007 0.00170

4.967 4.967
0.01 12.20 0.00 0.00 0.00 0.00 0.00

0 0
0.01 12.20 0.00 0.00 0.00 0.00 0.00

0 0
0.01 12.20 0.00 0.00 0.00 0.00 0.00

0 0
0.06 60.62 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00

d/4 10^-9 X (T^4-(297.15)4)
-363.56 1E-09 X (T^4-(297.15)4)
0.00000
N2O NO2
0.00029 0.00026 1547.99859
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00 10928.32
0.00 0.00 89.79
0.00 0.00 2327.99
0.00 0.00 -1454.22

#REF!
N2O NO2
0.00029 0.00026 1547.99859
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00 10928.32
0.00 0.00 89.79
0.00 0.00 2327.99
0.00 0.00 -1454.22

Logic 42608.31 2
1 100% WATER COOLING
2 ATOMIZED WATER COOLING
ATOMIZATION AIR FOR SOLU IN SEC 5% 2130.415

COOLING AIR NOZZEL IN SEC 5% 2130.415
TDS WATER MIXING RATIO 30%
3 SALT % IN SPRAY WATER 15%
4 TDS WATER 85.0%

1 FLUE GAS
2 T FLUE (MCC) OUT
3 T FLUE (SEC) OUT
COLD AIR Cp @ PENNUM ADDTITON
4 Heat Absorbed By Water

5 Heat Absorbed By Atomization Air
6 Heat Absorbed By Cooling Air
Water Required
IF VALUE IS 1 WATER COOLING 1
IF VALUE IS 0 WATER + AIR COOLING
Kg/Hr
42608.305190224 10723033.59253
850
250 2582066.137398 0.431092
8140967.455135
λ
100 30 540 674.663745136
0
0
12066.7
TDS WATER 3620.011086
TOTAL SALT 543.0016629
TOTAL FRESH WATER 8446.692533
ACTUAL SALT 4.50%

IF(AND(G59<=0,G63=1),(0-G59)/(J90),0)
WATER 10256.7
SALT 1810.006
IF VALUE IS 1 WATER COOLING
IF VALUE IS 0 WATER + AIR COOLING
Kg/Hr
1 FLUE GAS 42608.305190224
2 T FLUE (MCC) OUT 850
3 T FLUE (SEC) OUT 250
Cp air 250
Cp water 250
4 Heat Absorbed By Water

5 Heat Absorbed By Atomization Air
6 Heat Absorbed By Cooling Air
7 Water Required
8 Atomizing Air Ratio 5%
9 Atomization Air Actual 598.451572291258
10 Cooling Air Ratio 5%
11 Cooling Air Actual 598.451572291258

12 Atmospheric Temperature 30
13 Heat Absorbed By Water 11969.0314458252
14 TOTAL MASS OUT 13165.9345904077
15 TOTAL MASS OUT 14015.9345904077

16 TDS WATER
17 TOTAL SALT
16 TOTAL FRESH WATER
17 ACTUAL SALT
2
10723033.59253
2582066.137398 IF(AND(G59<=0,G63=1),(0-G59)/(J90),0)
8140967.455135 0.250251
0.431092
λ
100 30 540 674.663745136
2.75276552436
2.75276552436
11969
0.250251 32947.937
0.250251 32947.937
100 30 540 8075071.6
8140967.455
11969.03144583 WATER 10173.68

SALT 1795.355
3590.709434
538.6064151
8378.322012
4.50%
CONDITION 2
Water Required
598.452
DEFAULT ATOMIZATION
DEFAULT
MOLE WT
Chemical Name
CARBON CO2 44.0098

NITROGEN N2 28.0134
OXYGEN O2 31.9988
SULPHUR SO2 64.0638

IODINE HI 127.91241
HELIUM He 4.00262
NEON Ne 20.1797
Argon Ar 39.948
Krypton Kr 82.798
Xenon Xe 131.293
Radon Ra 222
H2 2.01588
-11.99
0
-11.99 Temp
0.000
Wet Air
598.452
DEFAULT COOLING A
DEFAULT
MOLE WT
Chemical Name
CARBON CO2 44.0098

NITROGEN N2 28.0134
OXYGEN O2 31.9988
SULPHUR SO2 64.0638

IODINE HI 127.91241
HELIUM He 4.00262
NEON Ne 20.1797
Argon Ar 39.948
Krypton Kr 82.798
Xenon Xe 131.293
Radon Ra 222
H2 2.01588
Temp
STIC
MOLE WT
CO2 44.0098
H2O 18.01528
N2 28.0134
O2 31.9988
SO2 64.0638
HCl 36.45394
HF 20.001972
HBr 80.91194
HI 127.91241
He 4.00262
Ne 20.1797
Ar 39.948
Kr 82.798
Xe 131.293
Ra 222
H2 2.01588
CH4 16.04276
N2O 44.0128
NO2 46.0055
Temp
SPRAY DRYER
11969.0314458252 12066.703619146
ATOMIZATION AIR FOR ADIABATIC COOLING IN PLENNUM FOR FULE -4

598.452
686.86564
Wt% TOTAL Actual Weight
0.05% 598.45 0.30592
1.05% 598.45 6.27705

74.73% 598.45 447.20350
22.90% 598.45 137.03527
0.00% 598.45 0.00000
0.00% 598.45 0.00000

0.00% 598.45 0.00000
0.00% 598.45 0.00000
0.00% 598.45 0.00000
0.00% 598.45 0.00043
0.00% 598.45 0.00413
1.27% 598.45 7.61997
0.00% 598.45 0.00208
0.00% 598.45 0.00242
0.00% 598.45 0.00000
0.00% 598.45 0.00000

0.00% 598.45 0.00043
0.00% 598.45 0.00020
0.00% 598.45 0.00019
1.0000000000000000000 598.45
25.0 C 298.0
508.4 m3/hr
1.177
Av Mol Weight Of Wet Air 28.7814730098119
IF(SUM(G16:G39)=0,1,SUM(G16:G39))
COOLING AIR FOR ADIABATIC COOLING IN PLENNUM FOR FULE -4

598.452
686.86564
Wt% TOTAL Actual Weight
0.05% 598.45 0.30592
1.05% 598.45 6.27705

74.73% 598.45 447.20350
22.90% 598.45 137.03527
0.00% 598.45 0.00000
0.00% 598.45 0.00000

0.00% 598.45 0.00000
0.00% 598.45 0.00000
0.00% 598.45 0.00000
0.00% 598.45 0.00043

0.00% 598.45 0.00413
1.27% 598.45 7.61997
0.00% 598.45 0.00208
0.00% 598.45 0.00242
0.00% 598.45 0.00000
0.00% 598.45 0.00000

0.00% 598.45 0.00043
0.00% 598.45 0.00020
0.00% 598.45 0.00019
1.000000000000000000000000 598.45
25.0 C 298.0
508.4 m3/hr
1.177
IF(SUM(G16:G39)=0,1,SUM(G16:G39))
STICHEOMETRIC AIR FOR TOTAL ORGANIC WASTE
Total Weight Actual Mole Wt % in air
0.61184 0.013902270424 0.00%
11981.58555 665.0790632007 91.00%

894.40700 31.9278274988 6.79%
274.07053 8.565025251845 2.08%
0.00000 0 0.00%
0.00000 0 0.00%
0.00000 0 0.00%
0.00000 0 0.00%
0.00000 0 0.00%
0.00085 0.000212622959 0.00%

0.00825 0.000408890307 0.00%
15.23995 0.381494656035 0.12%
0.00416 5.02935077E-05 0.00%
0.00483 3.68001276E-05 0.00%
0.00000 0 0.00%
0.00000 2.04445153E-06 0.00%

0.00085 5.31557399E-05 0.00%
0.00040 8.99558674E-06 0.00%
0.00038 8.17780613E-06 0.00%
13165.93459 705.97 100.00%
25.0 C 298.0
17261.8 m3/hr
0.763
UM FOR FULE -4
weight Mole weight Mole

Actual mole % %
0.00695 0.05112% 0.0334%
0.34843 1.04888% 1.6757%

15.96391 74.72677% 76.7756%
4.28251 22.89830% 20.5960%
0.00000 0.00000% 0.0000%
0.00000 0.00000% 0.0000%

0.00000 0.00000% 0.0000%
0.00000 0.00000% 0.0000%
0.00000 0.00000% 0.0000%
0.00011 0.00007% 0.0005%
0.00020 0.00069% 0.0010%
0.19075 1.27328% 0.9174%
0.00003 0.00035% 0.0001%
0.00002 0.00040% 0.0001%
0.00000 0.00000% 0.0000%
0.00000 0.00000% 0.0000%

0.00003 0.00007% 0.0001%
0.00000 0.00003% 0.0000%
0.00000 0.00003% 0.0000%
20.7929 100.00% 100.0000%
0.141 m3/sec
:G39)=0,1,SUM(G16:G39))
M FOR FULE -4
Actual mole weight Mole weight Mole
% %
0.00695 0.05112% 0.0334%
0.34843 1.04888% 1.6757%

15.96391 74.72677% 76.7756%
4.28251 22.89830% 20.5960%
0.00000 0.00000% 0.0000%
0.00000 0.00000% 0.0000%

0.00000 0.00000% 0.0000%
0.00000 0.00000% 0.0000%
0.00000 0.00000% 0.0000%
0.00011 0.00007% 0.0005%

0.00020 0.00069% 0.0010%
0.19075 1.27328% 0.9174%
0.00003 0.00035% 0.0001%
0.00002 0.00040% 0.0001%
0.00000 0.00000% 0.0000%
0.00000 0.00000% 0.0000%

0.00003 0.00007% 0.0001%
0.00000 0.00003% 0.0000%
0.00000 0.00003% 0.0000%
20.7929 100.00% 100.0000%
K
0.141 m3/sec
:G39)=0,1,SUM(G16:G39))
WASTE
MOLE % IN AIR
0.00197% 0.002
94.20809% 94.208
4.52256% 4.523
1.21323% 1.213
0.00000% 0.000
0.000
0.00000% 0.000
0.00000% 0.000
0.00000% 0.000
0.00000% 0.000
0.000
0.00003% 0.000
0.00006% 0.000
0.05404% 0.054
0.00001% 0.000
0.00001% 0.000
0.00000% 0.000
0.000
0.00000% 0.000
0.00001% 0.000
0.00000% 0.000
0.00000% 0.000
100.00000% 100.00
4.795 m3/sec
CONDITION =2 FOR ATOMIZATION AIR
CONDITION =1 FOR SPARY DRYER AIR
MOLE WT
Chemical Name
CARBON CO2 44.0098

NITROGEN N2 28.0134
OXYGEN O2 31.9988
SULPHUR SO2 64.0638

IODINE HI 127.91241
HELIUM He 4.00262
NEON Ne 20.1797
Argon Ar 39.948
Krypton Kr 82.798
Xenon Xe 131.293
Radon Ra 222
H2 2.01588
TALLY
0.00
2
FLUE -4 TOTAL WATER ATO AIR COOLING

