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User Manual
Basic Operation
Firmware Revisions 22.71/26.71
ii 22/26.71+ w 05/99
Volume 2c Basic Operation
Figures of Volume 2
Fig. 1-1. Flow Computer Front Panel Keypad....................................................................................1-1
Fig. 1-2. Block Diagram Showing the Keypad and Display Modes .....................................................1-3
Fig. 2-1. Typical PID Control Application - Single Loop .....................................................................2-1
iv 22/26.71+ w 05/99
Volume 2c Basic Operation
Key words such as ‘Density’, ‘Mass’ and ‘Temp’ appear over each of the
alphanumeric keys. These key words indicate what data will be accessed when
included in a key press sequence. Pressing [Net] [Meter] [1] for instance will
display net flow rates and total accumulations for Meter Run #1. Pressing the
[Net] key causes net flow rates and total accumulations for all active meter runs
to be displayed. In many instances, the computer attempts to recognize similar
key press sequences as meaning the same thing; i.e., [Meter] [1] [Net] and
[Net] [Meter] [1] all cause the net volume data for Meter Run #1 to be
displayed. In most cases, more data is available on a subject than can be
displayed on four lines. The [á ]/[â ] (up/down) arrow keys allow you to scroll
through multiple screens.
Fig. 1-2. Block Diagram Showing the Keypad and Display Modes
Active Alarms
Temperature #1 Hi Hi
Pressure #2 Low
Prove Temp (L) Hi Hi
Prove Temp (R) Hi Hi
The last 500 time-tagged alarms that have occurred are always available for
printing (see Historical Alarm Snapshot Report in this chapter).
Screen #1
Screen #2
PID #1 PRIMARY
Measurement 20.00
Shows actual primary set
point being used in Setpoint 20.00
engineering units
Screen #3
PID #1 SECONDARY
Measurement 20.00
Shows actual secondary set
point being used in Setpoint 20.00
engineering units
Screen #4
INFO - Data such as set
points or operating mode
cannot be changed while in PID #1 SET POINT
the Display Mode. Source is Local
Remote S.P. Input
Value is 20.00
The switch from Auto to Manual is bumpless. Use the Up/Down arrow keys to
open or close the valve. Press [Prog] once to return to the previous screen.
The switch from Remote to Local is bumpless. Use the Up/Down arrow keys to
increase or decrease the setpoint. Press [Prog] once to return to the previous
screen.
3.1. Introduction
A complete set of software batch totalizers and flow weighted averages are also
provided in addition to the daily and cumulative totalizers. These totalizers and
averages can be printed, saved and reset automatically, based on the number
of barrels or cubic meters delivered, change of product or on demand. The
Omni flow computer can keep track of 4 independent meter runs running any
combination of 8 different products. Flowmeter runs can be combined and
treated as a station. The batch totalizers and batch flow weighted averages are
printed, saved and reset at the end of each batch. The next batch starts
automatically when the pulses from the flowmeter exceed the meter active
threshold frequency. Pulses received up to that point which do not exceed the
threshold frequency are still included in the new batch, but the batch start time
and date are not captured until the threshold is exceeded.
By using the [á ]/[â ] keys you can scroll through and modify any one of the 6
batch setups (in Independent Batch Stack) and 24 (in Common Batch Stack) in
the Batch Schedule Stack.
The number on the left on Line 1 is the flowmeter run number and stack
position; i.e., M2:1 will be the next batch setup run for Meter #2, M2:2 the next
and so on. Batch setups can be inserted before the displayed position or the
displayed setup and can be deleted by entering ‘I’ or ‘D” on Line 1. Press
[Prog] twice to return to the Display Mode.
METER #1 BATCH
Print & Reset ?
Pressing [Prog] [Batch] and [Enter] (i.e., not specifying a meter run) will
display the following:
STATION BATCH
Print & Reset ?
Enter [Y] to the ’Print & Reset ?’ question and enter your password when
requested. The batch will be ended immediately and a Batch Report printed out.
The above displays will vary if the PID ramping functions are enabled (see the
following section).
(2) Select which previous batch you wish to recalculate. The Omni stores
the last 4 completed batches numbered as:
(3) Press [↓ ] to scroll down to “Select Prev # Batch” and enter a number
between 1 and 4, depending upon which batch is to be recalculated. The
flow computer moves the selected previous batch data to the ‘previous
batch’ data points within the database (see explanation in Technical
Bulletin TB-980202)
(4) Enter Password when requested. Scroll to either “Enter API60” or
“Enter SG60”. Type in a valid value and press [Enter].
(5) Scroll to “Recalculate & Print?”. Press [Y] and then [Enter].
At this time the flow computer will recalculate the batch data and send the
report to the printer and the ‘Historical Batch Report Buffer’ in RAM memory.
The default batch report shows the batch number as XXXXXX-XX where the
number ahead of the ‘-‘ is the batch number and the number after the ‘-’ is the
number of times that the batch has been recalculated.
Press [Clear] and enter the number of barrels/cubic meters (lbs or kgs) that you
wish to add to the size of the batch. Enter a minus number to reduce the size of
the batch.
The 'Next Interface Due' counter shows the number of Bbls or m3 of line pack
remaining before the leading edge of the product interface reaches the valve
manifold. A minus number indicates that the leading edge has passed. Up to
three interfaces can be tracked between the interface detector and the valve
manifold.
