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* 1 0 9 9 1 4 5 8 EN *
MI GREENLIFT
INSTALLATION
MANUAL
GREEN LIFT FLUITRONIC SYSTEM
FOR SYSTEMS:
q GLF MR
q GLF MRL MC
q GLF MRL T
q REDUCED HEADROOM (TR)
q REDUCED PIT (FR)
q REDUCED HEADROOM AND PIT
(TFR)
SYSTEM N° INSTALLER
INDICE
0 GENERAL INFORMATIONS 5
0.1 INTRODUCTION 5
0.1.1 DEFINITIONS 5
0.1.2 MAIN STANDARDS OF REFERENCE 5
0.1.3 TERMS AND SYMBOLS USED 6
0.1.4 DOCUMENTS RELATED WITH INSTALLATION 6
0.2 SAFETY PRECAUTION DURING INSTALLATION 6
0.3 PRELIMINARY OPERATIONS 7
0.3.1 INSTALLATION PROCEDURES 7
0.3.2 DIMENSIONS CONFORMITY 7
0.3.3 MATERIALS OFF LOADING AND STORAGE 7
0.3.4 SCAFFOLDING 7
1 WELL MATERIAL 8
1.1 ANCHORING 8
1.1.1 PLUMBING 8
1.1.2 BRACKETS 8
1.1.2.1 FIXING WITH ANCHORS 9
1.1.2.2 FIXING WITH HALFEN 9
1.1.2.3 FIXING IN WALL 9
1.1.2.4 OTHER FIXINGS 9
1.2 BOLTS, SCREWS AND ANCHORS 10
1.2.1 ANCHORS AND HALFEN 10
1.2.2 TIGHTENING TORQUES 10
1.2.3 TIGHTENING TORQUES FOR OTHER SYSTEMS BOLTS 10
1.3 GUIDE RAILS 11
1.4 ELEMENTS ON THE PIT BOTTOM 11
1.4.1 PISTON PEDESTAL 11
1.4.2 GUIDE BRACKETS OF THE PISTON 11
2 HYDRAULIC MATERIAL 12
2.1 PISTON 12
2.1.1 INTRODUCTION OF PISTON IN THE WELL 12
2.1.1.1 INTRODUCTION INTO A WELL WITH OPEN ROOF 12
2.1.1.2 INTRODUCTION FROM A LIFT-DOOR 12
2.1.2 POSITIONING OF PISTON INTO THE WELL 12
2.1.3 PISTON INSTALLATION 13
2.1.3.1 INSTALLATION FO THE GUIDE BRACKETS FOR THE PISTON 13
2.2 HYDRAULIC POWER UNIT 14
2.2.1 POSITIONING OF THE POWER UNIT IN THE MACHINE ROOM 14
2.3 MRL HYDRAULIC POWER UNIT 14
2.3.1 INTRODUCTION OF HYDRAULIC POWER UNIT IN THE PIT 14
2.3.2 FIXING OF THE MRLT POWER UNIT TO THE GUIDES 14
2.3.3 CONNECTION OF HYDRAULIC PIPES 14
2.3.4 HYDRAULIC POWER UNIT FIRST FILLING 15
2.4 HYDRAULIC POWER UNIT FINAL FILLING 15
3 SLING AND ROPES 16
3.1 INSTALLATION 16
3.1.1 OIL PIPE 16
3.1.2 DRIVING LEVERS OF THE SAFETY DEVICES 16
3.2 ROPES 16
3.2.1 PLACING ROPES 16
3.2.2 ROPING OF THE SYSTEM 16
3.2.3 TENSIONING OF THE SYSTEM 17
3.3 T ESTS 17
3.3.1.1 TESTS FOR STANDARD SYSTEMS 17
3.3.1.2 TESTS FOR SYSTEMS WITH HEADROOM AND/OR PIT REDUCED 17
4 CAR AND DOOR OPERATOR 17
5 LANDING DOORS 18
6 ELECTRICAL MATERIAL 18
6.1 WELL AND MACHINERY ROOM 18
6.1.1 INSTALLATION OF THE CONTROL PANEL OUTSIDE THE WELL 18
6.1.2 INSTALLATION OF THE CONTROL PANEL INSIDE THE WELL 18
6.1.3 WELL ELECTRICAL LINES 18
6.2 ELECTRICAL CONNECTIONS 18
6.2.1 CONNECTION OF THE FINAL LIMIT SWITCH 19
REV
GMV SPA
VIA DON GNOCCHI, 10 - 20016 PERO - MILANO (ITALY) - TEL. +39 02 33930.1 - FAX +39 02 3390379 - E-MAIL: INFO@GMV.IT
VIA PER BIANDRATE, 110/112 – 28100 NOVARA (ITALY) – TEL. +39 0321 677 611 – FAX +39 0321 677690 - E-MAIL: INFO@GMV.IT
WELL TYPE
MANOEUVRE
AUTOMATIC PUSH BUTTON (APB) HOLD TO RUN
™ ™
™ ™
0 GENERAL INFORMATIONS
0.1 INTRODUCTION
