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2013/11/13 Final Drive, Steering Differential, and Brake (Left Side) - Remove and Install (M0076745-04)

SMCS - 4050, 4132 i05367539

Removal Procedure
Required Tools
Tool Part Number Description Qty
FT-1952 Axle Removal Tool 1
A
1U-7432 Adapter Group 1
8T-3207 Lifting Bracket 1
5P-8622 Shackle 1
B 1D-4615 Bolt (3/4 inch by 10 by 5 1/2 inch) 2
1B-4331 Nut (3/4 inch by 10) 2
5P-8248 Washer (3.5 mm by 36.5 mm) 4
1B-4331 Nut (3/4 inch by 10) 1
5P-8248 Washer (3.5 mm by 36.5 mm) 2
138-7574 Link Bracket 1
138-7575 Link Bracket 1
C
386-6032 Lever Puller Hoist Gp 1
1A-1460 Bolt (1/2 inch by 13 by 2 inch) 1
5P-8245 Washer (3 mm by 25.5 mm) 1
1A-8063 Bolt (3/4 inch by 10 by 2 1/2 inch) 1

Table 1

Start By:

a. Separate the track.

b. Remove the steering motor.

c. Remove the drive axles.

NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and
repair of the product. Be prepared to collect the fluid with
suitable containers before opening any compartment or
disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain
fluids on Cat® products.

Dispose of all fluids according to local regulations and

mandates.

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1. Refer to Operation and Maintenance Manual, "Power Train Oil - Change" for the correct draining and filling procedures.

Illustration 1 g00619134

2. Remove six bolts (1) from adapter (2) for the steering motor.

3. Install three 3/8 inch by 16 forcing bolts in holes (9) in order to remove the adapter from the main case.

Illustration 2 g00619136

4. Remove O-ring seal (3).

Illustration 3 g00619137

5. Rotate the final drive until drain plug (4) is at the bottom.

6. Remove plug (4) and the O-ring seal. Drain the oil from the final drive.

7. Install a new O-ring seal and install drain plug (4).

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Illustration 4 g00619138
Note: Use tool (A) to slide the sliding carrier off the bevel gear shaft.

8. Insert tool (A) 940 mm (37 inch) in the final drive housing.

9. Rotate tool (A) by 180 degrees.

10. Pull tool (A) until the sliding carrier stops.

11. Rotate tool (A) by 180 degrees and remove tool (A).

Illustration 5 g00619139

12. See Illustration 5 for the correct adjustment of tool (B).

Personal injury or death can result from lifting a heavy

assembly.

The heavy assembly can fall if using an incorrect hoist to lift the
load.

Be sure the hoist has the correct capacity to lift a heavy

assembly. Approximate weight of the assembly is given below.

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Illustration 6 g03396932
Note: Typical example.

Note: The weight of the final drive, differential, and brake assembly (11) is 850 kg (1875 lb).

13. Remove two nuts, two bolts and two washers (12) from the sprockets. Install tool (B) and a hoist.

14. Remove seven bolts and washers (10) from the final drive flange.

15. Install tool (C).

Illustration 7 g00619176

16. Remove nineteen bolts and washers (5) and remove two bolts and washers (7). Do not remove two bolts (6).

17. Pull out the unit of the final drive, the steering differential, and the brake assembly (11) by approximately 25 mm (1 inch). The
assembly should be free.

18. Use tool (C) to rotate the assembly by 45 to 60 degrees counterclockwise.

Illustration 8 g00619177
Note: Typical example.

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19. Remove the unit of the final drive, the steering differential, and the brake assembly (11).

20. Remove three O-ring seals (8).

Installation Procedure
1. Install final drive, the steering differential, and the brake assembly (11) in the reverse order of removal.

a. Position final drive, the steering differential, and the brake assembly (11) by approximately 25 mm (1 inch) from the case.

b. Use Tooling (C) to rotate clockwise for correct orientation.

c. Apply SAE 30W oil to the threads of the sprocket segment bolts.

d. Tighten the nuts (12) to a torque of 300 ± 50 N·m (221 ± 37 lb ft). Tighten the nuts (12) by another 1/3 turn. The final
torque must be a minimum of 570 N·m (420 lb ft).

e. Tighten six bolts (1) to a torque of 47 ± 9 N·m (35 ± 7 lb ft).

DWJ1-UP, JJ51-UP, JR81-UP, MB81-UP, MEJ1-UP, RJM1-UP

PSP-0004446F
2021/11/04
21:53:20-05:00
i05367539
© 2021 Caterpillar Inc.
Caterpillar:
Confidential Green

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