10 General

20 Engine

30 Electrical system

S series 40 Power
transmission
S230 ---
S280
50 Brakes

60 Front axle and

steering system

70 Frame and
wheels

Service Manual
80
Tractors
Cab and
shields

Valtra Inc.
90 Hydraulics

FIN---44200 Suolahti, FINLAND

Phone +358 2045501
Telefax +358 204550387
www.valtra.com
 Order no 39 220 212
English
Copyright E 2005 by Valtra Inc.
10. General 11. General

12. Construction

13. Maintanance

1
2
To the reader
The Service Manual is intended to be a practical reference source to be used in workshop. The repair instructions in the manual
are based on methods which have been worked out in practice during normal workshop conditions and which are based on the
use of special tools from the manufacturer when stated in the instructions. The manual also contains descriptions of the design
and function of the components.

Detailed maintenance instructions can be found in Operator’s Manual.

The Service Manual will be continually updated with new revised pages which should be inserted in the manual. Alterations and
additions will first appear as service bulletins.

Only genuine Valmet spare parts should be used to ensure the best possible function of the machine. Certain operations should
be carried out with the aid of special tools designed by Valmet.

Valtra Inc.
Tractor Service

3
4
 Model Code Page
10. General S230-- S280 110 0
1.7.2003

The following supplements have been published for the Valmet S series Service Manual:

Order number Date of publication Notes

5
6
 Model Code Page
1.7.2003
11. General
1.9.2004 S230-- S280 110 1

Layout of Service Manual

Division into groups
The manual is divided into groups (10---100) which are based on the make ---up of the tractor. The groups are listed on the first
index leaf.

Example. 10. General

20. Engine, fuel and cooling systems
30. Electrical system
40. Power transmission
a.s.o.

The number designation for each group is given in the top left box of the respective pages (and the first figure in the code designa-
tion).

Code Page
410 1

50

60

70

80

90

100

Division into components or sub -- groups

Each group is further divided into components or sub ---groups. The number and the name of each component is given in the top
left box on each page (and comprise the two first figures in the code designation).

Example. 41. Clutch

42. Gearbox
44. Low gear
45. Final drives etc.

7
 Model Code Page
1.7.2003
11. General
1.9.2004 S230-- S280 110 2

Tractor model
At the top of each page it is indicated for which tractor the page is valid.

Code designation
Three ---digit code designations are used to separate the different document groups for the respective components. The same
code is also used in the Time list as a reference to the text in this manual. The code designation numbers appear in the box at
the top of the page and also in the headings.

Example: Code 410

--- Group: power transmission (4)
--- Component: clutch (41)
--- Document group: general (410)

Page numbers
The instructions for all components are numbered in consecutive order in the right---hand box at the top of the page. The page
numbers begin with page 1 for each component.

Model Code Page

41. Clutch S230---S280 410 1
15.5.2003

Date
At the top of each page there are two boxes for dates. In a case of revised issue, the date of the earlier issue is printed in the
crossed ---over box and and the date of the current issue is printed in the proper date box.

Additions and amendments of the service manual

New and up ---dated pages will be continuously added to the service manual. The new pages should be inserted as indicated by
the code: the first digit (also the first digit on the index leaf) indicates the group:
--- the two first digits indicate the component or sub ---group.
--- the third digit indicates the document group for the respective components
--- the page number indicates the definite position of the page within the service manual.

If there are two pages with the same code and page number, it is the page with the later date in the date box and the old date
in the crossed ---over box which is valid or which is the current page.

When an entirely new set of repair instructions is issued, it will be accompanied by instructions on where the pages should be
inserted in the file.

8
 Model Code Page
1.7.2003
11. General
1.9.2004 S230-- S280 110 3

Code designations in the Service Manual

44. Powershift, power shuttle and 4WD clutch
10. General 440 Recontioning Powershift and reverse
110 General, lay out
shuttle
120 Construction
441 Recontioning 4WD clutch
130 Maintenance
45 Final drives
20. Engine 450 General
21. Engine 451 Recondioting final drives
210 General
211 Cylinder block and flywheel housing 46. Power take off
212 Cylinder head and valve engine 460 General
213 Crank engine 461 Recontioning rear PTO
214 Timing gear assembly
215 Lubrication system 50. Brake system
216 Inlet and exhaust system
510 General
217 Compressor
511 Recontioning brakes
218 Safety instructions

22. Fuel system

220 General 60. Front axle and steering system
221 Fuel feed pump and fuel filters 61. Steering system
222 Bosch in ---line pump 610 Gneral
223 Fuel injection pump, VP 44 611 Steering valve
224 Injectors 612 Priority valve
613 Steering cylinder
23. Cooling system 614 Adjustment on powered front axle
230 General
231 Repair instructions 62. Front axle suspension
620 General
24. Engine control system 621 Electrical system
240 General 622 Fault diagnostics and repairs
241 Changing of control unit
64. Powered front axle ZF AS ---2075
640 General
30. Electrical system 642 Repairing front axle hub
310 General 644 Recontioning diff. / bevel pinion shaft
311 Electrical diagrams
312 Electronic components positions
70 Frame and wheels
32. Service codes and troubleshooting 710 Frame and wheels

34. Autocontrol 7.0 and 7.1

80 Cab and shields
810 Cab
36. Working light
820 Proline instrument
360 General
830 Air conditioner
361 Electrical system
362 Fault diagnostics and repairs
90 Hydraulics system
38. Service software 91 High pressure circuit and low pressure circuit
380 General 910 General
381 Software uptade 911 Pumps and pipes
382 Calibrations
383 Settings 92. Hydraulic powerlift, 3---point linkage, valves for auxiliary
hydraulics
920 General
40. Power transmission 921 Repair instructions
41. Clutch
410 General
411 Repairing cluch

42. Mechanical gearbox and differential

420 General
421 Gear change mechanism
423 Shafts and gear wheels in gearbox
424 Recontioning differential

9
 Model Code Page
1.7.2003
11. General
1.9.2004 S230-- S280 110 4

General instructions for repairs

Outer oil seals
The Service Manual contains instructions for changing all outer oil seals, (e.g. oil seals on the PTO shaft end, on the output shaft
to the front wheel drive and on the pinion shaft on the powered front axle, and so on).

Sealing compound and glue

If sealing compounds or glue are required for the repair work, the instructions will specify a sealing compound or glue which is
readily available through specialist dealers. Some seals should be greased before fitting and the space between the lips of the
seal should be filled with universal grease. If the seal is to be pushed over splines or sharp edges the seal should be protected
with for example a thin plastic foil.

Tightening torques and setting values

All necessary tightening torques and setting values for each repair operation are given at the beginning of each repair section
under the heading Technical Data. The most important values can also be found in the repair instructions.

Table 1 later gives the tightening torques in order of dimension, quality and surface treatment. The values given in the table should
be used if the tightening torque is not given in the repair instructions.

Safety
Always bear safety in mind when repairing or servicing the tractor. Use tools and lifting devices in the correct way . When you
are removing tractor components or splitting the tractor, every tractor part must be supported in such a way, that no risk of accident
exists. Avoid working under the supported tractor part if it is not absolutely necessary. When supporting the tractor the centre of
gravity of the frame part must always be checked. For instance the wedges must always be fitted between front axle and engine
to prevent axle oscillation when splitting the front frame of the tractor.

Trouble ---shooting
The following procedure, combined with the information contained in the workshop manual will be helpful in tracing faults accu-
rately. It consists of following a number of logical steps to locate and correct the problem.

a) Determine the problem

b) List possible causes
c) Differentiate the causes
d) Conduct checks in logical order to determine the exact cause
e) Consider approximate remaining service life against cost of parts and labour.
f) Make any necessary repairs.
g) Recheck the parts and functions for correct operation

10
 Model Code Page
1.7.2003
11. General
1.9.2004 S230-- S280 110 5

Handling of heavy components Cleanliness

Unless otherwise specified, all removals should be accom-
plished using adjustable lifting equipment. All supporting
slings must be parallel to each other and as near vertical as
possible in relation to the object being lifted. However, where
slings are of a far greater capacity than the weight of the load
to be fitted, a triangular lifting arrangement may be used.
When removing a component at an angle, remember that the
capacity of an eyebolt is reduced when the angle between the
supporting members and the object becomes less than 90˚.
To ensure long life of a machine, it is important to keep dirt and
foreign material out of its vital working components. Precau-
tions must be taken to safeguard against this. Enclosed com-
partments, seals and filters have been provided to keep the
supply of air, fuel and lubricant clean. These protective de-
vices must not be removed.
Whenever hydraulic, fuel, lubricating oil or lines are discon-
nected, clean the point of disconnection and the surrounding
area. As soon as a line has been disconnected, cap, plug or
tape the line or opening to prevent the ingress of foreign ma-
terial.

The same cleaning and covering precautions should be taken

when access covers or inspection plates are removed.

Clean and inspect all parts. Make sure that all passages and
holes are clear. Cover all parts to keep them clean. Make sure
parts are clean when they are reassembled. Leave new parts
in their wrapping until they are actually needed for reassembly

Oikein Correct Väärin Mauvais

Rätt Teisingai Fel Netei- Assembly
Right Wrong singai
Richtig Falsch When reassembling a machine, complete each step in se-
Giusto Sbagliato quence. never partially assemble one part then start to as-
semble another. Make all recommended adjustments. Al-
ways check the job on completion to ensure that nothing has
been overlooked. Recheck the various adjustments before
putting the machine back into service.

Note! Before fitting new parts, remove rust preventative com-

pound from all machined surfaces (usually ”peel---off sub-
B
stances).

Lubrication
C Where applicable, fill the compartments of repaired or re-
newed components with the quantity, type and grade of clean
lubricant recommended in the routine maintenance section of
the Operator’s Manual.
D
Shims
When shims are removed, tie them together and identify their
location. Keep shims clean and take care not to bend them
before refitting them.
A Gaskets
Make sure that the holes in gaskets line up with lubricating oil
passages in the mating parts. If gaskets have to be made, use
material of the correct type and thickness. Make sure that
Forged eyebolt support holes are punched in the right places. Incorrectly punched
A. Load gaskets can cause serious damage.
B. Lifting shackle
C. Shackle retaining plate ( 3 mm thick) Lip type rubber seals
D. Sleeve Lubricate the lips of lip ---type rubber seals with oil before fit-
ment. Do not use grease on seals, except for grease seals.
When necessary the forged eyebolt can be supported in the
way shown in figure above. Sleeve D may or may not be
welded to plate.

Warning! If a part resists removal, check that all nuts and bolts
have been removed and that there is no interference from ad-
jacent parts.

11
 Model Code Page
1.7.2003
11. General
1.9.2004 S230-- S280 110 6

The main parts of lip ---type seal:
1. Case
2. Sealing element
3. Ring spring
The figure above shows the construction of a simple lip ---type
seal. The cross section shows the heel (4) and the toe (5),
used to identify the sides of a single element seal. With a few
exceptions, the toe of a single ---lip is located on the lubricant
side. Some seals have a second auxiliary lip which has no
spring.
Cables and wires
When removing or disconnecting a group of cables or wires,
label each one to ensure correct refitment.
Locking devices
Correct and incorrect method of fitting and bending locking
tabs.
Slackening of nuts and bolts is prevented by mechanical
means such as lockwashers, tab washers and cotter pins, or
by Loctite ---type locking agents.
Flat retainers must be installed properly to be effective. Bend
one end of the retainer against the edge of the part. Bend the
other end against one of the nut or bolt head.Always fit new
retainers in compartments which house moving parts. When
fitting lockwashers on aluminium housings, place a flat
washer between the lockwasher and the housing.
Note!
1) Never fit a lockwasher (Grower, fan, spring, etc.) under a
nut or bolt to which a specified torque has to be applied.
2) Always thoroughly degrease components before applying
Loctite type locking agents.

Bushes and press fits

Do not fit bushes with a hammer alone. Use a suitable fitting
tool and a hammer or, better still, a press if possible.

When using a press, ensure that pressure is applied directly

in line with the bore. If the ring has an oil hole, take care to align
it with the oil hole in the mating part. When press fitting a part
into another part, lubricate the mating surfaces. Tapered parts
should be assembled dry. Before assembly, check that the
tapers are dry and free from burrs.

Fitting bolts in blind holes

Use bolts of the correct length. A bolt which is too long may
”bottom” before the head comes into contact with the part it
is to hold: this will cause damage to the threads. If a bolt is too
short, there may not be enough threads engaged to hold the
Correct and incorrect use of retainers
part securely.

12
 Model Code Page
1.7.2003
11. General
1.9.2004 S230-- S280 110 7

Table 1. Tightening torques, metric standard thread (ISO)

Tightening torques Nm1)

Dim. Quality, surface treatment, material and so on
8.8 8.8 8.8 10.9 12.9
lubr. tol.± Zne2) tol± Znk3) tol. ± lubr. tol. ± lubr tol. ±
M4 --- --- --- --- ---
M5 6,4 0,6 5,7 0,5 --- 9 1 11 1
M6 11 1 10 1 12 1,2 15 1,5 18 2
M8 25 2 23 2 30 3 35 4 45 5
M10 50 5 45 5 60 5 70 7 90 10
M12 90 10 80 8 100 10 125 10 151 15
M14 140 15 125 10 160 15 200 20 240 20
M16 220 20 195 20 250 25 300 30 370 40
M18 300 30 270 30 350 35 430 40 510 50
M20 430 40 380 40 480 50 600 60 720 70
M22 570 60 500 50 650 65 800 80 970 100
M24 740 70 660 70 830 80 1030 100 1250 120
M27 1100 100 950 100 1200 120 1500 150 1800 180
M30 1500 150 1300 130 1600 160 2040 200 2500 250

1) 1 Nm=0,102 kpm
2) Zne=zinc electroplating
3) Znk=hot galvanized

If the bolts differs from the standard range the values in the
table must not be used.

13
 Model Code Page
1.7.2003
11. General
1.9.2004 S230-- S280 110 8

Conversion table for common units

Quantities and units Conversion factors
Overall and detail dimensions millimetres (mm) 100 mm=3,94 inches
1 inch=25,4 mm

Short distances e.g. turning circles metres (m) 1 m=3,28 ft

1 ft=0,305 m

Travel distances kilometres 1 km=0,62 mile

1 mile=1,61 km

Tractor weights, axle loadings kilograms (kg) 1 kg=2,2 lbs

1 lb=0,454 kg

Travel speed kilometres per h (km/h) 1 km/h=0,62 mph

1 mph=1,61 km/h

Drawbar pull kilonewtons (kN) 1 kN=224,8 lbs

1 lb=4,448 N

Power (identified by such terms as crankshaft power, 1 kW=1,34 hp

pto power, belt power, drawbar power, indicating 1 hp=0,746 kW
the point at which the measurement was taken)
kilowatts (kW)

Engine torque newton metres (Nm) 1 Nm=0,74 ft lb

1 ft lb=1,356 Nm

Fuel consumption by weight (kilograms per hr, kg/h) 1 kg/h=2,2 lb/hr

(by volume) litres per hr (l/h) 1 lb=0,454 kg
1 l/h=0,22 gal/hr
1 gal=4,54 l

Fuel economy (specific fuel consumption) 304 g/kWh=0,5 lb/hp hr

grams per kilowatt hr (g/kWh)

Engine displacement litres (l) 1 l=61,02 m cu in

100 cu in=1,639 l

Hydraulic pump 1 MPa=145 psi

pressure ---mecapascal (MPa) 1000 psi=6,9 MPa
delivery ---millimetres per sec (ml/s) 100 ml/s=1,32 gpm
1 gpm=75,77 ml/s
Tyrepressure ---kilopascal (kPa) 100 kPa=14,5 psi
1 psi=6,9 kPa

Area acres---hectare To convert multiply by

0,404686

Volume bushel---litre To convert multiply by

39,3687

Quantity pound per acre ---kilogram per hectare Multiply by 1,12085

Volume Multiply by
superficial foot---cubic metre 0,002360

14
 Model Code Page
12. Construction
1.7.2003 S230-- S280 120 1

S series, construction

15
 Model Code Page
12. Construction
1.7.2003 S230-- S280 120 2

Specifications
Turbine clutch Standard
Main clutch Wet, multi ---disc
Shuttle Computer controlled, hydraulic, pedal---free
No of speeds 40 + 40R
Main gears 10, mechanical selection, pedal---free
Powershift Computer controlled, 4 steps
Creeper Standard
4WD Manual of full automatic operation
Differential lock Manual of full automatic operation,
front and rear
PTO, rpm at engine speed 1000 / 2112
Front PTO, optional, rpm at engine speed 1000 / 2071

Brakes
Type Wet multi ---disc, power assisted
Parking brake Spring engaged, hydraulically released by
shuttle lever

Hydraulics
Electronic controlled lift rear Standard
Lifting capacity kN 100
Electronic controlled lift front Optional
Lifting capacity kN 73,5
Hydraulic pump Variable displacement
Max pump capacity l/min 147
Max pressure bar 200
Number of implement valves 7
Max volume of oil take out l 85 / 100

16
 Model Code Page
12. Construction
1.7.2003 S230-- S280 120 3

S series, dimensions

17
 Model Code Page
12. Construction
1.7.2003 S230-- S280 120 4

Dimensions (mm) S230, S260, S240, S280

With front tyres 460/85R30
With rear tyres 520/85R42
Length 5100
Width 2500
Width with the stepless adjustable
type 1, 3000
rear axles (bar---axles) from the axle
type 2, 2548
end
Height to the top of the roof 3400
Height to the end of the exhaust 3400
Wheel base 3082/31073)
Clearance under the front axle 560
Clearance under the rear axle 520
3) Front axle with suspension
Weight kg S230, S260, S240, S280
With tyres/tires 520/85R42
Total weight (with full tank, without
8800
ballast weights)
Front axle weight (%) 3780 (43)
Rear axle weight (%) 5020 (57)
The weights are also valid for a front axle with hydraulic suspension.
Weights may vary depending on the equipment fitted to the tractor.

Maximum allowed weights for the front and rear axles, kg

Regardless of any limitations due to tyres, with standard track width.

Tractor S230, S260, S240, S280

at the front max 40 km/h 6000
max 7 km/h 7600
at the rear, max 40 kph 10000
total weight, max 40 kph 14000

Tyre load capacities and air pressures (R tyres/tires 40 kph)

Rear axle Front axle

Tyre/tire Load capacity Air pres- Tyre/tire Load capacity Air pres-
sure sure
650/85R38 6150 kg 160 kPa 460/85R30 2650 kg 160 kPa
520/85R42 4320 kg 160 kPa 480/70R30 2360 kg 160kPa
580/70R42 3875 kg 160 kPa 540/65R30 2630 kg 160 kPa
650/65R42 4070 kg 160 kPa 600/70R30 3250 kg 160 kPa
710/70R42 5150 kg 160 kPa 2060 kg 160 kPa
520/85R46 4250 kg 160 kPa 14.9R38 2500 kg 240 kPa
3000 kg 320 kPa

18
 Model Code Page
13. Maintenance
1.7.2003 S230-- S280 130 1

Valtra service
Maintenance
One of the most important requirements for the reliability of
your tractor is maintenance that is performed correctly and at
the right time. Maintenance costs are small compared with the
repair costs of malfunctions caused by neglect. The most im-
portant maintenance is the one you yourself as the operator
perform on your tractor. This maintenance includes all lubrica-
tion as well as inspections and adjustments.
The maintenance schedule provided in this maintenance sec-
tion is for normal driving conditions. For heavier duty, main-
tenance should be performed on the tractor more often.
Lubrication grease fittings
--- Always clean the grease nipples before applying the
grease gun.
--- Apply grease through the nipples until clean grease oozes
out (unless otherwise instructed).
--- Wipe away superfluous grease which has been pressed
out at the lubricating point.
--- Preferably carry out lubrication with bearing points and
joints unloaded and with the bearings in different position-
s.

Scheduled maintenance
Carrying out the maintenance
The maintenance schedule begins with the running hour
Other points: meter reading 0. This means that maintenance scheduled at
--- Lubricate according to chart 500 h intervals is performed at meter readings 500 h, 1000 h
--- Road test tractor. Check during the road test all the func- etc., even if the same procedures were carried out at the 50
tions of the controls and instruments. After the road test, h maintenance. At the 1000 h maintenance, for example, the
check for oil leaks, check the coolant and fuel system. daily, weekly and 500 hour maintenance procedures must
also be undertaken.
--- Always stop the engine before starting work.
--- Apply the parking brake to ensure the tractor cannot
move. If the ground is uneven the wheels should be block-
ed.
--- Wash down the tractor first so that the work can be done
easily and quicker.
NOTE: Do not let the water get to the electrical equip-
ment when washing the machine.
--- Always observe the utmost cleanliness in all maintenance
work. Thoroughly wipe off filler caps and plugs as well as
surrounding parts of the tractor before filling up with fuel
or oil.
arge amounts of dirt (e.g. heavily clogged filters) can point to
a fault which could cause extensive and costly repairs if not
corrected in time.
--- When carrying out checks the tractor should stand on
level ground.
--- Levels should be checked in the morning when the oil is
cold and has had time to run down to the bottom of the unit
concerned.
--- When changing the oil, bear in mind that the oil can be
very hot when it drains from the tractor. Waste oil and oil
filters should be handled carefully and disposed of pro-
perly.
--- Avoid touching the exhaust manifold, turbocharger and
other hot parts of the engine.
--- Keep the engine surfaces clean in order to avoid the risk
of fire.
--- The fuel, lubricating oil and coolant cause irritation to skin
if in contact for long periods.
--- After completion of service work replace all safety covers
etc.

19
 Model Code Page
1.7.2003
13. Maintenance
1.9.2004 S230-- S280 130 2

Lubrication and maintenance table WEEKLY MAINTENANCE

Maintenance items are numbered starting from number 1.
The corresponding numbering is also used later on in the de-
tailed descriptions of the scheduled maintenance, enclosed
in parentheses after each maintenance item.
DAILY MAINTENANCE
1. Check the oil level in the engine
2. Check the coolant level, radiator grilles and
the front grilles of the engine cover.
3. Check for oil and fluid leaks.
4. Empty the pressure air reservoir of water.
5. Lubricate the three ---point linkage and towing
device (towing devices are available as extra equipment)
6. Lubricate the front axle assembly:
---Drive links.
---Axle bearings of front axle without suspension.
---Cylinder of front axle with suspension.
7. Check the oil level in the hydraulics.
8. Check the tightness of belts (replace belts if necessary).
9. Check the fuel pre ---filter.
10. Check the electrolyte level.
11 Check tyre/tire pressures

5 11 7 9 1 8 6 11 6

11

16

11

5 11 4 10 2 11 6 2

20
 Model Code Page
1.7.2003
13. Maintenance
1.9.2004 S230-- S280 130 3

MAINTENANCE AT 500-- HOUR INTERVALS

12. Check the oil level in the gearbox and the drive gear.
Change the oil and the suction filter of the transmission
and drive gears first time after 500 running hours and next
at 1000 hours intervals. After that change always at 1000---
hour intervals.
13. Check the brake oil level.
14. Clean the cab air filters (more often when needed).
15. Check wheel nuts tightness.
16. Lubricate the front linkage (available as extra equipment).
17. Lubricate the pressure air brake (extra equipment) quick
connectors.
18. Change the engine oil and filter (or yearly), in extremely
dusty conditions at 250---hour intervals.
19. Check the free travel of the brake pedals
20. Change the hydraulic pressure filter and return
oil filter (or if the filter indicator light is on)
21. Check the oil level in the front axle and the
hubs
22. Change the front PTO housing oil and wash the filter (front
PTO available as extra equipment)
23. Check the rubber clutches of the front PTO (available as
extra equipment)
The first front axle oil changes after 500 hours, see mainten-
ance item 26.
Note! When carrying out maintenance, also perform the pro-
cedures of earlier maintenance cycles. For example, when
carrying out the 500 hour maintenance you must also under-
take the weekly and daily maintenance.

15 12 14 20 18 15 21 22

12

17

15 12 14 20 19 13 18 15 21 23 16

21
 Model Code Page
1.7.2003
13. Maintenance
1.9.2004 S230-- S280 130 4

MAINTENANCE AT 1000-- HOUR INTERVALS OR MAINTENANCE AT 2000-- HOUR INTERVALS OR

YEARLY
24. Change the power transmission oil and the suction filter.
25. Change the hydraulic oil.
26. Change the oil in the front axle differential and the hubs.
27. Change the cab air filters and the re ---circulation filter.
28.Change the fuel filter and the pre ---filter.
29. Change the engine air filter and the safety filter.
30. Lubricate the teeth of the flywheel.
31. Check and adjust the toe ---in of the wheels.
32. Clean the fuel tanks.
33. Adjust the valves.
34. Change the breather of the hydraulics housing.
35. Tighten the fastening screws and lugs of the frame.
EVERY OTHER YEARLY
36. Change the coolant in the cooling system.
37. Change the brake oil.
38. Check the fuel system injectors.
Note! When carrying out maintenance, also perform the pro-
cedures of earlier maintenance cycles. For example, when
undertaking the 2000 hour maintenance, you must also carry
out the 1000 hour, 500 hour, weekly and daily maintenance.

