Andrew Burrows Hub / Detailed view 14/02/16

Exploded view

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Andrew Burrows Hub / Removal 14/02/16

Hub, removal
The item numbers indicated in the text refer to the drawing on page .

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Remove the brake caliper.
Refer to Disc brake ELSA 22.5 Workshop Manual.

Engage the inter-wheel diff lock before removing the half shaft and keep it engaged until the half shaft is refitted.
Remove nuts (A).

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Andrew Burrows Hub / Removal 14/02/16

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Remove half-shaft (B).
Remove lip seal(3).
Mark the direction of assembly.

Remove circlip (4).

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Andrew Burrows Hub / Removal 14/02/16

Remove washer (5).

Loosen nut (6).
Use tool 8457.
Remove washer (7).

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Remove hub (8).
Use tooling A + B.
A = 9954
B = 8821
Remove dust guard (2) from the hub.

Tools
Specific tools
Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
7409998457 SOCKET (BRAKES) 1 1

74099999954 HYDRAULIC ELEVATOR 1 1

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Andrew Burrows Hub / Removal 14/02/16

7409998821 HUB REMOVAL 1 1

SUPPORT

Exploded view

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Andrew Burrows Hub / Removal 14/02/16

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Andrew Burrows Hub / Fitting 14/02/16

Hub, fitting
The item numbers indicated in the text refer to the drawing on page .
Apply oil to trumpet housing (1) at the level of the bearing contact faces.
Use axle oil.
(See Driving & Servicing handbook)
Fit dust guard (2) to the hub.

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Fit hub (8).
Use tooling A + B.
A = 9954
B = 8821

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Andrew Burrows Hub / Fitting 14/02/16

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Fit washer (7).
Fit nut (6).
Tighten to torque.
Use tool 8457.
Drive axleMS 13150
See pages .
Drive axleMS 13170
See pages .
Drive axleMS 13170 G2
See pages .
Fit washer (5).
Fit circlip (4).
Fit a new lip seal (3).

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Andrew Burrows Hub / Fitting 14/02/16

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Fit half-shaft (B).

Fit nuts (A).

Tighten to torque.
Drive axleMS 13150
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Andrew Burrows Hub / Fitting 14/02/16

See pages .
Drive axleMS 13170
See pages .
Drive axleMS 13170 G2
See pages .

Tools
Specific tools
Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
7409998457 SOCKET (BRAKES) 1 1

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74099999954 HYDRAULIC ELEVATOR 1 1

7409998821 HUB REMOVAL 1 1

SUPPORT

Hubs
Hub securing nut
Stage1 150±30 Nm
Stage 2 Rotate the hub through several revolutions.
Stage3 1000±100 Nm
Half-shaft studs 75±15 Nm
Half-shaft securing nuts 150 Nm

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Andrew Burrows Hub / Fitting 14/02/16

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The item numbers indicate the tightening sequence.

Exploded view

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Andrew Burrows Hub / Fitting 14/02/16

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Andrew Burrows Bearings / Removal / Fitting 14/02/16

Seal; fluid tightness of bearings, removal, fitting

Removal
Remove hub.
See pages .

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Remove ABS target ring (1).
Use tool 8511.

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Andrew Burrows Bearings / Removal / Fitting 14/02/16

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Distort the seal ring (1).
Use a screwdriver.

Remove seal ring (1).

Use tool 6400 + 0192.
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Andrew Burrows Bearings / Removal / Fitting 14/02/16

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Push back the hub.
Mark the direction of assembly.
Insert a self-tapping screw (1) between the plate (2) and the bush (3).
Remove passenger’s seat unit (2 - 3).
Use pliers.
Fitting
Carefully clean and inspect all the parts.

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Andrew Burrows Bearings / Removal / Fitting 14/02/16

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Fit a new seal ring (1).
Match the direction of assembly.

Fill the space between seal ring and bearing with grease.
Use
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Andrew Burrows Bearings / Removal / Fitting 14/02/16
56 89 503 148
grease.
Install tool 0173 + 8185.

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On a press.
Press fit the seal ring (1).

Take care to correctly install ring in its housing.

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Andrew Burrows Bearings / Removal / Fitting 14/02/16

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Fill the space between seal ring and bearing with grease.
Use
56 89 503 148
grease.
Match the direction of assembly.
Fit a new seal ring (1).
Install tool 0265 + 2613.

