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© Siemens AG 2014
10/2 Introduction
10/2 Application
10/2 More information
Siemens D 31 · 2015
© Siemens AG 2014
■ Application
Use Requirements for torque accuracy/speed accuracy/position accuracy/coordination of axes/functionality
Continuous motion Non-continuous motion
Basic Medium High Basic Medium High
Pumping, Centrifugal pumps Centrifugal pumps Eccentric screw Hydraulic pumps Hydraulic pumps Descaling pumps
ventilating, Radial / axial fans Radial / axial fans pumps Metering pumps Metering pumps Hydraulic pumps
compressing Compressors Compressors
V20 G120P S120 G120 S110 S120
G110 G130/G150
G120C G180 1)
G120P
Moving Conveyor belts Conveyor belts Elevators Acceleration Acceleration Storage and retrieval
Roller conveyors Roller conveyors Container cranes conveyors conveyors machines
Chain conveyors Chain conveyors Mining hoists Storage and retrieval Storage and retrieval Robotics
Lifting/lowering Excavators for machines machines Pick & place
devices open-cast mining Cross cutters Rotary indexing tables
Elevators Test bays Reel changers Cross cutters
Escalators/moving Roll feeds
walkways Engagers/
Indoor cranes disengagers
Marine drives
Cable railways
V20 G120 S120 G120 S110 S120
G110 G120D S150 G120D DCM DCM
G110D G130/G150 DCM
G110M G180 1)
G120C
Processing Mills Mills Extruders Tubular bagging Tubular bagging Servo presses
Mixers Mixers Winders and machines machines Rolling mill drives
Kneaders Kneaders unwinders Single-axis motion Single-axis motion Multi-axis motion
Crushers Crushers Lead/follower drives control control control
Agitators Agitators Calenders such as such as such as
Centrifuges Centrifuges Main press drives • Position profile • Position profile • Multi-axis
Extruders Printing machines • Path profile • Path profile positioning
Rotary furnaces • Cams
• Interpolations
10 V20 G120 S120 G120 S110 S120
G120C G130/G150 S150 DCM
G180 1) DCM
Machining Main drives for Main drives for Main drives for Axis drives for Axis drives for Axis drives for
• Turning • Drilling • Turning • Turning • Drilling • Turning
• Milling • Sawing • Milling • Milling • Sawing • Milling
• Drilling • Drilling • Drilling • Drilling
• Gear cutting • Lasering
• Grinding • Gear cutting
• Grinding
• Nibbling and
punching
S110 S110 S120 S110 S110 S120
S120 S120
As part of the SINAMICS drive family, the SINAMICS S120 drive performance. SINAMICS S120 supports flexible machine de-
is a modular system for high-performance applications in signs and speedy implementation of customized drive solutions.
machine and plant engineering. SINAMICS S120 offers high-
performance single-axis and multi-axis (common DC bus) drives Specific application examples and descriptions can be found on
for a very broad range of industrial applications. Thanks to its the Internet at
scalability and flexibility, SINAMICS S120 is the ideal system for www.siemens.com/sinamics-applications
satisfying the ever increasing demand for more axes and better
■ More information
You may also be interested in these drives:
• SlNAMICS multi-axis system with energy compensation and regenerative feedback SINAMICS S120 (Catalog PM 21)
• Power range up to 1400 kW SINAMICS S120 (Catalog PM 21)
• Reduced functionality for applications with synchronous motors SINAMICS S110
• With a positioning function for distributed drive solutions in IP65 degree of protection SINAMICS G120D
1)
Industry-specific inverters.
■ Overview
Thanks to its modular design, the SINAMICS S120 drive system SINAMICS S120 Power Modules are single drives which are not
can be perfectly adapted to a wide range of different drive tasks capable of regenerating energy to the supply. Generated energy
utilizing induction, servo, linear, and torque motors. The produced during braking can be converted to heat via braking
SINAMICS S120 modular components are computed on the resistors. Power Modules for SINAMICS S120 are available in
Control Unit. Power units (Power Modules, Line Modules and the following formats and power ranges:
Motor Modules) ensure an optimum conversion of energy be-
tween the supply system and motor. SINAMICS S120 inverters Format Rated current (type rating)
are available in blocksize, booksize, booksize compact and PM240-2 blocksize 1.7 ... 32 A (0.55 ... 15 kW)
chassis formats or as distributed inverters (SINAMICS S120M).
