Errorlist

TPSi

ID TSI Cause TSI Solution

1 Overtemperature on welding torch. Allow welding torch to cool down. If water-cooled, check cooling liquid level and flow rate. Ensure cooler has sufficient ventilation around fans.
2 Torch update failed Check / Change system bus line between torch and motor controller, change torch
Ensure that torch was not disconnected during welding. Disconnect and reconnect torch (prior to welding). Verify system bus line between welding torch and motor controller.
3 Data connection between torch and wire feeder was lost during welding. Check connections on motor controller PCB. Change welding torch. Change wire feeder/split box.
5 only for robot hose packs Torchbody identified, but reading is not possible Check contacts of Torchbody for corrosion, Check lines between Torchbody and torch pc-board, replace torch body, replace pc-board
6 Overtemperature on torch body check cooling liquid level, do not exceed duty cycle, check application
7 recovery time of WireBrake or Torch Exchange was to short (danger of overheating coil) maintain recovery times! Check robot program!
8 Welding not possible without recognized torch. Please check torch connection. If torch is connected properly.Check in the tab "overview" in the SmartManager if the torch body is online. Please exchage torch body.
9 Only in combination with Robacta TX Signal" torch body exchange" has been set for a system without Robacta TX installed or Robacta TX was not identified Check system configuration and application, Check / replace TX coupling
10 Only in combination with Wire Brake Signal "Wire Brake" has been set for a system without Wire Brake installed or Wire Brake was not identified Check System configuration and application, Check / replace Wire Brake
11 error is shown if 2 Wire Brake devices are installed at the same time. Error is possible if the BID pc-board in torchbody / torchXchange / Wirebrake is defectiv Check System configuration and application, check / replace torch body, Wire Brake, torch exchange
12 Error while pairing the 2nd motor controller Check slave jumper on the 2nd motor controller. Replace SR63 pc-board
Check the SmartManager on tab "Overview" if wire feeder is logged on to the system. Note: this might need some time at start up of the power source or after an firmware
13 Wirefeeder is not recognized at weld start update. Please use Firmware higher than V1.9.0.
14 high dynamic process is selected, the used feeding system is not capable of the selected dynamic process (eg.: PMC Mix drive, CMT without CMT drive) change welding process, use correct wire feed system
15 The activation of the coil on the TX was not completed correctly Check connection to torchxcange coupling, replace coupling
16 Communication issues of the One wire bus Check the SmartManager on tab "Overview" if all used one wire bus devices are logged on to the system.
17 Synergic / Job dataset not available Use available synergic lines, check Job-dataset
18 HF settings -> Ignition timeout 0.1-9.9s set ignition timout to a higher value
19 Limit monitoring; lower Voltage-limit exceeded Check the welding result and real values. Check the set values in the limit monitoring parameters of the selected job
20 Limit monitoring; upper Voltage limit exceeded Check the welding result and real values. Check the set values in the limit monitoring parameters of the selected job
21 Limit monitoring; lower Current limit exceeded Check the welding result and real values. Check the set values in the limit monitoring parameters of the selected job
22 Limit monitoring; upper Current limit exceeded Check the welding result and real values. Check the set values in the limit monitoring parameters of the selected job
23 Limit monitoring; lower Wire feed speed limit exceeded Check the welding result and real values. Check the set values in the limit monitoring parameters of the selected job
24 Limit monitoring; upper Wire feed speed limit exceeded Check the welding result and real values. Check the set values in the limit monitoring parameters of the selected job
25 Power source is locked out (user role does not have permission to weld) or current logged on user does not have the permission to weld Log on to the power source with a user allowed to weld / contact user management administrator
26 Job from an AC machine can't be welded, when polarity is set to DC+ or AC. Check the SC2 serial number on display and compare it to the serial number on rating plate.
27 Puls Pro job selected, funktion package "FP Pulse Pro" not found Check funktion packages
28 Systembus: priority of the weld start device is too low (Interface connected, weldstart identify the source of the weld start (Interface, torch trigger) eg. RI FB Pro/i with a manual torch --> torch trigger was used for weld start
29 Welding start was initialized while system wizard was running. Leave the system wizard and try again.
Check if TorchExchange is properly connected and the contacts on the coupling are clean. Check in the tab "overview" of the SmartManager if the TX-coupling is online. If not
30 TorchExchange (TX) detected but communication to device not possible. please exchange.
Check if WireBrake is properly connected and the contacts on the coupling are clean. Check on the tab "overview" in the SmartManager if the WB-coupling is online. Check
31 WireBrake (WB) detected but communication to device not possible. also the connections if they are corroded or wet. Contact service.
32 WireBrake overheated. WireBrake has been used to many times in a row. Keep break times between touch intervals longer.
Check if WireBrake is properly connected and the contacts on the coupling are clean. Check in the tab "overview" in the SmartManager if the WB-coupling is online. If not
33 Communication to WireBrake (WB) not possible. OneWireDevice communication error. The control of the coil in the WireBrake is not possible. please exchange the coupling.
34
35 Adjustment could not be started. Try again. Not necessary on a CMT system.
36 Timeout during adjustment. Try again.
Please check torch hose pack connections. If hose pack connections are properly set. In the tab "overview" in the SmartManager you can check if the component is online on
37 Torch exchange not possible without recognized torch hose pack. system bus.
Please check torch hose pack connections. If hose pack connections are properly set. In the tab "overview" in the SmartManager you can check if the component is online on
38 Torch blowout not possible without recognized torch hose pack. system bus.
Please check torch hose pack connections. If hose pack connections are properly set. in the tab "overview" in the SmartManager you can check if the component is online on
39 Inching is not possible without recognized torch hose pack. system bus.
Please check torch hose pack connections. If hose pack connections are properly set. In the tab "overview" in the SmartManager you can check if the component is online on
40 Wire retract is not possible without recognized torch hose pack. system bus.
41
42
43
44
45
46
316 Reading of configuration memory (Device ID) on pc-board SMB5000/2700 not possible replace pc-board SMB5000/2700
317 wrong configuration memory (Device ID) on Mainboard   not possible change pc-board SMB5000/2700
350 New hardware version of a print is not compatible with an older software version. Update the software to the latest version.
