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Hydraulics

09 - Hydraulics

CONTENTS

09A01 - Description of the circuit

09B01 - Illustrated diagram

09C01 - Hydraulic legends and diagrams

09D01 - Layout of components

09E01 - Trailer braking and ParkLock

09F01 - Auxiliary spool valves

09G01 - Lift control valve

09H01 - Load Sensing hydrostatic steering

09I01 - Main braking circuit

09J01 - Disassembling and reassembling the pumps

09K01 - Auxiliary hydraulics tests

Massey Ferguson 8400 Contents - i


Hydraulics

Contents - ii Massey Ferguson 8400


Description of the circuit

09A01 - Description of the circuit

CONTENTS

A . General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B . Characteristics of the components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Massey Ferguson 8400 - Issue 1.b 09A01.1


Description of the circuit

09A01.2 Massey Ferguson 8400 - Issue 1.b


Description of the circuit

A . General
The hydraulic system on MF 8400 tractors is of closed
centre with flow rate and pressure control. It
comprises two separate high and low pressure circuits
supplied respectively by a variable displacement pump
and a fixed displacement pump.

Massey Ferguson 8400 - Issue 1.b 09A01.3


Description of the circuit

Parts list (Fig. 1 and Fig. 2)


(1) 19cc fixed displacement pump
(2) 60cc variable displacement pump
(3) Steering priority valve
(4) Steering spool valve
(5) Steering ram
(6) 300 µm strainer
(7) 450 µm strainer
(8) 10 µm filter
(9) Cooler
(10) By pass (5 bar)
(11) Distribution block
(12) 200 bar pressure relief valve
(13) Braking circuit priority valve
(14) Trailer braking valve
(15) Trailer brake control proportional solenoid valve
(16) Trailer brake control safety solenoid valve
(17) LS signal breaker solenoid valve
(18) Make and break valve (braking circuit load)
(19) Auxiliary spool valves assembly
(20) Lift control spool valve
(21) Lift rams
(22) Accumulator (ParkLock circuit)
(23) Accumulator (braking circuit)
(24) ParkLock
(25) ParkLock lever
(26) ParkLock ram
(27) Tractor braking valve
(28) Brake pedals
(29) Rear brakes
(30) Pressure sensor
(31) Front axle shaft brake
(32) Front axle shaft braking valve
(33) Pump (18 bar transmission circuit)
(34) Pressure reversing solenoid valve
(35) Pressure switches
(36) Trailer brake coupler

09A01.4 Massey Ferguson 8400 - Issue 1.b


Description of the circuit

25

26 27

19
24 34 29

28
21
22
20

30
17 23
18 31
13

10

32
35
16
9

36
5 12

15

3 14 11

33
1

2 8

7
MA-09-03627A
Fig. 1

Massey Ferguson 8400 - Issue 1.b 09A01.5


Description of the circuit

27

3
4
8
7
1

6
2

31
18
23
17
22
16
25 15
11
26 14

19 13

20 12

10
29

High pressure circuit


29
Cooling system
Braking circuit 32
Tank return
Load Sensing
Suction 34
MA-09-03628A 21
Fig. 2

09A01.6 Massey Ferguson 8400 - Issue 1.b


Description of the circuit

Description of the circuits Trailer braking valve


The trailer braking valve block includes a priority valve
(13) which directs the flow giving priority to the trailer
“Open centre” steering circuit
braking valve (14) and the make and break valve (18).
The steering circuit is supplied by the fixed displace- Trailer brake pressure is proportional to the control
ment pump (1), which sucks via a hose from the pressure increased by a factor of 8 or 9. For “XFR”
hydraulic tank. The pump discharge is directed to a control pressure of 10 bar, the pressure at the trailer
priority valve (3) which ensures priority of the Orbitrol brakes “FR” is 80 to 90 bar.
(4) and sends excess flow to the distribution block (11),
then to the cooling circuit (9). A valve (10) located in the
distribution block is fitted parallel to the cooler (9). This Operation of the priority valve
valve prevents the differential pressure exceeding ∆P
5 bar at the cooler outlets; however, when starting the Reducing the flow rate to the auxiliaries and
tractor in cold weather, the pressure on the return filter reducing pressure
can reach 4.5 bar, which means that the maximum
pressure on the cooler supply is 4.5 + 5 = 9.5 bar. The When the maximum pump flow rate is used by the
maximum flow rate of this circuit is provided by the auxiliary parts, the valve reduces the flow to these
fixed displacement pump. parts to direct flow to the trailer brake when the brakes
are activated. Pressure “Paux” remains constant.
Distribution circuit of the Load Sensing
circuit variable displacement pump Maintaining flow rate to the auxiliaries
The Load Sensing circuit is supplied by the variable When the flow rate used is less than the maximum
displacement pump (2), which sucks via a hose from pump output, the brake valve controller can be
the hydraulic tank. The pump discharge is directed to adjusted so that the flow rate regulator corrects pump
the distribution block (11) by a hose. When the tractor capacity. Flow rate to the auxiliaries is maintained,
is being operated but the hydraulic controls are not pressure "Paux" becomes equal to the highest useful
used (auxiliary spool valves, brake system), the pres- pressure of the circuit, and the spool valve pressure is
sure in the discharge circuit of the variable displace- maintained by the auxiliary spool valve pressure
ment pump is 18 bar ± 2 and the pump flow rate is balance.
equal to the control leak of the pressure and flow rate
regulation. When a hydraulic control is activated, the
Load Sensing line controls the flow rate regulation and
the pump (2) changes capacity to maintain a ∆P of
14 bar between the discharge pressure and useful
pressure.

Massey Ferguson 8400 - Issue 1.b 09A01.7


Description of the circuit

Characteristics of distribution block (Fig 3)


B . Characteristics of the compo-
nents Description of the distribution block and
trailer braking valve functions
Characteristics of the pumps To ensure the tractor hydraulic components are kept
supplied:
“Open centre circuit” steering circuit pump
- Linkage
- DANFOSS SNP2/19 gear pump
- Auxiliary spool valves
- 19cc fixed capacity
- Cooling
- Maximum pressure: 210 bar
- Trailer braking valve
- Maximum rotational speed : 3000 rpm
- Suction pressure: 0.8 to 3 bar.
Excess flow that is not used by the steering unit is redi-
- Gear ratio: 67/58 rected to the distribution block, then to the hydraulic
- Pump flow rate with different engine speeds: cooler. The distribution block is fitted with a safety
by-pass valve (10) for the cooler.
Engine speed pump flow rate in pump rotation A 230 bar safety valve (12) protects the variable
rpm l/min in rpm displacement pump. The hydraulic distribution of this
pump is ensured by the circuit selectors (S) on the
nominal 2200 48 2541 Load Sensing line and by the bypass circuits of the
min. 850 19 982 pressure line on this block.
The block containing the trailer braking valve flanges
max. 2350 52 2715 on the distribution block. It consists of the following:
- a priority valve (13)
- the trailer braking valve (14)
Load Sensing circuit variable displacement - the make and break valve (18)
pump - the control solenoid valves (15) and (16) of the
- DANFOSS Frame J60 variable displacement pump trailer braking valve (14)
- Maximum pump capacity: 60cc - the LS signal breaker solenoid valve (17)
- Maximum pressure: 400 bar The trailer braking valve (14) and make and break valve
- Maximum rotational speed : 3120 rpm (18) have priority on all functions supplied by the Load
- Nominal pressure: 310 bar Sensing variable displacement pump.
- Suction pressure: 0.8 bar All tank returns are directed to the distribution block; in
this way all returns are filtered into the tank. A valve (C)
- Regulation: DFR type pressure-flow rate regulator is fitted on the “Open Centre circuit” return line to
- Differential pressure ∆P at flow regulator: 14 bar avoid possible overloads in the variable displacement
- “Stand-by” flow cancellation pressure: 18 bar ± 2 pump return.
- Flow cancellation pressure: 200 bar ± 10
- Gear ratio: 67/58
- Pump flow rate with different engine speeds:

Engine speed pump flow rate in pump rotation


rpm l/min in rpm
nominal 2200 152 2541
min. 850 59 982
max. 2350 163 2715

09A01.8 Massey Ferguson 8400 - Issue 1.b


ParkLock TRAILER
BRAKING VALVE

13 14 10
DISTRIBUTION BLOCK

6 7 8
FS

Massey Ferguson 8400 - Issue 1.b


135 bar
T P AUX
A1 22 bar P OPT
P

P DIR

A2

F2
X OPT

X AUX
2
1
T OPT
230 bar
Tx
T AUX
Px
T DIR
Diagram of the distribution block and trailer braking valve assembly

AC
FR Pp
5 bar

TC

15 16 11 Pp
Pp
T
PPp

9
12
MA-09-03578A 3 5 4

Fig 3

09A01.9
Description of the circuit
Description of the circuit

ParkLock function of the block Characteristics of the braking block


The make and break valve (18) maintains pressure in elements
the accumulators (22) and (23) between 135 and 165
Priority valve (13)
bar. The pressure of the accumulator (22) supplies the
ram of the ParkLock (26) to release the tractor brakes. It ensures priority to the trailer braking valve (14) and
The accumulator (23) is used for the tractor braking the make and break valve (18) to load the accumulators
circuit. (22) and (23); excess flow is sent to the linkage spool
When the accumulator pressure drops below 135 bar valve and auxiliary spool valves.
the make and break valve (18) status changes, the
Load Sensing line sends a message to the pump regu-
lation to increase its capacity and loads the accumula- Make and break valve (18)
tors.
The make and break valve allows the accumulators
A time delay relay activated when the starter is (22) and (23) to remain loaded to operate the ParkLock
switched on allows the solenoid valve (17) to break the
(26) and tractor braking valve (27) respectively.
LS signal when the tractor is started. If the signal is not
broken when the engine is started, the pressure Opening pressure: 135 bar
needed by the make and break valve would require the Cut-out pressure: 165 bar
pump to regulate an excessive pressure level that Accumulator supply flow rate: 5 l/min
would overload the starter.
When powered, the solenoid valve (34) of the Park-
Lock function allows the valve chamber of the Park- Trailer braking valve
Lock (26) to communicate with the accumulator (22) to
release the tractor brakes. The pressure reversing Valve proportional to trailer braking pressure “FR”
valve (24) is activated by the lever (25) located in the between 10 and 150 bar depending on the control
cab. It allows the pressure in the valve (26) to be pressure regulated by the proportional solenoid valve
released when the lever (25) is activated. It also main- (15).
tains the pressure in the ParkLock valve at 120 bar. The maximum trailer braking valve pressure is
between: 140 bar < max. "FR" < 150 bar.
- Valve brake flow rate > 50 l/min
Trailer braking valve function - Maximum control pressure: 30 bar
- Control pressure to obtain maximum trailer
The trailer braking valve (14) is controlled by the
brake pressure in FR: 17 bar
proportional solenoid valve (15) or the solenoid valve
(16). The trailer braking line is linked to the tank when - Hysteresis < 10%
the valve is not controlled; when the tractor brakes are
activated, pressure builds in the pilot flow housing of
the trailer braking valve and the trailer braking line
communicates with the pump supply. The control
pressure and trailer brake pressure are proportional
until the pressure reaches 150 bar. The proportional
solenoid valve (15) is controlled by the Autotronic 5
according to the signal received by a pressure sensor
located on the front brake control. The proportional
solenoid valve (15) is supplied with 18 bar pressure
(hydraulic transmission circuit) and controls the trailer
braking valve between 0 and 17 bar, depending on the
signal received. The solenoid valve (16) ensures the
trailer braking valve (14) is controlled when the emer-
gency handbrake (lever 25) is activated, if the ParkLock
switch on the reverse shuttle lever is not engaged. A
circuit selector allows the trailer braking valve to be
controlled by one of the two solenoid valves.

09A01.10 Massey Ferguson 8400 - Issue 1.b


Description of the circuit

Control proportional solenoid valve of the Pressure switch


trailer braking valve (15) The pressure switch signals a fault in the charging of
The control proportional solenoid valve of the trailer the accumulators. An indicator light or buzzer alerts the
braking valve is supplied with pressure between 30 user in case of a brake valve supply pressure fault.
and 18 bar by the transmission hydraulic circuit in Px.
The return in Tx is to the transmission hydraulic circuit Contact opening pressure: 105 bar
tank.
Voltage supply: 12 V
Maximum current: 2000 mA
Maximum pressure in P: 30 bar

Control safety solenoid valve of the trailer


braking valve (16)
Voltage supply: 12 V
Maximum current: 2000 mA
Maximum pressure in P: 30 bar

Control solenoid valve (34) of the ParkLock


ram pressure reversing valve
Voltage supply: 12 V
Maximum current: 2000 mA
Maximum pressure in P: 230 bar
Flow rate: 5 l/min. with ∆P = 5 bar

Pressure reversing valve (24)


The pressure reversing valve ensures the emergency
brake function, and allows pressure in the pressure
reducing ram to reduce gradually from 120 to 0 bar. It
also ensures limits pressure in the ram to 120 bar, as
the supply pressure of this valve is between 135 and
165 bar.

Solenoid valve (17) to break LS signal when


tractor is started
This solenoid valve is controlled by a time delay relay
with:
- Solenoid valve supply on the starter supply
- Solenoid valve circuit broken 5 seconds after starter
circuit has been cut.

Massey Ferguson 8400 - Issue 1.b 09A01.11


Description of the circuit

Characteristics of hydraulic tank and filter Characteristics of pump suction strainers


The pump suction strainers are located in the hydraulic
tank, and their purpose is to prevent possible pollution
Return filter, by-pass and clogging indicator
of the pumps when topping up the tank, or when filling
light
the tank after draining.
The return filter is fitted to the upper part of the tank, For the Open Centre:
and collects return flow coming from the variable
- Filter element surface: 720 cm²
displacement pump and fixed displacement pump.
- Filter size: 300 µm
When the tractor is operated without the hydraulic
controls being activated, the capacity setting of the
variable displacement pump is equal to the regulation For the Load Sensing circuit:
leaks. These leaks are collected by the pump drain and - Filter element surface: 800 cm²
are sent straight to the tank without passing through - Filter size: 450 µm
the return filter; only the fixed displacement pump flow
rate is collected by the return filter.
If the engine runs at 2,200 rpm, with a maximum flow
rate from the variable displacement pump circuit, the Auxiliary spool valves and lift control valve
flow rate collected by the return is: (Fig 4, Fig 5 and Fig. 6)
152 + 48 = 200 l/min. Characteristics of auxiliary spool valves
Maximum flow through filter: Qmax = 200 l/min
The hydraulic auxiliary spool valve set can have
Filter size: 10 µm ß15 > 100 different configurations, and can comprise 4, 5 or 6
By-pass setting: 5 bar. electronically controlled spool valves.
The by-pass is included in the filter element, and is
replaced each time the element is changed.
Spool valve operation is controlled by the electronics,
The clogging indicator light located on the filter head allowing for the following functions:
informs the operator of the clogging level of the filter - infinite and time delay : the spool valve is main-
element; it includes the following features: tained in open position, regardless of the pres-
- Contact closing pressure: 3 bar ± 0.4 sure.
- Electrical protection: IP67 - ZF: zero leak or anti-return controlled valve on
- Operating temperature: -30°C to +100 °C port B (2) of the spool valve to maintain a load in
- Connection: Deutsch DT 04-2P the chamber supplied by port B.
- Maximum voltage: 42 Volt - Floating: spool (1) position or ports A and B on T
are linked by moving the joystick forward.
The temperature probe is located at the bottom of the - Flow rate adjustment in % : using the on-board
hydraulic tank, and it has the following functions: computer, flow rate can be adjusted either from
P to A or from P to B.
- It cuts the clogging signal when the tempera-
ture in the tank is lower than 20°C.
- Its buzzer warns the operator when the temper-
ature in the tank exceeds 95°C.
- The tank oil level is displayed on the DCC2 for a
few seconds when the engine is started. An
electronic gauge located in the spacer that
serves as a tank sends information to the
DCC2. The level can be checked at any time on
a DOT MATRIX screen.

09A01.12 Massey Ferguson 8400 - Issue 1.b


Description of the circuit

Diagram of an electronically controlled spool valve with anti-return valve on port B

1 2

B
A

R LS P X Rx

MA-09-04038A 4 3
Fig 4

The spool valves are fitted with pressure balances


(3 Fig 4). The role of these balances is to regulate the
flow rate, depending on the load.
When using 2 hydraulic functions simultaneously, the
pump locks depending on which function has the
higher demand, the balance of the spool valve with the
lowest pressure operates at reduced pressure and
creates a ∆P of the difference between use pressure
and pump pressure. The flow rate used by this spool
valve remains stable regardless of other functions
used, provided that the pump capacity is adequate.
The flow rate is adjusted by the spool (1); the elec-
tronics adjust the spool opening depending on the flow
rate percentage required.