AIR
3524.33 0.31 0.31
5085.03 11969.03 6.28 6.28

28627.60 447.20 447.20
4742.67 137.04 137.04
47.95 0.00 0.00
92.56 0.00 0.00

0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.03 0.00 0.00

0.26 0.00 0.00
487.53 7.62 7.62
0.13 0.00 0.00
0.15 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00

0.03 0.00 0.00
0.01 0.00 0.00
0.01 0.00 0.00
42608.31 11969.03 598.45 598.45

0.00 0.00 0.00
SALT % IN SPRAY WATER 15% 0

WATER 85.0% 0.000
Flue gas
15.492844383509 kg/sec
Wt %
TOTAL FLUE -5 Moles
SPRAY DRYER
3524.94186813415 80.09 6.32%
0.00 17066.61449363620 947.34 30.60%

29522.00933321510 1053.85 52.93%
5016.73878918670 156.78 8.99%
47.95045064712 0.75 0.09%
92.55923376404 2.54 0.17%

0.00000000000 0.00 0.00%
0.00000000000 0.00 0.00%
0.00000000000 0.00 0.00%
0.02807660052 0.01 0.00%

0.27221466843 0.01 0.00%
502.77480136146 12.59 0.90%
0.13737945085 0.00 0.00%
0.15939727754 0.00 0.00%
0.00000000000 0.00 0.00%
0.00013596637 0.00
0.02813320799 0.00 0.00%
0.01306166369 0.00 0.00%
0.01241185144 0.00 0.00%
0.00 55774.24
2253.9667 100.0%
Kg/hr
Kg/hr
250 523 OK
42.9128205128205 m3/kg m
96724.0678606886 M3/hr 26.8677966279691
Average MW #VALUE!
0.57663 Kg/mtr^3
Mole
%
m3/hr
30 273.15
0.04 30 273 303 24.9 1992.26
0.42 30 273 303 24.9 23564

0.47 30 273 303 24.9 26213.4
0.07 30 273 303 24.9 3899.7
0.00 30 273 303 24.9 18.6176
0.00 30 273 303 24.9 63.1565

0.00 30 273 303 24.9 0
0.00 30 273 303 24.9 0
0.00 30 273 303 24.9 0
0.00 30 273 303 24.9 0.17448

0.00 30 273 303 24.9 0.33554
0.01 30 273 303 24.9 313.056
0.00 30 273 303 24.9 0.04127
0.00 30 273 303 24.9 0.0302
0.00 30 273 303 24.9 0
0.00 30 273 303 24.9 0.04362

0.00 30 273 303 24.9 0.00738
0.00 30 273 303 24.9 0.00671
1.00 56064.8
SPRAY EVAPORATIVE COOLING CHAMBE
INPUT FLUE-4 CASE:1

ELEMENT
CASE:2
1
2
3
4
5
6
STEP-1 TAKE VALUE OF FLUE GASES -5 SEC INPUT
STEP -2 CALCULATE H VALUE FOR TEMPERTURE AS PER FLUE SEC CP & H
STEP -3 CALCULATE AIR CP VALUE FOR TEMP REFF
STEP -4 SELECT TWO LOGIC OF COOLING FROM SHEET " LOGIC FOR (% WATER ) & ( ATO+C
1
STEP -5 CALCULATE WATER FROM SPRAY DRYER
STEP -6 CALCULATE WATER ATO AIR AND COOLING WATER ATOMIZATION WATER SHEET
STEP -7 CALCULATE WATER + COOLING AIR + ATOMIZATION ELEMENT VALUE AND TOTAL O
STEP-8 CALCULATE DATA OF AIR AND COOLING WATER
STEP -9 CALCULATE FLUE GAS - 6 VALUE BY ADDING BOTH CONDITION SO WITH SELECTIO
EVAPORATIVE COOLING CHAMBER SCREEN (WATER /AIR COOLING)
AIR QUINECHINNG WATER SPRAY DRYER SHEET TOTAL WATER (withTDS) REQUIRED
WATER QUIENCHING ATOMIZED WATER SHEET

ATOMIZED AIR RATIO
COOLING AIR RATIO
TOTAL AIR REQUIRED
SALT % IN SPRAY WATER
TURE AS PER FLUE SEC CP & H T FLUE (MCC) OUT

850
25
ROM SHEET " LOGIC FOR (% WATER ) & ( ATO+CO+H2O) IN YELLOW

100% AIR COOLING
COOLING AIR REQUIRED IN PLENNUM
COOLING WATER ATOMIZATION WATER SHEET
+ ATOMIZATION ELEMENT VALUE AND TOTAL OF THE SAME
OLING WATER
ADDING BOTH CONDITION SO WITH SELECTION WE CAN GET ANSWER OF FLUE 5

OUT PUT FLUE-6
ELEMENT
RATIO
3% 1
1% 2
3
4
5
10% 6
DRY SALT 0
T FLUE (SEC) OUT
250
30 800
PARTIAL WATER COOLING

WATER
800 FLUE -4
SALT
CASE-1 SPRAY DRYER

800
FLUE -4
WATER
ATO AIR
COOLING AIR
TOTAL ( CASE -1 /CASE-2)+ FLUE 4

FLUE -5
250 FLUE -5
SALT
CASE-2 SPRAY EVAPORATIVE QUIENCHR

TOTAL ( CASE -1 /CASE-2)+ FLUE 4
FLUE -5
250
1 SPRAY QUIENCHER A
2 SPRAY DRYER B
SPRAY QUIENCHER
DEFAULT 1 SALT SOLUTION ( %) 1.9

VELOCITY @ INLET TEMP 2 PURE WATER 2
3 STEAM ATOMIZATION 3.5
4 SELECTON 5
CONSIDER
RESIDENCE TIME 12
SPARAY DRYER
mtr/sec 1 SALT SOLUTION 0.9

mtr/sec 2 PURE WATER 1.15
mtr/sec
1.9 0.9
18
SR.NO REFRACOTRY NAME TOP COVER LINING
1 WHITE HEAT "K" FIRST LAYER ( FL)
2 INSULATE SECOND LAYER (SL)
3 0 THIRD LAYER (TL)
4 SILICATES FOURTH LAYER (FL )
5 METAL SURFACE MILD STEEL (ML)
SR.NO REFRACOTRY NAME CYLINDRICAL SHELL LINING
1 IS-8 (FIRE BRICK) FIRST LAYER ( FL)
2 HOT FACE NSULATON SECOND LAYER (SL)
3 COLD FACE NSULATON THIRD LAYER (TL)
SR.NO REFRACOTRY NAME BOTTOM COVER LINING
1 WHITE HEAT "K" FIRST LAYER ( FL)
2 INSULATE SECOND LAYER (SL)
3 0 THIRD LAYER (TL)

SR.NO REFRACOTRY NAME BOTTOM LINING
1 IS-8 (FIRE BRICK) FIRST LAYER ( FL)
SR.NO REFRACOTRY NAME FLUE OUTLET LINING
1 60 % ALUMNNA FIRST LAYER ( FL)
SR.NO REFRACOTRY NAME FLUE IN LET LINING
1 60 % ALUMNNA FIRST LAYER ( FL)

THICKNESS DENSITY WT PER KG .
75 2500 4.31
100 850 1.63
0 850 1.63
40 245 1.1
6 7800
THICKNESS DENSITY WT PER NO .
230 2500 4.31

115 850 1.63
115 850 1.63
25 245 1.1
6 7800
THICKNESS DENSITY WT PER KG .
75 2500 4.31
100 850 1.63
0 850 1.63
40 245 1.1
6 7800
230 2500 4.31

115 850 1.63
115 850 1.63
25 245 1.1
6 7800
230 2500 4.31

115 850 1.63
115 850 1.63
75 245 1.1
6 7800
230 2500 4.31

115 850 1.63
115 850 1.63
75 245 1.1
6 7800
TOP COVER LINING
CYLINDRICAL SHELL LINING
BOTTOM COVER LINING

BOTTOM LINING
FLUE OUTLET LINING
EXTERNAL FLUE IN LET LINING

SR.NO
4
5
FLUE OUTLET LINING THICKNESS DENSITY WT PER NO . SR.NO
FIRST LAYER ( FL) 230 2500 4.31 1

SECOND LAYER (SL) 115 850 1.63 2
THIRD LAYER (TL) 115 850 1.63 3
FOURTH LAYER (FL ) 75 245 1.1 4
MILD STEEL (ML) 6 7800 5
FLUE IN LET LINING THICKNESS DENSITY WT PER NO .
FIRST LAYER ( FL) 230 2500 4.31

SECOND LAYER (SL) 115 850 1.63
THIRD LAYER (TL) 115 850 1.63
FOURTH LAYER (FL ) 75 245 1.1
MILD STEEL (ML) 6 7800
INLET DUCT LINING TOP SHELL LINING ( FROM OUT SIDE)
THICKNESS NO WEIGHT THICKNESS NO
FL 230 FL 100
SL 115 SL 150
TL 115 TL 50
FL 75 FL 0
M.S 6 M.S 6
FL FIRST LAYER
SL SECOND LAYER
TL THIRD LAYER
FL FOURTH LAYER
M.S MILD STEEL
ELL LINING ( FROM OUT SIDE) CYLINDRICAL SHELL LINING BOTTOM LIN
WEIGHT THICKNESS NO WEIGHT THICKNESS
FL 115 FL
SL 0 SL
TL 40 TL
FL 0 FL
M.S 6 M.S
0
BOTTOM LINING
NO WEIGHT
CYLNDRCAL SHELL LINING
THICKNESS THICKNESS NO
IS-8 (FIRE BRICK) FL 230
HOT FACE NSULATON SL 115
COLD FACE NSULATON TL 115
SILICATES FL 25
M.S 6
491
Err:509
INLET DUCT LINING

THICKNESS NO WEIGHT
FL 230
SL 115
TL 115
FL 75
M.S 6
541
Err:509
TOP CONE LINING ( FROM OUT SIDE)

THICKNESS NO WEIGHT
WHITE HEAT K FL 75
INSULATE SL 100
TL 0
HYSIL FL 40
M.S M.S 6
221
OUTLET DUCT LINING

THICKNESS NO WEIGHT
FL 230
SL 115
TL 115
FL 75
M.S 6
541
Err:509
BOTTOM CONE LINING ( FROM OUT SIDE)
THICKNESS NO WEIGHT
WHITE HEAT K FL 75
INSULATE SL 100
TL 0
HYSIL FL 40
M.S M.S 6
221
BOTTOM LINING
THICKNESS NO WEIGHT
FL 150
SL 115
TL 115
FL 26
M.S 6
412
BURNER MOUNTING SIZE 500
NING
WEIGHT
VELOCITY @ INLET TEMP
MCC TEMP T FLUE (MCC) OUT 850
λ ( RES )CYLINDRICAL SECTION 2.5
TOP ANGLE 40
VELOCITY @ OUT LET

