Professional Documents
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DPS 2100
Engine Safety System
User Manual
Contents
921.450.021
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0. About this Document 02.04.04
3 Operating facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
3.1 Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
3.2 Operating and Indication Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
3.2.1 Acoustical acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
3.2.2 Selecting the Alarm List . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
3.2.3 Optical acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
3.2.4 Shutdown Cancel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
3.2.5 Shutdown Reset (only NSD engines) . . . . . . . . . . . . . . . 3 - 7
3.2.6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
3.2.7 Dimmer / Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8
3.2.8 Parameter, Suppressions and Operating Values . . . . . . 3 - 11
4 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
DZM402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
IOM402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6
FIM405 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 10
Operating Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 13
5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.1 OVERSPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.2 PICK UP 1 FAULT / PICK UP 2 FAULT . . . . . . . . . . . 5-2
5.1.3 PICK UP 1 WB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.4 PICK UP 2 WB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.5 IOM / N Xn.m WB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.1.6 ìTEXTî WB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.1.7 ìTEXTî HW WB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.1.8 - - - CONNECTION LOST - - - . . . . . . . . . . . . . . . . . . . 5-6
5.1.9 MODUL 1 IOM FUSE FAULT . . . . . . . . . . . . . . . . . . . 5-5
5.1.10 MODUL 2 IOM FUSE FAULT . . . . . . . . . . . . . . . . . . . 5-6
5.1.11 MODUL 3 IOM FUSE FAULT . . . . . . . . . . . . . . . . . . . 5-6
5.1.12 MODUL 1 IOM FAILURE . . . . . . . . . . . . . . . . . . . . . . 5-6
5.1.13 MODUL 2 IOM FAILURE . . . . . . . . . . . . . . . . . . . . . . 5-6
5.1.14 MODUL 3 IOM FAILURE . . . . . . . . . . . . . . . . . . . . . . 5-6
5.1.15 DEFAULT-PARAM.LOADED . . . . . . . . . . . . . . . . . . . 5-7
5.1.16 EEPROM-PARAM.FAULT . . . . . . . . . . . . . . . . . . . . . . 5-7
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0. About this Document 02.04.04
Chapter 7, Parametertable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
7 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
8 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
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0. About this Document 02.04.04
This manual describes the Engine Safety System DPS 2100 from Lyngsø Marine A/ S
as a part of the Propulsion Control System consisting of the Bridge Manoeuvring System
DMS 2100, and the DPS 2100 for the control of two-stroke Wärtsilä New Sulzer Diesel
Engines of RT-type and MAN B&W MC/MC-C engines.
0.1 Purpose.
0.2 Scope.
The manual describes the Engine Safety System DPS 2100 functionality, itís main
components and the use of the system.
Data sheets and wiring diagrams provide detailed information on external and internal
wiring, and a comprehensive set of outline drawings gives a presentation of the
individual components of DPS 2100 - this information is supplied in a separate section
beyond the scope of this manual.
The document describes the Engine Safety System DPS 2100 delivery in the version
installed, and it is not normally subject to updating. If new updates or options are
installed Lyngs¯ Marine will provide updat es to the owner, who is then responsible for
updating his samples of the document.
0.4 Abbreviations.
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0. About this Document 02.04.04
0.5 Definitions.
0.6 References.
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1. System Description 02.04.04
Chapter 1
System Description
In parallel to the Bridge Manoeuvring System, DMS, the Engine Safety System, DPS,
is installed. It monitors, controls and protects the propulsion plant absolutely independ-
ent from the DMS. It protects the plant against inadmissible operating states in that way,
that an alarm is not created until one of the limit values are exceeded. All limits are set
to a value that poses no danger to the propulsion engine, if they are exceeded. The
alarms are optically indicated on the assigned Operating Panel, ECR, acoustically by
buzzer. For an overview see Fig. 1 - 1.
In te r fa c e to M o n ito r in g S y s te m ( o p tio n a l)
B R ID G E
O p e r a tin g
P a n e l E C R
D a ta B u s (R S 4 8 5 )
E l. B o x E N G IN E
L o c a l C o n tro l
E x te n d a b le w ith 2 IO M m o d u le s ( o p tio n a l)
S E M D Z M IO M IO M IO M
D a ta B u s (R S 4 8 5 )
In te rfa c e to D M S 2 1 0 0
The limit values, delay times and consequences of the individual measuring points are
written in the Parametertable (pls. refer to chapter 7). The parameters are part of the
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1. System Description 02.04.04
software and stored on the DZM module. In case of exceeding very important, or at least
dangerous limit values as high cooling water temperature, low lub oil pressure etc., the
DPS will not only activate an acoustical- and optical alarm. In these cases the Engine
Safety System, DPS, will send two signals to the Bridge Manoeuvring System:
The alarm is every time active before the real action is carried out by the DPS and in
parallel by the DMS.
The electronic components basically consists of three electronic modules. They are also
located inside the Propulsion Control Cabinet, PCC. The electronic modules are:
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1. System Description 02.04.04
Using the Operating Panel, the operator is able to communicate with the DPS. The panel
is located in the ECR console. The front panel is devided into 3 parts, see Fig. 1 - 2:
The display is able to show on 4 rows, with 40 segments each, information about the
operating state. It is possible, to read all nominal and actual values and other operating
data or the contents of lists. The request to change operating state and condition is
carried out by using the keys and in parallel shown on the display. Alarms and internal
faults are shown on the display and additionally by signal lights, acoustically signalled
via a buzzer.
At the left side of the display are 2 signal lights:
Directly below the signal lights 3 keys for selecting the Alarm List, Stop Horn and
Alarm Acknowledge are installed.
ALARM FAULT
Engine Safety System
System OK
ALARM STOP ALARM
LIST HORN ACKN. A C T U A L S P E E D : 90.0 RPM
* ** ESC ENT
* ** SHUTD.
ACTIVE
SHUTD.
CANCEL
*
SHUTD.
RESET
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1. System Description 02.04.04
All active alarms if acknowledged or not are recorded in the alarm list. They
ALARM
LIST will be shown on the display after pressing this key.
Acoustical acknowledge
STOP
HORN
Optical acknowledge
ALARM
ACKN.
A menu is shown on the display after pressing this key and it is possible to
MAINTE-
NANCE carry out Lamptest and Dimmer activities.
Setting of the background light and the contrast of the displayed text.
DIMMER
These three keys are only used for changing parameters. The ESC button
EDIT
also is used for leaving menus and lists.
ESC
ENT
The four cursor keys are used for scrolling up and down of lists and to
select the digit position of numbers.
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1. System Description 02.04.04
- S1 Suppression
- S2 Operating values
- S3 Parameter
Pressing this key activates the Shutdown Cancel, i.e. the shutdown signal
SHUTD.
CANCEL will be suppressed, as long as the cancel is active. Anewed pressing of the
key deactivates this function, and the shutdown signal becomes active
again.