Massey Ferguson 8400 - Issue 1.b 09A01.13


Description of the circuit

Diagram of closing plate with supply to control solenoid valves of the electronically controlled spool
valves

X3

P3

R P X Rx
MA-09-04044A 3 2
Fig 5

The solenoid valve (1 Fig 5) located on the closing plate


allows pressure to be maintained between 21 and 24
bar to control the electrohydraulic spool valves.
The control solenoid valves located in each spool valve
then use this pressure to move the spools of the spool
valves (1 Fig 4). Lines X and Rx direct the pressure to
the control solenoid valves.
The filter (2 Fig 5) secures the entire pollution control
section and the valve (3 Fig 5) protects the Rx control
line governing possible overloads on the R lines or
return lines of other applications.

General characteristics of electronically


controlled spool valves
The following data are for a viscosity of 35 cst for a
spool valve with anti-return valves in A and B:
- Maximum flow rate: 100 l/min.
- ∆P in spool valve from P to A or B: 14 bar at
80 l/min.
- ∆P in spool valve from B to R: 10 bar below
80 l/min.
- ∆P in spool valve from A to R: 7 bar below
80 l/min.
- ∆P from control to pressure balance: 7 bar at
80 l/min.

09A01.14 Massey Ferguson 8400 - Issue 1.b


Description of the circuit

Diagram of the lift control valve


2 4 1 5

R LS P X Rx

R1

MA-09-04040A 6 3 Fig. 6

Characteristics of lift control valve (Fig. 6)


The lift control valve comprises 2 electronically
controlled proportional valves: one valve (1) for lifting
and the other valve (2) for lowering.
The pressure balance (3) allows to control the flow rate
to the lift rams when used simultaneously with other
hydraulic components.
The valve (4) maintains the load in the ram chambers
when the lift valve is not used.
The pressure relief valve (5) is set at 225 bar, and limits
the pressure in the lift ram chambers in case of heavy
shocks to the lift arms.
The circuit selector (6) informs the Load Sensing pump
of pressure and flow rate requirements.

Lift control valve specifications


The following data are given for a viscosity of 35 cst.
- Maximum flow rate: 100l/min.
- ∆P in spool valve from P to A: to be set below
90 l/min.
- ∆P in spool valve from A to R1: 22 bar below
90 l/min.

Massey Ferguson 8400 - Issue 1.b 09A01.15


Description of the circuit

Steering unit
OSPFD 80/240 steering unit

Diagram of the OSPFD 80/240 steering unit

1 8 7 3

160 bar
LS

P DIR

MA-09-03577A
2 4 6 5

Fig 7

Characteristics of the steering unit


OSPFD 80/240 (Fig 7)
- Shock valves (1 et 2) setting:
225 -245 bar
- Supply valve (3) setting:
155 - 160 bar
- Steering unit (5) capacity:
240 cc / rev.
- Steering unit (8) capacity:
80 cc / rev.
- Supply valve (6) setting: 10 bar
- Torque of spool valve return to neutral springs
(4): 1.5 daN
The specified number of steering wheel turns from
stop-to-stop is 4.7 revs.

09A01.16 Massey Ferguson 8400 - Issue 1.b


Illustrated diagram

09B01 - Illustrated diagram

CONTENTS

A . Auxiliary hydraulics illustrated diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Massey Ferguson 8400 - Issue 1.b 09B01.1


Illustrated diagram

09B01.2 Massey Ferguson 8400 - Issue 1.b


Illustrated diagram

A . Auxiliary hydraulics illustrated


diagram
Parts list (Fig. 1)
(1) Auxiliary hydraulic pumps / Orbitrol priority valve
assembly
(2) Orbitrol
(3) Priority block / trailer braking valve assembly
(4) 18 bar circuit hydraulic pump
(5) ParkLock and ParkLock accumulators
(6) Main brake master cylinders
(7) Rear brakes
(8) Front brake
(9) Auxiliary hydraulic spool valves and lift spool valve
(10) Connectors to add spool valves

Massey Ferguson 8400 - Issue 1.b 09B01.3


Illustrated diagram

Page left blank intentionally

09B01.4 Massey Ferguson 8400 - Issue 1.b


Illustrated diagram

X aux

P aux

T aux

B
A

B
A

10
5
7 3
P 3/4

T 3/4
B
X SUS P SUS T SUS A
LS 3/8

FS

B
135 bar P SUS
T P AUX
A
A1 P OPT
22 bar
P

P DIR

A2 9
F2 X OPT

X AUX B
X SUS
A

230 bar T OPT


T SUS
Tx T AUX
Px T DIR
AC

LS PV
Pp
FR

5 bar
Pp TC

Pp B
Pp T
A

PPp
8 OSPFD 80/240

T
160 bar
LS

4
P DIR

7 bar

60 cc 19 cc

1 1

90
2

A B 90

180
1 2 2
3 A 1

3 B 1

MA-09-03585A

180
2

Fig. 1

Massey Ferguson 8400 - Issue 1.b 09B01.5


Illustrated diagram

09B01.6 Massey Ferguson 8400 - Issue 1.b


Hydraulic legends and diagrams

09C01 - Hydraulic legends and diagrams

CONTENTS

A . Legend of transmission hydraulics diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B . Legend of auxiliary hydraulics diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

C . Transmission hydraulics diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

D . Auxiliary hydraulics diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Massey Ferguson 8400 - Issue 1.b 09C01.1


Hydraulic legends and diagrams

09C01.2 Massey Ferguson 8400 - Issue 1.b


Hydraulic legends and diagrams

A . Legend of transmission hydrau-


lics diagram

Component Description
Different circuits
1 Valve block (boosting / lubricating)
2 Hydrostatic loop
3 Adjustment
4 Transmission control unit
5 Rear axle beam brakes
6 Solenoid valve block on rear axle beam
7 Front power take-off
Pumps
1P1 Service pump
1P2 Lubricating pump
2P1 Hydrostatic pump
Drive components
2A1 Hydrostatic motor
2A2 Hydrostatic motor
3A1 Piston for setting the hydrostatic pump displacement
3A2 Piston for setting the hydrostatic motor displacement
3A3 Ground speed limiter in limp home mode
4A1 Forward range selector
5A1 Right-hand brake cylinder
5A2 Left-hand brake cylinder
5A3 Universal joint shaft brake
6A1 Rear PTO clutch
6A2 540 (or 750) rpm PTO selector piston (depending on equipment fit)
6A3 1000 rpm PTO selector piston
6A4 Front axle clutch
6A5 Rear axle differential lock
6A6 1000 rpm PTO selector piston
6A7 Front axle differential lock
7A1 Front PTO clutch
7A2 Front PTO brake
Sensors
1S1 Transmission oil temperature sensor
1S2 Pressure filter clogging switch
4S1 HP loop pressure sensor

Massey Ferguson 8400 - Issue 1.b 09C01.3


Hydraulic legends and diagrams

Component Description
Other components
1Z1 Suction filter with bypass
1Z2 Pressure filter with bypass
1Z3 Transmission oil cooler
1Z4 Transmission lubrication
3Z1 Actuator shaft
3Z2 Actuator unit
4Z1 Clutch pedal with sensor cylinder
4Z2 Accumulator
5Z1 Brake pedal with master brake cylinder
5Z2 Rear PTO lubrication
5Z3 Differential and right-hand brake lubrication
5Z4 Differential and left-hand brake lubrication
5Z5 Universal joint brake lubrication
Valves (or spool valves / solenoid valves)
1V1 Cooler bypass valve
1V2 Flushing pressure relief valve
1V3 Booster pressure relief valve
1V4 Lubricating pressure relief valve
1V5 Service pump pressure relief valve
1V6 Servocircuit pressure relief valve
2V1 Forward booster non-return valve
2V2 Reverse booster non-return valve
2V3 Forward high-pressure relief valve
2V4 Reverse high-pressure relief valve
2V5 Scavenging valve
2V6 Shuttle valve
3V1 Hydrostatic pump spool valve
3V2 Hydrostatic motor spool valve
4V1 Hare range solenoid valve
4V2 Tortoise range solenoid valve
4V3 Ground speed limiting solenoid valve
4V4 Coupler function solenoid valve
4V5 Clutch function spool valve
4V6 Rear axle pressure relief spool valve
5V1 Cooling oil valve, right-hand brake
5V2 Cooling oil valve, left-hand brake
5V4 Universal joint brake control valve
5V5 Cooling oil valve, universal joint brake

09C01.4 Massey Ferguson 8400 - Issue 1.b


Hydraulic legends and diagrams

Component Description
5V6 Brake distribution spool valve
6V1 Rear PTO clutch solenoid valve
6V3 540 (or 750) rpm PTO control solenoid valve (depending on equipment fit)
6V4 Front axle clutch solenoid valve
6V5 Differential lock solenoid valve
6V6 1000 rpm PTO control solenoid valve
7V1 Front PTO clutch solenoid valve
7V2 Front PTO brake solenoid valve
Measuring points
M1 Pressure upstream of cooler
M2 Lubricating pressure
M3 Flushing pressure
M4 Booster pressure
M5 Service pump pressure
M6 Transmission system pressure
M7 Range 1 (Tortoise) shifting pressure
M8 Range 2 (Hare) shifting pressure
M9 High pressure
M10 Rear axle beam and braking system pressure
M11 PTO clutch pressure
M13 540 (or 750) rpm PTO selector pressure (depending on equipment fit)
M14 Front axle clutch pressure
M15 Differential lock pressure
M16 1000 rpm PTO selector pressure
M17 Brake service pressure
M18 Brake service pressure
M21 Front PTO clutch pressure
M22 Oil leak from clutch or coupler function valve

Massey Ferguson 8400 - Issue 1.b 09C01.5


Hydraulic legends and diagrams

B . Legend of auxiliary hydraulics


diagram

Component Description
1 Distribution block
2 Trailer braking valve (according to equipment fit)
3 Steering unit
4 Braking unit
5 ParkLock
6 Variable displacement pump
7 Auxiliary pump
8 Filtration
9 Oil cooler
10 Pressure relief valve
11 Pressure connectors
12 Auxiliary spool valve
13 Auxiliary spool valve
14 Auxiliary spool valve
15 Auxiliary spool valve
16 Auxiliary spool valve + front linkage
17 Auxiliary spool valve + auto hitch
18 Lift control valve
19 Spool valve closing plate
20 Front linkage valves
21 Auto hitch valves
22 Rear brakes
23 Front brake

09C01.6 Massey Ferguson 8400 - Issue 1.b


Hydraulic legends and diagrams

C . Transmission hydraulics diagram

7A1 7A2
5Z2 6A1 6A3 1000 750 6A6 6A5
6A7

5A1 5A2
M21
7V1 7V2

5V4 6V1 6V4 6V3 6V6 6V5


5V6

7
5V3
5 6

M17 M18 M11 M10 M14 M13 M16 M15

4Z2
V=0.3l
4S1
I M9 (PH) M22
p=10bar
M6 (P) M7 M8
P

4V5 4V4
p=18bar
4V6 4V3 4V1 4V2

4Z1 5Z1 Ø 0.3

4Z3
4

1Z4 5Z5 5A3


3Z2
3A3
3Z1
M

(SM)
M2 p=25bar 3V2
3V1
1V6 4A1
1S2
Ø 2% Ø 2% Ø 3% Ø 3%
p=7bar p=5bar

p=3.5bar
1V1
3A1 3A2
1V2 1V3 p=50bar
10µ 3
1Z3

1Z2 p=7bar
p=6.5bar p=6.5bar 1V5 2V4
M1
1 2P1
Ø 1%
2V5

2V1 p=0-500bar
1P2 M3 M4 M5
T 2V6 6A4
U 2V3
p=10bar
(AS) (ES) 14 cc 1P1
1S1
223 cc 223 cc 223 cc
1V4
23.4 cc 2V2 Ø 1% 2A1 2A2
p=0-500bar

p=0.25bar
1Z1 2

200µ 15µ

Fig. 1
MA-07-04147A

Massey Ferguson 8400 - Issue 1.b 09C01.7


Hydraulic legends and diagrams

Page left blank intentionally

09C01.8 Massey Ferguson 8400 - Issue 1.b


Hydraulic legends and diagrams

D . Auxiliary hydraulics diagram

11
X aux
P 3/4
P aux
T 3/4
T aux
LS 3/8

2 1 B
A

5 12
X SUS P SUS T SUS

22
B
A

FS 13
135 bar P SUS
T P AUX
A1 P OPT
22 bar
P
B
P DIR A
A2

10
F2 X OPT
14
X AUX
X SUS

4 230 bar T OPT


T SUS B
Tx T AUX
Px
A
T DIR
AC

LS PV
Pp
FR
15

5 bar
Pp TC

Pp
9
Pp T

PPp
B
A
16

OSPFD 80/240

B
T A
23
160 bar
LS
17

P DIR

7 bar

7 18
60 cc 19 cc
3 6

19
8
125µ 125µ
15µ

21 1

90˚
1

MA-09-03579A A B 90˚

180˚
3 A 1
2 2

3 B 1

180˚
2

20 Fig. 2

Massey Ferguson 8400 - Issue 1.b 09C01.9


Hydraulic legends and diagrams

09C01.10 Massey Ferguson 8400 - Issue 1.b


Layout of components

09D01 - Layout of components

CONTENTS

A . Main components of the hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B . Layout of hydraulic circuit components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Massey Ferguson 8400 - Issue 1.b 09D01.1


Layout of components

09D01.2 Massey Ferguson 8400 - Issue 1.b


Layout of components

A . Main components of the


hydraulic circuit

Reference
Components Layout
(Fig. 1)
1 Variable displacement pump
2 Fixed displacement pump
In the cast iron tank housing
3 Steering priority valve
4 Suction strainer
5 Clogging sensor
6 Temperature sensor In the sheet metal tank
7 Tank return filter
8 Distribution block On top of the rear axle
9 High pressure relief-valve On the distribution block
10 Braking valve On top of the rear axle
11 Trailer brake control proportional solenoid valve
12 Trailer brake control safety solenoid valve In the braking valve block
13 Pressure switches
14 ParkLock
On top of the rear axle
15 Accumulators
16 Pressure reverse valve control solenoid valve In the ParkLock unit
17 Load sensing signal breaker solenoid valve In the braking valve block
18 Rear brakes In the rear axle
19 Front brake In the transmission housing
20 Auxiliary hydraulic spool valves
On top of the rear axle
21 Lift control valve
22 Brake master cylinder At the front of the cab
23 Trailer brake pressure sensor On the master cylinder
24 PTO, front axle, differential solenoid valves On top of the rear axle
25 Transmission control components
On the right-hand side of the
26 High pressure filter
gearbox
27 18 bar circuit hydraulic pump

Massey Ferguson 8400 - Issue 1.b 09D01.3


Layout of components

Page left blank intentionally

09D01.4 Massey Ferguson 8400 - Issue 1.b


Layout of components

B . Layout of hydraulic circuit


components

23 22

18
24
25 27

26

1 2 3 5 6 7

16

19

17
11

15 13
8 12

14 10 9

MA-09-03580A
20

21
Fig. 1

Massey Ferguson 8400 - Issue 1.b 09D01.5


Layout of components

09D01.6 Massey Ferguson 8400 - Issue 1.b


Trailer braking and ParkLock

09E01 - Trailer braking and ParkLock

CONTENTS

A . General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B . Distribution block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C . Diagram of the trailer brake and ParkLock assembly . . . . . . . . . . . . . . . . . . . . . . . . . 7

D . Braking valve and ParkLock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

E . Priority valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

F . Trailer brake operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

G . ParkLock operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

H . Removing and refitting the distribution block and spool valve support. . . . . . . . . 18

I . Removing and refitting the distribution block and braking block - ParkLock . . . . 20

J . Removing and refitting the ParkLock ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

K . Tractor Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Massey Ferguson 8400 - Issue 1.b 09E01.1


Trailer braking and ParkLock

09E01.2 Massey Ferguson 8400 - Issue 1.b


Trailer braking and ParkLock

A . General
MF 8400 series tractors are fitted with a trailer braking
system and an electrohydraulic ParkLock (parking
brake) controlled by the Autotronic 5.
The two systems are assembled in a hydraulic unit
(1 Fig. 1) located above the gearbox and are supplied
by the variable displacement pump of the tractor auxil-
iary hydraulics circuit. The priority of these safety func-
tions is ensured by the priority block (2 Fig. 1) which
also ensures distribution of the hydraulic flow to the
various hydraulic functions of the tractor (linkage, auxil-
iary spool valves).