0.1.1 DEFINITIONS
The definitions are used in this manual as indicated in the following standards and regulations
EN81-20 e EN81-50 Safety regulations for the construction and installation of lifts
UNI EN ISO 14798 Lifts (elevators), escalators and mobile walkways
– Risks assessment and reduction methodology
UNI EN ISO 7010 Graphic symbols: Safety signs and colours
EN12016 e EN12015 Electromagnetic compatibility
CEI EN 61439-1 Low voltage switchgear and control gear assemblies (LV control panels)
NOTA
The normal use of the lift is NOT
Wrong work.
possible
To make installation operations is NOT possible
ABBREVIAZIONI
MRL Machine Room Less (Control panel inside well) TR Reduced headroom FR Reduced pit
MRL2 Machine Room Less (Control panel outside well) TFR Reduced headroom and pit
0.1.4 DOCUMENTS RELATED WITH INSTALLATION
This is the documentation to be used for the installation of a complete lift:
INSTRUCTION AND
>100
>130>150
Vano - Well
Sx I ngombr o Tela i - Fr ames Dx
INSTRUCTION RELATED TO
Test at a- H eadr oom
DIAGRAMS OF THE
Ingo mbr o tel ai- Fr am esH eight
luce por te- openi ng door s
M ur o-G uida - Wal l- Gui de
Vano - Well
Cor sa - Tr avel
RUPTURE VALVE
INSTRUCTION RELATED TO
INSTRUCTION RELATED TO INSTRUCTION RELATED TO
DOOR OPERATOR, CAR
SLING AND ROPES THE CAR
AND LANDING DOORS
INSTRUCTION AND
INSTRUCTION RELATED TO
DIAGRAMS OF THE
ADDITIONAL OR THIS MANUAL
ELECTRICAL PART AND
OPTIONAL COMPONENTS
THE CONTROL PANEL
All the documentation for a correct and safe installation of the lift, must be stored by the installation responsible.
Please remember that this documentation is considered part of the plant and must be complete, well stored
and unabridged in every part.
In order to maintain the readability, the documentation shouldn’t be damaged and shouldn’t have missing
parts. Moreover, do not tear or deteriorate sheets during consulting.
0.2 SAFETY PRECAUTION DURING INSTALLATION
During installation and maintenance, it is compulsory to observe the applicable national safety standards for
the workplaces
ATTENTION - Before beginning any of the installation operations, ALWAYS check that all the
mechanical and electrical safety devices are, turned on and in perfect working order.
1 WELL MATERIAL
NOTE
The following parts are inside the sling package :
- The oil collecting tray
- The beam of pit bottom
- The guide-brackets of the piston (included in the standard
supply)
1.1 ANCHORING
1.1.1 PLUMBING
For a correct plumbing, refer to the following instructions and to the images
Lower the plumb lines for
the doors and for the
guide rails to verify if the
plan and vertical
dimensions of the well
comply with the project
drawing and highlight
possible structural
differences in the panels
plumbing.
