Doc No: SOP. 21.

00006
PRODUCT EVALUATION FOR HEAT TREATMENT PROCESS Date: 5/24/2021
Revision: 5242021

HAMMER STRUT PIN FIRING PIN BUSHING 20022 SEAR PIN 4538AS

SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION

BEFORE THE HEAT AFTER THE BEFORE THE HEAT AFTER THE BEFORE THE HEAT AFTER THE
TREAT PROCESS HEATREAT PROCESS TREAT PROCESS HEATREAT PROCESS TREAT PROCESS HEATREAT PROCESS
TOTAL TOTAL TOTAL TOTAL TOTAL TOTAL
LENGTH DIAMETER LENGTH DIAMETER LENGTH DIAMETER LENGTH DIAMETER LENGTH DIAMETER LENGTH DIAMETER
0.305 0.93 0.305 0.93 0.256 0.312 0.256 0.312 0.862 0.108 0.862 0.108
0.303 0.93 0.303 0.93 0.256 0.312 0.256 0.312 0.863 0.107 0.863 0.107
0.302 0.93 0.302 0.93 0.256 0.312 0.256 0.312 0.862 0.108 0.862 0.108
0.300 0.93 0.300 0.93 0.256 0.312 0.256 0.312 0.864 0.108 0.864 0.108
0.301 0.93 0.301 0.93 0.256 0.312 0.256 0.312 0.862 0.108 0.862 0.108
0.304 0.93 0.304 0.93 0.256 0.312 0.256 0.312 0.862 0.108 0.862 0.108
0.301 0.93 0.301 0.93 0.257 0.312 0.257 0.312 0.864 0.108 0.864 0.108
0.301 0.93 0.301 0.93 0.257 0.312 0.257 0.312 0.864 0.108 0.864 0.108
0.301 0.93 0.301 0.93 0.256 0.312 0.256 0.312 0.861 0.108 0.861 0.108

MAINSPRING HOUSING PIN CRANE LOCK DETENT BARREL LINK #3

SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION
BEFORE THE HEAT AFTER THE BEFORE THE HEAT AFTER THE BEFORE THE HEAT AFTER THE
TREAT PROCESS HEATREAT PROCESS TREAT PROCESS HEATREAT PROCESS TREAT PROCESS HEATREAT PROCESS
TOTAL TOTAL TOTAL TOTAL TOTAL TOTAL
LENGTH DIAMETER LENGTH DIAMETER LENGTH DIAMETER LENGTH DIAMETER LENGTH DIAMETER LENGTH DIAMETER
0.527 0.170 0.527 0.170 0.202 0.158 0.202 0.158 0.609 0.132 0.609 0.132
0.529 0.167 0.529 0.167 0.201 0.158 0.201 0.158 0.609 0.133 0.609 0.133
0.525 0.170 0.525 0.170 0.194 0.157 0.194 0.157 0.609 0.133 0.609 0.133
0.527 0.170 0.527 0.170 0.199 0.157 0.199 0.157 0.609 0.132 0.609 0.132
0.523 0.171 0.523 0.171 0.203 0.157 0.203 0.157 0.609 0.133 0.609 0.133
0.526 0.170 0.526 0.170 0.199 0.157 0.199 0.157 0.609 0.133 0.609 0.133
0.527 0.170 0.527 0.170 0.198 0.158 0.198 0.158 0.609 0.133 0.609 0.133
0.529 0.169 0.529 0.169 0.198 0.157 0.198 0.157 0.609 0.133 0.609 0.133
0.527 0.169 0.527 0.169 0.198 0.157 0.198 0.157 0.609 0.133 0.609 0.133
0.527 0.169 0.527 0.169 0.198 0.157 0.198 0.157 0.609 0.133 0.609 0.133

NOTE: THERE IS NO CHANGES SPECIFICATION BEFORE AND AFTER THE HEAT TREATMENT PROCESS
THEREFORE NO NEED TO CHANGE THE SPECIFICATION/TOLERANCE (TOTAL LENGTH, DIAMETER) OF THE PRODUCT IN OUR DATA
PROCESS REPORT.

