Professional Documents
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MOTORS
CONTENT
Hydraulic Motors Type MA2V
Medium Duty Axial Piston Motors Dual Displacement
Installation ..........................................................17
Version history
“M+S HYDRAULIC” takes no responsibility for possible errors in catalogues, brochures and other printed material.
“M+S HYDRAULIC” reserves the right to alter its products without notice. This also applies to products already on order
provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
MA2V
MOTORS
A
A A
Т
T
XI XI XI
B B
B
T
open drain line is always required
31
3
MA2V
MOTORS
SECTION VIEW
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
The medium duty design of the MA2V is dual displacement motor with direct control for open and closed circuits. The
motor compact construction is cost effective and have got high power / weight ration.
The design of the motor is maintain friendly. We using swash plate witch insure low level of pulsation and noise level.
4
MA2V
MOTORS
SPECIFICATION DATA
5
MA2V
MOTORS
OVERALL DIMENSIONS AND PORT
Twin ports with side control port, port size 2,3 and 4
See the port sizes at the bottom of this page
F 102.5
4.035
Standard Rotation
14.2 79.2
R7.1 Viewed from shaft end 3.118
0.559
0.28 Port A Pressurized - CW
17.5 12
Port B Pressurized - CCW
0.689 see 17 page
0.48 Port A
2.953
75
F 54.6
2.15
1.26
32
1.26
32
2.835
6.85
174
72
Shaft Mounting
22
see 9 page
Drain Port T Port B
0.866
Control Port XI
83
Brake Release Port S
83 113
3.268 3.268 4.449
66.7
2.626
72
2.835 O-ring
103.87
4.09
2.843
72.2
0.866
22
160.93
6.336
71.1 70.8
0.0000
-0.0025
135 -0.063
2.799 2.788
3.543
0
90
5.315
2.697
68.5
3.051
77.5
25°
126.9
120.3
4.996
4.737
155
6.102
Port Size
2 3 4
1
P(A,B) 2x G 3/4 2xM27x2 2x1/ 16 -12 UN
T G 3/4 7/8-14 UNF 3/4-16 UNF
XI G 1/8 7/16-20 UNF 9/16-18 UNF
S 7/16-20 UNF 7/16-20 UNF 7/16-20 UNF
mm [in]
6
MA2V
MOTORS
OVERALL DIMENSIONS AND PORT
Twin ports with rear control port, port size 2,3 and 4
See the port sizes at the bottom of this page
F 102.5
4.035
Standard Rotation
14.2 Viewed from shaft end 79.2
R7.1
0.559 3.118
0.28 Port A Pressurized - CW
17.5 Port B Pressurized - CCW 12
0.689 see 17 page 0.48 Port A
2.953
75
F 54.6
2.15
1.26
32
1.26
32
2.835
6.85
174
72
83 113
1.181 3.268 3.268 4.449
66.7
2.626
72
2.835 O-ring
2.953
75
2.843
72.2
103.87
4.09
0.866
22
160.93
6.336
71.1 70.8
0.0000
-0.0025
135 -0.063
2.799 2.788
3.543
0
90
5.315
2.697
68.5
3.051
77.5
25°
126.9
120.3
4.996
4.737
155
6.102
Port Size
2 3 4
1
P(A,B) 2x G 3/4 2xM27x2 2x1/ 16 -12 UN
T G 3/4 7/8-14 UNF 3/4-16 UNF
XI G 1/8 7/16-20 UNF 9/16-18 UNF
S 7/16-20 UNF 7/16-20 UNF 7/16-20 UNF
mm [in]
7
MA2V
MOTORS
OVERALL DIMENSIONS AND PORT
Rear ports with rear control port, port size 2,3 and 4
See the port sizes at the bottom of this page
F
Standard Rotation
14.2 Viewed from shaft end 79.2
R7.1 3.118
0.559
0.28
Port A Pressurized - CW
17.5 Port B Pressurized - CCW 12
0.689 see 17 page 0.48
2.953
75
F 54.6
2.15
2.835
6.85
174
72
Shaft Mounting
22 see 9 page
0.866 Drain port T1
30 72 83
Control Port XI
Brake Release Port S
1.614
41
160.68
6.326
16
0.866
22
0.63
0.0000
-0.0025
135 -0.063
0.984
25
0
3.543
90
5.315
2.697
68.5
3.051
77.5
25°
66.7 126.9
Port A 26.4 26.4 Port B 2.626 4.996
1.039 1.039
120.3
4.737
155
6.102
Port Size
2 3 4
1
P(A,B) 2x G 3/4 2xM27x2 2x1/ 16 -12 UN
T1 G 3/4 7/8-14 UNF 3/4-16 UNF
T2 G 1/4 7/8-14 UNF 3/4-16 UNF
XI G 1/8 7/16-20 UNF 9/16-18 UNF
S 7/16-20 UNF 7/16-20 UNF 7/16-20 UNF
mm [in]
8
MA2V
MOTORS
SHAFTS MOUNTING
115.8 126.9 114.1 126.9
4.559 4.996 4.492 4.996
135
5.315
135
5.315
21.72
0.855
22.2
0.874
80.8
3.181
Shaft PD Shaft CK
13T 16/32 Parallel key 1/4"x1/4"x1" BS46
115.3
4.539 147.9 126.9
80.8 5.823 4.996
3.181
Shaft PF
15T 16/32
24.89
0.98
Shaft Dimensions
See Page 13,14
PERMISSIBLE
PERMISSIBLESHAFT
SHAFTLOADS
LOAD
135
5.315
Standrard Improved
bearing bearing
max Axial N[lb] Fa=1000 [225] Fa=2000 [450]
max Radial N[lb] Fr=350 [80] Fr=3000 [495]
The calculated max values are based on the
optimal direction of the forces Fr, Fa and optimal
position of the shaft (see scheme bellow).