Set the control templates to
verify the distance
between guides.
1.1.2 BRACKETS
If not contrary to the specific instructions of the materials supplied, for a correct and safe installation of the
brackets please refer to the following procedure:
hef
L do h(min)
df [mm] [mm] [mm]
min
[mm]
M10 90 10 80 60
M12 100 12 95 70
M16 145 16 135 85
DTG = dimension show on layout
DAG = dimension show on layout
Y <= dimension show on layout
G S Pd Ps
T82/A
68,25 10 5/10 = Pd
T82/B
T90/A
75 10 5/10 = Pd
T90/B
T125/B 82 10 5/10 = Pd
DAG DAG
SM X M SM10 X M
(min) (max) (min) (max)
130 170 210 ~110
M X M X
170 210 250 ~110 190 230 275 150
210 250 290 ~110 230 270 315 150
250 290 330 ~110 270 310 355 150
DAG 290 330 370 ~110 DAG 310 350 395 150
330 370 410 ~110 350 370 435 150
ST/UN – HA/UN ST – ST/D – ST10 SM – SM10
10mm
30mm DAG DAG DAG
M8 M12 M12
27 92 92
8.8 M12 8.8 8.8
92
M10 8.8 M16 M16
53 232 232
8.8 8.8 8.8
T1 T2 T3 T4
21 36 58 88
(M10) (M12) (M14) (M16
1 2 3
Fix the fishplate to the guide-rails Place the collecting oil tray and the Install the guide rails starting
segments, on the side with the beam, on the bottom of the pit or from the bottom of the pit
“male” connection part. on the pre-set cement base and positioning the “male” part
level it using a bubble level, upwards into the groove.
complying with the indications of Connect the guide-rails
the project drawing. segments using the
connection plate
4 5 6
Mount the counter-bracket using Perform the same procedure to Check the distances referring to
the related fixing material install all guide-rails and the project drawing and verify
brackets. the verticality of the guide-rails
in comparison to the plumbing
and the position template.
2 HYDRAULIC MATERIAL
If not contrary to the specific instructions of the materials supplied, for a correct and safe installation of the
hydraulic material please refer to the following procedure:
2.1 PISTON
2.1.1 INTRODUCTION OF PISTON IN THE WELL
The following situation could occur while inserting the piston in the well:
A) Insertion into the well from the open roof.
B) Insertion from the lift door.
WARNING
The operators are advised to use the safety belts and adequate lifting devices during
these operations
2.1.1.1 INTRODUCTION INTO A WELL WITH OPEN ROOF
If the well that will host the lift has an open roof :
• Find a crane.
• Sling the piston with the two ropes and insert it into the well.
• Perform the operations described at paragraph § 2.1.2.
2.1.1.2 INTRODUCTION FROM A LIFT-DOOR
• Position the piston so that the headroom is oriented to the access of the well.
• Lift it on two wood blocks and make the ropes pass under it.
• Once inside the well the piston will lay on the floor, set a wood board or something else on the laying area
to protect the end.
• Verify that inside the well there are the necessary fittings to introduce and correctly fix the piston (cross-
beam, guide-brackets, etc.)
• Perform the operations described at paragraph § 2.1.2.
2.1.2 POSITIONING OF PISTON INTO THE WELL
Position the tackle in the position prescribed by the
builder into the well and ensure that the ropes and the
tackle are fit to support the weight of the piston.
Prepare two ropes or belts with an adequate capacity
and minimum length 1.5 m.
Sling the piston with the two ropes as indicated in figure.
Hook the four ends of the ropes to the safety hooks of
the tackle.
Bind the control ropes at about 50 cm from the lower end
of the cylinder.
The operators in charge of the following actions, must
be at least two: an engineer that manages the
operations and is responsible for the activities
performed (a) and one or more assistants (b) (See
figure).
