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It gives us a great pleasure to submit this Project report. This is the only page where we have the
opportunity to express our emotions and gratitude from the bottom of our hearts. We express our
sincere thanks to our guide Dr.A.T.Autee for guiding us at every step in making of the project. He
motivated us and boosted our confidence and we must admit that the work would not have been
accomplished without his guidance and encouragement. We would like to extend our special thanks
to HOD Dr.A.J.Keche and Principal Dr.S.P.Bhosale for spending their valuable time to go through
our report and providing many helpful suggestions. Lastly we would like to thank all the staff
member of mechanical engineering department and our friends without whom the project report
would not have been completed.
1
ABSTRACT
India is set to be an agricultural based country and approximately 75% of the peoples are
dependent on farming directly or indirectly, in this agriculture sector there is a lot of field work,
such as weeding, reaping, sowing etc.
Apart from these operations, spraying is also an important operation to be performed by the
farmer to protect the cultivated crops from insects, pests, fungi and diseases for which various
insecticides, pesticides fungicides and nutrients are sprayed on crops for protection.
In today’s world, we use many different spraying technologies involving use of energy like
electrical energy, solar energy, and chemical energy of fuels.
To solve these difficulties develop a new equipment that is mechanically operated wheel driven
sprayer, it is a portable device and does not need any fuel to operate, which is easy to move and
spray the pesticide by moving the wheel. we used scotch yoke mechanism with piston pump,
which is driven by the ox (BULL) or manually.
2
CONTENT
CHAPTER PAGE. NO
Chapter 1 9
1.0 Introduction
1.1.1 Problem statement
1.1.2 Common problems
1.1.3 Objectives
Chapter 2
2.0 Literature review 10-14
2.0.1 About pump
2.0.2 Hand operated sprayers
2.0.2.1 Sprayers with hydraulic nozzle
2.0.2.2 Rotary atomizers
2.0.3 Supplementary points
2.0.4 Selection of sprayers
2.0.4.1 Lever operated knapsack sprayer
2.0.4.2 Motorised hydraulic knapsack sprayer
2.0.5 Application method & Choice of equipments
Chapter 3
3.0 Different types of sprayers
3.0.1 Manually operated sprayers 15-25
3.0.1.1 Plastic pesticide sprayers
3.0.1.2 HI-TECH sprayers
3.0.1.3 Knapsack sprayers
3.0.1.4 foot sprayers
3.0.1.5 Rocker sprayers
3.0.1.6 Hand compression sprayers
3.0.1.7 Stirrup sprayers
3.0.2 Power operated sprayers
3.0.2.1 Knapsack power sprayers
3.0.2.2 Motorised knapsack mistblower cum duster
3.0.3 Boom sprayers
3.0.4 Tree & bush crop sprayers
3.0.5 Tractor mount sprayers
Chapter 4
4.0 Parts of sprayer pump
4.0.1.Cut off valve
4.0.2 Extension rod 26-30
4.0.3 Nozzle
4.0.3.1 Hollow cone nozzle
4.0.3.2 Flat fan nozzle
4.0.3.3 Adjustable nozzle
4.0.3.4 Double swivel nozzle
4.0.3.5 Solid cone nozzle
4.0.3.6 Even flat fan nozzle
4.0.3.7 Flood jet nozzle
Chapter 5
3
5.0 Construction & working of Eco-friendly spray pump
5.0.1 Scotch yoke mechanism
5.0.1.1 Scotch yoke dimensions 31-33
5.0.2 Frame
5.0.3 Gear Arramgement
5.0.4 Reciprocating pump
Chapter 6 34-35
6.0 Important equations & calculations
Chapter 7 36
7.0 Components of pump & itd material
Chapter 8
8.0 Cost Estimation 37
38
Chapter 9
9.0 Advantages
Chapter 10 39
10.0 Applications 40
Chapter 11
11.0 Conclusion
Chapter 12 41
12.0 References
4
List of Figures
5
CHAPTER :-1
1.0 INTRODUCTION :
In the modern agriculture, the usage of pesticides is still increasing
moreover the 90% of these pesticides are being applied in the form of spraying
which will maintain environment friendly approach. The argument for using
existing conventional equipment is that farmers will face economic difficulties in
case of chemical and electrical powered pumps as well as they will face health
issues in case of hand operated pumps. One way to overcome this problem is to use
the equipment developed for application of the pesticides through the use of
mechanical power. The unit should have sufficient capacity to supply the needed
amount of water and spray material in the allowable time. Large amount of energy
is getting used at such place where mechanical energy can be used instead of direct
energy sources. Farmers are facing enormous problem while spraying the pesticide
like electricity is not available when we need.