This key has to be pressed, when no shutdown criterion is active any more,
SHUTD.
RESET and normal operating conditions are reached again Wärtsilä NSD only.
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1. System Description 02.04.04
For all shut down criteria required by the engines manufacturer single inputs are
provided by the DPS 2100. If one or more shut down criteria become active, the shut
down of the engine is carried out by energizing the stop valves for the different cylinder
groups simultaneously.
The general arrangement is shown in Fig. 1 - 3.
For the manual release of an Emergency Stop of the propulsion engine several push
buttons are available as described above. The manual released Emergency Stop is
hardwired from one contact of each push button to the solenoid. A second contact is
wired to the electronic modules as an input and rerouted to the solenoid via an output.
An automatic release of an Emergency Stop is carried out, if overspeed is detected by
the DPS 2100. The overspeed output contact is set, which also is directly wired to the
emergency stop solenoid.
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1. System Description
DPS 2100 - User Manual
Fig. 1 - 3, General arrangement of the Shutdown Wärtsilä NSD.
SHD 1 - n SHD 1 - n
1st group 2nd group
Stop Valves
Page 7 of 9
02.04.04
DPS 2100 - User Manual Page 8 of 9
1. System Description 02.04.04
Both sensors are used for calculation of speed such that in case one sensor fails no
interruption of speed calculation will occur. The mechanical arrangement is shown in
Fig. 1 - 5.
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1. System Description 02.04.04
As a standard 3-wire proximity sensors will be used where monitoring for signal line
wire breakage is difficult. Therefore, the two sensors shall monitor each other crosswise
for missing impulses, additionally a plausibility check shall monitor for loss of impulses
when there should be impulses according to operating condition of engine.
The Speed signal is represented by the mean value of the engine speed for one ignition.
Therefore, the time sum for 360 deg / number of cylinder is used for the calculation of
the speed signal.
A one-turn signal is necessary for slow turning purposes and for stroke counting. Signal
to come on after a complete turn continuously in one direction.
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2. Functions and Indications 02.04.04
Chapter 2
Functions and Indications
- Shutdown
The input channelse on the central module DZM 402 for the speed measurement via pick
up's are fixed. Also the output channels for speed indication and emergency stop on
overspeed are fixed. The remaining input channels on the IOM 402 modules are freely
configurable for shutdown via parameter (Please. refer to the parameter table).
On principle, optical and acoustic signals are output in case the engine safety system
DPS responds. Operation and indication are effected via the Operating Panel in the ECR
and, contrary to this, via illuminated pushbuttons and LED displays in the engine room.
The optical alarms as well as system conditions are simultaneously displayed at all
places of indication (bridge, ECR, engine room ). The acoustic alarms are given only at
the place of indication from which the ship is operated (e.g. operation from the bridge).
This also applies to the acknowledgement of alarm signals as well as to control functions
ìCancelî and ìResetî.
When there are no system faults and alarms respectively available at the system, then the
following view appears on the display of the Operating Panel as shown in Fig 2 - 1.
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2. Functions and Indications 02.04.04
ALARM FAULT
Engine Safety System
System OK
ALARM STOP ALARM
LIST HORN ACKN.
A C T U A L S P E E D : 90.0 RPM
* * ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
All control elements and indications for the automatic shutdown are arranged on the
bridge, in the ECR and in the engine room.
2.1.1 Shutdown
If a shutdown criterion occurs, first of all a pre-alarm is activated. The delay time for the
pre-alarm can be adjusted via parameter. If the pre-alarm is activated, an acoustic and
optical alarm is given on the ECR panel and in the engine room. With the pre-alarm
activation, the delay time (e.g. 8 sec., set via parameter) for the shutdown intervention
starts to count down. On the display
Indication ìShutdown in 8 s means, that the shutdown will be active in 8 seconds. The
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2. Functions and Indications 02.04.04
The horn signal is reset on the Operating Panel by activating the key for acoustic
acknowledge. Optically acknowledgement is possible in the alarm list only. By
activating key for optical acknowledge the alarm is optically acknowledged. In doing so,
LED ALARM changes into current brightness steady light.
After expiry of the shutdown delay time, the shutdown process is started and optically
indicated on the bridge panel , on the ECR panel and in the engine room.
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2. Functions and Indications 02.04.04
On the display
ì Shutdown activeî
ALARM FAULT
Shutdown in 8 s
Cam Shaft Lub. Oil Press. Low
ALARM STOP ALARM
LIST HORN ACKN.
ALARM FAULT
Shutdown in 0 s
Cam Shaft Lub. Oil Press. Low
ALARM STOP ALARM
LIST HORN ACKN.
DPS 2100 *
ENGINE SAFETY SYSTEM
* ENT
ALARM FAULT
Shutdown active .
Cam Shaft Lub. Oil Press. Low
ALARM STOP ALARM
LIST HORN ACKN.
* ** ESC ENT
* ** SHUTD.
ACTIVE
SHUTD.
CANCEL
*
SHUTD.
RESET
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2. Functions and Indications 02.04.04
If the shutdown criterion disappears during the countdown of the delay time, the
shutdown will not be carried out. The alarm line and the delay counter are replaced in
the display by the indication ì!! ALARM !!î to indicate, that there is still an unacknowl -
edged alarm. Also the LED ALARM keeps on flashing and the LED in the ke y
ALARM LIST remains on red steady light (see Fig. 2 - 8 )
ALARM FAULT
Shutdown in 8 s
Cam Shaft Lub. Oil Press. Low
ALARM STOP ALARM
LIST HORN ACKN.
ALARM FAULT
Shutdown in 4 s
Cam Shaft Lub. Oil Press. Low
ALARM STOP ALARM
LIST HORN ACKN.
DPS 2100 *
ENGINE SAFETY SYSTEM
* ENT
ALARM FAULT
ENGINE SAFETY SYSTEM
.
''' ALARM '''
ALARM STOP ALARM
LIST HORN ACKN. ACTUAL SPEED : 90.0 RPM
* ** ESC ENT
* ** SHUTD.
ACTIVE
SHUTD.
CANCEL
*
SHUTD.
RESET
For certain CANCELLABLE shutdown criteria there is the possibility to make function
Cancel Shutdown ineffective for this shutdown criterion via adjustment of parameter.
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2. Functions and Indications 02.04.04
The function is indicated on the right side of the third line of the display. Additionally
the LED in the key SHUTD. CANCEL is illuminated (steady light) (see Fig. 2 - 9)
ALARM FAULT
* * ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
These notes mean to the operator that the shutdown process is immediately started if
function Shutdown Cancel is removed.
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2. Functions and Indications 02.04.04
ALARM FAULT
Shutdown in 8 s OVERR. ECR
Cam Shaft Lub. Oil Press. Low
ALARM STOP ALARM
LIST HORN ACKN.