The technician (a) activates the tackle until the lifting
ropes are almost tensed, to avoid letting the piston
fall into the well.
The operator (b) gathers one end of the rope without
binding it or winding it around any part of the body,
so that he could let it go in case of danger.
Slowly lift the piston until the lower part rises from its support.
The technician (a) gradually lifts the piston from the well while the operator (b), at an adequate distance from
the well, tenses the end part of the piston, and let it slide on the protection, so that it does not damage
neither the piston nor the floor, until reaching the sill of the well. Stop the technician (a) to avoid letting the
piston fall into the well.
Move the piston held by (b) to the well avoiding traverse.
WARNING
To install the guide brackets for the piston refer to the sling manual
ò
Fix the oil collection tank to the guides according to the
project drawing and as shown in the figure.
Place the tackle in the position prescribed by the builder into
the well and ensure that the ropes and the tackle are fit to
support the weight of the hydraulic power unit.
ò
Prepare two ropes or belts with an adequate capacity and
minimum length 1,5 m.
Sling the hydraulic power unit fixing the two ropes to the rings, as showed in figure.
Hook the four ends of the ropes to the safety hooks of the tackle.
Bind the control ropes at one of the handles of the hydraulic power unit.
The operators in charge of the following actions, must be at least two: an engineer that
manages the operations and is responsible for the activities performed (A) and one
assistant (B) see figure.
The technician (A) activates the tackle until the lifting ropes are almost tensed, to avoid
letting the power unit fall into the pit.
The operator (B) gathers one end of the control rope without binding it or winding it
around any part of the body, so that he could let it go in case of danger.
Slowly lift the hydraulic power unit until the lower part rises from the floor.
The technician (A) gradually lifts the hydraulic power unit from the well while the
operator (B), at an adequate distance from the well, tenses the hydraulic power unit,
and let it slide, so that it does not damage neither the hydraulic power unit nor the
floor, until reaching the sill of the well.
Stop the technician (A) to avoid letting the
hydraulic power unit fall into the well.
Move the power unit held by (B) to the well
avoiding traverse.
Place the hydraulic power unit to its correct
position and maintain the lifting ropes slightly
tensed.
Place the hydraulic power unit according to the
project drawing on the oil collecting tank
previously fixed to the guides.
Remove the lifting ropes and move the hook of
the crane out of the working area.
2.3.2 FIXING OF THE MRLT POWER UNIT TO THE GUIDES
Fix the tank to the guides following the instructions of its manual.
2.3.3 CONNECTION OF HYDRAULIC PIPES
Connect fittings and piping following the instructions of the manuals of the hydraulic components supplied.
WARNING
Ensure that there is no dirty inside the tube. These impurities could damage the sealing of the piston
and of the valve block and inhibit the correct operation of the plant.
WARNING
Lever and plate shall be free to move.
3.2 ROPES
3.2.1 PLACING ROPES
Place the middle of the ropes into the pulley groove without to connect the
ends to the fixings rope.
Do not remove the safety protection.
3.2.2 ROPING OF THE SYSTEM
For a correct and safe roping of the system, if not differently indicated in the manual of the supplied sling,
refer to the following procedure:
Pass one of the rope end into the wedge socket termination.
Fix the rope with the supplied clamps.
Hook the wedge socket termination to the fixed connection element of the ropes
on the bottom pit bar.
Pass the other end of the rope into the wedge socket termination and fix it with the clamps.
Hook the second wedge socket termination to the ropes connection on the car frame.
Repeat the same procedure for all ropes.
Move the plate under the rope fixings to the horizontal position with the car
empty. The rope fixings shall to touch the plate but not make noise during the
travel of the lift.
