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 Calculation

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Index

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Document No. : Rev. : B

Project No. : 1275078

Sheet :
Document Title : Base Plate Design

STTAD REACTION
NOTE: Paste the Staad-Reaction by placing Cursor in cell no. "AL-11"

Enter the Axis parellel to Web in STAAD X

HorizontalVerticalHorizontal Moment
Node L/C Fx kN Fy kN Fz kN Mx kN-m My kN-m Mz kN-m
Max Fx 1 2011 20.213 9.377 -2.188 0 -0.001 -7.366
Min Fx 2 2010 -20.575 9.777 -2.126 0 0.001 7.547
Max Fy 2 2013 20.161 13.382 2.692 0 -0.001 -7.321
Min Fy 4 2041 3.884 -3.287 0.002 0 0 -2.489
Max Fz 2 2021 18.587 11.873 3.404 0 0 -6.719
Min Fz 2 2016 -18.906 6.883 -2.968 0 0 6.893
Max Mx 1 2001 0.019 11.051 -0.042 0 0 -0.002
Min Mx 1 2001 0.019 11.051 -0.042 0 0 -0.002
Max My 3 2010 2.477 2.544 -0.661 0 0.262 -0.818
Min My 3 2013 -0.546 9.097 0.661 0 -0.262 1.556
Max Mz 2 2010 -20.575 9.777 -2.126 0 0.001 7.547
Min Mz 1 2011 20.213 9.377 -2.188 0 -0.001 -7.366
Document No. : Rev. : C
Project No. : 1275078 Sheet :
Document Title : Base Plate Design
X-axis

l2 l1 = 260 mm l2

b3 = 130 mm
75 mm Z-axis
AXIS SYSTEM USED
b2

B = 325 mm
Tf
b1

W
b3 = 130 mm

Tw
175 mm l3 l3
b2

75 mm

100 mm L= 410 mm Pedestal

Base Plate

A) INPUT DATA

a) Staad Input Reactions

CASE L/C Fx (kN) Fy (kN) Fz (kN) Mz (kNm)

1 Max Fx 2011 20.213 9.377 -2.188 -7.366
2 Max Fy 2013 20.161 13.382 2.692 -7.321
3 Max Fz 2021 18.587 11.873 3.404 -6.719
4 Max Mz 2010 -20.575 9.777 -2.126 7.547
5 Min Fx 2010 -20.575 9.777 -2.126 7.547
6 Min Fy 2041 3.884 -3.287 0.002 -2.489
7 Min Fz 2016 -18.906 6.883 -2.968 6.893
8 Min Mz 2011 20.213 9.377 -2.188 -7.366

Design Loads :

Fx (kN) Fy (kN) Fz (kN) Mz (kNm)

20.21 13.38 3.40 -7.32

b) Material

Concrete
Cube Compressive Strength of Concrete, fcu = 25 N/mm2

Unit weight of Concrete γc = 25 kN/m3

Young's Modulus of Concrete Ec = 25000.00 N/mm
2

Steel
Yield Strength of Steel fy = 275 N/mm2
Unit weight of Steel γst = 78.5 kN/m3
Young's Modulus of Steel Es = 200000 N/mm2
Partial Safety Factor for Material (yielding) γm0 = 1.15
Document No. : Rev. : C
Project No. : 1275078 Sheet :
Document Title : Base Plate Design

c) Column Details
Size D (mm) W (mm) Tf (mm) Tw (mm) Tp (mm) Wp (mm)

UPN160 160 65 10.5 7.5 0 0

(4W + 2D - 2Tw ) = 565 mm

C/S area of column Acol = 2407.5 mm2
d) Anchor Bolt Data
Bolt size to be used, db = M20 HILTI HSA ACHOR BOLT
Bolt dia, 20
Effective Tensile Stress Area At = 168 mm2 (As per ES 30-99-75-3232)
Effective Shear Stress Area As = 227 mm2 (As per ES 30-99-75-3232)
Shank area Asb = 168 mm2
Tensile stress of anchor bolt, Pt = 120 N/mm2 (As per ES 30-99-75-3232)
Shear stress of anchor bolt, Ps = 80 N/mm2 (As per ES 30-99-75-3232)
Size of bolt hole = 25 mm (As per ES 30-99-75-3232)
Allowable tension, Ta = 24 kN ( Note : Enter tension and shear capacities of bolt if
Allowable shear, Va = 49 kN available otherwise leave cells blank )
Total No of bolts, Nb = 4
No. of bolts on Z axis = 0
Nbt 4
= 50 mm OK
Prov. distance from outer face of column flange to For Wrench tightening (Min 1.7 x Bolt
anchor bolts hole dia)
C/C distance between bolts (parellel to web) l1 = 260 mm OK
C/C distance between bolts (parellel to flange) b1 = 175 mm OK (Min 4 x dia of bolt)

Edge distance to Anchor bolts (parellel to web) l2 = 75 mm OK ( Table 29 of BS 5950-1 )

Edge distance to Anchor bolts (parellel to flange) b2 = 75 mm OK (Min 1.25 x Bolt hole dia)

e) Base Plate Data

l3 = 100 mm
Projection of base plate beyond column flange (parellel
to web)
b = 130 mm
Projection of base plate beyond column flange (parellel 3
to flange)
Length of base plate L = 410 mm
Width of base plate B = 325 mm
Area of base plate A1 = 133250 mm2

f) Pedestal Data
Length of pedestal L' = 460 mm
Width of pedestal B' = 375 mm
Area of pedestal A2 = 172500 mm2

g) Permissible Stress Values

Max permissible bearing stress of concrete, Fp = 0.45 x fck x sqrt(A2/A1)
= 12.81 N/mm2
Ultimate bending stress of steel, bs =
σ fy/γ m0

= 239.14 N/mm2
Ultimate shear stress of steel = fy / [sqrt(3) x γm0 ]
= 138.07 N/mm2
Document No. : Rev. : C
Project No. : 1275078 Sheet :
Document Title : Base Plate Design
B) CALCULATION OF BEARING LENGTH

e = M/P = 547.08
Pmax. = -13.382 kN (down)

Column UPN160

tp

fp(max)
Xc
T=Tb x (Nbt/2)
L

P = -13.4 kN --------------- Compression

M = -7.32 kN-m
Eccentricity, e = 547.08 mm = ABS (M / P)
c/s area of bolts in tension, As = 628.31853 mm2 = (Nbt / 2) x π x db2 / 4
Modular Ratio, m = 8.000 = Es/Ec

Refer Page no. 3.3-10 Eq. 12,13 Section 3.3 Design of Welded structures by Omar Blodgett

Xc3 + K1 Xc2 + K2 Xc + K3 = 0

Where,
K1 = 3 (e - L/2) = 1026.2345
K2 = 6 x m x As x [( L/2 - l2 ) + e] / B = 62831.373
K3 = -K2 x [ L/2 + ( L/2 -l2)] = -21048510
Solving cubic equation for Xc => Xc = 111 mm Is ABS(e) = M/P > N/2-Xc/3
Is N/6 < ABS(e) <= N/2-Xc/3
C) CALCULATION OF BEARING PRESSURE

CASE - I Not Applicable

CASE - II Not Applicable

CASE - III Applicable - Reffer Sheet 3 for further calculations

(Axial compression with moment - Partial compression with tension in bolts on one side)
CASE - IV