Meter Station
Grav Change .0002
Line Pack 250
5. Meter Factors
PRODUCT #5
Name CRUDE
Table Select 0
Override API 35
Override SG .8498
Density Factor A/B A
M1 MF Date 09/26/97
M1 MF #1 1.0099
M1 FLW#1 1000.0
Move the cursor to the appropriate meter factor, press [Clear] and re-enter the
required meter factor. Note that only numbers greater than 0.8000 and less than
1.2001 are allowed.
Each product data field can handle 4 meter runs with 12 different meter factors
and associated flow rates.
PRODUCT #5
Name PROPANE
Table Select 2
Override API 150.9
Override Dens .5010
M.F. #1 1.0099
M.F. #2 1.0034
M.F. #3 1.0023
M.F. #4 .9995
Move the cursor to the appropriate meter factor, press [Clear] and re-enter the
required meter factor. Note that only numbers greater than 0.8000 and less than
1.2001 are allowed.
Meter Run #1
Base MF 1.0000
Flow Meter #1
Meter Factor 1.0050
Note that only numbers greater than 0.8000 and less then 1.2001 are allowed
as meter factors.
6. Proving Functions
* Prover Operation *
Trial Report (Y/N)
Trial Prove Mtr"n" _
Prove Meter "n"
Abort Prove ? (Y)
For a single 'Trial Prove', enter the meter number to be proved on the 2nd line.
To disable a trial prove report, enter [Y] on line one. For a prove sequence
enter the number of the meter to be proved on the 3rd line. To abort a prove in
progress enter [Y] on the 4th line. After making your entry the flow computer will
automatically return you to the Display Mode and select the 'Prove Counts
Display':
Counts 0
Prove Run 1
Meter Selected 2
Check Temp Stability
The bottom line of this display shows the current status of the prover. As the
th
prove sequence proceeds the 4 line is updated with the current status:
Prove Completed
When the required number of consecutive runs within the run deviation limits
are accumulated, the run data are averaged and the prove calculations are
performed. The resultant meter factor is compared against the meter factor at
base flow rate interpolated from the meter’s base curve and the average of last
‘n’ factors, and if it is within acceptable limits, can be automatically
implemented.
*PROVER OPERATION*
Invar Rod Deg.F 75.5
Trial Report (Y/N)
Trial Prove Mtr"n"
Prove Meter "n"
Abort Prove ? (Y)
An additional entry is included for a Brooks prover (Invar Rod temperature). The
invar rod is part of the detector switch mechanism of the prover and is usually
close to ambient temperature. Enter the correct temperature to enable the
computer to correct for any thermal expansion.
For a single 'Trial Prove' enter the meter number to be proved on the 3rd line.
For a prove sequence enter the number of the meter to be proved on the 4th
line. To abort a prove in progress press the down arrow and enter [Y] on the 5th
line.
After making your entry the flow computer will automatically return you to the
Display Mode and select the 'Prove Counts Display' :
Counts 0
Prove Run 1
Meter Selected 2
Check Temp Stability
As with the full sized prover the bottom line of this display shows the current
status of the prover. Two additional status states will appear.
While the computer is checking for temperature stability it is also checking and
adjusting the plenum chamber pressure. The status line above will only show if
the plenum pressure is still not within the selected dead band by the time the
temperature is stable.
Piston Downstream
This status display occurs while the prover is returning the piston to the
upstream position ready to launch.
Use the arrow keys to scroll down the display. A second screen is relevant to
the pulse interpolation method of accumulating prove pulse counts.
The 1st line shows the integer counts. Tdvol is the time between detectors and
Tdfmp is the time between the 1st flowmeter pulse after each of the detectors.
A pass report is printed at the end of each set of passes.
7. Printed Reports
-
Move the cursor to the report required and enter [Y] or the number of the
historical report you wish to print ([1] refers to the latest, [2] refers to the next to
latest etc. Press [Prog] twice to return to the Display Mode.
PASSWORD CODES
Privileged Level Password entered at the Level A Password entered via Serial Port
100 300
keypad #3
Level 1 Password entered at local keypad Level B Password entered via Serial Port
101 301
#3
Level 2 Password entered at local keypad Level C Password entered via Serial Port
102 302
#3
Serial Port #2 Level A Password entered Level A Password entered via Serial Port
103 400
at local keypad #4
Serial Port #3 Level A Password entered Level B Password entered via Serial Port
104 401
at local keypad #4
Serial Port #4 Level A Password entered Level C Password entered via Serial Port
105 402
at local keypad #4
Level A Password entered via Serial Port
106 Model # Omni 3000 / Omni 6000 500
#1
Level B Password entered via Serial Port
107 Reset All Totals 501
#1
Level 1A Password entered at local Level C Password entered via Serial Port
108 502
keypad #1
Level A Password entered via Serial Port Serial Port #1 Level A Password entered
200 503
#2 at local keypad
Level B Password entered via Serial Port
201
#2
Level C Password entered via Serial Port
202
#2
Daily & Cumul. S&W Corrected Net (NSV) [Net] [Net] or [Net] [Net] [Meter] [n]
Calculation Factors
Batch Flow Weighted Averages are displayed by including the [Batch] key before the
key presses shown below.
[Temp] [Factor] or [Temp] [Factor] [Meter] [n] or
Volume Correction Factors (VCF)
[Batch] [Temp] [Factor] [n]
Alarm Information
Active Alarms [Alarms]
Product Information
Current Running Product [Product]
Miscellaneous Displays
Current Time & Date
Power Last Applied Time & Date
Power Last Lost Time & Date
Task Timing Display [Time]
User-Configurable Displays
Up to eight additional displays can be programmed by the user (See Volume 3 for
more details).