Fabrication of square hole drilling machine

Submitted by

Name reg no

KUMARA VEL.B 19261115

VIVYAN PAUL.J 19233850

Under the guidance of

S RAJASEKARAN.BE

Lecture /mech

In partial fulfilment for the award of the diploma by the Directorate of Technical Education,
Chennai-600025

DEPARTMENT OF
MECHANICAL ENGINEERING

SRI MANAKULA
VINAYAGAR POLYTECHNIC COLLEGE

PUDUCHERRY - 605 107

(Approved by AICTE New Delhi & Affiliated to Directorate of Technical Education,

chennai)

APRIL - 2017

Fabrication of square hole drilling machine

 Submitted by

Name reg no

KUMARA VEL.B 19261115

VIVYAN PAUL.J 19233850

Under the guidance of

S RAJASEKARAN.BE

Lecture /mech

In partial fulfilment for the award of the diploma by the Directorate of Technical Education,
Chennai-600025

DEPARTMENT OF MECHANICAL
ENGINEERING

SRI MANAKULA VINAYAGAR POLYTECHNIC COLLEGE

PUDUCHERRY - 605 107

(Approved by AICTE New Delhi & Affiliated to Directorate of Technical Education,

chennai)

APRIL - 2017

DEPARTMENT OF MECHANICAL ENGINEERING

SRI MANAKULA VINAYAGAR POLYTECHNIC
COLLEGE
PUDUCHERRY - 605 107

(Approved by AICTE New Delhi & Affiliated to Directorate of Technical Education, Chennai )

BONAFIDE CERTIFICATE

This is to certify that this project work “Salt Water Converted In To

Drinking Water Using Solar Panel” is a bonafide work done by
Mr. BALAJI M (12321507) in partial fulfilment for the award of Diploma in
Mechanical Engineering of the SRI Manakula Vinayagar Polytechnic College
and who carried out the project under my supervision.

Mr. S RAJASEKARAN.B.E Mr.G.SURESH KUMAR.B.Tech, M.E.,

Project Guide-Lecturer/MECH Head of the Department

Submitted for the Board Examination held on

INTERNAL EXAMINER EXTERNAL EXAMINER

DEPARTMENT OF MECHANICAL ENGINEERING

SRI MANAKULA VINAYAGAR POLYTECHNIC

COLLEGE
 PUDUCHERRY - 605 107

(Approved by AICTE New Delhi & Affiliated to Directorate of Technical Education, Chennai )

BONAFIDE CERTIFICATE

This is to certify that this project work “Salt Water Converted In To Drinking Water
Using Solar Panel” is a bonafide work done by

KUMARA VEL.B 19261115

VIVYAN PAUL.J 19233850

in partial fulfilment for the award of Diploma in mechanical Engineering of the Sri
Manakula Vinayagar Polytechnic College and who carried out the project under my
supervision.

Mr. S RAJASEKARAN.B.E Mr.G.SURESH KUMAR.B.Tech, M.E.,

Project Guide-Lecturer/MECH Head of the Department

Submitted for the Board Examination held on

INTERNAL EXAMINER EXTERNAL EXAMINER

ACKNOWLEDGEMENT

We express our deep gratitude to the Honorable Chairman and Managing

Director Shri.M.Dhanasekaran., and our dynamic Vice Chairman

Shri.S.V.Sugumaran., and also our charming Shri.Dr.K.Narayanasamy for

providing an amazing environment for the development and promotion of diploma

education in our college.

We take this opportunity to express our thanks to the Principal

TMT.R.Kanchana, M.E., whose undying sprit is our complementary force, we wish

to place on our records, our sincere gratitude to Mr.G.Sureshkumar, B.Tech,M.E.,

Head of the Department for his encouragement and support to carry out this work

effectively.

We render our whole hearted thanks to our guide Mr. M.Sanjaygandhi, B.E.,

Lecturer who has been the guiding force in completing the project successfully.

We extend our sincere thanks to all staff of mechanical engineering

Department, friends and parents for their encouragement in doing this project.

We wish to express my sincere thanks to those who helped me in making this

project successfully.