ALARM FAULT
Shutdown in 8 s OVERR. ECR
Cam Shaft Lub. Oil Press. Low
ALARM STOP ALARM
LIST HORN ACKN.
DPS 2100 *
ENGINE SAFETY SYSTEM
* ENT
ALARM FAULT
Shutdown in 8 s
. OVERR. ECR
Cam Shaft Lub. Oil Press. Low
ALARM STOP ALARM
LIST HORN ACKN.
* ** ESC ENT
* ** SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
*
A shutdown initiation can be reset from the ECR Panel by means of the Function key
SHUTD. RESET.(see Fig. 2 - 11) or placing the control lever in STOP.
Precondition for the reset is, that the fault was eliminated before. If the Shutdown
criterion is no longer active, the indication of the cause for the shutdown is removed.
The Indication Shutdown active remains in the thi rd line of the display. The LED in
the key SHUTD. RESET appears in flashing yellow to announce, that the shutdown
may be reset.
If the reset was successfully carried out, then the shutdown signal is reset and indications
S hutdown active on the display of the Operating Panels and LED display Shut-
down in the engine room extinguish.
Following the reset the main engine can be restarted.
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2. Functions and Indications 02.04.04
ALARM FAULT
Shutdown active
Cam Shaft Lub. Oil Press. Low
ALARM STOP ALARM
LIST HORN ACKN.
ALARM FAULT
Shutdown active
ALARM FAULT
ENGINE SAFETY SYSTEM
SYSTEM OK
ALARM STOP ALARM
LIST HORN ACKN. ACTUAL SPEED : 90.0 RPM
* * ESC ENT
* * SHUTD.
ACTIVE
SHUTD.
CANCEL *
SHUTD.
RESET
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2. Functions and Indications 02.04.04
In addition to the automatic shutdown there are emergency stop pushbuttons for the
manual shutdown on the bridge, in the ECR and in the engine room.
In order to avoid any unintended activation the pushbuttons are equipped with cover
plates.
The classification societies require an independent shutdown initiation. For that reason
the emergency stop pushbutton contains two independent switches. One stop signal
acting directly on the stop valve and the other stop signal going into the safety system.
The emergency stop is indicated on the Operating Panel in plain text as shown in Fig 2 -
13. In addition an alarm is given and the LED ALARM is flashing with full brightness,
the LED in key panel ALARM LIST changes into red steady light. The LED in the
SHUTD. ACTIVE - key is illuminated.
The initiation places for manual emergency stop are indicated in the alarm list.
When the emergency stop is removed, the shutdown has to be reset as described before.
ALARM FAULT
* * ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
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2. Functions and Indications 02.04.04
acoustical
- as common alarm at the place from which the ship is operated
- on the bridge
- in the ECR
- in the engine room
optical
- as common alarm
- on the bridge by means of the red LED ALARM on the DMS Operating
Panel
- in the ECR by means of the red LED ALARM on the Operating Panel
- in the engine room by means of the red LED ALARM
- via potential free contact to the monitoring system
- as single alarm
- on the bridge by means of the DMS display and / or the alarm list
- in the ECR by means of the display and / or the alarm list
- via interface to the monitoring system
Every alarm coming up, except an Operating Panel-failure, is indicated via the red LED
ALARM . With the first alarm the LED starts flashing to indicate a ne w, unacknowl-
edged alarm. If the alarm is acknowledged (see below), the LED ALARM turns t o
steady light, if the alarm is still present. If a new alarm occurs, the LED starts flashing
again etc.
In addition to the LED ìLARM the LED in the key ALARM LIST lights up t o
indicate, that an alarm is recorded in the alarm list.
For Shutdown alarms SHUTD. ACTIVE light up, when the respective interventio n
takes place. The common alarm display is shown in picture 2 - 14.
A failure, affecting the Operating Panel itself, is indicated by means of the red LED
FAULT on the Operating Panel . Following failures are possible:
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2. Functions and Indications 02.04.04
When the central module DZM 402 is functionally ok, the Operating Panel -failure will
be transferred to the monitoring system via pontential-free contact and / or serial
interface.
ALARM FAULT
Shutdown Active
ALARM STOP ALARM
LIST HORN ACKN.
Cam Shaft Lub. Oil Press. Low
* * ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
All alarms are recorded as optical alarms in the alarm list. The engine faults leading to
Shutdown are additionally indicated directly on the display as shown in Fig. 2 - 13.
Optical alarms are always given on the Operating Panel ECR. The acoustic alarm is
signalled on the Operating Panel of the selected control stand, i.e. automatic ECR only.
By activating key for acoustic acknowledge the acoustic alarm is noted by the operator
and the activation of the horn is reset.
By activating key ALARM LIST the alarm list will be displayed. In th e alarm list all
alarms with the current state are listed. The following alarm states are possible:
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2. Functions and Indications 02.04.04
* * ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
- Scroll up and
- Scroll down
the alarm signals can be displayed one after another, until ìStart Of Listî,displayed in
line two, or ìEnd of Listî, dis played in line four, is reached (see Fig. 2 - 15). If there is
only one alarm in the list, the scroll function is ineffective.
The selected alarm, shown in the display, can be acknowledged by pressing the key for
optical acknowledge. The optical acknowledgement of an alarm can only be effected on
the Operating Panel of the selected control stand. If the alarm has been acknowledged,
then the following unacknowledged alarm is automatically displayed and can also be
acknowledged.
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2. Functions and Indications 02.04.04
Optical acknowledge
ALARM FAULT
< ALARM LIST > BACK [ESC]
Start Of List
n "First Alarm" Limit
ALARM STOP ALARM
LIST HORN ACKN.
* ESC ENT
7 STU 8 VWX 9 YZ
< ALARM LIST >
Optical acknowledge
BACK [ESC]
*
n "Third Alarm" Limit
End of List
Scroll up
To leave the alarm list the ì ESCî must be pressed. Following this instruction, th e
indication shown on the display before appears again.
If critical operating states occur during the indication of the alarm list, then the list
immediately disappears and corresponding critical operating states are shown on the
display.
Remark:
If the operator does not intervene further, the system display is automatically shown
after the display time out.
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2. Functions and Indications 02.04.04
Beside the speed indication at the Operating Panel the system provides two ± 10V -
analogue outputs for external speed indication via instruments.
The first output is switched to three connection points on terminals. If the DZM 402
fails, the Speed Indication is switched over to the indication signal coming from the
DMS as an input. This redundance guarantees a high availability of the Speed Indication
at all relevant places.
The second output is also led to terminals, directly as voltage output (± 10V) and -
converted - as current output (4 - 20 mA).
In addition to the above described speed indication, the speed is indicated directly via
a 4-digit display at the DZM 402. Negative values indicate astern running.
The general configuration of the Speed Indication is shown in Fig. 2 - 16. The
arrangement of indication instruments is shown in Fig. 2 - 17 as an example.