6
1.0.3 Objectives
• To design and develop the ecofriendly spray pump.
• To performance analysis of spray pump.
CHAPTER 2
There are various types of hand-operated sprayers, but they can be broadly
categorized into two groups:
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2.0.2.1. Sprayers with hydraulic nozzles designed with systems to generate
pressure at the Nozzle to achieve correct atomization. With lever-operated
sprayers the main tank is not pressurized, but spray pressure is generated in a
Pressure chamber by constant pumping. With compression sprayers, the whole
tank is pressurized prior to spraying.
2.0.2.2 Rotary atomizers, which generate spray droplets from a spinning disc or
cup. These types typically apply low volumes of spray liquid per hectare. These
Low volumes mean that higher concentrations of spray liquid are applied; this
makes them unsuitable for some products. In particular they should never be used
for parquet application as the concentrations are likely to exceed recommended
dilution rates.
1. Sprayer with centrifugal-energy nozzles
2. Electrostatic spraying equipment
8
2.0.4.1 Lever-operated knapsack sprayers :
Diaphragm pumps - are suitable and are a durable option where applications are
made through a single nozzle. They are also suitable for multi-nozzle booms where
relatively low spraying pressures are adequate (1 bar). Piston pumps - are suitable
for single nozzle use and are preferred to diaphragm pumps for multi-nozzle use
where higher pressures are required (to 4 bars). 13 Push Operated Spray Pump.
Underarm levers are preferred to over-arm levers except where crop conditions
impede the movement of the lever.
9
soil and insecticides onto walls for control of stored product pests.
Hollow cone nozzles are used for general spraying of foliage and give good
coverage of the outer parts of a canopy (used to apply insecticides and fungicides).
Solid cone nozzles are used for spot and band spraying. Adjustable multipurpose
nozzles are not recommended for crop protection use. Spray quality is difficult to
reproduce and this type of nozzle encourages operators to adjust and touch nozzles
contaminated with pesticide.
10
CHAPTER -: 3
11
Pesticides are ideal for spraying on fields for protecting the crops against many
deadly diseases. The are offered at competitive prices and have the following
features:
General Features
Limitations:
General Features :
12
Recommended as “Most Efficient & Comfortable Sprayer”
Ergonomically designed
16 Liters capacity blow molded tank from High Density Polyethylene
Pump is centrally placed outside the tank and has smaller piston diameter,
hence easy for operation as balance is perfectly maintained.
Adjustable shoulder straps Right or left operation
Replaceable tubular frame
Shoulder strap hanger & Tubular frame moulded on tank
Strong construction and easy operation
Majority of parts coming into contact with chemical are made from durable
plastic material
Develops sufficient pressure with a few strokes
Bigger filler hole and Breather hole in strainer allows filling of spray
solution without Spilling
Competitive price
General Features :
13
Delivery hose pipe 110 cm long. Spare part kit (piston, bushes, fitting &
rubber washers etc.
Total net weight: 6.2 kg
Limitations :
Low delivery pressure compare to HI-TECH sprayer
Heavy in weight.
Maintenance cost is high.
Bigger size
Hydraulic pump is extreme left or right side of pump so Load develops left
or right side during oscillating the handle.
The pump in the foot sprayer consists of a pump barrel and a pressure
chamber.
The pump is fixed in a vertical position with necessary braces.
The plunger moves up and down when operated by the pedal.
A ball valve is provided in the plunger assembly itself to allow the fluid to
cross the plunger and getting pressurized in the pressure vessel.
During the upward motion of the piston fluid is sucked in and pressurized
into the pressure vessel and during downward movement, the sucked fluid
crosses the plungers and enter the pump.
The sprayer develops a pressure of 60 - 80 psi and has a provision for
attaching two discharge lines.