CASE - V

CASE - VI
Document No. : Rev. : C
Project No. : 1275078 Sheet :
Document Title : Base Plate Design
CASE -I IF P = Compressive AND ABS(e) <= L/6
THEN Base Plate will be in full compression. Pressure diagram will be as below :
Xc Xc

p(min)=0
p(min) +ve p(max) +ve p(max)

CASE -II IF P = Compressive AND ( L/6 ) < ABS(e) <= ( L/2 -Xc/3 )
THEN
Base Plate will be in partial compression and both side bolts in compression zone. Pressure
diagram will be as below :

Xc
-ve
p(min)
+ve p(max)

CASE -III IF P = Compressive AND ABS(e) > ( L/2 -Xc/3 )

THEN
Base Plate will be in partial compression and bolts on one side will be in tension zone.
Pressure diagram will be as below :

p(min) Xc
-ve

+ve p(max)
 This sheet is not applicable
Design of base plate subjected to full compression
(Axial compression load with or without moment - No Uplift)

a) Check for Bearing Pressure

For ABS(e) <= L/6, there is no uplift and force is resisted completely by bearing on concrete.
Hence, bearing length, Xc = 410 mm
Maximum and minimum braring pressures :
fp(max) = ABS(P) / (L x B)(1 + 6 x e/L) = 0.904 N/mm2
fp(min) = ABS(P) / (L x B)(1 - 6 x e/L) = -0.704 N/mm2

Max permissible bearing stress of concrete, F p = 12.81 N/mm2

Check : Fp >= fp(max), O.K.

b) Tension and Shear in Anchor Bolt

Tension in bolt due to moment = -14.07885 kN

No. of Bolts in Tension, = 4 No.s
Maximum Tension, = 0 kN
Allowable tension / bolt, Ta = 73.20 kN (As per ES 30-99-75-3232)
Actual tension / bolt, Tb = -14.08 kN

Tension check : Ta >= Tb, O.K.

Shear along X-axis, Fx = 20.213 kN

Shear along Z-axis, Fz = 3.404 kN
Allowable shear / bolt, Va = 61.25 kN (As per ES 30-99-75-3232)
Actual shear / bolt, Vb = 0.33 kN = SQRT(Fx2 + Fz2 ) / Nb

Shear check : Va >= Vb, O.K.

Combined shear and tension check : Tb/Ta + Vb/Va = -0.192 + 0.0055 = -0.187 < 1.4 OK

c) Thickness calculation for Base Plate

Is stiffners plate provided - NO Is gusset plate provided - NO

c-i) Thickness calculation for unstiffened Base Plate :-

Xc = 410 mm 410.0
Maximum bearing pressure, fp(max) = 0.90 N/mm2 250
Minimum bearing pressure, fp(min) = -0.70 N/mm2
Bearing pressure at distance g, fp1 = -0.08 N/mm2 fp(min)
Moment at the face of column, M = 5.87 kN-m fp(max)
fp1
4xM
Thickness of Base plate, tp = = 17.38 mm
sbs * B

Provide base plate of 18 mm thickness

c-ii) Thickness calculation for stiffened Base Plate :- --------- Not Applicable
1) For compression :
No. of Stiffner Plates perpendicular to Column Flange = 1
Stiffner distance, f = 175 mm k = 162.5 mm
Stiffner Thickness = 12 mm g = 250.0 mm
g

Type I
k

Type II
f

g Corresponding Neutral axis depth =

g 410.0
g
f/2
k
fp(min)
f/2
fp(max)
fp1
Type I Type II

Type I :
Average Bearing Pressure = fp(avg) = (fp(max) + fp1) / 2. = 0.41 N/mm2
Ratio of min side to max.side = 162.5/250 = 0.65

From Roarks formulae for Stress & strain on Table 26 for Rectangle plate : b1 = 1.000 a/b 0.500 0.750
Two adjacent edges fixed, two remaining edges free b1 0.631 1.246

Max stress, σ = - b1 x fp(avg) x g / t 2 2

where, t = thickness of base plate
Ignoring negative sign as tension stresses will be at same face of plate ( i.e. top or bottom for b1 )
Permissible max stress, σbs = 239.1 N/mm2

/ t1
2
Hence, 239.1 = 1.000 x 0.41 x 250^2
=> t1 = 10.40 mm

Type II :
Ratio of free length to fixed length = f / g = 175 / 250 = 0.70

From Roarks formulae for Stress & strain on Table 26 for Rectangle plate : b1 = 0.155 a/b 0.50 0.75
Three edges fixed & one edge free b3 = 0.254 b1 0.081 0.173
b3 0.126 0.286
Max stress, σ = -MAX(b1, b3) x fp(avg) x g2 / t2 where, t = thickness of base plate
Ignoring negative sign as tension stresses will be at same face of plate ( i.e. top or bottom for b1 & b3 case)
Permissible max stress, σbs = 239.1 N/mm2

Hence, 239.1 = 0.254 x 0.41 x 250^2 / t22

=> t2 = 5.24 mm

d) Design of Stiffner Plate --------- Not Applicable

Maximum bearing pressure = 0.900 N/mm2
Projection of base plate beyond gusset plate = 113.0 mm
Width of base plate = 325 mm
Ultimate bending stress of stiffner plate = 239.14 N/mm2
 Ultimate shear stress of steel = 138.07 N/mm2
Thk.of stiffner Plate = 12 mm
Permissible Stress in weld = 144.22 N/mm2

d-i) Stiffener Plate Height Due to Bearing Pressure :-

Assuming maximum pressure is acting uniformly on entire base plate and 2/3 of it is shared by stiffner plate.

Bending moment at the face of flange, M' = 2 x 0.9 325 113.0

x x 113.0 x
3 2 2
M' = 622488.8 N.mm

4 x M' 4 x 622488.75
Height of Plate required ' H1 ' = = = 29 mm
sbs x t 239.14 x 12

Height of Gusset plate ' H1 ' =

d-ii) Stiffner Plate height Due to Shear :-

No.of Weld face available = 2
Size of the Weld = 6 mm

Shear Force at the face of flange, F' = 2 x 0.9 325

x x 113.0
3 2
F' = 11.02 kN
11.02 x 1000
Length of weld required = = 9 mm
0.7 x 6 x 144.22 x 2

Height of Gusset plate ' H2 ' =

Therefore , Height of Stiffner Plate Required = Max ( H1 , H2 )

Check for shear stress in stiffners :

Maximum shear force in stiffner, F' = 11.02 kN
Shear stress in stiffner = SF in stiffner / (thickness x height of stiffner)
= N/mm2

d) Design of Gusset Plate --------- Not Applicable

Maximum bearing pressure = 0.900 N/mm2
Projection of base plate beyond stiffner = 156.5 mm
Width of base plate = 410.0 mm
Ultimate bending stress of gusset plate = 239.14 N/mm2
Ultimate shear stress of steel = 138.07 N/mm2
Permissible Stress in weld = 108 N/mm2
Thk.of Gusset Plate = 12 mm

e-i) Gusset Plate Height Due to Bearing Pressure :-

Assuming maximum pressure is acting uniformly on entire base plate and 1/2 of it is shared by gusset plates.