Configuration of system is invalid There has been a wrong pc-board identified or is missing. Wrong (BPS XXX / BPT XXX), or wrong (ELC XXX) or a wrong Booser (BLT
382 XXX) installed; Eg.: ELC5000 instead of an ELC5000MV installed into a TPS400iMV Check on SmartManager if all components are connected, of if any komponents are missing or a not supported component is logged on; update Firmware
405
437 No connection to wire feeder Check connection hose pack, check supplyvoltage on the wire feeder
Verify functions on the wire feeder (gas purge, wire inching). Check the SmartManager on the tab "overview" if all components are logged on. Check communicaton lines
439 During welding an iterruption on the control lines (system bus) between welding torch and wire feeder has been detected between wire feeder and torch Check / replace torch hose pack
509 Reading of configuration memory (Device ID) on safey component (e.g. E-Stop; VRD ; ...) not possible Update Firmware to the latest and greatest.
510 Configuration memory (Device ID) of safety component (e.g. E-Stop; VRD ; ...) not supported. (wrong option) Update Firmware to the latest and greatest. Replace safety component
519 Reading of configuration memory (Device ID) on safey component (e.g. E-Stop; VRD ; ...) not possible Update Firmware to the latest and greatest. Replace safety component
560 Process parameter -> Components -> Ignition time out OFF/ 5-100mm Ignition time out OFF or higher range (more than 20mm) Process parameter -> Components -> Ignition time out OFF/ 5-100mm
651 hardware defect TPC update failed replace TPC
816 incorrect Input voltage; Incorrect configuration check main input voltage, check configuration (CU 600t MV) for 115V
826 incorrect Input voltage check main input voltage
827 incorrect Input voltage check main input voltage
858 incorrect Input voltage check main input voltage
859 incorrect Input voltage check main input voltage
877 Cooling Unit temperature is out of range Cooling unit temperature sensor faulty. Please exchange the sensor.
887 Cooling unit CU600t not ready, connection to cooling unit disconnected check connections (docking station)
913 kinked or squeezed hose, torch hose package to long, Check water connections and pipes for debris, kinks, damage or to long torch hose pack.
914 kinked or squeezed hose, torch hose package to long, Check water connections and pipes for debris, kinks, damage or to long torch hose pack.
942 Coolant temperature to high check coolant level, Comply with dutycycle!
976 System error in cooling unit during torch draining. Restart the process of draining/filling the torch hose pack or restart system.
2349 Error on temperature sensor of primary power unit (resistance of temperature sensor out of tolerance) Check leads between temperature sensor and pc-board SMB 5000/2700, change temperature sensor
2350 Temperature sensor of primary power unit reports over temperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
2351 Temerature sensor of primary power unit reports too low temperature let the power source warm up
2413 Error on temperature sensor of second power unit (resistance of temperature sensor is out of tolerance area) Check leads between temperature sensor and pc-board SMB 5000/2700, replace temperature sensor
2414 Temperature sensor of secondary power unit reports over temperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
2415 Temperature sensor of secondary power unit reports too low temperature let the power source warm up
2471 ATA T4 (Thermosensor DC-) Use the power source in a warmer environment!
2477 Error on temperature sensor of primary rectifier (resistance of temperature sensor is out of tolerance area) Check leads between temperature sensor and pc-board SMB 5000/2700, replace temperature sensor
2478 Temperature sensor of primary rectifier reports over temperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
2479 Temperature sensor of primary rectifier reports too low temperature let the power source warm up
2541 Error on temperature sensor of booster (resistance of temperature sensor is out of tolerance area) Check leads between temperature sensor and pc-board SMB 5000/2700, replace temperature sensor
2542 Temperature sensor of booster reports overtemperature Der Temperatursensor des Booster meldet Übertemperatur Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
2543 Temperature sensor of booster reports too low temperature Der Temperatursensor des Booster meldet Untertemperatur let the power source warm up
2605 Error on temperature sensor of pc-board SMB5000/2700 replace pc-board SMB5000/2700
2606 Temperature sensor on pc-board SMB5000/2700 reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
2607 Temperature sensor of pc-board SMB5000/2700 reports too low temperature Der Temperatursensor am Print SMB5000/2700 meldet Untertemperatur let the power source warm up
2637 Temperature sensor on TCP pc-board defective. replace TPC
2638 TPC over temperature. check fan
2639 TPC under temperature. Use the power source in a warmer environment!
2669 Error on temperature sensor of pc-board BPSXXX replace pc-board BPSXXX
2670 Temperature sensor on pc-board BPSXXX reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
2671 Temperature sensor on pc-board BPSXXX reports too low temperature let the power source warm up
2733 Error on temperature sensor of module 1A of pc-board BPSXXX replace pc-board BPSXXX
2734 Temperature sensor of module 1A of pc-board BPSXXX reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
2735 Temperature sensor of module 1A of pc- board BPSXXX reports too low temperature let the power source warm up
2797 Error on temperature sensor of module 2A of pc-board BPSXXX replace pc-board BPSXXX
2798 Temperature sensor of module 2A of pc-board BPSXXX reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
2799 Temperature sensor of module 2A of pc-board BPSXXX reports too low temperature let the power source warm up
2861 Error on temperature sensor of module 3A of pc-board BPSXXX replace pc-board BPSXXX
2862 Temperature sensor of module 3A of pc-board BPSXXX reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
2863 Temperature sensor of module 3A of pc-board BPSXXX reports too low temperatur let the power source warm up
2925 Error on temperature sensor of module 4A of pc-board BPSXXX replace pc-board BPSXXX
2926 Temperature sensor of module 4A of pc-board BPSXXX reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
2927 Temperature sensor of module 4A of pc-board BPSXXX reports too low temperatur let the power source warm up
2989 Error on temperature sensor of pc-board BPSXXX replace pc-board BPSXXX
2990 Temperature sensor on pc-board BPSXXX reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
2991 Temperature sensor of pc-board BPSXXX reports too low temperature let the power source warm up
3053 Error on temperature sensor of module 1B of pc-board BPSXXX replace pc-board BPSXXX
3054 Temperature sensor of module 1B of pc-board BPSXXX reports over temperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3055 Temperature sensor of module 1B of pc-board BPSXXX reports too low temperature let the power source warm up
3117 Error on temperature sensor of module 2B of pc-board BPSXXX replace pc-board BPSXXX
3118 Temperature sensor of module 2B of pc-board BPSXXX reports over temperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3119 Temperature sensor of module 2B of pc-board BPSXXX reports too low temperature let the power source warm up
3181 Error on temperature sensor of module 3B of pc-board BPSXXX replace pc-board BPSXXX
3182 Temperature sensor of module 3B of pc-board BPSXXX reports over temperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3183 Temperature sensor of module 3B of pc-board BPSXXX reports too low temperature let the power source warm up
3245 Error on temperature sensor of module 4B of pc-board BPSXXX replace pc-board BPSXXX
3246 Temperature sensor of module 4B of pc-board BPSXXX reports over temperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3247 Temperature sensor of module 4B of pc-board BPSXXX reports too low temperature let the power source warm up
3309 Error on temperature sensor of transformer Check leads between temperature sensor and pc-board Print BPS XXX , change transformer