14
3.0.1.5 Rocker sprayers :
The rocker sprayer has a pump assembly, fixed on a wooden platform with an
operating lever, a valve assembly with two ball valves, a pressure chamber, suction
hose with strainer, and delivery hose with spray lance. When the plunger is pulled
behind by pulling the lever way from the pump, the spray fluid from the container
is sucked through the strainer and pushes the bottom ball valve above and enters
the pump. The movement of the lower ball valve is arrested by the upper valve
seat. When the lever is pushed towards the pump, the sucked fluid is forced to
enter the pressure chamber by opening the upper ball valve. The operation is
continued till the entire suction pipe, ball valve assembly, delivery hose and a
portion of pressure vessel is fitted with spray fluid and the pump operator finds it
difficult to push the piston forward, due to the downward pressure developed by
the entrapped compressed air in the pressure vessel. Thereafter, the trigger cut off
valve will be opened to allow the spray fluid to rush through the nozzle and get
atomized. Usually 60 - 80 psi pressure can be built in the pressure chamber and
hence can be conveniently used for tree spraying.
15
3.0.1.6 Hand Compression sprayers :
The tank is a pressure vessel in which the liquid is filled to two - third
capacity.
It is then pressurized to 60 psi by means of the air charge pump.
A pressure gauge or safety valve may optionally be fitted to the tank.
A pressure regulator may also be used when the discharge pressure needs to
be strictly controlled.
16
Fig. 3.7: stirrup sprayer
The stirrup sprayer is designed to pump the spray fluid directly from, the
open container, usually a bucket.
The hydraulic pump will be put inside the bucked and held properly with the
help of foot rest.
As the plunger is pulled up, the fluid enters through the suction ball valve
assembly and when the plunger is pressed down, the suction valve closes
and the fluid enters the pressure chamber through a ball valve assembly.
As the plunger is continuously worked, pressure is built in the pressure
chamber
and the delivery hose. As soon as the required pressure is built up, the
spraying will be done.
A stirrup sprayer develops 30-40 psi pressure.
17
3.0.2.1 Knapsack Power Sprayer :
Knapsack Power Sprayer easy to use and highly durable. Designed in sync with the
industrial standards, these sprayers are immensely used for garden spraying-weed,
pest control, liquid fertilizing and plant leaf polishing. General Technical
Specifications:
General Features:
Spraying Capacity - 8 liters/min
Limitations :
Heavy in weight
Maintenance cost is high
Big in size
Cost of fluid is very high
Service life is low
Initial cost is high
Maintenance is complicated.
Due to heavy weight during spraying one will feel very tiredness and
fatigue
Make environment pollute
Corrosion can take place on parts
18
3.0.2.2 Motorized Knapsack Mistflower cum duster :
This sprayer cum duster is fitted with a two-stroke air cooled engine of 35 or
70 cc capacity, connected to a centrifugal fan by a direct drive.
The spray liquid is first pressurized by air generated by the blower. This air
current achieves a velocity of over 275 kmph at the nozzle, and sprays the
chemical in fine particles than can be measured in microns.
The nozzle design enables even spraying at maximum efficiency.
When dusting, the air blast enters the tank from an air inlet, which is
connected, to a tube with several holes on its surface.
This agitates the powder which is then thrust out by the velocity of the air
coming out of the blower, through the pleated hose and out through the
nozzle
19
beside the air stream. Some models do not use an additional air stream but an
arrangement of nozzles on the boom directed towards the target.
Fig.
20
CHAPTER -: 4
A cut-off valve
An extension rod-straight or goose-neck
An appropriate nozzle
21
Comes in varying lengths, according to customer requirements but lengths
longer than 90 cm are difficult to handle.
For tree spraying, bamboo lances i.e. brass tubes inserted into a hollow
bamboo are recommended.
The larger diameter of the bamboo helps to off-set the length of the lance
(up to 2.5 meters, making it easier to handle).
4.0.1.3 Nozzles :
These are used primarily where plant foliage penetration is essential for
effective insect and disease control, and where drift is not a major
consideration.
At pressures of 40 - 80- psi hollow cone nozzles give excellent spray
coverage to the undersides of reduces penetration correspondingly.
22
4.0.1.3.2 Flat Fan Nozzle :
These are used largely for broadcast spraying, where foliar penetration and
coverage are not essential.
The best operating pressure for flat fan nozzles is 15 - 30 psi, which produce
coarser droplets that are not susceptible to drift.
This model is capable of producing a cone spray in various angles, and also
a solid or broken jet spray.