BOTTOM ANGLE 60
mm
4.5 mtr/sec TO BE CHANGED
SHELL O.D 4400
⁰C 0 0
L/D 3.1584 DEPEND ON VELOSITY & RESIDENCE TI
HEIGHT OF CONE 940.0168
18 mtr/sec
ON VELOSITY & RESIDENCE TIME
STEP 1 1 SAPRAY QUENCHER
STEP 2 2 INSIDE DUCT VOLUME
STEP 3 3 CONSIDER VELOCITY IN DUCT
LINING AT INLET DUCT

STEP 4 4 FL
STEP 5 5 SL
STEP 6 6 TL
STEP 7 7 FL
STEP 8 M.S
STEP 9 9 ACTUAL DUCT IN LET SIZE (O.D)
STEP 10 10 ACTUAL DUCT INLET SIZE (I.D)
GAS VOLUME IN SHELL
STEP 11 11 CONSIDER VELOCUITY LOGIC
STEP 12 12 CLEAR INSIDE CALCULATED
STEP 13 13 CONSIDER TOP CONE ANGLE
STEP 14 14 TOP HEIGHT
STEP 15 15 MIDDLE CYLINDRICAL HEIGHT
STEP 16 16 CONSIDER BOTTOM CONE ANGLE
STEP 17 17 CONSIDER BOTTOM OUT LET
STEP 18 1 CALCULATE CONE HEIGHT
STEP 19 19 CALCULATE TOTAL HEIGHT

STEP 20 20 L/D RATIO
STEP 21 21 TOTAL L/D
STEP 22 22 MASS FLUX FOR INLET
STEP 23 23 MASS FLUX FOR INLET

STEP 43
11.83564 kg/sec
STEP 22 1
142638.1 M3/hr STEP 23 2
20 mtr/sec STEP 24 3
230 STEP 25 4
115 STEP 26
115 STEP 27
75 STEP 28
6 STEP 29
1600 mm STEP 30
518 mm STEP 31
4.5 STEP 32
3418 STEP 33
40 STEP 34
940.0168 mm STEP 35
10795.41 mm STEP 36
60 STEP 37
300 mm STEP 38
1558.846 STEP 39
13294.27 STEP 40
3.16 STEP 41
3.8897 STEP 42
1.289905
1.688485
TOTAL HEIGHT CONSIDER 13295
O.D OF SHELL TO CONSIDER 4400
FL 25
SL 115
TL 115
FL 230
M.S 6
ACTUAL CLEAR I.D. 3418
ACTUAL VELOCITY 4.3182
CYLINDRICAL HEIGHT TAKEN 10800
CONSIDER BOTTOM CONE ANGLE 60
FL 75
SL 100
TL 0
FL 40
M.S 6
BOTTOM HEIGHT TAKEN 3124.6
FL
SL
TL
FL
M.S
TOP HEIGHT CALCULATED -629.62
CONSIDER TOP CONE ANGLE -65.785
MASS FLUX FOR INLET 1.289905

SPRAY QUIENCHER
1 SALT SOLUTION ( %)
2 PURE WATER
3 STEAM ATOMIZATION
4 SELECTON
VELOCITY CASE 1
FLUE VELOCITY
SHELL RESIDENCE TIME
TOP CONE ANGLE DEFAULT
BOTTOM CONE ANGLE DEFAULT
IN LET FLUE DUCT SIZING

6 HOT FLUE IN VELOCITY 1
2
3
7 TAKEN
ACTUAL
8
9
SIZE DEFAULT CALCULATED
SPARY QUIENCHER CHAMBER VERTIC
10 TOP CONE CYLINDER HEIGHT -629.62

11 TOP CONE IN SIDE DIEMETER (TOP) 1158
12 TOP CONE IN SIDE DIEMETER (BOTTOM) 3958
13 TOP CONE OUT SIDE DIEMETER (TOP) 1600
14 TOP CONE OUT SIDE DIEMETER (BOTTOM) 4400
13 CYLINDRICAL SHELL IN SIDE DIEMETER 3418

14 CYLINDRICAL SHELL OUT SIDE DAIMETER 4400
15 BOTTOM CONE CYLINDER HEIGHT 3125

16 BOTTOM CONE IN SIDE DIEMETER (TOP) 3958
17 BOTTOM CONE OUT SIDE DIEMETER (TOP) 4400
18 BOTTOM CONE IN SIDE DIEMETER (BOTTOM) 350
19 BOTTOM CONE OUT SIDE DIEMETER (BOTTOM) 792
20
21
22
23
OUT LET FLUE DUCT SIZING
4 OUT SIDE FLUE VELOCITY 1

2
3
5 END DISTANCE TO TOP OUTLET DUCT

8
9
λ ( RES ) CYLINDRICAL SHELL

λ ( RES )TOP CONE
λ ( RES )BOTTOM CONE
λ ( RES )OVER ALL
L/D RATIO (TOP)

L/D RATIO (MIDDLE)
L/D RATIO (BOTTOM)
L/D RATIO (TOTAL )
TOTAL S.A
MASS FLUX FOR INLET
MASS FLUX FOR OUT
SR.NO CYLINDRICAL SHELL LINING THICKNESS
1 FIRST LAYER ( FL) 230

2 SECOND LAYER (SL) 115
3 THIRD LAYER (TL) 115
4 FOURTH LAYER (FL ) 75
5 MILD STEEL (ML) 6
1.9
2
3.5
5
1.90
4.318
2.5
10
60
ET FLUE DUCT SIZING

18
20
22
20
188.01
FLUE GAS IN LET
FLUE IN (IN SIDE DIA ) 0.518

FLUE IN (OUT SIDE DIA ) 1.6
FAULT CALCULATED ( IN SIZE )
NCHER CHAMBER VERTICAL (DEFAULT)
TOP CONE ANGLE -65.79

SLANT LENGTH -629.620 -629.62
CONE HEIGHT -629.620 MTR
MIDDILE CYL HEIGHT IN SIDE DIEMETER 10800 MTR
BOTTOM CONE ANGLE 60

SLANT LENGTH 3608
CONE HEIGHT 3125 MTR
TOTAL HEIGHT 13295 MTR
TOP CONE VOLUME -3.559 MTR^3

MOIDDLE CYL VOLUME 99.096 MTR^3
BOTTOM CONE VOLUME 14.048 MTR^3
TOTAL VOLUME 109.586 MTR^3
LET FLUE DUCT SIZING
18
20
22
FLUE GAS OUT LET
FLUE OUT (IN SIDE DIA )

FLUE OUT (OUT SIDE DIA )
RESIDENCE TIME
CHAMBER RESIDENCE TIME
12.00 λ ( RES )CYLINDRICAL SECTION
-0.09
0.35
12.26
-0.14 -0.14
2.45 2.45
0.71 0.71
3.02 3.02
193.18 mtr^2 14.4676

1.29 kcal/hr/mtr^2 149.29
1.69 kcal/hr/mtr^3 29.4253
DENSITY WT PER NO .
2500 4.31
850 1.63
850 1.63
245 1.1
7800
DETAIL DEFAULT INPUT VALUE -2

DEFAULT SIZE
WORKING DESIGN
DEFAULT -0.09 12.00
WITH OUTLET 0.35 12.26
WITH INTLET -0.14 3.02

RESISDENCE TIME (ACTUAL)
SR.NO FRONT SIDE LINING
FIRE BRICK 1 FIRST LAYER ( FL)

HOT FACE 2 SECOND LAYER (SL)
COLD FACE 3 THIRD LAYER (TL)
HYSIL 4 FOURTH LAYER (FL )
5 MILD STEEL (ML)

10
11
12
13
14
13
14
15
16
17
18
19
20
21
22
23
5
8
9
THICKNESS DENSITY
230 2500
115 850
115 850
75 245
6 7800
λ ( RES )CYLINDRICAL SECTION 12
TOTAL HEIGHT 13295
CYLINDRICAL SHELL OUT SIDE DAIMETER 4400
IN LET FLUE DUCT SIZING

6 HOT FLUE IN VELOCITY
7 TAKEN
ACTUAL
8
9
SIZE DEFAULT CALCULATED ( IN SIZE )
SPARY QUIENCHER CHAMBER VERTICAL (DEFAULT
TOP CONE CYLINDER HEIGHT -43408.24

TOP CONE IN SIDE DIEMETER (TOP) 1158
TOP CONE IN SIDE DIEMETER (BOTTOM) 3788
TOP CONE OUT SIDE DIEMETER (TOP) 1770
TOP CONE OUT SIDE DIEMETER (BOTTOM) 4400
CYLINDRICAL SHELL IN SIDE DIEMETER 4078

CYLINDRICAL SHELL OUT SIDE DAIMETER 4400
BOTTOM CONE CYLINDER HEIGHT 3233

BOTTOM CONE IN SIDE DIEMETER (TOP) 4082
BOTTOM CONE OUT SIDE DIEMETER (TOP) 4400
BOTTOM CONE IN SIDE DIEMETER (BOTTOM) 350
BOTTOM CONE OUT SIDE DIEMETER (BOTTOM) 792
OUT LET FLUE DUCT SIZING
OUT SIDE FLUE VELOCITY 1

2
3
END DISTANCE TO TOP OUTLET DUCT

λ ( RES ) CYLINDRICAL SHELL
λ ( RES )TOP CONE
λ ( RES )BOTTOM CONE
λ ( RES )OVER ALL
L/D RATIO (TOP)

L/D RATIO (MIDDLE)
L/D RATIO (BOTTOM)
L/D RATIO (TOTAL )
TOTAL S.A
MASS FLUX FOR INLET
MASS FLUX FOR OUT
N LET FLUE DUCT SIZING
1 18
2 20
3 22
20
19.27
FLUE GAS IN LET
FLUE IN (IN SIDE DIA ) 1.618

FLUE IN (OUT SIDE DIA ) 2.7
CALCULATED ( IN SIZE )
CHAMBER VERTICAL (DEFAULT)
TOP CONE ANGLE -1.847

SLANT LENGTH 26368.704 0
CONE HEIGHT 43430.806 MTR
MIDDILE CYL HEIGHT IN SIDE DIEMETER 36410 MTR

SLANT LENGTH 3732
CONE HEIGHT 3233 MTR
TOTAL HEIGHT MTR
TOP CONE VOLUME -138.522 MTR^3

MOIDDLE CYL VOLUME 475.560 MTR^3
BOTTOM CONE VOLUME 15.411 MTR^3
TOTAL VOLUME 352.449 MTR^3
CT SIZING
18
20
22
FLUE GAS OUT LET
FLUE OUT (IN SIDE DIA )

FLUE OUT (OUT SIDE DIA )
RESIDENCE TIME
CHAMBER RESIDENCE TIME
-3.50
0.39
8.89
-5.99 0.00
8.28 0.00
0.73 0.00
3.02 0.00
788.75 mtr^2 255.74549627

0.91 kcal/hr/mtr^2 503.30
1.19 kcal/hr/mtr^3 29.709689867
SR.NO
1
4
5
HOT FLUE IN LINING BACK SIDE LINING THICKNESS DENSITY WT PER NO .
FIRST LAYER ( FL) FIRST LAYER ( FL) 230 2500 4.31
SECOND LAYER (SL) SECOND LAYER (SL) 115 850 1.63
THIRD LAYER (TL) THIRD LAYER (TL) 115 850 1.63
FOURTH LAYER (FL ) FOURTH LAYER (FL ) 75 245 1.1
MILD STEEL (ML) MILD STEEL (ML) 6 7800
SR.NO HOT FLUE OUTLET LINING THICKNESS DENSITY WT PER NO .
1 FIRST LAYER ( FL) 230 2500 4.31
2 SECOND LAYER (SL) 115 850 1.63
3 THIRD LAYER (TL) 115 850 1.63
4 FOURTH LAYER (FL ) 75 245 1.1
5 MILD STEEL (ML) 6 7800
ACTUAL VELOCITY
DEFAULT
WITH OUTLET
WITH INTLET
mtr/sec
DEFAULT SIZE ACTUAL WORKING
WORKING DESIGN WORKING DESIGN
-0.09 12.00 DEFAULT #REF! #REF!
0.35 12.26 WTH OUTLET #REF! #REF!