Bending moment at the face of flange, M' = 0.900 410.0 156.5

x x 156.5 x
2 2 2
M' = 1129705.0 N.mm

4 x M' 4 x 1129705.03
Height of Plate required ' H1 ' = = = 40 mm
sbs x t 239.14 x 12

Height of Gusset plate ' H3 ' =

e-ii) Gusset Plate height Due to Shear :-
No.of Weld face available = 1
Size of the Weld = 8 mm

Shear Force at the face of flange, F' = 0.900 410.0

x x 156.5
2 2
F' = 14.44 kN
14.44 x 1000
Length of weld required = = 24 mm
0.7 x 8 x 108 x 1

Height of Gusset plate ' H4 ' =

Therefore , Height of Gusset Plate Required = Max ( H3 , H4, Stiffner height )

Check for shear stress in gusset :

Shear force in gusset, F' = 14.44 kN
Shear stress in Gusset = SF in gusset / (thickness x height of gusset)
=
Document No. : Rev. : C
Project No. : 1275078 Sheet :
Document Title : Base Plate Design
This sheet is not applicable
Design of base plate subjected to partial compression
(Axial compression load with moment - Both side bolts are in compression zone)

a) Check for Bearing Pressure

For L/6 < ABS(e) <= (L/2 - Xc/3), base plate is in partial copmression but both side bolts are in compression zone.
Hence, bearing length, Xc = 3 x (L/2 - e ) = -1026.23 mm
Maximum bearing pressure :
fp(max) = 2 x ABS(P) / (Xc x B) = -0.080 N/mm2
fp(min) = pressure at distance Xc = 0.000 N/mm2

Max permissible bearing stress of concrete, F p = 12.81 N/mm2

Check : Fp >= fp(max), O.K.

b) Tension and Shear in Anchor Bolt

No. of Bolts in Tension, = 2 No.s

Maximum Tension, = 6.43 kN
Allowable tension / bolt, Ta = 30.00 kN (As per ES 30-99-75-3232)
Actual tension / bolt, Tb = 3.22 kN

Tension check : Ta >= Tb, O.K.

Shear along X-axis, Fx = 2.32 kN

Shear along Z-axis, Fz = 0.524 kN
Allowable shear / bolt, Va = 61.25 kN (As per ES 30-99-75-3232)
Actual shear / bolt, Vb = 0.59 kN = SQRT(Fx2 + Fz2 ) / Nb

Shear check : Va >= Vb, O.K.

Combined shear and tension check : Tb/Ta + Vb/Va = 0.1072 + 0.0097 = 0.1169 < 1.4 OK

c) Thickness calculation for Base Plate

Is stiffners plate provided - NO Is gusset plate provided - NO

c-i) Thickness calculation for unstiffened Base Plate :-

Xc = -1026.234 mm -1026.2
Maximum bearing pressure, fp(max) = -0.08 N/mm2 250
Minimum bearing pressure, fp(min) = 0.00 N/mm2
Bearing pressure at distance g, fp1 = -0.10 N/mm2 fp(min)
Moment at the face of column, M = -0.88 kN-m fp(max)
fp1
4xM
Thickness of Base plate, tp = = Err:502 mm
sbs * B

Provide base plate of ### mm thickness

c-ii) Thickness calculation for stiffened Base Plate :- --------- Not Applicable
1) For compression :
No. of Stiffner Plates perpendicular to Column Flange = 1
Stiffner distance, f = 175 mm k = 162.5 mm
Stiffner Thickness = 20 mm g = 250.0 mm
g

Type I
k

Type II
f

g Corresponding Neutral axis depth =

g 410.0
g
f/2
k
fp(min)
f/2
fp(max)
fp1
Type I Type II

Type I :
Average Bearing Pressure = fp(avg) = (fp(max) + fp1) / 2. = -0.09 N/mm2
Ratio of min side to max.side = 162.5/250 = 0.65

From Roarks formulae for Stress & strain on Table 26 for Rectangle plate : b1 = 1.000 a/b 0.500 0.750
Two adjacent edges fixed, two remaining edges free b1 0.631 1.246

Max stress, σ = - b1 x fp(avg) x g2 / t2 where, t = thickness of base plate

Ignoring negative sign as tension stresses will be at same face of plate ( i.e. top or bottom for b1 )
Permissible max stress, σbs = 239.1 N/mm2

/ t1
2
Hence, 239.1 = 1.000 x -0.09 x 250^2
=> t1 = Err:502 mm

Type II :
Ratio of free length to fixed length = f / g = 175 / 250 = 0.70

From Roarks formulae for Stress & strain on Table 26 for Rectangle plate : b1 = 0.155 a/b 0.50 0.75
Three edges fixed & one edge free b3 = 0.254 b1 0.081 0.173
b3 0.126 0.286
Max stress, σ = -MAX(b1, b3) x fp(avg) x g2 / t2 where, t = thickness of base plate
Ignoring negative sign as tension stresses will be at same face of plate ( i.e. top or bottom for b1 & b3 case)
Permissible max stress, σbs = 239.1 N/mm2

Hence, 239.1 = 0.254 x -0.09 x 250^2 / t22

=> t2 = Err:502 mm
d) Design of Stiffner Plate --------- Not Applicable
Maximum bearing pressure = -0.080 N/mm2
Projection of base plate beyond gusset plate = 105.0 mm
Width of base plate = 325 mm
Ultimate bending stress of stiffner plate = 239.14 N/mm2
Ultimate shear stress of steel = 138.07 N/mm2
Thk.of stiffner Plate = 20 mm
Permissible Stress in weld = 108 N/mm2

d-i) Stiffener Plate Height Due to Bearing Pressure :-

Assuming maximum pressure is acting uniformly on entire base plate and 2/3 of it is shared by stiffner plate.
 Bending moment at the face of flange, M' = 2 x -0.08 325 105.0
x x 105.0 x
3 2 2
M' = -47775.0 N.mm

4 x M' 4 x -47775
Height of Plate required ' H1 ' = = = Err:502 mm
sbs x t 239.14 x 20

Height of Gusset plate ' H1 ' =

d-ii) Stiffner Plate height Due to Shear :-

No.of Weld face available = 2
Size of the Weld = 8 mm

Shear Force at the face of flange, F' = 2 x -0.08 325

x x 105.0
3 2
F' = -0.91 kN
-0.91 x 1000
Length of weld required = = -1 mm
0.7 x 8 x 108 x 2

Height of Gusset plate ' H2 ' =

Therefore , Height of Gusset Plate Required = Max ( H1 , H2 )

Check for shear stress in stiffners :

Maximum shear force in stiffner, F' = -0.91 kN
Shear stress in stiffner = SF in stiffner / (thickness x height of stiffner)
= N/mm2

e) Design of Gusset Plate --------- Not Applicable

Maximum bearing pressure = -0.080 N/mm2
Projection of base plate beyond stiffner = 152.5 mm
Width of base plate = 410.0 mm
Ultimate bending stress of gusset plate = 239.14 N/mm2
Ultimate shear stress of steel = 138.07 N/mm2
Permissible Stress in weld = 108 N/mm2
Thk.of Gusset Plate = 20 mm

e-i) Gusset Plate Height Due to Bearing Pressure :-

Assuming maximum pressure is acting uniformly on entire base plate and 1/2 of it is shared by gusset plates.

