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G
raphene is regarded as a promising
material that could be the basis for ABSTRACT
future generations of low-power,
faster, and smaller electronics.1,2 In order
for graphene to fulfill this promise and
become a material for the large-scale man-
ufacture of high-performance electronics,
large-area, high-quality graphene on sub-
strates amenable to electrical device opera-
tion and integrated circuit fabrication is
needed. For example, with current mass
production of Si technology based on 300
mm diameter wafers, methods are sought
that can reproducibly afford high-quality We present the results of a thorough study of wet chemical methods for transferring chemical
graphene films with areas on the order of
vapor deposition grown graphene from the metal growth substrate to a device-compatible
0.1 m2. Since graphene was first demon-
substrate. On the basis of these results, we have developed a “modified RCA clean” transfer
strated by mechanical exfoliation,3 several
methods have been developed for produ- method that has much better control of both contamination and crack formation and does not
cing graphene.4 7 Among those methods, degrade the quality of the transferred graphene. Using this transfer method, high device
only epitaxial growth on the SiC surface yields, up to 97%, with a narrow device performance metrics distribution were achieved. This
(which is limited by the size of high-quality demonstration addresses an important step toward large-scale graphene-based electronic
SiC substrates)4 and chemical vapor deposi- device applications.
tion (CVD) on the surface of transition
metals5,6 can be combined with standard KEYWORDS: graphene transfer . clean . crackless . high device yields
wafer-scale lithographic methods and are narrow performance metrics distribution
compatible with the current integrated cir-
cuit fabrication processes.7 Large-area gra-
phene.as nickel and copper by the CVD to device performance, yield, and unifor-
method,5,6 with continuous graphene films mity that the quality of the graphene is
up to 30 in. diagonal having been demon- not degraded during this transfer process.
strated.8 Considering its low cost and high Thus, in an ideal transfer process, the gra-
efficiency, this CVD method is the most phene film should remain clean (i.e., with no
promising approach for producing graphene contamination) and continuous (i.e., with-
for large-scale electronic device applica- out folds, cracks, or holes). One common
tions. By optimizing the growth conditions, method for transferring graphene from a * Address correspondence to
the quality of such CVD-grown graphene transition metal growth substrate is the liangxl@pku.edu.cn;
curt.richter@nist.gov.
could match that of graphene epitaxially “PMMA-mediated” approach.10 12 In this
grown on SiC.9 method a layer of poly(methyl-methacrylate) Received for review September 1, 2011
The first step necessary in fabricating (PMMA) is coated onto the graphene, and and accepted October 16, 2011.
devices from CVD-grown graphene is to the metal below it is etched away comple-
Published online October 16, 2011
transfer the graphene from the metal tely by etchant. The PMMA/graphene stack 10.1021/nn203377t
growth substrate onto a device-compatible is then transferred onto another substrate,
substrate (typically an insulator). It is crucial and solvents are used to remove the PMMA C 2011 American Chemical Society
the SC-2 step first because cleaning the residual metal A scanning electron microscope was used to deter-
particles remaining on the PMMA/graphene stack is mine if submicrometer-sized residual particles remain
the first priority, and we found reversing the cleaning on the graphene that cannot be seen by using optical
steps in this manner yielded superior results. After each microscopy; typical results are shown in Figure 2c (see
etching step, the PMMA/graphene stack was rinsed by Supporting Information Figure S2c). Some nanoparti-
DI water. Since the adapted RCA clean steps were cles with sizes less than 100 nm were observed. The
added to the PMMA-mediated graphene transfer pro- large metal residual particles (as seen in Figure 1) were
cess, we refer to this as the “modified RCA clean” rarely observed even after searching the entire gra-
transfer process, and all subsequent references to phene area. The nanoparticles appear only on the
“RCA clean” in this paper refer to this “modified RCA surface of some as-grown graphene samples and
clean”. Typical images of transferred graphene film are are never observed on the copper foil surface before
shown in Figure 2 (see Supporting Information Figure growth (see Supporting Information Figure S3). We
S2b). The transferred graphene film is very clean, with believe these nanoparticles formed during the CVD
almost no residual particles seen under optical micro- graphene growth process and were not the Cu sub-
scope. The thin layer of residue was never observed strate etching residues remaining from the transfer
after the RCA clean. In fact, when the PMMA/graphene process. More detailed work on the origin of these
stack was transferred into the DI water for rinse after small particles is ongoing and is beyond the scope of
the SC-2 step, it already looked much cleaner and more this paper. Growth processes must be optimized to
transparent even to the naked eye than before the avoid producing these nanoparticles. In addition to
SC-2 clean. these nanoparticles, some dark lines were also seen in
Cu contamination remains. These results support the inhomogeneities in the resulting graphene film.