3310 Temperature sensor of transformer reports over temperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!

Errorlist-TPSi_V2.2.3_Service Technician PD.xlsxError-TSI - EN-DE Seite 1 von 4

Errorlist
TPSi
3311 Temperature sensor of transformer reports too low temperature let the power source warm up
3373 Error on temperature sensor of transformer Check leads between temperature sensor and pc-board Print BPS XXX , replace transformer
3374 Temperature sensor of transformer reports over temperature Der Temperatursensor des Transformator meldet Übertemperatur Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3375 Temperature sensor of transformer reports too low temperature Der Temperatursensor des Transformator meldet Untertemperatur let the power source warm up
3437 Error on temperature sensor 1 of LSC (resistance of temperature sensor is out of tolerance area) Check lines between temperature sensor and pc-board ARS50, change temperature sensor
3438 Temperature sensor 1 of LSC reports over temperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3439 Temperature sensor 1 of LSC report too low temperature let the power source warm up
3501 Error on temperature sensor 2 of LSC (resistance of temperature sensor is out of tolerance area) Check lines between temperature sensor and pc-board ARS50, change temperature sensor
3502 Temperature sensor 2 of LSC reports over temperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3503 Temperature sensor 2 of LSC reports too low temperature let the power source warm up
3565 Error on temperature sensor 3 of LSC (resistance of temperature sensor is out of tolerance area) replace temperature sensor 3
3566 Temperature sensor 3 of LSC reports over temperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3567 Temperature sensor 3 of LSC reports too low temperature let the power source warm up
3629 Error on temperature sensor of pc-board ARS50 replace pc-board ARS50
3630 Temperature sensor on pc-board ARS50 reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3631 Temperature sensor on pc-board ARS50 reports too low temperature let the power source warm up
3693 Error on temperature sensor of module 5A of pc-board BPSXXX replace pc-board BPSXXX
3694 Temperature sensor of module 5A of pc-board BPSXXX reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3695 Temperature sensor of module 5A of pc-board BPSXXX reports too low temperature let the power source warm up
3757 Error on temperature sensor of module 6A of pc-board BPSXXX replace pc-board BPSXXX
3758 Temperature sensor of module 6A of pc-board BPSXXX reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3759 Temperature sensor of module 6A of pc-board BPSXXX reports too low temperature let the power source warm up
3821 Error on temperature sensor of module 5B of pc-board BPSXXX replace pc-board BPSXXX
3822 Temperature sensor of module 5B of pc-board BPSXXX reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3823 Temperature sensor of module 5B of pc-board BPSXXX reports too low temperature let the power source warm up
3885 Error on temperature sensor of module 6B of pc-board BPSXXX replace pc-board BPSXXX
3886 Temperature sensor of module 6B of pc-board BPSXXX reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3887 Temperature sensor of module 6B of pc-board BPSXXX reports too low temperature let the power source warm up
3949 Error on temperature sensor 1 of secondary power unit Check leads between temperature sensor and mainboard, change temperature sensor
3950 Temperature sensor 1 of secondard power unit reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
3951 Temperature sensor 1 of secondary power unit reports too low temperature let the power source warm up
3981 Temperatur sensor 1 faulty or not connected (Only at MV power sources) Thermosensor 1 fehlerhaft oder nicht angeschlossen (nur bei MV Stromquellen) Check cable harness to SMB board, change temperature sensor Kabelbaum zu SMB Print überprüfen, Temperatur Sensor welchseln
3982 Over temperature on Multi-Voltage board (Booster) Let power source cool down. Check fan and temperature sensor.
3983 Under temperature on Multi-Voltage board (Booster) Get power source in a warmer environment and let it warm up. Check the temperature sensor.
4013 Error on temperature sensor 2 of secondary power unit Check leads between temperature sensor and pc-board SMB 5000/2700, change temperature sensor
4014 Temperature sensor 2 of secondary power unit reports overtemperature Cool down system, check duty cycle of system! Check fans on the power source! Blow out the system!
4015 Temperature sensor 2 of secondary power unit reports too low temperature let the power source warm up
4045 Temperature sensor 2 on booster PC-board faulty Check the wiring or exchange the temperature sensor.
4046 Over temperature on Multi-Voltage board (Booster). Sensor 2. Let power source cool down. Check fan. Check the wiring or exchange the temperature sensor.
4047 Under temperature on Multi-Voltage board (Booster). Sensor 2. Get power source in a warmer environment and let it warm up. Check the wiring or exchange the temperature sensor.
4077 Temperature sensor defective replace ATA pc-board
4078 ATA over temperature (choke) detected. replace ATA pc-board
4079 ATA under temperature detected. Use the power source in a warmer environment!
4109 Temperature sensor on booster PC-board faulty Check the communication/wiring of Booster-SMB. Exchange the Booster PC-board.