-0.14 3.02 WITH INTLET #REF! #REF!
STEP -1 20
STEP -2
FLUE IN (IN SIDE DIA )
STEP -3 FLUE IN (OUT SIDE DIA )
STEP -4 ACTUAL
STEP -5 VELOCITY CASE
STEP -6
STEP -7
STEP -8 CYLINDRICAL SHELL IN SIDE DIEMETER
STEP -9 CYLINDRICAL SHELL OUT SIDE DAIMETER

STEP -10
STEP -11 SHELL RESIDENCE TIME
STEP -12 MOIDDLE CYL VOLUME
STEP -13
STEP -14
STEP -15 LENGTH REQUIRED
STEP -16
STEP -17
STEP -18 MIDDILE CYL HEIGHT IN SIDE DIEMETER
STEP -19 MOIDDLE CYL VOLUME
STEP -20 ACTUAL RESIDENSCE TIME
STEP -21 ACTUAL VELOCITY
STEP -22 BOTTOM CONE IN SIDE DIEMETER (BOTTOM)
STEP -23 BOTTOM CONE OUT SIDE DIEMETER (BOTTOM)
STEP -24 BOTTOM CONE ANGLE

STEP -25 BOTTOM CONE CYLINDER HEIGHT
STEP -26 SLANT LENGTH
STEP -27 BOTTOM CONE VOLUME
STEP -28 DEFAULT HEIGTH CALCULATED
STEP -29 TOP CONE HEIGHT (OUT SIDE)
STEP -30
STEP -31
STEP -32
STEP -33
STEP -34
STEP -35
FL 230
SL 115
TL 115
FL 75
M.S 6
0.518
1.6
188.011
1.9
FL 230
SL 115
TL 115
FL 25
M.S 6
3418
4400
4.31816
2.50
99.0543 mtr^3 99.05427
9.17559
4.31816
10.7954 10795.41
1079.54
1080
10800 10.8
99.0964
4.31816
350
FL 75
SL 100
TL 0
FL 40
M.S 6
792
60
3124.62 3.1246
3608
14.05
13294
-630.35 -0.6296 -0.630345683704534
FL 75
SL 100
TL 0
FL 40
M.S 6
0.00000000000000
CROSS CHECK
0.0007260268502806
DEFAULT VELOCTY FOR LQ 1 1.9
SALT SOLUTION ( %)
PURE WATER
STEAM ATOMIZATION
VELOCITY HOT FLUE GAS

MASS FLUX
CALCULATED SIZE
RESISDENCE TIME 2.50
IN LET DUCT CLEARE INSIDE 500
CYLNDRCAL CLEARE DIA 3418
TOP ANGLE 40
TOP HEIGHT 940.016811
MIDDLE HIGHT 10795.41144
BOTTOM ANGLE 60
BOTTOM HEIGHT 1558.845727
TOTAL HEIGHT 13294.27
L/D RATIO 3.16
TOTAL L/D 3.889489
MASS FLUX N 1.289905103 kg/sec/mtr^2
MASS FLUX OUT 1.68848482 kg/sec/mtr^2
ROUND UP VELOCITY 4.318164574

INLET DUCT LINING
THICKNESS NO WEIGHT
FL 230
SL 115
TL 115
FL 75
M.S 6
541
1600
ACTUAL INLET 518
INLET DUCT LINING

THICKNESS NO WEIGHT
FL 230
SL 115
TL 115
FL 75
M.S 6
541
0
ACTUAL INLET 0
IN LET TEMPERATURE 800 °C OUT LET TEMPERATURE 250
HOT FLUE GAS IN
QUENCH LIQUD
SPRAY
HOT FLUE GAS OUT
SALT OUT
SPRAY QUNCHER
TOP LINING ( FROM OUT SIDE) CYLNDRC
THICKNESS NO WEIGHT THICKNESS
FL 75 FL
SL 100 SL
TL 0 TL
FL 40 FL
M.S 6 M.S
221
4400
TOP LINING ( FROM OUT SIDE) CYLNDRC

FL 100 FL
SL 150 SL
TL 50 TL
FL 0 FL
M.S 6 M.S
306
4
ROUND UP DIA
°C DEFAULT SELECTED SIZE
RESISDENCE TIME 2.5 2.5010626192
TOTAL HEIGHT 13295
O.D OF SHELL 4400

QUENCH LIQUD
SPRAY
CLEARE DIA 3418
TOP ANGLE -65.7852005
TOP HEIGHT -629.62
MIDDLE HIGHT 10800
HOT FLUE GAS OUT BOTTOM ANGLE 60
TOTAL HEIGHT 13295
L/D RATIO 3.16
TOTAL L/D 3.889702
ACTUAL VELOCITY 4.318165 mtr/sec
0.00000000000000
CYLNDRCAL SHELL LINING BOTTOM CONE LINING
230 FL 75
115 SL 100
115 TL 0
25 FL 40
6 M.S 6
491 221
3418
CYLNDRCAL SHELL LINING BOTTOM LINING

115 FL 38
0 SL 0
40 TL 115
0 FL 0
6 M.S 6
161 159
0
TYPE -1 DENSITY
ACID TILE LINING 2200

ZERO
FIRE CREAT SUPER 2550

M.S 8000
i
SELECTED SIZE -2
RESISDENCE TIME 12 0
TOTAL HEIGHT 13295 =
O.D OF SHELL 4400
CLEARE DIA 4078
TOP ANGLE -1.84726
TOP HEIGHT -26355
MIDDLE HIGHT 36410
BOTTOM ANGLE 60
BOTTOM HEIGHT 3240
TOTAL HEIGHT 13295
L/D RATIO 8.93
TOTAL L/D 3.26017656
ACTUAL VELOCITY 3.03353398 mtr/sec

TTOM CONE LINING
NO WEIGHT OUT DUCT LINING
THICKNESS THICKNESS NO
FL 230
SL 115
TL 115
FL 75
M.S 6
541
0
BOTTOM LINING OUT DUCT LINING

NO WEIGHT THICKNESS THICKNESS NO
FL 115
SL 0
TL 40
FL 0
M.S 6
161
0
THICKNESS I NO PER BRICK
38
0
115
6
159
PROCESS PARAMETER
TOTAL FLUE MASS IN
FRESH WATER EVAPORATED

TDS WATER %
TDS WATER EVAPORATED
TOTAL FLUE MASS OUT

TOTAL FLUE VOLUME
TOTAL FLUE DENSITY
DRY MASS
WET MASS
DRY %
WET %
CHEMICAL OUT PUT -1
CHEMICAL COMPOSITON OUT PUT -1

OUT DUCT LINING
WEIGHT
OUT DUCT LINING

WEIGHT
INPUT GAS VOLUME
850
VOLUME 142638.14725 Mtr^3/hr
39.621707568 Mtr^3/sec
VELOCITY 20 mtr/sec
DIAMETER 1.5882053536 Mtr
20
BURNER MOUNTING SIZE 500 mm

INLET DUCT LINING
FL 230
SL 115
TL 115
FL 75
M.S 6
1582
1.582
ROUND UP
1.6
TAKEN D1 1600 1.6
BURNER MOUNTING SIZE 518 0.518
TOP LINING ( FROM OUT SIDE)

FL 75
SL 100
TL 0
FL 40
M.S 6
I.D TOP 1158 1158

O.D BOTTOM 3958 3958
15390 OUTLET GAS VOLUME
VOLUME
188.01122861 mtr/sec VELOCITY
DIAMETER
0.1963495408494 AREA SHELL ID CONSIDERED

CYLINDRICAL SHELL LINING
FL
SL
TL
FL
M.S
1570 982
491
2.0106192982975 AREA SHELL SIZE D2
0.2107411767955 AREA ACTUAL INSIDE
BOTTOM LINING
FL
SL
TL
FL
DIFF IN LINING tally M.S
640 442 221 221 0 I.D TOP

-540 442 221 221 0 O.D BOTTOM
850
142638.15 Mtr^3/hr
39.621708 Mtr^3/sec
4.5 mtr/sec 4.31816
3.3482309 Mtr
3.4 Mtr
3400 mm
LINING
230
115
115
25
6
4382
4.382
4.4
4400 9.0792028 OUTLET 350
3418 9.17559 OUT SIDE 792
BOTTOM LINING
75
100
0
40
6 DIFF IN LINING
3958 540 540 442 221 221 0

350 350 442 442 221 221 0
OUTLET GAS VOLUME
850
VOLUME 142638.14725 Mtr^3/hr
39.621707568 Mtr^3/sec
VELOCITY 20 mtr/sec
1.6 Mtr
OUTLET ID CONSIDERED 1600 mm

OUT DUCT LINING
230
115
115
75
6
1082 2682
541 2.682
2.7
SHELL SIZE D2 2700
ACTUAL INSIDE 1618
BOTTOM LINING
0 0
0 0
0 0
0 0
tally 0 0
OUTLET GAS VOLUMEDRY
VOLUME
Mtr^3/sec
19.2702 VELOCITY
DIAMETER
SHELL ID CONSIDERED
1082
541
2.0106193 OUTLET 0 SHELL SIZE D2
2.0561127 OUT SIDE 0 ACTUAL INSIDE
DIFF IN LINING
250 VOLUME REDUCTION
96724.068 Mtr^3/hr 67.81%
26.867797 Mtr^3/sec
20 mtr/sec 17.0133 mtr/sec
1.3078444 Mtr
1.4 Mtr
1400 mm
230
115
115
75
6
2482
2.482
2.5
2500 1.5393804
1418 1.5792189
1 SPRAY QUIENCHER A
2 SPRAY DRYER B
SPRAY QUIENCHER
RESIDENCE TIME 2.5
DIA (INSIDE) 3418
AREA 9.17558997 mtr^2
39.6217076 mtr3/sec
4.31816457 mtr/sec
VOLUME IN CYLINDER 99.0542689 Mtr^3
LENGTH 10.7954114 mtr
VOLUME 99.0542689
L/D 3.15840007
DIA OUT LET DUCT (INSIDE) 1618
2.0561127 mtr^2
39.6217076 mtr/sec
VELOCITY OUT 19.2702022 mtr/sec
VOLUME IN BOTTOM CONE Mtr^3

