INTEGrATEd SMArT MOdULE

MOrE ThAN JUST MONITOrING.

LESS EXPENSIVE.
INdIVIdUAL SOLUTIONS.
Tr A N S F O r MEr C ONTrOL
Integrated Smart Module

Integrated Smart Module –

INTELLIGENCE EX WORKS.
OR FOR UPGRADES.

2
Growing interconnections and the greater need for availability plus the reliability
of the resources that are being used in the grid make continuous status monitoring
and evaluation indispensible. Our Integrated Smart Module offers you a particularly
inexpensive, practice-oriented solution to make both asset and operational
management easier. The module is based on industrial standards that have proven
themselves thousands of times over. In addition, it also places our know-how directly
at the interface between transformer and control system.

Module already included. Naturally, the ISM can also

Acquire transformer data, collect, evaluate,
control, and visualize: No matter what you
want to do, ISM makes it possible.
In addition to temperature recording and monitoring
of on-load tap-changer and transformer, the Integra-
ted Smart Module (ISM) can also provide evaluations
of the transformer load. The ISM makes planning
goal-oriented – this helps you to plan the operation,
plant utilization, maintenance and replacement of
your resources.
be installed in a separate control cabinet. Our com-
plete offer also includes the building and engineering
of the control cabinet. In either case, you can transfer
the acquired data directly to the control room via
optical fiber.
This means much less wiring work during installation
and considerably lower costs in contrast to a conven-
tional connection. In addition to an integrated web
server that makes the time-consuming installation of
software packages unnecessary, we also offer you a
wide selection of popular control system protocols.

ISM offers you a particularly inexpensive monitoring

system whose upgrading also makes sense for older
transformers so that they remain fit for future de-
mands. Grid Conventional connection –
control enormous amount of wiring
center
Implementation of your individual requirements in work and high costs
a practice-oriented system takes priority. Our services
Signal
are not just limited to the delivery of a device. We cabinet
I Application of the sensors in the
also advise you and, together with you, develop the signal cabinet
optimum solution that is tailored to your needs. I Connection of the signal cabinet
to the control room: one-on-one
Minimum wiring,
maximum flexibility
Starting immediately, you can order our dependable
TAPMOTION® ED motor drives with additional intel-
ligence. The result: the intelligent TAPMOTION® ED
right from the factory with the Integrated Smart Grid New low-cost direct connection
control
center
I Connection of the sensors to the
Integrated Smart Module
ISM
I Conversion of the electrical signals
I Sending the data directly on
to the control system with popular
communication protocols
I Optional: EMC-secure connection via
fiber optic conductors

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 Integrated Smart module

For all PeoPle WHo lIKe to

ConCentrate on tHe eSSentIalS.
For us, Smart monitoring means concentrating on the essentials. the inexpensively
priced basic version of the Integrated Smart module gives you an overview
of the most important operating data of your transformer. that will not only please
your controller. and that’s a promise.

BaSIC VerSIon
on-load tap-changer
monitoring
I monitoring of oltC and
motor drive
I maintenance diagnostics
transformer Individual solutions
monitoring
I Customer-specific algorithms for data
I load voltage, load current acquisition, regulation and control
I active power, power factor and
apparent power oPtIonS
I temperatures (surroundings, topoil,
Hotspot) I Communication
I rate of aging of the transformer I expanded monitoring
I Status information on the transformer I overload calculation
protection systems I Inputs and outputs that can be used as desired
I dissolved gas analysis (state of the gas)

grId Control leVel

grid
SCada control
center

StatIon leVel

Visualization taPmotIon® ed Integrated Smart module Integrated Smart module

(Panel PC/laptop) Integrated Smart module Stand-alone retroFIt
I Communication I Communication I Communication
I Control I Control I Control
I data aggregation I data aggregation I data aggregation
(accumulation) (accumulation) (accumulation)
I data capturing I data capturing I data capturing