Fig. 1

Massey Ferguson 8400 - Issue 1.b 09E01.3


Trailer braking and ParkLock

B . Distribution block
Identification of ports
Parts list (Fig. 2 and Fig. 4)
(Ppv) Supply (high pressure hydraulic pump)
(Paux) Auxiliary and lift spool valves supply
(Popt) Supply (to optional unions)
(Psus) Suspended front axle supply
(T) Return to main tank
(Taux) Auxiliary spool valves return
(Topt) Optional unions return
(Tsus) Front suspension linkage spool valves return (if fitted)
(Xaux) Load Sensing line - auxiliary and linkage spool valves
(Xopt) Load Sensing line - optional unions
(Xsus) Load Sensing line - front suspension (if fitted)
(LSpv) Main Load Sensing line to pump
(Tdir) Steering circuit return (Orbitrol excess flow)
(AC) To cooler
(TC) Cooler return
(PpPPV) Pressure connector (high pressure hydraulic pump)
(PpT) Pressure connector (tank return)
(PpLS) Pressure connector (Load Sensing line)
(PpAC) Pressure connector (cooler)
(1) Pressure relief valve (210 bar)

09E01.4 Massey Ferguson 8400 - Issue 1.b


Trailer braking and ParkLock

Front* Left-hand side*

Back* Right-hand side*

* orientation as compared with the tractor direction travel Fig. 2

Massey Ferguson 8400 - Issue 1.b 09E01.5


Trailer braking and ParkLock

Functions of the distribution block


The distribution block allows hydraulic flows to be
directed to the different elements of the circuit T opt
210 bar
depending on the priorities and the requirements of T sus
these elements. T aux
Tdir
AC
Pressure relief valve
PpAC

5 bar
A safety valve (1 Fig. 2) is fitted to the distribution
block and limits the auxiliary hydraulic circuit pressure TC

to 210 bar maximum. A pressure connector


(PpPPV Fig. 2) located on the block allows the safety 1
valve setting to be checked.

T
Cooling
Excess flow from the steering circuit is directed to the MA-09-03588A
distribution block via (Tdir), then to the cooler located Fig. 3
at the front of the tractor. A 5 bar by-pass valve is fitted
parallel to the cooling system to avoid overloading the
cooler. A pressure connector (PpAC) fitted to the block
allows the pressure of the cooling system to be
checked.

Tank return
All circuit returns are centralised on the distribution
block and return to the tank via a single hose (T Fig. 2).
NOTE: In order to avoid increasing the cooling system
pressure due to the high pressure circuit return, a
non-return valve is located on the cooler return
(1 Fig. 3).

09E01.6 Massey Ferguson 8400 - Issue 1.b


Trailer braking and ParkLock

C . Diagram of the trailer brake and


ParkLock assembly

135 bar P SUS


A1 P AUX
22 bar P OPT

A2

F2

X OPT

X AUX
X SUS

210 bar T OPT


T SUS
Tx T AUX
Px T DIR
AC

PpAC
5 bar

FR TC

PpT
T

PpLS
PpPpv
LSpv
Ppv

MA-09-03632A Fig. 4

Massey Ferguson 8400 - Issue 1.b 09E01.7


Trailer braking and ParkLock

D . Braking valve and ParkLock


Identification of ports
Parts list (Fig. 4 and Fig. 5)
(A1) Accumulator and ParkLock
(A2) Accumulator
(F2) To brake master cylinder
(Fr) Trailer braking coupler
(Px) Transmission 18 bar hydraulic circuit
(Tx) Tank return

(1) Trailer braking valve control proportional solenoid


valve
(2) Trailer brake control safety solenoid valve
(3) LS line breaker solenoid valve (starting aid)

NOTE: Tractors not fitted with trailer braking are fitted


with the same block. Only the channels from the block
to the coupler are plugged.

Characteristics of the accumulators (A1)


and (A2)
- Volume: 0.75 l
- Gas used: nitrogen
- Load pressure:
• A1 Accumulator (ParkLock): 108 bar
• A2 Accumulator (tractor braking): 44 bar

09E01.8 Massey Ferguson 8400 - Issue 1.b


Trailer braking and ParkLock

Front* Left-hand side*

Back* Right-hand side*

* orientation as compared with the tractor direction travel


Fig. 5

Massey Ferguson 8400 - Issue 1.b 09E01.9


Trailer braking and ParkLock

Parts list (Fig. 6)


E . Priority valve
(1) Trailer braking valve
The trailer braking and ParkLock block comprises a (2) Trailer brake control proportional solenoid valve
priority valve (4 Fig. 6). This valve is a proportional (3) Trailer brake control safety solenoid valve
valve that ensures minimum flow of 50 l/min to the (4) Priority valve
priority elements (trailer brake, ParkLock). (5) Trailer brake coupler
(6) To ParkLock
(7) To tractor braking spool valve
(8) Transmission 18 bar circuit

135 bar

6 A1 22 bar

4
A2

2
7 F2

Tx
8 Px

FR
5
MA-09-03582A
3

Fig. 6

09E01.10 Massey Ferguson 8400 - Issue 1.b


Trailer braking and ParkLock

F . Trailer brake operation


General (Fig. 6)
The trailer braking valve (1) is controlled by the
Autotronic 5. The calculator receives pressure data
from the tractor braking circuit, and controls the
braking valve (1) via a proportional solenoid valve (2).
The trailer braking valve (1) can also be controlled by a
safety solenoid valve (3). A circuit selector allows the
valve to be controlled by one of the two solenoid
valves. The valve is controlled on the transmission
18 bar circuit, the pressure being supplied by a fixed
displacement pump located on the gearbox.

NOTE: The safety solenoid valve (3) supplies the trailer


braking valve when it is not powered. It is switched on
when the tractor is started.
NOTE: When the emergency handbrake (lever
6 Fig. 11) is applied, the safety solenoid valve (3)
returns to standby position and the trailer brake is
supplied.

Neutral position
When the tractor brakes are not activated, the control
solenoid valve (2) is at neutral. The safety solenoid
valve (3) is powered. The braking valve (1) is not
controlled. The trailer braking coupler communicates
with the tank.

Massey Ferguson 8400 - Issue 1.b 09E01.11


Trailer braking and ParkLock

Braking position (Fig. 7)


When the brakes are activated, the Autotronic 5
controls the proportional valve (2) depending on the
pressure measured by the sensor located at the
braking spool valve on the tractor front axle braking
circuit (TR34).
When braking, the proportional solenoid valve (2)
controls the trailer braking valve with pressure Px. The
braking valve (1) connects line FR with the high pres-
sure circuit.
The control pressure and trailer brake pressure FR are
proportional until trailer braking pressure reaches
150 bar.

Control circuit
High pressure circuit

135 bar

A1 22 bar
4

A2
2
F2

1
Tx
Px

TR34
FR
5
MA-09-03583A

Fig. 7

09E01.12 Massey Ferguson 8400 - Issue 1.b


Trailer braking and ParkLock

G . ParkLock operation
General
The ParkLock is an electrohydraulic system used for
the parking brake. It can also be used as an emergency
1
handbrake in the relevant circumstances. It comprises
a ram (1 Fig. 8) mechanically connected to the tractor
brakes. The ParkLock ram comprises two springs
which activate the brakes. These are released by the
hydraulic pressure applied to the ram.
The ram comprises two helical springs, a hydraulic
piston and a cable mechanism linked to the brakes.
When the pressure in the ram chamber is neutral, the
springs activate the brakes; when the chamber is pres-
surised, the piston compresses the springs to release
the brakes.
The assembly is controlled by an Autotronic 5 type
electronic calculator (see chapter 11).
The ram is supplied by a circuit comprising an accumu-
lator (3) maintained at 135 - 165 bar pressure by the
make and break valve (4). For safety reasons, two pres-
sure switches (5) are fitted on the make and break
circuit to detect any circuit failure (Fig. 9).

DANGER: The ParkLock ram must under no


MA-09-03611A
circumstances be disassembled. The springs in the
ParkLock ram are constantly compressed and can
cause serious injury to the operator.

Fig. 8

Massey Ferguson 8400 - Issue 1.b 09E01.13


Trailer braking and ParkLock

Parts list (Fig. 9 to Fig. 12)


(1) ParkLock ram
(2) Accumulator (tractor braking circuit)
(3) Accumulator (ParkLock circuit)
(4) Make and break valve
(5) Pressure switches
(6) Emergency handbrake lever
(7) Solenoid valve
(8) Pressure reversing valve
(9) Priority valve
(10) LS line breaker solenoid valve
(11) ParkLock button
(P) Valve supply
(T) Tank return
(X) To ram

1 FS

T
X
P

7
8

4 10 9

135 bar

A1 22 bar

2 A2

MA-09-03589A
F2

Fig. 9

09E01.14 Massey Ferguson 8400 - Issue 1.b


Trailer braking and ParkLock

Use
Parking brake (A Fig. 13)
The ParkLock is usually activated by the button located
under the reverse shuttle lever to the left of the
steering wheel (11 Fig. 10). When activated, the
button controls the solenoid valve (7 Fig. 9) via the
calculator. When the solenoid valve is supplied, it
connects the ram chamber with the tank, and the Park-
Lock is engaged. When the operator activates the
button (11) to disengage the ParkLock, the solenoid
valve is no longer supplied. The ram receives the pres-
sure, the springs are compressed and the brakes are
released.

Emergency handbrake (B Fig. 13)


Fig. 10
In case of emergency, the ParkLock can be activated
by the lever (6) located to the left of the driver's seat in
the cab. The lever acts mechanically on a proportional
spool valve (8) which connects the ram chamber with
the tank return and activates the brakes.
When using the emergency handbrake, the trailer
brake is also supplied by the safety solenoid valve
(3 Fig. 7).
To use the emergency handbrake, see the Operator
Instruction Book.

Fig. 11

8 6

T T

P
P
X X

7
MA-09-03633A

Fig. 12

Massey Ferguson 8400 - Issue 1.b 09E01.15


Trailer braking and ParkLock

button ON (A Fig. 13) button OFF lever ON (B Fig. 13) lever OFF
(ParkLock engaged) (ParkLock disengaged) (ParkLock engaged) (ParkLock disengaged)
Solenoid valve
0V 12 V 12 V 12 V
(7)
Trailer braking
safety solenoid 12 V 12 V 0V 12 V
valve (3 Fig. 6)

11
6

A B 6

FS

1 FS
1

T T
X X
P P

P P
7 8
MA-09-03590A

Fig. 13

09E01.16 Massey Ferguson 8400 - Issue 1.b


Trailer braking and ParkLock

Make and break valve


The make and break circuit is located in the braking 4 9
block. It is supplied by a priority valve in the braking
circuit (9 Fig. 14).
The make and break valve maintains the pressure in
the two accumulators between 135 and 165 bar.
One accumulator is used for the ParkLock; the other 135 bar
for the tractor braking circuit.
Parklock 22 bar

Valve opening (Fig. 14)


When the accumulator pressure drops below 135 bar,
the valve opens to load the circuit. The spool connects
the ParkLock Load Sensing line with the pump flow so
that the pump can increase the flow rate as required to
load the accumulators.
MA-09-03591A
Fig. 14
Valve closing (Fig. 15)
When the pressure reaches 165 bar, the pressure
shifts the spool. In this position, the ParkLock Load
Sensing line connects with the tank to release pres-
sure in the Load Sensing line and reduce the pump 4 9
flow rate.
A non-return valve (A) maintains the pressure in the
ParkLock circuit. A
135 bar

Starting aid solenoid valve (10)


Parklock 22 bar

A solenoid valve (10 Fig. 16) is fitted to the ParkLock


Load Sensing line. When the tractor is started, the
solenoid valve closes the ParkLock LS line so that the
pump is not is operating at full flow rate, thus helping
the engine to start. This solenoid valve is controlled by
acting on the starter.
MA-09-03592A
Fig. 15

10

135 bar
Parklock 22 bar

MA-09-03593A
Fig. 16

Massey Ferguson 8400 - Issue 1.b 09E01.17


Trailer braking and ParkLock

H . Removing and refitting the distri-


bution block and spool valve
support
Preliminary operations

DANGER: Before carrying out any work on


the distribution block, its pressure must be bled as
follows:
- Stop the engine.
- Release the rear brake bleed screws.
- Press down the brake pedals half way without
releasing, until the effort on the pedals reduces
slightly.
Fig. 17
- Tighten the bleed screws again.

1. Chock the wheels of the tractor. Fit stands under


the rear axle. Take off the rear wheels of the
tractor.
2. Sling the cab.

CAUTION: Ensure the tractor doors and


rear window are closed when hitching the
slings.
3. Take off the front and rear cab supports.
4. Mark and disconnect the electrical harnesses and
hydraulic hoses.
5. Using a hoist, remove the cab.
6. Disconnect and remove the supply pipes of the
Dromone hitch and front linkage if fitted (Fig. 17).
7. Remove the trailer electrical socket and the Dual
Control connector (if fitted). Pass the harnesses Fig. 18
through the slots (1) in the support (Fig. 18).
8. Take off the 3rd point linkage support.
9. Mark and disconnect the harnesses:
- of the lift control valve,
- of the spool valves,
- of the solenoid valves.
10. Mark and disconnect the hoses:
- of the lift rams
- of the spool valve leak recovery tanks.

09E01.18 Massey Ferguson 8400 - Issue 1.b


Trailer braking and ParkLock

11. Mark and disconnect the following hoses on the


distribution block:
- high flow rate pump supply,
- tank return,
- cooler supply and return,
- 18 bar circuit supply and return (trailer brake
control),
- to the ParkLock and braking accumulators,
- to the tractor braking valve,
- from the steering pump (excess flow).

Removing the support


12. Take out the two Allen screws (1 Fig. 19) located
at the rear of the spool valve couplers.
13. Remove the two locknuts (2 Fig. 20).
14. Sling the support assembly with the distribution Fig. 19
block and auxiliary spool valves.
15. Take out the two lower attachment screws from
the support.
16. Using a hoist, raise the assembly and remove it.

Refitting the support


17. Using a hoist or a suitable lifting tool, fit the
support, distribution block and spool valve
assembly on the transmission and fit the two
lower attachments screws on the support.
18. Lower the hoist and refit the assembly on its
support. Fit the two locknuts (2 Fig. 20).
19. Refit the two Allen screws (1 Fig. 19).

Final operations Fig. 20


20. Carry out the operations 11 to 1 in reverse order.
21. Refit the tractor wheels and take out the stands.
22. Start the engine.
23. Bleed the tractor and trailer brakes (see chapter 9).
24. Check the operation of the hydraulic circuit.

Fig. 21

Massey Ferguson 8400 - Issue 1.b 09E01.19


Trailer braking and ParkLock

I . Removing and refitting the distri-


bution block and braking block -
ParkLock
Removal
25. Remove the distribution block and spool valve
support (see § H).
26. Take off the hoses connected to the small cham-
bers of the linkage rams (Fig. 22).
27. Disconnect the supply, return and Load Sensing
pipes from the optional unions (2 Fig. 18).
28. Remove the supply pipe from the trailer brake (3
Fig. 18).
29. Disconnect the supply, return and Load Sensing
pipes (P, T and LS respectively Fig. 23) from the
spool valves. MA-09-03651A Fig. 22
30. Remove the lift control valve return pipe (Fig. 24).
31. Remove the attachment screws from the distribu-
tion block.

Refitting
32. Refit the distribution block on the support plate. Fit
the attachment screws.
33. Carry out the operations 26 to 31 in reverse order.
34. Refit the distribution block and spool valve support
(see § H).

Fig. 23

Fig. 24

09E01.20 Massey Ferguson 8400 - Issue 1.b


Trailer braking and ParkLock

J . Removing and refitting the Park-


Lock ram

DANGER: The ParkLock ram must under no


circumstances be disassembled. The springs in the
ParkLock ram are constantly compressed and can
cause serious injury to the operator.

DANGER: Care must be taken when


removing the ParkLock ram. Ensure that noone
activates the ParkLock during the ram removal or
refitting operations.
Fig. 25

Preliminary operations
35. Park the tractor on a flat surface. Chock the rear
wheels of the tractor.

DANGER: As the tractor has no parking


brake during this operation, the tractor wheels
must be chocked correctly to keep the tractor
completely stationary.

36. With the engine running, disengage the ParkLock.


37. Disconnect the position sensor harness (11)
(Fig. 25).
38. Take out the two attachment screws and remove
the support plate of the position sensor (11)
(Fig. 26). Fig. 26
39. Remove the cotter pin and take out the pin (8)
(Fig. 27).

Fig. 27

Massey Ferguson 8400 - Issue 1.b 09E01.21


Trailer braking and ParkLock

40. Engage the ParkLock to release the pressure in the


ram (6). Ensure that it disengages correctly from
the lever (1).

DANGER: Keep your hands clear from the


ram.

41. Stop the engine.


42. Release the pressure in the high pressure circuit
(see following procedure).

Depressurizing the high pressure circuit

DANGER: Before carrying out any work on Fig. 28


the ParkLock, its circuit pressure must be bled as
follows:
- Stop the engine.
- Release the rear brake bleed screws.
- Press down the brake pedals half way without
releasing, until the effort on the pedals reduces
slightly.
- Tighten the bleed screws again.

CAUTION: Do not restart the engine while


the ram hose is disconnected.

Removing the ram


43. Disconnect the supply hose from the ParkLock
ram.
44. Remove the attachment screws from the ram (10).
45. Remove the ram (6).