Fixing of the releasing rope Fixing ropes in pit Fixing ropes on car frame
NOTA NOTA
Asymmetric wedge socket Symmetric wedge socket
UNI EN 13411-6 UNI EN 13411-7
X Max = 75% Y X Max = 40% Y
3.3 TESTS
3.3.1.1 TESTS FOR STANDARD SYSTEMS
• Verify that distance between spring and car frame is the one indicated to plan
þ • Verify that distance between shoes is according with the one indicated to plan
• Verify that the buffers are perfectly perpendicular and corresponding to the pedestals under the
car frame.
3.3.1.2 TESTS FOR SYSTEMS WITH HEADROOM AND/OR PIT REDUCED
WARNING
Before to move the lift is compulsory to install the car stop mechanical device.
NOTE
To make easy the installation, the car stop mechanical device (LCSMD) should be assembled after
the sling.
5 LANDING DOORS
For the installation refer to the instructions of the manual of the supplied doors
WARNING
If the emergency devices (remote push-button) are placed inside the upright verify that the door with
the above devices is installed at the correct floor (normally the lower landing floor).
6 ELECTRICAL MATERIAL
For a correct and safe installation, follow the instructions of the ELECTICAL PART MANUAL and the W IRING
DIAGRAMS, paying attention to the following:
8 ADJUSTMENTS
Make the necessary adjustments and settings on the piston and distributor (3010 or NGV). For the
operations to be carried out, refer to the instructions of the installation manual of the devices supplied.
8.1 LUBRICATION AND TOPPING UP
The hydraulic power unit does not need to be lubricated since all its components are sunk in oil, but it is
necessary to periodically top the oil up. For a correct and safe operation, please refer to the instructions of
the tank supplied.
WARNING
The oil topping up must be performed by previously trained technicians.
At the end of the installation it’s necessary to proceed with examinations and tests of the lift.
Carry out the tests indicated in chapter 6 of the EN81-20 standard, referring the instructions of the system
putting on service manual.
10 FINAL OPERATIONS
10.1 ADVICES
Verify that non authorised personnel should not enter into the machine room (always keep it locked)
Verify that all protections are mounted on the power unit (electrical connections covering, tank).
Once filled the tank or in case of topping up ensure that no oil stains remain around the hydraulic power unit.
WARNING
Never put the hands on the silencer, on the valve unit and on the oil tank, since the temperature of
these components can exceed 70°C (danger of burning).
Do not lean on nor sit on the hydraulic power unit.
Do not set containers with liquids on the power unit or on the clamp board (danger of short-circuit).
Always inform the responsible of the arrival. Before setting the plant out of work, hang the service shields to
every station door.
Do not leave components, parts, tools, oil or grease stains on the floor.
Pay attention to any contact when operating on rotating devices or on devices that remained under tension.
WARNING
Never exclude the safety circuits.
Before moving the lift-car, verify the correct operation of the emergency button on the roof.
During the movement tightly support with the post or other parts of the lift-car and in any case not with the ropes.
Pay particular attention during the upward travel.
At the end of the operations, please verify that all protections have been mounted and lock the machine room.
10.2 FINAL OPERATIONS
At the end of the installation it is necessary to perform a test of the plant, in compliance with the standards in
force.
• This test is performed by the installer (if qualified by a certified Quality System in compliance with UNI EN
ISO 9000) or by a notified organism according to the Lift Standards
If the test gives a positive result, it is necessary to communicate that the installation has been performed,
indicating:
- The address of the building.
- The speed, the rated load, the travel, the number of stations and the starting type
- Name or name of the company of the installer.
- Copy of the compliance certificate.
- Name of the company in charge of the maintenance of the plant
- Name of the individual in charge of the periodical maintenance interventions on the plant
GMV SPA
VIA DON GNOCCHI, 10 - 20016 PERO – MILANO (ITALY)
TEL. +39 02 33930.1 - FAX +39 02 3390379
STRADA PER BIANDRATE, 110/112 - 28100 NOVARA (ITALY)
TEL. +39 0321 677611 - FAX +39 0321 677690
HTTP://WWW .GMV.IT - E-MAIL: INFO@GMV.IT