JESSIE FELIZARTA CAROLYN S. TABACO LEVI ESPESO GLENDA SOMBERO

PREPARED BY: QC HEAD PLANT OFFICER IN CHARGE ASST. MANAGER
CONTROL NO. OQCA-00-006 ISSUED DATE: REVISE DATE:

GEORGE LAO
PRESIDENT
 Doc No: SOP.21.0008
PRODUCT EVALUATION FOR HEAT TREATMENT PROCESS Date: 5/24/2021
Revision: 5262021

Hardening
Part Name Pre-heat Stress-relief Hardening Quench Tempering Hardness
Temp C° Soaking Time Temp C° Soaking Time Temp C° Soaking Time Temp C° Soaking Time HRC
550 1 Hour 650 1 Hour 850 1.5 Hour Oil 400-440 2 hours 40-48
Barrel Link Pin 550 1 Hour 650 1 Hour 850 1.5 Hour Oil 400-440 2 hours 40-48
Firing Pin Bushing 550 1 Hour 650 1 Hour 850 1.5 Hour Oil 500-550 2 hours 32-38
Firing Pin 550 1 Hour 650 1 Hour 850 1.5 Hour Oil 350-400 2 hours 44-48
Main Spring Housing Pin Retainer 4551 550 1 Hour 650 1 Hour 850 1.5 Hour Oil 440-480 2 hours 38-48
Main Spring Housing Pin 4550 550 1 Hour 650 1 Hour 850 1.5 Hour Oil 400-440 2 hours 40-48
Main Spring Housing Pin 4550L 550 1 Hour 650 1 Hour 850 1.5 Hour Oil 400-440 2 hours 44-48
Main Spring Housing Pin Retainer 38051 550 1 Hour 650 1 Hour 850 1.5 Hour Oil 520-560 2 hours 25-30
Safety Lock Plunger 550 1 Hour 650 1 Hour 850 1.5 Hour Oil 380-440 2 hours 44-48
Searpin 550 1 Hour 650 1 Hour 850 1.5 Hour Oil 400-440 2 hours 40-48
Hammer Strut Pun 550 1 Hour 650 1 Hour 850 1.5 Hour Oil 420-460 2 hours 38-46
Cylinder Stop Pin 550 1 Hour 650 1 Hour 850 1.5 Hour Oil 480-520 2 hours 30-38
Cylinder Lock 550 1 Hour 650 1 Hour 850 1.5 Hour Oil 380-420 2 hours 44-48
Mainspring Cap 550 1 Hour 650 1 Hour 850 1.5 Hour Oil 380-520 2 hours 38-52

SETUP FOR ALL PRODUCT IN HEATREAT PROCESS

TEMP. Hardening Quench Tempering REMARKS
T3 850°C
T2 650°C 2 Hours 330°C note: if the product didn’t reach. There looking
15 mins 2 hours hardened. Adjust or add 20°c in tempering process,
550°C 1 Hour END above
T1 and if the item hardened is higher decrease 20°c
1 Hour temperature in process
START
PROCEDURE NEEDED MATERIALS
Set Furnace Machine temperatrure to 550°C
1 (Stress Relief) and wait until it reach the set #32 Hydrulic Oil (For Quenching)
temperature Coconut Charcoal (Supply Carbon to the Material)
Prepare Material to be Harden in Square Quenching Oil Box
2
Stainless Box Material Box (SS plate 4mm Thickness)
Thermal Gloves
3 Add Coconut Charcoal
Hardening Furnace Plier Holder
When Furnace Temperature is Ready, Load
4
Material into the Furnace for 1 hour
Note: If hardness does not meet, Increase temperature by
5 After 1 hour, Increase the Temperature to 20°C for another 2 hours
650°C (Pre-Heat) for another 1 Hour
After 1 hour, Increase the Temperature to MACHINE TYPE:
6
850°C (Hardening) for 2 Hours NABERTHERM FURNACE
After 2 hours, Unload material and directly MOD: N 40 E 230V 1/N/PE
Quench 7
put to Quenching Oil For 15 minutes MAX. TEMP 1300°C
8 Check the Hardness (Hardness should be
between 50-55 HRC)
For Tempering, Set Furnace Temperature to
Tempering 9 380°C. When temperature is ready, load
material for 2 hours)
10 Check Hardness

JESSIE FELIZARTA CAROLYN S. TABACO LEVI ESPESO GLENDA SOMBERO

PREPARED BY: QC HEAD PLANT OFFICER IN CHARGE ASST. MANAGER
CONTROL NO. OQCA-00-006 ISSUED DATE: REVISE DATE:

GEORGE LAO
PRESIDENT
 Doc No: SOP. 21. 00006
PRODUCT EVALUATION FOR HEAT TREATMENT PROCESS Date: 5/24/2021
Revision: 5242021