09E01.22 Massey Ferguson 8400 - Issue 1.b


Trailer braking and ParkLock

Refitting the ram and adjusting the Park- 51. Fit the locknut (5) on the threaded rod of the ram.
Lock ram rod linkage (Fig. 29) Fit the clevis (4) and adjust it to insert the pin (8) in
the clevis (4) and lever (1), while maintaining
46. Before refitting the ram, check that distance X distance X.
between the lever (1) and the housing of the 52. Fit a new cotter pin in the pin (8). Tighten the
linkage pin (2) is between 4 and 5 mm. If not, locknut (5).
adjust the length of the right- and left-hand swivel
53. Refit the support plate of the position sensor (11).
arms (3) to obtain this value.
54. Bleed the braking circuit. Check the correct opera-
47. Remove the clevis (4) and the locknut (5) from the
tion of the ParkLock, braking and the tractor high
ram rod.
pressure circuit.
48. Assemble the ram (6) on its support (7).
49. Connect the ram supply hose.
50. Start the engine. Move the ParkLock switch
(11 Fig. 10) located under the reverse shuttle lever
to "ParkLock engaged" position, then to "ParkLock
disengaged" position.

DANGER: Keep your hands clear from the


ram.

8
9

4
5
2

X
6 5 4 11

12

13

7 10 3 1

MA-09-03634A
Fig. 29

Massey Ferguson 8400 - Issue 1.b 09E01.23


Trailer braking and ParkLock

K . Tractor Towing
During certain tractor breakdowns (engine unable to
start, hydraulic system failure, etc.) the ParkLock stays
on and automatically brakes the tractor rear wheels.
To tow the tractor, the brakes must be released as
follows:
- Chock the wheels of the tractor.
NOTE:The tractor transmission must be in neutral.
- Loosen the locknut (13) (Fig. 29).
- Take out the screw (12) and remove the protective
spacer (14).
- Refit the screw. Tighten the screw until it is in
contact with the lever (1).
- Retighten the screw by 6 turns.
MA-09-03920A-MF
Fig. 30

12 12

14 14

MA-09-03921A

Fig. 31

1 0mm 12
x5

12

14

MA-09-03922A

Fig. 32

09E01.24 Massey Ferguson 8400 - Issue 1.b


Auxiliary spool valves

09F01 - Auxiliary spool valves

CONTENTS

A . General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B . Layout of components and identification of ports . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

C . Spool valve operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

D . Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

E . Removing and refitting hydraulic couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

F . Removing and refitting the auxiliary spool valves . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Massey Ferguson 8400 - Issue 1.b 09F01.1


Auxiliary spool valves

09F01.2 Massey Ferguson 8400 - Issue 1.b


Auxiliary spool valves

The spool valves are located above the rear axle. They
A . General are stacked on top of one another, with the lift control
spool valve under the auxiliary spool valves. The
MF 8400 series tractors may be fitted with a maximum assembly includes internal channels to distribute the
of four to six spool valves. The spool valves are all elec- flow to the different stages.
trohydraulic.
Under the assembly, a closing plate is fitted with a
pressure relief valve to control the spool valves and
Description of the components acts as a plug to the various channels.
The SB23LS - EHS BOSCH spool valves that control Above the assembly, an additional stage receives
the supply to the hydraulic couplers comprise two connections to the distribution block.
parts:

Hydraulic part
See operation below.

Electrohydraulic part comprising:


- an ON / OFF solenoid valve and a 3-way pressure
relief valve located on the end plate of the distribu-
tion block
- a pilot valve fitted in the electrohydraulic unit.

This section only deals with the hydraulic part. For the
electronic part, see Chapter 11.
The electrohydraulically controlled SB23LS EHS spool
valves operate in a Closed Centre circuit. They are
supplied with high pressure, high flow rate oil from the
priority block.
If no priority function is activated, all flow is directed to
the spool valves. When certain priority functions are
activated, the excess flow then remains available for
the auxiliary spool valves.
The adjustment of the flow rate, expressed as a
percentage, may be displayed on the onboard
computer (Datatronic) by the operator (see chapter 11
- Electronics).
The electrohydraulic spool valves have a floating posi-
tion, time delay and zero leak valve on port B.
The main spool of the spool valve directs oil towards
the outlet ports A or B.
The spool valves consist of both electronic and
hydraulic components, the latter containing spools and
valves.
Some elements cannot be repaired as spare parts.

Massey Ferguson 8400 - Issue 1.b 09F01.3


Auxiliary spool valves

Parts list (Fig. 2)


(1) Auxiliary and lift control spool valves assembly
(2) Upper oil manifold
(3) Optional auxiliary spool valve 6
(4) Optional auxiliary spool valve 5
(5) Auxiliary spool valves 1 to 4
(6) Lift control spool valve
2
(7) Lower closing plate with pressure relief valve

Spool valve control


1
The spool valves are controlled either by the Joystick
(1 Fig. 1) (2 spool valves) or by the levers (2 Fig. 1)
located on the right-hand console in the cab 4 spool
valves).
MA-09-03616A Fig. 1
The electrohydraulic spool valve parameters can be set
via the Datatronic 3 (if installed) or the DOT MATRIX
(Joystick only).
See the “Electronics” chapter for further information.

09F01.4 Massey Ferguson 8400 - Issue 1.b


Auxiliary spool valves

3
241

MA-09-03601A

Fig. 2

Massey Ferguson 8400 - Issue 1.b 09F01.5


Auxiliary spool valves

Configuration of spool valves depending


on the tractor hydraulic equipment

Spool valve colour code


Equipment
Red Green Black Yellow
Dromone hook

FRONT LINKAGE

FRONT LINKAGE
Front / rear Dual
Control

FRONT LINKAGE
Front push-pull

FRONT LINKAGE
Front push-pull
Front / rear Dual
Control

FRONT LINKAGE
Dromone hook

Dromone hook
Rear Dual Control

FRONT LINKAGE
Dromone hook
Front push-pull

FRONT LINKAGE
Dromone hook
Front push-pull
Front / rear Dual
Control

NOTE: The spool valve arrangement is the same


regardless of the number of spool valves fitted.

09F01.6 Massey Ferguson 8400 - Issue 1.b


Auxiliary spool valves

Correspondence between spool valves


and couplers (Fig. 3)

MA-09-03595A

5 6

3 4

1 2

MA-03596A
Fig. 3

Massey Ferguson 8400 - Issue 1.b 09F01.7


Auxiliary spool valves

B . Layout of components and iden- P LS T


tification of ports
Ports on spool valve (Fig. 4) and oil manifold
(Fig. 5)
P High pressure inlet from variable displacement
pump via the distribution block
T Return to tank via the distribution block
LS Signal to pump Load Sensing pump regulator via
the distribution block A B

Ports on spool valve (Fig. 4)


A Spool valve A outlet to corresponding hydraulic
coupler
B Spool valve B outlet to corresponding hydraulic
coupler MA-09-03603A Fig. 4

P
LS
T

MA-09-03604A

Fig. 5

09F01.8 Massey Ferguson 8400 - Issue 1.b


Auxiliary spool valves

C . Spool valve operation


The electrohydraulically controlled spool valves use P
pressurised oil (21 - 24 bar) to move the spool.
A pressure relief valve (10 Fig. 6) located in the spool 10
valve assembly creates this control pressure.
8
Parts list (Fig. 6 and Fig. 7)
(1) Main valve spool
(2) Electrohydraulic unit T
(3) Return spring LS
(4) Piston P
(5) Pilot valve R
(6) Digital electronic system Rx
(7) Displacement sensor
(8) Solenoid valve
(9) 3-way pressure relief valve
(10) Pressure relief valve block X3 9
(P) Pressure
(R) Return FP

Operation of the pressure relief MA-09-03602A

valve (7 Fig. 6) X3
When the ON - OFF solenoid valve (8) located on end FP : Filter
plate (7) is open, the flow from the pump is directed to X3 : Location of diagnostics connector
the 3-way pressure relief valve (9) (Fig. 6). R : Pilot valve supply
The latter supplies the pilot valve (5) (Fig. 7) with a Rx : Pilot valve return
pressure of 21 to 24 bar via a pressure balancing valve. P : Pressure
The channels R (supply) and Rx (return) direct oil under T : Tank return
21 - 24 bar pressure to the pilot valves, which control LS : Load Sensing line
the position of the spool via the piston (4) (Fig. 7).
The pilot valve receives a signal from the digital device Fig. 6
(6) and moves the main spool (1) according to the infor-
mation received from the Joystick or lever.
The digital device is informed of the position of the
main spool by a displacement sensor (7) (Fig. 7).
The pilot valve and the digital device are housed in the
unit (2) (Fig. 7) fixed on the end of the spool valve.

NOTE: Channels P and R are connected to the auxiliary


spool valve.

Fig. 7

Massey Ferguson 8400 - Issue 1.b 09F01.9


Auxiliary spool valves

Operation of the auxiliary spool valve


(Fig. 8 and Fig. 9)
When spool (1) is moved electrohydraulically upwards
by the pilot valve (5) (Fig. 7), high pressure oil pene-
trates via channel P, passes through restrictor C and
grooves D. It is then directed to channel E, where it D E
pushes ball (2) and enters chamber F. Simultaneously,
the ramp on the spool raises valve (3) and oil flows via P
port B.
Port A is supplied by moving spool (1) downwards. R

A
LS

MA-09-03605A

Fig. 8

09F01.10 Massey Ferguson 8400 - Issue 1.b


Auxiliary spool valves

3
B

MA-09-03606A

Fig. 9

Massey Ferguson 8400 - Issue 1.b 09F01.11


Auxiliary spool valves

D . Diagram
Parts list (Fig. 10)
(2) Upper oil manifold
(5) Auxiliary spool valves
(6) Lift control spool valve
(7) Lower closing plate with pressure relief valve

09F01.12 Massey Ferguson 8400 - Issue 1.b


Auxiliary spool valves

X aux 2
P aux
P LS T T aux

Rx R B
A

B
A

Rx R

MA-09-03607A

Fig. 10

Massey Ferguson 8400 - Issue 1.b 09F01.13


Auxiliary spool valves

E . Removing and refitting hydraulic


couplers
Preliminary operations
1. Disconnect the channels from the optional unions
(2) marked P, T, LS and D (Fig. 11). Repeat the
operation for the trailer brake (3).
2. Remove the support plate from the trailer electrical
socket.

Removing the hydraulic couplers


3. Mark the channels between the distribution block
and the hydraulic couplers.
4. Disconnect and remove the channels between the
distribution block and the hydraulic couplers. Fig. 11
5. Disconnect and remove the leak recovery tank
channels.

If the couplers must be separated, carry out operation


6.
8
6. Unscrew the cap nuts (8). Remove the upper plate
(6) and coupler stages (4) (Fig. 12).
NOTE: The O’rings (5) inserted between each stage 7
are used for the leak recovery circuit.
7. Remove the screws (9). Take off:
- the leak recovery tank supports (10) with the 6
threaded rods (7) if the couplers have been previ-
ously removed.
- the complete coupler blocks (4) fitted on the
plate (10).
4

10
11

MA-09-03609A

Fig. 12

09F01.14 Massey Ferguson 8400 - Issue 1.b


Auxiliary spool valves

Refitting the hydraulic couplers


8. Carry out operations 5 to 7 in reverse order.
9. Refit the pipes between the couplers and distribu-
tion block as marked at operation 3.

F . Removing and refitting the auxil-


iary spool valves
Removing the auxiliary spool valves
10. Take off the support plate from the distribution
block / spool valve assembly (see Trailer braking
and ParkLock section in Chapter 9).
11. Take off the coupler assemblies (see § E).
12. Remove the hydraulic supply pipes, Load Sensing
pipes and return pipes on the upper plate of the MA-09-03612A Fig. 13
spool valve block (Fig. 13).
13. Disconnect the supply hoses from the lift rams.
Remove the lift control spool valve return pipe
(Fig. 13).
14. Unscrew and remove the three spool valve block
attachment nuts and their washers.
15. Mark the order the different spool valve stages, lift
control valve and closing plates are arranged.
16. Separate the distribution block components.
Discard the O’rings inserted between the
elements.

Massey Ferguson 8400 - Issue 1.b 09F01.15


Auxiliary spool valves

Refitting the distribution block


17. Clean and check the condition of each spool valve
and ensure no ports are blocked.
18. Lightly smear the end of the rod threads (Fig. 14)
with Loctite 241 or equivalent. Screw the threaded
rods into the upper closing plate (manifold). 241
19. Clean the mating faces between each distribution
block element.
20. Check the presence of new O’rings (J Fig. 15)
between each element.
21. On a workbench, assemble the distribution block
elements vertically to ensure the correct posi-
tioning of the seals. Stack the elements in the
order noted at operation 15.
22. Fit the distribution block on the support. Fit and
tighten the three attachment nuts with their MA-09-03657A
washers. Fig. 14
23. Reconnect the supply hoses to the lift rams. Refit
the spool valve return pipe.
24. Refit the supply pipes, Load Sensing pipes and
return pipes on the upper plate of the spool valve
block (Fig. 13). J
25. Refit the coupler assembly (see § E).
26. Refit the support plate on the distribution block /
spool valve assembly (see Trailer braking and
ParLock section in Chapter 9).

MA-09-03652A

Fig. 15

09F01.16 Massey Ferguson 8400 - Issue 1.b


Lift control valve

09G01 - Lift control valve

CONTENTS

A . General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B . Layout of components and identification of ports . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C . Removing - Refitting the distribution block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

D . Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

E . Neutral position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

F . Lifting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

G . Lowering position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

H . Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Massey Ferguson 8400 - Issue 1.b 09G01.1


Lift control valve

09G01.2 Massey Ferguson 8400 - Issue 1.b


Lift control valve

A . General
The function of the lift control valve is to regulate the
oil flow to and from the lift rams according to the
signals transmitted by the ELC calculator.
This spool valve contains an LS port for the Load
Sensing system. This control port allows the spool
valve to send pressure information to the priority block.
This spool valve is made up of elements themselves
comprising spools and valves. Some of the elements
cannot be repaired as spare parts.

Massey Ferguson 8400 - Issue 1.b 09G01.3


Lift control valve

B . Layout of components and iden-


tification of ports
Layout of components
The Bosch lift control valve is made up by two parts:

The hydraulic part (spool valve) (Fig. 1)


(1) Non-return valve, maintaining the oil in the rams
(2) Spool valve assembly used in the lowering phase
(4) Control spool valve
(5) Flow regulating spool valve
(6) Shock valve
(9) Flow regulating spool spring
(10) Control spool spring
(11) Spool valve assembly spring

The electrical part (solenoid valves) (Fig. 1)


(7) Lowering solenoid valve
(8) Lifting solenoid valve

NOTE: To determine whether a fault is hydraulic or


electrical, press the push-buttons at the ends of the
solenoid valves; this eliminates the electronic effect of
the lift function.

Fig. 1

09G01.4 Massey Ferguson 8400 - Issue 1.b


Lift control valve

Identification of ports
C . Removing - Refitting the distribu-
Because the lift control valve and auxiliary spool valves tion block
are stacked together, they share supply, return and LS
signal pipes. To carry out the removal - refitting of the distribution
block (lift control valve and auxiliary spool valves), see
(12) High pressure supply from the pump via the the “Auxiliary spool valves” section.
priority block
(13) Load Sensing signal to priority block
(15) Auxiliary spool valve tank return
(16) HP ram supply
(17) Lift control valve tank return

NOTE: The lift rams used are double acting. The small
chambers (ram rod side) are connected respectively to
the tank return and cooling system.

12 13 15

16

MA-09-03597A

17

Fig. 2

Massey Ferguson 8400 - Issue 1.b 09G01.5


Lift control valve

D . Diagram

T X P

1
B
A

B
A

MA-09-03594A
Tr

1 Upper closing plate


2 First hydraulic spool valve
3 Last hydraulic spool valve
4 Lift control spool valve
5 Lower closing plate
P Pump
T Return to auxiliary spool valve tank
X Load Sensing circuit
Tr Return to lift control valve tank
Fig. 3

09G01.6 Massey Ferguson 8400 - Issue 1.b


Lift control valve

E . Neutral position
When the engine is not running and the spool valve is
in the neutral position, the control spool (4) and the
spool valve assembly (2) are maintained respectively
by the springs (10) and (11).
The flow rate control valve (5) is pushed to the left by
the spring (9).
With the engine running and the spool valve on
standby, no pressure data is transmitted to the priority
block. The LS line communicates with the return.

Fig. 4

Massey Ferguson 8400 - Issue 1.b 09G01.7


Lift control valve

The movement of the flow regulating spool valve is


F . Lifting position dampened by the volume of oil present in chamber d.
As soon as the pressure on the valve (1) is greater than
When the Lift solenoid valve (8) is activated, the
that in the rams, the lifting arms rise.
control spool (4) is moved to the right.
The LS line is connected with the output line (16) to the
The LS pressure data is transmitted to the upper face
lift rams, thus informing the priority block.
of the flow regulating spool valve (5) (on the spring (9)
side) and moves the spool downwards or towards the If the pressure in the rams is too high (shocks received
left thus directing the oil flow to the control spool and by the lifting arm), the valve (6) opens and the excess
the non-return valve (1). pressure is directed to the return.