PM340 blocksize 38 ... 178 A (18.5 ... 90 kW)
SINAMICS S120 offers optimum solutions for simple, single-axis
drives as well as for complex multi-axis drives. Chassis 210 ... 490 A (110 ... 250 kW)
SINAMICS S120 inverters can be used for many different SINAMICS S120 single-axis drives essentially offer the following
applications. additional functions compared to SINAMICS S110:
Typical application examples are: • Higher power up to 250 kW (400 hp)
• Turning, milling and grinding machines • Operation of linear and torque motors
• Packaging machines • Motor and machine encoders can be evaluated
• Machines for producing food and beverages simultaneously
• Printing and paper machines • Flexible technology functionality with Drive Control Chart
• Textile machines (DCC)
• Plastics processing machines • Higher dynamic response for current, speed and position
control loop
• Presses and punches
• Vector control for highly precise torque control of
• Machines used in the wood, glass, and ceramics industries asynchronous (induction) motors
• Assembly and testing equipment • More digital I/Os via external terminal modules
• Handling equipment • Integrated web server (firmware version V4.6 and higher)
• Rolling mill drives
You can find more information on SINAMICS S120 in Catalog
• Vehicle and gearbox test stands PM 21.
• Hoisting gear, cranes Selection and ordering data
• Plants and processing lines
The following devices are identical to those of the
• Test bays SINAMICS G120 standard inverter:
• Renewable energy • PM240-2 Power Module in blocksize format
SINAMICS S120 single-axis drives (AC/AC) • Line-side components for PM240-2
• DC link components for PM240-2
• Load-side components for PM240-2
PM240-2 Power Modules (0.55 kW to 15 kW) are supported by
SINAMICS S120 with firmware version V4.7 and higher.
10
The following devices are identical to those of the
SINAMICS S110 servo drive:
• PM340 Power Modules in blocksize format
• Line-side components (e.g. line reactors and line filters)
• DC link components (braking resistors)
• Load-side components (motor reactors)
• Supplementary system components (e.g. operator panels)
• Encoder system connection (Sensor Modules)
■ Overview
SINAMICS S120 multi-axis drives A multi-axis drive consists of a Line Module, several Motor
Modules and a Control Unit. The Line Module generates a DC
voltage from the line voltage and supplies the Motor Modules
with energy via the DC link. In the Motor Modules, the DC link
voltage is converted by an inverter into an AC voltage for feeding
the motor. On the shared Control Unit, both the line infeed/
regenerative feedback and the closed-loop control of the motors
are computed. The connection between the Control Unit and the
power units is made very simply using the digital system inter-
face DRIVE-CLiQ.
SINAMICS S120 multi-axis drives are available with the cooling
methods internal air cooling and external air cooling and in the
following formats:
Format Rated power or rated current
(type rating) or static torque
Line Modules
Booksize compact 16 kW
Booksize 5 ... 120 kW
Chassis 132 ... 1400 kW
Drive line-up comprising SINAMICS S120 in booksize format with
CU320-2 DP, Line Module and three Motor Modules Motor Modules
Booksize compact 1.7 ... 18 A (0.9 ... 9.7 kW)
Booksize 3 ... 200 A (1.6 ... 107 kW)
Chassis 210 ... 1405 A (110 ... 1200 kW)
Distributed
Control DRIVE-CLiQ
Unit SINAMICS S120M distributed 1 ... 7.1 Nm
servo drive
10 • Catalog NC 62
M M SINUMERIK 840D sl Type 1B Equipment for Machine Tools
3~ 3~
SINAMICS S120M, SH 63
■ Integration
The CU310-2 Control Unit controls Power Modules in blocksize
CU310-2 PN and CU310-2 DP Control Units format via the PM-IF interface. DRIVE-CLiQ motors as well as
The CU310-2 Control Unit that is designed for the communi- Sensor Modules (SMC) can be connected to the integrated
cation and open-loop/closed-loop control functions of a DRIVE-CLiQ socket to permit the operation of motors without a
SINAMICS S120 (AC/AC) is combined with the PM340 Power DRIVE-CLiQ interface.
Module to create a powerful single-axis drive. PROFINET (PN) With the BOP20 Basic Operator Panel, parameters can be
and PROFIBUS (DP) variants are available for fieldbus changed directly on the device. The BOP20 Basic Operator
communication. Panel can also be snapped onto the CU310-2 Control Unit
during operation to perform troubleshooting procedures.
■ Design The CU310-2 Control Unit and other connected components are
The CU310-2 Control Unit features the following connections commissioned and diagnosed with the STARTER commission-
and interfaces as standard: ing tool. The CU310-2 Control Unit requires a CompactFlash
card with firmware version V4.4 or higher.
