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Table of Content -
An hot air oven is an equipment which is utilised to provide the dry heat
medium & it must be validated to ensure that the system is able to
provides strile & depyrogenated components , on a reproducible basis .
The validation of an Oven used to dry wet granulation & intermediate
excipients will be described here .
Product is placed on drying trays that are stacked on racks .
The racks & trays are rolled into the Oven ,and the granulations or
intermediates are dried at specified temperatures .
INSTRUMENT DETAILS
TABLE OF CONTENTS
1.Objective
2.Scope
3.Responsibility
4.User Requirement Specification
5.FAT procedure
6.Design Qualification Approval
7.Reference Documents
1. Objective -
To perform DQ Of Hot Air Oven & assure that the machine is
manufactured as per the URS & it complies with the scope of supply .
2. Scope -
3.Responsibility -
Roll no.- 539
Name -Minal Manik kad
Class – F. Y. M. Pharm ( SEM II )
Department- QAT
5. FAT Procedure -
After the completion of erection work of the machine , client
shall be informed to perform the FAT.
Client shall perform the FAT at the manufacturer site and record all the data in
the prescribed FAT document as per details given below :
-Test criteria
-Design verification check list
-Deficiency and corrective action report
-Pre installation requirement
-Final report
Customer -
a) Manufacture's Brochure
b)DQ protocol no.
INTRUMENT DETAILS
TABLE OF CONTENTS -
15/06/21
15/06/21
15/06/21
2. PURPOSE -
2.1 To provide record of the key features of the equipment and components as
currently installed.
2.2 To ensure that there is sufficient information available to enable the
equipment to be operated and maintained safely, effectively and
consistently.
2.3 To verify the installation attributes of theHOT AIR OVENcritical to serve
the intended purpose of the equipment.
2.4 To establish the suitability of the draft SOP prepared for the operations of
equipments.
2.5 To document the observation for future reference.
3. SCOPE -
5.REQUALIFICATION -
6.SYSTEM DESCRIPTION -
LOCATION :
DR. D. Y. PATIL INSTITUTE OF PHARMACEUITICAL SCIENCE & RESEARCH ,
PIMPRI , PUNE .
INSTALLATION QUALIFICATION REPORT
Instrument : Hot Air Oven
EQUIPMENT IDENTICATION :
UTILITIES :
LUBRICANTS :
2. Filters – All filters used in the system must be recorded , such as those used
with airs ( supply or recirculating ) or in other utilities ( e.g. Steam water )
9. CONCLUSION -
The Hot air ovenis qualifying the installation qualification test as per the
guidelines described in this Protocol no. DYP/QAT/PV/IQ/PC007/2016-17.
The operation qualification can be followed now.
10 POST APPROVAL -
11. APPENDIX :
INSTRUMENT DETAILS -
TABLE OF CONTENTS
1.Pre- Approval
2.Purpose
3.Responsibility
4.Requalification
5.System Description
6.Installation Qualification Procedure
7.Training
8.Key Functionality
9.Sop Verification
10.Deficiency (If Any)And Corrective Action Report
11.Acceptance Criteria
12.Concsion
1. PRE APPROVAL :
15/06/21
15/06/21
2. PURPOSE :
1. Calibration Requirements
2. Equipment Cantrol Functions – Switches & Push buttons
3. Equipment Operation -
a) Practical sequencing
b) Open door leak
c) Timer Operation
d) Circulation air flow
e) Exhaust Airflow
f) High Temp . Limit
g) Oven door open
3. RESPONSIBILITY :
4. REQUALIICATION :
5.SYSTEM DESCRIPTION :
2 On switch operation When the on switch is pressed, the drying cycle yes
starts
3 Off switch operation When the off switch is pressed, the drying cycle yes
stops.
4 Door switch When the door is open, the oven maintains yes
operation normal operation.
5 Bell silence selector When the switch is pressed, the end-of-the-cycle yes
switch operation bell is disabled.
6 Exhaust airflow When the switch is pressed, the heat is de- yes
switch operation energized, an audible alarm sounds, and the
exhaust air failure light goes on.
7 Circulation airflow When the switch is pressed, the circulation yes
switch operation blower is de-energized, an audible alarm sounds,
and the exhaust failure light goes on.
8 High limit reset When the switch is pressed, after a high limit yes
switch operation failure, the high limit controller is reset.
9 High limit When oven temperature exceeds a preset limit, yes
temperature the heaters are de-energized and an alarm sounds.
controller
1 Top of the oven door The smoke was not blown away from or drawn into the oven.
2 Left side of the oven The smoke was not blown away from or drawn into the oven
door
3 Bottom of the oven door The smoke was not blown away from or drawn into the oven.
4 Right side of the oven The smoke was not blown away from or drawn into the oven.
door
INSTRUMENT USED -
1 Timer operation After the high temperature limit was passed, the yes
timer stopped.
2 Alarm on After the high temperature limit was passed, the yes
alarm was audible.
3 Exhaust airflow After the high temperature limit was passed, the yes
failure light alarm was audible.
4 Heat off When the temperature recorder dropped more than yes
10°F, the heat went off.
5 Oven and timer After the high temperature limit was passed, the yes
operation oven and timer started operating.
i) A draft SOP should be prepared on the basis of supplier guide /mannual for
operation before the qualification testing .
iii) Operate the instrument as per SOP , & Record the changes if any .
7.OPERATING PROCEDURE :
8.TRAINING :
9. KEY FUNCTIONALITY :
A. PURPOSE :
To demonstarte that the cantrol panel & other mannual
operations of Hot Air Oven .
B. TESTING :
Operated By : Checked By :
Verified By :
Signature :
Date :
Date : Date:
ACCEPTANCE CRITERIA :
COCLUSION :
TABLE OF CONTENTS
1. Pre Approval
2. Objective
3. Performance Test Qualification : Procedure
4. Performance Test Qualification Resutls
5. Requalification
6. Responsibility
7. Conclusion
2. OBJECTIVE :
i) To collect sufficient data to establish that hot air oven performs to meet
the desired product quality in the consistent manner , when operate as per
SOP.
3.RESPONSIBILITY :
Roll no -539
Name- Minal Kad
Class – F. Y. M. Pharm Department – QAT
4.1 Precautions :
4.2 Procedure :
iii)Press SELECT button to select the HOUR setting & minute setting
on digital meter.
iv)Preset your desired time by pressing SET TIME .
vii) Once open the door after temperature is stabilized , timer will
suspend counting automatically. Memory will store the elapsed
time & start to count down again for the rest of time until lock the
door .
Viii) The equipment starts to timing once the actual temperature is set .
4. REQUALIFICATION :
5. CONCLUSION :