Fig. 5

09G01.8 Massey Ferguson 8400 - Issue 1.b


Lift control valve

G . Lowering position
When the solenoid valve (7) is activated to lower the
lift arms, the spool valve assembly (2) allows the oil
coming from the rams to flow into the return.
The LS pressure data is transmitted to the face of the
flow regulating spool valve (5) (spring (9) side) and on
the priority block.

H . Assembly procedure
To assemble the distribution block (lift control valve
and auxiliary spool valves), see “Auxiliary spool valves”
section.

Fig. 6

Massey Ferguson 8400 - Issue 1.b 09G01.9


Lift control valve

09G01.10 Massey Ferguson 8400 - Issue 1.b


Load Sensing hydrostatic steering

09H01 - Load Sensing hydrostatic steering

CONTENTS

A . General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B . The Load Sensing principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

C . Orbitrol operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

D . Disassembling and reassembling the Orbitrol steering unit . . . . . . . . . . . . . . . . . . 12

E . Removing - refitting and disassembling - reassembling the steering ram . . . . . . . 15

F . Steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

G . Removing and refitting the steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

H . Removing and refitting the control lever assembly . . . . . . . . . . . . . . . . . . . . . . . . . 21

I . Removing and refitting the column tilt mechanism . . . . . . . . . . . . . . . . . . . . . . . . . 21

J . Removing and refitting the column locking up mechanism. . . . . . . . . . . . . . . . . . . 22

K . Disassembling the lower bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Massey Ferguson 8400 - Issue 1.b 09H01.1


Load Sensing hydrostatic steering

09H01.2 Massey Ferguson 8400 - Issue 1.b


Load Sensing hydrostatic steering

A . General
The steering system used on tractors fitted with a
DYNA VT transmission and closed centre hydraulics is
dynamic, and there is no mechanical link between the
steering wheel and the steering ram.
Its control principle is of the "Load Sensing" type.
The system comprises the following main compo-
nents:
- a pressurised oil supply, from a fixed displacement
pump via a priority valve,
- an Orbitrol steering unit: OSPDF 80/240 LS Dynamic
4WD with closed centre, by-pass mounted on trac-
tors fitted with a 4WD Dana AG210 or AG280 front
axle.
- a double acting steering ram fitted to the 4WD front
axle.

The Orbitrol is supplied by a fixed flow rate pump via a


priority block. The priority block is controlled by the
steering unit Load Sensing line, and directs priority oil
flow to the steering circuit; excess flow is redirected to
the distribution block then to the cooling circuit. When
steering remains in neutral, all pump flow is directed to
the cooling system.

When the steering wheel is turned, the necessary flow


of oil is directed to the corresponding side of the
steering ram. The other side of the ram is connected
to the tank return ports.

In case of engine breakdown or fixed displacement


pump failure, the Orbitrol acts as a hand-operated
pump so that the steering can be controlled. This obvi-
ously requires a much greater effort to be applied to
the steering wheel.

Massey Ferguson 8400 - Issue 1.b 09H01.3


Load Sensing hydrostatic steering

Description of the Orbitrol steering unit


The Orbitrol comprises a selector spool valve, a spring
centred supply sleeve and a drive shaft linked to the
steering column. It has five hydraulic ports:
- pressure
- return to the selector cover
- two supplies to the steering ram
- Load Sensing
The circuit is protected by a safety valve and two shock
valves as well as two suction valves.

The Orbitrol OSPDF 80/240 comprises twin stator


rotors (5)(8) of different capacities.
Specifications:
- Shock valves (1)(2) setting: 225 -245 bar
- Supply valve (3) setting: 155 -160 bar
- Steering unit (5) capacity: 240 cm3 / turn
- Steering unit (8) capacity: 80 cm3 / turn
- Supply valve (6) setting: 10 bar
- Return to neutral springs torque (4): 1.5 daNm

1 8 7 3

T
160 bar

LS

P DIR

MA-09-03577A
2 4 6 5 Fig. 1

09H01.4 Massey Ferguson 8400 - Issue 1.b


Load Sensing hydrostatic steering

B . The Load Sensing principle


Orbitrol steering unit
The Load Sensing port is either connected with the
tank when the steering is in neutral position, or
connected with the pressure supply line as soon as the
steering wheel is turned. The Load Sensing line
communicates with the pump priority valve. The
standby pressure to the Orbitrol supply (on standby) is
12.5 bar.

Massey Ferguson 8400 - Issue 1.b 09H01.5


Load Sensing hydrostatic steering

Steering unit parts list (Fig. 2, Fig. 3)


(1) Lip seal
(2) Centring springs
(3) Bush
(4) O’ring
(5) Cotter pin
(6) Sleeve
(7) Spool valve
(8) O’ring
(9) Link shaft
(10) O’ring
(11) Plate
(12) O’ring
(13) Plate
(14) O’ring
(15) Spacer
(16) O’ring
(17) O’ring
(18) Integrated spool
(19) Spool body
(20) Seals
(21) O’ring
(22) Washer
(23) Needle bearing
(24) Washer
(25) Relief valve
(26) Block
(27) Rotor (gear type 80 cm3)
(28) Stator (gear type 80 cm3)
(29) O’ring
(30) Stator (gear type 240 cm3)
(31) Rotor (gear type 240 cm3)
(32) Plate
(33) Spring
(34) O’ring
(35) Closing plate
(36) Screw
(37) Shock valves
(38) Non-return valve
(39) Spacers
(40) Non-return valve
(41) Suction valve
(42) Cotter pin

09H01.6 Massey Ferguson 8400 - Issue 1.b


Load Sensing hydrostatic steering

Overall view

1 21

2 22

3 23

4 24

6 25

9 26

10 27

11 28

12 29

13 30

14 31

15 32

16 33

17 34

18 35

19 36

20 MA-09-03641A

Fig. 2

Massey Ferguson 8400 - Issue 1.b 09H01.7


Load Sensing hydrostatic steering

Exploded view

37

37

1
41
39
4
22
23
24
25 3
5
26

40 6
38

15 8
12 7
28
9 29
10 2
11
27
14

13
31
30
33

16
32
17
19
18
42
34
MA-09-03642A 35
20
36

Fig. 3

09H01.8 Massey Ferguson 8400 - Issue 1.b


Load Sensing hydrostatic steering

C . Orbitrol operation
Neutral position (engine running) (Fig. 4)
In this position the spool valve (7) is centred in relation
to the sleeve (6) by the springs (2). The channels P1 -
L - R are not supplied.
The flow from the fixed displacement pump is directed
to the cooling system by priority valve B.

Two shock valves and two suction valves are located


in ports L and R of the steering unit. The shock valves
protect the circuit between the two steering ram
chambers and the steering unit from shocks to the
front wheels.
The suction valves allow the oil released by the shock
valves to flow from the right-hand channel to the
left-hand channel, or vice versa.

L R

T P1

P LS
B

MA-09-03613A

P High flow rate supply from the fixed flow T Tank return
rate pump L Steering ram left-hand supply
B Steering priority valve R Steering ram right-hand supply
LS Pilot flow
P1 Supply to the metering devices Fig. 4

Massey Ferguson 8400 - Issue 1.b 09H01.9


Load Sensing hydrostatic steering

Steering on lock position (engine running) A one-way valve is screwed into the steering unit
(Fig. 5) supply port.
This valve prevents excessive pressure exerted to the
Any action on the steering wheel (left or right) front wheels from being transmitted to the pump
produces an angular offset of the spool valve (7) and when the steering lock is applied. If the pressure in the
opens the Orbitrol closed circuit. steering circuit becomes too high, the relief valve (25)
located inside the steering unit is activated and the
A control pressure allows the necessary flow to be excess pressure is directed towards channel T.
supplied, via the priority valve B, to the Orbitrol and
metering devices (27)(31) and (28)(30). The rotors
(27)(31) are driven in rotation and discharge a quantity
of oil proportional to the degree of rotation towards the
rams. The rotation of rotors (27)(31) is equal to that of
the steering wheel.
Depending on the direction of rotation, the flow of oil
from the rotors is sent to one side or the other of the
ram.

L R

T P1

P LS
B

MA-09-03614A

P High flow rate supply from the fixed flow T Tank return
rate pump L Steering ram left-hand supply
B Steering priority valve R Steering ram right-hand supply
LS Pilot flow
P1 Supply to the metering devices Fig. 5

09H01.10 Massey Ferguson 8400 - Issue 1.b


Load Sensing hydrostatic steering

Manual steering (engine stopped) (Fig. 4)


When the pump is no longer providing pressure or
when the pressure is too low, the rotors (27)(31) are no
longer hydraulically driven. Steering is no longer power
assisted.
In this case, action on the steering wheel compresses
the centring springs (2). The angular clearance
between the pin (5) and sleeve (6) is cancelled and the
metering devices (rotor and stator) and mechanically
driven. The oil returning from the rams passes through
the non-return valve (38) and supplies the metering
device.
The pressure generated is proportional to the torque
applied to the steering wheel. A great effort is there-
fore required to turn the wheel in order to steer the
tractor.

L R

T P1

P LS
B

MA-09-03614A

P High flow rate supply from the fixed flow T Tank return
rate pump L Steering ram left-hand supply
B Steering priority valve R Steering ram right-hand supply
LS Pilot flow
P1 Supply to the metering devices Fig. 6

Massey Ferguson 8400 - Issue 1.b 09H01.11


Load Sensing hydrostatic steering

D . Disassembling and reassembling


the Orbitrol steering unit
Disassembly
1. Remove the steering unit from the tractor.
2. Place the steering unit in a vice fitted with plastic
jaws.
3. Mark the location of screws (36). Remove the
screws (36) and seals (20).
4. Take off the closing plate (35), the O'ring (34), the
body (19), the integrated spool (18) and spring (33).
5. Remove the O'ring (17). Locate the position of
plate (32) and remove it.
2
6. Remove the O'ring (16). Remove stator (30) and MA-09-03619A

rotor (31). Remove the O'ring (14).


7. Mark and remove plate (13). Fig. 7
8. Remove spacer (15), stator (28), rotor (27). Mark
and remove plate (11). Remove the O'ring (10).
9. Take out the splined link shaft (9).
10. Unscrew the threaded bush and recover the ball
from the non-return valve (38).
11. Take out the two axle pins and the balls from the
suction valves (41) of the steering unit.
12. Extract the sleeve (6) and spool valve (7) assembly
by pushing it out while checking that the pin (5) lies
along the horizontal axis.
13. Take out washers (22)(24), the needle bearing (23)
and bush (3) from the sleeve / spool valve
assembly. Remove the pin (5), and the centring
springs (2) by pressing on one of their ends.
Remove the sleeve (6) from the spool valve (7).
14. Unscrew the plug from the relief valve (25). Using
an 8 mm Allen wrench, disassemble the threaded
bush and remove the seal, the spring and the valve
(the crimped seat cannot be removed).
15. Unscrew the two plugs from the shock valves (37)
and remove the seals. Using a 6 mm Allen wrench,
disassemble the threaded bushes and take out the
springs and balls (the crimped seats cannot be
removed).
16. Extract the sealing ring (1) and O'ring (21).
17. Disassemble the non-return valve (40).

09H01.12 Massey Ferguson 8400 - Issue 1.b


Load Sensing hydrostatic steering

Reassembly
18. Check and clean the components. Replace any
defective parts. Lubricate the components with
clean transmission oil.
9 27
19. Reassemble the non-return valve (40).
20. Fit seal (1), O'ring (21) and the bush. 31
21. Place the valve balls and springs in the recesses of
the shock valves (37). Screw in the threaded
bushes, fit the seals and tighten the plugs.
22. Fit the valve and spring in the recesses of the relief
valve (25), and screw in the threaded bush. Fit the
seal and tighten the plug to a torque of 40 - 60 Nm.
23. Insert the spool valve (6) into the sleeve (7). Posi-
tion the centring springs (2) according to Fig. 7 and C
insert the pin (5).
24. Position the bush (3) on the sleeve and spool valve MA-09-03620A

assembly so that the chamfer facilitates assembly Fig. 8


in the steering unit.
25. Fit washers (22)(24), with the chamfer of washer
(24) turned towards the centring springs (2) and
inserting needle bearing (23) between them.
26. Fit the sleeve and spool valve assembly in the
steering unit by oscillating it slightly. Check that 27
the pin (5) is held horizontally.
27. Fit the two valve balls and the two pins in the 31
recesses of the suction valves (41).
28. Fit the valve ball in the recess of the non-return
valve (38) and screw in the threaded bush.
29. Position the splined link shaft (9).
30. Fit the O'ring (10) and the plate (11).
31. Fit the rotor (27) so that the two concave depres-
sions “C” lie along the axis of the slot in the 5
splined link shaft (9) (Fig. 8).
32. Fit the O'rings (12)(29) on the stator (28). MA-09-03618A

33. Fit the stator (28) by turning it slightly without Fig. 9


moving the rotor (27) so that it fixing holes align
with those of the steering unit. Position the spacer
(15) and plate (13).
NOTE: The rotor (27) and the pin (5) must be in the
position shown in Fig. 9.
34. Refit rotor (31) on the spacer (15) so that the two
depressions “C” lie in the axis of the slot of splined
shaft (9) (Fig. 8).

Massey Ferguson 8400 - Issue 1.b 09H01.13


Load Sensing hydrostatic steering

35. Place the O'rings (14)(16) on the stator (30). Fit and
move it with an angular movement so that the
fixing holes align with those provided in the
steering unit.
NOTE: The rotor (31) and the pin (5) must be in the
position indicated (Fig. 9).
36. Refit plate (32) in the position marked at disas-
sembly.
37. Check that the bore of body (19) and the rim of
spool (18) are not scratched.
38. Check that the spool moves normally in the body.
39. Slide the spool fitted with its oil tightness compo-
nents into the body. Fit O'rings (17)(34) and spring
(33).
40. Refit the cover plate (35).
41. Refit the new seals (20) and screws (36) as marked
at disassembly.
42. Tighten opposing screws to a torque of 35 Nm.
43. Using a test bench or a suitable fixture, check the
steering unit operation. Refit the steering unit on
the tractor.
44. Check the oil tightness of the hydraulic unions.

09H01.14 Massey Ferguson 8400 - Issue 1.b


Load Sensing hydrostatic steering

E . Removing - refitting and disas-


sembling - reassembling the
steering ram
Removal
45. Disconnect and block off the hose feed pipes to
the ram, carefully identifying their positions.
46. Drive out the steering ball joints (1 Fig. 10) using a
suitable extractor.
47. Take out the screws (2) from the ram and remove
it.

Refitting
48. Refit the ram. Fit and tighten screws (2) to
180 - 200 Nm after lightly smearing the thread
with Loctite 270 or equivalent.
49. Fix the steering ball joints. Tighten the nuts (4) to
115 - 130 Nm and lock them with new pins.
50. Reconnect the hose feed pipes in the positions
identified during disassembly.
51. Fit the wheel(s) and tighten the nuts to a torque of
400 - 450 Nm.

4 3
5

2
MA-09-03617A

1
Fig. 10

Massey Ferguson 8400 - Issue 1.b 09H01.15


Load Sensing hydrostatic steering

Disassembly
52. Release and remove the ball joints (5) (Fig. 10).
53. Take off the lock rings (5) using a suitable locally
made tool, while simultaneously turning the guide
rings (3) (Fig. 11).
54. Take out the piston rod (6) from cylinder (4).
55. Discard all the seals (sealing ring, O'rings, dust
guards and lock rings).

Reassembly
56. Clean the components. Replace any defective
parts.
Remark
- Check the condition of the internal bore of the
cylinder and the operational parts of the piston
rod. Systematically discard all scratched compo-
nents that may affect the oil tightness of the
steering mechanism.
57. Lubricate the O'rings, bushes and internal bore
with clean transmission oil.
58. Fit the relevant seals on the piston rod (6) and the
guide bushes (3).
59. Slide the piston rod fitted with its seals in the
cylinder bore.
60. Fit the guide bushes at each end of the cylinder,
taking care not to damage the lip of the sealing
rings.
61. Position the machined groove of each guide bush
opposite the cylinder groove. Turn the guide
bushes while simultaneously slipping in the lock
rings.
62. Tighten and lock the ball joints (7) (Fig. 10) to a
torque of 120 - 150 Nm, the threads previously Fig. 11
smeared with Loctite 270 or equivalent.
63. Refit the steering ram on the tractor.
64. Check the ram supply and tightness.

Final operation
65. Carry out a road test on the steering system.