ProCeSS leVel

Connection of:
dga, Buchholz, oil level, tap position,
oil temperature, environmental
temperature, pressure release valve,
voltage/current/performance

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 Simple, inexpensive retrofitting:
Picture 1 Task:
Upgrading the monitoring system
in an existing TAPMOTION® ED
Picture 2 Implementation:
Installation of the ISM by our
Fit for future requirements experts in just a few seconds.
Picture 3 Result:
Fit for the future – thanks to intelligence
The Integrated Smart Module is also available as a retrofit module
in the existing motor drive.
for all TAPMOTION® ED motor drives that have been delivered up to
now. Upgrade your TAPMOTION® motor drive in just a few hours with
additional intelligence to meet your own individual requirements.

User-friendly visualization and evaluation Would you like a little more:

The Integrated Smart Module just accesses your system via Internet
browser without any extra software. No matter from the control room
or while you are on the move – thanks to the flexible implementation
in popular Internet browsers, you can call up the measured values of
the Integrated Smart Module no matter where you are. Presentation is
very well organized without time-consuming software installation.
The tailor-made system
If you want, our experts will develop
solutions that are precisely adapted to your
requirements. In the area of power supply,
transmission and distribution, we offer
tailor-made systems for the following
areas: data management, control system
connection, regulation and control, auto-
mation of resources and monitoring of
power supply components. Take advantage
of our decades of experience in the area of
on-load tap-changer control and monitor-
ing.

What our all-round service offers:

I Evaluation of the situation
I Consulting
I Development of a solution
I Engineering
I Development and implementation
I Commissioning
I Customer support

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Integrated Smart module

FunCtIon SCoPe oF tHe

Integrated Smart module.

Funktion Scope Input⁄Output

Monitoring of the motor drive On-load tap-changer digital
Motor signals digital, analog
Monitoring of the OLTC Excess pressure of the oil filter system digital
Protective relay RS2001 digital
Motor current, single phase analog
Switching statistics
Contact burn
Maintenance manual for the OLTC
Maintenance intervals
Monitoring of the transformer Buchholz relay digital
Excess pressure relief (pressure relief valve) triggered digital
Oil level (min., max.) digital
Load current and voltage analog
Environmental, Topoil, Hotspot and free temperature analog
Load factor
Rating of aging
Performance (S, P, Q)
Oil quality
Maintenance intervals
Data logging Continuous recording of all measured and calculated values
Event log
Communication with the IEC61850 RJ45, LWL
control room IEC60870-5-104 RJ45, LWL
IEC60870-5-101 RS232, LWL
IEC60870-5-103 RS232, LWL
ModBus RS232, LWL
Visualization and
Visualization via web server incl. status information
operator control

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BaSIC monItorIng
eVerYtHIng tHat’S neCeSSarY.
the ideal solution for all users.

low life Cycle Costs

I the acquisition, storage and evaluation of the necessary values related
to the transformer permit maintenance based on the actual state
I direct transmission of the information to the control system.
this saves conventional wiring
I our solution for smart asset management

Simple Integration
I easy to integrate in higher level operating management
because all conventional control system protocols are supported

Flexible adjustment
I Platform-independent visualization of the data via popular Internet browsers
I regular, automatic archivation on Sd card or ftp server of all recorded
measured data during past years. the ftp server can also be directly accessed
via visualization
I Fast and flexible function adjustment by our experts to your needs

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Maschinenfabrik Reinhausen GmbH
Falkensteinstrasse 8
93059 Regensburg, Germany

Phone: +49 941 4090-0

Fax: +49 941 4090-7001
Email: info@reinhausen.com

www.reinhausen.com

Please note:
The data in our publications may differ from
the data of the devices delivered. We reserve
the right to make changes without notice.

IN3399192/00 EN – Integrated Smart Module (ISM) –

F0304700 – 04/13 – uw –
©Maschinenfabrik Reinhausen GmbH 2013

The Power behind Power.