Bending moment at the face of flange, M' = -0.080 410.0 152.5

x x 152.5 x
2 2 2
M' = -95350.6 N.mm

4 x M' 4 x -95350.63
Height of Plate required ' H1 ' = = = Err:502 mm
sbs x t 239.14 x 20

Height of Gusset plate ' H3 ' =

e-ii) Gusset Plate height Due to Shear :-

No.of Weld face available = 1
Size of the Weld = 8 mm

Shear Force at the face of flange, F' = -0.080 410.0

x x 152.5
2 2
 F' = -1.25 kN
-1.25 x 1000
Length of weld required = = -2 mm
0.7 x 8 x 108 x 1

Height of Gusset plate ' H4 ' =

Therefore , Height of Gusset Plate Required = Max ( H1 , H2, Stiffner height )

Check for shear stress in gusset :

Shear force in gusset, F' = -1.25 kN
Shear stress in Gusset = SF in gusset / (thickness x height of gusset)
=
Document No. : Rev. : C
Project No. : 1275078 Sheet :
Document Title : Base Plate Design

Design of base plate subjected to partial compression

(Axial compression load with moment - Bolts on one side are in tension)

a) Check for Bearing Pressure

For ABS(e) > (L/2 - Xc/3), base plate is in partial copmression and bolts on one side are in tension zone.
Hence, bearing length, Xc = 111.19 mm
Maximum bearing pressure :
T = -P x (L/2 - Xc/3 - e) / [L/2 - Xc/3 + (N/2 - l2)] = 17.029 kN
fp(max) = 2 x (ABS(P)+T) / (Xc x B) = 1.683 N/mm2
fp(min) = pressure at distance Xc = 0.000 N/mm2

Max permissible bearing stress of concrete, Fp = 12.81 N/mm2

Check : Fp >= fp(max), O.K.

b) Tension and Shear in Anchor Bolt

Tensile capacity of anchor bolt = 0.8 x Pt x An

(Ref Cl.6.3.4.2 of BS5950-1 )
= Min [(0.8 x120 x 168) / (1000)
= Min (16.13)
= 16.13 kN

Shear capacity of anchor bolt = Ps x As

(Ref Cl.6.3.2 of BS5950-1 )
= [80x227]
= 27.24 kN

Allowable tension / bolt, Ta = 24.00 kN

Actual tension / bolt, Tb = T/(Nb / 2) = 8.51 kN

Tension check : Ta >= Tb, O.K.

Allowable shear / bolt, Va = 49.00 kN

Actual shear / bolt, Vb = 5.12 kN = SORT(Fx2 + Fz2 ) / Nb

Shear check : Va >= Vb, O.K.

Combined shear and tension check : Tb/Ta + Vb/Va = 0.3548 + 0.1046 = 0.4594 < 1.4 OK

c) Thickness calculation for Base Plate

Is stiffners plate provided - NO Is gusset plate provided - NO

c-i) Thickness calculation for unstiffened Base Plate :-

Xc = 111.1902 mm 111.2
Maximum bearing pressure, fp(max) = 1.68 N/mm2 250
Minimum bearing pressure, fp(min) = 0.00 N/mm2
Bearing pressure at distance g, fp1 = -2.10 N/mm2 fp(min)
Moment at the face of column, M = 4.28 kN-m fp(max)
fp1
4xM
Thickness of Base plate, tp = = 14.85 mm
s bs * B

Provide base plate of 16 mm thickness

c-ii) Thickness calculation for stiffened Base Plate :- --------- Not Applicable
1) For compression :
No. of Stiffner Plates perpendicular to Column Flange = 1
Stiffner distance, f = 175 mm k = 162.5 mm
Stiffner Thickness = 12 mm g = 250.0 mm
g

Type I
k

Type II
f

g Corresponding Neutral axis depth =

g 410.0
g
f/2
k
fp(min)
f/2
fp(max)
fp1
Type I Type II

Type I :
Average Bearing Pressure = fp(avg) = (fp(max) + fp1) / 2. = -0.21 N/mm2
Ratio of min side to max.side = 162.5/250 = 0.65

From Roarks formulae for Stress & strain on Table 26 for Rectangle plate : b1 = 1.000 a/b 0.500 0.750
Two adjacent edges fixed, two remaining edges free b1 0.631 1.246

Max stress, σ = - b1 x fp(avg) x g2 / t2 where, t = thickness of base plate

Ignoring negative sign as tension stresses will be at same face of plate ( i.e. top or bottom for b1 )
Permissible max stress, σbs = 239.1 N/mm2

/ t1
2
Hence, 239.1 = 1.000 x -0.21 x 250^2
=> t1 = Err:502 mm

Type II :
Ratio of free length to fixed length = f / g = 175 / 250 = 0.70

From Roarks formulae for Stress & strain on Table 26 for Rectangle plate : b1 = 0.155 a/b 0.50 0.75
Three edges fixed & one edge free b3 = 0.254 b1 0.081 0.173
b3 0.126 0.286
Max stress, σ = -MAX(b1, b3) x fp(avg) x g2 / t2 where, t = thickness of base plate
Ignoring negative sign as tension stresses will be at same face of plate ( i.e. top or bottom for b1 & b3 case)
Permissible max stress, σbs = 239.1 N/mm2

Hence, 239.1 = 0.254 x -0.21 x 250^2 / t22

=> t2 = Err:502 mm
 2) For Tension :
a c a c Tb3

d f/2

Tb2 Tb4
b f/2

Tb1 Tb3
Type I Type II

Maximum Tension in Bolt, Tb = 9 kN

Permissible max stress, σbs = 239.14 N/mm2
Type I :
a = 50 mm c = 75 mm
b = 88 mm d = 75 mm
Considering both projections cantilever
Let Total load Tb is transferred as Tb1 and Tb2 on the edges as shown thus, Tb = Tb1 + Tb2 ----------- (Eq. 1)
Let d1 and d2 be the deflections due to Tb1 and Tb2, Hence, d1 = d2 ----------------- (Eq. 2)
From Eq. 2 From Eq. 1
Tb1 x b3/3EI = Tb2 x a3/3EI Tb = Tb1 + Tb2
Tb1 = Tb2 x (a/b)3 9 = 0.187 x Tb2 + Tb2
Tb1 = (50/87.5)^3 x Tb2 Tb2 = 7.2 kN
= 0.187 x Tb2 Tb1 = 1.3 kN

Moment at edge 1, M1 = Tb1 x b = 117156 N-mm resisting width, B1 = 125 mm

Moment at edge 2, M2 = Tb2 x a = 358789 N-mm resisting width, B2 = 163 mm

4 x M1 6 x 117156
Thickness of Plate required ' t3 ' = = = mm
sbs x B1 239.14 x 125
4 x M2 6 x 358789
Thickness of Plate required ' t4 ' = = = mm
sbs x B2 239.14 x 162.5

Type II :

a = 50 mm c = 75 mm
f = 175 mm
Considering both projections cantilever
Let Total load Tb is transferred as Tb3 and Tb4 on the edges as shown thus, Tb = 2 x Tb3 + Tb4 -------- (Eq. 3)
Let d3 and d4 be the deflections due to 2xTb3 and Tb4, Hence, d1 = d2 ----------------- (Eq. 4)
From Eq. 4 From Eq. 3
Tb4 x a3/3EI = 2Tb3 x f3/48EI Tb = 2 x Tb3 + Tb4
Tb3 = 8 x Tb4 x (a/f)3 = 8 x Tb4 x (50/175)^3 9 = 2 x 0.187 x Tb4 + Tb4
Tb3 = 0.187 x Tb4 Tb4 = 6.2 kN
Tb3 = 1.2 kN
Moment at edge 3, M3 = Tb3 x f/2 = 101399 N-mm resisting width, B3 = 125 mm
Moment at edge 4, M4 = Tb4 x a = 309851 N-mm resisting width, B4 = 175 mm

4 x M3 4 x 101399
Thickness of Plate required ' t5 ' = = = mm
sbs x B3 239.14 x 125
4 x M4 4 x 309851
Thickness of Plate required ' t6 ' = = = mm
sbs x B4 239.14 x 175
d) Design of Stiffner Plate --------- Not Applicable
Maximum bearing pressure = 1.680 N/mm2
Projection of base plate beyond gusset plate = 113.0 mm
Width of base plate = 325 mm
Ultimate bending stress of stiffner plate = 239.14 N/mm2
Ultimate shear stress of steel = 138.07 N/mm2
Thk.of stiffner Plate = 12 mm
Permissible Stress in weld = 108 N/mm2

d-i) Stiffener Plate Height Due to moment :-

Assuming maximum pressure is acting uniformly on entire base plate and 2/3 of it is shared by stiffner plate.