ABSTRACTION

The mechanical design and of a square hole producing tool based on triangle. The
main aim of our paper is to investigate how the circular motion can be converted into a
square motion by purely a mechanical linkages an application of which is to construct a
special tool that drills exact square holes.
 The geometrical construction that fulfills the laid objective is triangle .
Additionally, for this geometry to work like a rotating drive (such as a drill press) must force
the triangle to rotate inside a square and that requires a square guide to constrain the triangle
as well as a special coupling to describe the fact that the center of rotation also in moves
within in the constrain.

The practical importance of this enhancement is that the driving end can be placed in a
standard drill press the other end is restricted to stay inside the fixed square, will yield a
perfectly square locus and this can be turned into a working square-to drill

CHAPTER No. TITLE PAGE No.

BONAFIDE CERTIFICATE ii
ACKNOWLEDGEMENT iii
ABSTRACT iv
LIST OF CONTENT v
LIST OF FIGURES vii
 LIST OF TABLES ix
LIST OF ABBREVATIONS x

Introduction 3,4,5

Drilling Machine Construction 6

Methodology 7

Existing System: 7

Proposed Model 8

Process 9 ,10

Spot Drilling 10

Centre Drilling 11

Deep Hole Drilling 12

Gun Drilling 12,13

Trepanning 13

Microdrilling 14

Literature Review 14

Design & Fabrication Of A Special Tool To Produce Square Hole 15

Design And Fabrication Of Mechanism To Drill Square Hole 15,16

Design And Fabrication Of Drilling Cum Sawing Machine 16

Design And Fabrication Of Square Hole Drilling Machine 17

Design & Fabrication Of 360° Flexible Drilling Machine 18

Vibration Drilling 18

Circle Interpolating 19

The Orbital Drilling Principle 21

Drilling In Metal 23
Drilling In Wood 25
Problem Statement 26
Scope 27
Methods 28

Working Principle 29

Components

I. 3d Point Cutting Tool 31

II. Universal Joint 32
Drilling Machine 32

Result And Discussion 33

Experimental Setup 34

System Study

1. Economical Feasibility 34
2. Technical Feasibility 34
3. Social Feasibili 35
Input Design 36
Objectives 36
Output Design 37
System Testing 38

1. Unit Testing 38
2. Integration Testing 38
3. Function Test 39
4. System Test 39
5. White Box Testing 40
6. Black Box Testing 40
Conclusion 41

References 42

Report Preparation Format

 Common Points

1. Use 1.5 line spacing.

2. Use font “ Times new roman”
3. Use front size 12 for running text and 14 for title of all chapters.

Order of thesis
1. Front page
2. Bonafide certificate page
3. Acknowledgement page
4. Abstract (1 or 2 pages)
5. Table of Contents
6. Abbreviations
7. List of Nomeculutre
8. List of Figures
9. List of Tables
10. Introduction (chapter 1)
Note: in the introduction chapter, give brief explanation about the introduction the
system and end of this chapter, address the organization of the thesis.
11. Literature Survey (chapter 2)
Note: in this chapter, give the overview of the system with control, applications
criticism of the previous work and end of this chapter, report the motivation of the
work
12. Complete Work (Chapter 3)
Note: in chapter 3 ; start from brief introduction of the entire chapter and finally
address the conclusion.
13. Conclusions (Chapter 4)
14. References
15. Publications

ACKNOWLEDGEMENT

We express our deep gratitude to the Honorable Chairman and Managing Director
Shri.M.Dhanasekaran., and our dynamic Vice Chairman Shri.S.V.Sugumaran., and also
our charming Shri.Dr.K.Narayanasamy for providing an amazing environment for the
development and promotion of diploma education in our college.

We take this opportunity to express our thanks to the Principal TMT.R.Kanchana,

M.E., whose undying sprit is our complementary force, we wish to place on our records, our
sincere gratitude to Mr.G.Sureshkumar, B.Tech,M.E., Head of the Department for his
encouragement and support to carry out this work effectively.

We render our whole hearted thanks to our guide Mr. M.Sanjaygandhi, B.E.,
Lecturer who has been the guiding force in completing the project successfully.

We extend our sincere thanks to all staff of mechanical engineering Department,

friends and parents for their encouragement in doing this project.

We wish to express my sincere thanks to those who helped me in making this project
successfully