Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,

LPE250

20.3 Electrical wiring diagrams

20.3.1 List of symbols

Symbol Description Symbol Description

Truck battery Horn

Fuse Emergency switch off NC

Sensor, inductive NO Switch, pressure (weight)

operated

DC motor Sensor, inductive NC

Contactor Variable resistor (potentiometer)

Brake coil (normally applied) Pressure switch NO

Coil for hydraulic solenoid valve Multi-pin connect

Pressure sensor, analogue NO = Normally open

P NC = Normally closed

© TMHE 20 – 18 T Code(s): 1010

© TMHE

LPE250
Repair manual: Electrical components and electrical diagram
1
1

F1 T1, MOTOR CONTROLLER

1 125A
9 5 5 50
INP. B+ 24 VDC INP. PRESSURE LIFT (91)
F51 B4
S21
7,5A 21 24 41 P
(114) INP. +24 V, “HIGH SIDE DRIVER” OUT. GND (113)
8

35
ESO M12 (119) OUT. FAN
32
B13
M13
27
Q10 OUT. +5V (93)

B60
30
57
(87) INP. TILL ARM IN DRIVE POS.
F52 B61
8 7,5A 22 49 70
(95) INP. LIFT LIMIT INP.STEER SENSOR (101)

20.3.2 Wiring diagram LPE overview - std platform

B119
F50 65
(101) INP. MAN ON PLATFORM
7,5A
1 20
B120
56
(97) PLATFORM NOT FOLDED UP
B121
F53
20A 58
(88) INP. GATES UP
2
DISPLAY B122 OUT. U
A5, TILLER ARM CARD 3
P6 59
(96) INP. GATES DOWN DRIVE MOTOR OUT. V M1
(X1) (X300) 4
OUT. W
32 32
(118) OUT. MAIN CONTACTOR
20 – 19

40
30 30 61
KEYBOARD (115) OUT. +24V, “HIGH SIDE DRIVER” INP. CH A (104)
SMART CARD (X204) SPEED SENSOR
S223 Q4
20 38 60
A5:S322 (FORK LOWER) (108) OUT. LOWER VALVE OUT. +5V (85) B11
Rd Bu
Hall F2 SPEED SENSOR
125A Q1
8 31 64 Bk Wh
A5:S323 (FORK LIFT) (117) OUT. BRAKE RELEASE OUT. NEGATIVE (105)
Hall SPEED/THERMAL SENSOR
Q25 B1
T13, EPS 33 Gn
A5:S300-S308, A5:S310-S318 (DRIVE) 23 (116) OUT. PUMP CONTACTOR
(8) INP. +24VDC Rd
Hall Hall 6
1 23
(16) INP. +24VDC 20 63
X1 (84) INP. ENABLE INP. THERMAL SENSOR (92)
A5:S320
(DRIVE MOTOR)

(106) CAN resistor 120 Ohm

Hall
95
+ OUT. SUPPLY +12V (3) 6 62
G1 B17 INP. CH B (103)
-

A5:S321
96 SPEED SENSOR
Hall INP.REF. SWITCH (11)

Model(s): LPE200, LPE220,

X1
97
40 OUT. SUPPLY 0V (12)

(100) CAN L
(99) CAN H
S18:1 20
(X200:1) INP. INP. +24VDC 20
(6) ENABLE 40
HORN 1 (X100)
Rd
40
(X200:2) OUT. 0V Gn
HORN 1
Og M3
S18:2 119 119 120
(X201:1) INP. Bk
HORN 2
Wh
OUT.COIL - (9)
(X201:2) OUT. 0V Bu 20 20
OUT.COIL + (1)
HORN 2
CAN H 119 119 X41
T Code(s): 1010

(2) CAN H
S206 (X100) 1
120 120 40
(X2:1/2) INP. TURTLE CAN L (10) CAN L OUT. U 2
(X100) 40 STEER
(7) INP. 0V
MOTOR
OUT. V M6 3

(X2:1/3) OUT. 0V INP.0V 40 40 4

(15) INP. 0V OUT. W
TURTLE (X100)
119 120
119 119

120 120

40 40
© TMHE

LPE250
Repair manual: Electrical components and electrical diagram
1
1

F1 T1, MOTOR CONTROLLER

1 9 125A
5 5 50
INP. B+ 24 VDC INP. PRESSURE LIFT (91)
F51 B4
7,5A S21
21 24 41 P
(114) INP. +24 V, “HIGH SIDE DRIVER” OUT. GND (113)
8

35
32 ESO M12 (119) OUT. FAN
B13
M13
27
Q10 OUT. +5V (93)

B60

20.3.3 Wiring diagram LPE overview - fixed platform

30 57
(87) INP. TILL ARM IN DRIVE POS.
F52 B61
8 7,5A 22 49 70
(95) INP. LIFT LIMIT INP.STEER SENSOR (101)
B119
F50 65
(101) INP. MAN ON PLATFORM
7,5A
1 20
B125
TR