3.418
10795.411
ID DIA AND HEIGHT RATIO
1.618
INLET DIA
DIA 3.418
LENGTH 10.80
L/D RATIO 3.16
VOLUME 99.05426892
TOP
Dia 3418.000
Inlet 518.000 0.518
40.000
Radian 0.698
Sin 0.643
COS 0.766
Dist 1450.000
tan 0.839
Slant Height 1728.043 1.7280427

Cone Height 940.017 0.9400168
BOTTOM
Dia 3418.000
Bottom 1618
60
Radian 1.0471975511966
Sin 0.866025403784439
COS 0.5
Dist 900
tan 1.73205080756888
Cone Height 1558.84572681199 1.5588457
Slant Length 1800 1.8
MIDDLE
DIAMETER 3418.000
LENGTH 10795.4114353007 10.795411
TOTAL HEIGHT 13294.274 13.294274
TOTAL LENGTH 13.294
TOTAL L/D (I.D.) 3.8894891671
RESIDENCE TIME 2.5
VELOCITY IN CHAMBER 4.31816457412 mtr/sec
VELOCITY IN OUTLET DUCT 19.2702022312 mtr/sec

ACTUAL INSIDE
10795.4114353
518
1728.043
940
3418
1800.000
1559
1618
2900
1450
2102500 883632 2986132 TALLY
1728.0427 0.000
1800
900
810000 2430000 3240000 TALLY
1800 0.000
CALCULATED SIZE
RESISDENCE TIME 2.5
CLEARE INSIDE 500
CLEARE DIA 3418
TOP ANGLE 40
TOP HEIGHT 940.01681104
BOTTOM ANGLE 60
TOTAL HEIGHT 13294.274 13295
L/D RATIO 3.16
TOTAL L/D 3.8897016
MASS FLUX IN 1.2899051031 kg/sec/mtr^2
VELOCITY 4.3181645741 mtr/sec
19.270202231 mtr/sec
L/D RATIO (TOP) 0.28
L/D RATIO (MIDDLE) 3.16
L/D RATIO (BOTTOM) 0.45606955144
L/D RATIO (TOTAL ) 3.8894891671 13294.27
42608.31 11.83564
42608.31
1
0.0000000000000000000000000000
RESISDENCE TIME 2.5
TOTAL HEIGHT TO CONSIDER 13295
SHELL OD TAKEN 4400 4400

13294.27 0.726026850281414000000000000000
SHELL OD TAKEN 4400
CLEAR I.D 3418
VOL .FLOW 39.6217075684043
VOL REQUIRED 99.0542689210108
ACTUAL AREA 9.17558997308
LENGTH REQUIRED 10.7954114353
1079.54114353
1080
BOTTOM ONE INISDE 350
BOTTOM ONE OUTSIDE 792
BOTTOM ANGLE 60
3124.61965685425
BOTTOM CONE HIEIGHT 3.12461965685425
312.461965685425
313
BOTTOM HEIGHT TAKEN 3124.61965685

TOP CONE HEIGHT (OUT SIDE) -0.62961965685
X 1.4
Y Cone Height -0.630
-2.22356463105801
-1.1481683476837
-65.7852004928
Slant Height -0.630
Z SLANT LENGTH 1.5351
TOTAL LENGTH 13.295
TOTAL L/D
RESIDENCE TIME
ACTUAL VOLUME 99.09637171
ACTUAL RESIDENSCE TIME 2.50106261923
MASS FLUX FOR OUT 1.68848481994

Sec 2.501063 1.6
13.295
mm 4.4 1700
850
mm 3.418 mtr 4.31816457412029
mtr^3/sec -0.629619656854254
mtr^3 -65.7852004927853
10795.41
10.8
0
3124.62
3.12462 0.00000000000000000000
-629.6197 -629.619656854254 CROSS CHECK
4.4 0
1535.0638137541
TAN-1
ATAN
CROSS CHECK
1535.0638137541
0.000
CROSS CHECK
X^2 1.96
Y^2 0.40
Z^2 2.36
1.5351
0.00 0.00
CALCULATED SIZE
RESISDENCE TIME 2.5

2.5010626
CLEARE INSIDE 518
CLEARE DIA 3418
TOP ANGLE -65.7852
TOP HEIGHT -629.6197
MIDDLE HIGHT 10800
BOTTOM ANGLE 60
TOTAL HEIGHT 13295
L/D RATIO 3.16
TOTAL L/D 3.8897

2.5
2.5010626
518
3958
0.00
#DIV/0!
#DIV/0!
DEFAULT CALCULATED SIZE
CLEARE INSIDE 500
CLEARE DIA 3418
TOP ANGLE 40
TOP HEIGHT 940.01681
BOTTOM ANGLE 60
TOTAL HEIGHT 13294
L/D RATIO 3.1584
TOTAL L/D 3.88949
MASS FLUX IN 1.2899051 kg/sec/mtr^2

SELECTED SIZE :1
CLEARE INSIDE 518
CLEARE DIA 3418
TOP ANGLE -65.7852
TOP HEIGHT -629.6197
MIDDLE HIGHT 10800
BOTTOM ANGLE 60
TOTAL HEIGHT 13295
L/D RATIO 3.1597425
TOTAL L/D 3.8897016

TYPE -1
TOP
Lining Thickness [T]

m
FL-1 HYSIL 2 t1 230

SL INSULATE 13 1 t2 115
TL FIRE CREAT SUPER 1 t3 115
FL-0 M.S 1 t4 75
t5 6
ABUTMENT BRICK
E -1
OP
DENSITY SINGLE BRICK WEIGHT Thermal conductivity [K]

kcal/m/hr/c
2500 4.31 k1
850 1.63 k2
850 1.63 k3
245 1.1 k4
7900 k5
10
1 115
2 230
1 115
2 230
1 115
2 230
1 75
2 50
3 25
TOP CONE DIMENTIONESS
Trail
A INLET CLEAR ID 1600
B INNER DIA OF TOP CONE AT SHELL 3958
O.D. OF SHELL 4400
C Top ANGLE -65.785200
TYPE -1 DENSITY THICKNESS IN MM
WHITE HEAT "K" 2500 75

D INSULATE 850 100
E 850 0
F SILICATES 245 40
G METAL SURFACE 7800 6
46
TYPE-2 THICKNESS IN MM
0
HYSIL 25
INSULATE 13 125
WHYTHEATH -K 100
6
256
GUSSET FOR REFRACTORY TOP
GUSSET SUPPORT (-) 40

GUSSET THICKNESS 10
SUPPORTS DISTANCE 1500
NO. OF GUSSET SUPPORTS FOR TOP 1
ACTUAL SUPPORTS
S.S RING 33%

M.S.RING 67%
Radian -1.1481683476837
Sin -0.912014202573254
COS 0.410158620907413
X Dist 1400
tan -2.22356463105801
Y Cone vertical Height -629.619656854254
Z Cone Slant Length 1535.0638137541
1 CLEAR ID
2 BRICK LINING THICKNESS
A INNER LAYER FIRE CREAT - 13 I.D. 40

FIRE CREAT FIRE CREAT- 13 O.D.
SUPER CREAT Volume
Area
B INNER FIRST LAYER INSULATE 13-I .D. 0

INSULATE 13-O.D.
Volume
Area
C INNER SECOND LAYER HYSIL I.D. 100

HYSIL O.D. 600*150*50
Volume 0.0045
Area
3.825
D INENR TIRD LAYER ZERO LAYER I.D. 75
ZERO LAYER O.D.
Volume
Area
E M.S SHELL I.D M.S SHELL I.D 6
SHELL THICKNESS
M.S SHELL O.D . M.S SHELL O.D . 4400
Total weight 4400

Volume Cross Check
Area
STIFFNER FOR REFRACTORY IN VERTICAL
l Gusset supports Ring 40

(stiffener )
m STIFFNER DIAMETER (O.D) (shell I.D.)

n STIIFERNER (I.D)
o THICKNESS 10
No of Supports 1
TOTAL
33.3300% 181
66.6600% 181
S.S. LENGTH OF GUSSET SUPPORTS 60.3 61

M.S. LENGTH OF GUSSET SUPPORTS 120.7 121
M.S. GUSEET O.D 4388

M.S.GUSSET I.D 4146
S.S GUSSET O.D 4146

S.S.GUSSET I.D 4024
THICKNESS 10
M.S WEIGHT
S.S. WEIGHT
No of Supports 1
TOTAL M.S. WEIGHT

TOTAL S.S. WEIGHT
1600 1170
2030 -430
NO PER BRICK
NO PER BRICK
L/D RATIO (TOP) -0.14
X^2
z^2
-629.620 D65/D66
1535.064 ((D67)^2+(D65^2))^0.5
Dia of Shell Dia of Cone

HEIGHT
H
-630 3958 1158

-630 4038 1238
-630 4038 1238

-630 4038 1238
-630 4038 1238

-630 4238 1438
-630 4238 1438

-630 4388 1588
-630 4388 1588

-630 4400 1600
-0.630
4388
4026
362
G Total
G Total 362
Gtotal L s.s
Gtotal L M.S.
-215
TOP
CROSS CHECK
1960000 X^2 1960000.00
#NUM! Y^2 396420.91
0 Z^2 2356420.91
0.00
0.00 0.00
R r Area
CLEAR O.D. OF LINING
1979 579
2019 619
2019 619
2019 619
2019 619
2119 719
2119 719
2194 794
2194 794
2200 800
2.2 0.8 14.4676356002442
7800
186.6
126.518049699365
61.0613457000122
127
61
Dia 3000.000 Dia
Inlet 1200.000 Inlet
30.000
Radian 0.524 Radian
Sin 0.500 Sin
COS 0.866 COS
Dist 900.000 Dist
tan 0.577 tan
Cone Height 1558.846 Cone Height
Slant Height 1800.000 Slant Height
Dia 3000.000 Dia
D/L Ratio 2.000 D/L Ratio
Height Height
REFRACTORY WEIGHT KG NO
FIRE CREAT (TOP) -50
INSULYTE 13 ( TOP) 0
HYSIL(TOP)(25) -460 -121
1535.063813754
1.535063813754
39.6217075684 mtr^3/sec
-0.08981899878
Length Total Volume Denisty of Brick Total Kg

Mtr^3 Kg /Mtr^3
0
-3.56
-3.76
-0.20555 245 -50
-5.14
volume 12.7218742378147
-3.76
-3.76
0.00000 850 0
#DIV/0!
12.7218742378147
-3.76
-4.31
-0.54158 850 -460
-5.42
13.686383277831
-4.31
-4.74
-0.43215 0
13.686383277831
-4.74
-4.77
-0.03553 7800 -277
-5.92
14.4676356 -737
187
5500.000
2700.000
-65.785
-1.148
-0.912
0.410
1400.000 1960000.0000000
-2.224
-629.620 396420.9122973
1535.064 2356420.912
0.0000000
3000.000
2.000
NO .OF BRICK
-121
MIDDLE PORTION DIMENTIONESS
SR .NO
1 CLEAR I.D AVAILABLE 3418.00