Shaft RH
1
CCW CW
Fr
20°
20°
Fr
mm [in]
31
9
MA2V
MOTORS
ORDERING CODE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15
MA2V - [ ]
Pos.1 - Mounting Flange Pos.7 - Port Size
omit - Wheel flange, cartage - 2-Bolt flange
2 - 2xG3/4
spigot diam. 135 mm [5.315“] - BC 155 mm [6.102”]
3 - 2xМ27x2
Pos.2 - Port Type
4 - 2x1_1/16 -12 UN
T - Twin side ports on one side, side control port
Pos.8 - Seal, Corrosion Resistant Seal Surface
H - Twin side ports on one side, rear control port
omit - NBR seal type material
E - Rear ports, rear control port
Pos.3 - Max Displacement Code* (see table bellow) V - FKM seal type material
A - Port A
13 x x x x x x
B - Port B
14 x x x x x x
15 x x x x x x Pos.11 - Pressure Setting of Integrated Valves
16 x x x x x x omit - None
17 x x x x x x x - For value - see next page
18 x x x x x x Pos.12 - Flow Setting of Integrated Valves
19 x x x x x x omit - None
20 x x x x x x Lx - For value - see next page
22 x x x x x Pos.13 - Special Features****
23 x x x x x omit - None
25 x x x x x R2S - Speed Sensor Two Directional
27 x x x x Pos.14 - Paint and Coating***
29 x x x x omit - No paint or coating
32 x x x P - Painted
On Table are Shown: PC - Corrosion protected paint
- Min./Max. Displacement Combinations
other combinations are possible If a painting option is required, the standard color is black-
Alkyd-Styrenated Enamel, Black RAL 9005.
Pos.4 - Min. Displacement Code* (see table above) Other color by customer’s request.
Twin Port Max. Disp. Min. Disp. Shaft PF Standard Bearing Port type 4 Painted
10
31
MA2V
MOTORS
VALVE OPTIONS
The overall dimensions of the motor with integrated valves could vary compared to the standard motors.
- Mainly used in open loop circuit; - Mainly used in close loop circuit;
- Used for cooling purpose or oil cleanliness - The valve is a combination between a
requirements; purge valve and check valve;
- Flow rate by default (omit) - 3.5 ÷ 4.9 l/min. - Flow rate by default (omit) - 3.5 ÷ 4.9
- For other options, please see Pos.12 of l/min and cracking (opening) pressure
ordering code, considering the following 10.3 bar with 15 bar feed pressure for close
possible values: loop circuit.
- For other options, please see Pos.11 and
Pos.12 omit L2 L6 L7.5 flow rate Pos. 12 of ordering code, considering the
EXAMPLE following possible values:
MA2VT45-17PF4PU Pos.11 omit 7 pressure
purge valve flow rate 4.2±0.7 l/min Pos.12 omit L2 L6 L7.5 flow rate
MA2VT45-17PF4PUL2 EXAMPLE
purge valve flow rate 2÷2.5 l/min
XI XI
B B
T T
Please, consider the following possible values:
Pos.11 280 300 345 pressure
EXAMPLE
MA2VT45-17PF4SARA280 MA2VT45-17PF4SARB300
Single Anti-Cavitation and Relief Valve, relief valve setting 280 bar Single Anti-Cavitation and Relief Valve, relief valve setting 300 bar
The valve is placed on port A The valve is placed on port B
11
31
MA2V
MOTORS
VALVE OPTIONS
The overall dimensions of the motor with integrated valves could vary compared to the standard motors.