24 27 32 24 20 25 30 34 28 18 29 31 26 36

24
25

24

24 27 20 19 32 37 36 18 33 31 26
38

22
 Model Code Page
1.7.2003
13. Maintenance
1.9.2004 S230-- S280 130 5

Filling table
The volumes include the volume of the filter.
Filling amount,
Location Valtra class SAE class API class when changed
(liters)
Valtra 10W/30: ---20˚C...+30˚C CG---4
Engine
Engine 15W---40: ---10˚C...+40˚C CH---4 19
Power transmission
-- gearbox Shell Harvella T 10W---30 80
---drive gears Shell Spirax AX 2 x 12
min 100
Valtra 32: ---30˚C...+30˚C
Hydraulics ISO VG 32 max 115
Hyrdraulic 46: ---10˚C...+40˚C
extra max 130
Front axle with
Front axle suspension 13 l
Valtra Axle 90 LS
---differential Front axle without
suspension 12,5 l
---hubs Shell Spirax AX 2 x 1,5
Front PTO (extra equipment) Shell Donax TX 3,7
Fuel tank Diesel fuel which conforms to EN 590 norm 620
water mixture + radiator solution (standard ASTM
Cooling system 35
D3306---86a or BS 6580:1985)
Brake oil reservoir Shell LHM S 0,5
Windscreen washing fluid
washing liquid---water mixture 3
reservoir
Warning! To ensure perfect functioning of the wet multidisc brakes, use only oils approved by the manufacturer!

Oil recommendations according to outdoor temperature

When starting the tractor in a warm garage, oil meant for warmer areas may be used.

10W--- 30

15W--- 40 / Hydraulic 46

Valtra Hydraulic 32

80W--- 90

---30˚C ---20˚C ---10˚C 0˚C +10˚C +20˚C +30˚C +40˚C

23
 Model Code Page
1.7.2003
13. Maintenance
1.9.2004 S230-- S280 130 6

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 21. Engine

20. Engine

22. Fuel system

23. Cooling system

24. Engine control system

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 Model Code Page
1.7.2003
21. Engine S230-- S280
1.9.2004 210 1

Contents
General (code 210)

Technical specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Engine construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cylinder block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Flywheel housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Valve mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Crank mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Timing gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Lubricating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Inlet and exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Work instructions

Cylinder block and flywhell housing (code 211)

Cylinder block and cylinder lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fitting cylinder liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Flywheel housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Changing rear crankshaft oil seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Cylinder head and valve mechanism (code 212)

Removing cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Removing valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Checking cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Changing valve guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Machining valve seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Changing valve seat ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Grinding valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fitting valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fitting cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Reconditioning valve mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Changing camshaft/camshaft gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Adjusting valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Crankshaft mechanism (code 213)

Removing crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Checking crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Changing crankshaft gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fitting crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Checking vibration damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Removing pistons together with connecting rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Changing connecting rod bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Checking connecting rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Connecting rod weight classes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Changing piston rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Checking pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fitting piston pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fitting piston together with connecting rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Changing starter ring gear on flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fitting flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

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Engine timing gears (code 214)

Removing timing gear casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Fitting timing gear casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tensioning device for ribbed belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fan drive device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Lubrication system (code 215)

Reconditioning of oil relief valve for lubricating oil pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Removing and dismantling lubricating oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Assembling and fitting lubricating oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fitting oil sump gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Piston cooling nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Lubrication oil quality requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Inlet and exhaust system, turbocharger (code 216)

Checking air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Checking inlet and exhaust pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Checking turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fitting turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Radiator and coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Compressor (code 217)

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety instructions (code 218)

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21. Engine
1.9.2004 S230-- S280 210 3

Technical specification
Model (S230) (S260) S240 S280
Type designation 645 ESBAE 84 ETA
Type 4---stroke direct injection diesel engine 4---stroke direct injection diesel engine
Turbocharged yes, intercooled yes, intercooled
Number of cylinders 6 6
Cyl. numbering from front 1---2---3---4---5---6 1---2---3---4---5---6
Cylinder diameter, mm 111 111
Stroke length, mm 145 145
Cylinder displacement, dm3 8,4 8,4
Compression ratio 16:1 16:1
Max. power, DIN kW/(hp)/RPM 169 (230)/2200 191 (260)/2200 181 (246)/2200 206 (280)/2200
Torque, Nm/RPM 950/1400 1050/1400 970/1400 1075/1400
Maximum racing RPMs 2400 2400 2400 2400
Idling speed RPMs 850 850 850 850
Valve clearance, intake and exhaust
0,35 (cold or hot) 0,35 (cold or hot)
(mm)
Direction of rotation from the engine
Clockwise Clockwise
front
Moment rise % 31 27
Injection timing (B.T.D.C.) Marked on the flywheel Marked on the flywheel
Compression pressure (bar)1 24 24

1) Minimum value at operating temperature and starting revs. Max permitted difference between cylinders 3,0 bar.

Engine type designations

645 DSBAEL Application

A = vehicle engine
G = generating set engine
M = marine engine
P = pump set engine

E = emission tested engine (certified) for off--- road

C = emission tested engine (certified) for on--- road
84 ETA
Equipped with intercooler
A = air to air

Equipped with Bosch P--- type injection pump

Intercooler air / air
Turbocharged engine
Turbocharged engine
Low emission
Basic type (E, if equipped
Displacement, dm3
with electronic engine control)
Number of cylinders

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21. Engine
1.9.2004 S230-- S280 210 4

Cylinder block

Holes for guide pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13,250...13,320 mm

Main bearing housing diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96,000...96,025 mm
Cylinder liner location, diameter:
--- upper end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125,014...125,054 mm
--- lower end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121,000...121,040 mm
Inner diameter of camshaft bushings (fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50,010...50,070 mm
Height of cylinder block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468,900...469,100 mm

Cylinder liners

Protrusion of cylinder liner above cylinder block top face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,030...0,080 mm

Max. permissible height difference between liners (under same head) . . . . . . . . . . . . . . . . . . . . 0,02 mm
Outer diameter of cylinder liner guide:
--- at upper end of liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124,975...125,000 mm
--- at lower end of liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120,961...120,986 mm
Liner bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111,000...111,022 mm
Height of cylinder liner flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9,03...9,05 mm
Height of cylinder liner flange, 1st oversize, part no 8368 59581 . . . . . . . . . . . . . . . . . . . . . . . . . 9,08...9,10 mm
Height of cylinder liner flange, 2nd oversize, part no 8368 59582 . . . . . . . . . . . . . . . . . . . . . . . . 9,13...9,15 mm
Height of cylinder liner flange, 3rd oversize, part no 8368 59583 . . . . . . . . . . . . . . . . . . . . . . . . . 9,23...9,25 mm
Outer diameter of cylinder liner flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131,700...131,800 mm

Cylinder head

Height of cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104,800...105,000 mm

Height of cylinder head after repair grinding (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104,000 mm
Inside diameter of valve guide (not fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9,000...9,015 mm
Outside diameter of valve guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16,028...16,039 mm
Diameter of valve guide bore in cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16,000...16,018 mm
Position of valve guide top above cylinder head surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 mm
Depth of valve head face below cylinder head surface:
--- inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,7±0,05 mm (max 2,20 mm)
--- exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,6±0,05 mm (max 2,20 mm)
Angle of valve seat:
--- inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35˚+20’
--- exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45˚+20’
Width of valve seat:
--- inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,9...3,7 mm
--- exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,3...2,3 mm

Diameter of exhaust valve seat ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44,070...44,132 mm

Diameter of exhaust valve seat rings recess . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44,000...44,025 mm
Diameter of exhaust valve seat ring (overhaul part 8366 52269) . . . . . . . . . . . . . . . . . . . . . . . . . 44,270...44,332 mm
Diameter of exhaust valve seal ring recess (overhaul part 8366 52269) . . . . . . . . . . . . . . . . . . . 44,200...44,225 mm

Diameter of inlet valve seat ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48,570...48,632 mm

Diameter of inlet valve seat ring recess . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48,500...48,525 mm
Diameter of inlet valve seat ring (overhaul part 8368 55347) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48,770...48,832 mm
Diameter of inlet valve seat ring recess (overhaul part 8368 55347) . . . . . . . . . . . . . . . . . . . . . . 48,700...48,725 mm

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Valves, rockers and tappets

With a valve clearance of 1,0 mm:
--- inlet valve opens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0˚±2˚ B.T.D.C
--- inlet valve closes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16˚±2˚ A.B.D.C
--- exhaust valve opens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39˚±2˚ B.B.D.C
--- exhaust valve closes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1˚±2˚ A.T.D.C
Valve clearance cold and hot:
--- inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,35 mm
--- exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,35 mm
Angle of valve seat in cylinder head:
--- inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35˚+20’
--- exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45˚+20’
Width of valve seat in cylinder head:
--- inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,9...3,7 mm
--- exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,3...2,3 mm
Angle of valve face:
--- inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35˚ ---20’
--- exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45˚ ---20’
Outside diameter of valve head:
--- inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 mm
--- exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 mm
Max valve movement:
--- inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,9 mm
--- exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12,1 mm
Inlet valve stem diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,960...8,975 mm
Exhaust valve stem diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,925...8,940 mm
Inlet valve stem clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,025...0,055 mm
--- Reject limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,30 mm
Exhaust valve stem clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,060...0,090 mm
--- Reject limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,35 mm
Inside diameter of valve guide before fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9,000...9,015 mm
Outside diameter of valve guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16,028...16,039 mm
Diameter of valve guide bore in cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16,000...16,018 mm
Protrusion of valve guide top above cylinder head surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 mm
Depth of valve face below cylinder head surface:
--- inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,7±0,05 mm (max. 2,20 mm)
--- exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,6±0,05 mm (max. 2,20 mm)
Valve spring free length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69,8 mm
Spring pressure when spring compressed to a length of:
--- 48,6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327±17 N
--- 37,4 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500±23 N
Rocker arm shaft diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22,970...22,990
Diameter of rocker arm bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23,000...23,021
Max. permissible push rod deflection (when free) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,4 mm
Free length of rocker arm spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 mm
Spring pressure when spring compressed to a length 58 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80...100 N
Outside diameter of tappet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29,939...29,960 mm
Diameter of tappet bore in cylinder block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30,000...30,043 mm

Camshaft

Diameter of camshaft bearing journal no 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49,925...49,950 mm

Diameter of camshaft bearing journals nos 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49,865...49,890 mm
Diameter of camshaft bearing journals no 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49,885...49,910 mm
Inside diameter of camshaft bearing bushes (when fitted in position) . . . . . . . . . . . . . . . . . . . . . . 50,010...50,070 mm
Camshaft clearance in bearing bush no 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,060...0,145 mm
Camshaft clearance in bearing bushes nos 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,110...0,160 mm
Camshaft clearance in bearing bushes no 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,090...0,140 mm
Bearing bush tolerance in block (press fit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,025...0,080 mm

31
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1.7.2003
21. Engine
1.9.2004 S230-- S280 210 6

Camshaft end play with 0,5 mm gasket between cylinder block and timing gear
housing and between timing gear housing and front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,5...1,0 mm
Cam height (distance between back of cam and tip of cam):
--- inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41,180...41,430 mm
--- exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40,080...40,330 mm
Cam lift:
--- inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,38 mm
--- exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,28 mm
Camshaft max. permissible deflection (total indicator reading) . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,03 mm

Crankshaft

Crankpin diameter:
--- standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72,981...73,000 mm
--- 1. undersize 0,25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72,731...72,750 mm
--- 2. undersize 0,50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72,481...72,500 mm
--- 3. undersize 1,00 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71,981...72,000 mm
--- 4. undersize 1,50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71,481...71,500 mm
Crankpin length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40,000...40,160 mm

Main bearing journal diameter:

--- standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89,985...90,020 mm
--- 1st undersize 0,25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89,735...89,770 mm
--- 2nd undersize 0,50mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89,485...89,520 mm
--- 3rd undersize 1,00 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88,985...89,020 mm
--- 4th undersize 1,50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88,485...88,520 mm
Main bearing housing diameter (in cylinder block) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96,000...96,025 mm

Main bearing shell thickness:

--- standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,955...2,965 mm
--- 1st undersize 0,25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,080...3,090 mm
--- 2nd undersize 0,50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,205...3,215 mm
--- 3rd undersize 1,00 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,455...3,465 mm
--- 4th undersize 1,50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,705...3,715 mm

Main bearing clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,050...0,127 mm

Length of thrust bearing journal (journal nearest to flywheel):
--- standard (2 standard thrust plates) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45,000...45,080 mm
--- 1st oversize (one std and one 0,1 mm overthick thrust plate) . . . . . . . . . . . . . . . . . . . . . . . . . . 45,100...45,180 mm
--- 2nd oversize (one std and one 0,2 mm overthick thrust plate) . . . . . . . . . . . . . . . . . . . . . . . . . . 45,200...45,280 mm
--- 3rd oversize (one 0,1 mm and one 0,2 mm overthick thrust plate) . . . . . . . . . . . . . . . . . . . . . . 45,300...45,380 mm
--- 4th oversize (two 0,2 mm overthick thrust plates) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45,400...45,480 mm

Other crankshaft journals may not be ground longer.

Corner rounded of crankpins and journals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R4+0,5 mm
Crankshaft end float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,100...0,380 mm
Max. permissible ovalness and other deformity of crankpins or journals . . . . . . . . . . . . . . . . . . . 0,03 mm
Crankshaft unbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,0 Ncm Max.

Flywheel

Interference fit between ring gear ---flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,425...0,600 mm

Before fitting the ring gear, heat up to a temperature of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150...200˚C
Flywheel unbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,0 Ncm Max
Max permissible axial wobble of flywheel clutch face, measured at inner edge
of clutch face on diameter 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,06:ø200

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 Model Code Page
1.7.2003
21. Engine
1.9.2004 S230-- S280 210 7

Timing gears

Tooth backlash:
Crankshaft---idler gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,05...0,25 mm
Idler gear ---camshaft gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,05...0,25 mm
Idler gear ---fuel injection pump gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,05...0,25 mm
Max. permissible side wobble of gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,05 mm
Idler gear shaft, diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49,995...50,011 mm
Inner diameter of idler gear bearing hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89,955...89,990 mm
Camshaft gear hole diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32,000...32,025 mm
Camshaft end diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32,043...32,059 mm

Timing marks:
Timing marks on gears are in alignment when the 1st cylinder piston is at its top dead centre between
compression and power strokes.

On crankshaft gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 dots on tooth

On idler gear:
--- against crankshaft gear mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 dot on tooth
--- against camshaft gear mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 dot on tooth
--- against fuel injection pump gear mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 dots on notch
On camshaft gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 dot on notch
On injection pump gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 dot on notch

Connecting rod

Inside diameter of piston pin bush (with bush pressed into connecting rod) . . . . . . . . . . . . . . . 44,025...44,040 mm
Outside diameter of piston pin bush (std) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48,080...48,120 mm
Outside diameter of piston pin bush (oversize 8363 38606) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48,580...48,620 mm
Interference fit: connecting rod small end bushing ---connecting rod . . . . . . . . . . . . . . . . . . . . . . 0,057...0,120 mm
Connecting rod small end bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48,000...48,025 mm
Connecting rod small end bore (oversize bush) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48,500...48,525 mm
Connecting rod big end bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76,730...76,749 mm

Big end bearing shell thickness:

--- standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,833...1,842 mm
--- 1st undersize 0,25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,958...1,967 mm
--- 2nd undersize 0,50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,083...2,092 mm
--- 3rd undersize 1,00 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,333...2,342 mm
--- 4th undersize 1,50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,583...2,592 mm
Big ---end bearing clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,046...0,102 mm
End float (side clearance) at big ---end on crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,200...0,312 mm
Piston pin bushing location perpendicular to longitudinal axis of connecting
rod to be within . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,10:100
Piston pin bushing location and big ---end bearing location to be parallel to within . . . . . . . . . . 0,05:100
Weight marking (letter) at lower end.
Max. permissible weight difference between connecting rods in the same engine . . . . . . . . . . 20 g
Position of connecting rod; weight marking at valve mechanism side
(away from the combustion chamber in the piston)

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1.7.2003
21. Engine
1.9.2004 S230-- S280 210 8

Piston, rings and pin

Minimum distance between piston and cylinder head (measured with a piece
of lead wire thought the injector location hole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,900...1,150 mm
Piston diameter:
--- 15 mm from lower edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110,863...110,877 mm
Pin bore in piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44,003...44,009 mm
Piston pin diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43,994...44,000 mm

Width of ring grooves:

--- 1st groove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . wedge shaped ring
--- 2nd grove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,520...2,540 mm
--- 3rd groove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,040...4,060 mm

Side clearance of piston rings in their grooves:

--- 1st ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . wedge shaped ring
--- 2nd ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,03...0,062 mm
--- 3rd ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,05...0,082 mm
--- reject limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,15 mm

Piston ring height (in direction of cylinder):

--- 1st ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . wedge shaped ring
--- 2nd ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,478...2,490 mm
--- 3rd ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,975...3,990 mm

Piston ring gap (with piston fitted in cylinder)

--- 1st ring (wedge shaped ring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,35...0,50 mm
--- 2nd ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,60...0,80 mm
--- 3rd ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,30...0,60
--- reject limit 1. and 3. ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,0 mm
--- reject limit 2. ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,3 mm

Max. permissible weight difference between pistons in same engine . . . . . . . . . . . . . . . . . . . . . . 25 g

Piston to be heated up to 100˚C before fitting gudgeon pin.
Piston position in cylinder: combustion chamber of piston to face towards injector.

Lubricating system

Oil pressure at normal running temperature:

--- at idling speed (min.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,0 bar
--- at running speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,5...5,0 bar
Free length of oil pressure valve spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 mm
Spring pressure when valve spring is compressed to a length of 52 mm . . . . . . . . . . . . . . . . . . 74+5 N
Diameter of oil pressure valve plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19,602...19,635 mm
Diameter of oil pressure valve cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19,700...19,752 mm
Oil filter by ---pass valve opens at a pressure difference of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2±0,5 bar

Oil pump

Backlash between gears when crankshaft lies firmly against the lower side of main bearings:
--- crankshaft gear ---lubricating oil pump gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,05...0,25 mm
--- between the pump gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,16...0,26 mm
Diameter of drive shaft at bearings for body and cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17,966...17,984 mm
Diameter of drive shaft bearing hole on body and cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18,000...18,018 mm
Diameter of fixed shaft at gear wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17,966...17,984 mm
Inner diameter of bearing for gear wheel which rotates on fixed shaft . . . . . . . . . . . . . . . . . . . . . 18,000...18,018 mm
Fixed shaft in pump body, diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20,035...20,048 mm
Protrusion of fixed shaft end below pump body face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,5 mm
Thickness of cover gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,06...0,08 mm
Outer diameter of gear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55,824...55,870 mm
Housing diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56,000...56,120 mm
Thickness of gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32,000...32,027 mm
End play of gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,03...0,11 mm
Depth of housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32,000...32,043 mm
Number of teeth on drive gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 pcs
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 Model Code Page
1.7.2003
21. Engine
1.9.2004 S230-- S280 210 9

Turbocharger

Schwitzer S2B
S230, S260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . order number 836340799
S240, S280 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . order number 836866221
Max. axial end play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,14 mm
Max. radial play1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,95 mm
Turbine housing attaching bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Nm
Nut on end of shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15,6 Nm

1) Measured at nut on end of shaft.

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1.7.2003
21. Engine
1.9.2004 S230-- S280 210 10

Tightening torques

Object Nm

Cylinder head bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Nm +90˚+90˚

Cylinder head studs to cylinder block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Main bearing bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Connecting rod bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Nm +90˚+90˚
Crankshaft nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000
Oil pump gear nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Crankshaft pulley bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Flywheel bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Flywheel housing bolts:
--- outer ring M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
--- inner ring M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Belt tightener shafts bolts:
--- M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
--- M16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Idler gears retaining bolts:
--- the bigger bolt (M14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
--- the bolts for holding the bearing (M8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Piston cooling valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Oil pump retaining bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Coolant pump gear nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Exhaust manifold nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Intake manifold bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Injection pump gear nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Injector attaching nuts (on studs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Injector nozzle sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Always use the torque values listed in the following tables when specific torque values are not available.

M8 M10
Cast iron 35±5 Nm 70±5 Nm
Aluminium 25±5 Nm 50±5 Nm

Use a washer with the aluminium parts.

The bolts of a self carrying oil sump

1 M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Nm
2 M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Nm
3 M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Nm
4 M16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 Nm
5 M20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 Nm
6 M22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570 Nm

36
 Model Code Page
1.7.2003
21. Engine
1.9.2004 S230-- S280 210 11

Special tools

Order no Description
1. ......... 9104 51500 . . . . . . . . . . . . . . . . . . . . Puller for cylinder liner
2. ......... 9104 52000 . . . . . . . . . . . . . . . . . . . . Milling cutter for cylinder liner seat
3. ......... 9104 52700 . . . . . . . . . . . . . . . . . . . . Centring tool for flywheel housing
4. ......... 9104 52600 . . . . . . . . . . . . . . . . . . . . Drift for fitting rear crankshaft seal
5. ......... 9103 94600 . . . . . . . . . . . . . . . . . . . . Drift for fitting front crankshaft seal

6. . . . . . . . . . 9052 46620 . . . . . . . . . . . . . . . . . . . . Drift for 40 mm cup plug

7. . . . . . . . . . 9052 46650 . . . . . . . . . . . . . . . . . . . . Drift for 16 mm cup plug
8. . . . . . . . . . 9025 87400 . . . . . . . . . . . . . . . . . . . . Drift for fitting camshaft cup plug
9 .......... 9101 66300 . . . . . . . . . . . . . . . . . . . . Press tool for cylinder liner
10 . . . . . . . . . 9025 79200 . . . . . . . . . . . . . . . . . . . . Holder for dial gauge

11 ......... 9101 66100 . . . . . . . . . . . . . . . . . . . . T ---handle for valve seat milling cutter

12 ......... 9101 71100 . . . . . . . . . . . . . . . . . . . . Milling cutter for facing exhaust valve seat
13 ......... 9101 65502 . . . . . . . . . . . . . . . . . . . . Milling cutter for exhaust valve seat
14 ......... 9101 65503 . . . . . . . . . . . . . . . . . . . . Inner milling cutter for exhaust valve seat
15 ......... 9101 75800 . . . . . . . . . . . . . . . . . . . . Milling cutter for facing inlet valve seat

16 ......... 9101 65505 . . . . . . . . . . . . . . . . . . . . Milling cutter for inlet valve seat

17 ......... 9101 65506 . . . . . . . . . . . . . . . . . . . . Inner milling cutter for inlet valve seat
18 ......... 9101 66200 . . . . . . . . . . . . . . . . . . . . Lever for compressing valve spring
19 ......... 9052 47200 . . . . . . . . . . . . . . . . . . . . Counter nut for lever above
20 ......... 9101 66000 . . . . . . . . . . . . . . . . . . . . Milling tool for injector seat

21 ......... 9052 46660 . . . . . . . . . . . . . . . . . . . . Drift for 36 mm cup plug

22 ......... 9101 65800 . . . . . . . . . . . . . . . . . . . . Drift for removing valve guide
23 ......... 9101 65900 . . . . . . . . . . . . . . . . . . . . Drift for fitting valve guide
24 ......... 9024 55800 . . . . . . . . . . . . . . . . . . . . Spanner for crankshaft nut
25 ........ 9103 94700 . . . . . . . . . . . . . . . . . . . . Drift for fitting crankshaft gears

26 ......... 9103 41300 . . . . . . . . . . . . . . . . . . . . Drift for fitting coolant pump bearings

27 ......... 9105 18700 . . . . . . . . . . . . . . . . . . . . Conical sleeve for fitting pistons
28 ......... 9052 46900 . . . . . . . . . . . . . . . . . . . . Piston ring pliers
29 ......... 9103 94900 . . . . . . . . . . . . . . . . . . . . Drift for fitting oil deflector ring, crankshaft front end
30 ......... 9103 94800 . . . . . . . . . . . . . . . . . . . . Drift for 45 mm cup plug

31 ......... 9025 98700 . . . . . . . . . . . . . . . . . . . . Drift for fitting tension pins in timing gear casing and flywheel housing
32 ......... 9104 53300 . . . . . . . . . . . . . . . . . . . . Puller for crankshaft hub
33 ......... 9104 05400 . . . . . . . . . . . . . . . . . . . . Centring tool for idler gear, broad timing gear casing
34 ......... 9104 34600 . . . . . . . . . . . . . . . . . . . . Centring pin for idler gear, narrow timing gear casing
35 ......... 9103 41000 . . . . . . . . . . . . . . . . . . . . Fitting tool for coolant pump shaft seal

36 ......... 9103 41100 . . . . . . . . . . . . . . . . . . . . Fitting tool for coolant pump water seal
37 ......... 9052 48900 . . . . . . . . . . . . . . . . . . . . Extractor for injection pump gear
38 ......... 9104 52800 . . . . . . . . . . . . . . . . . . . . Injection timing check pin
39 ......... 9104 53700 . . . . . . . . . . . . . . . . . . . . Extractor for injector

37
 Model Code Page
1.7.2003
21. Engine
1.9.2004 S230-- S280 210 12

6 7 8
2
1
4

9
11

10
12 15 5

18

13
16

19
25
14 17

24

27 29
22 23
21
20

26 28

32
30 31

33
37

39
34
38

35 36

38
 Model Code Page
1.7.2003
21. Engine S230,
1.9.2004 S230--
S260 S280 210 13

Engine construction

645 ESBAE, S230 and S260

39
 Model Code Page
1.7.2003
21. Engine
1.9.2004 S230-- S280 210 14

In 84 ETA engine different sensor type

645 ESBAE and 84 ETA S230 --- S280

40
 Model Code Page
1.7.2003
21. Engine S230,
1.9.2004 S230--
S260 S280 210 15

84 ETA, S240 and S280

41
 Model Code Page
1.7.2003
21. Engine
1.9.2004 S230-- S280 210 16

General
645--- and 84---engine is liquid cooled, 6---cylinder, 4---stroke,
in ---line diesel engine with direct injection. It is designed with
wet, replaceable, mid support cylinder liners, oil---cooled pis-
tons and two separate cylinderheads.