Mc' = 2 x 1.68 325 113.0

Bending moment at the face of flange due to x x 113.0 x
bearing pressure , 3 2 2
Mc' = 1161979.0 N.mm

Total tension carried stiffner = Tb1 + Tb3 = 1.3 + 1.2 = 2.5 kN

Mt' = 2.49775837879043 x 1000 x 113
Bending moment at the face of flange due to
tension in bolt ,
Mt ' = 282246.7 N.mm

Maximum moment on stiffner, M' = MAX (Mc' , Mt') = 1161979.0 N.mm

4 x M' 4 x 1161979
Height of Plate required ' H1 ' = = = 40 mm
sbs x t 239.14 x 12

Height of Gusset plate ' H1 ' =

d-ii) Stiffner Plate height Due to Shear :-

No.of Weld face available = 2 b
Size of the Weld = 8 mm

Fc' = 2 x 1.68 325

Shear Force at the face of flange due to x x 113.0
bearing pressure, 3 2
Fc' = 20.57 kN
Ft' = 2.5 kN
Shear Force at the face of flange due to
tension in bolt,

Maximum shear in stiffner, F' = MAX (Fc' , Ft') = 20.6 kN

20.57 x 1000
Length of weld required = = 17 mm
0.7 x 8 x 108 x 2

Height of Gusset plate ' H2 ' =

Therefore , Height of Gusset Plate Required = Max ( H1 , H2 )

Check for shear stress in stiffners :

Maximum shear force in stiffner, F' = 20.57 kN
Shear stress in stiffner = SF in stiffner / (thickness x height of stiffner)
= N/mm2
e) Design of Gusset Plate --------- Not Applicable
Maximum bearing pressure = 1.680 N/mm2
Projection of base plate beyond stiffner = 156.5 mm
Width of base plate = 410.0 mm
Ultimate bending stress of gusset plate = 239.14 N/mm2
Ultimate shear stress of steel = 138.07 N/mm2
Permissible Stress in weld = 108 N/mm2
Thk.of Gusset Plate = 12 mm

e-i) Gusset Plate Height Due to Bearing Pressure :-

Assuming maximum pressure is acting uniformly on entire base plate and 1/2 of it is shared by gusset plates.

Bending moment at the face of flange, M' = 1.680 410.0 156.5

x x 156.5 x
2 2 2
M' = 2108782.7 N.mm

4 x M' 4 x 2108782.73
Height of Plate required ' H1 ' = = = 54 mm
sbs x t 239.14 x 12

Height of Gusset plate ' H1 ' =

e-ii) Gusset Plate height Due to Shear :-

No.of Weld face available = 1
Size of the Weld = 6 mm

Shear Force at the face of flange, F' = 1.680 410.0

x x 156.5
2 2
F' = 26.95 kN
26.95 x 1000
Length of weld required = = 59 mm
0.7 x 6 x 108 x 1

Height of Gusset plate ' H2 ' =

Therefore , Height of Gusset Plate Required = Max ( H1 , H2, Stiffener height )

Check for shear stress in gusset :

Shear force in gusset, F' = 26.95 kN
Shear stress in Gusset = SF in gusset / (thickness x height of gusset)
=
1 DESIGN OF BASE PLATE MKD BP1
2 A) Input Data:
3 a) Column Data:
4 Select Size of Column : UC203X203X86
5 YES 250
Whether Flange Plates Provided Size of Flange Plate : Width = mm
6
7 Column Properties: Built Up Column Properties: Thickness = 20 mm
8 A = 109.6 cm.^2 A = 209.6 cm.^2 ={109.6+25x2x2}
9 d= 222.2 mm d= 262.2 mm ={222.2+20x2}
10 tw = 12.7 mm tw = 12.7 mm
11 bf = 209.1 mm bf = 229.6 mm ={(209.1+250)/2} X
12 tf = 20.50 mm tf = 40.5 mm ={20.5+20}
13
14
15 b) Anchor Bolt Data:
ED1=60 ED3=400

16 Total No. of Bolts, Nb = 6

17 Bolts on X-axis = 0 ED2=60 n=185.23
18 Nbt = 6 be
19 Bolt Diameter, db = 39 mm
20 Bolt Edge Dist., ED1 = 60 mm B=600 ED4=480 bf=229.
21
Bolt Edge Dist., ED2 = 60 mm Z
22
23 Bolt Edge Dist., ED3 = 400 mm
24 Bolt Edge Dist., ED4 = 480 mm n=185.23
25
26 m=128.9 m=128.9
27 c) Base Plate Data: d=262.2
28 520
Base Plate Length, N = mm
29
Base Plate Width, B = 600 mm N=520
30
31 Plate Yield Stress, fy = 250 Mpa (As per Design Basis)
32 Perm. bend. stress, sbs = 187.5 Mpa (0.75x Fy) Plan
33 Elasticity of Steel, Es = 2.0E+05 Mpa
34
35 d) Pedestal Data:
36
Grade of Conc., fck = 25 Mpa (As per Design Basis)
37
38 Pedestal Length, Np = 750 mm
39 Pedestal Width, Bp = 800 mm
40
41 Conc. Bearing Area, A1 = 6000.0 cm.^2 ={75x80}
42 Base Plate Area, A2 = 3120.0 cm.^2 ={52x60}
43
Permissible Bearing Stress, = 0.25*25*Min(2,SQRT(6000/3120))
44 Fp = 8.67 Mpa (Clause 34.4, IS : 456-2000)
45
46 Elasticity of conc., Ec = 2.5E+04 Mpa (Clause 6.2.3.1, IS : 456-2000)
47
48
49
50

JOB NO. CALCULATION NUMBER EQPT NO.