XI XI
B B
T T
- Mainly used in close loop circuit;
- The valve is a combination between a dual anti-
cavitaion, relief and flush valve;
- Flush valve is used for cooling purpose or
cleanliness requirements;
- Anti-Cavitation Check valve is used for
applications such as Fan drive control;
- Pressure Relief Valves prevent excessive
pressures in the high pressure loop;
- Please, consider the following possible values
for pressure set of the relief valve:
MA2VT45-17PF4SARFB300-7L7.5
Single Anti-Cavitation, Relief and Flush Valve, relief valve setting 300 bar
flush valve cracking pressure 7 bar, flush valve flow rate 7.5±1 l/min
The valve is placed on port B
12
31
MA2V
MOTORS
SHAFT TYPES AND DIMENSIONS
PD
ø21.72[ø 0.855"] , 1/4-20 UNC thread
13T 16/32 DP splined ANSI B92.1-1996
Max. torque 200 Nm [1770 lb-in]
15.2
0.598
18.7
0.734
A-A A
21.72 -0.12
0.0000
-0.0047
0
0.855
1/4-20 UNC
A
16
0.63
35
1.378
PF
ø24.89[ø 0.98"], 3/8-16 UNC thread
15T 16/32 DP splined ANSI B92.1-1970
Max. torque 330 Nm [2920 lb-in]
18.1
0.827
0.713
21
A-A
A
24.89 -0.130
0.0000
-0.0051
0
0.98
3/8-16-UNC
A
21
0.827
34.5
1.358
mm [in]
13
MA2V
MOTORS
SHAFT TYPES AND DIMENSIONS
CK
ø22.2[ ø 7/8"]straight, M8 thread
Parallel key 1/4"x1/4"x1"BS46
Max. torque 180 Nm [1600 lb-in]
+0.0020
- 0.0059
+0.0008
0.0000
+0.02
+0.05
- 0.15
M8
22.2
24.95
0.982
0.874
17
0.669 A
32.5
1.28
RH
ø25.4 [ø 1"]Tapered 1:8 [123:1000],
Parallel key 1/4"x1/4"x1", 3/4-16 UNF
Max. torque 300Nm [2650 lb-in]
0.0000
+0.0039
+0.1
A-A 25.4
22.23
0.875
1 26
3.2
+0.025
6.35 0
+0.0010
A 0.1
0.25 0.0000
+0.0010
0.0000
+0.025
25.4
0
1
6.35
0.25
1:8
3/4-16UNF
23 9.17
0.906 0.361 A
34.5 max coupling
1.358
58.9
2.319
mm [in]
14
INFO
Sensors
SPEED SENSORS
98
3.854
9/
16
3
10 41
-1
8U
0
4.
N
F
Flat
INSTALLATION
1. Turn in (CW) by hand until bottom end gently touches the speed ring.
2. Back out (CCW) 1/4 turn. Continue backing out until the flats are perpendicular to motor
or pump shaft center line (tolerance 20° to 30° is acceptable). Do not back out the sensor
Flats
more than 3/4 of a turn from touching.
3. Using the 1/2 inch wrench to hold the sensor, torque the lock nut to 13Nm[115lb-in]
with an 11/16 inch hew wrench.
NOTE: The speed sensor is not fitted at the factory, but is supplied in plastic bag with the motor.
For installation see enclosed insructions.
TECHNICAL DATA
Power supply 4.5 ... 30 VDC
OUTPUT PULSES
per revolution
Power consummation < 15 mA without load
Pin connector universal /PUSH-PULL/
4P Delphi Connector DJ3042-2.5-21 Motor Type MA2V
Output measurements Speed, Direction Output Pulses 45
Output maximum current 100 mA
Resident output voltage 1.5 V with 100 mA of the output
0.5 V without load of the output
Frequence range 0 ... 15 000 Hz
Degree of protection IP 67
Temperature -40 ... + 100 °C
Humidity 0 ... 95% RH
mm [in]
15
INFO
Sensors
SPEED SENSORS R2S
U U
A B C D
f f Cable
Pin Connection Output
A Power+ Red
B Speed White
C Ground Black
f f D Direction Green
WIRING DIAGRAMS
Sensor could be in use for both type of connections - PNP or NPN
PNP NPN
A UDC A UDC
+ UDC + UDC
B R L1 B
Speed Speed
Dir
D R L2 Dir
D R L1
C C R L2
GND GND
GND GND
1.5 max.
[0.06]
16.8 [0.661]
26.8 [1.055]
167 [6.575] 57 [2.244]
263 [10.354]
mm [in]
16
MA2V
MOTORS
INSTALLATION
DIRECTION OF ROTATION
Standard Rotation
Viewed from shaft end
Port A Pressurized - CW
Port B Pressurized - CCW
Port A
Inlet
CW
Outlet
Outlet
CCW
Inlet
CCW CW
Fr
20°
20°
Fr
17
MA2V
MOTORS
INSTALLATION
18
MA2V
MOTORS
INSTALLATION
At start-up and during operation the motor(pump) housing has to be filled up with hydraulic fluid. Start-up has to
be carried out at low or moderate speed and without load (for example 1000 rpm and pressure 50 bar [725
PSI]) till the motor(pump) and the hydraulic scheme are filled up with oil. Generally the start-up needs 10-15
minutes to finish. The leakage oil in the housing has to be discharged to the tank through the highest positioned
drain port T. The max. pressure in the drain line is 5 bar.