09H01.16 Massey Ferguson 8400 - Issue 1.b


Load Sensing hydrostatic steering

F . Steering column
The steering column assembly comprises two parts:
- the fixed lower part composed of a pipe and a body
foot
- the mobile upper part composed of a pipe with a
welded stirrup, as well as a unit holding the steering
wheel height and tilt adjustment systems.

Operation
Height adjustment
When the control lever (4) is moved upwards, the T rod
makes the lever (6) pivot, lowering the arm (20). The
screw (5) integral with the arm presses against the
brake plate, freeing it and allowing the upper part of
the steering column to move. The spring (3) returns
the lever (4) to position.

Tilt adjustment
When the control lever (4) is moved downwards, press
the T rod which pushes against the end of the notched
lever (9)(10), freeing it from the steering rack (11)(12)
and allowing the upper part of the unit (17) to tilt.
Two silent blocks (24) absorb shocks to the tilt stop of
the upper part of the column.
The two return springs (25) and (26) facilitate steering
wheel positioning.

Massey Ferguson 8400 - Issue 1.b 09H01.17


Load Sensing hydrostatic steering

Steering column parts list (Fig. 12, Fig. 13)


(1) Washer
(2) Washer
(3) Spring
(4) Control lever
(5) Adjusting screw
(6) Lever
(7) Spring
(8) Boot
(9) Notched lever
(10) Notched lever
(11) Steering rack
(12) Steering rack
(13) Screw
(14) Nut
(15) Pin
(16) Nuts
(17) Column articulated housing
(18) Nuts
(19) Column fixed housing
(20) Arm
(21) Nut
(22) Pin
(23) Bushes
(24) Silent blocks
(25) Spring
(26) Spring

09H01.18 Massey Ferguson 8400 - Issue 1.b


Load Sensing hydrostatic steering

Overall view

16

4 17 4

24
12

11 14
T
T 13
9
9 15 10
10
7 1
1
6
19
6
20
20
3
18
3
5
5
21

MA-09-03646A

Fig. 12

Massey Ferguson 8400 - Issue 1.b 09H01.19


Load Sensing hydrostatic steering

Exploded view

11
12
13
14
7

15

9
24
4
10

6
26

20
T
5

21 25 2 1 22

23 19
MA-09-03645A

Fig. 13

09H01.20 Massey Ferguson 8400 - Issue 1.b


Load Sensing hydrostatic steering

G . Removing and refitting the


steering column 3

Removal
2
66. Using the lever located to the right under the
steering wheel, pull the steering column as far as
possible towards the driver.
67. Take off the steering wheel and the instrument
panel lower cover (1). Disconnect the connectors
of the reverse shuttle, wiper control unit and DOT
MATRIX keyboard (if fitted).
68. If there is not sufficient access space, also take out
the upper cover (2) and instrument panel (3)
(Fig. 14).
1
69. Remove the 4 attachment screws fixing the MA-09-03643A

column base to the cab support. Fig. 14


70. Take off the column assembly.

Refitting
I . Removing and refitting the
71. Check all steering column positions function
correctly.
column tilt mechanism
72. Lightly smear the shaft (29) splines with Anti-Seize
grease or equivalent.
Removal
73. Carry out the operations 67 to 70 in reverse order. 81. Remove the steering column. Carry out operations
NOTE: Tighten the steering wheel nut to a torque 66 to 70.
of 57 - 78 Nm. 82. Remove the half housings around the steering
74. Check the correct operation of the electrical equip- column. Take off the reverse shuttle control,
ment, reverse shuttle lever, ParkLock, etc. lighting switch and DOT MATRIX keyboard (if
fitted).
83. Remove and discard the retaining washers (1)(2).
H . Removing and refitting the Remove the spring (3) and lever (4) with the boot
control lever assembly (8) and lever (6).
84. Press on the notched levers (9)(10) to compress
Removal the spring (7). Take off the nuts (14). Take off the
steering racks (11) and (12).
75. Remove the steering column. Carry out operations 85. Drive out the pin (15). Remove the notched levers
66 to 70. (9)(10) and the spring (7).
76. Remove the half housings around the steering
column. Take off the reverse shuttle control,
lighting switch and DOT MATRIX keyboard (if
fitted).
77. Remove and discard the retaining washers (1)(2).
Remove the spring (3) and lever (4) with the boot
(8) and lever (6).

Refitting
78. Refit the levers (6) and (4) and spring (3). Refit the
retaining washers (1)(2).
79. Adjust the lever (6) so the T rod touches the
notched levers (9)(10).
80. Carry out operation 76 in reverse and proceed to
operations 71 to 74.

Massey Ferguson 8400 - Issue 1.b 09H01.21


Load Sensing hydrostatic steering

Refitting
86. Carry out operation 85 in reverse order.
87. Compress the spring (7). Fit the steering racks (11)
and (12). Fit and tighten the screws (14) greased
with Loctite 241.
88. Refit the lever (4), T rod and spring (3). Refit the
retaining washers (1)(2).
89. Adjust the lever (4) so that the T rod comes into
contact with the notched levers (11) and (12).
90. Carry out operation 82 in reverse and proceed to
operations 71 to 74.
17 16

J . Removing and refitting the


column locking up mechanism
Removal 19
91. Remove the steering column. Carry out operations
66 to 70. 18
92. Remove the half housings around the steering
column.
93. Carry out operations 82 to 85.
94. Take out the adjusting screw (5) (3mm Allen key).
95. Disassemble the nuts (16) and their respective
screws, and separate the upper articulated part
(17) of the column.
96. Disassemble the nuts (18) and their respective
screws, and separate the lower part (19) of the MA-09-03644A

column.
97. Remove the arm (20) and brake plate and nut (21).

Refitting
Fig. 15
98. Carry out the operations 95 to 97 in reverse order.
99. Fit and adjust the screw (5).
100.Refit the tilt adjustment mechanism (operations
86 to 90).

09H01.22 Massey Ferguson 8400 - Issue 1.b


Load Sensing hydrostatic steering

Reassembly
K . Disassembling the lower bush
115.Refit the bush (23).
Disassembling the bush (23 Fig. 13) 116.Refit the arm (20) and brake plate and nut (21).
101.Using the lever located to the right under the 117.Assemble the lower part (19) of the column. Reas-
steering wheel, pull the steering column as far as semble the nuts (18) and their respective screws.
possible towards the driver. 118.Assemble the upper articulated part (17) of the
102.Take off the steering wheel and the instrument column. Reassemble the nuts (16) and their
panel lower cover (1). Disconnect the connectors respective screws.
of the reverse shuttle, wiper control unit and DOT 119.Refit the notched levers (9)(10) and spring and fit
MATRIX keyboard (if fitted). the pin (15).
103.If there is not sufficient access space, also take 120.Compress the spring (7). Fit the steering racks (11)
out the upper cover (2) and instrument panel (3) and (12). Fit and tighten the screws (14) greased
(Fig. 14). with Loctite 241.
104.Remove the 4 attachment screws fixing the 121.Refit the lever (4), T rod and spring (3). Refit the
column base to the cab support. retaining washers (1)(2).
105.Take off the column assembly. 122.Adjust the lever (4) so that the T rod comes into
106.Remove the half housings around the steering contact with the notched levers (11) and (12).
column. Take off the reverse shuttle control, 123.Refit the reverse shuttle control, lighting switch
lighting switch and DOT MATRIX keyboard (if and DOT MATRIX keyboard (if fitted). Refit the half
fitted). housings around the steering column.
107.Remove and discard the retaining washers (1)(2). 124.Check all steering column positions function
Remove the spring (3) and lever (4) with the boot correctly.
(8) and lever (6). 125.Lightly smear the shaft (29) splines with Anti-Seize
108.Press on the notched levers (9)(10) to compress grease or equivalent.
the spring (7). Take off the nuts (14). Take off the 126.Carry out the operations 67 to 70 in reverse order.
steering racks (11) and (12). 127.Refit the column assembly.
109.Drive out the pin (15). Remove the notched levers 128.Fit the 4 attachment screws fixing the column
(9)(10) and the spring (7). base to the cab support. Tighten the screws to a
110.Take out the adjusting screw (5) (3mm Allen key). torque of 57 - 78 Nm.
111.Disassemble the nuts (16) and their respective 129.Refit the removed covers and instrument panel (if
screws, and separate the upper articulated part disassembled).
(17) of the column. 130.Check the operation of electrical equipment,
112.Disassemble the nuts (18) and their respective reverse shuttle lever, ParkLock, etc.
screws, and separate the lower part (19) of the
column.
113.Remove the arm (20) and brake plate and nut (21).
114.Extract the bush (23) from the housing (19).

Massey Ferguson 8400 - Issue 1.b 09H01.23


Load Sensing hydrostatic steering

09H01.24 Massey Ferguson 8400 - Issue 1.b


Main braking circuit

09I01 - Main braking circuit

CONTENTS

A . General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B . Braking valve control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C . Relations between the different tractor braking circuits . . . . . . . . . . . . . . . . . . . . . . 6

D . Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

E . Rear brake cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

F . Removing the universal joint shaft brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

G . Bleeding the brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Massey Ferguson 8400 - Issue 1.b 09I01.1


Main braking circuit

09I01.2 Massey Ferguson 8400 - Issue 1.b


Main braking circuit

Characteristics of braking components


A . General
Braking valve
Tractors with a DYNA VT transmission are fitted with a - Braking pressure: 0 to 70 bar.
hydraulic braking system operating on the high pres-
- Working travel: 16 mm
sure auxiliary circuit for the rear brakes and on the
transmission low pressure circuit for the front axle
shaft brake. Rear brakes
They are both controlled by a braking valve activated by - Piston diameter: 50.8 mm
two pedals that can operate coupled or uncoupled. - Piston stroke: 3.7 mm
The braking valve, located at the front of the pedal,
- Maximum volume used by piston: 12.25 cm3 on
receives and directs pressure to the various compo-
each side
nents. It controls:
- The right- and left-hand brakes located under the rear
axle, and operating simultaneously or separately, Front brakes
- the front axle shaft brake control, - Piston diameter: 62 mm
- the trailer brake control via a pressure sensor located - Piston stroke: 6.1 mm
on the valve. - Rear brake / front brake pressure ratio: 2.04 bar
- Maximum braking pressure: 18 bar
Rear brakes
Located in the rear axle, the two disc brakes are inde-
pendent. Each brake is controlled hydraulically by a
cylinder, or mechanically by the ParkLock ram.
The braking valve is supplied by the make and break
valve located under the distribution block with an accu-
mulator that maintains a pressure reserve of 135 - 165
bar (see "Trailer braking and ParkLock” section).
The braking valve includes a pressure relief valve (0-70
bar). The pressure is distributed to the brake by two
spools located on either side of the pressure relief
valve.

Front axle shaft brake


The front axle brake is located at the front of the
gearbox. It is a hydraulically controlled multidisc brake.
The main braking valve controls a power-assisted
braking valve which operates the front brake under a
18 bar max. pressure (transmission low pressure
circuit).

Trailer brake
The trailer brake is controlled electro-hydraulically. A
pressure sensor informs the Autotronic 5 calculator of
the pressure in the braking circuit. This then activates
a proportional solenoid valve that controls the trailer
brake valve via the transmission 18 bar circuit (see
“Trailer braking and ParkLock” section).

Massey Ferguson 8400 - Issue 1.b 09I01.3


Main braking circuit

B . Braking valve control


Parts list (Fig. 1 and Fig. 2)
(1) Main braking valve block
(2) Braking pressure regulator 11
(3) Left-hand brake control
(4) Right-hand brake control 1
(5) Pedals
(6) Bearing
(7) Bearing
(8) Bearing
(9) Bearing
(10) Sensor
(11) Spring

Identification of ports (Fig. 2)


(P) High pressure supply 8
(T) Tank return
(X) Control of front axle shaft brake and trailer brake
pressure sensor
(F1) Left-hand brake supply
(F2) Right-hand brake supply

Braking control
5 1
The pedals are pressed against the braking valve rods
via bearings (6) (7) (8) (9).
Each pedal simultaneously controls the pressure regu-
lator (2 Fig. 2) and corresponding spool valve (3) or (4).

7
6

9
8

10

MA-09-03623

Fig. 1

09I01.4 Massey Ferguson 8400 - Issue 1.b


Main braking circuit

3 2 4

MA-09-03622A

Fig. 2

Massey Ferguson 8400 - Issue 1.b 09I01.5


Main braking circuit

Action on tractor brakes


C . Relations between the different
tractor braking circuits Pedals coupled
When one of the two pedals (BP1) and (BP2) is acti-
The braking circuits of the rear axle, front axle and vated, the pressure regulator located in the braking
trailer are hydraulically or electrically linked. These valve regulates the pressure coming from the make
circuits must react simultaneously to a single action on and break valve (CD) and accumulator (AC2). The
the brake pedals. braking valve then distributes this pressure to the rear
brakes (BR1) and (BR2).
Parts list (Fig. 3) Simultaneaously, the braking valve sends a pressure
signal to the spool valve (FD) and pressure sensor (M).
The spool valve (FD) controls the front axle brake (BF)
(P1) High pressure variable displacement with pressure from the pump (P2) (transmission 18 bar
pump circuit).
The sensor (M) allows the Autotronic 5 to control the
(P2) Transmission low pressure hydraulic
trailer brake via the proportional solenoid valve (EV)
pump
(see “Trailer braking and ParkLock” section).
(PB) Trailer brake and ParkLock priority
valve Pedals uncoupled
(CD) Make and break valve If the driver presses on just one pedal, this acts on the
(TV) Trailer braking valve braking valve pressure regulator and on a brake spool
valve. The pressure is directed to the corresponding
(BV) Tractor braking valve brake.
(EV) Trailer brake control proportional The “&” valve in the braking block ensures no pres-
solenoid valve sure signal is supplied to the spool valve (FD) or sensor
(M). The front brake (BF) and trailer brake (TB) are only
(AC1) Accumulator (ParkLock) activated when both brake pedals are simultaneously
(AC2) Accumulator (rear brakes) activated.
(TB) Trailer brake
“&” Valve
(BR1) Rear brake
The “&” valve (7 Fig. 4) is fitted in the braking block. It
(BR2) Rear brake allows pressure to be supplied to the trailer brake and
front brake only if the two pedals are activated.
(BP1) Pedal
The pressure directed to the rear left- and right-hand
(BP2) Pedal brakes must be identical to enable operation of the
(M) Pressure sensor front brake and trailer brake.

(FD) Front brake control valve


(BF) Front brake
(AUX) To non-priority components
(AUTO 5) Autotronic 5 calculator
(PARKLOCK) ParkLock assembly (ram and control)

09I01.6 Massey Ferguson 8400 - Issue 1.b


Control circuit

High pressure

Electrical connection
AUTO 5

TB
M

Massey Ferguson 8400 - Issue 1.b


FD

EV
TV

PB BF
BV

MA-09-03621A
BP1
AUX CD
Tractor braking principle

P2
P1

BP2
AC1 AC2

Parklock BR1 BR2

Fig. 3

09I01.7
Main braking circuit
Main braking circuit

D . Diagram
Parts list (Fig. 4)
(1) Tractor braking valve
(2) Pressure relief spool
(3) Right-hand brake spool
(4) Left-hand brake spool
(5) Right-hand brake
(6) Left-hand brake
(7) & Valve
(8) Accumulator (braking circuit)
(9) Accumulator (ParkLock circuit)
(10) Transmission low pressure circuit pump
(11) Front axle shaft brake control spool
(12) Front axle shaft brake
(M1) Braking circuit load pressure switch
(M2) Braking circuit load pressure switch
(TR 34) Trailer braking pressure sensor
(A) Trailer brake control
(B) To ParkLock
(C) Braking circuit supply pressure from make and
break valve (135 - 165 bar)

09I01.8 Massey Ferguson 8400 - Issue 1.b


Main braking circuit

M1 M2

C
8

4
7

1
12

2
11
TR 34
3

5 10 A

MA-09-03625A

Fig. 4

Massey Ferguson 8400 - Issue 1.b 09I01.9


Main braking circuit

E . Rear brake cylinders


The rear brake cylinders are located on the rear axle,
beside the trumpet housings.

Description (Fig. 7)
The rear axle braking system consists of a brake
cylinder (1), a piston (2), and a rod (5) that acts on an
assembly (3) comprised of discs (6) and intermediate
plates (7) (see chapter 6). The brake disc assembly is
fitted before the final drive unit (4) in the rear trumpet
housing.
The piston acts on the rod (5) whose triangular end
allows the two intermediate plates (9) and (10) to
swivel in relation to each other. When swivelling, the
intermediate plates (9) and (10) are kept separate by MA-09-03636A Fig. 5
balls (8). Return springs (18) restore the intermediate
plates (9) and (10) to position when the brakes are
released.
The port (16) is linked to the bleed circuit by a pipe (see
§ G).

Operation
Braking can be activated hydraulically (brake pedals) or
mechanically (ParkLock).