DIFFERNCE
CROSS CHECK 290
A INNER LAYER IS-8 25
B INNER FIRST LAYER ZERO 115
C INNER SECOND LAYER HYSIL 115
D INENR TIRD LAYER zero 230
F M.S SHELL I.D
G SHELL THICKNESS 6
H M.S SHELL O.D .
FOR VERTICAL SUPPORTS

LUG SUPPORTS FOR SHELL & BODY
A MS RING
CLEAR ID 4412
STIFFNER RING *FIRST SUPPORTING * 6
LENGTH OF SUPPORT RING 1000
NO OF RING ON SHELL 2
B STIFFNER RING *SECOND SUPPORTING * 16 4444

LENGTH OF SECOND SUPPORT RING 200
NO OF RING 2
C LENTRALSUPPORT RING I.D. 4444

LENTRAL SUPPORT RING O.D. 200 4844
LENTRAL SUPPORT RING THICKNESS 6
LENGTH OF HORIZONTAL AXIS 200
NO OF RING 2
LUGS DETAILING
NO OF LUGS 8
TOTAL NUMBER OF SRTIP (VERTICAL ) 16
HORIZONTAL LENGTH OF LUGS 200
VERTICAL LENGTH OF LUGS 1000
THICKNESS OF LENGTH 12
MIDDLE PATTI (EXTRA STIFFNER IN LUGS ) 1

LENGTH 200
WIDTH 500
THICKNESS 12
NO 8
FLANGE
shell O.D.
I FLANGE WEB THICKNESS

75
J FLANGE O.D
K FLANGE THICKNESS 16
No of Flange for Supports 4

(stiffener )
m DIAMETER (O.D) (shell I.D.)

n STIIFERNER (I.D)
o THICKNESS 10
No of Supports 7
TOTAL
33.3300% 445
66.6600% 445


M.S.GUSSET I.D 3794
S.S GUSSET O.D 3794

S.S.GUSSET I.D 3496
THICKNESS 10
M.S WEIGHT
S.S. WEIGHT
No of Supports 7
TOTAL M.S. WEIGHT

TOTAL S.S. WEIGHT
L/D RATIO
DIA OF SHELL
HEIGHT OF SHELL
IS-8 (FIRE BRICK)

HOT FACE NSULATON
COLD FACE NSULATON
SILICATES
METAL SURFACE
FLANGE
FLANGE THICKNESS
FLANGE WEB SIZE
NO OF FLANGE
STIFFNER RING & SUPPORTS FOR SHELL

STIFFNER RING FIRST THICKNESS
LENGTH OF SUPPORT RING
NO OF RING ON SHELL
STIFFNER RING *SECOND SUPPORTING *
LENGTH OF SECOND SUPPORT RING
NO OF RING
LENTRAL SUPPORT RING O.D.
NO OF RING
LENTRAL RING FIRST THICKNESS
GUSSET FOR REFRACTORY MIDDLE
GUSSET SUPPORT (-)
GUSSET THICKNESS
SUPPORTS DISTANCE
NO. OF GUSSET SUPPORTS FOR TOP

ACTUAL SUPPORTS
S.S RING
M.S.RING
LUGS FOR VERTICAL VESSEL
NO OF LUGS
HORIZONTAL LENGTH OF LUGS
VERTICAL LENGTH OF LUGS
THICKNESS OF LENGTH
CLEAR O.D. OF LINING 2382

146
-540 292
3468 50
3698
3928 230
4388 12
4388
4400
4400
4.4
6 7800
16 7800
7800
7800
7800
4400 7800
4550
4388 7800
3498
GUSSET FOR REFRACTORY BOTTOM
GUSSET SUPPORT (-)
GUSSET THICKNESS
SUPPORTS DISTANCE
890 NO. OF GUSSET SUPPORTS FOR TOP

G Total ACTUAL SUPPORTS
G Total 890
Gtotal L s.s
Gtotal L M.S.
7800
7800
2.4545454545 600X150X40
4400 230X115X75
10800 230X115X75
THICKNESS IN MM NO PER BRICK

2500 230
850 115
850 115
245 25
7800 6
261
16
75
4
6
1000
2
16
200
2
200
2
6
40
10
1500
1
33%
67% MIDDLE
8
200
1000
16
200
12
Area
270413
1294478
1377573
3004431
82825
149.29
1297
697
273
149.76
74.88
2492
16.0 131.6
526
430.0
40
10 3010
1500
7
7.20
297.73535197
133.08474489
2084
932
KG NO
IS-8 (MIDDLE) 716 167
HYSIL (40) 12646 7759
39.6217075684 mtr^3/sec
2.501062619226

Mtr^3 Kg /Mtr^3
10800 99.096371709
10800 2.9205 245 716
10800 13.9804 850 11883
10800 14.8778 850 12646
10800 32.4479 2500 81120
10800 0.8945 7800 6977

6987
10.8
3016
NO .OF BRICK
167
7291
7759
73746
BOTTOM CONE DIMENTIONESS
OUT SIDE 4400

INSIDE LINING OF SHELL 3958
OPENING FOR BOTTOM OUT LET 350.00
OUT SIDE SHELL 792.00
ANGLE OF REPOSE 60
Radian 1.0471975511966
Sin 0.866025403784439
COS 0.5
X Dist 1804
tan 1.73205080756888
Y Cone vertical Height 3124.6196569
Z Cone Slant Length 3608
3608
1 CLEAR ID
CLEAR I.D AVAILABLE 3958

DIFFERNCE
290
A INNER LAYER ACID TILE LINING 75

ACID TILE LINING
Volume
Area
B INNER FIRST LAYER ZERO LAYER I.D. 100

ZERO LAYER O.D.
Volume
Area
C INNER SECOND LAYER FIRE CREAT - 13 I.D. 0

FIRE CREAT- 13 O.D.
Volume
Area
D INENR TIRD LAYER HYSIL I.D. 40

HYSIL O.D.
Volume
Area
SHELL THICKNESS
Total weight 4400

Volume Cross Check
Area
CROSS CHECK for extra lining
I.D +EXTRA 4248
350.00
60
1.0471975511966
0.866025403784439
0.5
1804 1949
1.73205080756888
3125 3375.76702395174
3898
Length 3898
H

HEIGHT
H
540
3125 3958 350.00
3125 3958 350.00

3125 4108 500
3125 4108 500

3125 4308 700
3125 4308 700

3125 4308 700
3125 4308 700

3125 4388 780
3125 4388 780

3125 4400 792
3
600X150X40
230X115X75
230X115X75
NO PER BRICK
BOTTOM
CROSS CHECK
X^2 3254416.00
Y^2 9763248.00
Z^2 13017664.00
0.00
4400.00 0.00
R r Area
1979 175
1979 175
2054 250
2054 250
2154 350
2154 350
2154 350
2154 350
2194 390
2194 390
2200 396
2.2 0.396 29.425313
DIA OF SHELL 4400

BOTTOM OUT LET 350 12
TYPE -1 DENSITY THICKNESS IN MM NO PER BRICK
WHITE HEAT "K" 2500 75

INSULATE 850 100
850 0
SILICATES 245 40
METAL SURFACE 7800 6
221

GUSSET THICKNESS 10
NO. OF GUSSET SUPPORTS FOR TOP #REF!
ACTUAL SUPPORTS #REF!
S.S RING 33%

M.S.RING 67%
KG NO
ACID TILE 38 4103
FIRE CRATE-S(BOTTOM ) 0
HYSIL BLOCK
HYSIL BLOCK
350.00 13.78
39.6217075684 mtr^3/sec
0.354562688506
Mtr^3 Kg /Mtr^3
#REF!
14.05
14.05
15.69
1.64104 2500 4103
21.88
26.115531942
15.69
18.05
2.35983 850 2006
23.60
28.382505201
18.05
18.05
0.00000 850 0
#DIV/0!
28.382505201
18.05
19.05
0.99890 7800 7791
24.97
29.289294504
19.05
19.20
0.15255 7800 1190
25.42
29.4253129 1190
FL 38
SL 0
TL 115
FL 0
M.S 6
NO .OF BRICK
1824
Trail
A INLET CLEAR ID 1600
B DIA OF SHELL 5388
O.D. OF SHELL 6000
C Top ANGLE -65.785200493
0
D HYSIL 245 50
E INSULATE 13 1430 150
F FIRE CREAT SUPER 2550 100
G M.S 8000 6
256
0
HYSIL 25
INSULATE 13 125
WHYTHEATH -K 100
6
256

GUSSET THICKNESS 10
ACTUAL SUPPORTS
S.S RING 33%

M.S.RING 67%

Radian -1.1481683476837
Sin -0.912014202573254
COS 0.410158620907413
Dist 2200
tan -2.22356463105801
Cone Slant Length -989.402317913827
Cone vertical Height #NUM!

1 CLEAR ID
A INNER LAYER INSULATE 13-I .D. 100

FIRE CREAT INSULATE 13-O.D.
SUPER CREAT Volume
Area
B INNER FIRST LAYER FIRE CREAT - 13 I.D. 150

FIRE CREAT- 13 O.D.
Volume
Area

HYSIL O.D. 600*150*50
Volume 0.0045
Area
1.1025
ZERO LAYER O.D.
Volume
Area
SHELL THICKNESS
Total weight 6000

Volume Cross Check
Area

(stiffener )

n STIIFERNER (I.D)
o THICKNESS 10
No of Supports 1
TOTAL
33.3300% 266
66.6600% 266


M.S.GUSSET I.D 5632
S.S GUSSET O.D 5632

S.S.GUSSET I.D 5454
THICKNESS 10
M.S WEIGHT
S.S. WEIGHT
No of Supports 1
TOTAL M.S. WEIGHT

TOTAL S.S. WEIGHT
NO PER BRICK
NO PER BRICK
HEIGHT
H
#NUM! 5388 1600

#NUM! 5588 1800
#NUM! 5588 1800

#NUM! 5888 2100
#NUM! 5888 2100

#NUM! 5988 2200
#NUM! 5988 2200

#NUM! 5988 2200
#NUM! 5988 2200

#NUM! 6000 2212
5988
5456
532
G Total
G Total 532
Gtotal L s.s
Gtotal L M.S.
TOP
R r Area
2694 800
2794 900
2794 900
2944 1050
2944 1050
2994 1100
2994 1100
2994 1100
2994 1100
3000 1106
8000
382.5
259.91778323916
123.986598321399
260
124
INSULYTE 13 ( TOP) #NUM!
FIRE CREAT (TOP) #NUM!
HYSIL(TOP)(25) #NUM! #NUM!
Mtr^3 Kg /Mtr^3
0
#NUM!
#NUM!
#NUM! 1430 #NUM!
#NUM!
volume #NUM!
#NUM!
#NUM!
#NUM! 2550 #NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM! 245 #NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM! #NUM!
#NUM!
#NUM!
#NUM!
#NUM! 8000 #NUM!
#NUM!
#NUM! #NUM!
383
NO .OF BRICK
#NUM!
Sect-
IV
Sect-I
-630
10800 13295
Sect-II
4400
Sect-III
3125
Sect-V
O.D. I.D.
1600 518
1600 1158
-3.56
4400 3958
-540
4400 3418
99.10 L/D RATIO (TOP)