claim that the large residual particles, which were Raman spectra were therefore measured randomly on
difficult to completely remove in the Cu-etch solutions several positions in the clean monolayer area on each
as shown in Figure 1, are likely Cu residues. These Cu sample. The local inhomogeneities of the graphene
residues are effectively cleaned by the RCA process; lead to a range of ID/IG values for each sample (Figure 4b).
however, the etching temperature and solution con- Compared with the sample transferred without RCA
centration must be well controlled. For example, lower cleaning steps, the ones that underwent a RCA clean
concentrations and lower temperatures slow the che- process have a similar or lower ID/IG ratio. Therefore,
mical reactions and “cleaning rates”, which help pre- the RCA clean process does not noticeably increase the
serve the PMMA/graphene stack from mechanical density of defects in the transferred graphene, and the
damage or tearing, but it takes a longer time to thor- quality of the graphene was not degraded significantly.
oughly clean the Cu contamination on the graphene Raman measurements were also used to characterize
film. Our results indicate 15 min per step RCA etching at doping in graphene.15,16 However, due to the drying
room temperature with 20:1:1 RCA solutions is a good and baking processes in the clean process and limited
choice to effectively clean transferred graphene. There measurements on the sample without RCA cleaning
is no indication of Fe on the films in the XPS spectra, steps, no definite conclusion can be drawn on the
which strongly suggests that Fe contamination from effect of the RCA clean on the doping level of trans-
the etching solution is effectively cleaned by a thor- ferred graphene (see Supporting Information S4).
ough DI rinse and/or RCA clean protocols. As mentioned before, a good transfer process pro-
The primary concern of the “RCA clean” transfer duces graphene that will not only be clean without
process is whether the graphene is degraded by the contamination (see Supporting Information S5) but
RCA cleaning steps. Raman spectroscopy is a powerful also be continuous without cracks or tears. To obtain
tool to characterize the structure and defects of carbon a crackless transferred graphene film, the as-grown
materials including carbon nanotubes and graphene.14 graphene film on Cu must first be continuous without
Figure 4a shows typical Raman spectra of graphene cracks (see Supporting Information Figure S6). No
that had been transferred with and without RCA clean cracks or folds should be induced in this good starting
steps after Cu etching. Disorder in a graphene mono- material during the chemical etching, cleaning, and
layer can be quantified by analyzing the intensity ratio transfer process. Experimentally, to transfer graphene,
between the disorder-induced D band and the Raman- the PMMA/graphene stack was scooped out of DI
allowed G band (ID/IG).14 A higher ID/IG value indicates water by the target substrate after Cu etching and
more defects in graphene. Figure 4b shows a compar- RCA clean steps and then allowed to dry. It has been
ison of the ID/IG ratio between a sample prepared reported that graphene films tend to break at the last
without an RCA cleaning step and four samples pre- PMMA removal step.11 When transferred from water to
pared with the RCA clean. All of these graphene the target substrate, the PMMA/graphene stack does
samples were cut from the same Cu growth substrate. not make full contact with the SiO2/Si substrate, and
They were all grown in the same growth run; thus it is the unattached regions tend to break and form cracks
reasonable to assume they have a similar initial defect that remain when the PMMA film is dissolved away.11
density. The polycrystalline nature of the Cu substrate Usually two kinds of gaps are found between the
may affect the graphene growth and induce structural PMMA/graphene stack and the target substrate due
of the graphene devices on it through the interaction To study the uniformity of devices fabricated from
between the substrate and graphene film.19 21 It is graphene films transferred via the modified RCA clean
reported that the plasma treatment will greatly in- process, 205 devices were measured and the distribu-
crease the number of charged defects in the SiO2 tion of the Dirac point and extracted intrinsic carrier
and have a negative effect on the mobility of fabricated density22 of those devices are shown in Figure 8a and c.
