INSPECTION and TEST PLAN OVERHEAD CRANE

Project : Inspeksi dan Resertifikasi 12 Unit Over Head Crane

User : PT Pertamina EP
Location : Prabumulih

PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document 1 = 100%
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required 2 = 10%
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide
INSPECTION LEVEL
No. Activity / Description Reference Document Verifying Document Acceptance Criteria User / TPI
MIGAS
Owner SCI
1. Document Review :
- Owner QA/QC Procedure - Inspection Procedure - Design, Fabrication, Installation - Inspection Procedure S R1
- Inspection Certificate & Operating Permit of - ANSI/ASME B30.2 & Inspection Prosedure & - ANSI/ASME B30.2 S R1
Facility of Crane Base Support - ANSI/ASME B30.17 Document - ANSI/ASME B30.17
- Crane Manufacturer's Data Report & - SK 84K / 38 / DJM / 1998 - NDT Procedure S R1
Crane Manual - Crane Manufacturer Data
- Installation Document of Crane Support & Report & Crane Manual S R1
- Crane Bearing - Inspection, Maintanance,
- Previous Inspection Report & Migas Operating Repair & History Record S R1
Permit Certificate
- Crane Repair & History Report S R1
2. Physical Crane Inspection (PCI) :
- Structural Component - Inspection Procedure - Inspection Procedure - Inspection Procedure S V
- Hydraulic & Electrical Component - ANSI/ASME B30.2 - Inspection Report - ANSI/ASME B30.2 S V
- Wire Rope Test - ANSI/ASME B30.17 - ANSI/ASME B30.17 S V
- Hook Blocks & Sheaves - SK 84 K/38.DJM / 1998 S V
- Welding & Bolting Connections S V
- Non Destructive Testing (NDT) S V
- Motor Listrik S V
- Crane Cabin S V
- Safety Devices S V
- PCI Overall Comment S/AR V
3. Certification Action :
- Repair Procedure - Inspection Procedure - Inspection Procedure - Inspection Procedure S/AR R1
- Repair Activity - ANSI/ASME B30.2 - Recitification Prosedure - ANSI/ASME B30.2 S V
- Inspection - ANSI/ASME B30.17 - Inspection Report - ANSI/ASME B30.17 S V
- Non Destructive Test (NDT) - SK 84K / 38 / DJM / 1998 S V
 INSPECTION LEVEL
No. Activity / Description Reference Document Verifying Document Acceptance Criteria User / TPI
MIGAS
Owner SCI
- Resume of Recitification Action S V
4. Functional Testing :
- Functional Testing Procedure - Inspection Procedure - Inspection Procedure - Inspection Procedure S/AR R1
- Functional Testing Execution - ANSI/ASME B30.2 - Recertification Procedure - ANSI/ASME B30.2 S H
- Post Functional Testing Inspection - ANSI/ASME B30.17 - Inspection Report - ANSI/ASME B30.17 S V
- Functional Testing Release Note - SK 84K / 38 / DJM / 1998 S V

5. Load Testing (if Required)

- Load Testing Procedure/Sequence - Inspection Procedure - Inspection Procedure - Inspection Procedure S V
- Load Testing Execution - ANSI/ASME B30.2 - Load Testing Procedure - ANSI/ASME B30.2 S H H
- Post Inspection of Load Testing - ANSI/ASME B30.17 - Inspection Report - ANSI/ASME B30.17 S H
- Load Testing Release Note - SK 84K / 38 / DJM / 1998 S/AR AR

6. Reporting :
- Final Inspection Report - Inspection Procedure - Inspection Report - Inspection Report S S
- Report Handling to MIGAS - ANSI/ASME B30.2 - Inspection Certificate - ANSI/ASME B30.2 - S
- MIGAS Operating Permit - ANSI/ASME B30.17 - New Load Chart & Table - ANSI/ASME B30.17 S S
- SK 84K / 38 / DJM / 1998 - Any Recommendations S -
- -

Prepare by, Reviewed by, Verified by,

PT Pertamina PT Sucofindo MIGAS
 INSPECTION and TEST PLAN MOBILE CRANE
Project : Inspeksi dan Resertifikasi 3 Unit Mobile Crane
User : PT Pertamina EP Region Sumatera
Location :

PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document 1 = 100%
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required 2 = 10%
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide
INSPECTION LEVEL
No. Activity / Description Reference Document Verifying Document Acceptance Criteria User / TPI
MIGAS
Owner SCI
1. Review Document :
- Owner QA/QC Procedure - Insp Procedure of Mobile Crane - Design, Fabrication, Installation - Insp Procedure of Mobile S R1
- Crane specification, load & diagram table and Inspection Crane S R1
- Manufacture Report - NDT Procedure - Applicable code; std. S R1
- Construction Drawing & Calculation - ASME/ANSI B30.5 - Crane Manufacture and specification S R1
- Manual Operation & Owner Specification - SK 84K / 38 / DJM / 1998 Data Report & Manual - SK 84K / 38 / DJM / 1998 S R1
- Previous Inspection Report & Operating (Govt. Regulation) - Inspection, Maintanance, (Govt. Regulation) S R1
- Permit Certificate Repair & History Record
- Crane Repair & History Record S R1