4110 Over temperature on Multi-Voltage board (Booster) Let power source cool down. Check fan
4111 Under temperature on Multi-Voltage board (Booster) Get power source in a warmer environment and let it warm up.
4141 Temperature sensor on ATA pc-board defective. replace ATA pc-board
4142 ATA over temperature detected. replace ATA pc-board
4143 ATA under temperature detected. Use the power source in a warmer environment!
4173 Temperature sensor on booster PC-board faulty Check the communication/wiring of Booster-SMB. Exchange the Booster PC-board.
4174 Over temperature on Multi-Voltage board (Booster) Let power source cool down. Check fan.
4175 Under temperature on Multi-Voltage board (Booster) Get power source in a warmer environment and let it warm up.
4205 Temperature sensor defective replace ATA pc-board
4206 ATA over temperature (AC Bolt) detected. Check connection of AC Bolt!
4207 ATA under temperature detected. Use the power source in a warmer environment!
4237 Temperature sensor on booster PC-board faulty Check the communication/wiring of Booster-SMB. Exchange the Booster PC-board.
4238 Over temperature on Multi-Voltage board (Booster) Let power source cool down. Check fan.
4239 Under temperature on Multi-Voltage board (Booster) Get power source in a warmer environment and let it warm up.
4269 Temperature sensor on ATA pc-board defective. replace ATA pc-board
4270 ATA over temperature (DC- Bolt) detected. Check connections of DC- Bolt!
4301 Temperature sensor on UPS pc-board defective. replace pc-board
4302 UPS over temperature detected. Let the power source cool down! Check fan of power source!
4303 UPS under temperature detected Use the power source in a warmer environment!
4333 Temperature sensor on UPS pc-board defective. replace pc-board
4334 UPS (PFC) over temperature detected Let the power source cool down! Check fan of power source!
4335 UPS (PFC) under temperature detected Use the power source in a warmer environment!
4365 Temperature sensor on UPS pc-board defective. replace pc-board
4366 UPS over temperature detected. Let the power source cool down! Check fan of power source!
4367 UPS under temperature detected Use the power source in a warmer environment!
4400 mainboard defective replace mainboard
4464 mainboard defective replace mainboard
4528 Primary over-current detected, if error occurs right away at startup --> power board defective if error occurs at weldstart --> secondary diods Check / replace secondary diodes, replace pc-board BPS XXX
4592 Primary over-current detected, if error occurs right away at startup --> power board defective if error occurs at weldstart --> secondary diods Check / replace secondary diodes, replace pc-board BPS XXX
Error occurs at switching on the power source: measure the transistors, if they are ok, change first pc-board ELCSSS and then pc-board BPSXXX Error occurs at switching on
power unit: check contacting of flat cable, check trafo connectors, if they are in correct order, change first pc-board, SMB2700/5000, then pc-board ELCXXX and finally pc-board
6450 only at compact power sources, Unbalance in intermediate circuit Unsymetrie im Zwischenkreis BPSXXX
Check main fuse, power cable and power plug; Check main fuse, power cable and power plug, check / repair lines between power supply terminal and RP5000 , if they are ok,
6451 Phase failure replace pc-board RP5000 or netfilter (TPSiC)
6453 Interruption at connection between pc-boards SMB5000/2700 and BPSXXX (ribbon cable) Check / replace ribbon cable between pc-board SMB5000/2700 and BPS XXX, if it is ok, change first pc-board SMB5000/2700 and then BPS XXX
6463 +17V supply on pc-board BPS XX is faulty or not available check lines of +17V supply between NT241 and BPS; Check LEDs on the pc-boards, replace NT241

Inform service; Only at compact power sources, Unbalance in intermediate circuit; Error occurs at switching on power source: measure transistors, if they are ok, change firt pc-
board ELCSSS and then BPSXXX Servicedienst verständigen; Fehler tritt beim beim Einschalten der Sromquelle auf: Transistoren messen - wenn in Ordnung Print ELCSSS
und Print BPSXXX in der angegebenen Reihenfolge tauschen Fehler tritt beim Einschalten des Leistungsteil auf: Kontaktierung des Flachbandkabel überprüfen,
Trafoanschlüse auf richtige Reihenfolge überprüfen, Print SMB2700/5000, Print ELCXXX, Print BPSXXX in der angegebenen Reihenfolge tauschen Error occurs at switching
6514 Unbalance in intermediate circuit Unsymetrie im Zwischenkreis on power unit: check contacting of flat cables, check, if trafo connectors are in correct order, change pc-board SMB2700/5000 first, then ELCXXX and at last pc-board BPSXXX
Check main fuse, power cable and power plug; Check main fuse, power cable and power plug, check / repair lines between power supply terminal and RP5000 , if they are ok,
6515 Phase failure replace pc-board RP5000 or netfilter (TPSiC)
6517 Interruption at connection between pc-boards SMB5000/2700 and BPSXXX (ribbon cable) Check / replace ribbon cable between pc-board SMB5000/2700 and BPS XXX, if it is ok, change first pc-board SMB5000/2700 and then BPS XXX
6527 +17V supply on pc-board BPS XXX defective or missing check lines of +17V supply between NT241 and BPS; Check LEDs on the pc-boards, replace NT241
6577 Main switch is turned off Error is triggered when main switch ist turned off. If Error occurs while main switch ist turned on, replace the RP-pc oboard or netfilter. Check main switch
6641 Main switch is turned off Error is triggered when main switch ist turned off. If Error occurs while main switch ist turned on, replace the RP-pc oboard or netfilter. Check main switch
6710 Artual value of intermediate circuit voltage of BPS XXX to SMB5000/2700 is not transferred. Check ribbon cable; replace pc-board BPS XXX
6714 Overvoltage of the primary intermediate circuit detected. Operate power source in allowed voltage range
6715 Undervoltage of the primary intermediate circuit detected Operate power source in allowed voltage range
6774 Actual value of intermediate circuit voltage of BPS XXX to SMB5000/2700 is not transferred. Check ribbon cable; replace pc-board BPS XXX
6778 Overvoltage of the primary intermediate circuit detected. Operate power source in allowed voltage range
6779 Undervoltage of the primary intermediate circuit detected Operate power source in allowed voltage range
6838 Actual value of intermediate circuit voltage of BPS XXX to SMB5000/2700 is not transferred. Check ribbon cable; replace pc-board BPS XXX
6842 mains over voltage detected. Operate power source in allowed voltage range
6843 mains under voltage detected Operate power source in allowed voltage range
6902 Actual value of intermediate circuit voltage of BPS XXX to SMB5000/2700 is not transferred. Check ribbon cable; replace pc-board BPS XXX
6906 Overvoltage of the primary intermediate circuit detected. Operate power source in allowed voltage range
6907 Undervoltage of the primary intermediate circuit detected Operate power source in allowed voltage range
6966 Actual value of intermediate circuit voltage of BPS XXX to SMB5000/2700 is not transferred. Check ribbon cable; replace pc-board BPS XXX
6970 Overvoltage of the primary intermediate circuit detected. Operate power source in allowed voltage range
6971 Undervoltage of the primary intermediate circuit detected Operate power source in allowed voltage range
7030 Actual value of intermediate circuit voltage of BPS XXX to SMB5000/2700 is not transferred. Check ribbon cable; replace pc-board BPS XXX
7034 mains over voltage detected. Operate power source in allowed voltage range
7035 mains under voltage detected Operate power source in allowed voltage range
7093 Interruption at lines / plugs between booster and SMB Booster was logged on, but communication was lost. Check leads, change SMB / Booster
7095 Ready signal of booster not available BLT5000 (Booster) not connected (RS485 at plug X3 or supply at plug X1) ​Print BLT damaged check AC-Voltage, a loos cable on the net-filter can cause this error as well
