Professional Documents
Culture Documents
09 - Hydraulics
CONTENTS
CONTENTS
A . General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
A . General
The hydraulic system on MF 8400 tractors is of closed
centre with flow rate and pressure control. It
comprises two separate high and low pressure circuits
supplied respectively by a variable displacement pump
and a fixed displacement pump.
25
26 27
19
24 34 29
28
21
22
20
30
17 23
18 31
13
10
32
35
16
9
36
5 12
15
3 14 11
33
1
2 8
7
MA-09-03627A
Fig. 1
27
3
4
8
7
1
6
2
31
18
23
17
22
16
25 15
11
26 14
19 13
20 12
10
29
13 14 10
DISTRIBUTION BLOCK
6 7 8
FS
P DIR
A2
F2
X OPT
X AUX
2
1
T OPT
230 bar
Tx
T AUX
Px
T DIR
Diagram of the distribution block and trailer braking valve assembly
AC
FR Pp
5 bar
TC
15 16 11 Pp
Pp
T
PPp
9
12
MA-09-03578A 3 5 4
Fig 3
09A01.9
Description of the circuit
Description of the circuit
1 2
B
A
R LS P X Rx
MA-09-04038A 4 3
Fig 4
Diagram of closing plate with supply to control solenoid valves of the electronically controlled spool
valves
X3
P3
R P X Rx
MA-09-04044A 3 2
Fig 5
R LS P X Rx
R1
MA-09-04040A 6 3 Fig. 6
Steering unit
OSPFD 80/240 steering unit
1 8 7 3
160 bar
LS
P DIR
MA-09-03577A
2 4 6 5
Fig 7
CONTENTS
X aux
P aux
T aux
B
A
B
A
10
5
7 3
P 3/4
T 3/4
B
X SUS P SUS T SUS A
LS 3/8
FS
B
135 bar P SUS
T P AUX
A
A1 P OPT
22 bar
P
P DIR
A2 9
F2 X OPT
X AUX B
X SUS
A
LS PV
Pp
FR
5 bar
Pp TC
Pp B
Pp T
A
PPp
8 OSPFD 80/240
T
160 bar
LS
4
P DIR
7 bar
60 cc 19 cc
1 1
90
2
A B 90
180
1 2 2
3 A 1
3 B 1
MA-09-03585A
180
2
Fig. 1
CONTENTS
Component Description
Different circuits
1 Valve block (boosting / lubricating)
2 Hydrostatic loop
3 Adjustment
4 Transmission control unit
5 Rear axle beam brakes
6 Solenoid valve block on rear axle beam
7 Front power take-off
Pumps
1P1 Service pump
1P2 Lubricating pump
2P1 Hydrostatic pump
Drive components
2A1 Hydrostatic motor
2A2 Hydrostatic motor
3A1 Piston for setting the hydrostatic pump displacement
3A2 Piston for setting the hydrostatic motor displacement
3A3 Ground speed limiter in limp home mode
4A1 Forward range selector
5A1 Right-hand brake cylinder
5A2 Left-hand brake cylinder
5A3 Universal joint shaft brake
6A1 Rear PTO clutch
6A2 540 (or 750) rpm PTO selector piston (depending on equipment fit)
6A3 1000 rpm PTO selector piston
6A4 Front axle clutch
6A5 Rear axle differential lock
6A6 1000 rpm PTO selector piston
6A7 Front axle differential lock
7A1 Front PTO clutch
7A2 Front PTO brake
Sensors
1S1 Transmission oil temperature sensor
1S2 Pressure filter clogging switch
4S1 HP loop pressure sensor
Component Description
Other components
1Z1 Suction filter with bypass
1Z2 Pressure filter with bypass
1Z3 Transmission oil cooler
1Z4 Transmission lubrication
3Z1 Actuator shaft
3Z2 Actuator unit
4Z1 Clutch pedal with sensor cylinder
4Z2 Accumulator
5Z1 Brake pedal with master brake cylinder
5Z2 Rear PTO lubrication
5Z3 Differential and right-hand brake lubrication
5Z4 Differential and left-hand brake lubrication
5Z5 Universal joint brake lubrication
Valves (or spool valves / solenoid valves)
1V1 Cooler bypass valve
1V2 Flushing pressure relief valve
1V3 Booster pressure relief valve
1V4 Lubricating pressure relief valve
1V5 Service pump pressure relief valve
1V6 Servocircuit pressure relief valve
2V1 Forward booster non-return valve
2V2 Reverse booster non-return valve
2V3 Forward high-pressure relief valve
2V4 Reverse high-pressure relief valve
2V5 Scavenging valve
2V6 Shuttle valve
3V1 Hydrostatic pump spool valve
3V2 Hydrostatic motor spool valve
4V1 Hare range solenoid valve
4V2 Tortoise range solenoid valve
4V3 Ground speed limiting solenoid valve
4V4 Coupler function solenoid valve
4V5 Clutch function spool valve
4V6 Rear axle pressure relief spool valve
5V1 Cooling oil valve, right-hand brake
5V2 Cooling oil valve, left-hand brake
5V4 Universal joint brake control valve
5V5 Cooling oil valve, universal joint brake
Component Description
5V6 Brake distribution spool valve
6V1 Rear PTO clutch solenoid valve
6V3 540 (or 750) rpm PTO control solenoid valve (depending on equipment fit)
6V4 Front axle clutch solenoid valve
6V5 Differential lock solenoid valve
6V6 1000 rpm PTO control solenoid valve
7V1 Front PTO clutch solenoid valve
7V2 Front PTO brake solenoid valve
Measuring points
M1 Pressure upstream of cooler
M2 Lubricating pressure
M3 Flushing pressure
M4 Booster pressure
M5 Service pump pressure
M6 Transmission system pressure
M7 Range 1 (Tortoise) shifting pressure
M8 Range 2 (Hare) shifting pressure
M9 High pressure
M10 Rear axle beam and braking system pressure
M11 PTO clutch pressure
M13 540 (or 750) rpm PTO selector pressure (depending on equipment fit)
M14 Front axle clutch pressure
M15 Differential lock pressure
M16 1000 rpm PTO selector pressure
M17 Brake service pressure
M18 Brake service pressure
M21 Front PTO clutch pressure
M22 Oil leak from clutch or coupler function valve
Component Description
1 Distribution block
2 Trailer braking valve (according to equipment fit)
3 Steering unit
4 Braking unit
5 ParkLock
6 Variable displacement pump
7 Auxiliary pump
8 Filtration
9 Oil cooler
10 Pressure relief valve