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2. Functions and Indications 02.04.04
IOM 402
DPS
DZM 402
I
U
Speed Indication
DPS 2100
2
Speed Sensors
Watchdog / Failure
A
1
D
6 3
I
ZM 411
U
2
Speed Sensors
DMS 2100
Watchdog / Failure
1
6 3
Fig. 2 - 16, General configuration of Speed Indication
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2. Functions and Indications 02.04.04
GND
X4
1 2 3 4 5 6 7 8 9 10 11 12 13
ECR Local
Console Ctrl Box
Bridge Console
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3. Operating Instructions 02.04.04
Chapter 3
Operating Instructions
3 Operating facilities
- in the ECR
The emergency stop pushbuttons are wired in parallel with one contact each directly to
the emergency stop solenoid. A second contact of each pushbutton is wired to the DPS
2100 as individual digital input. A collective output is wired to the emergency stop
solenoid.
Pressing any EMERGENCY STOP pushbutton leads to an immediate stop of the engine.
The emergency stop is recorded in the DPS 2100 and indicated
In addition "Shutdown Active" is displayed and the LEDs "ALARM" and the LED in
the button "SHUTD. ACTIVE" are illuminated. The Display is shown in Fig. 3 - 1.
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3. Operating Instructions 02.04.04
ALARM FAULT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
Because the emergency stop pushbuttons are mechanically built as a switch, the stop
order remains active until the pushbutton(s) used for emergency stop are pressed again
to switch off. When the emergency stop is switched off, the shutdown has to be reset.
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3. Operating Instructions 02.04.04
The Operating Panel provides a number of keys to communicate with the DPS 2100.
The keys are directly functional or used to select menus and lists. The front view of the
panel is shown in Fig. 3 - 2.
ALARM FAULT
ENGINE SAFETY SYSTEM
SYSTEM OK
ALARM STOP ALARM
LIST HORN ACKN.
A C T U A L S P E E D : 90.0 RPM
* * ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
Any alarm coming up leads to an acoustical signal at the place of indication from which
the ship is operated. This also applies to the acknowledgement of this signal. Pressing
the button
Acoustical acknowledge
STOP
HORN
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3. Operating Instructions 02.04.04
Any alarm is recorded in the alarm list. For the optical acknowledge first the alarm list
has to be selected. By pressing the key
the alarm list is displayed. Every alarm is shown with the current state. The following
alarm states are possible:
If there are unacknowledged alarms, the first one is shown on the display and can be
optical acknowledged. If this is done, the display switches to the next unacknowledged
alarm etc.
- Scroll up and
- Scroll down
the alarm indications can be displayed one after another, until "Start Of List",displayed
in line two, or "End of List", displayed in line four, is reached . If there is only one alarm
in the list, the scroll function is ineffective. If the alarm list is empty, the message "NO
ALARMS" is displayed as shown in Fig. 3 - 3.
To leave the alarm list the "ESC" button must be pressed. Following this instruction, the
indication shown on the display before appears again.
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3. Operating Instructions 02.04.04
ALARM FAULT
< ALARM LIST > BACK [ESC]
Start Of List
No Alarms
ALARM STOP ALARM
LIST HORN ACKN. End of List
* * ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
If critical operating states occur during the indication of the alarm list, then the list
immediately disappears and corresponding critical operating states are shown on the
display.
Remark:
If the operator does not intervene further, the system display is automatically shown
after expiry of the time out time. In default the timeout is 10 minutes.
For optical acknowledge of an alarm, first the alarm list has to be selected. An
unacknowledged alarm is indicated by the flashing state indication in front of the alarm
text. The alarm is optically to acknowledge by pressing the key
Optical acknowledge
ALARM
ACKN.
If the alarm state was "Alarm active non-acknowledged", the state display turns to
"Alarm active acknowledged" with steady state indication in front of the alarm text.
Where more unacknowledged alarms are present, the display switches automatically to
the next unacknowledged alarm. Otherwise the display remains in the actual position.
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3. Operating Instructions 02.04.04
If the alarm state was "Alarm gone non-acknowledged", this alarm indication is
cancelled and the next alarm is displayed.
The acknowledgement and scrolling of alarms is shown in Fig. 3 - 4.
DPS 2100 ENGINE SAFETY SYSTEM
Optical acknowledge
ALARM FAULT
< ALARM LIST > BACK [ESC]
Start of List
n "First Alarm" Limit
ALARM STOP ALARM
LIST HORN ACKN.
ESC ENT
0 space . +/- #
Scroll up
Shutdown Cancel
SHUTD.
CANCEL
When Shutdown Cancel is active, the shutdown signals will be suppressed, as long as
the cancel is active.
To remove the Shutdown Cancel, the key has to be pressed again.
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3. Operating Instructions 02.04.04
Shutdown Reset
SHUTD.
RESET
has to be pressed. Following this action, the engine is ready to start again.
3.2.6 Maintenance
Maintenance
MAINTE-
NANCE
ALARM FAULT
V: 2009 BACK [ESC]
<BASIC BRIGHTNESS >
S1 Keys LED 0 S3 Lamp Test
ALARM STOP ALARM
LIST HORN
S2 Display 0 S4
ACKN.
* * ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
The maintenance menu indicates the function of the keys S1 to S3. The particular
functions are described as follows:
S1 Pressing key S1 sets the basic brightness of the LEDs in all keys of the panel.
There are 15 steps available. The actual level is indicated in the display. With
every key stroke the brightness changes to the next step in circle, i.e. 0 - 1 - 2 -
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3. Operating Instructions 02.04.04
S2 Pressing key S2 sets the basic brightness of the display background light. There
are 15 steps available. The actual level is indicated in the display. With every
key stroke the brightness changes to the next step in circle, i.e. 0 - 1 - 2 - 3 ...15 -
0 etc., where 0 is the lowest and 15 the highest brightness.
S3 On pressing key S3 a Lamp Test takes place. All LEDs in the keys of the panel
are illuminated in full brightness, the display is filled with as shown in Fig. 3 -
6 and the buzzer is activated.
ALARM FAULT
n n
n n
n n
ALARM STOP ALARM
LIST HORN
n n
ACKN.
* * ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
Remark:
If the operator does not intervene further, the system display is automatically shown
after the display time out.
To set the brightness of all LEDs in the keys of the panel and of the displayís
background light, the key
DIMMER
Dimmer / Contrast
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3. Operating Instructions 02.04.04
ALARM FAULT
BACK [ESC]
BRIGHTNESS : PUSH DIMMER
ALARM STOP ALARM
LIST HORN ACKN.
EDIT MENU
S1 S2 S3
BACK [ESC] S4 DIMMER
* SLOWD.
ACTIVE
SLOWD.
CANCEL
SLOWD.