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Andrew Burrows Bearings / Removal / Fitting 14/02/16

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On a press.
Press fit the seal ring (1).

Take care to correctly install ring in its housing.

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Andrew Burrows Bearings / Removal / Fitting 14/02/16

Fit a new target ring (1).

Use tool 8558.
Fit hub.
See pages .

Consumables
Automotive part N° Industrial reference N°
56 89 503 148 RENOLIT LX-NHU 2 grease

Tools
Specific tools

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Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
7409998511

7409990192

7409996400

7409992613

7488800173

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Andrew Burrows Bearings / Removal / Fitting 14/02/16

7409998185

7409998558

7409990265

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Andrew Burrows Hub / Dismantling 14/02/16

Hub, previous fitment, disassembly

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Remove ABS target ring (1).
Use tool 8511.

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Andrew Burrows Hub / Dismantling 14/02/16

Remove circlip (1).

Use a screwdriver.

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Remove inner ring (1).
Use a drift.

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Andrew Burrows Hub / Dismantling 14/02/16

Remove inner ring (1).

Use a drift.

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Install tool 2000 + 6423.

On a press.
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Andrew Burrows Hub / Dismantling 14/02/16

Remove outer ring (1).

The extraction force must exceed 0.5 tonne(s).

If the extraction force is less than 0.5 tonne(s), the hub should be scrapped.

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Install tool 2000 + 6423.

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Andrew Burrows Hub / Dismantling 14/02/16

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On a press.
Remove outer ring (1).

The extraction force must exceed 0.5 tonne(s).

If the extraction force is less than 0.5 tonne(s), the hub should be scrapped.

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Andrew Burrows Hub / Dismantling 14/02/16

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Remove disc (1).
Refer to Disc brake ELSA 22.5 Workshop Manual.

Tools
Specific tools
Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
7409998511 CONTROL LEVER 2 1

7409992000 HANDLE 2 1

7409996423 PUSHER 2 1

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Andrew Burrows Hub / Dismantling 14/02/16

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Andrew Burrows Hub / Assembly 14/02/16

Hub, previous fitment, assembly

Carefully clean all the parts.

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Fit brake disc (1).
Refer to Disc brake ELSA 22.5 Workshop Manual.

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Andrew Burrows Hub / Assembly 14/02/16

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Throw away the plastic bush (1).
Apply grease.
Use
56 89 503 148
grease.

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Andrew Burrows Hub / Assembly 14/02/16

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On the bearing "OUTBOARD".
Fit a new bush (1).
Apply grease.
Use
56 89 503 148
grease.
Fit a new spacer (2).

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Andrew Burrows Hub / Assembly 14/02/16

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On a press.
Use tool 0173 + 8185.
Force fit the bearing ring.

The press fitting pressure must not exceed 4 tonnes.

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Andrew Burrows Hub / Assembly 14/02/16

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Fit bearing (1) "OUTBOARD".

Install tool 2063 + 2215.

Screw in the wheel nuts without tightening.

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Andrew Burrows Hub / Assembly 14/02/16

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Push back the hub.
Match the direction of assembly.
Fit the outer bush (1) of the bearing "INBOARD".

On a press.
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Andrew Burrows Hub / Assembly 14/02/16

Use tool 0173 + 8185.

Force fit the bearing ring.

The press fitting pressure must not exceed 4 tonnes.

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Match the direction of assembly.
Fit bearing (1) "INBOARD".

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Andrew Burrows Hub / Assembly 14/02/16

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On a press.
Use tool 0173 + 8185.
Apply a pressure of 0.5 tonne(s) to the bearing.

A click will be heard at the moment of locking.

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Andrew Burrows Hub / Assembly 14/02/16

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Ensure that the bearings are locked properly by turning the bush (1).
Use a screwdriver.

Remove tool 2063 + 2215.

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Andrew Burrows Hub / Assembly 14/02/16

Fit new seal rings.

See pages .

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Fit a new target ring (1).
Use tool 8558.

Consumables
Automotive part N° Industrial reference N°
56 89 503 148 RENOLIT LX-NHU 2 grease

Tools
Specific tools
Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
7488800173

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Andrew Burrows Hub / Assembly 14/02/16

7409998185

7409992063

7409992215

7409998558

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Hubs
Hub securing nut
Stage1 150±30 Nm
Stage 2 Rotate the hub through several revolutions.
Stage3 1000±100 Nm
Half-shaft studs 75±15 Nm
Half-shaft securing nuts 150 Nm

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Andrew Burrows Hub / Assembly 14/02/16

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The item numbers indicate the tightening sequence.