11 Pressure connectors
12 Auxiliary spool valve
13 Auxiliary spool valve
14 Auxiliary spool valve
15 Auxiliary spool valve
16 Auxiliary spool valve + front linkage
17 Auxiliary spool valve + auto hitch
18 Lift control valve
19 Spool valve closing plate
20 Front linkage valves
21 Auto hitch valves
22 Rear brakes
23 Front brake
7A1 7A2
5Z2 6A1 6A3 1000 750 6A6 6A5
6A7
5A1 5A2
M21
7V1 7V2
7
5V3
5 6
4Z2
V=0.3l
4S1
I M9 (PH) M22
p=10bar
M6 (P) M7 M8
P
4V5 4V4
p=18bar
4V6 4V3 4V1 4V2
4Z3
4
(SM)
M2 p=25bar 3V2
3V1
1V6 4A1
1S2
Ø 2% Ø 2% Ø 3% Ø 3%
p=7bar p=5bar
p=3.5bar
1V1
3A1 3A2
1V2 1V3 p=50bar
10µ 3
1Z3
1Z2 p=7bar
p=6.5bar p=6.5bar 1V5 2V4
M1
1 2P1
Ø 1%
2V5
2V1 p=0-500bar
1P2 M3 M4 M5
T 2V6 6A4
U 2V3
p=10bar
(AS) (ES) 14 cc 1P1
1S1
223 cc 223 cc 223 cc
1V4
23.4 cc 2V2 Ø 1% 2A1 2A2
p=0-500bar
p=0.25bar
1Z1 2
200µ 15µ
Fig. 1
MA-07-04147A
11
X aux
P 3/4
P aux
T 3/4
T aux
LS 3/8
2 1 B
A
5 12
X SUS P SUS T SUS
22
B
A
FS 13
135 bar P SUS
T P AUX
A1 P OPT
22 bar
P
B
P DIR A
A2
10
F2 X OPT
14
X AUX
X SUS
LS PV
Pp
FR
15
5 bar
Pp TC
Pp
9
Pp T
PPp
B
A
16
OSPFD 80/240
B
T A
23
160 bar
LS
17
P DIR
7 bar
7 18
60 cc 19 cc
3 6
19
8
125µ 125µ
15µ
21 1
90˚
1
MA-09-03579A A B 90˚
180˚
3 A 1
2 2
3 B 1
180˚
2
20 Fig. 2
CONTENTS
Reference
Components Layout
(Fig. 1)
1 Variable displacement pump
2 Fixed displacement pump
In the cast iron tank housing
3 Steering priority valve
4 Suction strainer
5 Clogging sensor
6 Temperature sensor In the sheet metal tank
7 Tank return filter
8 Distribution block On top of the rear axle
9 High pressure relief-valve On the distribution block
10 Braking valve On top of the rear axle
11 Trailer brake control proportional solenoid valve
12 Trailer brake control safety solenoid valve In the braking valve block
13 Pressure switches
14 ParkLock
On top of the rear axle
15 Accumulators
16 Pressure reverse valve control solenoid valve In the ParkLock unit
17 Load sensing signal breaker solenoid valve In the braking valve block
18 Rear brakes In the rear axle
19 Front brake In the transmission housing
20 Auxiliary hydraulic spool valves
On top of the rear axle
21 Lift control valve
22 Brake master cylinder At the front of the cab
23 Trailer brake pressure sensor On the master cylinder
24 PTO, front axle, differential solenoid valves On top of the rear axle
25 Transmission control components
On the right-hand side of the
26 High pressure filter
gearbox
27 18 bar circuit hydraulic pump
23 22
18
24
25 27
26
1 2 3 5 6 7
16
19
17
11
15 13
8 12
14 10 9
MA-09-03580A
20
21
Fig. 1
CONTENTS
A . General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
B . Distribution block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E . Priority valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
G . ParkLock operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
H . Removing and refitting the distribution block and spool valve support. . . . . . . . . 18
I . Removing and refitting the distribution block and braking block - ParkLock . . . . 20
K . Tractor Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
A . General
MF 8400 series tractors are fitted with a trailer braking
system and an electrohydraulic ParkLock (parking
brake) controlled by the Autotronic 5.
The two systems are assembled in a hydraulic unit
(1 Fig. 1) located above the gearbox and are supplied
by the variable displacement pump of the tractor auxil-
iary hydraulics circuit. The priority of these safety func-
tions is ensured by the priority block (2 Fig. 1) which
also ensures distribution of the hydraulic flow to the
various hydraulic functions of the tractor (linkage, auxil-
iary spool valves).
Fig. 1
B . Distribution block
Identification of ports
Parts list (Fig. 2 and Fig. 4)
(Ppv) Supply (high pressure hydraulic pump)
(Paux) Auxiliary and lift spool valves supply
(Popt) Supply (to optional unions)
(Psus) Suspended front axle supply
(T) Return to main tank
(Taux) Auxiliary spool valves return
(Topt) Optional unions return
(Tsus) Front suspension linkage spool valves return (if fitted)
(Xaux) Load Sensing line - auxiliary and linkage spool valves
(Xopt) Load Sensing line - optional unions
(Xsus) Load Sensing line - front suspension (if fitted)
(LSpv) Main Load Sensing line to pump
(Tdir) Steering circuit return (Orbitrol excess flow)
(AC) To cooler
(TC) Cooler return
(PpPPV) Pressure connector (high pressure hydraulic pump)
(PpT) Pressure connector (tank return)
(PpLS) Pressure connector (Load Sensing line)
(PpAC) Pressure connector (cooler)
(1) Pressure relief valve (210 bar)
5 bar
A safety valve (1 Fig. 2) is fitted to the distribution
block and limits the auxiliary hydraulic circuit pressure TC
T
Cooling
Excess flow from the steering circuit is directed to the MA-09-03588A
distribution block via (Tdir), then to the cooler located Fig. 3
at the front of the tractor. A 5 bar by-pass valve is fitted
parallel to the cooling system to avoid overloading the
cooler. A pressure connector (PpAC) fitted to the block
allows the pressure of the cooling system to be
checked.
Tank return
All circuit returns are centralised on the distribution
block and return to the tank via a single hose (T Fig. 2).