The engines have a rigid and ribbed cylinder block. The crank
mechanism is designed for supercharging. The cylinder
liners are wet and supported at the middle. The cylinder head
bolts are high tensile bolts.

Cylinder block
The cylinder block is the main body of the engine, to which
other engine parts are attached. Wet and replaceable cylinder
liners are supported at the middle which reduces vibrations
and directs coolant circulation mainly to the upper part of the
liners.

The seal between the cylinder liner lower part and the cylinder
block is achieved by three o---rings, which are fitted in grooves
in the cylinder block. The upper part is sealed by the cylinder
head gasket.

The camshaft is located in the cylinder block. 645--- and 84---

engines have separate bearing sleeves in all camshaft bear-
ing locations. The drilling for the camshaft rear end is covered
with a plug.

There are spaces on both sides of the rear main bearing for
guide bearing shims (the crankshaft thrust bearings).

Flywheel housing
The flywheel housing is fitted at the rear end of the cylinder
block. The seal for the crankshaft rear end is placed in a bore
in the housing. The starter motor fixing point is fitted in the fly-
wheel housing.

The lower face of the flywheel housing functions as a sealing

surface for the oil sump gasket. This means that the lower face
of the cylinder block must be level with the flywheel housing.
When fitting the flywheel housing, its position is determined
by tension pins.

The flywheel housing are delivered according to the require-

ments set, by the engine application and different flywheel
housings can be mounted on all engine types.

42

21. Engine
Cylinder head
645--- and 84---engines have two cylinder heads which are
exchangeable with each other. Each cylinder has its own inlet
and exhaust ports located on either side of the head. Between
hot exhaust valves a cool inlet valve is fitted to balance the
thermal load.
Cylinder head bolts are high tensile bolts which are tightened
up to yield limit using angle tightening principle. Due to the
large stretch the tightening forces are kept constant during the
whole lifetime and retightening is unnecessary.
The injector locations are machined directly into the cylinder
head. The inlet and exhaust valve guides are identical and can
be interchanged. In addition, the inlet and exhaust valves are
equipped with replaceable valve seat inserts.
Valve mechanism
The valve mechanism is operated by the camshaft which is lo-
cated in the cylinder block. The drive is transferred with the
help of tappets and pushrods. The camshaft gear wheel is
fitted with a press fit and fixed with a key. Each bearing is lubri-
cated by the force feed lubrication system through drilled oil-
ways in the motor block.
43
Model Code Page
1.7.2003
1.9.2004 S230-- S280 210 17
Crank mechanism
The crankshaft is forged from chrome alloy special steel and
is induction hardened at the bearing and sealing surfaces.
This makes it possible to grind bearings four times without a
new heat treatment. Gear wheels are located at the front end
of the crankshaft. They are a press fit, and drive the idler wheel
and oil pump. In addition, the front end of the crankshaft has
splines for the hub of the ribbed V ---belt pulley. An oil deflector
ring is fitted between the hub and gear wheel.
The crankshaft is supported on the cylinder block by main
bearings which are placed on both sides of each cylinder.
Thus there is one main bearing more than cylinders. The
crankshaft thrust washers are placed in both sides of the rear-
most main bearing.
At the rear end of the crankshaft there is fitted a flywheel on
which is a press---fit a starter ring gear. The forged connecting
rod has an I ---section cross---section. The bearing location at
the bottom end of the connecting rod is angle split, and the
bearing cup is secured by two special elongated bolts. The
upper part has a wedge ---shaped bearing location, in which
the piston pin bearing bushing is fitted with a press fit.
The piston is made of an eutectic aluminium alloy. In the
upper face of the piston there is a combustion chamber. The
shape of the chamber is intended to maximise the mixture of
air and fuel. The piston has three rings. The upper molyb-
denum ---coated ring has a wedge ---shaped cross---section.
The middle ring is tapered and it fits into its groove. The taper
taking up the clearance. The oil control ring is spring loaded
and it has a two---stage, chromed scraping edge.
The upper ring location is formed in a cast iron ring which is
cast in the piston. In addition, the piston is graphite coated to
ensure correct running ---in.
 Model Code Page
1.7.2003
21. Engine
1.9.2004 S230-- S280 210 18

Timing gears
The timing gear train consists of hardened, helically cut gear 1
wheels. The gears are encased by the timing gear casing
which is fitted to the front of the engine. The timing gear drives 2 3 4
the camshaft, fuel injection pump, oil pump and coolant
pump.

If the engine is equipped with the broad timing gear casing,

there is a separate drive unit for a hydraulic pump or a com-
pressor. The drive unit is driven via a small idler gear.

Timing gear casing

1. Camshaft gear
2. Idler gear
3. Injection pump gear
4. Coolant pump gear 5
5. Crankshaft gears
6. Oil pump gear

44
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21. Engine
1.9.2004 S230-- S280 210 19

Lubricating system
The engine has a pressure lubricating system in which the oil Lubricating system
pump (gear pump) is attached to the cylinder block lower
face. The oil is sucked up by the pump through a suction 1. Oil pump
strainer. After the pump the oil is led through an oilway to the 2. Oil pressure regulating valve
relief valve via the oil cooler to the oil filter. After the filter, the 3. Oil cooler
oil is led through the main oil gallery from which oilways 4. Oil filter
branch out. The oil is led through the oilways in the main bear- 5. Piston cooling nozzle
ings and through the crankshaft to the big ---end bearings. 6. Main oil bore
7. Turbocharger
The oil is further directed from the main gallery to the injection
8. Injection pump
pump, turbocharger and to a possible compressor. In addi-
9. Oil pressure sensor
tion, the camshaft bearing points and the valve mechanism
get their lubrication oil via the main oil gallery. The oil filter is of main flow type. It has a replaceable cartridge
mounted on the right side of the engine. At the bottom of the
In 645--- and 84---engines is the bottom of the piston cooled
oil filter cartridge there is a by --- pass valve for cold start or
with oil spray always when the oil pressure is higher than 3 bar.
possible clogging of the filter.
The oil pressure regulating valve is located on the right---hand
The 645--- and 84---engines are equipped with a oil cooler of
side of the engine. The valve regulates the lubricating oil pres-
plate type, that is situated on the right side of the engine above
sure so that it is kept constant, regardless of the engine speed.
the filter. The cooler is of main flow type.
Oil pressure is about 2,5...5 bar depending on revs, oil quality
and temperature, and at engine idling speed the pressure is
min 1,0 bar.

9
5

4 3 2 1

45

21. Engine
Inlet and exhaust system
The filter system for the engine inlet air includes a ejector and
a paper filter which acts as the main filter. The incoming air is
made to rotate in the ejector. This causes most of the impu-
rities to settle out and collect in the ejector dust collector. The
paper filter comprises two replaceable filter elements. The
paper is corrugated and surrounded by a metal support.
The impurities in the air collect at the larger filter element
which can be cleaned when necessary. The inner safety filter
prevents impurities form entering the engine should the main
filter element break, or be fitted incorrectly.
An electrical service indicator is mounted on the inlet pipe to
show when the filter cartridge is clogged. The inlet system
also includes the hoses between the air cleaner and the turbo-
charger and the turbocharger and the intake manifold.
The exhaust manifold is attached to the cylinder head with
elongated stud bolts without gasket. Retightening of the
manifold bolts is unnecessary.
46
Model Code Page
1.7.2003
1.9.2004 S230-- S280 210 20
The turbocharger is turbo---compressor driven by exhaust
gas. The compact design of the turbocharger is sensitive to
react even during low revolutions. The turbocharger is lubri-
cated and cooled by the lubrication system of the engine.
The compressed air is cooled by the air to air basis. The air
coming from the turbocharger has a temperature about
150˚C which is cooled by the air down to about 95˚C. The
cooling cell is installed on the intake manifold and connected
to the engine cooling system. The cooling of the compressed
air stabilised the combustion, irrespective of the temperature,
and minimises the thermal and mechanical load of the engine
thus lowering nitric oxides (NOx).
 Model Code Page
1.7.2003
21. Engine / work instructions S230-- S280
1.9.2004 211 1

Cylinder block and flywheelbox

Cylinder block and cylinder lines
Removing cylinder liner
Measuring cylinder liner wear
1. If the cylinder liners are to be used again they should be
1. Using a micrometer set the dial gauge to zero using a new marked so that they can be fitted in the same position.
cylinder liner indicating the initial dimension of the bore:
111,000 --- 111,022 mm.
2. Clean the inner surface of the cylinder liner thoroughly
before measurement.

9104 51500

2. Remove the cylinder liners using cylinder liner puller 9104

51500.

Checking cylinder block

3. Perform the measurement crosswise at the liner top end,
lower end and middle.
4. Check the gauge reading for maximum wear and ovalness
(compare with rated).
1. Clean the cylinder block and all oil ways
2. Check the cooling channels and remove the scale and
sediment to ensure engine cooling.
3. Check the tightness of the cup plugs and threaded plugs
in the cylinder block as well as the condition of the cylinder
block and sealing faces.
4. Measure the wear of the camshaft bearing points (com-
pare with rated). See page 211/2:

Note! If it is necessary to machine the upper face of the cylin-

der block, the pistons must be shortened by the same dimen-
sion. Observe the valve disc spaces on the piston upper face.

47
 Model Code Page
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21. Engine / work instructions
1.9.2004 S230-- S280 211 2

Camshaft
Changing camshaft bushing
On the 645--- and 84---engines, all camshaft bearing points
are provided with a separate bearing bushing.

1 Remove the camshaft rear end plug and tap the bushings
out with a long drift. Observe the different outer diameters
when removing.
2. Clean the bushings location carefully.

5 4 3 2 1

Note! Numbering begins from the front end of the engine.

266 mm

272 mm 134 mm
7,2...8,0 mm

0,1...0,4 mm

5 4 3 2 1

Hole diameter
1. 55,62 --- 55,65 mm
2. 55,42 --- 55,45 mm
3. 55,22 --- 55,25 mm
4. 55,42 --- 55,45 mm
5. 55,64 --- 55,67 mm

3. Press in a new bushings (2---5). Observe the different outer

diameters. Note the position of the oil hole. It is unnecessary
to ream the bushing because it has a correct inner diameter
when it is fitted in place.
1,5 mm

Fitting plug at camshaft rear end

1. Clean the seat for the plug.
2. Apply sealing compound to the contact surface of the plug
3. Drive in the plug with fitting drift 9025 87400.

Note! Do not drive in the plug too far because it will affect the
camshaft end float.

48
 Model Code Page
1.7.2003
21. Engine / work instructions
1.9.2004 S230-- S280 211 3

Oversize bushings for camshaft

If the location of the camshaft bushing is damaged, a bushing
with a 0,2 / 0,4 mm oversize outer diameter can be fitted.

266 mm

272 mm 134 mm
7,2...8,0 mm

0,1...0,4 mm

5 4 3 2 1

Camshaft oversize bearing bushings. Numbering begins 645 ---engines

from the front end of the engine.
Order no Hole diameter (mm)
Press in a new bushings. Observe the different outer diam- 1. 8363 24661 .................. 56,02...56,05
eters. Note the position of the oil hole. It is unnecessary to 2. 8368 52466 .................. 55,62...55,65
ream the bushing because it has a correct inner diameter 3. 8368 52460 .................. 55,42...55,45
when it is fitted in place. 4. 8368 52466 .................. 55,62...55,65
5. 8368 52467 .................. 55,84...55,87
Fitting plug at camshaft rear end (oversize bearing
bushings)
84 ---engines

Order no Hole diameter (mm)

1. 8368 66036 .................. 56,02...56,05
2. 8368 52466 .................. 55,62...55,65
3. 8368 52460 .................. 55,42...55,45
4. 8368 52466 .................. 55,62...55,65
5. 8368 52467 .................. 55,84...55,87

The camshaft rear end plug is replaced with plug 8363

24391 and o---ring 6146 05125 after machining. Use plate
8361 24210 in those engines where the flywheel housing is
not covering the blocking plug.

49
 Model Code Page
1.7.2003
21. Engine / work instructions
1.9.2004 S230-- S280 211 4

Fitting cylinder liner

1. Clean the cylinder liner and its recess in the cylinder block.
Without o---rings the liner should rotate easily in its recess.
2. Apply a thin layer of marking paint on the underside of the
cylinder liner flange. Fit the cylinder liner without o---rings
and turn it forwards and backwards. Lift out the liner and
check that paint has been deposited on the whole contact
surface.
9104 52000
5. Fit the cylinder liners and fix each liner with two press tools
910166300. Measure the cylinder liner height with a dial
gauge and holder 9025 79200. Zero the dial gauge against
a flat surface, for example, the cylinder block face.
Measure each liner in four places. The height of the liner
above the cylinder block face should be 0,03...0,08 mm.
The height difference between cylinder liners under the
same cylinder head must not exceed 0,02 mm, nor must
an intermediate cylinder liner lie lower than an outer one.
6. If the cylinder liner height is too low, a liner with a higher
flange is fitted.

645 ---engines

Order no H Marking
grooves pcs
8368 55445 9,03+0,02 --- (std.)
8368 59581 9,08+0,02 1
8368 59582 9,13+0,02 2
8368 59583 9,23+0,02 3

84 ---engines
3. If the recess is damaged, or the cylinder liner height (see
point 5) needs to be adjusted, use milling cutter 9104 Order no H Marking
52000. If necessary, a light lapping can be executed after grooves pcs
milling with the help of the cylinder liner. Apply lapping 8368 67048 9,03+0,02 --- (std.)
paste to the underside of the cylinder liner flange, and twist 8368 67050 9,08+0,02 1
the liner with twisting tool. Lapping is not suitable for ad- 8368 67051 9,13+0,02 2
justing the cylinder liner height. 8368 67052 9,23+0,02 3
4. Clean the contact surfaces.

Cylinder liners with oversize flanges (higher flanges) are

0,03...0,08 mm marked with grooves on the outer circumference as follows:

1st oversize, 0,05 mm = 1 marking groove

2nd oversize, 0,10 mm = 2 marking grooves
9025 79200 3rd oversize, 0,20 mm = 3 marking grooves

Note! Recess depth is adjusted with a cylinder liner recess

cutter 9104 52000.

7. If the liner height of a cylinder liner is not the same all the
way round, the cylinder liner flange and the cylinder block
recess depth should be checked. Cylinder liners with
warped flanges should be discarded.

9101 66300

50
 Model Code Page
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21. Engine / work instructions
1.9.2004 S230-- S280 211 5

8. Fit the o---rings (A= green ring) into the grooves in the cyl-
inder block and lubricate them with a liquid soap (not with
engine oil).

Note! Stretch the o-rings as little as possible when fitting

them. Max allowable stretching is 6 %.
9. Press the cylinder liners into the cylinder block. It should be
easy to press them fully home. Make sure that the liners do
not rise up after fitting.

51
 Model Code Page
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21. Engine / work instructions
1.9.2004 S230-- S280 211 6

Flywheel housing
Fitting flywheel housing
The flywheel housing is centred on the cylinder block by two
tension pins. Even the flywheel housings which are delivered
as spare parts have ready ---made holes for the pins.

1. Clean the sealing surfaces between the cylinder block and

the flywheel housing.
9104 52700

4. Centre the housing with centring tool 9104 52700 (Note!

This is important of the engines with a turbine clutch). Fit
the tension pins with drift 9025 98700.
5. Tighten the fixing bolts, the inner ring socket head bolts to
60 Nm and outer ring hexagonal bolts to 110 Nm.

Changing crankshaft rear oil seal

1. Lift out the engine. Remove the turbine clutch.
2. Remove the flywheel.
3. Remove the oil seal. Do not damage the crankshaft.
4. Clean the seal location and grind off any burrs.

2. Apply silicone sealing as shown in above.

E E

Note! If the crankshaft is worn at the sealing location, a 2 mm

spacer ring, part no 8360 20054, can be fitted in front of the
3. Lift the flywheel housing into place and fit all the bolts. crankshaft rear oil seal.

Note! Use a spring washers under the bolts in the holes A

and E !

52
 Model Code Page
1.7.2003
21. Engine / work instructions
1.9.2004 S230-- S280 211 7

5. Fit the seal as follows: --- Push the seal over the sleeve on the shaft and further
--- Do not remove the plastic sleeve in before hand. against the flywheel housing.
--- NOTE! FIT THE SEAL DRY, NOT OILED

9104 52600

O --- Remove the sleeve and hit the seal into position with the fit-
ting tool 9104 52600.

O= Sleeve
T= Seal

--- Put the sleeve against the crankshaft rear end so that the
sleeve is on the shaft bevelling.

53
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21. Engine / work instructions
1.9.2004 S230-- S280 211 8

54
 Model Code Page
1.7.2003
21. Engine / work instructions S230-- S280
1.9.2004 212 1

Cylinder head and valve engine

Removing cylinder head Checking cylinder head
1. Clean the engine externally and drain the coolant. Discon- 1. Remove the soot from the exhaust ports, clean the sealing
nect the coolant hoses from the cylinder head and the ther- surfaces and wash the cylinder head.
mostat housing. 2. Check for cracks and other damage
2. Remove the suction hoses between the turbocharger and
the air filter and between the turbocharger and the intake
manifold.
3. Disconnect the turbocharger pressure and return oil pipes.
4. Remove the injector leak ---off fuel pipes and the delivery
pipes. Remove the injectors. Fit blanking ---off caps on all
open connections.
5. Remove the intake and exhaust manifolds and the thermo-
stat housing.

Note! It is possible to remove the cylinder head even thought

these parts are attached to the head.

6. Remove the valve cover and the breather hose.

7. Remove the rocker arm mechanism and the push rods.
8. Loosen all the cylinder head bolts first by a 1/4 turn and
then remove them. Remove the cylinder head.

Removing valves
3. Check the flatness of the cylinder head by using a straight
Ensure that valves which are to be re ---used are marked, so edge. An uneven or warped surface should be surface
that they are fitted in their original locations. ground. The height of the cylinder head, after grinding,
should not be less than 104,00 mm. The valve disc depth
from the cylinder head surface should be 0,60 mm for the
9052 47200 exhaust valves and 0,70 mm for the inlet valves.
9101 66200

9101 66000

1. Install the counter screw 9052 47200 for the valve spring in-
stalling tool in the rocker arm cover bolt. For the valves in
the middle, use a bolt of suitable length.
2. Compress the valve springs using lever 9101 66200. Re-
move the valve cotters, spring guide and spring. Remove
the valves.

4. Straighten and clean the injector location seat in the cylin-

der head with cutter 9101 66000.

55
 Model Code Page
1.7.2003
21. Engine / work instructions
1.9.2004 S230-- S280 212 2

9101 65900

21 mm

5. Measure the clearance between the valve stem and the

valve guide with a dial gauge. Lift the valve so that the valve
head is 15 mm from the face of the cylinder head, and
measure the clearance. It must not be greater than 0,30
mm for the inlet valves and 0,35 mm for the exhaust valves.
In order to establish the valve guide wear, a new valve
should be used when measuring.

Changing valve guides

3. The guides are the same for the inlet and exhaust valves.
9101 65800 Ensure that the steepest chamfer on the guide, faces the
valve head. Check that the valves do not bind in the guides.

Machining valve seat

1. Press or knock out the old guides using drift 9101 65800.
Clean the valve guide locations.
2. Lubricate the outside of the new guides and fit them using
drift 9101 65900, which ensures the correct fitting height
(21 mm over the spring face). Machine the damaged valve seat with milling cutter. If the
width of the seat exceeds 2,3 mm in exhaust and 3,7 mm in
intake, it should be reduced primarily at the outer edge.

The valve seat angle is 45˚+20’ for exhaust valve and 35˚+20’
for inlet valve.
56
 Model Code Page
1.7.2003
21. Engine / work instructions
1.9.2004 S230-- S280 212 3

Changing valve seat rings Grinding valves

Exhaust and inlet valves are fitted with separate valve seat In order to ensure that there is a proper seal around the valves,
rings. If the sealing surface is damaged so badly that it cannot there is a difference in the sealing surface angles. Thus there
be repaired with machining, the seat ring should be changed. is a very narrow sealing surface which seals effectively even
after prolonged running.
1. Grind the valve head on a discarded valve so that it sits
down in the valve seat. Fit the valve and weld it in place in
the seat. Cool with water.
2. Turn the cylinder head over and knock out the valve and
seat.

EXHAUST B
10,1 mm
A

44,000...44,025mm

A B C (mm)
Inlet 35°-20’ 35°+20’ 0,7±0,05 (max. 2,20)
INLET Exhaust 45°-20’ 45°+20’ 0,6±0,05 (max. 2,20)
11±0,1 mm
1. Grind the damaged valve disc with a valve refacer. Adjust
angles to 45˚ ---20’ for exhaust valves and 35˚ ---20’ for inlet
valves.
2. If the edge of the valve head is less than 1,5 mm after it has
been ground, or if the valve stem is bent, the valve should
be discarded.
48,500...48,525mm 3. If necessary, grind the end of the valve stem.
4. Lap the valves with lapping paste and check the contact
surface with marking paint.
5. Clean the cylinder head and valves of any remaining lap-
ping paste.

3. Clean the valve seat location and check dimensions. Cool

the new seat ring in liquid nitrogen until it stops bubbling,
or alternatively place it in dry ice.
4. Fit the seat with a suitable drift. Machine the seat.
Note! Where necessary, standard size seats can be replaced
by inserts with a larger outer diameter. See technical data,
point cylinder head.
Fitting valves
1. Check the valve springs for straightness, length and ten-
sion using a spring tester. Compare with technical data
(page 210/5)
2. Lubricate the valve stems and fit the valves in the correct
order in the cylinder.
3. Fit the springs, spring guides and valve keepers with the
aid of a lever for compressing valve springs, 9101 66200.
4. Tap the end of the valve stems lightly after fitting the valve
in order to ensure that they are secure.

57
 Model Code Page
1.7.2003
21. Engine / work instructions
1.9.2004 S230-- S280 212 4

Fitting cylinder head

1. Measure the length of the cylinder head bolts. Compare
with dimensions shown in figure below. Change strecked
bolts. 14 10 7 5 9 15
16 3 1 17
max. 142 mm

2 4

12 13
8 6 11
max. 188,5 mm

4. Picture above show the correct tightening order of the cyl-

inder head bolts. The order has also been marked on the
cylinder heads.
5. Tighten the cylinder head bolts progressively as follows:

2. Screw the cylinder head stud bolts in to the cylinder block
to a torque of 30 Nm. Fit the valve tappets if removed.
3. Check that the sealing surfaces are clean and fit the cylin-
der head gaskets and the cylinder heads. Ensure that both
cylinder heads are parallel by fastening lightly the exhaust
manifold before tightening the cylinder head bolts (the
exhaust manifold can damage, if the heads are not paral-
lel). Clean and lubricate and fit the bolts.
1. First tightening to 80 Nm.
2. Tightening of 90˚.
3. Tightening again of 90˚.
6. Adjust the valve clearances (see page 212/6).
7. Run the engine with a light load to the normal running tem-
perature (~ 75˚C).
8. Tighten the bolts 60˚ and adjust the valve clearances.
Note! After this the cylinder head does not need retightening.

Tighten the exhaust manifold nuts to 50 Nm. DO NOT OVER

TIGHTEN THE NUTS!