7096 Interruption at lines / plugs between booster and SMB replace BLT pc-board
7156 Earth current detected Eliminate earth connection, …
7284 Welding current towards wire spool detected Connection between wire spool and ground
7355 Output voltage of power supply on SMB too low replace SMB
7415 ​After switching the machine on error 7415 appears Check main voltage, if a phase is missing the BPS does not get initialized correctly and the system does not start up properly
7479 Phase missing at startup of the system. The BPS ready signal is watched by the SMB in this case. Since the signal is not high the error shows up. Check phases
After firmware update it is possible that other components inside the system e.g. BPS or in case of MV the BOOSTER need to be updated - during this time periode the
7560 error is showing up on the screen 7560. This "error" should be disappear by itself without acknowledge.
7596 Power module initialization failed. Check led, replace UPS
7597 Grid does not supply enough power, Power source can't compensate the power loss; PFC defective, PFC choke brocken Check input voltage (Generator..); check PFC choke! (Core broken, windings short); replace UPS
7598 Operation on a Generator, Other huge Components let the Grid supply voltage go higher. check input voltage.
7599 Grid does not supply enough power, Power source can't compensate the power loss check input voltage
7600 Intermediat circuit detected a over current replace UPS
7607 update in progress Do not turn off power source, wait until update is finnished
7608 UPS not working Check led, replace UPS
9017 Synergic line is incomplete (z.B. no corrections or working points) choose different synergic line
9081 Emergency stop is activated or jumper plug on SMB (X13) is missing Acknowledge emergency stop, connect jumper plug
9113 Welding blocked, start originated from wrong source Start welding from external plc
9145 Message is thrown when communication between Spider and MCU is interrupted for more than 2 seconds. Update Firmware, check connection between SMB and MCU
9649 Arc break detected Increase Arc-break watchdog filtertime in PowerSource settings
9702 Short between wire and workpiece during welding has been detected Optimize welding process (z.B. increase welding power)

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Errorlist
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Es wurde kein Kurzschluss innerhalb der eingestellten Überwachungszeit detektiert. Drahtvorschub zu gering, Lichbogen zu lang, kein Kurzschlussbehafteter Prozess
9716 angewählt Only works on short arc processes! Check wire feed system and contact tip! Increase set time [s] or deactivate watchdog!
10549 Communication between between power source and LSC-module lost Check LEDs, no RS485 connection to pc-board ARS50 from SMB, check supply voltage of ARS50, replace pc-board
10559 Supply voltage on LSC-pc-board missing or incorrect Check LEDs. Replace ARS50
10612 ARS50 defective; check connection between SMB and ARS50 Check LEDs, no RS485 connection to pc-board ARS50 from SMB, check supply voltage of ARS50, replace pc-board
11061 Communication between secundary inverter and process controller was interrupted. check harness,
11063 Secondary power module not ready after start of the machine. Wait for 10sec - error should dissapear or restart the machine.If this does not help check supply to ATA print or change it.
11124 Hardware fault on ATA detected. replace ATA
11184 Supply voltage on Inverter pc-board is faulty. 24V not available or produced Voltage (3V3, 5V) not available Check LEDs, Check pc-board supply voltage
11216 Hardware fault of Help switch on secondary power module detected replace ATA
11248 100 kHz fault on ATA pc-board. replace ATA
11280 A voltage higher 113V on output detected replace ATA
12608 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12609 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12610 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12611 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12612 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12613 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12614 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12615 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12672 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12673 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12674 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12675 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12676 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12677 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12678 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12679 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12736 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12737 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12738 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12739 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12740 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12741 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12742 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12743 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12800 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12801 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12802 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12803 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12804 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12805 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12806 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12807 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12864 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12865 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12866 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12867 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12868 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12869 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12873 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12928 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12929 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12930 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12931 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12932 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12933 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12937 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12992 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12993 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12994 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12995 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12996 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
12997 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
13001 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
13056 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
13057 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
13058 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
13059 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
13060 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
13061 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
13065 Error at data transfer at software Update Switch off / on power source, repeat update, Check on SmartManager if all components are logged on
13130 After updating the power source and restart the error is shown on the display when the update of the LCS/ATA is not finnished. The Error can be receipt Please do not swtich OFF the sytem - system needs time to proceed update after restart.
13194 After updating the power source and restart the error is shown on the display when the update of the LCS/ATA is not finnished. The Error can be receipt Please do not swtich OFF the sytem - system needs time to proceed update after restart.