NOTE: In order to avoid increasing the cooling system
pressure due to the high pressure circuit return, a
non-return valve is located on the cooler return
(1 Fig. 3).
A2
F2
X OPT
X AUX
X SUS
PpAC
5 bar
FR TC
PpT
T
PpLS
PpPpv
LSpv
Ppv
MA-09-03632A Fig. 4
135 bar
6 A1 22 bar
4
A2
2
7 F2
Tx
8 Px
FR
5
MA-09-03582A
3
Fig. 6
Neutral position
When the tractor brakes are not activated, the control
solenoid valve (2) is at neutral. The safety solenoid
valve (3) is powered. The braking valve (1) is not
controlled. The trailer braking coupler communicates
with the tank.
Control circuit
High pressure circuit
135 bar
A1 22 bar
4
A2
2
F2
1
Tx
Px
TR34
FR
5
MA-09-03583A
Fig. 7
G . ParkLock operation
General
The ParkLock is an electrohydraulic system used for
the parking brake. It can also be used as an emergency
1
handbrake in the relevant circumstances. It comprises
a ram (1 Fig. 8) mechanically connected to the tractor
brakes. The ParkLock ram comprises two springs
which activate the brakes. These are released by the
hydraulic pressure applied to the ram.
The ram comprises two helical springs, a hydraulic
piston and a cable mechanism linked to the brakes.
When the pressure in the ram chamber is neutral, the
springs activate the brakes; when the chamber is pres-
surised, the piston compresses the springs to release
the brakes.
The assembly is controlled by an Autotronic 5 type
electronic calculator (see chapter 11).
The ram is supplied by a circuit comprising an accumu-
lator (3) maintained at 135 - 165 bar pressure by the
make and break valve (4). For safety reasons, two pres-
sure switches (5) are fitted on the make and break
circuit to detect any circuit failure (Fig. 9).
Fig. 8
1 FS
T
X
P
7
8
4 10 9
135 bar
A1 22 bar
2 A2
MA-09-03589A
F2
Fig. 9
Use
Parking brake (A Fig. 13)
The ParkLock is usually activated by the button located
under the reverse shuttle lever to the left of the
steering wheel (11 Fig. 10). When activated, the
button controls the solenoid valve (7 Fig. 9) via the
calculator. When the solenoid valve is supplied, it
connects the ram chamber with the tank, and the Park-
Lock is engaged. When the operator activates the
button (11) to disengage the ParkLock, the solenoid
valve is no longer supplied. The ram receives the pres-
sure, the springs are compressed and the brakes are
released.
Fig. 11
8 6
T T
P
P
X X
7
MA-09-03633A
Fig. 12
button ON (A Fig. 13) button OFF lever ON (B Fig. 13) lever OFF
(ParkLock engaged) (ParkLock disengaged) (ParkLock engaged) (ParkLock disengaged)
Solenoid valve
0V 12 V 12 V 12 V
(7)
Trailer braking
safety solenoid 12 V 12 V 0V 12 V
valve (3 Fig. 6)
11
6
A B 6
FS
1 FS
1
T T
X X
P P
P P
7 8
MA-09-03590A
Fig. 13
10
135 bar
Parklock 22 bar
MA-09-03593A
Fig. 16
Fig. 21
Refitting
32. Refit the distribution block on the support plate. Fit
the attachment screws.
33. Carry out the operations 26 to 31 in reverse order.
34. Refit the distribution block and spool valve support
(see § H).
Fig. 23
Fig. 24
Preliminary operations
35. Park the tractor on a flat surface. Chock the rear
wheels of the tractor.
Fig. 27
Refitting the ram and adjusting the Park- 51. Fit the locknut (5) on the threaded rod of the ram.
Lock ram rod linkage (Fig. 29) Fit the clevis (4) and adjust it to insert the pin (8) in
the clevis (4) and lever (1), while maintaining
46. Before refitting the ram, check that distance X distance X.
between the lever (1) and the housing of the 52. Fit a new cotter pin in the pin (8). Tighten the
linkage pin (2) is between 4 and 5 mm. If not, locknut (5).
adjust the length of the right- and left-hand swivel
53. Refit the support plate of the position sensor (11).
arms (3) to obtain this value.
54. Bleed the braking circuit. Check the correct opera-
47. Remove the clevis (4) and the locknut (5) from the
tion of the ParkLock, braking and the tractor high
ram rod.
pressure circuit.
48. Assemble the ram (6) on its support (7).
49. Connect the ram supply hose.
50. Start the engine. Move the ParkLock switch
(11 Fig. 10) located under the reverse shuttle lever
to "ParkLock engaged" position, then to "ParkLock
disengaged" position.
8
9
4
5
2
X
6 5 4 11
12
13
7 10 3 1
MA-09-03634A
Fig. 29
K . Tractor Towing
During certain tractor breakdowns (engine unable to
start, hydraulic system failure, etc.) the ParkLock stays
on and automatically brakes the tractor rear wheels.
To tow the tractor, the brakes must be released as
follows:
- Chock the wheels of the tractor.
NOTE:The tractor transmission must be in neutral.
- Loosen the locknut (13) (Fig. 29).
- Take out the screw (12) and remove the protective
spacer (14).
- Refit the screw. Tighten the screw until it is in
contact with the lever (1).
- Retighten the screw by 6 turns.
MA-09-03920A-MF
Fig. 30
12 12
14 14
MA-09-03921A
Fig. 31
1 0mm 12
x5
12
14
MA-09-03922A
Fig. 32
CONTENTS
A . General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
D . Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
The spool valves are located above the rear axle. They
A . General are stacked on top of one another, with the lift control
spool valve under the auxiliary spool valves. The
MF 8400 series tractors may be fitted with a maximum assembly includes internal channels to distribute the
of four to six spool valves. The spool valves are all elec- flow to the different stages.
trohydraulic.
Under the assembly, a closing plate is fitted with a
pressure relief valve to control the spool valves and
Description of the components acts as a plug to the various channels.
The SB23LS - EHS BOSCH spool valves that control Above the assembly, an additional stage receives
the supply to the hydraulic couplers comprise two connections to the distribution block.
parts:
Hydraulic part
See operation below.
This section only deals with the hydraulic part. For the
electronic part, see Chapter 11.
The electrohydraulically controlled SB23LS EHS spool
valves operate in a Closed Centre circuit. They are
supplied with high pressure, high flow rate oil from the
priority block.