50 Nm

58

21. Engine / work instructions
Reconditioning valve mechanism
1. Check the valve tappets, especially the contact surface
against the camshaft. Worn or damaged tappets should be
discarded.
2. Check the straightness of the pushrods by rolling them on
a surface plate. Check also the spherical surfaces at the
ends.
3. Dismantle and clean the rocker arm mechanism. Check
the shaft for wear and that the oilways are clean.
23,000...23,021 mm
4. Check diameter of the rocker arm bore. Change the worn
or damaged rocker arm. Where necessary grind the rocker
arm valve contact surface to the correct shape. Do not
grind more than necessary as the hardened layer is thin.
59
Model Code Page
1.7.2003
1.9.2004 S230-- S280 212 5
60˚
5. Fit the plug to the other end of the rocker arm shaft. Lubri-
cate the shaft and fit various parts in a correct order. Note
the correct position of the shaft and the bearing brackets.
The split side of the bracket and the shaft oil holes must be
turned to the valve side. Fit the other end plug.
Note! The valves can be fitted with a separate caps.
Changing camshaft/ camshaft gear
1. Remove the inlet pipe between the turbocharger and the
intake manifold. Remove the valve cover and the breather
pipe. Remove the rocker arm mechanism.
2. Remove the radiator, cooling fan, alternator and the ribbed
V ---belt.
3. Remove the belt pulley and damper. Slacken the crank-
shaft nut. Do not remove it! Remove the hub using puller
9104 53300. Take off the puller, open the nut and remove
the hub.
4. Remove the timing gear casing cover (engine front cover).
 Model Code Page
1.7.2003
21. Engine / work instructions
1.9.2004 S230-- S280 212 6

Adjusting valves

0,35

The valve clearance, which can be adjusted on a hot or cold

5. Connect the pushrods in pairs, using o---rings or elastic
bands to prevent them from falling through.
Note! Do not connect the pushrods too tightly as this might
cause them to bend or snap.
6. Crank the engine until the aligning marks on the idler gear
and camshaft gear are facing each other. Extract the cam-
shaft.
7. Separate the camshaft from the gear wheel using a press
or suitable drift.
8. Clean the parts which are to be refitted.
9. Fit the key in its groove. Heat the camshaft gear to 200˚C
in an oven and fit it on the shaft.
10.Lubricate bearing surfaces and lobes and insert the shaft
in the cylinder block. Ensure that the aligning marks on the
gears agree.
11.Fit the timing gear casing cover ,the hub, damper and
crankshaft V ---belt pulley.
12.Free the pushrods and fit the rocker arm mechanism.
Adjust the valves. Fit the valve cover and the breather pipe
and the inlet pipe between the turbocharger and the intake
manifold.
13.Fit the other removed parts.
engine, is 0,35 mm for both inlet and exhaust valves. The
clearance is adjusted when the respective piston is at T.D.C.
in the compression stroke. The valves for the different cylin-
ders are adjusted in the same sequence as the order of injec-
tion.
Adjusting
--- Rotate the crankshaft in the running direction until the
valves in the 6th cylinder are rocking (exhaust closes, inlet
opens). Check the valve clearance of the 1st cylinder.
--- Rotate the crankshaft by 1/3 of a turn in the running direc-
tion so that valves in the 2nd cylinder are rocking. Check
valves in the 5th cylinder.
--- Continue according to the order of injection:
--- Slacken the lock nut of the adjusting screw.
--- Measure clearance with a feeler gauge. The clearance is
correct when a 0,35 mm feeler gauge is slightly tight---fitted
between the rocker arm and the valve stem end. Adjust
clearance by rotating the adjusting screw.
--- Tighten the locking nut and check the clearance.
Engine front end

I INLET

P EXHAUST

Injection order 1 5 3 6 2 4
Valves rock in cyl. no 6 2 4 1 5 3

60
 Model Code Page
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21. Engine / work instructions S230-- S280
1.9.2004 213 1

Crankshaft engine
Removing crankshaft
1. Remove the oil sump.
2. Unscrew the lubricating oil pump pressure pipe fixing
screws from the cylinder block. Remove the oil pump and
the suction and pressure pipes.
3. Remove the flywheel and the flywheel housing.
4. Detach the belt pulley and vibration damper from the
crankshaft front end. Pull of crankshaft hub and remove
timing gear housing.
5. Remove the connecting rod bearing caps and push the
connecting rods out of the way of the crankshaft.
6. Remove the main bearing caps and lift out the crankshaft.

Checking crankshaft
1. Clean the crankshaft. Do not forget the oilways.

4. If the bearing clearance exceeds 0,18 mm for main bear-

ings or 0,14 mm for connecting rod big ---end bearings with
new bearing shells, the bearing journals on the crankshaft
should be ground. Refer to the specifications for the rel-
evant correct undersize and the corresponding bearings,
see technical data, point crankshaft. When grinding note
that the journal edges must remain round.

Changing crankshaft gears

1. Break the crankshaft gears using e.g. a grinder. Grind the
gears enough. Hit the gears apart with a chisel. Do not
damage the crankshaft!
2. Clean the seat on the crankshaft with, for example, a steel-
wire brush.

2. Measure the journal wear in several points. Out---of ---

round, taper or other wear must not exceed 0,03 mm.
3. Refit the bearing caps with new bearing shells and tighten
them to the correct torque. Measure the I.D. with a dial
gauge which has been zeroed to the dimensions obtained 9103 94700
in point 2. With this method the indicator shows the actual
bearing clearance. Measure in several points in case the
worn bearing housing is not round.

3. Heat the new gears to 220...250˚ C. Tap them onto the

shaft with drift 9103 94700. Note the position of the key and
ensure that the aligning marks on the front gear are visible.
Leave it to cool.

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Fitting crankshaft
1. Clean the oilways, bearing shells and bearing locations.
Check that the crankshaft is clean.

0,10...0,38 mm

B
A

5. Check that the crankshaft can rotate without binding.

Check the end float using a dial gauge. The correct end
float is 0,10... 0,38 mm. If the end float is too large, oversize
thrust bearings should be fitted.

Note! Bearing shells should never be reamed or machined in

any other way, nor should the sides of the bearing caps be
filed
2. Assembly the bearing with oilholes/groove (A) to the cylin-
der block and the bearing with no hole (B) to the bearing
cap. Ensure that the bearing shell clamping claws fit into Checking vibration damper
their notches and that the shells to be fitted in the cylinder
block have a hole coinciding with the oil port.
3. Lubricate the bearing surfaces and fit the crankshaft. Fit the
crankshaft thrust bearings with the lubricating grooves 2
facing the crankshaft. 3
1
4

200 Nm
7
6

1. Housing
2. Damper mass
3. Liquid cavity
80 Nm 4. Bushing

In the 645--- and 84---engines the crankshaft front end incor-

4. Fit the main bearing caps according to their numbering
(bearing lock in the block and in the cap are on the same
side), the rear with thrust bearings provided with guide
lugs. Lubricate the bolts and tighten them to 200 Nm.
porates a torsional vibration damper. The vibration damper
consists of a sealed housing in which there is a mass of steel.
This mass (the damper ring) is carried in the centre on a bush-
ing and is surrounded on all sides by a viscous silicone fluid.
Do not remove the damper by turning forcibly and be careful
not to damage it when it is loose. Even a small dent makes the
damper inoperative. If you detect a dent on the outer surface,
do not install the damper back in the engine.

Note! (645---and 84---engines with timing mark on the damp-

er) Vibration dampers delivered as spare parts do not have in-
jection timing mark. Make the marking on the new damper
with an electrical pen, do not tap! Piston distance from top
dead centre vs. crank angle, see instruction 213/7.
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Removing pistons together with connect-

ing rods
1. Remove the oil sump and the oil inlet and pressure pipes.
2. Remove the cylinder head.
3. Scrape off the possible soot in the cylinder liner. If the turn-
ing edge is clearly marked, smooth it down carefully with 4 mm 44,025...
a scraper. 44,040 mm
4. Remove the big end bearing caps and bearing shells.
Place the shells in order if they are to be re ---used.
5. Push up the piston and connecting rod with the shaft of a
hammer or similar wooden tool.
6. Remove the piston pin snap rings. Push out the pin.

Note! If the piston pin does not move under thumb pressure
the piston should be heated to 100˚C.

Changing connecting rod bearings

Piston pin bushing
4. Press the new bush in its place. Ensure that the oil hole in
1. Clean the connecting rod and bearing shells. the bush coincides with the respective hole in the connect-
ing rod. After fitting drill ∅ 4 mm oil hole and ream the bush
to attain its correct diameter.

Big end bearing

1. Fit the bearing shells together and tighten the bolts to
40 Nm +90˚+90˚.
2. Measure the I.D. using a cylinder gauge which has been
zeroed to the diameter of the respective bearing journal. If
the clearance exceeds 0,14 mm with new bearing shells,
the big end journals require grinding. Refer to the specifi-
cations for the correct undersize and the corresponding
bearing. Ensure that the radii at the end of the bearing jour-
nals is not altered when grinding.

Checking connecting rod

The connecting rod is checked in a special fixture, intended
for the purpose (e.g. Carl Larsson).

232,00

2. Measure the I.D. of the piston pin bushing using a cylinder

gauge.
3. HaIf the piston pin bushing is worn, it should be driven out
using a suitable drift.

40 Nm +90˚+90˚

Note! Always change the screws when opened!

1. Fit the big end bearing caps and tighten the bolts to
40 Nm +90˚+90˚.
2. Fit the connecting rod in the fixture and fit the piston pin
which corresponds to that connecting rod.

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5. Also check the S ---bending of the connecting rod by using

sliding callipers to measure the distance between the edge
of the small---end bearing bushing and the face of the fix-
ture. turn the connecting rod round so that the other side
of the connecting rod faces the fixture. Then measure the
same distance. The accepted deviation is 0,6 mm.
3. Check that the connecting rod is not twisted by positioning
the measuring tool with the horizontally placed measuring
points against the face of the fixture. max. 66,50 mm

6. Measure the length of the connecting rod bolts. The length

should be max 66,50 mm. If the bolt is longer, change it
with a new one. It is recommended that the bolts are always
changed when they are unscrewed.

Connecting rod weight classes

The connecting rods are divided into weight classes with inter-
vals of 20 g. The weight class (a letter) is stamped on the side
face of the connecting rod. All the connecting rods in one en-
gine should be of the same weight class, that is to say the
greatest permissible weight difference is 20 g.

4. Turn the measuring tool round with the vertically placed

measuring points against the face, and check the straight-
ness of the connecting rod.
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The letters show the weight classes as follows (645---en-

gines):

Part no Weight

C 8363 55175 2931---2950 g

D 8363 55176 2951---2970 g
E 8363 52751 2971---2990 g
F 8363 52752 2991---3010 g
G 8363 52753 3011---3030 g

H 8363 52754 3031---3050 g

I 8363 52755 3051---3070 g
J 8363 52756 3071---3090 g
K 8363 52757 3091---3110 g
L 8363 52758 3111---3130 g
2. Clean the piston ring grooves and measure the piston ring
M 8363 52759 3131---3150 g
clearance, which must not exceed 0,15 mm. Determine
N 8363 52760 3151---3170 g
whether too large a clearance is due to worn rings or a worn
0 8363 52761 3171---3190 g
groove. Change worn parts.
P 8363 52762 3191---3210 g
R 8363 52763 3211---3230 g

S 8363 52764 3231---3250 g

T 8363 52765 3251---3270 g
U 8363 52766 3271---3290 g
V 8363 52767 3291---3310 g
X 8363 52768 3311---3330 g

Y 8363 52769 3331---3350 g

Z 8363 52770 3351---3370 g

The letters show the weight classes as follows (84---engines):

Part no Weight

E 8368 64101 2230---2249 g

F 8368 64102 2250---2269 g
G 8368 64103 2270---2289 g
H 8368 64104 2290---2309 g
I 8368 64105 2310---2329 g
J 8368 64106 2330---2349 g
K 8368 64107 2350---2369 g
3. Measure the piston ring gap by pushing one piston ring at
The order numer of the connecting rod as spare part are as a time into the cylinder bore. The piston ring gap must not
follows: exceed 1 mm on 1. and 3. piston rings and 1,3 mm on 2.
piston ring.
Engine type Order no. 4. Fit the piston rings on the piston using the piston ring pliers.
Ensure that the rings are fitted in the correct groove and
84 8363 40948 that ”TOP”, or the manufacturer’s designation, faces up-
wards.
Changing piston rings
1. Remove the piston rings with piston ring pliers 9052 46900.
Do not open the rings more than necessary. If the rings are
to be used again ensure that they are fitted in the same
groove.

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Checking pistons
Check the condition of the pistons and piston pins. Pay
special attention to possible cracks on the edge of the com-
bustion chamber and on the upper edge of the piston pin
hole. Measure the diameter of the piston at the point shown
in the figure below. Renew a piston if needed.
2. Fit the piston pin circlips. Ensure that the circlips are
pressed correctly into the grooves. The circlip ends must
point upwards.
Fitting piston together with connecting
rod.
1. Check that the bearing locations are clean and place the
bearing shells in the connecting rod and bearing cap. Note
the position of the bearing shells.

2. Lubricate piston, rings and cylinder bore. Ensure that the

piston ring gaps are spread around the piston.

110,863...
110,887

15

Fitting piston pin

1. Place the connecting rod inside the piston and push the
piston pin into place.

9105 18700

3. Use a piston ring strap or preferably a fitting tool (9105

18700). Fit the piston with the marking on the connecting
rod (weight class) facing the camshaft (an arrow on the pis-
ton must point forward).
4. Lubricate the big end bearing journal and bearing shells,
and push the piston down. Fit the bearing cap so that the
notches for the guide lugs are in the same side. Tighten the
connecting rod bolts to 40 Nm +90˚+90˚.
5. Check that the connecting rod has sufficient end float on
the big end bearing journal.

Note! The combustion chamber and the weight class letter

should be on opposite sides!

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Changing starter ring gear on flywheel

If the ring gear is worn, change it with a new one. The ring gear
cannot be turned around because its teeth are chamfered and
hardened on the starter motor side.
1. Remove the old starter ring by tapping it at various points
with a drift. Clean the flywheel contact face with a steel---
wire brush.
3. Tighten the flywheel retaining screws evenly to a torque of
200 Nm.
Only for 645---engines:
Note! Flywheel delivered as spare parts do not have injection
timing mark. Make the marking on the new flywheel in con-
nection with installation.

4. Rotate the crankshaft until the piston of the 1st cylinder re-
aches its top dead centre. Drop cyl. no 1 inlet valve down
against the piston head. Set the dial gauge on top of the
valve stem end and zero it at the piston top dead centre.
Then rotate the crankshaft opposite to running direction
until dial gauge shows about ten (10) mm below TDC. After
that rotate the crankshaft slowly to running direction until
the dial gauge shows the figure corresponding injection
timing (see table below).
5. Bore the injection timing mark hole by a drill to the flywheel.

2. Warm the ring gear to the temperature of 150...200˚C. Fit

the ring gear with the inner diameter chamfering turned
against the flywheel and the teeth chamfering against the 7
starter motor.
3. Allow the ring gear to cool freely without using any coolant.

Fitting flywheel
1. Clean the contact surfaces on the crankshaft rear flange
and on the flywheel.
2. Fasten the flywheel to the crankshaft rear end. As a guide
pins can be used studs (M14, 2 pcs) which are screwed in
to the flywheel fixing bolt holes.

Piston distance from top dead centre vs. crank angle.

Grad mm Grad mm
40˚ 1˚ 0,014 16˚ 3,671
2˚ 0,058 17˚ 4,138
3˚ 0,130 18˚ 4,633
4˚ 0,232 19˚ 5,154
50˚ 5˚ 0,362 20˚ 5,701
6˚ 0,521 21˚ 6,275
7˚ 0,709 22˚ 6,874
8˚ 0,925 23˚ 7,499
9˚ 1,170 24˚ 8,150
10˚ 1,443 25˚ 8,825
11˚ 1,745 26˚ 9,525
12˚ 2,075 27˚ 10,249
13˚ 2,432 28˚ 10,997
14˚ 2,818 29˚ 11,768
15˚ 3,230 30˚ 12,563

Note! The flywheel fixing bolt holes are unsymmetrical.

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Timing gear assembly

Removing timing gear casing
As the timing gear casing bottom face forms a part of the mat-
ing face for the oil sump gasket, the casing cannot be re-
moved without first removing the oil sump.
1. Remove the oil sump.
2. Remove the radiator, fan, belt,alternator and belt tensioner
assy. If the engine is equipped with a air compressor or air
conditioner, it has to be removed.
3. Remove the crankshaft belt pulley and the vibration
damper.
Note! When removing the hub piece from the crankshaft front
end mark the correct position of the hub. (Engines with the
timing mark on the vibration damper.)
9. Remove the timing gear casing. Ensure that no sealing sur-
faces are damaged.
10.Remove the crankshaft front seal ring from the front casing
cover and clean all parts removed.
Fitting timing gear casing
The position of the timing gear casing and cover is deter-
mined by two tension pins. Therefore centring should not be
undertaken in connection with fitting. However, the backlash
between the different gears should be checked. Casing and
covers that are delivered as spare parts also have holes for the
tension pins already machined.

9104 53300

1. Screw in the thread piece M14/M8 to the cylinder block

(narrow timing gear casing). Fit the casing with a new
4. Loosen the crankshaft nut about two turns (special tool
gasket against the cylinder block. Hit in the tension pins
9024 55800). Fit extractor 9104 53300 and extract the
with drift 9025 98700. Tighten bolts and nuts.
crankshaft hub. Take off the extractor, open the nut and re-
move the hub. 2. Fit the injection pump and its gear wheel (if removed).
3. Lubricate the camshaft bearings and insert the shaft in the
Do not remove the nut completely cylinder block. Release the pushrods and tappets if they
first. The hub will be dashed WARNING have been suspended.
dangerously when it is loosen.

5. Remove the cooling pump, observe the retaining screws

on the injection pump side. Remove the timing gear casing
cover.
6. Remove the injection pump.

Note! If the timing gear casing is not to be changed, the injec-

tion pump can remain in place. In which case disconnect all
leads and pipes from the pump and loosen bottom mounting
from the pump.

7. Unscrew the idler gear bolts and remove the idler gear
(broad timing gear casing).
8. Extract the camshaft.

Note! If the cylinder head and valve mechanism have not

been removed, the tappets must be prevented from falling
down.

Position of the timing marks

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180 Nm

22 Nm

9103 94600
4. Assemble the idler gear as in picture above. Place the o---
ring between the shaft and the cylinder block and fit the
idler gear in its place. Note the correct position of the timing
marks. Place an o--- ring also in the shaft front end. 7. Fit the protective plate into the bottom of the seal position
and fit the crankshaft front seal with special tool 9103
94600.

9104 34600 80 Nm

1000 Nm

5. Fit the guide pin 9104 34600 instead of the idler gear bolt.
Fit the camshaft axial controller in the cover (apply sealing
compound to the thread) and fit the cover. Hit in the tension
pins.

Note! If the crankshaft oil throwing ring is removed, fit it (drift

9103 94900) before fitting the cover.
8. Lubricate both the seal and sealing surfaces and fit the
6. Tighten the cover bolts. Remove the guide pin, fit the idler crankshaft hub. Lubricate the crankshaft nut threads and
gear shim and tighten the bolt 180 Nm. tighten the nut to 1000 Nm.
9. Fit the other removed parts.

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Tensioning device for ribbed belt Fan drive device

350 Nm

200 Nm

80 Nm

1. Assemble the drive device as the picture shows. Fit inner

1. Assemble the tensioning device, as the picture shows. The
bearing bushes of the upper shaft do not have to be
broached after fitting.
2. Fasten the tensioner to the mounting plate. Lubricate the
grease nipple of the upper shaft of the tensioner. Use heat
resistant grease, e.g. ISOFLEX TOPAS NB52 (NLGI 2).
bearing and circlip. Fill the bearing housing partially with
heat resistant ball bearing grease (NLGI 2). Fit the inter-
mediate sleeve, outer bearing and circlip. Note the position
of the outer bearing as assembling.
2. Press the shaft into its position so that the pressing force is
not transmitted by the bearing balls.
3. Tap the blocking plug (if mounted) in its place with fitting
drift 9025 87400.
4. Fit the belt pulley, washer and nut. Tighten the nut to 350 Nm.

15
29

3. Note, when tightening a new ribbed belt, that the starting

position of the tensioner is determined by the mounting
hole place.

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21. Engine / work instructions S230-- S280
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Lubrication system
Reconditioning of oil relief valve for lubri- Removing and dismantling lubricating oil
cating oil pressure pump
If the engine lubricating oil pressure is insufficient or if it varies, 1. Drain the engine oil and remove the oil sump.
the relief valve should be checked after first checking the oil 2. Remove the oil pump suction and pressure pipe.
level.
3. Remove the oil pump together with any shims between the
pump and the cylinder block.
4. Remove the pump cover and the gasket. Remove the gear
on the dead axle.
5. Clamp the pump gear across the teeth in a vice fitted with
soft jaws, and loosen the drive gear nut. Knock the gear
wheel off by hitting the end of the shaft with a soft hammer.
Pull out the drive shaft---gear wheel
6. Clean the parts and check for wear and other damage.
Compare with the specifications. Change damaged parts
and all seals.

1. Remove the cover over the valve and spring. Take care of
the washer between the cover and spring. Remove the
valve insert together with the valve cone and ensure that
the o---ring is also removed.
2. Clean the parts and check that the valve cone slides freely
in the insert and that the sealing surface are undamaged.
Minor damage can be adjusted, but in general, damaged
parts should be changed. Scrape off any remains of the
gasket.
3. Assemble the valve with a new o---ring and insert it in the
cylinder block. Place the washer and spring in the cover
and fit it with a new gasket.
60 Nm
4. Note that the relief valve cover is not symmetrical. The
greater distance between the spring housing and bolt
should be turned downwards.

Note! 84---engines (tractor frame no N25171) are equipped a

new type of oil pressure valve. In the construction of the new
valve the hydraulic vibrations are damped, it is more reliable
and it gives the best, optimised pressure level.

7. On 645--- and 84---engines the bearing points are provided

with separate bearing bushings. If you change the bush-
Loctite 638 ings, machine them to dimension of 18,000...18,018 mm
after fitting.

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Assembling and fitting lubricating oil Fitting oil sump gasket

pump
Fit the oil sump gasket with the silicone stripes against the cyl-
1. Fit the gear wheels in the pump body. Fit the cover using inder block (self carrying and casted oil sumps).
a new gasket. Partly tighten the bolts. Rotate the pump
shaft and tap the side of the cover lightly until the position
is reached where the shaft rotates most freely. Tighten the
bolts and check that the shaft still rotates freely.
2. Fit the drive gear onto the shaft. Apply Loctite 242 onto the
nut threads and tighten the nut to 60 Nm. Remember the
washer under the nut.

Piston cooling nozzles

The cooling nozzles can be removed after removing the oil
sump. The nozzles have a ball valve with an opening pressure
of 3±0,25 bar.

3. Fasten the oil pump in a vice and check the end float be-
tween gear and pump housing. The clearance which
should be 0,03...0,11 mm, is adjusted by the number of
gaskets between the cover and body.
1. Change the valve if necessary. Detach the valve from the
engine and remove the nozzle pipe. Fit a new valve.

90˚

4. Fit the pump and check the tooth backlash against the
crankshaft gear. The clearance, which should be
0,05...0,25 mm, is adjusted with shims between the pump
body and the cylinder block (shim 0,2 mm, order no 8360
07871). One shim increases/decreases the backlash
about 0,07 mm.
2. Fit the nozzle pipe at the angle of 90˚to the centre line of
the crankshaft according to the above picture. Tighten the
valve to 30 Nm. Ensure that the pipe does not touch the pis-
tons or connecting rods when the engine is running.

Note! When measuring the tooth backlash, the engine should

be the correct way up as the crankshaft bearing clearance af-
fects the tooth backlash.

5. Connect suction and pressure pipes together with new

seals. Fit the oil sump and fill in the lubrication oil.
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Oil cooler
Practically there are two different oil coolers, the difference
being position of the oil filter, see picture.

2015 9108

8368 59108

To remove Fitting oil cooler

1. Open the coolant drain plug under the oil cooler and drain
the coolant into a suitable container. Remove the pipe
going into the thermostat housing.
2. Remove the turbo oil pipes and the oil pressure pipe from
the cylinder block. Remove the oil filter. Drain the oil into a
container.
3. Remove the oil cooler from the engine. Open the cooler
housing and remove the guide plate. Unscrew the cell
bolts and remove cell from the body. Clean the all parts.
1. Assemble the oil cooler using new gaskets. Fit the cell to
the body. The oil side can be pressure tested before fitting
the housing. Test pressure is 5+1 bar.
2. Push the guide plate between the cell and the body and fit
the housing. If needed now can the water side be pressure
tested, test pressure 5 bar.
3. Assemble the oil cooler to the engine and assemble oil---
and coolant pipes. Replace the oil filter.
4. Fill the coolant system. Start the engine and check for leak-
ages.

60 Nm

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Lubricating oil quality requirements

Select viscosity grade from table below corresponding to
outside temperature.

10W--- 30

15W--- 40 / Hydraulic 46

Valtra Hydraulic 32

80W--- 90

---30˚C ---20˚C ---10˚C 0˚C +10˚C +20˚C +30˚C +40˚C

S G 1,1

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Inlet and exhaust system Checking turbocharger

An engine that is equipped with a turbocharger is a great deal
more sensitive to disturbances and impurities in the inlet and
exhaust systems than a naturally aspirated engine. There fore
special attention should be given to the whole inlet and ex-
haust system.
Checking air cleaner
The engine performance and length of service life depend to
a great extent on the state of the air cleaner. A defective air
cleaner allows impurities to pass through, which in time dam-
age the turbocharger and the engine. A blocked air cleaner
lowers the engine output and also causes oil leakage through
the sealing ring on the turbocharger shaft.
If a fault is suspected in the turbocharger it can be located in
the following way:
1. Visually inspect the turbine and compressor wheels. The
vanes must not show any signs of damage, deformation or
wear caused by foreign objects.
2. Investigate any oil leaks through the sealing rings on the
shaft in the turbine and compressor housing.
Note! At low idling there is always a certain amount of oil leak-
age on the compressor side. However, this should not cause
too much concern unless the oil consumption is too great.

Note! The safety filter inside the main filter should not be re-
moved unnecessarily, for checking. The safety filter cleaning
is not allowed, but should be changed once a year or when
necessary (see Operator’s Manual).