Exploded view

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Andrew Burrows Hub / Assembly 14/02/16

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Andrew Burrows Hub / Dismantling 14/02/16

Hub, new fitment, disassembly

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Remove ABS target ring (1).
Use tool 8511.

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Andrew Burrows Hub / Dismantling 14/02/16

Remove circlip (1).

Use a screwdriver.

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Remove inner ring (1).
Use a drift.

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Andrew Burrows Hub / Dismantling 14/02/16

Remove inner ring (1).

Use a drift.

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Remove seals.
Remove shim.

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Andrew Burrows Hub / Dismantling 14/02/16

Install tool 2000 + 6423.

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On a press.
Remove outer ring (1).

If the extraction force is less than 0.5 tonne(s), the hub should be scrapped.

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Andrew Burrows Hub / Dismantling 14/02/16

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Install tool 2000 + 6423.

On a press.
Remove outer ring (1).

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Andrew Burrows Hub / Dismantling 14/02/16
If the extraction force is less than 0.5 tonne(s), the hub should be scrapped.

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Remove disc (1).
Refer to Disc brake ELSA 22.5 Workshop Manual.

Tools
Specific tools
Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
7409998511 CONTROL LEVER 2 1

7409992000 HANDLE 2 1

7409996423 PUSHER 2 1

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Andrew Burrows Hub / Dismantling 14/02/16

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Andrew Burrows Hub / Assembly 14/02/16

Hub, new fitment, assembly

Carefully clean all the parts.

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Fit brake disc (1).
Refer to Disc brake ELSA 22.5 Workshop Manual.

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Andrew Burrows Hub / Assembly 14/02/16

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Throw away the plastic bush.

Fit bearing (1) "OUTBOARD".

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Andrew Burrows Hub / Assembly 14/02/16

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On a press.
Use tool 0173 + 8185.
Insert the bearing.

The press fitting pressure must not exceed 10 tonnes.

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Andrew Burrows Hub / Assembly 14/02/16

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Install tool 2063 + 2215.
Screw in the wheel nuts without tightening.

Return the hub.

Fit bearing (1) "INBOARD".
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Andrew Burrows Hub / Assembly 14/02/16

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On a press.
Use tool A + B.
A = 8185
B = 0173
Insert the bearing.
A click will be heard at the moment of locking.

The press fitting pressure must not exceed 10 tonnes.

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Andrew Burrows Hub / Assembly 14/02/16

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Ensure that the bearings are locked properly by turning the bush (1).
Use a screwdriver.

If the circlip cannot rotate.

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Andrew Burrows Hub / Assembly 14/02/16

Rotate tool A.
A = 0173
On a press.
Insert the bearing.
A click will be heard at the moment of locking.

The press fitting pressure must not exceed 10 tonnes.

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Withdraw tool 2063 + 2215

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Andrew Burrows Hub / Assembly 14/02/16

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Fit a new target ring (1).
Use tool 8558.

Fit a new gasket.

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Andrew Burrows Hub / Assembly 14/02/16

Tools
Specific tools
Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
7488800173 PUSHER 1 1

7409998185 SOCKET 1 1

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7409992063 PULLER 1 1

7409992215 MANDREL 1 1

7409998558 PUSHER 2 1

Hubs
Hub securing nut
Stage1 150±30 Nm
Stage 2 Rotate the hub through several revolutions.
Stage3 1000±100 Nm
Half-shaft studs 75±15 Nm
Half-shaft securing nuts 150 Nm

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Andrew Burrows Hub / Assembly 14/02/16

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The item numbers indicate the tightening sequence.

Exploded view

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Andrew Burrows Hub / Assembly 14/02/16

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11 / 11
Andrew Burrows Hub / Fitting 14/02/16

Hubs
Hub securing nut
Stage1 150±30 Nm
Stage 2 Rotate the hub through several revolutions.
Stage3 1000±100 Nm
Half-shaft studs 75±15 Nm
Half-shaft securing nuts 150 Nm

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The item numbers indicate the tightening sequence.

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