If no priority function is activated, all flow is directed to
the spool valves. When certain priority functions are
activated, the excess flow then remains available for
the auxiliary spool valves.
The adjustment of the flow rate, expressed as a
percentage, may be displayed on the onboard
computer (Datatronic) by the operator (see chapter 11
- Electronics).
The electrohydraulic spool valves have a floating posi-
tion, time delay and zero leak valve on port B.
The main spool of the spool valve directs oil towards
the outlet ports A or B.
The spool valves consist of both electronic and
hydraulic components, the latter containing spools and
valves.
Some elements cannot be repaired as spare parts.
3
241
MA-09-03601A
Fig. 2
FRONT LINKAGE
FRONT LINKAGE
Front / rear Dual
Control
FRONT LINKAGE
Front push-pull
FRONT LINKAGE
Front push-pull
Front / rear Dual
Control
FRONT LINKAGE
Dromone hook
Dromone hook
Rear Dual Control
FRONT LINKAGE
Dromone hook
Front push-pull
FRONT LINKAGE
Dromone hook
Front push-pull
Front / rear Dual
Control
MA-09-03595A
5 6
3 4
1 2
MA-03596A
Fig. 3
P
LS
T
MA-09-03604A
Fig. 5
valve (7 Fig. 6) X3
When the ON - OFF solenoid valve (8) located on end FP : Filter
plate (7) is open, the flow from the pump is directed to X3 : Location of diagnostics connector
the 3-way pressure relief valve (9) (Fig. 6). R : Pilot valve supply
The latter supplies the pilot valve (5) (Fig. 7) with a Rx : Pilot valve return
pressure of 21 to 24 bar via a pressure balancing valve. P : Pressure
The channels R (supply) and Rx (return) direct oil under T : Tank return
21 - 24 bar pressure to the pilot valves, which control LS : Load Sensing line
the position of the spool via the piston (4) (Fig. 7).
The pilot valve receives a signal from the digital device Fig. 6
(6) and moves the main spool (1) according to the infor-
mation received from the Joystick or lever.
The digital device is informed of the position of the
main spool by a displacement sensor (7) (Fig. 7).
The pilot valve and the digital device are housed in the
unit (2) (Fig. 7) fixed on the end of the spool valve.
Fig. 7
A
LS
MA-09-03605A
Fig. 8
3
B
MA-09-03606A
Fig. 9
D . Diagram
Parts list (Fig. 10)
(2) Upper oil manifold
(5) Auxiliary spool valves
(6) Lift control spool valve
(7) Lower closing plate with pressure relief valve
X aux 2
P aux
P LS T T aux
Rx R B
A
B
A
Rx R
MA-09-03607A
Fig. 10
10
11
MA-09-03609A
Fig. 12
MA-09-03652A
Fig. 15
CONTENTS
A . General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
D . Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
E . Neutral position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
F . Lifting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
G . Lowering position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
H . Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
A . General
The function of the lift control valve is to regulate the
oil flow to and from the lift rams according to the
signals transmitted by the ELC calculator.
This spool valve contains an LS port for the Load
Sensing system. This control port allows the spool
valve to send pressure information to the priority block.
This spool valve is made up of elements themselves
comprising spools and valves. Some of the elements
cannot be repaired as spare parts.
Fig. 1
Identification of ports
C . Removing - Refitting the distribu-
Because the lift control valve and auxiliary spool valves tion block
are stacked together, they share supply, return and LS
signal pipes. To carry out the removal - refitting of the distribution
block (lift control valve and auxiliary spool valves), see
(12) High pressure supply from the pump via the the “Auxiliary spool valves” section.
priority block
(13) Load Sensing signal to priority block
(15) Auxiliary spool valve tank return
(16) HP ram supply
(17) Lift control valve tank return
NOTE: The lift rams used are double acting. The small
chambers (ram rod side) are connected respectively to
the tank return and cooling system.
12 13 15
16
MA-09-03597A
17
Fig. 2
D . Diagram
T X P
1
B
A
B
A
MA-09-03594A
Tr
E . Neutral position
When the engine is not running and the spool valve is
in the neutral position, the control spool (4) and the
spool valve assembly (2) are maintained respectively
by the springs (10) and (11).
The flow rate control valve (5) is pushed to the left by
the spring (9).
With the engine running and the spool valve on
standby, no pressure data is transmitted to the priority
block. The LS line communicates with the return.
Fig. 4
Fig. 5
G . Lowering position
When the solenoid valve (7) is activated to lower the
lift arms, the spool valve assembly (2) allows the oil
coming from the rams to flow into the return.
The LS pressure data is transmitted to the face of the
flow regulating spool valve (5) (spring (9) side) and on
the priority block.
H . Assembly procedure
To assemble the distribution block (lift control valve
and auxiliary spool valves), see “Auxiliary spool valves”
section.
Fig. 6
CONTENTS
A . General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
C . Orbitrol operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
F . Steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
A . General
The steering system used on tractors fitted with a
DYNA VT transmission and closed centre hydraulics is
dynamic, and there is no mechanical link between the
steering wheel and the steering ram.
Its control principle is of the "Load Sensing" type.
The system comprises the following main compo-
nents:
- a pressurised oil supply, from a fixed displacement
pump via a priority valve,
- an Orbitrol steering unit: OSPDF 80/240 LS Dynamic
4WD with closed centre, by-pass mounted on trac-
tors fitted with a 4WD Dana AG210 or AG280 front
axle.
- a double acting steering ram fitted to the 4WD front
axle.
1 8 7 3
T
160 bar
LS
P DIR
MA-09-03577A
2 4 6 5 Fig. 1
Overall view
1 21
2 22
3 23
4 24
6 25
9 26
10 27
11 28
12 29
13 30
14 31
15 32
16 33
17 34
18 35
19 36
20 MA-09-03641A
Fig. 2
Exploded view
37
37
1
41
39
4
22
23
24
25 3
5
26
40 6
38
15 8
12 7
28
9 29
10 2
11
27
14
13
31
30
33
16
32
17
19
18
42
34
MA-09-03642A 35
20
36
Fig. 3
C . Orbitrol operation
Neutral position (engine running) (Fig. 4)
In this position the spool valve (7) is centred in relation
to the sleeve (6) by the springs (2). The channels P1 -
L - R are not supplied.
The flow from the fixed displacement pump is directed
to the cooling system by priority valve B.