Checking inlet and exhaust pipes

Important! Leaks in the inlet or exhaust system markedly
lower the effect of the turbocharger. Because of the pressure,
even small leaks in the manifold or in the turbine inlet contact
flange quickly increase in size. For this reason all leaks must
be dealt with immediately.

1. Inspect the pipes and sealing surfaces between the air

cleaner and the turbocharger, as well as between the tur-
bocharger and the intake manifold. If the intake manifold
is dusty on the inside, there is a leak in either the air cleaner
or the inlet pipes. Remedy the leak.
2. Clean the intake manifold sealing surface. Check that the
sealing surface is flat using a straight ruler. If the surface is 3. Check the turbine shaft running clearance. Place the stylus
not flat or it has scratches, machine or renew the intake of a dial gauge against the shaft and move the shaft side-
manifold. Ensure that the cylinder heads are parallel. ways. refer to the clearance given in the specifications on
3. Fit a new gasket and fasten the intake manifold. Tighten the page 210/9.
manifold fixing screws to a torque of 30 Nm. Fasten the air
pipes carefully.
4. Check that the exhaust manifold is air tight. Tighten the
nuts to 50 Nm and inspect for any damage (cracks, defor-
mation, corrosion etc.). Check also the connection be-
tween the turbocharger and the exhaust manifold.
5. Remove the manifold if necessary. Clean the sealing sur-
faces and remove any carbon deposits. Check that the
sealing surfaces are flat. If the fastening flanges are twisted
or there are scratches on the sealing surfaces, machine the
flanges or renew the exhaust manifold.
6. Ensure that no loose objects or impurities have entered the
exhaust pipe or the silencer. Any such loose objects or
impurities can increase the back pressure for the exhaust
gases from the turbine wheel.

4. Check the shaft end float. Place the stylus of the dial gauge
against the end of the shaft and move the shaft axially.
Refer to the clearance given in the specifications on page
210/9.

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If any defects or wear are confirmed, the turbocharger should

be reconditioned.

If the engine does not work correctly and the turbocharger is

not defective or too worn, the fault could be traced to one of
the following items:

--- Blocked air filter.

--- Leakage in the inlet or exhaust systems. Leaking flange
seal.
--- Defective or wrongly adjusted injection pump.
--- Defective EEM 2 control unit
--- Wrongly adjusted throttle linkage.
--- Defective or wrongly adjusted injectors.
--- Low fuel pressure (e.g. blocked fuel filter).
--- Low compression, wrong valve clearance.

7 4

Turbocharger Schwitzer
3
1. Compressor cover
2. Lock nut
3. Compressor wheel
4. Bearing housing
5. Journal bearing
5 6. Turbine housing
7. Shaft and turbine wheel
8. By ---pass channel

2
INLET AIR
1 EXHAUST GASES

LUBE OIL

Fitting turbocharger
Locate the cause of the defects on the turbocharger. Remedy
the fault before fitting the new turbocharger.
In order for the turbocharger to work satisfactorily, it is import-
ant that the engine oil is in good condition. Likewise the oil
should be to the correct quality specification. The air filter and
oil filter should be serviced according to the handbook specifi-
cation.
The setting of the injection pump critically affects the function
of the turbocharger. The injection pump should be adjusted
according to the manufacturers instructions.
3. Connect the inlet pipe and the exhaust pipe on the turbo.
4. Pour about 0,1 litres clean engine oil into the bearing hous-
ing through the inlet oilway. This is very important in order
to ensure that the turbocharger is lubricated at the time of
starting.
5. Connect the pressure and return oil pipes. Use a new seal.
Check that there are no tensions in the pipes when tighten-
ing.
6. Start the engine and check that there are no leaks.

1. Check the tightness of the intake and exhaust manifolds,

and that they are securely fastened. Ensure that there are
no loose carbon or rust particles, or other foreign objects
in the manifolds.
2. Connect the turbocharger to the exhaust manifold and
tighten down using a new gasket.

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Radiator and coolers

1) Condenser (air cond.)

2) Cooler for hydraulics

3) Cooler for gearbox

Pull the gearbox radiator to the side in order to clean the
radiator. To clean the other radiator side, the radiator
has to be moved to the other side.

4) Intercooler (air to air system)

5) Radiator (engine)

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21. Engine / work instructions S230-- S280
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Compressor (Knorr)
Inspection 12 Nm

1. Thoroughly clean all removed parts. Ensure that all air and
water passages are clear. Clean off any carbon from the 130 Nm
piston heads and the cylinder top parts.

2. Check the condition of the inlet and delivery valve seats.

Only slight, even wear is permitted. If the delivery valve 2,5...3,0 mm
seats show considerable wear, renew the valve plate. If the
inlet valve seats are excessively worn, replace the crank-
case. You can also replace the inlet valve seats, but then
you need to rebore the cylinders after the new seats have
been fitted.

Note! There are two oversize pistons supplied for the com-
pressor. The oversize are 0,254 mm and 0,508 mm. Bore the
cylinders then to the dimensions ø 75,254 mm or ø 75,508
mm.
0,1...0,4 mm
3. Ensure that the new unloader pistons are a good sliding fit
in their guides. If the guides are appreciably worn, renew
them.

4. Check the bearings for wear and replace them, if necess-

ary. If needed, the slide bearing in the end cover can be re-
80 Nm 22 Nm
newed.

Reassembly
1. Fit a new o-ring seal in its groove and place the end cover
in its position by pushing from the back. Tighten the cover
retaining screws evenly to 17...23 Nm. 30 Nm

2. Fit the bottom cover with a new gasket in place (if re-
moved). Tighten the cover retaining screws evenly to
8...10 Nm.

3. Insert new o-rings in the unloader pistons. Lubricate the o-

rings and the piston guides lightly with e.g. silicone lubric-
ant. Fit the pistons in their guides and reassemble the un-
loader saddle and spring. Ensure that the unloader
mechanism moves freely.

4. Fit the delivery valve heads and springs into the valve plate. 22 Nm
Insert a new gasket and fix the valve plate in the cylinder
head. Tighten the screws to 5,4...8,1 Nm. Ensure that the
22 Nm
valve heads move freely. DO NOT LUBRICATE THE
VALVE HEADS OR SPRINGS!

5. Fit the inlet valve head guides into their recesses with the
cut-away sides towards their respective cylinder bores. As-
semble the inlet valve heads and the springs. Fit the cylin-
der head using a new gasket. Tighten the retaining screws
22 Nm
evenly to 20,3...23,0 Nm. Ensure that the valve heads 60 Nm
move freely. DO NOT LUBRICATE THE VALVE HEADS
OR SPRINGS!

6. Attach the air filter (if necessary) and use a new gasket.

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21. Engine / work instructions S230-- S280
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SAFETY INSTRUCTIONS When you are operating the engine or working near it,
use hearing protectors to avoid noise injuries.
In the service --- and repair work of the engine there is al-
ways the possibility of injury. Before starting the work Stop the engine always before service --- or repair work.
read and understand the following safety instructions
and remarks!
Avoid touching the exhaust manifold, turbocharger and
the other hot parts of the engine.

Do not start a repair work that you do not fully handle.

Open the radiator cap with care when the engine is hot
as the cooling system is pressurised. The cooling liquid and
Make sure that the place of the repair and the surround- lubrication oil of a hot engine causes injuries when touching
ing gives the possibility for safe working. the skin.

Open fire, smoking and sparks should not be allowed

Always be sure of the cleanness and the good order of
near the fuel system and batteries. (Specially when loading
the repairing place.
batteries, explosive.)

Do not use faulty or otherwise useless tools.

Always disconnect the minus (---) wire of the battery
when doing service or repair of the electric system.
Remove all finger rings, chains and watch before start-
ing work.
At temperatures on excess of 300˚C, e.g. if the engine
is burnt by a fire, the viton seals of the engine (e.g. the under-
most o---ring of the oil pressure regulating valve) produce
Use up ---todate protection equipment when you work.
very highly corrosive hydrofluoric acid. Do not touch with bare
For example eye protection as working with compressed air
hands, viton seals subjected to abnormally high tempera-
for cleaning, grinding, hammering or other work.
tures. Always use neoprene rubber or heavy duty gloves and
safety glasses when decontaminating. Wash the seals and
the contaminated area with a 10% calcium hydroxide or other
Use lifting device for lifting and transporting heavy (over
alkali solution. Put all removed material in sealed plastic bags
20 kg) pieces. make sure of good condition of lifting hooks
and deliver them to the point stated by the Authorities con-
and chains. The lifting ears on the engine must not be applied
cerned. NOTE! Never destroy viton ---seals by burning!
by side forces when lifting.

When checking fuel injectors do not let the jet of high

Never work under an engine that is left handling under
pressure fuel contact your skin. The fuel penetrates the skin
a lifting device or lifted up by a jack. Always use strong sup-
causing severe injuries. Contact your doctor immediately!
ports before starting the work.

The fuel, lubricating oil and coolant cause irritation in

Use only genuine Sisudiesel spare parts.
skin contact for long time.

Start the engine only by using the starting switch in the

Avoid unnecessary idling of the engine.
cabin.

Do not let oil and other liquids drop into the soil when
Do not start an engine if the protection covers are re-
servicing the engine.
moved. NOTE! The fan is difficult to see as the engine is run-
ning! Make sure that wide clothes or long hear is not caught
in the rotating parts of the engine.
All the gaskets of the engine are of non ---asbestos ma-
terial.
If you start the engine indoors, be sure you have proper
ventilation.
Be careful when washing the engine with a high pres-
sure washing machine. Do not use high pressure to wash e.g.
the electric and fuel equipment or the radiator because they
Never use aerosol type of starting aid while operating
can easily be damaged.
the thermostart device (risk for explosion).

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22. Fuel system S230-- S280 220 1
1.9.2004

Contents
General (code 220)

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fuel system, description (pump type P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
--- Bosch in ---line injection pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
--- Fuel injection pump type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
--- Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
--- Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuel system (VP 44), description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
--- Fuel injection pump (VP---44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Repair instructions

Fuel feed pump and fuel filter (code 221)

Bleeding fuel system (S230, S260) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Measuring fuel feed pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Checking overflow valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bleeding fuel system (S240, S280) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Measuring fuel feed pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Fuel injection pump (pump type P) (code 222)

Checking injection timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

--- How use the electric device for injection timing check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Adjusting injection timing (p ---pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Removing fuel injection pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fitting fuel injection pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Fuel injection pump, VP 44 (code 223)

Removing fuel injection pump (VP 44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Fitting fuel injection pump (VP 44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Injectors (code 224)

Removing injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Inspecting injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Reconditioning injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fitting injectors in engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fitting delivery pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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Specifications
Bosch fuel injection pump (S230 and S260)

Type (pump/governor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bosch PES6P/RSV ---inline pump

Injection order: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1---5---3---6---2---4
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V
Direction of rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clockwise
Diameter of pump piston
--- 7100---series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm
Stroke
--- 7100---series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 mm
Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Four hole nozzle
Injection advance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see adjustment values.
Carburant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . gas oil
Carburant filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAV
Opening pressure of the nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270 bar
Adjusting pressure of the nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 bar
Fuel system filters
---Pre ---filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stanadyne 30µ, element no 2036 6575
---Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stanadyne 5 µ, element no 2036 6577

Injection pump Bosch VP 44 (S240 and S280)

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bosch VP 44 ---rotary pump

Injection order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1---5---3---6---2---4
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V
Minium voltage, at full load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7V
Minium voltage, at idle speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6V
Current drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 6 A
Direction of rotation from the engine front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clockwise
Injection advance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see adjustment values
Feed pressure at idle speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,0 --- 1,2 bar, minium 0,7 bar
Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Five hole nozzle
Opening pressure of the nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270 bar
Adjusting pressure of the nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278 bar
Fuel system filters
--- Pre ---filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stanadyne 30µ, element no 2036 6575
--- Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stanadyne 5 µ, element no 2036 6577

Fuel feed pump

Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bosch FP/KG24P307

Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . piston pump, separate hand pump
Fuel feed pressure (overflow valve opening pressure) . . . . . . . . . . . . . . . . . . . . . . . . 0,6---1,0 bar (60---100 kPa)
Pressure from fuel feed pump (without overflow valve) . . . . . . . . . . . . . . . . . . . . . . . . 2,7 bar (270 kPa)

Injectors (”P” type)

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . four hole nozzle

Opening pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270 bar (27 MPa)
Setting pressure 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 bar (26 MPa)
Sealing ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8999 01495

1) Value to be used when adjusting the opening pressure of a new or used injector.

Tightening torques

Injection pump fitting nuts (VP 44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Nm

Injection pump gear nut (Bosch “P”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 Nm
Delivery valve retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Nm
Injector nozzle sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Nm
Injector attaching nuts (on studs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Nm
Injector pipe attaching nut to injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Nm

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Special tools
9052 48900 Puller for injection pump drive gear
9104 52800 Locator for timing mark on the flywheel
9104 53700 Extractor for injectors

9104 52800

9052 48900

9104 53700

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Fuel system, description (pump type P)

7
2

6 1

Fuel system
1. Fuel tank (620 litres)
2. Pre ---filter (30 microns)
3. Water trap
4. Fuel feed pump
5. Filters (5 microns)
6. Fuel injection pump
7. Injector
8. Overflow valve Symptoms of dirty or faulty injectors are:
Fuel feed pump (4) draws fuel from tank (1) through water trap Knocking is an indication that one of the injectors is faulty.
(3) and forces it through filter (5) to fuel injection pump (6). The When a cold engine ticks over a certain amount of knocking
fuel injection pump pumps fuel at high pressure through the is unavoidable. If the engine knocks after it has reached nor-
delivery pipes to injectors (7) which inject the fuel in the form mal operating temperature, it is very likely that one of the injec-
of a fine mist into the combustion chamber.Excess fuel lubri- tors is faulty. Air in the fuel system can also cause knocking
cates the nozzle valve (needle) and flows in return to the fuel (which should disappear after the system has been bled of
tank. Excess fuel returns from the fuel injection pump through air).
overflow valve (8) to the fuel tank.
Smoky exhaust gases may indicate impaired performance of
the injectors. However, this can also be caused by other faults
such as a blocked air cleaner.

The fuel system should always be bled when the fuel system
has been emptied (e.g. the fuel tank has been emptied during
driving, in connection with maintenance or repair work or after
a long idle period).

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1.9.2004 S260 220 5

Bosch -- in line injection pump

3
Fuel injection pump
1. Actuator
2. to EC---module 1
3. Overflow valve
4. Indicator plug for adjusting injection timing
5. Lubricating oil into injection pump
6. O ---ring
7. Return of lubricating oil to engine
8. Type plate 2

5
7 8 4

Fuel injection pump type plate

The fuel injection pump is flange mounted and sealed by one
o---ring in the timing gear casing. The injection pump is driven
from the crankshaft through an idler gear. The injection pump
is connected to the engine force ---feed lubrication system
through an external pipe. Lubricating oil returns to the engine
via the hole at the front end of the injection pump.
The injection pump type plate shows one particular letter indi-
cating the user application, see figure below. This letter
should always be quoted when ordering a replacement pump
or when looking for setting values.

The fuel feed pressure which fills the high pressure pump el-
ements with fuel is created by a electrical pump. The fuel feed PES6P120B320RV
pump supplies more fuel than the injection pump needs. The
excess fuel flows through the overflow valve back to the fuel
tank. The fuel cools the injection pump and also takes any air
bubbles with it back to the tank.

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1.9.2004 S260 220 6

Construction
The pump element consists of one plunger and one cylinder
which are a matched pair and because of the fine tolerances
the whole element should be changed as a complete unit.
1
The cylinder has two passages: inlet passage and release
passage. Both passages allow fuel to enter the pressure
space. The side of the plunger has one vertical groove and
2 one metering edge which are used for adjusting the amount
of fuel injected into the combustion chamber of the engine.

3 The top of the plunger is provided with a starting groove

(delay groove) which delays the injection timing by approx.
8˚. (This should be borne in mind when checking the fuel in-
4 jection timing). This groove improves the cold starting prop-
5 erties of the engine. It works fully automatically. When the en-
gine has stopped the control rod in the injection pump turns
the plungers so that the starting groove faces towards the re-
lease passage. When the engine has started and when the in-
jection pump has reached a certain speed, the governor pulls
6 the control rod back into running position.

2
1. Retainer for delivery valve
5
2. Delivery valve
3. Pump element 3
4. Control rod
5. Return spring for pump plunger 6
6. Roller tappet
4 7
7. Camshaft

The purpose of the fuel injection pump is to meter out fuel to

the combustion chamber at the correct time. Plunger (3)
which is driven by the pump camshaft (7) via roller tappet (6)
forces the fuel through delivery valve (2) and further through
Delivery valve
the delivery pipe to the injector.
1. Holder for delivery valve
2. Valve spring
3 4 5 3. Valve cone
6
2 4. Valve guide
5. Valve head
6. Pressure ---reducing piston
7. Vertical grooves
1
The delivery valve is fitted on top of the pump element and its
purpose is to close the connection between the pump el-
ement and the delivery pipe. This happens when the metering
7 edge of the plunger passes the lower edge of the release
passage, thus reducing the pressure in the space above the
plunger. Its second purpose is to reduce the pressure in the
delivery pipe. This is important as it enable the nozzle valve
(needle) to close more quickly.
A B C
Delivery valve cone contains a pressure ---reducing piston
which, when the valve closes, is first lowered into the guide
and then closes the connection between the delivery pipe and
Two---hole pump element (maximum feed)
the pump element. The valve head is then pressed against its
A. Bottom dead centre 1. Inlet passage
seat and the fuel in the delivery pipe is given the same space
B. Fuel injection begins 2. Cylinder
as the displacement of the pressure ---reducing piston.
C. Fuel injection ends 3. Starting groove
4. Release passage
5. Plunger
6. Metering edge
7. Vertical groove

90
 Model Code Page
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22. Fuel system S230,
1.9.2004 S260 220 7

Governor

Return
Linear Spring
Actuator

Actuaiting
Rod

Oil Pump
Gear

6 7
5 2
1
4
3

Position sensor of the liner actuator can be checked from con-

nector pole
--- 1 to pole 6 = 17---23 Ohm
--- 5 to pole 6 = 17---23 Ohm
--- 1 to pole 5 = 34---46 Ohm

Adjust solenoid of the actuator can checked from pole

--- 2 to pole 7 = 0,55---0,9 Ohm

Poles 3 and 4 are free.

91
 Model Code Page
22. Fuel system S240,
1.9.2004 S280 220 8

Fuel system (VP 44), description

Fuel system 84---engines are using a solenoid controlled Bosch injection

1. Fuel reservoir pump. The model of the rotary type injection pump is VP 44.
2. Pre ---filter (30 microns)
3. Water trap The fuel is pumped by electric feed pump from the tank via a
3a Water sensor pre ---filter, trough the filter to the injection pump. The injection
4. Fuel feed pump pump forces the fuel into the injector that feeds fuel into the
5. Filters (5 microns) combustion space in fine spray.
6. Fuel injection pump
7. Injector Excess fuel returns from the fuel injection pump through an
8. Overflow valve overflow valve to the fuel tank. The overflow pipe between filter
9. Fuel pressure sensor (0,05 --- 0,2 bar) and injectors helps the automatic bleeding of the system.
--- informs about the the lowering of the fuel pressure before
there are problems in engine running. Changing the fuel filters or lack of fuel does not require any
separate bleeding. It is enough to switch on the current and
let the electric feed pump work for about 30 seconds before
start.

92
 Model Code Page
22. Fuel system S240,
1.9.2004 S280 220 9

Fuel injection pump (VP 44)

1
283 142351
0470506042
011 BOSCH
41098 000
Made in Germany

1. Overflow valve
2. PCU (pump control unit)

93
 Model Code Page
22. Fuel system S240,
1.9.2004 S280 220 10

94
 Model Code Page
1.11.2003
22. Fuel system / work instructions S230,
1.9.2004 S260 221 1

Fuel feed pump and fuel filter Measuring fuel feed pressure
Bleeding the fuel system (S230, S260) 1. Clean the fuel injection pump and the filter and the pipes
between them.
645---engines have an automatic fuel bleeding system.
Changing the fuel filters or lack of fuel does not require any
separate bleeding. It is enough to switch on the current and
let the electric feed pump work for about 30 seconds before
start.

Note! In connection with service- or repair work (like

change of injection pump), there might be a situation where
bleeding the air requires special measures. In this case
open the injection pipe connections from the injector end
(only about half turn, not more).

2. Fit the gauge at the banjo connection on the pump, as

shown above (between filter and injection pump).
3. Run the engine at low idling for a while and compare the
gauge reading with the prescribed value (0,6 ---1,0 bar).

N.B. If the measured pressure is below the prescribed value,

this may be caused by:
--- faulty overflow valve
Let the feed pump work for about 30 - 45 seconds and
--- blocked fuel filter
crank the engine about 5 seconds, until fuel comes out
--- faulty fuel feed pump
from every injection pipe. --- blocked or leaking fuel pipes or unions

Checking overflow valve

If the fuel feed pressure deviates from the prescribed value,
check the opening pressure of the overflow valve.

1. Connect a pressure gauge to the banjo union in the same

way as in previous instruction.
2. Pump with the hand pump until the overflow valve opens.
Compare the reading on the gauge at the moment the val-
ve opens with the prescribed value (0,6 ---1,0 bar).
3. If the recorded opening pressure deviates from the prescri-
bed value, the overflow valve should be changed.

N.B. If the recorded pressure is considerably lower than the

prescribed value, there may be a fault in the hand pump or
the fuel feed pump valves.

Retighten connections and start the engine. Clean off the

over flown fuel.

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 Model Code Page
22. Fuel system / work instructions S240,
221
1.9.2004 S280 2

Bleeding the fuel system (S240, S280) Measuring fuel feed pressure
84---engines have an automatic fuel bleeding system. 1. Clean up the pre-filter and the fuel filter and related fuel
Changing the fuel filters or lack of fuel does not require any pipes from outside.
separate bleeding. It is enough to switch on the current and
let the electric feed pump work for about 30 seconds before
start.

Note! In connection with service- or repair work (like

change of injection pump), there might be a situation where
bleeding the air requires special measures. In this case
open the injection pipe connections from the injector end
(only about half turn, not more).

2. Disconnect the pressure switch from the fuel filter and

connect the gauge instead (the thread is M14x1,5).
3. Run the engine at low idling for a while and compare the
gauge reading with the prescribed value (1,00---1,2 bar,
minimum 0,7 bar).

Note! If the measured pressure is below the prescribed

value, this may be caused by:
Let the feed pump work for about 30 - 45 seconds and
crank the engine about 5 seconds, until fuel comes out • Clogged fuel filters.
from every injection pipe. • Malfunction of the feed pump.
• Suction piping clogged or leaking air.
• Empty fuel tank or unsuitable fuel (e.g. summer fuel in
the winter).

Retighten connections and start the engine. Clean off the

over flown fuel.

96
 Model Code Page
1.11.2003
22. Fuel system / work instructions S230,
222 1
1.9.2004 S260

Fuel injection pump (pump type P)

Checking injection timing
The exact time when the fuel should be injected into no. 1 cyl-
inder is marked with a punch mark on the flywheel. In some
engines the injection timing mark is on the vibration damper.
Mark located to the left from damper cenral line.

1. Clean the injection pump and its surroundings carefully.

2. Turn the crankshaft to a position where the 1st cylinder pis-
ton reaches its compression stroke top dead centre. Then
turn the crankshaft backwards until the timing mark on the
flywheel passes the inspection hole (or timing mark on the
vibration damper passes). The turn the crankshaft slowly
forwards until the timing mark on the flywheel appears
from the inspection hole (or timing mark on the vibration
damper passes).

3. Or timing mark on the vibration damper is right position.

9104 52800

3. Insert the locator (9104 52800) in the hole on the flywheel

housing front face.

4. Unscrew the plug on the side of the injection pump. Take

out the indicator pin.
5. Turn the indicator pin and push it into the hole so that the
groove at the end of the pin points towards the pump.
6. If the pin groove fits on the boss on the governor weight
assembly, the injection timing is correct. Repeat the check
procedure. If the injection time wasn’t right, you should ad-
just the injection timing.

Warning! Do not rotate the crankshaft when the groove end

of the pin is inside the pump, since the pin end damages eas-
ily and metal pieces remain in the governor housing.

7. When the adjustment is correct, turn the indicator pin so

that the groove points outwards (running position) and
push the pin into the hole. Refit the plug.
8. Remove the locator drom flywheel housing hole.

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 Model Code Page
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22. Fuel system / work instructions S230,
1.9.2004 S260 222 2

How use the electric device for injection timing

check (Bosch KDEP 1601 / 0 986 612 174)
Injection timing can be checked with electric device.

1. Turn the crankshaft to a position where the 1st cylinder pis-

ton reaches its compression stroke top dead centre. Then
turn the crankshaft backwards until the timing mark on the
flywheel passes the inspection hole plently.
2. Unscrew the plug on the side of the injection pump. Take
out the indicator pin.

0 986 612 174

3. Connect the sensor of the electric device in the injection

pump hole. Note the position conrol of the sensor. Connect
--- wire on good ground.
4. Turn the crankshaft forwards, until the indicator light A acti-
vates.
5. Turn the cranckshaft more forwards very slowly until the in-
dicator light B activates.
6. If the mark of the flywhell was right place, the injection tim-
ing is correct. If wasn’t, do the injection timing adjustment.

