1.

Phase Separator, V-101

The vertical phase separator is for separating water from the outlet stream of the reactor before
entering the second phase separator, V-102.

Table 1

Parameter Description
Type Vertical column
Design pressure 5.129 bar
Diameter 1.266 m
Height 2.5358 m
Volume vessel 3.99 m2
MOC Carbon steel
Pressure vessel

Purchased cost for the pressure vessel in 2001

log C ° p ( 2001 )=K 1 + K 2 (logA )+ K 3 ¿

log C ° p ( 2001 )=3.4974+ 0.4485 ( log 3.99 ) +0.1074 ¿

log C ° p ( 2001 )=3.8057

C ° p ( 2001 )=$ 6393.31

Pressure factor, Fp for pressure vessel at P = 5.129 bar and D =1.266 m,

( P+ 1 ) D
+0.00315
2[850−0.6 ( P+ 1 ) ]
F p ,vessel =
0.0063

( 5.129+1 ) 1.266
+ 0.00315
2[850−0.6 ( 5.129+ 1 ) ]
F p ,vessel =
0.0063

F p ,vessel =1.2277

Bare module cost, CBM for the pressure vessel in the year 2001,
C BM ( 2001 ) =C ° p ( B1+ B2 F p F m)

C BM ( 2001 ) =$ 6393.31(2.25+ 1.82 ( 1 .2277 ) (1 ) )

C BM ( 2001 ) =$ 28669.83

Total Bare Module Cost V-101

The total bare module cost for the pressure vessel in year 2021 is,

C BM ,total ( 2021 )=C BM ,total (2001) ( CEPCI 2021

CEPCI 2001 )

646.51
C BM ,total ( 2021 )=$ 28669.83( )
397

C BM ,total ( 2021 )=$ 46688.49

Total bare module cost in the year 2021 in RM is,

C BM ,total ( 2021 )=$ 46688.49 ( 4.161 )

C BM ,total ( 2021 )=RM 194224.10
 2. Distillation column T-102

Distillation column T-102 separates butadiene from the feed stream. Both outlet is designed to
produce butadiene product of 99.4% purity and furfural stream to be recycled.

Table 2 Design information on distillation column

Parameter Description
Type Sieve tray
Design pressure 3.3 bar
Height 15 m
Diameter 1.4208 m
Volume vessel 23.7819 m3
Number of trays 19
Plate area 1.5855 m2
MOC Carbon steel
Distillation tower

Purchased cost for the distillation tower in 2001

log C ° p ( 2001 )=K 1 + K 2 (logA )+ K 3 ¿

log C ° p ( 2001 )=3.4974+ 0.4485 ( log 23.7819 ) +0.1074 ¿

log C ° p ( 2001 )=4.318

C ° p ( 2001 )=$ 20800.23

Pressure factor, Fp for distillation tower at P = 5.129 bar and D =1.266 m,

( P+ 1 ) D
+0.00315
2[850−0.6 ( P+ 1 ) ]
F p ,vessel =
0.0063

( 3.3+1 ) 1.4208
+ 0.00315
2[850−0.6 ( 3.3+1 ) ]
F p ,vessel =
0.0063

F p ,vessel =1. 07 22
Bare module cost, CBM for the distillation tower in the year 2001,

C BM ,tower ( 2001 )=C ° p (B 1+ B2 F p Fm )

C BM ,tower ( 2001 )=$ 20800.23(2.25+1.82 ( 1 .0722 )( 1 ) )

C BM ,tower ( 2001 )=$ 87389.4

Trays

Purchased cost for the sieve tray in 2001

log C ° p ( 2001 )=K 1 + K 2 (logA )+ K 3 ¿

log C ° p ( 2001 )=2.9949+0.44 65 ( log 1.5855 ) +0. 3961 ¿

log C ° p ( 2001 )=3.1001

C ° p ( 2001 )=$ 1259.34

Bare module cost, CBM for the sieve trays in the year 2001,

C BM ,sieve ( 2001) =C ° p N F BM F q

log 10 Fq =0.4771+0.08516 log 10 N −0.3473 ( log 10 N )2 for N <20

log 10 Fq =0.4771+0.08516( log 10 19)−0.3473 ( log10 19 )2

log 10 Fq =0.01809

F q=1.0425

C BM ,sieve ( 2001) =$ 1259.34 (19)(1)(1.0425)

C BM ,sieve ( 2001) =$ 24945.3

Total Bare Module Cost V-101

The total bare module cost for the distillation column is the sum of abre module cost
fordistillaiton tower and sieve trays. The total bare module cost in year 2001 is,

C BM , DC ,total ( 2001 )=C BM ,tower ( 2001 ) +C BM ,sieve ( 2001 )=¿

C BM , DC ,total ( 2001 )=$ 87389.4+ $ 24945.3=¿

C BM , DC ,total ( 2001 )=$ 112335

Total bare module cost in year 2021 is,

C BM , DC ,total ( 2021 )=C BM ,DC , total (2001) ( CEPCI 2021

CEPCI 2001 )

646.51
C BM , DC ,total ( 2021 )=¿ $ 112335 ( )
397

C BM , DC ,total ( 2021 )=$ 182936

Total bare module cost in the year 2021 in RM is,

C BM ,total ( 2021 )=$ 182936 ( 4.16 )

C BM ,total ( 2021 )=RM 761012