L R
T P1
P LS
B
MA-09-03613A
P High flow rate supply from the fixed flow T Tank return
rate pump L Steering ram left-hand supply
B Steering priority valve R Steering ram right-hand supply
LS Pilot flow
P1 Supply to the metering devices Fig. 4
Steering on lock position (engine running) A one-way valve is screwed into the steering unit
(Fig. 5) supply port.
This valve prevents excessive pressure exerted to the
Any action on the steering wheel (left or right) front wheels from being transmitted to the pump
produces an angular offset of the spool valve (7) and when the steering lock is applied. If the pressure in the
opens the Orbitrol closed circuit. steering circuit becomes too high, the relief valve (25)
located inside the steering unit is activated and the
A control pressure allows the necessary flow to be excess pressure is directed towards channel T.
supplied, via the priority valve B, to the Orbitrol and
metering devices (27)(31) and (28)(30). The rotors
(27)(31) are driven in rotation and discharge a quantity
of oil proportional to the degree of rotation towards the
rams. The rotation of rotors (27)(31) is equal to that of
the steering wheel.
Depending on the direction of rotation, the flow of oil
from the rotors is sent to one side or the other of the
ram.
L R
T P1
P LS
B
MA-09-03614A
P High flow rate supply from the fixed flow T Tank return
rate pump L Steering ram left-hand supply
B Steering priority valve R Steering ram right-hand supply
LS Pilot flow
P1 Supply to the metering devices Fig. 5
L R
T P1
P LS
B
MA-09-03614A
P High flow rate supply from the fixed flow T Tank return
rate pump L Steering ram left-hand supply
B Steering priority valve R Steering ram right-hand supply
LS Pilot flow
P1 Supply to the metering devices Fig. 6
Reassembly
18. Check and clean the components. Replace any
defective parts. Lubricate the components with
clean transmission oil.
9 27
19. Reassemble the non-return valve (40).
20. Fit seal (1), O'ring (21) and the bush. 31
21. Place the valve balls and springs in the recesses of
the shock valves (37). Screw in the threaded
bushes, fit the seals and tighten the plugs.
22. Fit the valve and spring in the recesses of the relief
valve (25), and screw in the threaded bush. Fit the
seal and tighten the plug to a torque of 40 - 60 Nm.
23. Insert the spool valve (6) into the sleeve (7). Posi-
tion the centring springs (2) according to Fig. 7 and C
insert the pin (5).
24. Position the bush (3) on the sleeve and spool valve MA-09-03620A
35. Place the O'rings (14)(16) on the stator (30). Fit and
move it with an angular movement so that the
fixing holes align with those provided in the
steering unit.
NOTE: The rotor (31) and the pin (5) must be in the
position indicated (Fig. 9).
36. Refit plate (32) in the position marked at disas-
sembly.
37. Check that the bore of body (19) and the rim of
spool (18) are not scratched.
38. Check that the spool moves normally in the body.
39. Slide the spool fitted with its oil tightness compo-
nents into the body. Fit O'rings (17)(34) and spring
(33).
40. Refit the cover plate (35).
41. Refit the new seals (20) and screws (36) as marked
at disassembly.
42. Tighten opposing screws to a torque of 35 Nm.
43. Using a test bench or a suitable fixture, check the
steering unit operation. Refit the steering unit on
the tractor.
44. Check the oil tightness of the hydraulic unions.
Refitting
48. Refit the ram. Fit and tighten screws (2) to
180 - 200 Nm after lightly smearing the thread
with Loctite 270 or equivalent.
49. Fix the steering ball joints. Tighten the nuts (4) to
115 - 130 Nm and lock them with new pins.
50. Reconnect the hose feed pipes in the positions
identified during disassembly.
51. Fit the wheel(s) and tighten the nuts to a torque of
400 - 450 Nm.
4 3
5
2
MA-09-03617A
1
Fig. 10
Disassembly
52. Release and remove the ball joints (5) (Fig. 10).
53. Take off the lock rings (5) using a suitable locally
made tool, while simultaneously turning the guide
rings (3) (Fig. 11).
54. Take out the piston rod (6) from cylinder (4).
55. Discard all the seals (sealing ring, O'rings, dust
guards and lock rings).
Reassembly
56. Clean the components. Replace any defective
parts.
Remark
- Check the condition of the internal bore of the
cylinder and the operational parts of the piston
rod. Systematically discard all scratched compo-
nents that may affect the oil tightness of the
steering mechanism.
57. Lubricate the O'rings, bushes and internal bore
with clean transmission oil.
58. Fit the relevant seals on the piston rod (6) and the
guide bushes (3).
59. Slide the piston rod fitted with its seals in the
cylinder bore.
60. Fit the guide bushes at each end of the cylinder,
taking care not to damage the lip of the sealing
rings.
61. Position the machined groove of each guide bush
opposite the cylinder groove. Turn the guide
bushes while simultaneously slipping in the lock
rings.
62. Tighten and lock the ball joints (7) (Fig. 10) to a
torque of 120 - 150 Nm, the threads previously Fig. 11
smeared with Loctite 270 or equivalent.
63. Refit the steering ram on the tractor.
64. Check the ram supply and tightness.
Final operation
65. Carry out a road test on the steering system.
F . Steering column
The steering column assembly comprises two parts:
- the fixed lower part composed of a pipe and a body
foot
- the mobile upper part composed of a pipe with a
welded stirrup, as well as a unit holding the steering
wheel height and tilt adjustment systems.
Operation
Height adjustment
When the control lever (4) is moved upwards, the T rod
makes the lever (6) pivot, lowering the arm (20). The
screw (5) integral with the arm presses against the
brake plate, freeing it and allowing the upper part of
the steering column to move. The spring (3) returns
the lever (4) to position.
Tilt adjustment
When the control lever (4) is moved downwards, press
the T rod which pushes against the end of the notched
lever (9)(10), freeing it from the steering rack (11)(12)
and allowing the upper part of the unit (17) to tilt.
Two silent blocks (24) absorb shocks to the tilt stop of
the upper part of the column.
The two return springs (25) and (26) facilitate steering
wheel positioning.
Overall view
16
4 17 4
24
12
11 14
T
T 13
9
9 15 10
10
7 1
1
6
19
6
20
20
3
18
3
5
5
21
MA-09-03646A
Fig. 12
Exploded view
11
12
13
14
7
15
9
24
4
10
6
26
20
T
5
21 25 2 1 22
23 19
MA-09-03645A
Fig. 13
Removal
2
66. Using the lever located to the right under the
steering wheel, pull the steering column as far as
possible towards the driver.