Pedal braking
The braking pressure (coming from the braking valve)
arrives at the cylinder via the port (14) (Fig. 7). The 11
piston (2) is forced down by the pressure, driving down
the lower part of the piston (17) and rod (5) and acti- 5 17
vates the braking mechanism.
MA-09-03637A

Mechanical braking (ParkLock) Fig. 6


When the brakes are activated by the ParkLock ram,
the levers (18) activate the cams (11 Fig. 6). As they
rotate they drive the lower part of the pistons (17) and
rod (5) and activate the braking mechanism.
When the lower part of the piston (17) has lowered,
the spring (15) keeps the upper part of the piston (2) at
the top of the cylinder.

09I01.10 Massey Ferguson 8400 - Issue 1.b


Main braking circuit
4
5
2
1

18

10
3

9
11
14
16
2
1
13

15

17

MA-09-03635A

Fig. 7

Massey Ferguson 8400 - Issue 1.b 09I01.11


Main braking circuit

F . Removing the universal joint


shaft brake
The front axle shaft brake is located at the front of the
gearbox.
19

Operation
The front axle shaft brake operates in a similar manner
to the rear brakes. A piston (20 Fig. 8) pushes a rod
(21) with a triangular end. The triangular part allows
two intermediate plates (22 Fig. 9) to swivel in relation
to each other, while they are held apart by balls (23).
20

21

MA-09-03638A

Fig. 8

09I01.12 Massey Ferguson 8400 - Issue 1.b


Main braking circuit

26

22
19
25

21

23
MA-09-03639A 24

24

26

25

MA-09-03640A

23 22

Fig. 9

Massey Ferguson 8400 - Issue 1.b 09I01.13


Main braking circuit

G . Bleeding the brakes


2
The tractor brakes are bled through bleed
plugs (Fig. 10) located at the rear right-hand side of the
tractor beside the auxiliary spool valves:
1
(1) Front axle shaft brake
(2) Rear left-hand brake
(3) Rear right-hand brake 3

The trailer brake is bled through the bleed plug located


on top of the distribution block (Fig. 11).

NOTE: The brakes must be bled every 1200 hours, or


when working on the braking circuit.

Bleeding method MA-09-03624A


Fig. 10
1. Start the engine.
2. Open the right-hand (3), left-hand (2) and front (1)
bleed plugs (Fig. 10).
3. Press moderately on the coupled brake pedals,
with pedal travel of approximately 20 mm.
NOTE: Never press the pedals down more than 25
mm when the bleed plugs are open. A jet of oil
under pressure will spurt out of the bleed plugs.
4. Let the air bleed out at the plugs.
5. Close the plugs again when the fluid coming out no
longer shows any trace of foam or air bubbles.
Release the pedals.
6. Open the bleed plug on the trailer brake valve
(Fig. 11).
7. Repeat the operations 3 to 5.
8. Check the oil levels in the auxiliary hydraulics and MA-09-03626A
gearbox.
Fig. 11

09I01.14 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

09J01 - Disassembling and reassembling the pumps

CONTENTS

A . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B . Disassembling the steering pump and the variable displacement pump . . . . . . . . 8

C . Reassembling the steering pump and the variable displacement pump . . . . . . . . 16

D . Disassembling the service pump (18 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

E . Reassembling the service pump (18 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

F . Disassembling the lubricating pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

G . Reassembling the lubricating pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Massey Ferguson 8400 - Issue 1.b 09J01.1


Disassembling and reassembling the pumps

09J01.2 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

The variable displacement pump has maximum


A . General capacity of 60cc, and a 400 bar maximum pressure.
The gear ratio is 67/58. Drive is transmitted directly to
The steering pump is fitted at the end of the variable the gearbox by a gear train. The pump is fitted to the
displacement pump. It is a 19cc fixed displacement gearbox housing by two HM 12 screws.
pump, with a 120 bar maximum pressure and a gear
The service pump (18 bar) is a 14cc fixed displacement
ratio of 67/58. It is fitted to the variable displacement
pump fitted to the gearbox housing, and is driven by a
pump by two CHC M8 screws. It rotates around a
gear train.
coupling sleeve.
The lubricating pump is a fixed displacement pump. It
is a gear pump and is fitted to the same drive pinion as
the service pump. It’s capacity is 23.4cc.

Diagram of the variable displacement pump and steering pump

86 N.m

50 N.m

25 N.m

Variable displacement pump

VD pump control

Steering pump
Priority block
MA-09-04107A
Fig. 1

Massey Ferguson 8400 - Issue 1.b 09J01.3


Disassembling and reassembling the pumps

Exploded view of the variable displacement pump.

14
15
16
17
18
19 10
9
8
13
7
6
12
5
11

4
3
20 2
21 1
22 26
23 25
24 Fig. 2
MA-09-04133A

Ref. Description Ref. Description


1 O’ring 14 O’ring
2 Flange 15 Union
3 Screw 16 O’ring
4 Hose 17 Elbow union
5 Gasket 18 Hose
6 Plug 19 Screw
7 O’ring 20 Flange
8 Washer 21 O’ring
9 Rigid pipe 22 Collar
10 Screw 23 Hose
11 O’ring 24 O’ring
12 Union 25 Screw
13 Rigid pipe 26 Washer

09J01.4 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

Exploded view of the steering pump


27
28
29
30
31
32

50

47
46

49
48 45
44

33
43
34
42
35
41
36
40
37
39
38
Fig. 3
MA-09-04134A

Ref. Description Ref. Description


27 Screw 40 Union
28 Union plate 41 Seal
29 Hose 42 Union
30 Union 43 Rigid pipe
31 Screw 44 Union
32 O’ring 45 O’ring
33 Hose 46 Washer
34 Union 47 Screw
35 O’ring 48 O’ring
36 O’ring 49 Union
37 Union 50 Hose
38 Strainer
39 Seal

Massey Ferguson 8400 - Issue 1.b 09J01.5


Disassembling and reassembling the pumps

Exploded view of the service pump (18 bar)

58
57
56
55
54
53
52
51

59
60
61
62
63
64
65
66
67
MA-09-04135A
Fig. 4

Ref. Description Ref. Description


51 Screw 60 Cover
52 Rigid pipe 61 Catchdog
53 Union 62 O’ring
54 Screw 63 Hydraulic pump
55 Union 64 O’ring
56 O’ring 65 Insert
57 O’ring 66 Screw
58 Screw 67 Screw
59 O’ring

09J01.6 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

Exploded view of the lubricating pump

74
73
72
71
70
69
68

75
76
77
78
79
80

81
82
83
MA-09-04136A
84

Fig. 5

Ref. Description Ref. Description


68 Key 77 Suction filter
69 Washer 78 O’ring
70 Screw 79 Circlip
71 Screw 80 Pipe
72 O’ring 81 O’ring
73 O’ring 82 Pump
74 Filter 83 Drive pinion
75 Screw 84 Circlip
76 Cover

Massey Ferguson 8400 - Issue 1.b 09J01.7


Disassembling and reassembling the pumps

B . Disassembling the steering


pump and the variable displacement
pump
NOTE: The pumps are removed and refitted through
the spacer hole, but to improve visibility the photos
show a scale model without an engine and with the
spacer removed in certain cases.
The references in the text refer to the following figures
(Fig. 2, Fig. 3, Fig. 4 and Fig. 5).

Preliminary operations:
1. Chock the tractor and take off the rear right-hand
wheel.
2. Remove the exhaust system.
3. Take off the right-hand protective guards. Fig. 6
4. Take off the protective guard over the right-hand
footstep.
5. Remove the right-hand footstep.
6. Drain and remove the fuel tank.
7. Drain the hydraulic oil.
8. Remove the protective housings that might
obstruct access.
9. Disconnect the hydraulic pipes connected to the
tank (Fig. 6 and Fig. 7).

Fig. 7

10. Disconnect the hose (33) from the steering pump


priority block.

Fig. 8

09J01.8 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

11. Take out the attachment screws (10) from the


hydraulic pressure pipe of the variable displace-
ment pump.

Fig. 9

12. Take out the tank attachment screws.

Fig. 10

13. Remove the oil tank.

Fig. 11

Massey Ferguson 8400 - Issue 1.b 09J01.9


Disassembling and reassembling the pumps

14. Take out the rigid pipe (9) through the port, then
disassemble it.

Fig. 12

15. Remove the hose (50) from the steering pump


priority block.

Fig. 13

16. Take out the attachment screws (27) from the


union plate (28).

Fig. 14

09J01.10 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

17. Gently remove the plate from the spacer, and


disassemble the hydraulic union from the priority
block.

Fig. 15

18. Remove the “Load Sensing” control pipe from the


variable displacement pump.

Fig. 16

19. Disconnect the hose (33) from the steering pump


priority block.

Fig. 17

Massey Ferguson 8400 - Issue 1.b 09J01.11


Disassembling and reassembling the pumps

20. Loosen the collar (22), then disconnect the variable


displacement pump suction hose (23).

Fig. 18

21. Take off the rigid pipe (43) fitted with its strainer
(38).
NOTE: Access to the union is limited, so a 41 mm
pipe wrench is recommended.

Fig. 19

22. Remove the union (44) from the pump.

Fig. 20

09J01.12 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

23. Take out the attachment screws (47) from the


steering pump.

Fig. 21

24. Remove the steering pump.


25. Discard the O’ring.

Fig. 22

26. Remove the coupling sleeve.

Fig. 23

Massey Ferguson 8400 - Issue 1.b 09J01.13


Disassembling and reassembling the pumps

27. Loosen and take out the screws (3), then remove
the pressure union of the variable displacement
pump.
NOTE: Access is limited, so a 10 mm multipurpose
wrench is recommended.

Fig. 24

28. Remove the return rigid pipe (13) to the variable


displacement pump tank.
NOTE: Access is limited, so a 27 mm pipe wrench
is recommended.

Fig. 25

29. Remove the screws (25) from the variable


displacement pump flange.
NOTE: Access is limited, so an 18 mm offset pipe
socket is recommended.

Fig. 26

09J01.14 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

30. Support the variable displacement pump across


the housing with a wooden shim, and pull the
pump away of the gear teeth.

Fig. 27

31. Take the pump out of the spacer;


32. Discard the paper gasket.
NOTE: It is recommended to turn the suction
channel of the pump upwards and to remove an
attachment stud from the tank to extract the pump
more easily.

Fig. 28

Massey Ferguson 8400 - Issue 1.b 09J01.15


Disassembling and reassembling the pumps

C . Reassembling the steering pump


and the variable displacement pump
IMPORTANT: Before reassembling, all components,
mating faces and grooves must be clean. Any rust,
mud or water must be removed.
33. Grease and fit new seals.
34. Screw two M12 guide studs into M12 screw holes
to assist pump assembly.
35. Insert the variable displacement pump into the
spacer and slide it onto the studs.
NOTE: A wooden shim can be fitted to assist pump
positioning.

36. Take out the guide studs and attach the pump Fig. 29
using the two M12 attachment screws (25).
37. Tighten the M12 screws (25) to a torque of:

86 Nm

38. Fit the return rigid pipe (13) to the variable displace- Fig. 30
ment pump tank.
NOTE: Access is limited, so a 27 mm pipe wrench
is recommended.

Fig. 31

09J01.16 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

39. Fit the variable displacement pump pressure hose


(4).
40. Tighten the screws (3) to a torque of:

50 Nm

Fig. 32

41. Fit the coupling sleeve of the two pumps.

Fig. 33

42. Fit a new O’ring on the steering pump centring


diameter, and fit the steering pump in its housing.

Fig. 34

Massey Ferguson 8400 - Issue 1.b 09J01.17


Disassembling and reassembling the pumps

43. Fit and tighten the steering pump screws (47) to a


torque of:

25 Nm

Fig. 35

44. Fit the steering pump union (44).

Fig. 36
45. Fit the steering pump rigid pipe (43) fitted with its
strainer (38).

Fig. 37

09J01.18 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

46. Connect the hose (23) on the variable displace-


ment pump suction channel, and tighten the collar
(22).

Fig. 38

47. Attach the hose (33) on the steering pump priority


block.

Fig. 39

48. Fit the elbow (17) on the variable displacement


pump.

Fig. 40

Massey Ferguson 8400 - Issue 1.b 09J01.19


Disassembling and reassembling the pumps

49. Fit the steering pump priority block hose (50) and
tighten the three screws (27) to a torque of:

10 Nm

Fig. 41

50. Fit the hose (50) on the steering pump priority


block.

Fig. 42

51. Take out the pressure hose (4) from the variable
displacement pump through the spacer plug (6),
and connect it to the rigid pipe (9) of the washer (8).

Fig. 43

09J01.20 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

52. Refit the stud if removed when extractng the


pump.
53. Clean the mating faces of the tank and spacer.
54. Smear one of the cleaned surfaces with sealing
product (ref. X903.050.074).
55. Fit the hydraulic tank.

Fig. 44

56. Fit and tighten the tank attachment screws.

Fig. 45

57. Tighten the screws (10) of the washer (8).

Fig. 46

Massey Ferguson 8400 - Issue 1.b 09J01.21


Disassembling and reassembling the pumps

58. Fit the hose to the union (30).

Fig. 47

59. Fit the tank hydraulic channels. (Fig. 48 and Fig. 49)
60. Refit the protective housings that were removed.
61. Refit the fuel tank.
62. Refit the footstep.
63. Refit the protective guard over the right-hand foot-
step.
64. Refit the right-hand protective guards.
65. Refit the exhaust system.
66. Top up the hydraulic oil (approximately 65L).
NOTE: The recommended oil quality and quantity
should be respected.
67. Check the operation and tightness of the hydraulic
circuit.
68. Repair any defective elements or seals.
69. Refit the rear right-hand wheel.

Fig. 48

Fig. 49

09J01.22 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

D . Disassembling the service pump


(18 bar)
NOTE: The service pump is removed and refitted
through the spacer hole, but to improve visibility the
photos show a scale model without an engine and with
the spacer removed in certain cases.
The references in the text refer to the following figures
(Fig. 2, Fig. 3, Fig. 4 and Fig. 5).
Preliminary operations:
70. take out the variable displacement pump from the
spacer (see “Disassembling the steering pump
and the variable displacement pump” section).
71. Loosen the screws (54) of the service pump union
(55).
Fig. 50

72. Take out the attachment screw from the union (55)
on the gearbox housing and remove the suction
pipe.
73. Discard the O’rings (56) and (57).

Fig. 51

74. Loosen the rigid pipe of the service pump pressure


pipe and remove the hydraulic pipe (52).

Fig. 52

Massey Ferguson 8400 - Issue 1.b 09J01.23


Disassembling and reassembling the pumps

75. Take out the screws (51) from the service pump
and remove the pump.
76. Discard the O’ring (62).

Fig. 53

77. Check the condition of the service pump catchdog


(61) (arrow Fig. 54).

Fig. 54

09J01.24 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

E . Reassembling the service pump


(18 bar)
78. Smear the service pump groove with miscible
grease and fit it with a new O’ring (62).

Fig. 55

79. Remove the insert (65).


80. Discard the O'ring (64).
81. Smear a new O’ring (64) with miscible grease and
fit it in the union flange groove.

Fig. 56

82. Refit the insert (65).


83. Tighten the diametrically opposed screws (66) and
(67) to a torque of:

10 Nm

Fig. 57

Massey Ferguson 8400 - Issue 1.b 09J01.25


Disassembling and reassembling the pumps

84. Fit the catchdog (61) on the service pump pin.


NOTE: The service pump drive pin and gearbox
drive pin are at a right angle to each other.
To avoid incorrect refitting, the catchdog is
grooved on the pump side.

Fig. 58
85. Fit the pump in its housing.
86. Insert and tighten the screws (51) to a torque of:

49 Nm

87. Smear the O’rings (56) with miscible grease, and Fig. 59
fit them in the union (55) grooves.
88. Smear the O’ring (57) with miscible grease and fit
it in the suction flange groove.

Fig. 60

09J01.26 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

89. Fit the suction elbow with the flange, and hold it in
position by fitting the attachment screw on the
gearbox. (arrow Fig. 61).

Fig. 61

90. Fit and tighten the screws (54) on the suction


flange.

Fig. 62

91. Fit and tighten the rigid pipe (52).


92. Refit the variable displacement pump. See “Reas-
sembling the steering pump and the variable
displacement pump” section.

Fig. 63

Massey Ferguson 8400 - Issue 1.b 09J01.27


Disassembling and reassembling the pumps

F . Disassembling the lubricating


pump
Preliminary operations:
93. Remove the transmission unit. See “Disassem-
bling the Dyna VT module” section.
NOTE: The references in the text refer to the
following figures (Fig. 2, Fig. 3, Fig. 4 and Fig. 5).
94. Take out the screws (75), then remove the cover
(76).

Fig. 64

95. Remove the filter (74).

Fig. 65

96. Loosen the pipe on the pressure filter side.

Fig. 66

09J01.28 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

97. Loosen the pipe on the rear axle side.

Fig. 67

98. Remove the circlip (79) from the suction pipe.

Fig. 68

99. Fit home the suction pipe in the suction filter pipe
to release it from the pump.

Fig. 69

Massey Ferguson 8400 - Issue 1.b 09J01.29


Disassembling and reassembling the pumps

100.Loosen and remove the 2 screws (71).