2. Physical Crane Inspection (PCI) :

- Steel contruction : boom, a frame column & girde- Insp Procedure of mobile crane - Manufacture record - Insp procedure of mobile crane S A1
- Crane base, Telescopic, Swing circle ass. - ASME / ANSI B30.5 - Historial data record S A1
- Joint : welding, nut , and bolt - ASME / ANSI B30.7 - Maint & Inspect record - ASME / ANSI B30.5 S A1
- Electrical system, Brake, Alarm system, - SK 84K / 38 / DJM / 1998 - SK 84K / 38 / DJM / 1998 S A1
Safety device
- Cover moving parts S A1
- Hook & block & all suspected area - ASME / ANSI B30.10 - Inspection requirements for S A1
- Wirerope : main, aux, pendant & boom line - API SPEC 9A lifting devices. - API SPEC 9A S A1
- Driven power PCI overall comment - Applicable code, standard & spec. - API SPEC 9A S A1

3. Non Destructive Test :

- All suspected component include welding & - Insp Procedure of Mobile Crane - Manufacture record - Insp Procedure of Mobile Crane S R1/W1
structural attachments - ASME/ANSI B30.5 - Historial data record - ASME / ANSI B30.10
- SK 84K / 38 / DJM / 1998 - Maint & Inspect record - AWS D1.1 part C
- SK 84K / 38 / DJM / 1998
 INSPECTION and TEST PLAN MOBILE CRANE
Project : Inspeksi dan Resertifikasi 3 Unit Mobile Crane
User : PT Pertamina EP Region Sumatera
Location :

PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document 1 = 100%
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required 2 = 10%
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide
INSPECTION LEVEL
No. Activity / Description Reference Document Verifying Document Acceptance Criteria User / TPI
MIGAS
Owner SCI

4. Recommendation If Any Repair :

- Repair procedure - Insp Procedure of Mobile Crane - Manufacture record - Insp Procedure of Mobile Crane S R1
- Repair activity - API spec 2D - Maintanance, handling & insp. - API spec 2D S R1/W1
- Inspection - ASME/ANSI B30.5 record - ASME/ANSI B30.5 S A1
- Non Destructive Test (NDT) - SK 84K / 38 / DJM / 1998 - SK 84K / 38 / DJM / 1998 - R1/W1

5. Functional Test :
- All brakes & clutch - Insp Procedure of Mobile Crane - Manufacture record - Insp Procedure of Mobile Crane S W1
- Lift & go down boom mechanism - ASME/ANSI B30.5 - ASME/ANSI B30.5 S W1
- Lift & go down main hoist & auxilary hoist - SK 84K / 38 / DJM / 1998 - Maint & Inspect record - SK 84K / 38 / DJM / 1998 S W1
- Swing mechanism - API spec 2D S W1
- Winch, drum, pulley - Manufacture of crane data report - Inspection requirements for S W1
- All safety devices : alarm, signal lamp etc. safety & lifting equipments S W1
- All Wire ropes S W1
- Control gauge : speedmeter, oil pressure stopper, S W1
boom hoist limit.
Gauge, hydrolic pressure gauge, water engine
temperature, oil levelling, engine water levelling.

6. Load Test :
- Load Testing procedure - Insp Procedure of load testing - Inspection procedure - Insp Procedure of load testing S R1
- Load Testing execution - ASME/ANSI B30.5 - Maint & Inspect record - ASME/ANSI B30.5 S R1/W1 H
- Post Inspection of Load Testing - SK 84K / 38 / DJM / 1998 - Manufacture record - SK 84K / 38 / DJM / 1998 S R1
- Load Testing release note S R1/W1
 INSPECTION and TEST PLAN MOBILE CRANE
Project : Inspeksi dan Resertifikasi 3 Unit Mobile Crane
User : PT Pertamina EP Region Sumatera
Location :

PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document 1 = 100%
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required 2 = 10%
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide
INSPECTION LEVEL
No. Activity / Description Reference Document Verifying Document Acceptance Criteria User / TPI
MIGAS
Owner SCI

7. Reporting ( Compleion Report ) :

- Final Inspection report - Insp Procedure of Mobile Crane - Inspection procedure - Insp Procedure of Mobile Crane S S
Inspection certification - ASME/ANSI B30.5 - Inspection certificate - Applicable code & std. - S
New load chart & table - SK 84K / 38 / DJM / 1998 - New load chart & table - ASME/ANSI B30.5 S S
- Report handling to Migas for operating permit - Maint & Inspect record - SK 84K / 38 / DJM / 1998 S S/AR
- Any recommendations

Prepared by, Reviewed by, Verified by,

PT Pertamina PT Sucofindo MIGAS