RESET
ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
Pressing key Dimmer / Contrast step by step sets the brightness of the LEDs in all keys
of the panel and the display backlight taking the basic level into account (pls. refer to
"MAINTENANCE MENU" S1 / S2). With every key stroke the brightness changes to
next step in circle by adding "5" to the actual level, until the maximum level is reached.
This is indicated at the display. The next key stroke leads to lower brightness.
An example is shown in the following table:
10 5 activated
NOTE :
If the basic level is set to "15", the lowest level is equal to maximum level.
In this case dimming is not possible.
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3. Operating Instructions 02.04.04
To leave the Dimmer / Contrast menu the "ESC" button must be pressed. Following this
instruction, the maintenance menu appears again.
To leave the maintenance menu the "ESC" button must be pressed. Following this
instruction, the indication shown on the display before appears again.
Remark:
If the operator does not intervene further, the system display is automatically shown
after display time out.
To display and / or change parameters, suppressions and operating values, first the key
Menu
MENU
ALARM FAULT
< MENU > BACK [ESC]
SELECT SUBMENU
S1 : SUPPRESSION S3 : PARAMETER
ALARM STOP ALARM
LIST HORN ACKN.
S2 : OPERAT. VALUES S4 :
* * ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
The menu indicates a submenu, selectable with the keys S1 to S3. The particular
functions are described as follows:
S1 Pressing S1 opens a list of inputs to the DPS 2100, and allows to switch single
inputs on and off.
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3. Operating Instructions 02.04.04
To leave the menu or the submenus the "ESC" button must be pressed. Following this
instruction, the indication shown on the display before appears again.
Remark:
If the operator does not intervene further, the system display is automatically shown
after display time out.
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4. Technical Description of all Components 02.04.04
Chapter 4
Technical Description of all Components
4 Introduction
The Engine Safety System consists of a number of modules designed for the duty of
monitoring the propulsion engine of the ship. The modules described in the following
are:
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4. Technical Description of all Components 02.04.04
Speedrelay Module
General
The DZM402 module is mainly intended for applications where a quick speed
measurement by means of pick-ups must be realized, e.g. the safety system for large
diesel or for main engine control systems. The DZM402 assembly is a central unit with
4 galvanically decoupled digital inputs. Two inputs are designated for pick-ups. The
measured speed can be displayed on ±10V instruments via 2 analog outputs. One output
can also drive a current of 0(4)-20mA. 4 relays and 2 solid-state relays are available for
messages and control systems. 16 LEDs as status signals can be used as well.
The module has two galvanically decoupled interfaces (RS485) for the purposes of
networking the assemblies as well as one for testing or extending (TTL signals). There
are four keys and a 4-digit display for parameter inputs and operational status displays.
The assembly can be extended by a maximum of another four digital input/output
modules and one analog input module (AEM402). It is also possible to connect two
SEM402 assemblies with two RS485/ 422 interfaces each to the analog bus.
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4. Technical Description of all Components 02.04.04
Technical Data
2 Solid-state relay
Voltage 18 - 60V/3A
Frequency 10 Hz
Interface 2 x RS485
1 x RS232 (TTL)
Weight: 850 g
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4. Technical Description of all Components 02.04.04
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4. Technical Description of all Components 02.04.04
Module-Partnumbers 962.003.110
Additional documents:
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4. Technical Description of all Components 02.04.04
General
The digital inputs and outputs are monitored for wire break. The assembly can be
extended by a maximum of another three input/output modules.
The extension modules can be connected to the central module in any combination. It
automatically recognize the module connected via a module identification.
Design
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4. Technical Description of all Components 02.04.04
Technical Data
Weight: 720 g
EN 50081-1
EN 50082-2
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4. Technical Description of all Components 02.04.04
Module-Partnumbers 962.004.700
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4. Technical Description of all Components 02.04.04
Additional documents:
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4. Technical Description of all Components 02.04.04
Filter-Module
General
The FIM405 assembly is necessary to filter the 24V supply. The filter ist able to dissipate
spikes from the 24volt system.
Design
The module has two 5-pole connectors for the connection of the input and output
voltages.
Note
Ground is to be connected directly to terminal strip X1.4 or X2.3. It is only then that the
interferences are reliably discharged.
The module is to be connected such that the consumer to be protected is connected to the
terminal strip (X2) being referred to as output.
In no case the supply lines to the consumer are allowed to be situated in parallel with the
input voltage line in one cable duct.
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4. Technical Description of all Components 02.04.04
Technical Data
Nominal current: 4A
Inductance: 13,2mA/mH
Capacitance: 2 x 2500pF
1 x 0,2uF (against ground)
2 x 10uF (against ground)
Weight: 130g
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4. Technical Description of all Components 02.04.04
Module-Partnumbers 962.004.100
Additional documents:
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4. Technical Description of all Components 02.04.04
General
The Operating Panel is a universally designed panel for all systems with replaceable
lettering strips.
The panel has 24 function keys with LED check-back indication each. In addition, there
are the following keys:
2 acknowledgement keys
1 alarm list key
1 dimmer key
1 edit key
1 lamp test key
1 esc key
1 enter key
4 cursor control keys.
The panel has a display with 4 lines having 40 characters each. The display as well as the
keys are equipped with a background illumination which can be dimmed.
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4. Technical Description of all Components 02.04.04
ALARM FAULT
ENGINE SAFETY SYSTEM
SYSTEM OK
ALARM STOP ALARM
LIST HORN ACKN.
A C T U A L S P E E D : 90.0 RPM
* * ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
Technical Data
Interface: RS485
Weight: 1,4 kg
EN 50081-1
EN 50082-2
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4. Technical Description of all Components 02.04.04
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4. Technical Description of all Components 02.04.04
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5. Maintenance and Trouble Shooting (on Board) 02.04.04
Chapter 5
Maintenance and Trouble Shooting (on Board)
5 Introduction
The Maintenance and Trouble Shooting instructions are based on the alarms, indicated
at the Operating Panel. In the following the alarms, the possible reason for the alarm and
the recommended actions are described.
5.1 Alarms
5.1.1 OVERSPEED
The actual speed has exceeded the overspeed limit. The output contact OVERSPEED
SHUT DOWN is closed as long as overspeed is sensed and opened with an adjustable
delay (normally 10 sec).
If the DMS detects overspeed alone or prior to the DPS, the DPS will alarm line break
of the emergency stop valve.
Reason
The DPS detects overspeed
Recommended Action:
- Check parameter setting for the Overspeed limit in the DPS.
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5. Maintenance and Trouble Shooting (on Board) 02.04.04
If one sensor fails, the DPS works on the other speed sensor alone.
Recommended Action:
- Check the distance of the alarmed speed sensor (pick-up) to the teeth of the
flywheel.