devices, while high performance devices can be ob- The Dirac points of most devices range from 4 to 12 V,
tained on HF dip-treated substrates.19,20 Thus, the HF and most of the intrinsic carrier densities are less than 1
dip is our preferred approach for oxidized Si substrates. 1012 cm 2. As a comparison, Figure 8b and d show
On the basis of the results of these extensive experi- results of 121 devices fabricated from graphene trans-
ments probing the effects of cleaning, drying, and sur- ferred by using the traditional process (Fe(NO3)3 etch
face hydrophilicity, we propose the “modified RCA and a second PMMA application without an RCA
clean” graphene transfer process flow as shown in clean and baking). Most values of Dirac points and
Figure 6. Following this process, a clean and almost intrinsic carrier densities are much higher than those in
crackless graphene film can be transferred to various Figure 8a and c, and their distribution ranges are much
target substrates. wider. This demonstrated that the device uniformity
After graphene has been successfully transferred was improved by the modified RCA clean process flow.
onto Si/SiO2 substrates, it is ready to be fabricated into Furthermore, the lower intrinsic carrier densities shown
electronic devices. In this work, field effect transistors in Figure 8c indicate the doping of the graphene was
(FETs) were fabricated by standard photolithography reduced by the RCA cleaning steps, although it is not
from clean, crackless graphene films transferred via the obvious from the Raman measurements. The extracted
modified RCA clean process flow. The graphene film room-temperature mobilities of most devices fabri-
was first patterned into (6 20) μm2 stripes by using an cated via the modified RCA clean method are concen-
oxygen plasma. Metal source/drain contacts were pat- trated between 1000 and 1400 cm2/(V s). Although the
terned to form FETs with a (6 10) μm2 channel area mobility is still lower than the best reported mobility of
where the Si-substrate was used as a back gate. Figure 7 CVD grown graphene,9 it is about 2 3 times higher
shows images and corresponding electrical measure- than the devices fabricated via the traditional transfer
ment results for a typical FET. Figure 7b shows the drain method (which are concentrated around 200 800 cm2/(V
current, Id, as a function of the drain voltage, Vd, mea- s)). This indicates that when the residue particles were
sured at a gate voltage of 0 V for various Vd sweeping removed, the local scattering to the carrier was re-
ranges. These curves were measured following metal duced and hence the mobility was improved. Consid-
contact lift-off without any postfabrication treatment, ering our graphene growth process is nonoptimized
such as thermal or current annealing. All curves over- and there are defects in the as-grown graphene films,
lap, indicating that the contact between the source/ the mobility obtained by the modified RCA clean
drain metal and graphene is very stable. Figure 7c and method can be enhanced much further when the
d are field effect measurement results. The transfer growth process was optimized and the quality of as-
characteristic curve (Id as a function of back gate voltage, grown graphene was improved.
Vg) is smooth with little hysteresis, and the conductivity Device yield, which was usually defined by devices
minimum associated with the Dirac point is near 0 V. with no current, is very important to large-scale device
These results indicate that the surface contamination fabrication. After device fabrication, hundreds of de-
due to the graphene transfer process is very low; vices were measured randomly, and the device yield
therefore, the device performance is repeatable with- results were shown in Figure 9. Figure 9a shows the
out any annealing treatment (thermal or current) needed. total yield of devices fabricated via the modified RCA
Figure 8. Distribution of Dirac points (a, b) and intrinsic carrier dentisties (c, d) of devices fabricated from graphene
transferred with (a, c) and without (b, d) RCA cleaning steps.
clean flow was over 97%, and those of the traditional that the device yield was determined primarily by
transfer method is about 94%, which is slightly lower, cracks in the graphene film. To be specific, larger and
as shown in Figure 9b. Our characterization indicates multiple cracks that completely cross the width of the