13258 After updating the power source and restart the error is shown on the display when the update of the LCS/ATA is not finnished. The Error can be receipt Please do not swtich OFF the sytem - system needs time to proceed update after restart.
13322 After updating the power source and restart the error is shown on the display when the update of the Booster is not finnished. The Error can be receipt Please do not swtich OFF the sytem - system needs time to proceed update after restart.
regular safety stop: close safety circuit (2 channels), check safety circuit voltage. Irregular safety stop: safety circuit was opended via only 1 channel, close both circuits, Check
14649 external stop (emergency shutdown) is activated safety voltage and cycle power on power sourcs.
14713 Welding function has been deactivated via external stop signal, wire inchig is possible external stop signal is activated - details see operation instruction of I-kit ESTOP
14794 Selftest of pc-board ESTOP has been activated via SMB replace Estop pc board
14859 Selftest of pc-board ESTOP has failed Retry Selftest manaualy, check LEDs on Estop pc board, replace Estop pc-board
15980
15981
16684 Motor Device ID is not connected or unknown Check harness, check on SmartManager if Wirefeeder and Motor are logged on to the system. Replace Device ID
16685 Checksum of motor ID indicates an empty Device ID replace motor
16686 Checksum on alignment data incorrect replace motor
16687
16689 Writing on Device ID of motor not possible replace motor device ID
16690 Motor doesn´t reach set nominal speed. check wire feed system, check encoder harness, replace motor
16691 Checksum on alignment data incorrect replace SR63
16692 Writing on EEPROM's not possible replace SR63
16693 Motor control over-current, error apears if 2 control transistor are turned on at the same time (short) check wire feed system, reset error by cycle power, replace SR63
16694 Motor suply voltage is out of tolerance check wire feed system, check interconction hosepack, check motor supply 60V on pc-board SR 63, change pc-board NT601
16695 Interruption on leads between motor and motor controler (pc-board Print SR63 / SMB2700) Check motor harnes, replace motor / SR63
16696 Overtemperatur on motor Check wire feed system, cool down wire feeder
16697 Motor overload check wire feeding
16698 Motor alignment was not successful. Retry motor alignment, open drive rolls, replace motor / SR 63
16699 PullMig is connected to the wrong Speednet port (POE). Check system bus lines SR63 port POE to PullMig motor; Connect PullMig to the correct SR63
16700 Comunication issues (datapackets lost) between torch and motor controller check system bus between torch an motor controller, check pins on SpeedNet connectors
16701 Connected motor is not supported by installed firmware update firmware; replace motor
16702 Wrong motornumber found on Device ID update firmware; replace motor device ID

16703 Invalid configuration of Device ID and drive unit Check Motor harness, replace motor; (e.g. Device ID of a 3 phase motor --> one phase missing --> system identifies a 1-pase motor --> Error Device ID 3 phase - motor 1 phase
16704 Conntected motor is unknown update firmware, replace motor
16705 Motor alignemt has failed Cycle power on power source, dis- and reconnect torch, check encoder leads; possibillity of a jamed Motor
16706 encodersignal loss, possibillity of dirt in the encoder box, broken encoder glas replace motor
16707 Interruption on system bus between welding torch and motor regulator during welding Dis- and reconnect torch, check system bus between torch and motor controller / replace system bus leads. Check used port (POE)
16708 The alignment without load could not be executed. Retry alignment! Make sure wire is disengaged!
16709 Load alignment of wire feeding line could not be executed. Check if driver rolls on the front drive unit are engaged. Retry alignment.
16710 Load alignment of wire feeding line could not be executed. Check if driver rolls are engaged. Retry alignment.
16711 Motor does not reach nominal speed check pressure rolls for correct settings
16712 Check wire feed hoses, inner liner, wire spool, wire drum,... Wire should be easy to feed. Check wire feed hoses, inner liner, wire spool, wire drum,... Wire should be easy to feed.
16713
16748 Overtemperatur on motor regulator SR63/SMB2700 Cool down wire feeder, use it only at allowed ambient temperature. Replace SR63
16749 Wire feeder unknown or not supported update firmware
16750 EPROM defect. replace motor controller
16751 EPROM defect. replace motor controller

16752 Data packages on process bus are lost within a certain time. (10 pakages in 500ms) Datenpakete am Prozessbus gehen innerhalb einer bestimmten Zeit verloren check system bus lines / connections
16753 Supply voltage on pc-board SR63 is out of tolerance Check lines / connections, change pc-board NT241
16754 Device XML of motor controller not found. update firmware! Contact support!
16755 Smart ID not connected or unknown Slave jumper not plugged in and no Smart ID connected on motor controller Check harness, connect slave jumper or Smart ID
16757 not programmed Smart ID (SC2) on wire feeder replace SC2 (empty or damaged)
16758 Firmware update on Smart ID failed replace Smart ID (SC2)
16759 SR63 was replaced but not paird with SC2 yet Use Dongle to pair the devices
16760 lost process bus packages Hintereinander verlorene Processbus Pakete Change welding torch, if this is not successful,check system bus lines of torch, change welding torch
16761 Smart ID not ready Only possible in production facility
16762 Error while pairing the 2nd motor controller Check slave jumper on the 2nd motor controller. Replace SR63 pc-board
16763 R&D Smart ID on an official pc-board connected replace Smart ID to the correct one
16764 Unknown system configuration (e.g. to many wire feeders) check system configuration, perform firmware update, check system configuration
16765 Old SR 63A in use replace SR63 to SR63B
16766 Missing processbus packets check / replace system bus harness (pins) replace SR63
16767 dropped ethernet/processbus packets check / replace system bus harness (pins) replace SR63

Errorlist-TPSi_V2.2.3_Service Technician PD.xlsxError-TSI - EN-DE Seite 3 von 4

Errorlist
TPSi
16768 connection hose pack or SpeedNet connections are reversed between the process lines. Please connect the connection hose pack or SpeedNet lines according to the process lines labels.