HAMMER STRUT PIN FIRING PIN BUSHING 20022 SEAR PIN 4538AS

SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION

HARDENED HARDENED HARDENED
BEFORE THE HEAT AFTER THE RESULT BEFORE THE HEAT AFTER THE RESULT BEFORE THE HEAT AFTER THE RESULT
TREAT PROCESS HEATREAT PROCESS HRC TREAT PROCESS HEATREAT PROCESS HRC TREAT PROCESS HEATREAT PROCESS HRC

TOTAL TOTAL HRC TOTAL TOTAL HRC TOTAL TOTAL HRC

LENGTH DIAMETER LENGTH DIAMETER 38-46 LENGTH DIAMETER LENGTH DIAMETER 32-38 LENGTH DIAMETER LENGTH DIAMETER 40-48

0.305 0.93 0.305 0.93 0.256 0.312 0.256 0.312 0.862 0.108 0.862 0.108
0.303 0.93 0.303 0.93 0.256 0.312 0.256 0.312 0.863 0.107 0.863 0.107
0.302 0.93 0.302 0.93 0.256 0.312 0.256 0.312 0.862 0.108 0.862 0.108
0.300 0.93 0.300 0.93 40HRC- 0.256 0.312 0.256 0.312 36HRC- 0.864 0.108 0.864 0.108 46HRC-
0.301 0.93 0.301 0.93 42HRC 0.256 0.312 0.256 0.312 38HRC 0.862 0.108 0.862 0.108 48 HRC
0.304 0.93 0.304 0.93 0.256 0.312 0.256 0.312 0.862 0.108 0.862 0.108
0.301 0.93 0.301 0.93 0.257 0.312 0.257 0.312 0.864 0.108 0.864 0.108
0.301 0.93 0.301 0.93 0.257 0.312 0.257 0.312 0.864 0.108 0.864 0.108
0.301 0.93 0.301 0.93 0.256 0.312 0.256 0.312 0.861 0.108 0.861 0.108

MAINSPRING HOUSING PIN CRANE LOCK DETENT BARREL LINK #3

SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION HARDENED SPECIFICATION SPECIFICATION
HARDENED RESULT HARDENED
BEFORE THE HEAT AFTER THE RESULT BEFORE THE HEAT AFTER THE HRC BEFORE THE HEAT AFTER THE RESULT
TREAT PROCESS HEATREAT PROCESS HRC TREAT PROCESS HEATREAT PROCESS TREAT PROCESS HEATREAT PROCESS HRC

TOTAL DIAMETE TOTAL HRC TOTAL TOTAL HRC TOTAL TOTAL HRC
LENGTH R LENGTH DIAMETER 38-48 LENGTH DIAMETER LENGTH DIAMETER 38-46 LENGTH DIAMETER LENGTH DIAMETER 40-48
0.527 0.170 0.527 0.170 0.202 0.158 0.202 0.158 0.609 0.132 0.609 0.132
0.529 0.167 0.529 0.167 0.201 0.158 0.201 0.158 0.609 0.133 0.609 0.133
0.525 0.170 0.525 0.170 0.194 0.157 0.194 0.157 0.609 0.133 0.609 0.133
0.527 0.170 0.527 0.170 0.199 0.157 0.199 0.157 0.609 0.132 0.609 0.132
0.523 0.171 0.523 0.171 42HRC- 0.203 0.157 0.203 0.157 40HRC- 0.609 0.133 0.609 0.133 42HRC-
0.526 0.170 0.526 0.170 46HRC 0.199 0.157 0.199 0.157 42HRC 0.609 0.133 0.609 0.133 47HRC
0.527 0.170 0.527 0.170 0.198 0.158 0.198 0.158 0.609 0.133 0.609 0.133
0.529 0.169 0.529 0.169 0.198 0.157 0.198 0.157 0.609 0.133 0.609 0.133
0.527 0.169 0.527 0.169 0.198 0.157 0.198 0.157 0.609 0.133 0.609 0.133
0.527 0.169 0.527 0.169 0.198 0.157 0.198 0.157 0.609 0.133 0.609 0.133

NOTE: HARDNESS RESULT OF ALL PRODUCT AS SAMPLE WELL PASSED DURING MHIPCOR QC INSPECTION.
 Doc No: SOP.21.0008
PRODUCT EVALUATION FOR HEAT TREATMENT PROCESS Date: 6/16/2021
Revision: 5262021