67. Take off the steering wheel and the instrument
panel lower cover (1). Disconnect the connectors
of the reverse shuttle, wiper control unit and DOT
MATRIX keyboard (if fitted).
68. If there is not sufficient access space, also take out
the upper cover (2) and instrument panel (3)
(Fig. 14).
1
69. Remove the 4 attachment screws fixing the MA-09-03643A
Refitting
I . Removing and refitting the
71. Check all steering column positions function
correctly.
column tilt mechanism
72. Lightly smear the shaft (29) splines with Anti-Seize
grease or equivalent.
Removal
73. Carry out the operations 67 to 70 in reverse order. 81. Remove the steering column. Carry out operations
NOTE: Tighten the steering wheel nut to a torque 66 to 70.
of 57 - 78 Nm. 82. Remove the half housings around the steering
74. Check the correct operation of the electrical equip- column. Take off the reverse shuttle control,
ment, reverse shuttle lever, ParkLock, etc. lighting switch and DOT MATRIX keyboard (if
fitted).
83. Remove and discard the retaining washers (1)(2).
H . Removing and refitting the Remove the spring (3) and lever (4) with the boot
control lever assembly (8) and lever (6).
84. Press on the notched levers (9)(10) to compress
Removal the spring (7). Take off the nuts (14). Take off the
steering racks (11) and (12).
75. Remove the steering column. Carry out operations 85. Drive out the pin (15). Remove the notched levers
66 to 70. (9)(10) and the spring (7).
76. Remove the half housings around the steering
column. Take off the reverse shuttle control,
lighting switch and DOT MATRIX keyboard (if
fitted).
77. Remove and discard the retaining washers (1)(2).
Remove the spring (3) and lever (4) with the boot
(8) and lever (6).
Refitting
78. Refit the levers (6) and (4) and spring (3). Refit the
retaining washers (1)(2).
79. Adjust the lever (6) so the T rod touches the
notched levers (9)(10).
80. Carry out operation 76 in reverse and proceed to
operations 71 to 74.
Refitting
86. Carry out operation 85 in reverse order.
87. Compress the spring (7). Fit the steering racks (11)
and (12). Fit and tighten the screws (14) greased
with Loctite 241.
88. Refit the lever (4), T rod and spring (3). Refit the
retaining washers (1)(2).
89. Adjust the lever (4) so that the T rod comes into
contact with the notched levers (11) and (12).
90. Carry out operation 82 in reverse and proceed to
operations 71 to 74.
17 16
column.
97. Remove the arm (20) and brake plate and nut (21).
Refitting
Fig. 15
98. Carry out the operations 95 to 97 in reverse order.
99. Fit and adjust the screw (5).
100.Refit the tilt adjustment mechanism (operations
86 to 90).
Reassembly
K . Disassembling the lower bush
115.Refit the bush (23).
Disassembling the bush (23 Fig. 13) 116.Refit the arm (20) and brake plate and nut (21).
101.Using the lever located to the right under the 117.Assemble the lower part (19) of the column. Reas-
steering wheel, pull the steering column as far as semble the nuts (18) and their respective screws.
possible towards the driver. 118.Assemble the upper articulated part (17) of the
102.Take off the steering wheel and the instrument column. Reassemble the nuts (16) and their
panel lower cover (1). Disconnect the connectors respective screws.
of the reverse shuttle, wiper control unit and DOT 119.Refit the notched levers (9)(10) and spring and fit
MATRIX keyboard (if fitted). the pin (15).
103.If there is not sufficient access space, also take 120.Compress the spring (7). Fit the steering racks (11)
out the upper cover (2) and instrument panel (3) and (12). Fit and tighten the screws (14) greased
(Fig. 14). with Loctite 241.
104.Remove the 4 attachment screws fixing the 121.Refit the lever (4), T rod and spring (3). Refit the
column base to the cab support. retaining washers (1)(2).
105.Take off the column assembly. 122.Adjust the lever (4) so that the T rod comes into
106.Remove the half housings around the steering contact with the notched levers (11) and (12).
column. Take off the reverse shuttle control, 123.Refit the reverse shuttle control, lighting switch
lighting switch and DOT MATRIX keyboard (if and DOT MATRIX keyboard (if fitted). Refit the half
fitted). housings around the steering column.
107.Remove and discard the retaining washers (1)(2). 124.Check all steering column positions function
Remove the spring (3) and lever (4) with the boot correctly.
(8) and lever (6). 125.Lightly smear the shaft (29) splines with Anti-Seize
108.Press on the notched levers (9)(10) to compress grease or equivalent.
the spring (7). Take off the nuts (14). Take off the 126.Carry out the operations 67 to 70 in reverse order.
steering racks (11) and (12). 127.Refit the column assembly.
109.Drive out the pin (15). Remove the notched levers 128.Fit the 4 attachment screws fixing the column
(9)(10) and the spring (7). base to the cab support. Tighten the screws to a
110.Take out the adjusting screw (5) (3mm Allen key). torque of 57 - 78 Nm.
111.Disassemble the nuts (16) and their respective 129.Refit the removed covers and instrument panel (if
screws, and separate the upper articulated part disassembled).
(17) of the column. 130.Check the operation of electrical equipment,
112.Disassemble the nuts (18) and their respective reverse shuttle lever, ParkLock, etc.
screws, and separate the lower part (19) of the
column.
113.Remove the arm (20) and brake plate and nut (21).
114.Extract the bush (23) from the housing (19).
CONTENTS
A . General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
D . Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Trailer brake
The trailer brake is controlled electro-hydraulically. A
pressure sensor informs the Autotronic 5 calculator of
the pressure in the braking circuit. This then activates
a proportional solenoid valve that controls the trailer
brake valve via the transmission 18 bar circuit (see
“Trailer braking and ParkLock” section).
Braking control
5 1
The pedals are pressed against the braking valve rods
via bearings (6) (7) (8) (9).
Each pedal simultaneously controls the pressure regu-
lator (2 Fig. 2) and corresponding spool valve (3) or (4).