16769
16770
16812 Sensor connected to "sensor-connector 1" of pc-board SR63 not found Check lines, replace sensor
16813 Error detected on Device ID connected to "sensor-connector1" (pc-board SR63); Device ID empty replace ​Device ID sensor
16814 Writing to Device ID connected to "sensor connector 1" of pc-board SR63 not possible. check lines, replace sensor
16815 Sensor connected to "sensor-connector 2" of pc-board SR63 not found Check lines, replace sensor
16816 Error detected on Device ID connected to "sensor-connector 2" (pc-board SR63); Device ID empty replace ​Device ID sensor
16817 Writing to Device ID connected to "sensor connector 2" of pc-board SR63 not possible. Check lines, replace sensor
16821 Potentiometer 1 unknown check harness, replace potentiometer
16822 ​Potentiometer 2 unknown check harness, replace potentiometer
16823 Sensor reading current range(4-20mA) is out of this range replace sensor
16824 Sensor reading current range(4-20mA) is out of this range replace sensor
16825 wire feeding problems between wire buffer and torch body Check wire feed system / cleaning
16826 wire feeding problems between wire buffer and wire drum or spool Check wire feed system / cleaning
Error is displayed if the torch trigger of the PullMIG is pressed as soon as the power source is up and running --> WF and PullMIG are not ready yet. Wait until initialisation is
completed. Check connection between motor controller (SR63) and FSC (molex connection) Check PullMig for loose connections Check on SmartManager in tab "Overview" if
16827 PushPull not ready or Drive is initialising PullMig is logged on to the system. Note: MPPIO takes up to 7 seconds to start up.
16828 Wire end sensor detects no wire. Check Sensor cable! If wire is present with Error please check on SmartManager, tab "Overview" if Wire end sensor is logged on. Replace sensor!
16829 Gas Pressure for 2s below 0.5bar Check gas pressure on gas supply
16830 No gas valve detected. Check gas valve! Exchange gas valve!
16831 The Gasregulator valve is not detected (electricly) Gasregulator valve disconnected/defective
16832 The set Gas flow value not achieved Check gas supply, Check if supply pressure is good, Check gas nozzle for gas blockage, kinks in Gas line
16833 gas valve defect. Replace Gas valve
16834 No gas flow detected Check gas supply, Check if supply pressure is good, Check gas nozzle for gas blockage, kinks in Gas line
16835 Air Pressure too low. Check compressed air supply
16836 Welding start was triggerd, while gas calibration was running. Wait for some seconds; replace gas sensor
16837 Wire end sensor detects no wire. Check Sensor cable! If wire is present with Error please check on SmartManager, tab "Overview" if Wire end sensor is logged on. Replace sensor!
16838 Wire end sensor detects no wire. Check Sensor cable! If wire is present with Error please check on SmartManager, tab "Overview" if Wire end sensor is logged on. Replace sensor!
16839 gas flow detected below set value turn on gas check gas flow limit
17004 unknown Pump Device ID replace Device ID
17005 Device ID not found check Harness, replace Device ID
17006 No data found on Pump Device ID / possibly emty Device ID replace Device ID
17007 Check sum error on Device ID Possibly a wrong Device ID connected (e.g. Motor Device ID) replace Device ID
17008 sum error on Device ID replace Device ID
17009 Sum error on Device ID replace Device ID
17010 No writing on Device ID possible replace Device ID
17011 Over temperature of 24V pump to high (Error is displayed at 85°C and is removed again at 80°C) Software fault of pump possible - change pump Cool down the System, check fan, check duty cycle, replace pump
17012 No cooling liquid available (error is displayed after 10 sec.) The cooling liquid pump detected the missing cooling liquid Refill Fronius cooling liquid
17013 Pump doesn`t reach the required rotations. clean Pump, replace pump
17014 Cooling pump runs against a blockage (kink in cooling lines) Check complete cooling cirquit for kinks! Check coolant flow on "System Data" screen! (Tab "Defaults" -> "View")
17015 Supply voltage of 24V cooling pump is not available or communication has been lost. check 24V supply voltage of cooling pump; check the communication
17016 No communication with 24V cooling pump Keine Kommunikation mit der 24 V Kühlmittelpumpe vorhanden inform service, Check lines Servicedienst verständigen, Leitungen überprüfen
17030 Software fault of pump possible - change pump
17068 Temperature of pc-board to high (error is displayed at 85°C and removed at 80°C) cool down cooling unit, blow out system, replace pc-board
17069 Pro/MC Cooler does not detect a flow or temperature sensor. Check on SmartManager tab "Overview" if all sensors are logged on. Pro / MC tells the system, to look for temp and flow sensor, but does not detect one of these sensors
17070 Device ID of cooling unit couldn´t be found. check Harness, replace Device ID
17071 Reading of cooler Device ID failed check Harness, replace Device ID
17072 Check sum error on Device ID of cooling unit replace Device ID
17073 failed communication between Cooling unit and Mainboard check harness between FKS and SMB, Check dockingstations for loose pins
17074 one part of the CU 200 is not detected Check connection cable between cooling units!
17080
17132 Unknow status on Device ID on Sensor 1 Unbekannter Status des Device ID am Sensor 1 Inform service, Change Device ID Device ID tauschen, Servicedienst verständigen