SETUP FOR ALL PRODUCT IN HEATREAT PROCESS

TEMP. Hardening Quench Tempering REMARKS
T3 930°C
T2 650°C 2 Hours 330°C
15 mins 2 hours Note: almost
Before we reach the 930°c heat temperature we consumed
6 hours waiting to proceed tempering process.
550°C 1 Hour END above
T1
1 Hour
START
HARDENING PROCESS
NEEDED MATERIAL
#32 Hydrulic Oil (For Quenching)
Coconut Charcoal (Supply Carbon to the Material)
Set Furnace Machine temperatrure to 550°C
(Stress Relief) and wait until it reach the set Quenching Oil Box
1 temperature. Note: Material Box (SS plate 4mm Thickness)
we need to wait until we reach the 550°C Thermal Gloves
before we start the operation.
Furnace Plier Holder

2 Prepare Material to be Hardened in Square

Stainless Box Note: The hardness result must be in 50-55HRC To proceed
tempering processed of 380°C for 2 hours.

3 Add Coconut Charcoal

When Furnace Temperature is Ready, Load

550°C starting point Material into the Furnace for 1 hour MACHINE TYPE:
650°C Pre-heat 4 NABERTHERM FURNACE
NOTE: As an obrservation we reach this
550°C for almost 4 hours MOD: N 40 E 230V 1/N/PE
930°C Hardening MAX. TEMP 1300°C
5 Then another 1 hour to reach the 650°C Temp.

Then another 1 hour to reach the 930°C. This

6 is the last and important process so we need
to hardened the product for 2 hours.

THEREFORE: for hardening process, it will consumed a total of Note: after conducting 3 times of evaluation process we are
7 hours and 15 minutes to finished the operation. now reached the minimum hardened standard range of 40-48
QUENCHING PROCESS HRC.

OBSERVATION/SUGGESTED SOLUTION:

IN THIS PROCESS WE USED COCONUT CHARCOAL WHICH IS ONE OF THE

NECESSARY MATERIAL TO PRODUCED HARDENING PROCESS IN OUR
PRODUCT.
NEEDED TO FIXED:
CONTROL PANEL MONITOR
EVALUATION RESULT
QUENCHING OIL #32
PASSED
AND READY FOR OPERATION

JESSIE FELIZARTA CAROLYN S. TABACO LEVI ESPESO GLENDA SOMBERO

PREPARED BY: QC HEAD PLANT OFFICER IN CHARGE ASST. MANAGER
CONTROL NO. OQCA-00-006 ISSUED DATE: REVISE DATE:

GEORGE LAO
PRESIDENT
 Doc No: SOP.21.0008
FINAL EVALUATION FOR HEAT TREATMENT PROCESS Date: 5/24/2021
Revision: 5262021

SETUP FOR ALL PRODUCT IN HEATREAT PROCESS

TEMP. Hardening Quench Tempering REMARKS
T3 930°C
T2 650°C 2 Hours 330°C Note: Were using a 930°C in this operation to
15 mins 2 hours observe and reach the target HRC, while before
550°C 1 Hour END above we used only 850°C As what our staff learned
T1 during his training at ARMSCOR. In this process
1 Hour we try twice and we passed and reach the
START target HRC OF 40-48HRC
HARDENING PROCESS
NEEDED MATERIAL
#32 Hydrulic Oil (For Quenching)
Set Furnace Machine temperatrure to 550°C Coconut Charcoal (Supply Carbon to the Material)
(Stress Relief) and wait until it reach the set Quenching Oil Box
1 temperature. Note:
Material Box (SS plate 4mm Thickness)
we need to wait until we reach the 550°C
before we start the operation. Thermal Gloves
Furnace Plier Holder

Prepare Material to be Harden in Square

2 Stainless Box Note: The hardness result must be in 50-55HRC
To proceed tempering processed at 380°C for 2
Add Coconut Charcoal hours.
NOTE: IN THIS EVALUATION WE USED
3 ALREADY A COCONUT CHARCOAL WHILE IN
SECOND EVALUATION WE USED A WOOD
CHARCOAL
When Furnace Temperature is Ready, Load
550°C Material into the Furnace for 1 hour MACHINE TYPE:
650°C Pre 4 NABERTHERM FURNACE
- NOTE: IN THIS PROCESS WE REACH THE
550°C FOR ALMOST 4 HOURS. MOD: N 40 E 230V 1/N/PE
hea
930°C Har
t MAX. TEMP 1300°C
den 5 Then another 1 hour to reach the 650°C Temp.
ing
Then another 1 hour to reach the 930°C. This
6 is the last and important process so we need
to hardened the product for 2 hours.
THERE for hardening process, it will consumed a total of Note: we quench the product for 15 minutes.
FORE: 8 hours to finished the operation. Then check the hardness and we finally passed
QUENCHING PROCESS the hardened HRC of the product we conduct
another trials in same procedure and we reach
again the target of 40-48 HRC