• Fieldbus interface
- CU310-2 PN: 1 PROFINET interface with 2 ports A CU310-2 PN Control Unit communicates with the higher-level
(RJ45 sockets) with PROFIdrive V4 profile control system using PROFINET IO and the PROFIdrive V4
- CU310-2 DP: 1 PROFIBUS interface with PROFIdrive V4 profile.
profile
The SINAMICS S120 drive system with the CU310-2 PN Control
• 1 DRIVE-CLiQ socket for communication with the DRIVE-CLiQ Unit then assumes the function of a PROFINET IO device and
motor or other DRIVE-CLiQ devices (e.g. Sensor Modules or can perform the following functions:
Terminal Modules)
• PROFINET IO device
10 • 1 encoder evaluation for evaluating the following encoder
signals
• 100 Mbit/s full duplex
- Incremental encoder TTL/HTL • Supports real-time classes of PROFINET IO:
- SSI encoder without incremental signals - RT (Real-Time)
- IRT (Isochronous Real-Time), minimum send cycle 500 µs
• 1 PE/protective conductor connection
• Connects to controls as PROFINET IO devices using
• 1 connection for the electronics power supply via the 24 V DC
PROFIdrive compliant with Specification V4
power supply connector
• Standard TCP/IP communication for engineering processes
• 1 temperature sensor input (KTY84-130 or PTC)
with the STARTER commissioning tool and for accessing the
• 3 parameterizable, fail-safe (can be used with firmware integrated web server
version 4.5 and higher) digital inputs (isolated) or alternatively
• Integrated 2-port switch with two RJ45 sockets based on the
6 parameterizable digital inputs (isolated).
ERTEC ASIC. The optimum topology (line, star, tree) can there-
The fail-safe digital inputs can be routed, i.e. they can be
fore be configured without additional external switches.
routed via PROFIsafe to a higher-level controller.
• 5 parameterizable digital inputs (floating) A 24 V supply voltage must be connected to terminal X124 for
the digital outputs to be used. A CompactFlash card with firm-
• 1 parameterizable, fail-safe (can be used with firmware ware V4.5 or higher is essential for the operation of the CU310-2
version 4.5 and higher) digital output (isolated) or alternatively Control Unit.
1 digital output (isolated) 1)
• 8 parameterizable bidirectional digital inputs/outputs
(non-floating) 1)
• 1 analog input, either ±10 V (resolution 12 bit + sign) or
±20 mA (11 bit + sign)
• 1 Ethernet interface (socket RJ45) for commissioning and
diagnostics
1)
In order to use the digital outputs, a 24 V supply voltage must be
connected to terminal X124.
■ Integration
+
8) ext. M ext.
24 V X22
24 V
X21 PROFIBUS
2 3 5 X100 X23
24 V M 24 V2 M2
X150 P1 X150 P2
RxD
TxD
DRIVE-CLiQ socket 0
PROFINET
X124
Encoder interface
+ serial interface
24 V
+
M X127
M
M LAN
M
X120 X121
1 DI 0 1
DI 0
+Temp 1)
2 DI 1 2
DI 1
-Temp 1)
24 V1 DI 2 DI 2 3
3 DI 16
DI 3 4
Curr. sourcing 24 V1 4 DI 17+ F-DI 0 DI 3
6) 3)
Curr. sinking M2 5
5 DI 17-
2) M 6
M1 6 DI 18 24 V
4) DI/DO 8 7
24 V1 7 DI 19+ F-DI 1
4) DI/DO 9 8
7) Curr. sourcing M1 8 DI 19-
Curr. sourcing 2) M 9
9 DI 20
4) DI/DO 10 10
M1 10 DI 21+ F-DI 2
4) DI/DO 11 11
11 DI 21- 6)
2)
M1 12 M1 M 12
ext.
24 V
24 V1 M1 X130 X131
24 V
1 DI 22+ 4) DI/DO 12 1
DI 22 4) DI/DO 13 2
2 DI 22-
M 3
3
4
M2
M
4) DI/DO 14 4 10
M1 5 M1 4) DI/DO 15 5
6)
6 24 V1 M 6
24 V1 F-DO 0
7 AI 0+ 7
DO 16+
AI 0- 8 ± 10 V
8 DO 16-
Control Unit 5)
CU310-2
G_D211_EN_00278a
Memory card
10 6 parameterizable digital
inputs (isolated)
- TTL encoder 100 m (328 ft)
(only bipolar signals
5 bidirectional floating permitted) 4)
digital inputs/outputs
- HTL encoder 100 m (328 ft)
• Voltage -3 ... +30 V for unipolar signals
300 m (984 ft)
• Low level (an open digital input -3 ... +5 V for bipolar signals 4)
is interpreted as "low")
- SSI encoder 100 m (328 ft)
• High level 15 ... 30 V
Power loss <20 W
• Current consumption at 24 V DC, typ. 10 mA
2),
PE connection M5 screw
• Delay time of digital inputs approx.
Dimensions
- L→H 50 µs
• Width 73 mm (2.87 in)
- H→L 100 µs
2)
• Height 191 mm (7.52 in)
• Delay time of high-speed digital inputs ,
approx. (high-speed digital inputs can be • Depth 75 mm (2.95 in)
used for position detection)
Weight, approx. 0.95 kg (2.09 lb)
- L→H 5 µs
Approvals, according to cULus
- H→L 50 µs
• Conductor cross-section, max. 1.5 mm2
10