F53
20A
B124 2
DISPLAY REC 56 OUT. U
A5, TILLER ARM CARD (97) INP. PHOTOCELL, 3
P6 DRIVE MOTOR OUT. V M1
FOOT PROTECTION
20 – 20

(X1) (X300) 4
OUT. W
32 32
(118) OUT. MAIN CONTACTOR
40
30 30 61
KEYBOARD (115) OUT. +24V, “HIGH SIDE DRIVER” INP. CH A (104)
SMART CARD (X204) SPEED SENSOR
S223 Q4
20 38 60
A5:S322 (FORK LOWER) (108) OUT. LOWER VALVE OUT. +5V (85) B11
Rd Bu
Hall F2 SPEED SENSOR
125A Q1
8 31 64 Bk Wh
A5:S323 (FORK LIFT) (117) OUT. BRAKE RELEASE OUT. NEGATIVE (105)
Hall SPEED/THERMAL SENSOR
Q25 B1
T13, EPS 33 Gn
A5:S300-S308, A5:S310-S318 (DRIVE) 23 (116) OUT. PUMP CONTACTOR
(8) INP. +24VDC Rd
1 Hall Hall 6
23 (16) INP. +24VDC 20 63
X1 (84) INP. ENABLE INP. THERMAL SENSOR (92)
A5:S320
(DRIVE MOTOR)

(106) CAN resistor 120 Ohm

Hall
OUT. SUPPLY +12V (3) 95
+ 6 62
G1 B17 INP. CH B (103)
-

A5:S321

Model(s): LPE200, LPE220,

96 SPEED SENSOR
Hall INP.REF. SWITCH (11)
X1
97
40 OUT. SUPPLY 0V (12)

(100) CAN L
S18:1

(99) CAN H
(X200:1) INP. INP. +24VDC 20 20
(6) ENABLE 40
HORN 1 (X100)
Rd
40
(X200:2) OUT. 0V Gn
HORN 1
Og M3
S18:2 119 119 120
(X201:1) INP. Bk
HORN 2
Wh
OUT.COIL - (9)
(X201:2) OUT. 0V Bu 20 20
OUT.COIL + (1)
T Code(s): 1010

HORN 2
CAN H 119 119 X41
(2) CAN H
S206 (X100) 1

CAN L 120 120 (10) CAN L 40

(X2:1/2) INP. TURTLE OUT. U 2
(X100) 40
(7) INP. 0V STEER OUT. V M6 3
MOTOR
(X2:1/3) OUT. 0V INP.0V 40 40 (15) INP. 0V
4
OUT. W
TURTLE (X100)
119 120
119 119
120 120

40 40
© TMHE

LPE250
Repair manual: Electrical components and electrical diagram
OPTIONS

20.3.4 Wiring diagram LPE overview - accessories

ON BOARD CHARGER
G10, Li-Ion BATTERY
MAINS CONNECTOR
BATTERY CONNECTOR IN MACHINE
DC/DC CONVERTER
(T7=24V/12V, T8=24V/24V 1 + + + OUT. B+ (POLE BOLT)
X23

25 26 40 - - - OUT. B- (POLE BOLT)

INP. +24 VDC OUT. 12V/24V T14
T7 / T8 1(Rd)
20 – 21

40 41 B+
INP. 0VDC OUT. 0V OUT. POS.CHARGER
JUMPER
CONNECTOR
40 (Bk) + B+ OUT
OUT. NEG.CHARGER
F54
7,5A 119 1 (1) CHARGER COMM.
(3) CAN H
BATTERY
1 1 (2) CHARGER COMM. MODULES
120 2 CHARGER
(4) CAN L CONNECTOR

3 (3)

40 DHU/SHOCK SENSOR 4 (4)

B90, SHOCK SENSOR
40 - B-
(2) INP. 0V
119
CAN H (3)

Model(s): LPE200, LPE220,

20 20 J1
(1) INP. +24V (X111:7) INP. ENABLE
120
CAN L (4)
J1
(X111:8) INP. ENABLE

K110, DHU 119

(X111:3) CAN H
40
(8) INP. 0V
119 120
CAN H (2) (X111:4) CAN L
20
(1) INP. +24V
T20 120
CAN L (3)
T Code(s): 1010

INP. ANTENNA

119

120
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
20.3.5 Wiring diagram
PROD A

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© TMHE 20 – 22 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
2/16
© TMHE 20 – 23 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
3/16
© TMHE 20 – 24 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
4/16
© TMHE 20 – 25 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
5/16
© TMHE 20 – 26 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
6/16
© TMHE 20 – 27 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
7/16
© TMHE 20 – 28 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
8/16
© TMHE 20 – 29 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
9/16
© TMHE 20 – 30 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
10/16
© TMHE 20 – 31 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
11/16
© TMHE 20 – 32 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
12/16
© TMHE 20 – 33 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
13/16
© TMHE 20 – 34 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
14/16
© TMHE 20 – 35 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
15/16
© TMHE 20 – 36 T Code(s): 1010
Repair manual: Electrical components and electrical diagram Model(s): LPE200, LPE220,
LPE250
PROD A

7523203
16/16
© TMHE 20 – 37 T Code(s): 1010