17133 Sensor connected to "sensor-connector 1" not found Check lines, replace sensor
17134 Error detected on Device ID connected to "sensor-connector 2" ; Device ID empty replace sensor
17135 Check sum error on Device ID of Sensor 1 replace sensor
17136 Writing to Device ID connected to "sensor connector 1" of not possible. replace sensor
17196 Unknown status of Device ID on sensor 2 replace ​Device ID
17197 Sensor connected to "sensor-connector 2" not found replace ​Device ID
17198 Writing to Device ID connected to "sensor connector 2" of not possible. replace ​Device ID
17199 Check sum error on Device ID of Sensor 2 replace ​Device ID
17200 Writing to Device ID connected to "sensor connector 2" of not possible. replace ​Device ID
17236 Fan blocked or defect! Check the fan or exchange!
17260 Error on fan Lüfter Fehler Inform service; Change fan Servicedienst verständigen; Lüfter tauschen
17261 Error on fan Lüfter Fehler Change fan; Inform service Servicedienst verständigen, Lüfter tauschen
17262 Fan 1 is blocked. Check fan 1
17324 Error on Fan Lüfter Fehler Change Fan, Inform service Servicedienst verständigen, Lüfter tauschen
17325 Error on Fan Lüfter Fehler Inform service, Change fan Servicedienst verständigen, Lüfter tauschen
17326 Fan is blocking Lüfter blockiert Inform service; Check fan on ease of movement / change it Servicedienst verständigen, Lüfter auf leichtgängigkeit prüfen/tauschen
17388 Error on fan Lüfter Fehler Inform service, change fan Lüfter tauschen,
17389 error on fan Lüfter Fehler inform service, change fan Servicedienst verständigen; Lüfter tauschen
17390 fan is blocking Lüfter blockiert Inform service, Check fan on ease of movement / change it Servicedienst verständigen, Lüfter auf leichtgängigkeit prüfen/tauschen
17452 Level sensor couln´t be found Der Füllstandssensor konnte nicht gefunden werden Inform service; check / change level sensor Servicedienst verständigen, Füllstandssensor prüfen / tauschen
17453 Interruption on cable of level sensor Level sensor was logged on but connection got disrupted (brocken cabel
17454 Level sensor has a high resistance (out of sensor specs) replace sensor
17455 Level sensor has a too low resistance (out of sensor specs) replace sensor
17456 Level sensor detected a too low level of cooling liquide Refill Fronius cooling liquide
17457 Level sensor detected a too low level of cooling liquide Refill Fronius cooling liquide
17470
17516 Temperartur sensor 1 not detected check leads, replace sensor
17517 Temperature sensor 1 defective (broken cable) check harness, sonsor was detected but is now disconnected
17518 Temperature sensor of the cooling liquid notifies to high temperature (higher than 180°C) replace sensor
17519 Temperature of the cooling liquid is too low (lower than -51,6°C) replace sensor
17520 Temperature sensor of cooling liquid notifies to high temperature > 70°C Cool down cooling unit Kühlgerät abkühlen lassen
17521
17522 Temperature sensor 1 has a too low resistance (out of sensor specs) replace sensor
17523 Temperartur sensor 2 not detected Check Sensor.
17524 Temperature sensor 2 defective (broken cable) check harness, sonsor was detected but is now disconnected
17525 Temperature sensor of the cooling liquid notifies to high temperature (higher than 180°C) replace sensor
17526 Temperature of the cooling liquid is too low (lower than -51,6°C) replace sensor
17527 Temperature sensor of cooling liquid notifies to high temperature > 70°C Cool down cooling unit Kühlgerät abkühlen lassen
17528
17529 Temperature sensor 2 has a too low resistance (out of sensor specs) replace sensor
17550 Temperature sensor of cooling liquid notifies to high temperature > 68°C Check Fan, Check Coolant level, Check coolant flow!
17580 Flow sensor Devide ID not detected Device ID not connected /missing
17581 Coolant flow less than 0.7 Liter/minute Check water hoses for pollution, kinks or damage!
17582 Coolant flow less than 0.4 Liter/minute Check water hoses for pollution, kinks or damage!
17600
# Motorcurrent does not reach it's nominal value Robacta drive or WireBuffer fault
17964 Drive Device ID not connected or unknown check connections
17965 Check sum of Motor Device ID indicates an empty Device ID replace Device ID
17966 Error at alignment area replace Device ID
17967
17969 Writing on Device ID not possible replace Device ID
17970 Actual value sensor of motor provedes incorrect signal Perform a system alignment
17976 over temperature on drive unit check wire feeding, cool down wire feeder
18028 over temperatur on Print MPPIO cool down torch
18029 connected welding torch is not supported connect correct welding torch
18030 Adjustments cannot be read from the EEPROM Change the Robacta Drive.
18033 24V supply voltage on Print MPPIO is out of tolerance Check supply voltage 24V externally from power source / check wire feeder
18034 Device ID on torch unknown Check harness, replace Device ID
18035 Reading of torch Device ID not possible replace Device ID
18036 Writing on torch Device ID not possible replace Device ID
18037 5V supply voltage on Print MPPIO out of tolerance replace pc-board MPPIO
18039
18103 Sensor reading current range(4-20mA) is out of this range replace sensor
18105 wire feeding problems between wire buffer and torch body Check wire feed System
18106 wire feeding problems between wire buffer and wire feeder/wire drum Check wire feed System
18221 Anybus-CC-Module cannot be detected. The MD pins of the connected module are not properly connected or the connector on either side is damaged. Check if the module is properly pugged into the socket. Check the connector on the module and the socket on the interface for damages. Also check if the connector is properly
18222 Anybus-CC-Module is not supported The connected CC module is not supported by Fronius
18223 Dipswitch on RI FB Inside has an invalid setting. ​Check positions of Dipswitches
18224 Signal RobotReady is low ​Set signal RobotReady to high or quit the error on the MCU
18225 TPSi synergic line not assigned to Retro mode Program number Check website if the synergic line is valid/proper assigned.
18226 Selected synergic line is not existing or available Check number of synergic line and available welding packages
18227 An invalid working mode was selected from the robot Select a valid woking mode
18228 Connection between Main board and interface lost Check connection between Main board and Interface, check LED on Interface, check supply voltage
18229 Welding not possible without connection to second power source. Please check whether second power source is active or if SpeedNet cable between TWIN Interface and second power source is properly connected!
18230 Twin Mode selected, welding not allowed without properly synchronized Twin power sources. Please check if the SpeedNet cables between the power sources and the TWIN-Interface are properly connected!
18231 Line assignement of power sources does not match TWIN interface connections. Please check if power source of process line 1 (2) ist connected to SpeedNet port for process line 1 (2) on the TWIN Interface.
18232 TWIN modes not possible with single torch. Please select a single mode or switch to a TWIN torch.

Errorlist-TPSi_V2.2.3_Service Technician PD.xlsxError-TSI - EN-DE Seite 4 von 4