Aker Kvaerner Powergas 2090/1473 10144-PEIN04-91-6102-XXX

REACTOR
STRUCTURE
REV PREPD BY DATE CHKD.BY DATE
FOR 91-R-01, 02
CLIENT PLL 3 & 03
PROJECT OHCU-HALDIA REFINERY 2
SUBJECT CALCULATIONS FOR 1
BASE PLATE 0 AHT 29/03/2008 VDB 29/03/2008 SH 1 OF
C940001 R3
C940001 R3

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1
2 B) Base Plate Analysis: Y-axis
3 a) Load Data:
4 SR. No. = 1 LC No. = 221 X-axis
5
Pmax. = -411.11 kN Node No. = 104 M
6
7 Z-axis
8 FX = -0.89 kN (Note :- Forces as per Right
9 = hand thumb rule)
10 FZ = -20.43 kN X-Axis : Across column Web
11 Z-Axis : Along column Web
12 Mx 50.00 kN.m
= Y-Axis : Vertical
13
FX :-Force along X-Axis
14
15 My = -0.02 kN.m FY :-Force along Y-Axis
16 FZ :-Force along Z-Axis
17 Mz = 0.00 kN.m MX :-Moment about X-axis
18 MZ :-Moment about Z-axis
19 b) Eccentricity, Bearing Length, and Bearing Pressures:
20 V(total)=SQRT(FX2+FZ2)
21
22 e = M/P = 121.62
23
24 Pmax. = -411.1 (down)
25
26
27
28
29 UC203X203X86 Col. with 250X20 Flange Plates
30
31
32 tp
33
34
fp(max) =
35 3.237
Xc=430.06
36
37 T=Tb*(Nbt/2)
38 N=520
39
40 Elevation
41
42
P= -411.1 kN Compression M= 50.00 kN-m
43
44 Eccentricity, e = 121.62 mm =ABS(M/P)
45 As = (Nbt/2)*pi*db^2/4 = 3583.77 Modular Ratio (MR) = Es/Ec = 8.00
46
47 Refer Page no. 3.3-10 Eq. 12,13 Section 3.3 Design of Welded structures by Omar Blodgett
48
49 Xc^3 +K1*Xc^2 + K2*Xc + K3 = 0
50
Where, K1 = 3*(e-N/2) = -415.1
K2 = 6*MR*As*((N/2-ED1)+e) / B = 92209.9
K3 = -K2*(N/2+(N/2-ED1)) = -42416560.4

Xc^3 + 3*(e-N/2) * Xc^2 + 6*MR*As/B*((N/2-ED1)+e) * Xc - 6*MR*As/B*((N/2-ED1)+e)*(N/2+(N/2-ED1)) = 0

Solve cubic equation for Xc => Xc = 430.06 mm

JOB NO. CALCULATION NUMBER EQPT NO.

Aker Kvaerner Powergas 2090/1473 10144-PEIN04-91-6102-XXX

REACTOR
STRUCTURE
REV PREPD BY DATE CHKD.BY DATE
FOR 91-R-01, 02
CLIENT PLL 3 & 03
PROJECT OHCU-HALDIA REFINERY 2
SUBJECT CALCULATIONS FOR 1
BASE PLATE 0 AHT 29/03/2008 VDB 29/03/2008 SH 2 OF
C940001 R3
C940001 R3

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1
2
3 For case of axial compression load plus moment:
4 Is ABS(e) = M/P > N/2-Xc/3 i.e. 121.62 > 116.65 YES then Xc = 430.1 mm
5
Is N/6 < ABS(e) <= N/2-Xc/3 i.e. 86.67 < 121.6 <= 116.65 NO then Xc = 3*(N/2-e) = mm
6
7 Is ABS(e) <= N/6 i.e. 121.6 <= 86.67 NO then Xc = N = mm
8 For case of axial tension load plus moment: ---------------- NOT APPLICABLE
9 Is ABS(e) = M/P > N/2-ED1 i.e. 121.6 > 200.0 NO then Xc = mm
10 Is ABS(e) <= N/2-ED1 i.e. 121.6 <= 200.0 YES then Xc = mm
11
12
13 Hence Length, Xc = 430.1 mm 430.1
14
15
16 Bearing Pressure Calculation
17 For case of axial compression load without moment: ---------------- NOT APPLICABLE
18 fp(max) = fp(min) = fp = P/(N*B) = Mpa
19
20
For case of axial compression load plus moment:
21
22 Is ABS(e) = M/P > N/2-Xc/3 i.e. 121.623 > 116.65 YES
23 T = -P*(N/2-Xc/3-e)/(N/2-Xc/3+(N/2-ED1)) = 6.46 kN
24 fp(max) = 2*(P+T)/(Xc*B) = 3.237 Mpa
25 Is N/6 < ABS(e) <= N/2-Xc/3 i.e. 86.67 < 121.6 <= 116.65 NO
26 fp(max) = 2*P/(Xc*B) = Mpa
27 <= NO
Is ABS(e) <= N/6 i.e. 121.6 86.7
28
29 fp(max) = ABS(P)/(N*B)*(1+6*e/N) = Mpa
30 fp(min) = ABS(P)/(N*B)*(1-6*e/N) = Mpa
31
32 For case of axial tension load plus moment: ---------------- NOT APPLICABLE
33 Is ABS(e) = M/P > N/2-ED1 i.e. 121.6 > 200.0 NO
34 T = -P*(N/2-Xc/3-e)/(N/2-Xc/3+(N/2-ED1)) = kN
35
fp(max) = 2*(P+T)/(Xc*B) = Mpa
36
Is ABS(e) <= N/2-ED1 i.e. 121.6 <= 200.0 YES
37
38 Tb = -P*(N/2-ED1-M/P)/(2*(N/2-ED1))/(Nb/2)= kN
39 fp(max) = Mpa
40
41 Fp = 8.67 Mpa
42 3.24
fp(max) = Mpa
43
fp(min) = 0.00 Mpa
44
45
46 Check : O.KFp >= fp(max), O.K.
47
48 c) Anchor Bolt/Rod Tension and Shear:
49
50
Allowable Tension, Ta = 123.00 kN/bolt ( ---As Per Lurgi Standard)

For case of axial compression load plus moment:

Is ABS(e) = M/P > N/2-Xc/3 i.e. 121.623 > 116.65 YES
T = -P*(N/2-Xc/3-e)/(N/2-Xc/3+(N/2-ED1)) = 6.46 kN
Tb = T/(Nbt/2) = 2.15 kN

JOB NO. CALCULATION NUMBER EQPT NO.

Aker Kvaerner Powergas 2090/1473 10144-PEIN04-91-6102-XXX

REACTOR
STRUCTURE
REV PREPD BY DATE CHKD.BY DATE
FOR 91-R-01, 02
CLIENT PLL 3 & 03
PROJECT OHCU-HALDIA REFINERY 2
SUBJECT CALCULATIONS FOR 1
BASE PLATE 0 AHT 29/03/2008 VDB 29/03/2008 SH 3 OF
C940001 R3
C940001 R3

1
2 Is ABS(e) <= N/2-Xc/3 i.e. 121.623 <= 116.65 NO
3 Tb = kN
4
5
For case of axial tension load plus moment: ---------------- NOT APPLICABLE
6
Is ABS(e) = M/P > N/2-ED1 i.e. 121.6 > 200.0 NO
7
8 Tb = -P*(N/2-Xc/3-e)/(N/2-Xc/3+(N/2-ED1))/(Nbt/2) = kN
9 Is ABS(e) <= N/2-ED1 i.e. 121.6 <= 200.0 YES
10 Tb = -P*(N/2-ED1-M/P)/(2*(N/2-ED1))/(Nb/2) = kN (All Bolts will be under tension)
11
12 2.15
Actual Tension, Tb = kN/bolt
13
14
15 Check : O.KTa >= Tb, O.K.
16
17 Allowable Shear, Va = 84.50 kN/bolt ( ---As Per Lurgi Standard)
18
19 Hence, V(bolts) = 20.45 kN = SORT(FX^2 + FZ^2 )
20
Shear per bolt, Vb = 3.41 kN/bolt = V(bolts)/Nb
21
22
23 Check : O.KVa >= Vb, O.K.
24
25 Combined Shear & Tension Check :
26
27
Tb/Ta + Vb/Va = 0.018 + 0.040 = 0.058 <= 1.4, O.K.
28
29
30 Is stiffners plate provided - YES
31
32 Is gusset plate provided - YES
33
34 C) Thickness calculation for Base Plate :-
35
36
37 1) Thickness calculation for unstiffened Base Plate :- --------- NOT APPLICABLE
38
39 For column base plates subjected to concentric axial compression load without moment: --------- NOT APPLICABLE
40 fp = P/(N*B) = Mpa
41 Moment at the flange of column ( M ) = N-mm = fp * B * m
42
43
6xM
44 Thickness of Base plate, tp = = mm
45 sbs *B
46
47 For column base plates subjected to axial load plus moment: --------- NOT APPLICABLE
48 a) For Compression :-
49 Is Xc =N i.e. 430.1 = 520 NO
50
Maximum bearing pressure, fpmax = N/mm 2