5.1.3 PICK UP 1 WB
Recommended Action:
- Check the cabling from the pick-up to the DZM402 of the DPS
- Check the jumper setting of X19 for npn/pnp pick-up on the DZM402
5.1.4 PICK UP 2 WB
Recommended Action:
- Check the cabling from the pick-up to the DZM402 of the DPS
- Check the jumper setting of X19 for npn/pnp pick-up on the DZM402
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5. Maintenance and Trouble Shooting (on Board) 02.04.04
The alarm indicates a line break at a digital input or output on module IOM402, where
Examples:
IOM/1 X5.2
indicates a line break for the first IOM402 on digital output terminal block X5, terminal
number 2.
For the output destination (valve coil) pls. refer to the ships related wiring diagrams.
IOM/1 X3.5
indicates a line break for the first IOM402 on digital input terminal block X3, terminal
number 5.
For the input (sensor contact, pushbutton) pls. refer to the ships related wiring diagrams.
Recommended Action:
- Check the cabling from the sensor contact or the pushbutton to the input
- Check the cabling from the output to the respective destination
- Check the parametersetting for the assigned input
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5. Maintenance and Trouble Shooting (on Board) 02.04.04
5.1.6 "TEXT" WB
For the emergency stop inputs the line breaks are assigned with an explicit text as
follows:
Recommended Action:
- Check the cabling from the pushbutton to the input
Every emergency stop pushbutton has two contacts, one as input to the DPS 2100 (see
item 5.1.6) and one direct wired to the emergency stop valve. If an emergency stop input
is detected at the DPS 2100, but the emergency stop valve is not energized, the direct
line to the emergency stop valve is interrupted. The respective line is then alarmed as
follows:
- EMERG.STOP ECR HW. WB Emergency stop pushbutton ECR
- EMERG.STOP BRI HW. WB Emergency stop pushbutton Bridge
- EMERG.STOP WPT HW WB Emergency stop pushbutton Wing Port
- EMERG.STOP WSB HW WB Emergency stop pushbutton Wing Starboard
- EMERG.STOP LOC HW WB Emergency stop pushbutton El. Box Emer-
gency Control
In any case the emergency stop is carried out by the DPS 2100 using the collective
emergency stop output at the IOM402.
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5. Maintenance and Trouble Shooting (on Board) 02.04.04
NOTE:
As the linebreak of a direct connection between an emergency stop button and the
emergency stop valve can only be detected, when the button is pressed, a periodical
check has to be carried out. At engine standstill press each emergency stop button
provided and check correct functionality.
- a real line break between the assigned pushbutton and the emergency stop valve
Recommended Action:
- Check the cabling from the pushbutton to the emergency stop valve
This alarm is created by the Operating Panel software. It indicates, that the serial
interface between the Operating Panel and the DPS is lost.
Recommended Action:
- Check cabling from the DZM402, X1 or X2.11/12/13 to the ECR-Panel, X1.4/5/6.
- Check if Watchdog of the DZM402 is active
- Check jumper/address setting at Operating Panel. Jumpers must be set according to
the ships related drawing.
- Check jumper setup at the DZM402. Jumpers must be set according to the ships
related drawing.
- If the previous items are o.k., replace (if necessary)
- the Operating Panel and check functionality
- the DZM402 and check functionality
The alarm indicates, that the fuse for supply of digital input signals of module 1 IOM402
is blown.
Recommended Action:
- Replace fuse
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5. Maintenance and Trouble Shooting (on Board) 02.04.04
The alarm indicates, that the fuse for supply of digital input signals of module 2 IOM402
is blown.
Recommended Action:
- Replace fuse
The alarm indicates, that the fuse for supply of digital input signals of module 3 IOM402
is blown.
Recommended Action:
- Replace fuse
5.1.12 MODULE 1 IOM FAILURE
Recommended Action:
- Check the flat cable and plugs (X9. and X10) between the modules.
- Replace the IOM402
Recommended Action:
- Check the flat cable and plugs (X9. and X10) between the modules.
- Replace the IOM402
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5. Maintenance and Trouble Shooting (on Board) 02.04.04
Recommended Action:
- Check the flat cable and plugs (X9. and X10) between the modules.
- Replace the IOM402
5.1.15 DEFAULT-PARAM.LOADED
The alarm indicates, that the Factory-/ Service parameter set is loaded to the
DZM402.
Recommended Action:
- Reset the DZM402. If the error disappears check/correct all parameter settings
corresponding to the actual Parameter List.
- If the error reappears, replace the DZM module.
5.1.16 EEPROM-PARAM.FAULT
The alarm indicates, that the parameter-E(E)PROM is defective. The actual RAM-
Parameters are in use.
Recommended Action:
- Reset the DZM402. If the error disappears check/correct all parameter settings
corresponding to the actual Parameter List.
- If the error reappears, replace the DZM module.
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DPS 2100 - User Manual, 5. Maintenance and Trouble Shooting (on board) Page 8 of 11
In the following tables the indications of alarms are listed. A short description for the reasons of indication and a brief trouble shooting instruction
is given. For more detailed information, please refer to the previous parts of this chapter.
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DPS 2100 - User Manual, 5. Maintenance and Trouble Shooting (on board) Page 9 of 11
1 PICK UP 1 FAULT Missing pulses from speed sensor 1. Check the distance from the pick-up to the teeth of the flywheel.
2 PICK UP 2 FAULT Missing pulses from speed sensor 2. Check the distance from the pick-up to the teeth of the flywheel.
3 PICK UP 1 WB Wire breakage of speed sensor 1 signal. Check the cabling from pick-up to
DZM402 of DPS.
Check the jumper setting of X19 for npn/pnp - pick up on the
DZM402.
4 PICK UP 2 WB Wire breakage of speed sensor 2 signal. Check the cabling from pick-up to
DZM402 of DPS.
Check the jumper setting of X19 for npn/pnp - pick up on the
DZM402.
5 IOM/N Xn.m Wire breakage on digital input/output module IOM402 Check cabling from resp. sensor contact to IOM402
Check parameter setting for assigned input
N = module number of the IOM402
n = terminal block
m = terminal number
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DPS 2100 - User Manual, 5. Maintenance and Trouble Shooting (on board) Page 10 of 11
6 "TEXT" WB Wire breakage on digital input/output module IOM402 Check cabling from pushbutton to input IOM402
"TEXT" HW WB Wire breakage on direct connection to emergeny stop valve Check cabling from pushbutton to emergency stop valve
7 LEFT BLANK
8 --- CONNECTION LOST --- Serial interface between the Operating Panel and the DPS- Check cabling from DZM402 to Bridge resp. ECR panel.
Operation DZM402 lost. Check if watchdog of DZM402 is active.
Check jumper/ address setting at Operating Panel.
Check jumper setting at DZM402
Replace Operating Panel.
Replace DZM402.
9 MODULE 1 IOM FUSE FAULT Fuse for supply of digital input signals of module 1 Replace fuse.
IOM402 blown.
10 MODULE 2 IOM FUSE FAULT Fuse for supply of digital input signals of module 2 Replace fuse.
IOM402 blown.