7
6
9
8
10
MA-09-03623
Fig. 1
3 2 4
MA-09-03622A
Fig. 2
High pressure
Electrical connection
AUTO 5
TB
M
EV
TV
PB BF
BV
MA-09-03621A
BP1
AUX CD
Tractor braking principle
P2
P1
BP2
AC1 AC2
Fig. 3
09I01.7
Main braking circuit
Main braking circuit
D . Diagram
Parts list (Fig. 4)
(1) Tractor braking valve
(2) Pressure relief spool
(3) Right-hand brake spool
(4) Left-hand brake spool
(5) Right-hand brake
(6) Left-hand brake
(7) & Valve
(8) Accumulator (braking circuit)
(9) Accumulator (ParkLock circuit)
(10) Transmission low pressure circuit pump
(11) Front axle shaft brake control spool
(12) Front axle shaft brake
(M1) Braking circuit load pressure switch
(M2) Braking circuit load pressure switch
(TR 34) Trailer braking pressure sensor
(A) Trailer brake control
(B) To ParkLock
(C) Braking circuit supply pressure from make and
break valve (135 - 165 bar)
M1 M2
C
8
4
7
1
12
2
11
TR 34
3
5 10 A
MA-09-03625A
Fig. 4
Description (Fig. 7)
The rear axle braking system consists of a brake
cylinder (1), a piston (2), and a rod (5) that acts on an
assembly (3) comprised of discs (6) and intermediate
plates (7) (see chapter 6). The brake disc assembly is
fitted before the final drive unit (4) in the rear trumpet
housing.
The piston acts on the rod (5) whose triangular end
allows the two intermediate plates (9) and (10) to
swivel in relation to each other. When swivelling, the
intermediate plates (9) and (10) are kept separate by MA-09-03636A Fig. 5
balls (8). Return springs (18) restore the intermediate
plates (9) and (10) to position when the brakes are
released.
The port (16) is linked to the bleed circuit by a pipe (see
§ G).
Operation
Braking can be activated hydraulically (brake pedals) or
mechanically (ParkLock).
Pedal braking
The braking pressure (coming from the braking valve)
arrives at the cylinder via the port (14) (Fig. 7). The 11
piston (2) is forced down by the pressure, driving down
the lower part of the piston (17) and rod (5) and acti- 5 17
vates the braking mechanism.
MA-09-03637A
18
10
3
9
11
14
16
2
1
13
15
17
MA-09-03635A
Fig. 7
Operation
The front axle shaft brake operates in a similar manner
to the rear brakes. A piston (20 Fig. 8) pushes a rod
(21) with a triangular end. The triangular part allows
two intermediate plates (22 Fig. 9) to swivel in relation
to each other, while they are held apart by balls (23).
20
21
MA-09-03638A
Fig. 8
26
22
19
25
21
23
MA-09-03639A 24
24
26
25
MA-09-03640A
23 22
Fig. 9
CONTENTS
A . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
86 N.m
50 N.m
25 N.m
VD pump control
Steering pump
Priority block
MA-09-04107A
Fig. 1
14
15
16
17
18
19 10
9
8
13
7
6
12
5
11
4
3
20 2
21 1
22 26
23 25
24 Fig. 2
MA-09-04133A
50
47
46
49
48 45
44
33
43
34
42
35
41
36
40
37
39
38
Fig. 3
MA-09-04134A
58
57
56
55
54
53
52
51
59
60
61
62
63
64
65
66
67
MA-09-04135A
Fig. 4
74
73
72
71
70
69
68
75
76
77
78
79
80
81
82
83
MA-09-04136A
84
Fig. 5
Preliminary operations:
1. Chock the tractor and take off the rear right-hand
wheel.
2. Remove the exhaust system.
3. Take off the right-hand protective guards. Fig. 6
4. Take off the protective guard over the right-hand
footstep.
5. Remove the right-hand footstep.
6. Drain and remove the fuel tank.
7. Drain the hydraulic oil.
8. Remove the protective housings that might
obstruct access.
9. Disconnect the hydraulic pipes connected to the
tank (Fig. 6 and Fig. 7).
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
14. Take out the rigid pipe (9) through the port, then
disassemble it.
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
21. Take off the rigid pipe (43) fitted with its strainer
(38).
NOTE: Access to the union is limited, so a 41 mm
pipe wrench is recommended.
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 23
27. Loosen and take out the screws (3), then remove
the pressure union of the variable displacement
pump.
NOTE: Access is limited, so a 10 mm multipurpose
wrench is recommended.
Fig. 24
Fig. 25
Fig. 26
Fig. 27
Fig. 28
36. Take out the guide studs and attach the pump Fig. 29
using the two M12 attachment screws (25).
37. Tighten the M12 screws (25) to a torque of:
86 Nm
38. Fit the return rigid pipe (13) to the variable displace- Fig. 30
ment pump tank.
NOTE: Access is limited, so a 27 mm pipe wrench
is recommended.
Fig. 31
50 Nm
Fig. 32
Fig. 33
Fig. 34
25 Nm
Fig. 35
Fig. 36
45. Fit the steering pump rigid pipe (43) fitted with its
strainer (38).
Fig. 37
Fig. 38
Fig. 39
Fig. 40
49. Fit the steering pump priority block hose (50) and
tighten the three screws (27) to a torque of:
10 Nm
Fig. 41
Fig. 42
51. Take out the pressure hose (4) from the variable
displacement pump through the spacer plug (6),
and connect it to the rigid pipe (9) of the washer (8).
Fig. 43
Fig. 44
Fig. 45
Fig. 46
Fig. 47
59. Fit the tank hydraulic channels. (Fig. 48 and Fig. 49)
60. Refit the protective housings that were removed.
61. Refit the fuel tank.
62. Refit the footstep.
63. Refit the protective guard over the right-hand foot-
step.
64. Refit the right-hand protective guards.
65. Refit the exhaust system.
66. Top up the hydraulic oil (approximately 65L).
NOTE: The recommended oil quality and quantity
should be respected.
67. Check the operation and tightness of the hydraulic
circuit.
68. Repair any defective elements or seals.
69. Refit the rear right-hand wheel.
Fig. 48
Fig. 49
72. Take out the attachment screw from the union (55)
on the gearbox housing and remove the suction
pipe.
73. Discard the O’rings (56) and (57).
Fig. 51
Fig. 52
75. Take out the screws (51) from the service pump
and remove the pump.