Fig. 70

101.Remove the lubricating pump.

Fig. 71

102.Remove the suction pipe.


103.Discard the O’rings.

Fig. 72

09J01.30 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

104.Take off the pump pinion circlip (84).

Fig. 73
105.Remove the pump pinion (83).

Fig. 74

106.Take off the key (68).


107.Check the pump condition, and replace it if
required.

Fig. 75

Massey Ferguson 8400 - Issue 1.b 09J01.31


Disassembling and reassembling the pumps

G . Reassembling the lubricating


pump
IMPORTANT: Before reassembling, all components,
mating faces and grooves must be clean. Any mud,
rust or water must be removed.

108.Fit the key (68) in its housing.

Fig. 76
109.Fit the drive pinion (83).

Fig. 77

110.Fit the shaft circlip (84).

Fig. 78

09J01.32 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

111.Fit the pump in its housing in the gearbox. Hold it


in position using 2 screws.
112.Refit the pipe on the pressure filter side and rear
axle side (arrow Fig. 79).

Fig. 79

113.Prepare the suction pipe.


114.Fit the 2 O’rings (81) and circlips (79) as shown in
(Fig. 80).

Fig. 80

115.Fit the side not fitted with the O’ring in the suction
filter pipe (77).

Fig. 81

Massey Ferguson 8400 - Issue 1.b 09J01.33


Disassembling and reassembling the pumps

116.Smear the O'ring with miscible grease and fit


home the pipe in the suction pump.
NOTE: The circlip groove on the suction filter pipe
side must be cleared.

Fig. 82

117.Smear it with miscible grease, then slide the O’ring


into its groove.

Fig. 83

118.Fit the circlip in its groove.

Fig. 84

09J01.34 Massey Ferguson 8400 - Issue 1.b


Disassembling and reassembling the pumps

119.Fit the pipe into the suction filter until it abuts


against the circlip.
NOTE: The circlip groove on the pump side must
be cleared.

Fig. 85

120.Fit the circlip on the pipe, on the pump side.

Fig. 86

121.Definitively tighten the pump attachment screws


to a torque of:

25 Nm

Fig. 87

Massey Ferguson 8400 - Issue 1.b 09J01.35


Disassembling and reassembling the pumps

122.Fit the suction filter (74).

Fig. 88

123.Fit the cover (76) using the 3 screws (75).

Fig. 89

124.Tighten the screws (75) to a torque of:

25 Nm

125.Refit the transmission unit. See “Reassembling


the Dyna VT module” section.

Fig. 90

09J01.36 Massey Ferguson 8400 - Issue 1.b


Auxiliary hydraulics tests

09K01 - Auxiliary hydraulics tests

CONTENTS

A . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B . Steering and cooling circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

C . High flow rate auxiliary hydraulic circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

D . Service tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Massey Ferguson 8400 - Issue 1.b 09K01.1


Auxiliary hydraulics tests

09K01.2 Massey Ferguson 8400 - Issue 1.b


Auxiliary hydraulics tests

Preliminary operations
A . General
Before starting the tests, run the engine at 2000 rpm
The hydraulic system fitted on tractors equipped with to raise the oil temperature to 60 °C (132 °F) minimum.
a DYNA VT transmission is made of two parts: To assist the rise in temperature, connect a flow meter
- the transmission hydraulic circuit to an auxiliary spool valve and limit the flow rate in the
- the auxiliary hydraulic circuit flow meter.
As soon as the oil temperature reaches or exceeds
60°C (132°F), switch off the auxiliary spool valve and
open the flow meter valve to the maximum.
Auxiliary hydraulic circuit
The auxiliary hydraulic circuit comprises two pumps. To carry out the tests indicated in this section, it is
One is a 19cc fixed displacement pump and the other recommended to use the following equipment, avail-
is a 60cc variable displacement pump. able in the AGCO network:
The fixed displacement pump supplies the following - MF 3001: Pressure gauge kit;
components: - MF 3016: 4 - 160 l/min (0.9 - 36 Gal/min) turbine
- the steering spool valve, flow meter kit;
- the cooling system. - MF 3017: Pipe assembly for MF 3016 flow meter;
- 3582045M1: Female diagnostics coupler; If not avail-
The variable displacement pump supplies the able, use equivalent equipment;
following components: - AG01A: Hydraulic measurement and testing instru-
- trailer braking, ment kit (see § D).
- ParkLock circuit,
- auxiliary spool valves, REMINDER: In all cases, ensure the direction of oil flow
- lift control spool valve, is correct in order to avoid any damage to the flow
- optional equipment fitted on the auxiliary spool meter.
valves circuit. Also choose pressure gauges, pipes and unions of
sufficient capacity and strength for the checks to be
carried out.
Both pumps are installed in the cast-iron hydraulic tank
used as a spacer between the gearbox and the engine.
NOTE: It may be necessary to adapt the tests proposed
in this manual according to the function to be tested.
In all cases, ensure that the suitable test equipment is
Transmission hydraulic circuit used. In the case of pressure gauges, always use a
The transmission hydraulic circuit comprises two fixed pressure resistance greater than the pressure of the
displacement pumps. Their displacement is of 14 cc tested function.
and 23.4 cc. They supply:
- 14 cc pump: the transmission control circuit (sole-
noid valves, clutches)
- 23.4 cc pump: the gearbox lubricating and cooling
circuit (hydraulic cooler, lubrication)
For the hydraulic tests concerning the transmission
circuit, see chapter 5.

Massey Ferguson 8400 - Issue 1.b 09K01.3


Auxiliary hydraulics tests

Main functions tested

Pressures (Fig. 1 and Fig. 2)


Values (bar) Pressure
Ref. Description
min. max. gauge to use
P1 (PpAC) Cooling circuit pressure 5 10 30
P2 Max. steering circuit pressure 160 270
P3 Orbitol shock valve opening pressure - 225 to 245 270
P4 (PpPPV) Variable displacement pump discharge pressure 22 200 270
P5 (PpLS) XLS control line pressure 4 210 30 or 270
P6 Trailer braking pressure 0 140 270
P7 Lift control shock valve opening pressure 225 270
P8 (PpT) Tank return line pressure 0 5 270

Flow rates (Fig. 3)


Values
Ref. Description
(L/min)
Q1 Max. flow rate of the 19cc pump at 2,200 rpm (steering / cooling circuit) 48
Q2 Max. flow rate of the 60cc pump at 2,200 rpm (high flow rate circuit) 140
Q3 Max. flow rate of the trailer brake system at 2,200 rpm 50

Distribution block pressure connectors

Fig. 1

09K01.4 Massey Ferguson 8400 - Issue 1.b


Auxiliary hydraulics tests

Pressure tests

P2
P3

P1

P8
P5

P6

P7

P4

Fig. 2

Massey Ferguson 8400 - Issue 1.b 09K01.5


Auxiliary hydraulics tests

Flow rate tests

Q1

Q2 Q3

Fig. 3

09K01.6 Massey Ferguson 8400 - Issue 1.b


Auxiliary hydraulics tests

B . Steering and cooling circuit


Maximum 19cc pump flow rate
- Connect a flow meter in series with the hydraulic
cooler.
NOTE: The flow meter should be connected using
locally made unions.
NOTE: Check that the flow meter load valve remains
fully open.
- Without turning the steering wheel, check the Q1
max. flow rate.

Engine speed Flow rate (no action on


steering)
1000 19 L/min Fig. 4
2200 48 L/min

Cooling circuit pressure


The cooler is protected by means of a by-pass valve
calibrated to 5 bar. It is fitted in parallel at the level of
the distribution block.
- Connect a pressure gauge (max. 30 bar) to the
“PpAC” diagnostics connector (P1) (Fig. 4) located at
the front of the distribution block.
- Check that the maximum pressure of the
circuit: P1 = max. 10 bar.

Massey Ferguson 8400 - Issue 1.b 09K01.7


Auxiliary hydraulics tests

Maximum steering circuit pressure


- Connect a T union between the steering ram and one
of the ram supply hoses.
- Connect a pressure gauge with a maximum capacity
of approximately 270 bar to the T union (Fig. 5).
- Start the engine.
- Turn the steering wheel to full lock.
- Check that the max. pressure P2 = 160 bar+/-10

Orbitol shock valve pressure


- Connect a T union between a steering ram supply
hose and the ram.
- On the T union, connect a hand calibrating pump
fitted with a 300 bar pressure gauge.
Fig. 5
- With the engine stopped, pump until the Orbitol
shock valve opens.
- Check that the max. pressure P3 = 225 - 245 bar.

Steering circuit leaks


- Run the engine at 1000 rpm.
- Turn the steering on full lock and apply a torque of
4 Nm to the axis of the steering wheel. The wheel
must not turn more than 2 rpm.
If the wheel turns more than 2 rpm, disconnect the
pipes that supply the rams, block the two ports and
then apply the same torque (4 Nm) to the steering
wheel. If it turns at less than 2 rpm, there is a leak at
the level of the ram.

09K01.8 Massey Ferguson 8400 - Issue 1.b


Auxiliary hydraulics tests

C . High flow rate auxiliary hydraulic


circuit
Checking the maximum pump pressure
- Connect a pressure gauge with a capacity of approx-
imately 270 bar to the PpPPV (P4) pressure
connector located to the right of the distribution
block.
- Connect a flow meter to an auxiliary spool valve.
CAUTION: Ensure that supply and return pipes are
connected in the correct direction (Fig. 6) in order to
avoid damaging the flow meter.
- Start the engine.
- Activate the concerned spool valve in fully open posi-
tion.
- Close the flow meter valve until the maximum pres-
sure P4 = 200 +/-5 bar is reached.

Fig. 6

Massey Ferguson 8400 - Issue 1.b 09K01.9


Auxiliary hydraulics tests

Checking the maximum pump flow rate


- Connect a pressure gauge to the PpPPV pressure
connector (P4) located to the right of the distribution
block (Fig. 6).
- As the flow rate per spool valve is limited to approx-
imately 95+/-5 l/min, connect a flow meter to two
auxiliary spool valves.
NOTE: Make a local assembly to connect two spool
valve supplies and two returns to the same flow
meter.
Ensure that suitable unions are used and that the
supplies and returns are connected in the correct direc-
tion.
- Activate the concerned auxiliary spool valves in fully
open position.
- Progressively close the flow meter valve, check the
P4 pressure and corresponding Q2 flow rate.

at 1000 rpm
Q2 flow rate P4 pressure
66 l/min. 110 bar
65 l/min. 130 bar
65 l/min. 150 bar
64 l/min. 170 bar
61 l/min. 190 bar
0 l/min. 195 bar

at 2200 rpm Fig. 7


Q2 flow rate P4 pressure
140 l/min. 110 bar
140 l/min. 130 bar
135 l/min. 150 bar
110 l/min. 170 bar
90 l/min. 190 bar
0 l/min. 195 bar

09K01.10 Massey Ferguson 8400 - Issue 1.b


Auxiliary hydraulics tests

Checking the discharge pressure and XLS


pressure
Definition of pressures
• The discharge pressure (P4) is measured at the vari-
able displacement pump outlet.
• The XLS pressure (P5) is the pressure necessary to
activate the requested function.
• The standby pressure or regulating pressure allows
to maintain a constant differential pressure between
the discharge pressure and the XLS pressure.
• The standby pressure is measured on the pump
discharge pressure connector, with the engine
running and the high pressure functions at rest.
IMPORTANT: In order to avoid damage to the low
capacity pressure gauges used during these tests, do
not activate any high pressure components (auxiliary
spool valve, linkage, trailer brake).

Check
- Connect a pressure gauge with a capacity of approx-
imately 30 bar to the PpLS pressure connector (P5)
located to the left of the distribution block, then a
second pressure gauge with a capacity of approxi-
mately 30 bar to the PpPPV pressure connector (P4)
located to the right of the distribution block (Fig. 8).
- These diagnostics connectors are located on the
distribution block.
NOTE: The PpLS pressure connector (P5) is difficult to
access to. It may be necessary to make a union locally
for connecting the pressure gauge.
P4: Pump discharge pressure
P5: XLS line pressure
- Check P4 and P5. Fig. 8
Engine speed P4 P5
(rpm) (bar) (bar)
1000 22 4
2200 22 4

The P4 discharge pressure must be equal to the P5


XLS flow rate control pressure +18 +/-2 bar.
P4 = P5 + 18+/-2 bar

Note: The XLS pressure can be checked at the same


time as another high pressure function test. Checking
the XLS pressure on the P5 connector allows the Load
Sensing control line to be checked during action on a
high pressure function.
In this case, pressure gauges with a capacity of
approximately 270 bar must be used.

Massey Ferguson 8400 - Issue 1.b 09K01.11


Auxiliary hydraulics tests

Maximum trailer braking pressure


- Connect a pressure gauge with a capacity of 270 bar
onto the trailer brake coupler (Fig. 9).
- Press down the dual brake pedals.
- Check the pressure reading:
P6 = 140 +/-5 bar at 1,000 rpm and at 2,000 rpm.

Maximum trailer brake flow rate


- Connect a pressure gauge between the trailer
braking coupler and the optional tank return union
(Fig. 10).
- Check that the flow meter load valve is fully open.
- With the engine running, fully press down on the
brake pedals.
Fig. 9
- Check that the maximum trailer brake flow rate
Q3 = 50 l/min.

Fig. 10

09K01.12 Massey Ferguson 8400 - Issue 1.b


Auxiliary hydraulics tests

Checking the SMS management system of


electrohydraulic spool valves
The electrohydraulic spool valves are used to regulate
and store flow rates from the DOT MATRIX control
screen or from the DATATRONIC 3 (according to
option).
This function, along with the Kick out and floating posi-
tion functions, can be checked by connecting a flow
meter to the auxiliary spool valve and a pressure gauge
with a capacity of approximately 270 bar to the PpPPV
pump discharge pressure connector (P4) located to the
right of the distribution block.
The connection is identical to that used for checking
the pump Q2 flow rate (Fig. 11).
The connection allows different functions to be tested:
- Kick out
- floating position
- linkage / spool valve flow rate priority

Fig. 11

Massey Ferguson 8400 - Issue 1.b 09K01.13


Auxiliary hydraulics tests

Checking lift control shock valve opening


pressure
- Stop the tractor engine.
- Connect a manual discharge pump to the unions of
the pipes supplying the lift rams (Fig. 12).
- Check that the pressure P7 = 225 bar

Checking the tank return line pressure


- Connect a pressure gauge to the PpT pressure
connector (P8) located on the front of the distribution
block (Fig. 13).
- Run the engine at 2200 rpm.
- Actuate one or more high pressure circuit compo-
nents (spool valve, linkage, brakes, etc.).
Fig. 12

Fig. 13

09K01.14 Massey Ferguson 8400 - Issue 1.b


Auxiliary hydraulics tests

D . Service tools
- AG01A: Hydraulic measurement and testing
instrument kit (Fig. 14).

Fig. 14

Massey Ferguson 8400 - Issue 1.b 09K01.15


Auxiliary hydraulics tests

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09K01.16 Massey Ferguson 8400 - Issue 1.b


Auxiliary hydraulics tests

PRESSURE TESTS
X aux

P aux

T aux

B
A

B
A

P 3/4

T 3/4
B
X SUS P SUS T SUS A
LS 3/8

FS

B
135 bar P SUS
T P AUX
A
A1 P OPT
22 bar
P

P DIR

A2

F2 X OPT

X AUX B
X SUS
A

230 bar T OPT


T SUS
Tx T AUX
Px T DIR
AC

LS PV
Pp
FR
P1

5 bar
TC
Pp
Pp B
A
P6 Pp
P8

PPp
T

P5
P4 P7

P2 OSPFD 80/240

160 bar

7 bar

P3

60 cc 19 cc

1 1

90
2

A B 90

180
3 A 1
2 2

3 B 1

180
2

MA-09-03930A

Fig. 15

Massey Ferguson 8400 - Issue 1.b 09K01.17


Auxiliary hydraulics tests

FLOW RATE TESTS


X aux

P aux

T aux

B
A Q2

B
A

P 3/4

T 3/4
B
X SUS P SUS T SUS A
LS 3/8

FS

B
135 bar P SUS
T P AUX
A
A1 P OPT
22 bar
P

P DIR

A2

F2 X OPT

X AUX B
X SUS
A

230 bar T OPT


T SUS
Tx T AUX
Px T DIR
AC

LS PV
Pp
FR
Q1

5 bar
TC
Pp
Pp B
Q3 Pp A

PPp
T

OSPFD 80/240

T
160 bar
LS

P DIR

7 bar

60 cc 19 cc

1 1

90
2

A B 90

180
3 A 1
2 2

3 B 1

180
2

MA-09-03931A

Fig. 16

09K01.18 Massey Ferguson 8400 - Issue 1.b

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