98
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22. Fuel system / work instructions S230,
1.9.2004 S260 222 3

Adjusting fuel injection timing (p ---pump)

If the timing is incorrect, adjust as follows:

1. Loosen the retaining nuts (17 mm) of the injection pump 9052 48900
and remove the delivery pipes (17 mm).

5. Use puller 9052 48900 and loosen the gear from the injecti-
on pump camshaft front end.
6. Remove the injection pump attaching nuts (17 mm). Re-
R move the injection pump.

Note! If the engine is not to be disturbed while the pump is re-

2. If the injection timing is retarded, turn the pump anti ---
clockwise (viewed from the front end of the pump). If the
timing is advanced, turn the pump clockwise.
3. Check once again the injection timing and set again if
needed.
4. When the timing is correct tighten the retaining nuts of the
pump and fix the delivery pipes.
moved, there is no need to secure the pump gear. The gear
rests against the idler gear.
Fitting fuel injection pump
1. Check the condition of the o---ring between the pump and
the timing gear casing. Change the o---ring if necessary.

Removing fuel injection pump

1. Clean the injection pump and surrounding engine parts
and the pipes and connectors on the injection pump.
2. Disconnect the delivery pipes and the banjo bolts at the
supply and return fuel connections. Disconnect the lubri-
cating oil line. Plug all connections.
3. Remove coolant and cooling pump.
4. Detach the oil filler pipe/cover from the front cover. Uns-
crew the pump drive gear nut.

2. Lubricate o---ring and palve the fitting ring into gear hou-
sing.
3. Lubricate the o---ring and place the injection pump so that
the key on the pump shaft aligns with the key slot inside the
gear. Tighten the pump attaching nuts up to 200Nm.
4. Adjust the injection timing.
5. Connect the supply and return fuel lines. Connect the lubri-
cating oil line. Use new sealing washers.
6. Bleed the fuel system (code 221).
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22. Fuel system / work instructions S230,
1.9.2004 S260 222 4

100
 Model Code Page
1.11.2003
22. Fuel system / work instructions S240,
223 1
1.9.2004 S280

Removing fuel injection pump (VP 44) Fitting fuel injection pump (VP 44)
1. Clean up the injection pump and surroundings.

SEALANT
GASKET
2. Disconnect the fuel delivery pipes and injection pipes. Fit
protetctive plugs in the fuel pipe connections.

Injection pump VP 44 with mounting parts

3. Pull up the lock of the electric connector (1) and disconnect
the connector (2). Be careful with not touching terminals in
the connector.
4. Remove the injection pump gear cover. Rotate the crank-
shaft until the piston of the 1st cylinder reaches its top dead
centre in the compression stroke.
A = O ---ring seals
The injection is fitted in positon according to the static basic
advance shown using the mark on the crank shaft pulley /
damper and using the special tool that focuses the position of
the injection pump.
Note! Changing a injection pump is possibble to completion
by using MultiTool service tool.

5. Unscrew the retaining screws of the gear (4 pcs) and re-

taining nuts of the pump. Remove the injection pump.

CAUTION! NEVER OPEN THE NUT OF THE INJECTION
PUMP HUB. The hub can be fitted back only in test bench.
Note! The gear of the VP 44 pump can be removed, ensure
therefore the alignment og the timing marks or make your own
marks before removing the gear.
1. Turn the crankshaft to a position where the 1st cylinder pis-
ton reachess its compression stroke top dead centre. The
turn the crankshaft backwards until the mark on the pulley
passes the timing indicator. After that rotate the crankshaft
slowly to running direction until the mark on the pulley is at
the point of the timing indicator.

Note! Pulley / vibration damper delivered as a spare part do

not have installation mark of the injection pump!

101
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22. Fuel system / work instructions S240,
223
1.9.2004 S280 2

2. Check the condition of the o---rings between the pump and
the timing housing. Change the o---rings if needed. Lubri-
cate the o---rings and fit the assembling ring in the housing.
Note! Use gasget sealant on the surfaces againts the timing
housing!
Note! If the injection pump has been changed, the EEM 2 en-
gine control system has to be fed with the new serial numbe-
ring of the pump using the MultiTool service tool (order num-
ber 35677600), in the order shown in the picture below!

9109 80100

283
41098
011
Made in Germany

0470506042
3. Fit the injection pump in position, so that timing pin ETV
9109 80100 goes easily into the inspection hole throughthe
injection pump gear and finally the pump housing. Ensure

BOSCH
at the same time that the timing marks on the gears are

142351
againts each other.

000
4. Tighten the retaining screws and nuts of the injection pump
and the gear. Pull out the timing pin and fit the pump gear
cover.

5. Fit the pipes without the tension and check that they are at
right angles to the union. Tighten the delivery pipe atta-
ching nuts to 25 Nm. Do not overtighten.

6. Fit the other detached parts.

7. Bleed the fuel system.

102

22. Fuel system / work instructions
Removing injectors
1. Clean the injectors and the area around them. Disconnect
the delivery pipes and the leak ---off pipes.
9104 53700
3. Remove the injector attaching nuts (13 mm) and remove
the injector from the cylinder head. Fit protective plugs to
all connections. If the injector does not rise by hand, use
puller 9104 53700.
4. Remove the sealing washers from the bottom of the injec-
tor location in the cylinder head if they do no come out with
the injector
Inspecting injectors
N.B. When pressure testing the injectors, it is important to
avoid the nozzle end as the fuel jetting out easily penetrates
the skin. Also bear in mind that the fuel ”mist” is dangerous to
inhale.
Note! Use safety goggles and gloves, when testing!
1. Clean the injector with cleaning fluid and a soft brush.
The carbon deposits must not be knocked off or removed
in any other way which may damage the nozzle.
2. Secure the injector in a test bench and check the following:
--- injector opening pressure
--- the properties of the chattering (creaking) sound and the
form of the spray pattern
--- sealing of nozzle valve against its seat.
103
Model Code Page
1.7.2003
S230-- S280 224 1
1.9.2004
Opening pressure
Pump a few times to fill the injector. Increase the pressure in
the injector until the chattering (creaking) sound becomes
audible. Read off the opening pressure of the injector. If the
opening pressure deviates from the given value (270 bar on
645--- and 270 bar on 84---engines), the injector should be
taken apart and checked.
Adjustment is achieved by changing the shims. The thickness
of the shims varies from 1.00---1,90 mm and they are available
in increments of 0,05 mm. A thicker shim will raise the opening
pressure while a thinner one lowers it. A difference in shim
thickness of 0,05 mm changes the opening pressure by ap-
prox. 5,0 bar. As the opening pressure of the injector drops
slightly after adjustment, the opening pressure should be set
to approximately 10 bar above the value given in the specifica-
tions. This value applies both to new and used injector.
Chattering sound properties
Testing with a hand powered pump does not create the same
circumstances as when the injector is fitted in the engine. Only
with new nozzles are the test results reliable. With used
nozzles, there is no chattering (creaking) sound when the
tester is pumped at a certain rate. This has to do with the de-
sign of the nozzles.
However, with a rapid pumping on the tester handle, it should
be possible to hear the chattering (creaking) sound or/and
see a mist of the fuel jetting out.
Tightness of nozzle
Press down the tester pump lever until the pressure rises to
approx. 20 bar below the adjusting value. Maintain this pres-
sure for approximately 10 seconds and check whether drops
of fuel are formed on the point of the nozzle. If the injector
leaks, it should be cleaned or the nozzle should be changed.
Reconditioning injectors
1. Secure the injector in a suitable way.
2. Unscrew the nozzle cap nut. Remove the nozzle and the
parts inside the holder.
3. Clean the nozzle in cleaning fluid both inside and outside.
4. Clean the nozzle holes with a needle (including in cleaning
set 8360 83288).
5. Test the movement of the nozzle valve as follows:
 Model Code Page
1.7.2003
22. Fuel system / work instructions
1.9.2004 S230-- S280 224 2

6. Before assembling, all parts should be carefully cleaned in

clean fuel or testing fluid.
7. Put the same number of shims back as were fitted earlier.
Note possible adjustment of the opening pressure. As-
semble the rest of the injector. Note the position of the
spring guide and the valve stop spacer.
8. Tighten the nozzle cap nut by hand and then to 60 Nm.

Rinse the parts thoroughly in fuel or testing fluid. Pull the valve
out of the nozzle body to 1/3rd of its length. If the fit is correct,
the valve should be able to slide down in the nozzle body
under its own weight. Turn the valve slightly and repeat the
test. Should the nozzle valve bind slightly, it should be
changed.

2
Injector

1. Fuel inlet
2. Leak ---off fuel
3. Shims
4. Pressure spring
5. Valve stop spacer
3
6. Nozzle body
7. Pressure chamber
4
8. Nozzle valve
9. Nozzle hole

6
7

8
9

104
 Model Code Page
1.7.2003
22. Fuel system / work instructions
1.9.2004 S230-- S280 224 3

Fitting injector in engine Fitting delivery pipes

1. Clean the injector sealing surface in the cylinder head. If
necessary use a reamer 9101 66000.
1. Check the state of the pipes. If there are kinks, damage by
chafing, or if the tapered sealing end is damaged, the
pipes should be changed.
2. Fit the pipes without tension and check that they are at right
angles to the union.
3. Fit the clamps for the pipes.

1. Washer
2. Rubber ring 1
3. Sealing washer
2

2. Fit the injector in the cylinder head using a new sealing

washer.

N.B. The spray pattern from the injector is not symmetrical on

purpose. It is therefore important that the injector is fitted cor-
rectly in the cylinder head. The connection for the leak ---off
line should be facing the valve mechanism.

3. Fit the attaching clamp and tighten the nuts (13 mm) even-
ly to 15 Nm.
4. Connect the leak ---off line (10 mm) together with new sea-
ling washers and connect the delivery pipes (17 mm).

N.B. The screw studs in the cylinder head for the injectors
should only be finger tight. If tools have to be used the studs
should be tightened only lightly.

Note! Make sure, that the injector is of a correct type. Wrong

injectors cause malfunctions and can damage the engine.

105
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22. Fuel system / work instructions
1.9.2004 S230-- S280 224 4

106
 Model Code Page
1.7.2003
23. Cooling system S230-- S280 230 1
1.9.2004

Contents
General (code 230):
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cooling system, description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine coolant temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Repair instructions (code 231):

Quality requirements of engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Reconditioning coolant pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

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 1.7.2003 Model Code Page
23. Cooling system
1.9.2004 S230-- S280 230 2

Specifications
Coolant pump
Outside diameter of bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 mm
Inside diameter of bearing housing in pump body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51,970...52,000 mm
Shaft diameter at bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24,996...25,009 mm
Shaft diameter at impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15,907...15,920 m
Impeller hole diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15,881...15,899 mm
Diameter of the seal recess in the pump body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39,981...40,020 mm

Thermostat
Spare part number Type Opening Fully Max stroke
begins at open at mm
8360 15156 ø54 mm / 79˚C 79˚±2˚C 94˚C 7,5
8363 31590 ø67 mm /83˚C 83˚± 2˚C 95˚C 8,0

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23. Cooling system
1.9.2004 S230-- S280 230 3

Special tools
Order no Description
9103 413300 Drift for fitting coolant pump bearing.
9103 41000 Drift for fitting coolant pump seal (shaft seal)
9103 41000 Drift for fitting coolant pump seal and (water seal)

9103 41300 9103 41100

9103 41000

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23. Cooling system
1.9.2004 S230-- S280 230 4

Cooling system, description

4
6

Cooling system
1. Radiator
2. Coolant pump
3. By ---pass passage
4. Thermostats
5. Expansion tank C
6. Oil cooler

The gear driven, centrifugal type coolant pump is attached at

2
the front of the gear housing and the thermostat housing is
fitted above the pump. The system has an internal coolant cir-
culation via the by ---pass passage and the circulation is con-
trolled by a two---way thermostat. With this is achieved an
even warming in all conditions. 1
The coolant pump has separate ball bearings. A A
645--- and 84---engines has two separate thermostats. One
thermostat conrols coolant circulation via the by ---pass pass-
age. Two thermostats have difference between type and
opening temperature. When the coolant temperature is below B
opening temperature of the thermostats, the coolants (A)
flows via by ---pass passage to the coolant pump. Smaller,
1---way thermostat opens first (79 ˚C) and allows some of coo-
lant flow into cooler. When the engine load increases (83 ˚C),
the two---way thermostat (2) also opens and same time closes
the by ---pass passage. All coolant flows into cooler. So, there
is no need for separate winter thermostats.

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 1.7.2003 Model Code Page
23. Cooling system
1.9.2004 S230-- S280 230 5

Temperature sensor, engine coolant tem-

perature (8368 64360, diagram code B4M)

1. Warning light
2. Temperature gauge pin

Alarm temperature 106 ± 3˚C.

Resistance value, temperature hauge side:

0˚C . . . . . . . . . . . about 1600 ohm
+25˚C . . . . . . . . . . about 2000 ohm
+40˚C . . . . . . . . . . about 2200 ohm
+50˚C . . . . . . . . . . about 2400 ohm
+60˚C . . . . . . . . . . about 2600 ohm
+100˚C . . . . . . . . . . about 3400 ohm

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23. Cooling system / recontioning S230-- S280 231 1
1.9.2004

Quality requirements of coolant

The coolant used must meet the standards ASTM D3306 or Fitting
BS 6580:1992.

--- Mixing proportion should be 40---60 % of ethyls---glycol

based coolant and the rest water. The best ratio is 50/50 %.
--- In warm climates the 30 % mixture ratio gives enough good
protection against corrosion.
--- Water used should be clean and soft water i.e. that it does
not include metals and their salts.
--- Check the coolant frost resistance every now and then.
Change the coolant every other year.
62,0
Note! Never use just water as a coolant.

Thermostats 67,5
645--- and 84---engines has two separate thermostats.
Smaller, 1---way thermostat opens first (79 ˚C). When the en-
gine load increases (83 ˚C), the two---way thermostat also
opens. So, there is no need for separate winter thermostats.

Detachment
1. Drain coolant, until surface of the coolant is lower than the
thermostat housing and unfit upper water line from return
hose.
2. Remove return hose and the thermostats. Clean the sea-
ling surfaces.
1 Fit the thermostats into housing. Fit a new seal and the re-
If you are not sure about the thermostats function, check it as turn hose. Youcan use two M8 bolt to guide help. Note, on
follows: the smaller thermostat you should fit plate (if it was fitted
--- lower the thermostat into a vessel of boiling water so that earlier). Put the seal so, that bigger hole of the seal comes
the thermostat does not touch the sides or bottom. on the plate.
--- opening must begin under 20 seconds. 2. Fit the upper water line and fill coolant system. Start the en-
gine. Check that there is no leak appeared.
--- The thermostat must be fully open under 50 seconds.
Stroke, see specifications.

113

23. Cooling system
Reconditioning coolant pump
1. Drain the engine coolant. Disconnect the lower water
hoses and hose from the coolant pump.
2. Loosen three fitting bolts. The bolts affixes thecoolant
pump into the gear housing.
3. Loosen the gear mounting nut and remove gear. Remove
housing of the coolant pump. Before that remove smaller
pump (intercooler’s) and blade wheel from the double
coolant pump.
4. Remove the circlip from pump body. Press the shaft (bear-
ings also) out of the pump body in the direction of the gear.
5. Tap out the shaft and body seal in the body using a suitable
drift. Clean all parts and inspect their condition. Replace
damaged parts with new ones.
114
1.7.2003 Model Code Page
1.9.2004 S230-- S280 231 2
N.B. If the pump shaft has to be changed, use a recondition-
ing kit. This kit also contains all seals (see Parts Catalogue).
6. Press the shaft seal in its location in the body using special
tool 9103 41000. Grease bearings with heat---resistant ball
bearing grease.
7. Fit the shaft and the bearings in such a way that the pres-
sing force is not transmitted by the bearing balls. Fit the cir-
clip for the bearing.
8. Press the water seal in its location using special tool 9103
41100. Press the impeller into position while, at the same
time, supporting the shaft at the other end. Make sure that
the shaft can rotate freely.
9. Fit the gear and tighten its attaching bolt to a torque of 180
Nm.
10.Fit the coolant pump housing. Use a new seal.
11.Fit the coolant pump into gear housing. Use a new o---ring
seal.
Note! If coolant and injection pump have beendetached at
the same time, you should fit the coolant pump first.
 Model Code Page
24. Engine control system, EEM2
1.9.2004 S230-- S280 240 1

Contents

General (code 240)

Construction (P 7100 EDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Construction (VP 44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
EEM 2 Engine Control System, description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Sensors of engine control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Work instructions

Changing of control unit (code 241) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

115
 Model Code Page
24. Engine Control System, EEM2 S240,
S230,
1.9.2004 S280
S260 240 2

Construction (P 7100 EDC)

116
 Model Code Page
24. Engine Control System, EEM2 S240,
S230,
1.9.2004 S280
S260 240 3

1) Oil pressure sensor

--- The oil pressure sensor is of a proven, rugged design. The sensor is used to measure the
oil pressure from the main distribution channel of the engine.
--- Output signal resistance
--- The sensor is ground isolated.
2) Coolant temperature sensor
--- The temperature sensor used with the EEM is a compact device with high accuracy and
fast response.
--- Sensor housing is stainless steel with integrated plastic connector.
--- Output signal resistance
--- The sensor is ground isolated.
3) Alternator
--- Engine revs from alternator W---pole, 150 A, 2 kW
4) 7. Grill and solenoid
--- For pre heating of inlet air in cold starting conditions, 250 A, 2,1 kW
5) EC, Engine Control unit
--- 32 bit Motorola microprocessor
--- Re --- programmable FLASH ---memory
--- 8 analogue inputs
--- 6 digital inputs
--- 3 frequency input channels
--- 10 digital output channels
--- Actuator control
--- Grill control
--- CAN and RS ---232 links
6) Over speed relay (stopping the engine)
---If the engine speed get too high (over 3000 rpm) or
--- If the engine speed sensor gives too much different speed information compared to alternator speed
sensor or
--- If the actuator position is out of range or
--- If the actuator don’t follow position setting value the relay cuts voltage supply from the
injection pump actuator.

8) Charging air pressure

--- The boost pressure sensor is used to measure the boost pressure in the inlet manifold.
The sensor has an integrated connector.
--- Output signal voltage
9) Engine speed sensor
--- The hall type speed sensor is used to measure the engine speed from the flywheel gear ring.
--- The sensor is equipped with a cable and connector.
--- Output signal pulse, 1 pulse per target tooth

10) Injection pump Bosch P7100 EDC

--- Electronically controlled
--- Timing advance change according to position of the regulator rod (decrease Nox).
--- Regulator rod controlled by a linear actuator.
--- Static injection timing shall be controlled by an ETV (Bosch 0986612174), timing mark in
front of the engine.

Specific description of engine electrical equipment on page 312/1 ---2.

117
 Model Code Page
24. Engine Control System, EEM2 S240,
1.9.2004 S280 240 4

Construction (VP 44)

6
7

10

1
11
9

12

Parts of engine control system EEM 2

1. Electronic control unit (ECU), A1M

2. Coolant temperature sensor, B4M
3. Oil pressure sensor, B2M
4. Speed sensor 1, B5M
5. Electric intake air heater, R1
6. Solenoid for intake air heater, K2M.2
7. Boost pressure sensor, B3M
8. Wiring set of engine
9. Pump control unit (PCU)
10. Vehicle connector, X19
11. Fuel pressure sensor, B7M
12. Water sensor, B8M

Specific description of engine electrical equipment on page

312/6.

118
 Model Code Page
24. Engine Control System, EEM2 S240,
1.9.2004 S280 240 5

EEM 2 Engine Control System, descrip- Sensors of Engine Control System

tion
Boost pressure sensor (B3M)
The basic function of the electric control of the engine is conti- 4 3 2 1
nuos adjustment and measuring of the load, quantity of fuel
and rotating speed. Other additional function are for example
cold start automatics and engine protecting automatics. The
central unit of the electric control receives continuously sig-
nals from sensors that measure different functions in the en-
gine like rotating speed, oil pressure, turbo pressure and cool-
ant temperature. Through the CAN bus the central unit gets
information from the control unit of the injection pump and
from the cabin about the need of load for the engine. The EEM
2 unit makes it also possible to have a wide diagnostics
through code numbers or a diagnostic light.

1. Ground
2. Temperature signal
3. +5 V
4. Pressure signal

Location: Inlet manifold

Screw M5 / 3,3 Nm

Speed sensor (B5M)

3
2
1

1. Ground
2. Rpm signal
3. +12 V

Location: Cylinder block, left side

Screw M8 / 25 Nm
O ---ring, order no. 6146 01524

Oil pressure sensor (B2M)

3 2 1

1. Ground
2. Pressure signal
3. +5 V

Location: Cylinder block, right side

Thread M10x1 / 25 Nm

119
 Model Code Page
24. Engine Control System, EEM2 S240,
1.9.2004 S280 240 6

120
 Model Code Page
24. Engine control system / work instructions S240,
1.9.2004 S280 241 1

Changing of Control Unit (ECU)

Manufacturer
SISU Diesel Inc.
FIN--37240 Linnavuori
FINLAND
EEM 2 2. Loosen the multi pin connector from the central unit,
Engine Control Unit opening the locking latch. Be careful with not touching
the terminals in the connector.
Hw. ver.

Partno
3. Attach the new central unit in opposite order.
836864680
Cust.

Note! After changing of the central unit, the EEM 2 engine

Partno
Engine
Serial nr M07575
Type 84 ETA
control system has to be fed with the new serial numbering of
the pump using the MultiTool ---service tool, in the order
shown in the picture below. See more specifically in the ser-
vice tool manual.

Note! The specification of the application and the engine

serial number are indicated on the type plate of the EEM 2
control unit. These numbers must always be stated when or-
dering a control unit.

283
41098
011
Made in Germany

0470506042
BOSCH

142351
000

1. If the central unit is attached to the engine, pull the fixing

stand first out from the rubber mounts (1), then push the
stand downward (2). Finally loosen the tightening screws
(3).

121
122
 31. Tractor electrical system

30. Electrical system

32. Service codes and

troubleshooting

34. Autocontrol 7.0 and 7.1

36. Working light

38. Service software

123
124
 1.11.2003 Model Code Page
31. Electrical system
1.9.2004 S230-- S280 310 1

Contents
General (code 310)
Tehnical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety precations for the electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Headlight adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Standart trailer socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Electrical diagrams (code 311)

Wiring diagram B (from frame number M33171 to N24372) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Wiring diagram C (from frame number N25171 to N35572 +frame number N10371) . . . . . . . 39
Wiring diagram D (from tractor number N36171 --- ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Wiring diagram A (from frame number M11171 to M27171) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Electric components positions (code 312)

125
 1.7.2003 Model Code Page
31. Electrical system 310
1.9.2004 S230-- S280 2

Techincal specifications

Alternator

Bosch NC 12 V 150 A

Order number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 836864048

Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V
Max current (test voltage 26 V)
2000 r/min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≥26 A
3500 r/min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≥72 A
7000 r/min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≥94 A
Slide ring min. diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14,9 mm
Brush length, new brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12,5 mm
Min. brush length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 mm
Rotor resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,5...8,2 ohm
Stator resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,038...0,041 ohm
Regulating voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28,5 V
Tightening torques:
1. Shaft nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 --- 70 Nm
2. Assembly screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,1...5,5 Nm
3. Regulator screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,6...2,3 Nm
4. Connector B--- (M6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,8...6,8 Nm
5. Connector W (M5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,7...3,8 Nm
6.Connector D+ (M5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,0 Nm
7.Connector B+ (M8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,0 Nm

Starters

Iskra AZJ3319 12 V 3,0 kW z10

Order number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 836662073 ( --- M20347)

836866817 (M20348 --- )
Test values, unloaded:
Rotation speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8000 r/min
Amperage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 A
Test values, locked rotor
Rotation speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 r/min
Amperage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1375 A
Moment torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Nm
Brush length, new brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 mm
Min. brush length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 mm
Brush spring tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 --- 35 N
Tightening torques:
Studs (M6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,8 Nm
Solenoid bolts (M5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,2 Nm
Solenoid bolts (M6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6,0 Nm
Pole shoes (M10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Nm
Brush holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,2 Nm
Lever pin on engagement lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Nm
Solenoid connection screw (M8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,5 Nm
Solenoid connection screw (M10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Nm

126
 1.7.2003 Model Code Page
31. Electrical system 310
1.9.2004 S230-- S280 3

Safety precautions for the electrical sys- Headlight adjustment

tem
--- always connect the battery with the correct polarity
--- disconnect the negative lead of the battery first and con-
nect it last
--- disconnect the battery leads before removing the alterna-
tor
--- remove the battery caps during charging to prevent the
build up of explosive gases in the battery

Caution!
Don’t ever feed the tractor with 24V! Relays and control units
does not endure voltage overload!