L/D RATIO (MIDDLE)
L/D RATIO (BOTTOM)
L/D RATIO (TOTAL )
4400 3418
540
4400 3958
792 350.00 14.05

109.59
-0.14
2.45
0.71
3.02
Sect-
IV
Sect-I
-26355
36410 13287
Sect-II
4400
Sect-III
3232
Sect-V
O.D. I.D.
2700 1618
2700 2258
-138.52
6200 5758
-540
6200 5218
475.56 L/D RATIO (TOP)

L/D RATIO (MIDDLE)
L/D RATIO (BOTTOM)
L/D RATIO (TOTAL )
6200 5218
-1136
4400 4082
668 350.00 15.41
352.45
-5.99
8.28
0.73
3.02
RESISDENCE TIME 12
SHELL OD TAKEN 4400
20
350
RESISDENCE TIME 12
SHELL OD TAKEN 4400
CLEAR I.D 4078.00
VOL .FLOW 39.6217075684043
VOL REQUIRED 475.460490820852
ACTUAL AREA 13.0612374307
LENGTH REQUIRED 36.4024077612776
3640.24077612776
3641
BOTTOM ONE INISDE 350

BOTTOM ONE OUTSIDE 668
BOTTOM ANGLE 60
3232.00680692352
BOTTOM CONE HIEIGHT 3.23200680692352
323.200680692352
324
BOTTOM HEIGHT TAKEN 3240
TOP HEIGHT -26.355
0.85
Cone Height -26.355
-0.03225194460254
-0.03224076888212
-1.8472599852
Slant Height -26.355
TOTAL LENGTH 13.295
TOTAL L/D 3.022
RESIDENCE TIME
ACTUAL VOLUME 475.5596549
ACTUAL RESIDENSCE TIME 12.0025027703

MASS FLUX FOR OUT 1.18616972287

Sec 12.0025 2.7
13.295
mm 4.4
FL 115
SL 0
TL 40
FL 0
M.S 6
mm 4.078 mtr 3.033534
mtr^3/sec -26.355
mtr^3 -1.84726
36402.408
36.41
FL 75
SL 100
TL 0
FL 40
M.S 6
3232.0068
3.24
-26355
CROSS CHECK
0.000
-26.355 ANGLE
3240 60 350
36410
-26355 -1.847
13295 3.03353 mtr/sec
0.90617 kg/sec/Mtr^2
12.002503
25610
-107.38715
115.38034
25725.38
-63.937941
376.4632831
INPUT GAS VOLUME
850
VOLUME 142638.15 Mtr^3/hr
39.621708 Mtr^3/sec
VELOCITY 20 mtr/sec 19.270202231
20
DUCT INLET 1588.21 mm 1.9810853784202
FL 230
SL 115
TL 115
FL 75
M.S 6
2670.21
2.6702054
ROUND UP
2.7
TAKEN D1 2700 2.7 5.7255526111674
ACTUAL DUCT INLET 1618 1.618 2.0561127015141
TOP LINING ( FROM OUT SIDE)

FL 75
SL 100
TL 0
FL 40
M.S 6 DIFF IN LINING
I.D TOP 2258 1158 640
O.D BOTTOM 5758 3958 -540

15390 OUTLET GAS VOLUME
850
39.621708 Mtr^3/sec
mtr/sec VELOCITY 1.9 mtr/sec
5.2 Mtr
AREA SHELL ID CONSIDERED 5200 mm
230
115
115
25
6
982 6182
491 6.182
6.2
AREA SHELL SIZE D2 6200
AREA ACTUAL INSIDE 5218
BOTTOM LINING
FL 75
SL 100
TL 0
FL 40
tally M.S 6
442 221 221 0 I.D TOP 5758
442 221 221 0 O.D BOTTOM 350

OUTLET GAS VOLUME
1.85283 VELOCITY
DIAMETER
DUCT INLET
21.237166 OUTLET 350 TAKEN D2
21.384447 OUT SIDE 792

DIFF IN LINING
540 540 442 221 221 0
350 442 442 221 221 0

DRY
250
39.621708 Mtr^3/sec
20 mtr/sec 19.7062
1.5882054 Mtr
1.6 Mtr
1600 mm
1600 2.0106193
OUT SIDE 4400

INSIDE LINING OF SHELL 4082
OPENING FOR BOTTOM OUT LET 350.00
OUT SIDE SHELL 668.00
ANGLE OF REPOSE 60
Radian 1.0471975511966
Sin 0.866025403784439
COS 0.5
X Dist 1866
tan 1.73205080756888
Y Cone vertical Height 3232.0068069
Z Cone Slant Length 3732
3732
1 CLEAR ID
CLEAR I.D AVAILABLE 4082

DIFFERNCE
290
A INNER LAYER ACID TILE LINING 38

FIRE CREAT ACID TILE LINING
SUPER CREAT Volume
Area
B INNER FIRST LAYER ZERO LAYER I.D. 0

ZERO LAYER O.D.
Volume
Area
C INNER SECOND LAYER FIRE CREAT - 13 I.D. 115

FIRE CREAT- 13 O.D.
Volume
Area
D INENR TIRD LAYER HYSIL I.D. 0

HYSIL O.D.
Volume
Area
SHELL THICKNESS
Total weight 4400

Volume Cross Check
Area
CROSS CHECK for extra lining
I.D +EXTRA 4372
350.00
60
1.0471975511966
0.866025403784439
0.5
1866 2011
1.73205080756888
3233 3483.15417402101
4022
Length 4022
H

HEIGHT
H
664
3232 4082 350.00
3232 4082 350.00

3232 4158 426
3232 4158 426

3232 4158 426
3232 4158 426

3232 4388 656
3232 4388 656

3232 4388 656
3232 4388 656
3232 4400 668
3
600X150X40
230X115X75
230X115X75
NO PER BRICK
BOTTOM
CROSS CHECK
X^2 3481956.00
Y^2 10445868.00
Z^2 13927824.00
0.00
4400.00 0.00
R r Area
2041 175
2041 175
2079 213
2079 213
2079 213
2079 213
2194 328
2194 328
2194 328
2194 328
2200 334
2.2 0.334 29.70969
DIA OF SHELL 4400

BOTTOM OUT LET 350 12
TYPE -1 DENSITY THICKNESS IN MM NO PER BRICK
ACID TILE LINING 2200 38

ZERO 0
FIRE CREAT SUPER 2550 115
0
M.S 8000 6
159

GUSSET THICKNESS 10
NO. OF GUSSET SUPPORTS FOR TOP #REF!
ACTUAL SUPPORTS #REF!
S.S RING 33%

M.S.RING 67%
ACID TILE 38 1913
FIRE CRATE-S(BOTTOM ) 7167 0
HYSIL BLOCK
HYSIL BLOCK
350.00 13.78
39.6217075684 mtr^3/sec
0.388965627813

Mtr^3 Kg /Mtr^3
#REF!
15.41
15.41
16.28
0.86968 2200 1913
22.89
26.872379311
16.28
16.28
0.00000 2550 0
#DIV/0!
26.872379311
16.28
19.09
2.81058 2550 7167
24.44
29.568996781
19.09
19.09
0.00000 7800 0
#DIV/0!
29.568996781
19.09
19.25
0.15401 7800 1201
25.67
29.709689867 1201
FL 38
SL 0
TL 115
FL 0
M.S 6
NO .OF BRICK
0
SR .NO
1 CLEAR I.D AVAILABLE 4078.00

DIFFERNCE
CROSS CHECK 290
A INNER LAYER IS-8 115
B INNER FIRST LAYER ZERO 0
C INNER SECOND LAYER HYSIL 40
D INENR TIRD LAYER zero 0
F M.S SHELL I.D
G SHELL THICKNESS 6
H M.S SHELL O.D .

LUG SUPPORTS FOR SHELL & BODY
A MS RING
CLEAR ID 4412
STIFFNER RING *FIRST SUPPORTING * 6
LENGTH OF SUPPORT RING 1000
NO OF RING ON SHELL 2
B STIFFNER RING *SECOND SUPPORTING * 16 4444

LENGTH OF SECOND SUPPORT RING 200
NO OF RING 2
C LENTRALSUPPORT RING I.D. 4444

LENTRAL SUPPORT RING O.D. 200 4844
LENTRAL SUPPORT RING THICKNESS 6
LENGTH OF HORIZONTAL AXIS 200
NO OF RING 2
LUGS DETAILING
NO OF LUGS 8
TOTAL NUMBER OF SRTIP (VERTICAL ) 16
HORIZONTAL LENGTH OF LUGS 200
VERTICAL LENGTH OF LUGS 1000
THICKNESS OF LENGTH 12
MIDDLE PATTI (EXTRA STIFFNER IN LUGS ) 1

LENGTH 200
WIDTH 500
THICKNESS 12
NO 8
FLANGE
shell O.D.
I FLANGE WEB THICKNESS

75
J FLANGE O.D
K FLANGE THICKNESS 16
No of Flange for Supports 4

(stiffener )

n STIIFERNER (I.D)
o THICKNESS 10
No of Supports 24
TOTAL
33.3300% 115
66.6600% 115

M.S.GUSSET I.D 4234
S.S GUSSET O.D 4234

S.S.GUSSET I.D 4156
THICKNESS 10
M.S WEIGHT
S.S. WEIGHT
No of Supports 24
TOTAL M.S. WEIGHT

TOTAL S.S. WEIGHT
L/D RATIO
DIA OF SHELL
HEIGHT OF SHELL
HYSIL
ZERO
IS-8
M.S
FLANGE
FLANGE THICKNESS
FLANGE WEB SIZE
NO OF FLANGE
STIFFNER RING & SUPPORTS FOR SHELL

STIFFNER RING FIRST THICKNESS
LENGTH OF SUPPORT RING
NO OF RING ON SHELL
NO OF RING
LENTRAL SUPPORT RING O.D.
NO OF RING
LENTRAL RING FIRST THICKNESS
GUSSET FOR REFRACTORY MIDDLE
GUSSET SUPPORT (-)
GUSSET THICKNESS
SUPPORTS DISTANCE

ACTUAL SUPPORTS
S.S RING
M.S.RING
LUGS FOR VERTICAL VESSEL
NO OF LUGS
HORIZONTAL LENGTH OF LUGS
VERTICAL LENGTH OF LUGS
THICKNESS OF LENGTH
CLEAR O.D. OF LINING 1722