76. Discard the O’ring (62).
Fig. 53
Fig. 54
Fig. 55
Fig. 56
10 Nm
Fig. 57
Fig. 58
85. Fit the pump in its housing.
86. Insert and tighten the screws (51) to a torque of:
49 Nm
87. Smear the O’rings (56) with miscible grease, and Fig. 59
fit them in the union (55) grooves.
88. Smear the O’ring (57) with miscible grease and fit
it in the suction flange groove.
Fig. 60
89. Fit the suction elbow with the flange, and hold it in
position by fitting the attachment screw on the
gearbox. (arrow Fig. 61).
Fig. 61
Fig. 62
Fig. 63
Fig. 64
Fig. 65
Fig. 66
Fig. 67
Fig. 68
99. Fit home the suction pipe in the suction filter pipe
to release it from the pump.
Fig. 69
Fig. 70
Fig. 71
Fig. 72
Fig. 73
105.Remove the pump pinion (83).
Fig. 74
Fig. 75
Fig. 76
109.Fit the drive pinion (83).
Fig. 77
Fig. 78
Fig. 79
Fig. 80
115.Fit the side not fitted with the O’ring in the suction
filter pipe (77).
Fig. 81
Fig. 82
Fig. 83
Fig. 84
Fig. 85
Fig. 86
25 Nm
Fig. 87
Fig. 88
Fig. 89
25 Nm
Fig. 90
CONTENTS
A . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
D . Service tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Preliminary operations
A . General
Before starting the tests, run the engine at 2000 rpm
The hydraulic system fitted on tractors equipped with to raise the oil temperature to 60 °C (132 °F) minimum.
a DYNA VT transmission is made of two parts: To assist the rise in temperature, connect a flow meter
- the transmission hydraulic circuit to an auxiliary spool valve and limit the flow rate in the
- the auxiliary hydraulic circuit flow meter.
As soon as the oil temperature reaches or exceeds
60°C (132°F), switch off the auxiliary spool valve and
open the flow meter valve to the maximum.
Auxiliary hydraulic circuit
The auxiliary hydraulic circuit comprises two pumps. To carry out the tests indicated in this section, it is
One is a 19cc fixed displacement pump and the other recommended to use the following equipment, avail-
is a 60cc variable displacement pump. able in the AGCO network:
The fixed displacement pump supplies the following - MF 3001: Pressure gauge kit;
components: - MF 3016: 4 - 160 l/min (0.9 - 36 Gal/min) turbine
- the steering spool valve, flow meter kit;
- the cooling system. - MF 3017: Pipe assembly for MF 3016 flow meter;
- 3582045M1: Female diagnostics coupler; If not avail-
The variable displacement pump supplies the able, use equivalent equipment;
following components: - AG01A: Hydraulic measurement and testing instru-
- trailer braking, ment kit (see § D).
- ParkLock circuit,
- auxiliary spool valves, REMINDER: In all cases, ensure the direction of oil flow
- lift control spool valve, is correct in order to avoid any damage to the flow
- optional equipment fitted on the auxiliary spool meter.
valves circuit. Also choose pressure gauges, pipes and unions of
sufficient capacity and strength for the checks to be
carried out.
Both pumps are installed in the cast-iron hydraulic tank
used as a spacer between the gearbox and the engine.
NOTE: It may be necessary to adapt the tests proposed
in this manual according to the function to be tested.
In all cases, ensure that the suitable test equipment is
Transmission hydraulic circuit used. In the case of pressure gauges, always use a
The transmission hydraulic circuit comprises two fixed pressure resistance greater than the pressure of the
displacement pumps. Their displacement is of 14 cc tested function.
and 23.4 cc. They supply:
- 14 cc pump: the transmission control circuit (sole-
noid valves, clutches)
- 23.4 cc pump: the gearbox lubricating and cooling
circuit (hydraulic cooler, lubrication)
For the hydraulic tests concerning the transmission
circuit, see chapter 5.
Fig. 1
Pressure tests
P2
P3
P1
P8
P5
P6
P7
P4
Fig. 2
Q1
Q2 Q3
Fig. 3
Fig. 6
at 1000 rpm
Q2 flow rate P4 pressure
66 l/min. 110 bar
65 l/min. 130 bar
65 l/min. 150 bar
64 l/min. 170 bar
61 l/min. 190 bar
0 l/min. 195 bar
Check
- Connect a pressure gauge with a capacity of approx-
imately 30 bar to the PpLS pressure connector (P5)
located to the left of the distribution block, then a
second pressure gauge with a capacity of approxi-
mately 30 bar to the PpPPV pressure connector (P4)
located to the right of the distribution block (Fig. 8).
- These diagnostics connectors are located on the
distribution block.
NOTE: The PpLS pressure connector (P5) is difficult to
access to. It may be necessary to make a union locally
for connecting the pressure gauge.
P4: Pump discharge pressure
P5: XLS line pressure
- Check P4 and P5. Fig. 8
Engine speed P4 P5
(rpm) (bar) (bar)
1000 22 4
2200 22 4
Fig. 10
Fig. 11
Fig. 13
D . Service tools
- AG01A: Hydraulic measurement and testing
instrument kit (Fig. 14).
Fig. 14
PRESSURE TESTS
X aux
P aux
T aux
B
A
B
A
P 3/4
T 3/4
B
X SUS P SUS T SUS A
LS 3/8
FS
B
135 bar P SUS
T P AUX
A
A1 P OPT
22 bar
P
P DIR
A2
F2 X OPT
X AUX B
X SUS
A
LS PV
Pp
FR
P1
5 bar
TC
Pp
Pp B
A
P6 Pp
P8
PPp
T
P5
P4 P7
P2 OSPFD 80/240
160 bar
7 bar
P3
60 cc 19 cc
1 1
90
2
A B 90
180
3 A 1
2 2
3 B 1
180
2
MA-09-03930A
Fig. 15
P aux
T aux
B
A Q2
B
A
P 3/4
T 3/4
B
X SUS P SUS T SUS A
LS 3/8
FS
B
135 bar P SUS
T P AUX
A
A1 P OPT
22 bar
P
P DIR
A2
F2 X OPT
X AUX B
X SUS
A
LS PV
Pp
FR
Q1
5 bar
TC
Pp
Pp B
Q3 Pp A
PPp
T
OSPFD 80/240
T
160 bar
LS
P DIR
7 bar
60 cc 19 cc
1 1
90
2
A B 90
180
3 A 1
2 2
3 B 1
180
2
MA-09-03931A
Fig. 16