23
4.0.1.3.4 Double swivel nozzles :
This nozzle sprays a circular (conical) pattern of droplets, which are evenly
distributed over the whole circle with the center being filled too. It typically
produces smaller spray angles and larger droplets and so is used for spot
treatments of herbicides or situations where greater downward penetration of
spray is required, but tends to be used mainly for tractor boom spraying.
This nozzle with an even spray-tip provides uniform distribution across the
entire width of the spray band. The even pattern makes it suitable for band
spraying in pre- and post-emergence herbicide application and for the
spraying of walls.
24
Also called as deflector, impact or anvil, produces a wide-angle flat-fan
spray pattern. More droplets land at the outer edges of the fan and the
pattern is rather uneven. Impact nozzles are operated at low pressure for
preened post-emergence herbicide and liquid fertilizer applications. At high
pressure, very small droplets can be produced.
CHAPTER :-5
25
5.0 CONSTRUCTION AND WORKING OF ECOFRIENDLY
SPRAY PUMP
Simple working of this project is that the use of bull or man power to rotate the
shaft. The gear are mounted on shaft. To transfer this motion, scotch yoke
mechanism is used. The gear ratio is use to increase the speed of the shaft. This
rotary motion is converted into reciprocating motion by the use of scotch yoke
mechanism.Here the dual reciprocating pump is use to suck the pressurized water .
The water is sucked from the tank to the plunger cylinder through pipes and ports
and thus the suction happens. When the cam plate rotates further the plunger is also
reciprocated. The plunger forces towards the top dead centre (TDC).Due to this
force the delivering of the water from the cylinder is carried out. The delivery
action takes place on plungers alternatively.The water delivered will be very high
pressure. This high pressure water is taken through pipes and utilised for various
purposes in agriculture applications.
26
The scotch yoke mechanism is a
reciprocating motion mechanism
,converting the linear motion of a slider
into rotational motion , or vice versa.The
piston or other reciprocating part is
directly coupled to a sliding yoke with a
slot that engages a pin on the rotating part
5.0.2 FRAME
Frame is the supporting system for overall setup of the model. Metal frame is a
type of furniture that uses metal parts in its construction. There are various types of
metal that can be used, such as iron, aluminum, and stainless steel.
27
Commonly used gear arrangement are pinion and gear are mesh with each
other,called as spur gear. Gear reduction ratio is used to get maximum power from
minimum or less rotation shaft.
Double acting reciprocating pump engages with both sides of the piston , each
stroke of the piston carries out both suction and expulsion at the same time. Thus it
require two inflow pipes and two out flow pipes.
CHAPTER :- 6
Important Equations and Calculations :
28
Velocity of Water flow 2in pipe
V= Q/A. A=π/4×D
Where,
Q = Discharge of the water in the pipe in (LPH)
A = Area of the pipe in (m2)
D = Diameter of the pipe in (m)
Diameter of suction and delivery pipe will be 34 mm.
Area of the pipe = π/4×(342)
A = 0.907 m2
29
= 70.8 %
CHAPTER :- 7
7.0 COMPONENTS OF PUMP& ITS MATERIAL:
Components Material
Tank Plastic
Pump Cylinder Brass
Hose Nut Brass
Piston ring Rubber
Body Brass/Engg.Plastic
Nozzle Plastic
Pipe Plastic
Gears Brass
30
Shafts M.S
Frame C.R.C
CHAPTER :- 8
31
Machining Cost 1250
Pipes and Tubes 1500
Other Expenses 1000
Total Cost 10000
CHAPTER:- 9
9.0 ADVANTAGES
Dual side water pump is more advantageous than the other pumps.
This is of compact in size.
The water pumped with a higher pressure.
Quite running and smooth operation is achieved.
32
CHAPTER :- 10
10.0 APPLICATIONS
Because of its efficiency, it is used for pumping water mostly.
It is widely applicable in agricultural purposes.
This system is also used for lubrication purposes in machine tools like
grinding machines,lathe and other machine tools.
33
CHAPTER :- 11
11.0 CONCLUSION
34
This mechanism can be move anywhere as per our requirement.
The pesticide sprayer reduces back ache and shoulder pain while using the
product.
This alone pump can be used for multiple crops.
CHAPTER:-12
12.0 REFERENCES
35
36