161
120 322
4308 230
4308
4388 80
4388 12
4388
4400
4400
4.4
6 8000
16 8000
8000
8000
8000
4400 8000
4550
GUSSET SUPPORT (-)
GUSSET THICKNESS
SUPPORTS DISTANCE

ACTUAL SUPPORTS
4388 8000
4158
230
G Total
G Total 230
Gtotal L s.s
Gtotal L M.S.
8000
8000
8.275 600X150X40
4400 230X115X75
36410 230X115X75
THICKNESS IN MM NO PER BRICK

0
245 40
0
2100 115
8000 6
161
16
75
4
6
1000
2
16
200
2
200
2
6
40
10
1500
1
33%
67% MIDDLE
8
200
1000
16
200
12
Area
1514860
546386
82825
503.30
1331
715
280
153.6
76.8
2556
16.0 135.0
540
40
10
1500
24
24.27
123.5
2964
83.427380526
41.118421287
2002
987
IS-8 (MIDDLE) 115828 27644
HYSIL (40) 4874 4431
39.6217075684 mtr^3/sec
12.00250277029

Mtr^3 Kg /Mtr^3
36410 475.55965485
36410 55.1561 2100 115828
36410 0.0000 0
36410 19.8939 245 4874
36410 0.0000 0 0
36410 3.0157 8000 24125

24158
36.41
2989
NO .OF BRICK
27644
#REF!
4431
#REF!
Trail
A INLET CLEAR OD 2700
B INNER DIA OF TOP CONE AT SHELL 3788
O.D. OF SHELL 4400
C Top ANGLE -1.8473
0
D HYSIL 245 50
E INSULATE 13 1430 150
F FIRE CREAT SUPER 2550 100
G M.S 8000 6
256
0
HYSIL 25
INSULATE 13 125
WHYTHEATH -K 100
6
256

GUSSET THICKNESS 10
ACTUAL SUPPORTS
S.S RING 33%

M.S.RING 67%
Radian -0.032240768882118
Sin -0.032235183635568
COS 0.999480311429886
X Dist 850
tan -0.032251944602542
Y Cone vertical Height -26355
Z Cone Slant Length 26368.7035138249
1 CLEAR ID
A INNER LAYER FIRE CREAT - 13 I.D. 100

FIRE CREAT FIRE CREAT- 13 O.D.
SUPER CREAT Volume
Area
B INNER FIRST LAYER INSULATE 13-I .D. 150

INSULATE 13-O.D.
Volume
Area

HYSIL O.D. 600*150*50
Volume 0.0045
Area
1.1025
ZERO LAYER O.D.
Volume
Area
SHELL THICKNESS
Total weight 4400

Volume Cross Check
Area

(stiffener )

n STIIFERNER (I.D)
o THICKNESS 10
No of Supports 1
TOTAL
33.3300% 266
66.6600% 266


M.S.GUSSET I.D 4032
S.S GUSSET O.D 4032

S.S.GUSSET I.D 3854
THICKNESS 10
M.S WEIGHT
S.S. WEIGHT
No of Supports 1
TOTAL M.S. WEIGHT

TOTAL S.S. WEIGHT
1600 1000
3300 -1700
NO PER BRICK
EXTERNAL
INTERNAL
NO PER BRICK
L/D RATIO (TOP) -5.99
X^2
z^2
-43408.235 D65/D66
43430.806 ((D67)^2+(D65^2))^0.5

HEIGHT
H
-26355 3788 1158

-26355 3988 1358
-26355 3988 1358

-26355 4288 1658
-26355 4288 1658

-26355 4388 1758
-26355 4388 1758

-26355 4388 1758
-26355 4388 1758

-26355 4400 1770
-26.355
4388
3856
532
G Total
G Total 532
Gtotal L s.s
Gtotal L M.S.
-850
TOP
CROSS CHECK
722499.999999999 X^2 722500.00
26355 Y^2 694586025.00
695308525 Z^2 695308525.00
0.00
0.00 0.00
R r Area
1894 579
1994 679
1994 679
2144 829
2144 829
2194 879
2194 879
2194 879
2194 879
2200 885
2.2 0.885 255.74549627422
8000
275.6
188.339736219769
88.1975748117044
188
88
Dia 3000.000 Dia
Inlet 1200.000 Inlet
30.000
Radian 0.524 Radian
Sin 0.500 Sin
COS 0.866 COS
Dist 900.000 Dist
tan 0.577 tan
Cone Height 1558.846 Cone Height
Slant Height 1800.000 Slant Height
Dia 3000.000 Dia
D/L Ratio 2.000 D/L Ratio
Height Height
FIRE CREAT (TOP) -54324
INSULYTE 13 ( TOP) -50136
HYSIL(TOP)(25) -3066 -2782
26368.703513825
26.368703513825
39.6217075684 mtr^3/sec
-3.49610573177

Mtr^3 Kg /Mtr^3
0
-138.52
-159.83
-21.30358 2550 -54324
-213.04
volume 221.590830321229
-159.83
-194.89
-35.06025 1430 -50136
-233.74
246.460732714184
-194.89
-207.40
-12.51472 245 -3066
-250.29
254.750700178502
-207.40
-207.40
0.00000 0
254.750700178502
-207.40
-208.93
-1.52959 8000 -12237
-254.93
255.74549627 -65439
276
5500.000
2700.000
-1.847
-0.032
-0.032
0.999
1400.000 1960000.0000000
-0.032
-43408.235 ###
43430.806 1886234891.349
0.0000000
3000.000
2.000
NO .OF BRICK
-2782
A M.S.SHELL TOP CONE WEIGHT
B M.S.SHELL MIDDLE CONE WEIGHT
C M.S.SHELL BOTTOM CONE WEIGHT
REFRACTORY WEIGHT
I FIRE CREAT (TOP)

INSULYTE 13 ( TOP)
HYSIL BLOCK (TOP)(25)
IS-8 (MIDDLE)
J HYSIL BLOCK (40)
FIRE CRATE-S(BOTTOM )
ACID TILE 38 (BOTTOM)
HYSIL BLOCK (BOTTOM )
K HYSIL BLOCK
HYSIL BLOCK
SHELL +REFRACTORY WEIGHT

DEFAULT ACTUAL
KG NO KG
-277 -12237
6977 24125
1190 1201
7890 13090
KG NO KG
-50 -54324
0 -50136
-460 -121 -3066
716 167 115828

12646 7759 4874
0 7167
4103 1913
ACTUAL
NO
NO
-2782
27644
4431
CALCULATED SIZE
RESISDENCE TIME 12
12.002503
CLEARE INSIDE 518
CLEARE DIA 4078
TOP ANGLE -1.84726
TOP HEIGHT -26355
MIDDLE HIGHT 36410
BOTTOM ANGLE
BOTTOM HEIGHT 3240
TOTAL HEIGHT 13295
L/D RATIO 8.93
TOTAL L/D 3.26018

Sub Quiench - 4 Modi

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Sub Quiench - 4 Modi

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FIRST CHAMBER TEMPERATURE REQUIRED

QUIENCER OUT TEMPERATURE

TFLU (PLUNNUM) OUT-1 800 ⁰C FLUE:5

T FLUE (MCC) OUT 850 ⁰C

T FLUE (SEC) OUT 250 ⁰C

FIRST CHAMBER TEMPERATURE REQUIRED

QUIENCER OUT TEMPERATURE

ATOMIZED WATER COOLING

TAIR(HOT PLENNUM ) 150.0 ⁰C

TFLU (PLUNNUM) OUT-1 800 ⁰C

ATOMIZED WATER COOLING

HOT AIR COOLING

T FLUE (SEC) IN 800 ⁰C

T FLUE (SEC) OUT 250 ⁰C

ATOMIZED WATER COOLING

SALT % IN SPRAY WATER 15%

TDS WATER MIXING RATIO 30.0%

2 COOLING AIR IN PLENNUM

2 COOLING WATER IN PLENNUM

FLUE 05 TOTAL HEAT IN QUENCHING EQUPMENT

H TOTAL AVAILABLE FORM T PLENNUM OUT @ 25⁰C 800 ⁰C

H TOTAL REQUIRED FOR T SEC OUT @ T 25 ⁰C

TOTAL COOLING AIR H - 25-0

TOTAL COOLING WATER H - 25-0

TOTAL H -TO BE REMOVED FROM QUENCHER

Cp Value COOLING AIR .

CP PLENNUM COOLING AIR @ TAIR (REFF) 25

CP COOLING WATER @ TAIR (REFF) 25

DRY AIR FORMULA NAME

1 CARBON DIOXIDE CO2

6 HYDRO CHLORIC HCl

2 Mole O2 * Mole Weight of O2

3 Mole O2 /Mole % O2 (= Mole Of Air)

4 Mole of Air * Av Mole Of Air (=Kg Of Air)

44.0098 0.03400000% 100.00 0.034

18.01528 0.00000000% 100.00 0

36.45394 0.00000000% 100.00 0

4.00262 0.00052000% 100.00 0.00052

2.01588 0.00000500% 100.00 5E-06

Temp 25.0 C 298.0

HUMIDITY OF AIR 0.0106 kg water /Kg dry air

MOLE WT Total Weight Actual Mole Wt % in air

44.0098 1.49633 0.034 0.05%

18.01528 30.70 1.70426744386739 1.0488819%

36.45394 0.00000 0 0.00%

4.00262 0.00208 0.00052 0.00%

2.01588 0.00001 5E-06 0.00%

2927.19863 101.70 100.000000000000000000000000000000%

Temp 25.0 C 298.0

Wet Air Av Mol Weight Of Wet Air 28.7814730098118

1.49633 0.05% 0.0003400

0.00000 0.00% 0.0000000

0.00000 0.00% 0.0000000

0.00208 0.00% 0.0000052

0.00001 0.00% 0.0000001

2896.49577 100.00% 1.0000000

DRY AIR FORMULA NAME

1 CARBON DIOXIDE CO2

6 HYDRO CHLORIC HCl

44.0098 0.03400000% 100.00 0.034

18.01528 0.00000000% 100.00 0

36.45394 0.00000000% 100.00 0

4.00262 0.00052000% 100.00 0.00052

a(T2-T1)+(b/2)(T2^2-T1^2)+(C/3)(T2^3-T1^3)+ (d/4)( (T2^4-T1^4)

a(T2-T1)+(b/2)(T2^2-T1^2)+(C/3)(T2^3-T1^3)- d( (T2-T1)/T1*T2

a(T2-T1)+(b/2)(T2^2-T1^2)+(C/3)(T2^3-T1^3)+ (d/4)( (T2^4-T1^4)

a(T2-T1)+(b/2)(T2^2-T1^2)+(C/3)(T2^3-T1^3)- d( (T2-T1)/T1*T2

a(T2-T1)+(b/2)(T2^2-T1^2)+(C/3)(T2^3-T1^3)+ (d/4)( (T2^4-T1^4)

a(T2-T1)+(b/2)(T2^2-T1^2)+(C/3)(T2^3-T1^3)- d( (T2-T1)/T1*T2