Port B
- Fill up the axial piston motor(pump) before the start-up through the highest positioned drain port T;
- Operate the motor(pump) at low speed till the motor system is completely filled up;
- The minimum immersion depth of the drain line in the tank is 200 mm relative to the minimum oil level in the
tank.
T T
Drain Port Drain Port
- Fill up the axial piston motor(pump) before the start-up through the highest positioned drain port T;
- Operate the motor(pump) at low speed till the motor system is completely filled up;
- The minimum immersion depth of the drain line in the tank is 200 mm relative to the minimum oil level in the
tank.
T T
Drain Port Drain Port
19
INFO
OIL
FLUID VISCOSITY LIMITS
Kinematic viscosity
2
[sus] mm /s
15000 3000
14000
10000 2000
7000 1500
5400
4500 1000
800
3400 700
2580 600
500
1940 400
1620
1300 300
1140
980 200
820
660 150
Vmax intermittent cold start
500 100
420 Non recommended Non recommended
90
80 range range
340 70
260 60
50
220
40
180
140 30
120 Recommended viscosity
25
20 and temperature range
100
18
16
80
14
12
11
60 10 Vmin intermittent
9
8
50
7
Temperature
The above - shown viscosity characteristics are for reference only. Please, check the actual viscosity with the
manufacturer of the fluid.
20
INFO
Formulas
Basic Formulas
BASIC FORMULAS
The motor(pump) size, pressure and flow required for a specific application can be calculated using the formulas below.
Metric System Inch System
h h h h
Efficiency ht = hmh h hmh = ________t h = ________t Efficiency ht = hmh h hmh = ________t h = ________t
h hmh h hmh
Vg n Vg n
Input flow Q ________ [l/min] Input flow Q ________ [GPM]
1000 h 231 h
Vg Dp hmh
__________ Vg Dp hmh
Output torque M= or M = Dp T con. [Nm] Output torque M = __________ or M = Dp T con. [lb-in]
62,8 2p
Mn Q Dp h Vg n Dp ht
Output power P = _____ = _________t [kW] Output power P = _____ [hp]
9550 60 396000
Q 1000 h Q 231 h
Speed n = ____________ or n = Q N con. [min-1 ] Speed n = ____________ or n = Q N con. [min-1 ]
Vg Vg
Application Formulas
2
M Prad
Prad= G W +
2
GW
R
M/R
21
INFO
Notes
ABC
Notes
22
WARRANTY
M+S Hydraulic warrants, that its products, supplied directly to original equipment
manufacturer, authorized distributor or other customer, will be free of defects in material or
workmanship at the time of shipment from M+S Hydraulic and will conform to the products
technical documentation (drawings and specifications) under sale agreement with Buyer.
This warranty will apply only to defects appearing within applicable Warranty period,
mentioned below. If Buyer notifies M+S Hydraulic within the Warranty period about any
such defects, M+S, at its sole option will replace or repair the defective products or their
parts found by M+S Hydraulic to be defective in material or workmanship.
Warranty periods
New products: The Warranty period is limited to 24 consecutive months (2 years) from
the date of production of the product.
Repaired products: If the product is repaired in M+S Hydraulic during its warranty
period, the warranty period of the repaired item shall continue for the balance of original
Warranty period or for a period equal to 50% of the original new product Warranty period,
whichever is later.
Spare parts: The Warranty period for Spare parts is 12 consecutive months (1 year)
from the dispatch date of such parts from M+S Hydraulic.
LIMITATION OF LIABILITY M+S Hydraulic's liability for claim of any kind, for loss or
damage arising out of, connected with or resulting from an order, or from the performance
or branch thereof, or from the design, manufacture, sale delivery, operation or use of any of
its products shall be limited to, at M+S 's sole option, replacement, repair of any defective
product or the issuance of a credit to Customer against any future purchases. Cash
refunds will not be made under any circumstances and Customer will not be entitled to
recover any damages of any kind against M+S Hydraulic, including but not limited to
incidental or consequential damages, whether direct or indirect, known or unknown,
foreseen or unforeseen.
Hydraulic Elements and Systems PLC is a public stock company located in the town of
Yambol, South-East Bulgaria. The factory has a long history and traditions in the design and
manufacture of hydraulic cylinders. The product range includes Piston cylinders, Telescopic
cylinders, Plunger cylinders and Rack cylinders.