11 MODULE 3 IOM FUSE FAULT Fuse for supply of digital input signals of module 3 Replace fuse.
IOM402 blown.
12 MODULE1 IOM FAILURE Response of module 1 IOM402 lost. Check flatband cable between modules.
Replace IOM402.
13 MODULE 2 IOM FAILURE Response of module 2 IOM402 lost. Check flatband cable between modules.
Replace IOM402.
This alarm leads to "Frozen Condition"
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DPS 2100 - User Manual, 5. Maintenance and Trouble Shooting (on board) Page 11 of 11
14 MODULE 3 IOM FAILURE Response of module 3 IOM402 lost. Check flatband cable between modules.
Replace IOM402.
This alarm leads to "Frozen Condition"
15 DEFAULT-PARAM. LOADED Factory-/ service parameter set is loaded. Reset the DZM402. If the error disappears check/ correct
all parameter settings corresponding to the actual Parameter-List.
If the error reappears replace DZM402 Module.
16 EEPROM-PARAM. FAULT Paramter-E(E)PROM is defect. Actual RAM-Parameters Reset the DZM402. If the error disappears check/ correct
are in use. all parameter settings corresponding to the actual Parameter-List.
If the error reappears replace DZM402 Module.
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6. Adjustment Instructions 02.04.04
Chapter 6
Adjustment Instructions
To display and/or change parameters, suppressions and operating values, first the key
Menu
MENU
ALARM FAULT
< MENU > BACK [ESC]
SELECT SUBMENU
S1 : SUPPRESSION S3 : PARAMETER
ALARM STOP ALARM
LIST HORN ACKN.
S2 : OPERAT. VALUES S4 :
* * ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL
SHUTD.
RESET
The menu indicates a submenu, selectable with the keys S1 to S3. The particular
functions are described as follows:
S1 Pressing S1 opens a list of inputs to the DPS 2100, and allows to switch single
inputs on and off.
S3 Pressing S3 opens the parameter list, recorded in the central module DZM 402,
for parameter display and/or parameter changes.
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6. Adjustment Instructions 02.04.04
After pressing the key "S3" the parameter list is opened for parameter display and the
possibility to change parameter values. The display of the parameter list is shown in Fig.
6 - 2.
ALARM FAULT
<PARAMETER > BACK [ESC]
Nr. Parameter Text Engineering Unit
ALARM STOP ALARM Old Value: VVVV New Value: VVVV
LIST HORN ACKN.
* Parameter Number
ACTIVE
SLOWD.
SLOWD. and parameter
CANCEL
Text
SLOWD.
RESET ESC ENT
* SHUTD.
ACTIVE
SHUTD.
CANCEL *
To leave the menu or the submenus the "ESC" button must be pressed. Following this
instruction, the indication shown on the display before appears again.
Remark:
If the operator does not intervene further, the system display is automatically shown
after display time out.
In the parameter list there are two possibilities to display any parameter:
1. By activating the cursor keys " / " the parameter numbers are increas-
ed/decreased one by one with every key stroke.
2. By numerical setting of a parameter number. To set the number, first the "0" - key
has to be pressed, to open the number for changing. The actual parameter number
is replaced by the cursor. Afterwards the desired number (max 3 digits) has to be set
by using the alpha numerical keys (0 - 9). When the desired parameter number has
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6. Adjustment Instructions 02.04.04
been input, this must be completed by activating the key "ENT". When entering an
invalid parameter number (e.g. parameter number > max. parameter number), the
first parameter number in the list is selected.
By pressing the "ESC" - key the parameter number entered is not accepted and the
parameter shown before remains on the display.
ALARM FAULT
<PARAMETER > BACK [ESC]
21 Text Param. 21
Actual
ALARMparameter
STOP ALARM Old Value: VVVV New Value: VVVV
LIST HORN ACKN.
*
BRIDGE
CTRL.
*
ECR
CTRL.
*
EMERG.
CTRL.
ORDER
ADJUST
SLOWD.
ACTIVE
SLOWD.
CANCEL
SLOWD.
RESET
ESC ENT
<PARAMETER > BACK [ESC]
7 35 Text
STU Param. 21 9 YZ
8 VWX 0 space . +/- #
*
NewSEA
MODE
STAND
*
number selection
BY
F.W.E. *
Old Value: VVVV CANCEL
New Value:
SHUTD.
LIMITS ACTIVE
VVVV
SHUTD.
CANCEL *
35 Text Param. 35
Enter actuated
Old Value: VVVV New Value: VVVV
NOTE:
The parameters for the "Expert Password" (Nr.4) and the "User Password" (Nr.
5) are hidden, i.e. they are not displayed, neither in scrolling mode nor in direct
selection. The display automatically shows the next higher (Nr. 6) or next lower
(Nr. 3) parameter number.
To display and/or change the hidden parameters, first the release parameters
"CHANGE EXP. PASSWORD" (Nr. 2) for the "Expert Password" or
"CHANGE USER PASSWORD" (Nr. 3) for the "User Password" has to be set.
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6. Adjustment Instructions 02.04.04
- Service Password
For changing critical parameter values, e.g. the parameters for engine speed, the
operator must know the Service Password. The Service Password should be known
by commissioning personnel only. The Service Password also releases the
parameters where the User Password or the Expert Password has to be known. The
Service Password cannot be changed.
- Expert Password
If the Expert Password is known, the operator can change critical parameter values,
e.g. the parameter values of shutdown. The Expert Password also releases the
parameters where the User Password has to be known. The Expert Password
can be changed by setting parameter number 4 to a value between 0000 and 9999.
To do this, the Expert Password or the Service Password has to be known.
- User Password
If the User Password is known ,the operator can change non critical parameter
values. The User Password can be changed by setting parameter number 5 to a value
between 0000 and 9999. To do this, the User Password, the Expert Password or the
Service Password has to be known.
Edit
EDIT
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6. Adjustment Instructions 02.04.04
depends on the level of the selected parameter. On each request the correct password or
the password of a higher level has to be entered. The following table shows the
acceptance of passwords on the different levels.
Request
Serv. Passw. x
Exp. Passw. x x
User Passw. x x x
To complete the password input, the "ENT" - key must be pressed. If the password was
- correct, the previous selected parameter is displayed again and may be opened for
value changing by pressing "EDIT" again.
- not correct, then "Illegal Password" is displayed, the wrong password is deleted,
and the mode remains in the password request, in order to enter the correct
password.
If the password input is completed with activating the "ESC" - key, the password request
is cancelled, and the previous selected parameter is displayed again. The entering of a
password is shown in Fig. 6 - 4.
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6. Adjustment Instructions 02.04.04
ALARM FAULT
BACK [ESC]
ENTER SERVICE PASSWORD: <_ >
Edit actuated
ALARM STOP ALARM
LIST HORN ACKN.