OBSERVATION/SUGGESTED SOLUTION:
IN OUR FIRST TRIAL WE USED A WOOD CHARCOAL
BUT IN THIS PROCESS WE USED ALREADY A
COCONUT CHARCOAL THAT MIGHT HELP THE HEAT
TREATMENT MACHINE, TO CONTROL THE HEATING
AND HARDENED PROCESS.

NEEDED TO FIXED/PREPARED
QUENCHING OIL #32
CONTROL PANEL MONITOR
PRODUCTION AREA

JESSIE FELIZARTA CAROLYN S. TABACO LEVI ESPESO GLENDA SOMBERO

PREPARED BY: QC HEAD PLANT OFFICER IN CHARGE ASST. MANAGER
CONTROL NO. OQCA-00-006 ISSUED DATE: REVISE DATE:

GEORGE LAO
PRESIDENT
 Doc No: SOP. 21. 00021
HEAT TREATMENT PROCESS Date: 6/30/2021
IMPROVEMENT PROPOSAL
Revision: 6302021

PPE's NEEDED

COMPANY: DONG SUN SAMPLING

REQUIRED HARDENED STATUS
HRC RANGE
RESULT HRC
PRODUCT NAME PART NAME
45HRC
45HRC
FIRING PIN SPECIAL 4509 44-48 HRC 45HRC PASSED
46HRC
45HRC

TOOLS NEEDED

QUENCHING BOX
HARDENING BOX
PPE'S NOTE: WE NOW COO
REMARKS
OUR OPERATOR IN HEAT TREATMENT PROCESS IS NOW READY TO OPERATE, BY FOLLOWING THE STANDARD WORK
INSTRUCTION IN THIS PROCEDURE, WE TRY AND PRACTICE ALMOST FIVE (5) TIMES TO PASSED AND REACH THE
REQUIRED STANDARD HRC IN EACH PRODUCT. HOWEVER THE LOCATION/FACILITY OF OUR PRODUCTION INCLUDING
THE PPE's ,IS NEED OF MORE IMPROVEMENT FOR US TO HAVE COMPLETE AND SAFE OPERATION.

JESSIE FELIZARTA CAROLYN S. TABACO LEVI ESPESO

PREPARED BY: QC HEAD PLANT OFFICER IN CHARGE
CONTROL NO. OQCA-00-006 ISSUED DATE:
GEORGE LAO
PRESIDENT
 Doc No: SOP. 21. 00021
HEAT TREATMENT DEVELOPMENT Date: 6/30/2021
PROCESS
Revision: 6302021

PPE's NEEDED

SAMPLING
REQUIRED HRC HARDENED RESULT STATUS
RANGE HRC
PROJECT NAME PART NAME
45HRC
45HRC
FIRING PIN SPECIAL 4509 44-48 HRC 45HRC PASSED
46HRC
45HRC
TOOLS NEEDED

QUENCHING BOX
HARDENING BOX NOTE: THE COORDINATION OF OUR SAFETY OFFICER IS
NECESSARY TO ASSURE THE FACILITY NEEDED IN HEAT TREAT
PPE'S PROCESS FOR THE SAFETY OF OUR OPERATOR AND THE
COMPANY
REMARKS
OUR OPERATOR IN HEAT TREATMENT PROCESS IS NOW READY TO OPERATE, BY FOLLOWING THE STANDARD WORK
INSTRUCTION IN THIS PROCEDURE, WE TRY AND PRACTICE ALMOST FIVE (5) TIMES TO PASSED AND REACH THE
REQUIRED STANDARD HRC IN EACH PRODUCT. HOWEVER THE LOCATION/FACILITY OF OUR PRODUCTION
INCLUDING THE PPE's ,IS NEED OF MORE IMPROVEMENT FOR US TO HAVE COMPLETE AND SAFE OPERATION.

JESSIE FELIZARTA CAROLYN S. TABACO LEVI ESPESO CELSO BALLON GLENDA SOMBERO
PLANT OFFICER IN SAFETY OFFICER ASST. MANAGER
PREPARED BY: QC HEAD CHARGE
CONTROL NO. OQCA-00-006 ISSUED DATE:

GEORGE LAO
PRESIDENT