Minimum bearing pressure, fpmin = N/mm2

Bearing pressure at distance g , fp1 = N/mm2
Moment at the face of column = N-mm fpmin
fpmax
6xM fp1
Thickness of Base plate, tp = = mm
sbs * B
JOB NO. CALCULATION NUMBER EQPT NO.

Aker Kvaerner Powergas 2090/1473 10144-PEIN04-91-6102-XXX

REACTOR
STRUCTURE
REV PREPD BY DATE CHKD.BY DATE
FOR 91-R-01, 02
CLIENT PLL 3 & 03
PROJECT OHCU-HALDIA REFINERY 2
SUBJECT
 STRUCTURE
FOR 91-R-01, 02
& 03

SUBJECT CALCULATIONS FOR 1

BASE PLATE 0 AHT 29/03/2008 VDB 29/03/2008 SH 4 OF
C940001 R3

1 Is N> Xc >= m i.e. 520 > 430.1 >= 128.9 YES

2 Maximum bearing pressure, fpmax = N/mm 2

3 Bearing pressure at distance g , fp1 = N/mm2 430.1

4 128.9
5
Moment at the face of column = N-mm
6
7
6xM fpmax
8 Thickness of Base plate, tp = = mm
9 sbs * B fp 1

10
11 b) For Tension :-
12 Maximum Tension in Bolt, Tb = kN
13 be = MIN{ 2(m-ED1) or (m-ED1)+ED4/(2*(nbt-1)) or ED4/(nbt-1) or ED2+(m-ED1) or ED2+ED4/(2*(nbt-1)) }
14
= mm
15
16 Moment at the face of column = N-mm = Tb * (m-ED1)
17 6xM
Thickness of Base plate, tp = = mm
18 sbs * B
19
20
21
22
2) Thickness calculation for stiffened Base Plate :-
23
24 a) For Compression :-
25 No. of Stiffner Plates perpendicular to Column Flange = 2
26 Stiffner distance, f = 300 mm ### k = 150.0 mm
27 Stiffner Thickness = 20 mm g = 128.9 mm
28 g
29
30 Type I
31
k
32
33
34
35 Type II
36 f
37
38
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40
41
42
43
44 g Corresponding Neutral axis depth =
45 g 430.1
46 g
47 f/2
k
48
49 f/2 fpmax
50
fp1
Type I Type II
Type I : Maximum bearing pressure, fpmax = 3.24 N/mm2
Bearing pressure at distance g , fp1 = 2.27 N/mm2
Average Bearing Pressure = fpavg = 2.75 N/mm2
Ratio = 128.9/150 = 0.86 (Ratio of min side to max.side )
JOB NO. CALCULATION NUMBER EQPT NO.

Aker Kvaerner Powergas 2090/1473 10144-PEIN04-91-6102-XXX

REACTOR
STRUCTURE
REV PREPD BY DATE CHKD.BY DATE
FOR 91-R-01, 02
CLIENT PLL 3 & 03
2
 REACTOR
STRUCTURE
FOR 91-R-01, 02
& 03
PROJECT OHCU-HALDIA REFINERY 2
SUBJECT CALCULATIONS FOR 1
BASE PLATE 0 AHT 29/03/2008 VDB 29/03/2008 SH 5 OF
C940001 R3

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1
2 From Roarks formulae for Stress & strain on Table 26 for Rectangle plate : ie a/b 0.75 1.0
3 Two adjacent edges fixed, two remaining edges free between b1 1.246 1.769
4 b1 = 1.475
5
Max stress, s = - b1 x fpavg x g2 / t2 where, t = thickness of base plate
6
(Ignoring negative sign as tension stresses will be at same face of plate ( ie top or bottom for b1 )
7
8 Permissible max stress = sbs = 187.5 N/mm2
9
10 Hence, 187.5 = 1.475 x 2.75 x 16615 / t2
11 => t1
= 18.96 mm
12
13
14 Type II :
15
16 Ratio = f / g = 2.33 (Ratio of free length to fixed length )
17 From Roarks formulae for Stress & strain on Table 26 for Rectangle plate : ie a/b 2.00 3.00
18 Three edges fixed & one edge free between b1 1.226 2.105
19 b = 1.514 b = 1.704 b3 1.568 1.982
1 3
20
21
22 Max stress, s = - max(b1, b3,) x fpavg x g / t
2 2
where, t = thickness of base plate
23 (Ignoring negative sign as tension stresses will be at same face of plate ( ie top or bottom for b1 & b3 case)
24 Permissible max stress = sbs = 187.5 N/mm2
25
26 Hence, 187.5 = 1.704 x 2.75 x 16615 / t2
27 t2 = 20.38 mm
=>
28
29
30 b) For Tension :-
31 a c a c p3
32
33 d f/2
34
35
p2 p4
36
37 b f/2
38
39 p1 p3
40 Type I Type II
41 Type I : Maximum Tension in Bolt, Tb = 2 kN
42
a = 68.9 mm c = 60 mm
43
44 b = 90 mm d = 60 mm
45 Considering both projections cantilever
46 Let Total load p is transferred as p1 and p2 on the edges as shown thus, p = p1 + p2 ------- (Eq 3)
47 Let d1 and d2 be the deflections due to p1 and p2 --> d1 = d2 --------------------------------------- (Eq. 4)
48 From Eq. 4 From Eq. 3
49 p1*b3/3EI = p2*a3/3EI p = p1 + p 2
50
p1 = p2*(a/b)3 => 2 = 0.449 x p2 + p2
p1 = (68.9/90)^3 x p2 p2 = 1.5 kN
= 0.449 x p2 p1 = 0.7 kN

Moment, M1 = p1*b = 60026 N-mm resisting width, B1 = 129 mm

Moment, M2 =p2*a = 102420 N-mm resisting width, B2 = 150 mm

JOB NO. CALCULATION NUMBER EQPT NO.