* ESC ENT
BACK [ESC]
ENTER SERVICE PASSWORD: <_ >
Enter actuated !! Illegal Password !!
BACK [ESC]
ENTER SERVICE PASSWORD: < PPPP >
Password entered (Corr.) !! Illegal Password !!
Note :
The passwords always consist of four digits, i.e. also leading zeros have to be
input, e.g. "0035".
The input password releases parameter setting for a preset time, set in parameter Nr. 6.
With every action during the parameter adjustment session, the time is set to this value.
If no intervention takes place or the parameter adjust is left, the time is counted down.
After expiry of the time, the release to change parameter values is cancelled. The next
attempt to change parameters results in a password request on the level for the particular
parameter.
If the password for a low level parameter is set, and a parameter on a higher level is
selected to change, the password for the higher level is requested.
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6. Adjustment Instructions 02.04.04
NOTE:
Because the program uses the RAM-value, a change of a parameter effects
function immediately. Therefore changes only should be made on stopped
engine. If the engine is running, changes should be made step by step with
small changes on each step.
Edit
EDIT
1. By activating the cursor keys " / " the selected digit is increased/decreased one
by one with every key stroke. At a decade overflow/underflow the next higher digit
is increased/decreased by one, e.g. 07 - 08 - 09 - 10 - 11 ... 10 - 09 - 08 ...
To select the digit to be changed within the value display, use the / - keys to
shift the cursor to the desired digit.
2. By numerical setting of parameter value. To set the value, first the "0" - key has to
be pressed, to open the value for changing. The actual parameter value is replaced
by the cursor. Afterwards the desired value has to be set by using the alpha
numerical keys (0 - 9).
A parameter value can only be set within fixed margins. The upper and lower limit are
recorded in the program and documented in the parameter list. If the value is set to more
than "Upper Limit", the parameter value is set to "Upper Limit". If the value is set to less
than "Lower Limit", the parameter value is set to "Lower Limit".
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6. Adjustment Instructions 02.04.04
When the desired parameter value has been input, this must be completed by activating
the key "ENT" to save the new value. By pressing the "ESC" - key the new parameter
value entered is not accepted. The old value remains and display changes to "Old
Value".
Because the old parameter value (EEPROM) and the new parameter value (RAM) are
displayed continuously during the parameter adjustment session, the operator is always
informed about the old parameter setting and the change he made.
To leave the parameter adjust, the "ESC" - key has to be pressed. Following this, the
menu is displayed again as shown in Fig. 6 - 1. All changed parameters are now
recorded in the EEPROM, in order to keep them even if the power supply is switched
off.
NOTE:
If the parameter adjustment session is not completed by pressing the "ESC" -
key, the session is automatically completed after expiry of the timeout, set by
parameter Nr. 6. In this case also the menu is displayed and the changed
parameters are written to the EEPROM.
This is also valid, if a parameter change was not completed by activating
the "ENT" key, and the parameter was still opened for changing!
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6. Adjustment Instructions 02.04.04
ALARM FAULT
Par. Values > Save [ENT] CANCEL [ESC]
21Text Param. 21
Edit actuated
ALARM STOP ALARM Old Value: 0123 New Value: 0123
LIST HORN ACKN.
* ESC ENT
6.2 Suppressions
The operator has the possibility to suppress shutdown activation of individual sensor
inputs with the aid of this control function, except e.g. all emergency stop inputs.
For a suppressed shutdown activation the monitoring remains active, an alarm
signal will appear on the Operating Panel in case the sensor responds.
For the suppression first of all the menu is to be selected by activating key
Menu
MENU
To leave the menu the " ESC" key must be activated or it will be left automatically after
a time delay (20 sec.).
After pressing the key "S1" the suppression list is opened for suppression display and
the possibility to change suppression states. This can be done at the Bridge Panel and
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6. Adjustment Instructions 02.04.04
MAINTE-
S4Number of
EDIT MENU
NANCE S1 S2 S3 DIMMER
suppressed chanels
1 ABC 2 DEF
Function
4 JKL
keys 5for suppression/re-enabeling
MNO 6 PQR
3 GHI
* SHUTD.
ACTIVE
SHUTD.
CANCEL *
To leave the menu or the submenus the "ESC" button must be pressed. Following this
instruction, the indication shown on the display before appears again.
Remark:
If the operator does not intervene further, the system display is automatically shown
after display time out.
By activating the cursor keys " / " the sensor inputs can be displayed one after
another. The display of sensor inputs are increased/decreased with every key stroke.
When the desired sensor input appears in line two, the operator can suppress the
shutdown activation by pressing "S1" or re-enable by pressing "S2". After pressing "S1"
or "S2" the state "Suppressed" or "Enabled" is stored in the EEPROM.
Every suppression done by activating "S1" increases the suppression counter by one,
every re-enable done by activating "S2" decreases the suppression counter by one.
The suppression state for an input is indicated at the end of the input channel text in line
two.
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6. Adjustment Instructions 02.04.04
* SLOWD.
ACTIVE
SLOWD.
CANCEL
SLOWD.
RESET ESC ENT
*
S2: Re-enable
SHUTD.
ACTIVE
SHUTD.
CANCEL *
1 Channel Supp.
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6. Adjustment Instructions 02.04.04
For the operating values first of all the menu is to be selected by activating key
Menu
MENU
To leave the menu the " ESC" key must be activated or it will be left automatically after
a time delay (20 sec.).
After pressing the key "S2" the operating value list is opened. Up to now there is only
the operating value "Max. Overspeed". It indicates the last maximum overspeed
shutdown value. This speed indication can be reset to "0.0" by activating the function
key "S1".
* SHUTD.
ACTIVE
SHUTD.
CANCEL *
To leave the menu or the submenus the "ESC" button must be pressed. Following this
instruction, the indication shown on the display before appears again.
Remark:
If the operator does not intervene further, the system display is automatically shown
after display time out.
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7. Parametertable 02.04.04
Chapter 7
Parametertable
7 Introduction
In the Parametertable all variable values are listed. The values can be set within fixed
margins to adapt the program to the requirements of the particular engine.
The settings for the engine are recorded in the internal parameter list of the program,
corresponding to the parametertable. Therefore the parametertable is a ships related
document with an own document number, different to the number of this document.
Any change in the parameterization has to be noted in the parametertable.
NOTE:
For adjustment of parameters detailed background knowledge covering the
functions of individual parameters as well as handling of adjustment facilities is
required.
Therefore:
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8. Sparepart List 02.04.04
Chapter 8
Sparepart List
8 Introduction
In the sparepart list all spareparts contained in the scope of delivery are listed with
The sparepart list is a ships related document with itís own document number,
different to the number of this document.
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9. Wiring Diagrams 02.04.04
Chapter 9
Wiring Diagrams
This chapter comprises the wiring diagrams for the DPS 2100 for this particular
installation.
The Wiring diagrams is a ship related document with itís own document number,
different to the number of this document.
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