Aker Kvaerner Powergas 2090/1473 10144-PEIN04-91-6102-XXX

REACTOR
STRUCTURE
REV PREPD BY DATE CHKD.BY DATE
FOR 91-R-01, 02
CLIENT PLL 3 & 03
PROJECT OHCU-HALDIA REFINERY 2
SUBJECT CALCULATIONS FOR 1
BASE PLATE 0 AHT 29/03/2008 VDB 29/03/2008 SH 6 OF
C940001 R3
C940001 R3

1
2
3 6*M1 6 * 60026
4 Thickness of Plate required ' t3 ' = = = 3.9 mm
sbs*B1 187.5 * 128.9
5
6*M2 6 * 102420
6 Thickness of Plate required ' t4 ' = = = 4.7 mm
sbs*B2 187.5 * 150
7
8
9 Type II :
10
11 a = 68.9 mm c = 60 mm
12 f = 300 mm
13 Considering both projections cantilever
14
Let Total load p is transferred as p3 and p4 on the edges as shown thus, p = 2 * p3 + p4 ------- (Eq. 5)
15
16 Let d1 and d2 be the deflections due to (2 * p3) and p4 -> d1 = d2 ---------------------------------------(Eq. 6)
17 From Eq. 5 From Eq. 6
18 p4*a /3EI = (2p3)(f) /48EI
3 3
p = 2p3 + p4
19 p3 = 8*p4*(a/f)3 = 8 * p4*(68.9/300)^3 2 = 2 x 0.097 x p4 + p4
20 p3 = 0.097 x p4 p4 = 1.8 kN
21 p3 = 0.2 kN
22
Moment, M1 =p4*a = 124265 N-mm resisting width, B1 = 300 mm
23
24 Moment, M2 =p3*f /2= 26242 N-mm resisting width, B2 = 129 mm
25 6*M1 6 * 124265
Thickness of Plate required ' t5 ' = = = 3.6 mm
26 sbs*B1 187.5 * 300
27 6*M2 6 * 26242
Thickness of Plate required ' t6 ' = = = 2.6 mm
28 sbs*B2 187.5 * 128.9
29
30
31
32
33 Provide BASE PLATE of 21 mm thickness with stiffners
34
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45
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50

JOB NO. CALCULATION NUMBER EQPT NO.

Aker Kvaerner Powergas 2090/1473 10144-PEIN04-91-6102-XXX

REACTOR
STRUCTURE
REV PREPD BY DATE CHKD.BY DATE
FOR 91-R-01, 02
CLIENT PLL 3 & 03
PROJECT OHCU-HALDIA REFINERY 2
SUBJECT CALCULATIONS FOR 1
0
 BASE PLATE 0 AHT 29/03/2008 VDB 29/03/2008 SH 7 OF
C940001 R3

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1
2 D) Design of Gusset & Stiffner Plate :-
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4 D.1) Gusset Plate Height Due to Bearing Pressure :-
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Maximum bearing pressure = 3.240 N/mm2
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8 Projection of base plate beyond stiffner = 140.0 mm
9 Width of base plate = 520.0 mm
10 Thk.of Gusset Plate = 20 mm
11 Fy for Plate = 250 N/mm2
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13 Assuming maximum pressure is acting uniformly on entire base plate and 1/2 of it is shared by gusset plates.
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16 Bending moment at the face of flange (M') = 3.24 x 520 x 140 x 140
17 2 2 2
18 M' = 4127760.0 N.mm
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20 Permissible Stress in Plate = 0.6 Fy = 150 Mpa
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6*M' 6 * 4127760
23 Height of Plate required ' H1 ' = = = 91 mm
24 sbs * t 150 * 20
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26 Height of Gusset plate ' H1 ' = 100 mm
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28 D.2) Gusset Plate height Due to Shear :-
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D.2.1) Maximum bearing pressure = 3.240 N/mm2
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Projection of base plate beyond stiffner = 140.0 mm
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33 Width of base plate = 520.0 mm
34 No.of Weld face available = 2
35 Size of the Weld = 8.0 mm
36 Permissible Stress in weld = 108.0 N/mm2
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38 Shear Force at the face of flange (F') = (3.24 / 2) x (520 / 2) x 140
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F' = 58.97 kN
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42 Length of weld required = 58.97 x 1000
43 0.7 x 8 x 108 x 2
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45 = 49 mm
46 Height of Gusset plate ' H2 ' = 50 mm
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49 Therefore , Height of Gusset Plate Required = Max ( H1 , H2 )
50 = Max ( 100, 50 )
= 100 mm

D.2.2) SF in Gusset = (fp / 2) x (B / 2) x (Proj.) = 58.97 kN

Shear stress in Gusset = SF in gusset / (t x d)
= 29.484 N/mm2 <= 0.4 x Fy = 100 N/mm2
Hence Safe
JOB NO. CALCULATION NUMBER EQPT NO.

Aker Kvaerner Powergas 2090/1473 10144-PEIN04-91-6102-XXX

REACTOR
STRUCTURE
REV PREPD BY DATE CHKD.BY DATE
FOR 91-R-01, 02
CLIENT PLL 3 & 03
PROJECT OHCU-HALDIA REFINERY 2
SUBJECT CALCULATIONS FOR 1
BASE PLATE 0 AHT 29/03/2008 VDB 29/03/2008 SH 8 OF
C940001 R3
C940001 R3

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1
2 D.3) Stiffener Plate Height Due to Bearing Pressure :-
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4 Maximum bearing pressure = 3.240 N/mm2
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Projection of base plate beyond gusset = 108.9 mm
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Width of base plate = 600.0 mm
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8 Thk.of Stiffner Plate = 20 mm
9 Fy for stiffener = 250 N/mm2
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11 Assuming maximum pressure is acting uniformly on entire base plate and 2/3 of it is shared by stiffner plate.
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13 Bending moment at the face of flange (M') = 2 * 3.24 x 600 x 108.9 x 108.9
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3 2 2
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16 M' = 3842384.0 N.mm
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18 Permissible Stress in Plate = 0.6 Fy = 150 Mpa
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20 6*M' 6 * 3842384.04
21 Height of Plate required ' H3 ' = = = 88 mm
sbs * t 150 * 20
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24 Height of stiffner plate ' H3 ' = 100 mm
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26 D.4) Stiffener Plate height Due to Shear :-
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28 D.4.1) Maximum bearing pressure = 3.240 N/mm2
29 Projection of base plate beyond gusset = 108.9 mm
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Width of base plate = 600.0 mm
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No.of Weld face available = 2
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33 Size of the Weld = 8.0 mm
34 Permissible Stress in weld = 108.0 N/mm2
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36 Shear Force at the face of flange (F') = (2 * 3.24 / 3) x (600 / 2) x 108.9
37 F' = 70.57 kN
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Length of weld required = 70.57 x 1000
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41 0.7 x 8 x 108 x 2
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43 = 58 mm
44 Height of stiffner plate ' H4 ' = 75 mm
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46 Therefore , Height of Gusset Plate Required = Max ( H3 , H4 )
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= Max ( 100, 75 )
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49 = 100 mm
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D.4.2) SF in Stiffener = (2fp/3) x (B / 2) x (Proj.) = 70.57 kN
Shear stress in stiffener = SF in stiffener / (t x d)
= 35.28 N/mm2 > 0.4 x Fy = 100 N/mm2
Hence Safe

JOB NO. CALCULATION NUMBER EQPT NO.

Aker Kvaerner Powergas 2090/1473 10144-PEIN04-91-6102-XXX

REACTOR
STRUCTURE
REV PREPD BY DATE CHKD.BY DATE
FOR 91-R-01, 02
CLIENT PLL 3 & 03
PROJECT OHCU-HALDIA REFINERY 2
SUBJECT CALCULATIONS FOR 1
BASE PLATE 0 AHT 29/03/2008 VDB 29/03/2008 SH 9 OF
C940001 R3
C940001 R3