Important!
The alternator wiring must be disconnected before arc weld-
ing is carried out on the tractor or an implement which is at- Correct adjustment of the headlights is very important when
tached to it. Never run the engine with the alternator discon- running on the public highway.Headlight adjustment can be
nected. Do not attempt to connect any additional electrical carried out quickly and accurately by using an optical head-
equipment, as this may damage components of the existing light adjusting unit. If no optical instrument is available, adjust-
electrical system. ment can be done as follows:Check before adjusting the
headlight that the tractor loading is normal and tyre pressures
Alternator
are correct.With dipped ---beam switched on, the cutoff edge
The tractor has a negative ---earthed alternator which can eas- of the light pattern should come at height H when the tractor
ily be damaged if incorrect connections are made in the elec- is at distance L. With full---beam switched on, the distance be-
trical system. For example, connection of the battery with tween the light points should be B. Any necessary adjustment
wrong polarity can burn the alternator or rectifier. The charg- is done with the headlamp adjusting screws.
ing current circuit must not be broken when the engine is run-
Measurements:
ning.
L=5m
B = Distance between headlight centres
H = Height of headlights above ground minus 50 mm
Battery checks and maintenance
--- Check the charge in the battery using a hydrometer (acid Standard trailer socket
tester). The density of the electrolyte should be at least
1,23.
--- Make sure that the fan belt (belts) are always correctly ten-
sioned. --- Keep the battery clean. It can be washed with lu-
kewarm water after removal from the tractor.
--- Also clean the pole studs, the cable terminals and the bat-
tery retainer thoroughly. Wash off oxidized spots with wa-
ter. Wipe the outside of the battery when it is clean, and co-
at the pole studs and the cable terminals with petroleum
jelly.
--- Refit the battery.

Caution!
It is forbidden to smoke or have a naked flame near the bat-
tery. The battery gives off explosive hydrogen gas! 1. Brake light (red)
Battery electrolyte is corrosive. 2. LH side direction indicator (yellow)
3. Earthing (white)
IMPORTANT WARNING! Always when the electric welding
4. RH side direction indicator (violet)
is done to the tractor, disconnect both battery cables (+ and 5. RH side parking light (brown)
---) and alternator wires. Otherwise the tractor electric system 6. Permanent current, max. 15 A. This current can only be cut
can be damaged. with the main current switch (if fitted).
7. LH side parking light (black
Note! Auxiliary equipment must be fitted according to the in-
structions. Fuse nominal current rating must be checked be-
fore fitting.

127
 1.7.2003 Model Code Page
31. Electrical system 310
1.9.2004 S230-- S280 4

128
 1.7.2003 Model Code Page
31. Electrical diagram S240
1.9.2003 S280 311 1

Wiring diagram B (from frame number M33171 to N24372)

---Tractors (from frame number M1153) the electrical system includes F29 fuse.
---Tractors (from frame number M33171 to N24572) have electrical system, whitch is described below (wiring diagram B).

Location Device Name Description Sheet Ref.

Cabinet ..........
Cabinet ..........
Cabinet ..........
Cabinet ..........
Cabinet ..........
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
A1A . . . . . . . . . . . . . .
A1A . . . . . . . . . . . . . .
A1A . . . . . . . . . . . . . .
A1A . . . . . . . . . . . . . .
A1A . . . . . . . . . . . . . .
A1A . . . . . . . . . . . . . .
A1E . . . . . . . . . . . . . .
A1E . . . . . . . . . . . . . .
A1F . . . . . . . . . . . . . .
A1G . . . . . . . . . . . . .
A1H . . . . . . . . . . . . .
A1H . . . . . . . . . . . . .
A1H . . . . . . . . . . . . .
A1H . . . . . . . . . . . . .
A1M . . . . . . . . . . . . .
A1M . . . . . . . . . . . . .
A1P . . . . . . . . . . . . . .
A1P . . . . . . . . . . . . . .
A1P . . . . . . . . . . . . . .
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C2
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C10
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B4
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A14
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A4
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C5
Power lift (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B12
Power lift (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C8
Front suspension (SSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B13
Implement control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C1
UC2---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C3
UC2---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C12
UC2---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.C13
UC2---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B12
EC control unit (EEM2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C11
EC control unit (EEM2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B15
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C6
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A16
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.C7

Cabinet .......... A1P . . . . . . . . . . . . . . Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C7

Cabinet .......... A1S . . . . . . . . . . . . . .
Cabinet .......... A1S . . . . . . . . . . . . . .
Cabinet .......... A1T . . . . . . . . . . . . . .
Cabinet .......... A1T . . . . . . . . . . . . . .
Cabinet .......... A1V . . . . . . . . . . . . . .
Cabinet .......... A1V . . . . . . . . . . . . . .
Cabinet .......... A1W . . . . . . . . . . . . .
A1X . . . . . . . . . . . . . .
A1Z . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1Z . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . A2 . . . . . . . . . . . . . . .
A2X . . . . . . . . . . . . . .
A3Z . . . . . . . . . . . . . .
A4Z . . . . . . . . . . . . . .
A5F . . . . . . . . . . . . . .
Transmission . . . . . . A11Z . . . . . . . . . . . . .
Transmission . . . . . . A13Z . . . . . . . . . . . . .
Transmission . . . . . . B1E . . . . . . . . . . . . . .
B1F . . . . . . . . . . . . . .
UC1 unit, arm rest, seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D7
UC1 unit, arm rest, seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Tractor terminal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C6
Tractor terminal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.B7
Working lights control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C6
Working lights control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B8
Rear instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A10
CAN ---bus bridge 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A5
TC1 unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A13
TC1 unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B5
Radio/player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D2
CAN ---bus bridge 2 (implement) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A3
Main valve box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D2
Aux. valve box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A1
Diagnostic connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A10
Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D9
Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D7
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A13
Angle sensor, front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A12

Cabinet . . . . . . . . . . B1M . . . . . . . . . . . . . Hall---sensor, front accelerator pedal . . . . . . . . . . . . . . . . . . . . . . . 1.A10

Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
B1S . . . . . . . . . . . . . .
B1W . . . . . . . . . . . . .
B1Z . . . . . . . . . . . . . .
B2 . . . . . . . . . . . . . . .
B2C . . . . . . . . . . . . .
B2E . . . . . . . . . . . . . .
B2M . . . . . . . . . . . . .
B2S . . . . . . . . . . . . . .
B2W . . . . . . . . . . . . .
B3E . . . . . . . . . . . . . .
B3M . . . . . . . . . . . . .
B3S . . . . . . . . . . . . . .
B3Z . . . . . . . . . . . . . .
B4E . . . . . . . . . . . . . .
B4M . . . . . . . . . . . . .
B4S/B5S . . . . . . . . .
B4Z . . . . . . . . . . . . . .
B5C . . . . . . . . . . . . .
B5E . . . . . . . . . . . . . .
Joystick, probe 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A2
Hall ---angle sensor, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D4
Hall sensor powershift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A5
Fuel lever sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D6
Swing angle sensor, front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B2
Draft sensor (right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A13
Hall---sensor, oil pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B12
Joystick, probe 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A3
Hall---sensor, rear accelerator pedal . . . . . . . . . . . . . . . . . . . . . . . . 1.A11
Draft sensor (left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A14
Hall---sensor, boost pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B13
Joystick, probe 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A4
Speed sensor powershift output . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A6
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A10
Hall---sensor, temperature, coolant . . . . . . . . . . . . . . . . . . . . . . . . . 1.D13
Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C4
Transmission speed sensor output . . . . . . . . . . . . . . . . . . . . . . . . . 7.A7
Speed / Transmission sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A2
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A15

Engine . . . . . . . . . . . B5M . . . . . . . . . . . . . Hall---sensor, wheel gear rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D12

Engine . . . . . . . . . . . B6E . . . . . . . . . . . . . . Position sensor (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A11

129
 Model Code Page
1.7.2003
31. Electrical diagram S260
1.9.2003 S280 311 2

Location Device Name Description Sheet Ref.

Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
B6M . . . . . . . . . . . . .
B6M . . . . . . . . . . . . .
B7 . . . . . . . . . . . . . . .
B7E . . . . . . . . . . . . . .
B8 . . . . . . . . . . . . . . .
B8E . . . . . . . . . . . . . .
B9E . . . . . . . . . . . . . .
B9Z . . . . . . . . . . . . . .
B10 . . . . . . . . . . . . . .
B14 . . . . . . . . . . . . . .
B16 . . . . . . . . . . . . . .
B17 . . . . . . . . . . . . . .
B18 . . . . . . . . . . . . . .
B19 . . . . . . . . . . . . . .
D1 . . . . . . . . . . . . . . .
D2 . . . . . . . . . . . . . . .
E1 . . . . . . . . . . . . . . .
E2 . . . . . . . . . . . . . . .
E3 . . . . . . . . . . . . . . .
E4 . . . . . . . . . . . . . . .
Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D11
Actuator (VP44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D15
Transmission speed sensor output . . . . . . . . . . . . . . . . . . . . . . . . . 7.A8
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A11
Gear speed sensor (3---pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A4
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A12
Position sensor (arm up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D5
Speed sensor main clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A7
Radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D2
Temperature sensor, gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D6
Hall ---angle sensor, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D5
Temperature sensor, outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C2
Speed and transmission sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D4
Temperature sensor, transmission . . . . . . . . . . . . . . . . . . . . . . . . . 4.A3
Diode, brake pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B14
Diode, brake pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B14
Headlight, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D3
Headlight, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D5
Dront direction indicator, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.C10
Dront direction indicator, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.C11

Right mudguard . . . E5 . . . . . . . . . . . . . . . Rear light, right (flasher/park/brake) . . . . . . . . . . . . . . . . . . . . . . . . 5.C12

Left mudguard . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
E6 . . . . . . . . . . . . . . .
E7 . . . . . . . . . . . . . . .
E9 . . . . . . . . . . . . . . .
E10 . . . . . . . . . . . . . .
E11 . . . . . . . . . . . . . .
E12 . . . . . . . . . . . . . .
E13 . . . . . . . . . . . . . .
E14 . . . . . . . . . . . . . .
E20 . . . . . . . . . . . . . .
E21 . . . . . . . . . . . . . .
E23 . . . . . . . . . . . . . .
E24 . . . . . . . . . . . . . .
E29 . . . . . . . . . . . . . .
E30 . . . . . . . . . . . . . .
E31 . . . . . . . . . . . . . .
E32 . . . . . . . . . . . . . .
E33 . . . . . . . . . . . . . .
E34 . . . . . . . . . . . . . .
E35 . . . . . . . . . . . . . .
Rear light, left (flasher/park/brake) . . . . . . . . . . . . . . . . . . . . . . . . . 5.C14
Cabin light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B16
Working light right, rear outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C10
Working light right, rear middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C10
Working light left, rear outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C3
Working light left, rear middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C4
Working light right, front inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C7
Working light left, front inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C7
Parking right, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D8
Parking right, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D9
Upper head light, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D1
Upper head light, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D2
Corner working light, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C2
Corner working light, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C2
Rear working light, right inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C9
Rear working light, left inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C8
Front working light right middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C5
Front working light left middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C6
Front working light right outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C11

Roof . . . . . . . . . . . . . E36 . . . . . . . . . . . . . . Front working light left outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C12

Left mudguard . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
E37 . . . . . . . . . . . . . .
E43 . . . . . . . . . . . . . .
E44 . . . . . . . . . . . . . .
E45 . . . . . . . . . . . . . .
E49 . . . . . . . . . . . . . .
F1 . . . . . . . . . . . . . . .
F2 . . . . . . . . . . . . . . .
F3 . . . . . . . . . . . . . . .
F4 . . . . . . . . . . . . . . .
F5 . . . . . . . . . . . . . . .
F6 . . . . . . . . . . . . . . .
F7 . . . . . . . . . . . . . . .
F8 . . . . . . . . . . . . . . .
F9 . . . . . . . . . . . . . . .
F10 . . . . . . . . . . . . . .
F11 . . . . . . . . . . . . . .
F12 . . . . . . . . . . . . . .
F13 . . . . . . . . . . . . . .
F14 . . . . . . . . . . . . . .
Front and rear working lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C13
Room lamp, left LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Room lamp, right LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Step light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D16
Electric centre light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B2
Working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A7
Low beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A5
Parking lights, input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A7
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A13
Front corner lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A2
Front and rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A5
Powerlift controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A9
Front and rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A10
Trailer socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A13
Starter switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A8
Back worklight (for powerlift) and rot. earning light . . . . . . . . . . . . 10.A14
High beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A3
Radio and clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C2
Parking light, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A9

Cabinet . . . . . . . . . . F15 . . . . . . . . . . . . . . parking light, right and working light controller . . . . . . . . . . . . . . . 5.A9
Cabinet . . . . . . . . . . F16 . . . . . . . . . . . . . . Tractor terminal, gsm modem electrical main switch control
and working lights control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C3
Cabinet . . . . . . . . . . F17 . . . . . . . . . . . . . . DIN current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A10
Cabinet . . . . . . . . . . F18 . . . . . . . . . . . . . . Transmission conroller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3

130
 Model Code Page
1.7.2003
31. Electrical diagram S260
1.9.2003 S280 311 3

Location Device Name Description Sheet Ref.

Cabinet .......... F19 .............. Side mirror heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A12
Cabinet .......... F20 .............. Hazard blinkers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A6
Cabinet .......... F21 .............. Cabin and step light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A16
Cabinet .......... F22 .............. Big current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A11
Cabinet .......... F24 .............. Working hydraulics, auxiliarity valve 1 --- 7 . . . . . . . . . . . . . . . . . . . 3.A9
Cabinet .......... F25 .............. Controller of rocker switchs (Digi ---input), CAN ---diagnostics . . . 4.A10
Cabinet .......... F26 .............. Suspension of the front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A13
Cabinet .......... F27 .............. Air conditioning / heating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A5
Cabinet .......... F28 .............. Direction indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A8
Cabinet .......... F29 .............. Hazard light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B3
Cabinet .......... F30 .............. Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.B7
Cabinet .......... F31 .............. Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C3
Cabinet .......... F32 .............. Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C3
Cabinet .......... F33 .............. Instruments, low and high beam controlling, psd ---displays . . . . 5.A6
Cabinet .......... F34 .............. Windscreen wiper/washer, horn . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A3
Cabinet .......... F35 .............. Powershift controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A15
Cabinet .......... F36 .............. Trailer hitch, engage of the working hydraulics . . . . . . . . . . . . . . . 4.A15
Cabinet .......... F37 .............. MC---controller, UC2---contoller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A1
Cabinet .......... F38 .............. Air suspension seat/seat heating, rear steering prevention . . . . . 13.A14
Cabinet .......... F39 .............. Tractor terminal, implement controller . . . . . . . . . . . . . . . . . . . . . . 8.A8

Cabinet . . . . . . . . . . F40 . . . . . . . . . . . . . . Brake lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A12

Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
F41 . . . . . . . . . . . . . .
F42 . . . . . . . . . . . . . .
F43 . . . . . . . . . . . . . .
F44 . . . . . . . . . . . . . .
F45 . . . . . . . . . . . . . .
F46 . . . . . . . . . . . . . .
F47 . . . . . . . . . . . . . .
F48 . . . . . . . . . . . . . .
F50 . . . . . . . . . . . . . .
F52 . . . . . . . . . . . . . .
G1 . . . . . . . . . . . . . . .
G2 . . . . . . . . . . . . . . .
GR1 . . . . . . . . . . . . .
GR1 . . . . . . . . . . . . .
GR1 . . . . . . . . . . . . .
GR2 . . . . . . . . . . . . .
GR2.1 . . . . . . . . . . . .
GR2.1 . . . . . . . . . . . .
GR2.2 . . . . . . . . . . . .
CAN ---bus bridges, main current supply . . . . . . . . . . . . . . . . . . . . 3.A2
Transmission controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A4
Rear windows wiper/washer, driving mirrors and radio . . . . . . . . 14.A5
UC1---controller, arm ---rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A3
CAN ---bus, bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A4
Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C9
Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C9
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A1
Grid heater 2,1kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A15
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C1
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C7
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D2
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D11
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D10
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D2
Earth connection (roof, rear working lamps) . . . . . . . . . . . . . . . . . 10.D10
Earth connection (roof, rear working lamps) . . . . . . . . . . . . . . . . . 14.D9
Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . 10.D8

Roof . . . . . . . . . . . . . GR2.2 . . . . . . . . . . . . Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . 11.D11

Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
GR2.4 . . . . . . . . . . . .
GR2.4 . . . . . . . . . . . .
GR21 . . . . . . . . . . . .
GR24 . . . . . . . . . . . .
GR5 . . . . . . . . . . . . .
GR5 . . . . . . . . . . . . .
GR5 . . . . . . . . . . . . .
GR8 . . . . . . . . . . . . .
GR9 . . . . . . . . . . . . .
GR9 . . . . . . . . . . . . .
GR11 . . . . . . . . . . . .
GR11 . . . . . . . . . . . .
GR11 . . . . . . . . . . . .
GR12 . . . . . . . . . . . .
GR12 . . . . . . . . . . . .
GR12 . . . . . . . . . . . .
GR12 . . . . . . . . . . . .
GR12 . . . . . . . . . . . .
Earth connection (roof, front working lamps) . . . . . . . . . . . . . . . . . 10.D5
Earth connection (roof, front working lamps) . . . . . . . . . . . . . . . . . 14.D13
Earth connection (roof, rear working lamps) . . . . . . . . . . . . . . . . . 14.D9
Earth connection (roof, front working lamps) . . . . . . . . . . . . . . . . . 14.D13
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D4
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D10
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D9
Earth connection (start engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D8
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D3
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D3
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D4
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.D8
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D12
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D13
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.D15
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D6
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D14
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D13

Cabinet .......... GR13 . . . . . . . . . . . . Earth connection, gearbox (transmission wiring, sensors) . . . . . 4.D1
Cabinet .......... GR13 . . . . . . . . . . . . Earth connection, gearbox (transmission wiring, sensors) . . . . . 7.D9
Cabinet .......... GR14 . . . . . . . . . . . . Earth connection (gearbox wiring, power lift wiring) . . . . . . . . . . . 4.D8
Cabinet .......... GR14 . . . . . . . . . . . . Earth connection (gearbox wiring, power lift wiring) . . . . . . . . . . . 7.D12
Cabinet .......... GR14 . . . . . . . . . . . . Earth connection (gearbox wiring, power lift wiring) . . . . . . . . . . . 13.D6
Cabinet .......... GR14---1 . . . . . . . . . . Earth connection (right sidepanel) . . . . . . . . . . . . . . . . . . . . . . . . . 3.D14

131
 Model Code Page
1.7.2003
31. Electrical diagram S260
1.9.2003 S280 311 4

Location Device Name Description Sheet Ref.

Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine/Cabinet . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
GR17 . . . . . . . . . . . .
H1F . . . . . . . . . . . . .
H2F . . . . . . . . . . . . .
H23 . . . . . . . . . . . . . .
H24L . . . . . . . . . . . . .
H24R . . . . . . . . . . . .
H27 . . . . . . . . . . . . . .
H28 . . . . . . . . . . . . . .
H30 . . . . . . . . . . . . . .
K1M . . . . . . . . . . . . .
K2M . . . . . . . . . . . . .
K3M . . . . . . . . . . . . .
K4 . . . . . . . . . . . . . . .
K9 . . . . . . . . . . . . . . .
K10 . . . . . . . . . . . . . .
K11 . . . . . . . . . . . . . .
K14 . . . . . . . . . . . . . .
K35 . . . . . . . . . . . . . .
K35 . . . . . . . . . . . . . .
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D12
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C13
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C14
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D3
Roof flasher, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C14
Roof flasher, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C16
Back buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C7
Indicator lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C3
Reverse drive buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C3
Relay, enclosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C14
Grid heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A13
Relay, overspeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C10
Booster relay of the ignition switch . . . . . . . . . . . . . . . . . . . . . . . . . 1.A4
Intermittent control relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B4
Flasher relay unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B7
Relay, brake lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A12
Booster relay, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B8
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B2
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B2

Cabinet .......... K36 .............. Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B4

Cabinet .......... K36 .............. Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B5
Cabinet .......... K37 .............. Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B6
Cabinet .......... K37 .............. Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B7
Cabinet .......... K38 .............. Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B7
Cabinet .......... K38 .............. Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B14
Cabinet .......... K39 .............. Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B9
Cabinet .......... K39 .............. Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B10
Cabinet .......... K40 .............. Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B11
Cabinet .......... K40 .............. Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B8
Cabinet .......... K41 .............. Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B13
Cabinet .......... K41 .............. Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B11
Cabinet .......... K42 .............. Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B10
Cabinet .......... K42 .............. Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B3
Cabinet .......... K43 .............. Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B14
Cabinet .......... K43 .............. Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B13
K44 .............. Booster relay, long distance lights . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B3
K45 .............. Booster relay, short distance lights . . . . . . . . . . . . . . . . . . . . . . . . . 5.B4
Cabinet . . . . . . . . . . K46 .............. Controlling relay (mirrors, rear window heater) . . . . . . . . . . . . . . . 14.C12
K47 .............. Control relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D3

Cabinet . . . . . . . . . . K48 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.B12

K49 . . . . . . . . . . . . . .
K50 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K51 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K52 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K56 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . K58 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . M1 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . M1M . . . . . . . . . . . . .
Cabinet . . . . . . . . . . M3 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . M4 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . M5 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . M6 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . M7 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . P1W . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . P6 . . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . Q1 . . . . . . . . . . . . . . .
Engine . . . . . . . . . . . Q2 . . . . . . . . . . . . . . .
Q3 . . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . R1E . . . . . . . . . . . . .
Control relay, long distance upperlights . . . . . . . . . . . . . . . . . . . . . 5.C2
Control relay, short distance upperlights . . . . . . . . . . . . . . . . . . . . 5.C4
Blinker relay, (flasher light of the main switch) . . . . . . . . . . . . . . . . 1.B5
Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C10
Time ---delay relay (room light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C15
Relay, (drizzle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B8
Start engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C7
Electric motor, 2 polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D14
Windscreen wiper (5 ---pole.motor, direct earthed . . . . . . . . . . . . . 14.D4
Windscreen washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D2
Wiper, rear window (5---pole motor) . . . . . . . . . . . . . . . . . . . . . . . . 14.D9
Rear window washer (2---pole motor) . . . . . . . . . . . . . . . . . . . . . . . 14.D7
Floor fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C12
Display, DPS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B8
PSD display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A8
Heat/starter switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A8
Electrical controlled main switch, 12V . . . . . . . . . . . . . . . . . . . . . . 1.B1
Current screw (cabinet input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A1
Potentiometer, power lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B2

Cabinet . . . . . . . . . . R1M . . . . . . . . . . . . . Hand throttle potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B15

Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
R1X . . . . . . . . . . . . . .
R2E . . . . . . . . . . . . .
R2X . . . . . . . . . . . . . .
R4 . . . . . . . . . . . . . . .
R5X . . . . . . . . . . . . . .
R6D . . . . . . . . . . . . .
Terminal resistance unit (roof) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A6
Potentiometer, position adjustment (front power lift) . . . . . . . . . . . 2.B2
Terminal resistance unit (working hydraulics) . . . . . . . . . . . . . . . . 3.D14
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B13
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D9
Linear lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A13

132
 Model Code Page
1.7.2003
31. Electrical diagram S260
1.9.2003 S280 311 5

Location Device Name Description Sheet Ref.

Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Right mudguard . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Right mudguard . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Left mudguard . . . .
Left mudguard . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
R7D . . . . . . . . . . . . .
S1 . . . . . . . . . . . . . . .
S1E . . . . . . . . . . . . . .
S1F . . . . . . . . . . . . . .
S1M . . . . . . . . . . . . .
S1S . . . . . . . . . . . . . .
S1Z . . . . . . . . . . . . . .
S2E . . . . . . . . . . . . . .
S2F . . . . . . . . . . . . . .
S2M . . . . . . . . . . . . .
S2S . . . . . . . . . . . . . .
S2W . . . . . . . . . . . . .
S2Z . . . . . . . . . . . . . .
S3D . . . . . . . . . . . . .
S3E . . . . . . . . . . . . . .
S3S . . . . . . . . . . . . . .
S3W . . . . . . . . . . . . .
S3Z . . . . . . . . . . . . . .
S4/1 . . . . . . . . . . . . .
S4/2 . . . . . . . . . . . . .
Linear lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A15
Light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A6
Switch, rear drive (right lifting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C7
3 position change switch (blocking suspension and
opereting mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A14
Switch, rpm/kmh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A7
Switch, position lock (probe 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B9
Forward ---neutral---reverse switch (arm rest) . . . . . . . . . . . . . . . . . 6.C6
Switch (rear drive, right lowering) . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D7
3 position change switch (momentary switch to lift/sink axle) . . . 7.A16
Switch, cruise on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Switch, position lock (probe 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B10
Limit switch, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A9
4PS up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C2
Change ---over switch, left mudguard . . . . . . . . . . . . . . . . . . . . . . . 12.D9
Switch, rear drive (left lifting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C9
Switch, position lock (probe 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B11
Limit switch, seat direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B2
4PS down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C3
Combined switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A3
Kombined switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A3

Left mudguard . . . . S4D . . . . . . . . . . . . . Change ---over switch, left mudguard . . . . . . . . . . . . . . . . . . . . . . . 12.D9

Left mudguard . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Twintrac . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Twintrac . . . . . . . . . .
S4E . . . . . . . . . . . . . .
S4S . . . . . . . . . . . . . .
S4W . . . . . . . . . . . . .
S4Z . . . . . . . . . . . . . .
S5M . . . . . . . . . . . . .
S5S . . . . . . . . . . . . . .
S5W . . . . . . . . . . . . .
S6D . . . . . . . . . . . . .
S6M . . . . . . . . . . . . .
S6W . . . . . . . . . . . . .
S6Z . . . . . . . . . . . . . .
S7 . . . . . . . . . . . . . . .
S7D . . . . . . . . . . . . .
S7W . . . . . . . . . . . . .
S9 . . . . . . . . . . . . . . .
S9W . . . . . . . . . . . . .
S10 . . . . . . . . . . . . . .
S10E . . . . . . . . . . . .
S10W . . . . . . . . . . . .
Switch (rear drive, left lowering) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D8
Switch, position lock (probe 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A10
AC---adjustment by ---pass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C6
Limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D10
Switch, cruise +T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Switch, position lock (probe 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A11
Change ---over switch (Twintrac, forward) . . . . . . . . . . . . . . . . . . . . 12.B10
Green pushbutton, red LED (position lock) . . . . . . . . . . . . . . . . . . 12.B14
Switch, cruise ---T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B8
Change ---over switch (Twintrac, reverse) . . . . . . . . . . . . . . . . . . . . 12.B10
Pressure switch, 15 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A8
Switch, warning flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B8
Green pushbutton, red LED (position lock) . . . . . . . . . . . . . . . . . . 12.B16
Relay, parking brake, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B9
Starter safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
Safety switch, brake pedal (rear right) . . . . . . . . . . . . . . . . . . . . . . 5.C16
Safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B16
Switch, lifting / lowering (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . 6.C8
Safety switch, brake pedal (rear left) . . . . . . . . . . . . . . . . . . . . . . . . 5.C15

Cabinet . . . . . . . . . . S11E . . . . . . . . . . . . Switch, forced lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C11

Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
S12 . . . . . . . . . . . . . .
S15 . . . . . . . . . . . . . .
S15E . . . . . . . . . . . .
S16E . . . . . . . . . . . .
S17E . . . . . . . . . . . .
S18E . . . . . . . . . . . .
S19 . . . . . . . . . . . . . .
S20 . . . . . . . . . . . . . .
S22 . . . . . . . . . . . . . .
S23 . . . . . . . . . . . . . .
S25 . . . . . . . . . . . . . .
S30 . . . . . . . . . . . . . .
S32 . . . . . . . . . . . . . .
S33 . . . . . . . . . . . . . .
S38 . . . . . . . . . . . . . .
S39 . . . . . . . . . . . . . .
S40 . . . . . . . . . . . . . .
S41 . . . . . . . . . . . . . .
S42 . . . . . . . . . . . . . .
Pressure switch (indicator light switch, air filter vacuum) . . . . . . . 1.D8
Relay, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B7
Switch, lowering left (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D12
Switch, lowering left (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D10
Switch, lifting/lowering (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A6
Switch, forced lowering (front power lift) . . . . . . . . . . . . . . . . . . . . 2.B4
Pressure switch, compressor pressure . . . . . . . . . . . . . . . . . . . . . . 11.D7
Switch, braking lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B15
Differential lock switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B15
Switch, delta powershift, selector . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B10
Rear PTO switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B3
Switch, 4---wheel drive (in arm rest) . . . . . . . . . . . . . . . . . . . . . . . . 6.A14
Switch, rear window wiper + drizzle . . . . . . . . . . . . . . . . . . . . . . . . 14.B7
Change over switch, head lights up . . . . . . . . . . . . . . . . . . . . . . . . 5.A2
Switch on sidepanel (front PTO start/stop) . . . . . . . . . . . . . . . . . . 2.B3
Switch, working lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B11
Reed relay, forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B7
Reed relay, reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B8
Limit switch, enclosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C15

Engine . . . . . . . . . . . S44 .............. Indicator light switch, filter 180 bar . . . . . . . . . . . . . . . . . . . . . . . . . 1.D7
Cabinet . . . . . . . . . . S45 .............. Switches, hi ---shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B11
Cabinet . . . . . . . . . . S47 .............. Switch, DPS, man./auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A8
Cabinet . . . . . . . . . . S51 .............. Switch, DPS ---preselection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D6
Engine . . . . . . . . . . . S52 .............. Indicator light switch, hand brake cable . . . . . . . . . . . . . . . . . . . . . 4.D12

133
 Model Code Page
1.7.2003
31. Electrical diagram S260
1.9.2003 S280 311 6

Location Device Name Description Sheet Ref.

Engine . . . . . . . . . . . S57 .............. Limiting value of the creeper on . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D10
Engine . . . . . . . . . . . S58 .............. Limiting value of the creeper off . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D11
Cabinet . . . . . . . . . . S60 .............. Safety switch, driving seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C14
Cabinet . . . . . . . . . . S61 .............. Switch, 2 position (creeper on/off) . . . . . . . . . . . . . . . . . . . . . . . . . 4.A5
Roof . . . . . . . . . . . . . S64 .............. Switch, rear window cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B6
Cabinet . . . . . . . . . . S65 .............. Switch (change valve, trailer hitch) . . . . . . . . . . . . . . . . . . . . . . . . . 4.A15
Engine . . . . . . . . . . . S67 .............. Switch (front PTO start/stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A2
Cabinet . . . . . . . . . . S68 .............. Switch, 2 position, working lamps . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B3
Cabinet . . . . . . . . . . S69 .............. Switch, auxiliarity valves 4 and 5 (engage output rear/front) . . . . 4.B16
Cabinet . . . . . . . . . . S71 .............. 2 position switch (stand by front PTO) . . . . . . . . . . . . . . . . . . . . . . 2.B7
Cabinet . . . . . . . . . . S72 .............. Switch, 2 position (standby, rear PTO) . . . . . . . . . . . . . . . . . . . . . . 4.A13
Cabinet . . . . . . . . . . S73 .............. Switch, 2 position (standby, auxiliarity valves 1 ---7) . . . . . . . . . . . 4.A11
Cabinet . . . . . . . . . . S76 .............. Switch, 2 position (traction control on/off) . . . . . . . . . . . . . . . . . . . 4.A7
Cabinet . . . . . . . . . . S80 .............. Switch, instrument cluster, picture size/setup . . . . . . . . . . . . . . . . 13.B5
Cabinet . . . . . . . . . . S81 .............. Switch, instrument cluster, picture mode . . . . . . . . . . . . . . . . . . . . 13.B7
Roof . . . . . . . . . . . . . S92 .............. Switch, side view mirrors warming . . . . . . . . . . . . . . . . . . . . . . . . . 14.A13
Cabinet . . . . . . . . . . S93 .............. Side view mirrors control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B15
Cabinet . . . . . . . . . . S94 .............. Switch, 2---position, recursive (rear display) . . . . . . . . . . . . . . . . . 12.A4
Left mudguard . . . . S98 .............. Switch, PTO rear start, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C14
Right mudguard . . . S99 .............. Switch, PTO rear start, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C13

Cabinet . . . . . . . . . . X1G . . . . . . . . . . . . . Bus extension, connector rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D1

X1M . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X1S . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X1S . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X1T . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X1T . . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X1X . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X1Z . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2E . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2E . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2E . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2G . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2S . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2S . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2T . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2X . . . . . . . . . . . . . .
Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B9
Connector 9---pole, arm rest/seat . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D4
Connector 9---pole, arm rest/seat . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
Connector, p ---pole (terminal, RS ---232) . . . . . . . . . . . . . . . . . . . . . 3.C7
Connector, p ---pole (terminal, RS ---232) . . . . . . . . . . . . . . . . . . . . . 8.B5
Connector, 37 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B11
Connector, 37 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B10
Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A3
Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C4
Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B14
Connector, 47 ---pole, cabinet sensors . . . . . . . . . . . . . . . . . . . . . . 4.A4
Connector, 37---pole, Cabinet --- EHRC . . . . . . . . . . . . . . . . . . . . . 2.B10
Connector, 37---pole, Cabinet --- EHRC . . . . . . . . . . . . . . . . . . . . . 3.C10
Connector, 37---pole, Cabinet --- EHRC . . . . . . . . . . . . . . . . . . . . . 4.C12
Bus extension, connector front . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D1
Connector 6 ---pole, seat / cab suspension . . . . . . . . . . . . . . . . . . . 3.D5
Connector 6 ---pole, seat / cab suspension . . . . . . . . . . . . . . . . . . . 6.A6
GSM ---modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A10
Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C4

Cabinet .......... X3T . . . . . . . . . . . . . . GPS ---unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.D9

Cabinet .......... X3X . . . . . . . . . . . . . . Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B8
Cabinet .......... X3Z . . . . . . . . . . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B13
Cabinet .......... X3Z . . . . . . . . . . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.C3
Cabinet .......... X5E . . . . . . . . . . . . . . Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . 2.B13
Cabinet .......... X5E . . . . . . . . . . . . . . Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . 3.C10
Cabinet .......... X5E . . . . . . . . . . . . . . Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . 4.C6
Cabinet .......... X5E . . . . . . . . . . . . . . Connector, 47 ---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . 13.D6
Cabinet .......... X6E . . . . . . . . . . . . . . LED ---card, T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C13
Cabinet .......... X7E . . . . . . . . . . . . . . Connector, 2 ---pole (sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D7
Cabinet .......... X8 . . . . . . . . . . . . . . . 2---pole DIN current socket, (PTO ---hätäpysäytys) . . . . . . . . . . . . 13.B9
X9 . . . . . . . . . . . . . . . Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . 14.A3
Cabinet . . . . . . . . . . X10 . . . . . . . . . . . . . . Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . 5.A4
Cabinet . . . . . . . . . . X10 . . . . . . . . . . . . . . Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . 14.B3
X11 . . . . . . . . . . . . . . Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A13
X11 . . . . . . . . . . . . . . Connector, 9 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B12
X12 . . . . . . . . . . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C7
X12 . . . . . . . . . . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D12
X12 . . . . . . . . . . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C13
X12 . . . . . . . . . . . . . . Connector, 19 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B12

X14 .............. Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C9

X14 .............. Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D14
X14 .............. Connector, 19 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B13
X14 .............. Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D11
X17 .............. Connector, 7---pole, trailer current socket . . . . . . . . . . . . . . . . . . . . 4.B14

134

31. Electrical diagram
Location
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet ..........
Cabinet ..........
Cabinet ..........
Cabinet ..........
Cabinet ..........
Cabinet . . . . . . . . . .
Cabinet ..........
Cabinet ..........
Cabinet ..........
Cabinet ..........
Cabinet ..........
Cabinet ..........
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Device Name
X17 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X20R . . . . . . . . . . . . .
X.20L . . . . . . . . . . . .
X22 . . . . . . . . . . . . . .
X26 . . . . . . . . . . . . . .
X26 . . . . . . . . . . . . . .
X27 . . . . . . . . . . . . . .
X27 . . . . . . . . . . . . . .
X27 . . . . . . . . . . . . . .
X30 . . . . . . . . . . . . . .
X31 . . . . . . . . . . . . . .
X39 . . . . . . . . . . . . . .
X43 . . . . . . . . . . . . . .
X49 . . . . . . . . . . . . . .
X4T . . . . . . . . . . . . . .
X4T . . . . . . . . . . . . . .
X4Z . . . . . . . . . . . . . .
X50 . . . . . . . . . . . . . .
X60 . . . . . . . . . . . . . .
X60 . . . . . . . . . . . . . .
X60 . . . . . . . . . . . . . .
X60 . . . . . . . . . . . . . .
X61.1 . . . . . . . . . . . .
X61.2 . . . . . . . . . . . .
X62 . . . . . . . . . . . . . .
X62 . . . . . . . . . . . . . .
X62 . . . . . . . . . . . . . .
X62 . . . . . . . . . . . . . .
X65 . . . . . . . . . . . . . .
X67 . . . . . . . . . . . . . .
X.67 . . . . . . . . . . . . .
X.70 . . . . . . . . . . . . .
X75L . . . . . . . . . . . . .
X75R . . . . . . . . . . . . .
X79 . . . . . . . . . . . . . .
Y1 . . . . . . . . . . . . . . .
Y1D . . . . . . . . . . . . . .
Y1E . . . . . . . . . . . . . .
Y1F . . . . . . . . . . . . . .
Y1M . . . . . . . . . . . . .
Y2E . . . . . . . . . . . . . .
Y2F . . . . . . . . . . . . . .
Y3 . . . . . . . . . . . . . . .
Y3E . . . . . . . . . . . . . .
Y3F . . . . . . . . . . . . . .
Y4E . . . . . . . . . . . . . .
Y5 . . . . . . . . . . . . . . .
Y7D . . . . . . . . . . . . . .
Y9 . . . . . . . . . . . . . . .
Y18 . . . . . . . . . . . . . .
Y19 . . . . . . . . . . . . . .
Y20 . . . . . . . . . . . . . .
Y21 . . . . . . . . . . . . . .
Y23 . . . . . . . . . . . . . .
Y24 . . . . . . . . . . . . . .
Y25 . . . . . . . . . . . . . .
Y28 . . . . . . . . . . . . . .
Y29 . . . . . . . . . . . . . .
Model Code Page
1.7.2003
S260
1.9.2003 S280 311 7
Description Sheet Ref.
Connector, 7---pole, trailer current socket . . . . . . . . . . . . . . . . . . . . 5.B14
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B8
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B2
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B15
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C7
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B2
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C2
6---pole front directions indicator, right side . . . . . . . . . . . . . . . . . . 5.D1
6 ---pole, front directions indicator, left side . . . . . . . . . . . . . . . . . . . 5.D2
Connector, 2---pole (roof flasher) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B14
Connector, 28---pole, instrumentation . . . . . . . . . . . . . . . . . . . . . . . 1.D6
Connector, 28---pole, instrumentation . . . . . . . . . . . . . . . . . . . . . . . 13.C6
Connector, 36---pole, instrument A1P . . . . . . . . . . . . . . . . . . . . . . . 1.C7
Connector, 36---pole, instrument A1P . . . . . . . . . . . . . . . . . . . . . . . 5.C7
Connector, 36---pole, instrument A1P . . . . . . . . . . . . . . . . . . . . . . . 13.C5
Connector, 9---pole, gears switches . . . . . . . . . . . . . . . . . . . . . . . . 4.B10
2 ---pole, PTO ---emergancy stop . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B14
Connector, 12---pole (direction lever) . . . . . . . . . . . . . . . . . . . . . . . 12.D6
Connector, RS ---232 bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A6
2---pole seat compressor + heating . . . . . . . . . . . . . . . . . . . . . . . . 13.B14
Connector, 25 ---pole (terminal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C7
Connector, 25 ---pole (terminal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.B6
Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A3
3---pole current socket, side panel . . . . . . . . . . . . . . . . . . . . . . . . . 13.B10
Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C2
Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A6
Connector, 15 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B3
Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A6
Connector, 12---pole, Front Power lift . . . . . . . . . . . . . . . . . . . . . . . 2.C11
Connector, 12---pole, Front PTO start/stop . . . . . . . . . . . . . . . . . . . 2.A2
Connector, 9---pole (head light, horn, outer work light, out temp.) 5.C3
Connector, 9---pole (head light, horn, outer work light, out temp.) 10.B2
Connector, 9---pole (head light, horn, outer work light, out temp.) 12.C2
Connector, 9---pole (head light, horn, outer work light, out temp.) 14.C3
Connector, 2 ---pole (mirrors supply) . . . . . . . . . . . . . . . . . . . . . . . . 14.A13
Connector, 9---pole (implement sensors) . . . . . . . . . . . . . . . . . . . . 12.C1
9---pole sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B10
9---pole adapter CAN bus diagnostics . . . . . . . . . . . . . . . . . . . . . . 3.B1
Electrification (left mirror) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C14
Electrification (right mirror) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C16
3---pole current socket, on back . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B12
Solenoid valve, differential lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D3
4---pole solenoid valve (auxiliarity valve) . . . . . . . . . . . . . . . . . . . . 3.D13
Magnet valve, lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D15
Solenoid valve 1, lifting/sinking axle . . . . . . . . . . . . . . . . . . . . . . . . 7.D11
Grill PWR ---relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B15
Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D14
Solenoid valve 2, lifting/sinking axle . . . . . . . . . . . . . . . . . . . . . . . . 7.D12
Solenoid valve, 4---wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D5
Solenoid valve, lowering (front power lift) . . . . . . . . . . . . . . . . . . . 2.D16
Solenoid valve for blocking suspension . . . . . . . . . . . . . . . . . . . . . 7.D13
Solenoid valve, lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D15
Magnet switch, compressor, air conditioning . . . . . . . . . . . . . . . . 11.D7
4---pole solenoid valve (auxiliarity valve) . . . . . . . . . . . . . . . . . . . . 3.D11
Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C4
Solenoid valve, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D6
Solenoid valve, front axle lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D3
Solenoid valve, creeper on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D7
Solenoid valve, creeper off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D8
Solenoid valve, trailer hitch (push) . . . . . . . . . . . . . . . . . . . . . . . . . 4.D13
Solenoid valve, working hydraulics, change to front/back . . . . . . 4.D14
Solenoid valve, working hydraulics, change to front/back . . . . . . 4.D15
Solenoid valve, forward drive allowable . . . . . . . . . . . . . . . . . . . . . 4.D9
Solenoid valve, reverse drive allowable . . . . . . . . . . . . . . . . . . . . . 4.D10
135
Location Device Name Description Page and position
Engine . . . . . . . . . . . . A1M . . . . . . . . . . . . . EC control unit (EEM2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C11
Cabinet . . . . . . . . . . . A1P . . . . . . . . . . . . . Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C6
Roof . . . . . . . . . . . . . .
A2 . . . . . . . . . . . . . . Radio/player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D2
Cabinet . . . . . . . . . . . B1M . . . . . . . . . . . . . Hall---sensor, front accelerator pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A10
Engine . . . . . . . . . . . . B2M . . . . . . . . . . . . . Hall---sensor, oil pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B12
Cabinet . . . . . . . . . . . B2W . . . . . . . . . . . . . Hall---sensor, rear accelerator pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A11
Engine . . . . . . . . . . . . B3M . . . . . . . . . . . . . Hall---sensor, boost pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B13
Engine . . . . . . . . . . . . B4M . . . . . . . . . . . . . Hall---sensor, temperature, coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D13
Engine . . . . . . . . . . . . B5M . . . . . . . . . . . . . Hall---sensor, wheel gear rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D12
Engine . . . . . . . . . . . . B6M . . . . . . . . . . . . . Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D11
Cabinet . . . . . . . . . . . F10 . . . . . . . . . . . . . . Starter switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A8
31. Elecrical diagram

Cabinet . . . . . . . . . . . F13 . . . . . . . . . . . . . . Radio and clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C2

Cabinet . . . . . . . . . . . F16 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F20 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F29 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F50 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . F52 . . . . . . . . . . . . . .
G1 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . G2 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . GR2 . . . . . . . . . . . . .
Tractor terminal, gsm modem electrical main switch control and working lights control . . . . . . . . . . . . 1.C3
Hazard blinkers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A6
Hazard light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B3
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A1
Grid heater 2,1kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A15
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C1
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C7
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D2

Cabinet . . . . . . . . . . . GR5 . . . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D4

GR8 . . . . . . . . . . . . . Earth connection (start engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D8
Engine . . . . . . . . . . . . K1M . . . . . . . . . . . . . Relay, enclosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C14
Engine . . . . . . . . . . . . K2M . . . . . . . . . . . . . Grid heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A13
Engine . . . . . . . . . . . . K3M . . . . . . . . . . . . . Relay, overspeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C10
Engine/Cabinet . . . . . K4 . . . . . . . . . . . . . . Booster relay of the ignition switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A4
Engine . . . . . . . . . . . . K14 . . . . . . . . . . . . . Booster relay, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B8
Cabinet . . . . . . . . . . . K51 . . . . . . . . . . . . . Blinker relay, (flasher light of the main switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B5
Engine . . . . . . . . . . . . M1 . . . . . . . . . . . . . . Start engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C7
Engine . . . . . . . . . . . . M1M . . . . . . . . . . . . Electric motor, 2 polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D14
1.7.2003
1.9.2004

Cabinet . . . . . . . . . . . Q1 . . . . . . . . . . . . . . Heat/starter switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A8

Engine . . . . . . . . . . . . Q2 . . . . . . . . . . . . . . Electrical controlled main switch, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B1
Q3 . . . . . . . . . . . . . . Current screw (cabinet input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A1
Cabinet . . . . . . . . . . . R1M . . . . . . . . . . . . . Hand throttle potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B15
Model

Engine . . . . . . . . . . . . S12 . . . . . . . . . . . . . Pressure switch (indicator light switch, air filter vacuum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D8
Engine . . . . . . . . . . . . S44 . . . . . . . . . . . . . Indicator light switch, filter 180 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D7
S280
S240

Cabinet . . . . . . . . . . . S68 . . . . . . . . . . . . . Switch, 2 position, working lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B3

X1M . . . . . . . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B9
X1W . . . . . . . . . . . . . Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B11
Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . . Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B8
Code

311

Cabinet . . . . . . . . . . . X26 . . . . . . . . . . . . . . Connector, 28---pole, instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D6

Cabinet . . . . . . . . . . . X27 . . . . . . . . . . . . . . Connector, 36---pole, instrument A1P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C7
X60 . . . . . . . . . . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C2
8
Page

Engine . . . . . . . . . . . . Y1M . . . . . . . . . . . . . Grill PWR ---relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B15

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30
/2.A1
+15
/2.A1

30
87
F20 F10 437 +E +E

86
85
15A 15A -F1M -F52
437 250A

-X2
-K4

1
1

F20.2
+E/+C

-GR11
11
4
A 2 STARTER SWITCH A
-B1M + +C +C + -B2W
-Q3 1 +C
1

11
SIG SIG 4
4 4

-GR.11
-Q1

433
437
0 III - -
I II
2. 2 3 4

2
2
86 30
-F50

-X1W
8
-X1W
7
-X1W
6
250A +E
33 -K2M

67
85 87
10

GH1

22
GND 85

-X19
/5.D11
+E

29
37

10
+E -B3M

-X19
-X19
27
23
121 171 -RS232 -B2M

-X19
-X19

GND
1
1 -

2
3
3 +
4 SIG

1
2
-Y1M +E

10
GND
73

-X1M
1
-X1M
10
-X1M
6
-X1M
3
-X1M
5

-K51
6
30 D+ 31 86

5
1 7 2 8 9 49 -K51 47 10 -R1M
C2 31

-X19
/2.B16
2.1kW

B 1 B
M 15A -S68 -K51 +E
-Q2 A +C

119
171
438
GND
RX
TX
GND
433
437
P1
P2
B3
B1
B2
DOH2

F29 +C C
+E C3 49a

47
47
30a GR 5 6 10

4
MAIN SW ITCH

-K51
30 86

-A1M
70
-A1M
36
59
17
41
65
37
13
57
34
58
11
35
3

-K14 +E

85
116
GND
92
87 85

11
85 +E

-X19
/5.B8
3/70

-A1M

70/70
36/70
59/70
17/70
41/70
65/70
13/70
57/70
34/70
58/70
11/70
35/70

B+ ENGINE CONTROLLER
GND

TX
RX

FI 1
AI 4
AI 5

GND
GND
GND
GND

PWR
REF V
REF V
DO_H2
4

st /3.C15
F13 F16 +E -M1
5A 5A

92
-
FI 1
AI 2

L_VAR
GND
GND
GND

PUMP_GND AI 7 37/70
PWR

B+
L_COMM
L_REF

DO_H3
PUMP_OUT
D+ W W1

27/70
25/70
2/70
26/70
23/70
49/70
64/70
21/70
48/70
24/70
47/70
39/70
62/70
9/70
56/70
69/70
-A.1M
50/70

-G2 FI 3
40 40/70

1 +C
+E

-J35
7
-

-X27
11
2
9

21

27
25
26
23
49
64
48
24
47
39
62
56
69
50

7 /11.C15 116 /8.A9

C C
/13.B2 /9.A7
DOH3
A0

-A1P
DOH1

/3.A15 -X27
Charge cable (Direct from G1 to G2) 16mm2
ICL I

H16 11/36
H 4 36/36 36
F3
F1
A2
F2
LK2
S1
S2
S3

+ -X27
86 30 86 30

8
-X60
GND
GND
TC1

H 8 32/36 32
TC2

-K3M +E +E
-K1M

22/28
5/36
GND
GND
+E +C
13

7
85 87 85 87

19

7
/14.A9

-X19
-X19
-G1

22
-X26
-X27
LP1

A1

1
3
1 1
- -S44 -S12
a b P P
1

+E +E
1
2

- C

+ A

-A2 2 2 +
SIG B

REF 1

GND 6

GND
COIL- 2

+R +E
COIL+ 7
MEAS 5

36
+E

-X19
GND

+E -M1M

2
/5.B1
/2.D4 -B6M -B5M -B4M +E -
GND /5.D15 GND
2

D /12.C2
/11.D12 D
/14.D2
/12.D6
+E

-J2

-J13

1
1
1
-GR.8

-GR.2
-GR.5
GND
/2.D1

ENGINE
S230 - S280 (M33171 - N24372)
1 / 15
WIRING DIAGRAM, AC7.1
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location
Cabinet . . . . . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Engine . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Transmission . . . . . . .
Engine . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Right mudguard . . . .
Right mudguard . . . .
Left mudguard . . . . .
Left mudguard . . . . .
Engine . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Engine . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Engine . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . . Y3E . . . . . . . . . . . . . Solenoid valve, lowering (front power lift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D16
Transmission . . . . . . . Y4E . . . . . . . . . . . . . Solenoid valve, lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D15
Engine . . . . . . . . . . . . Y9 . . . . . . . . . . . . . . . Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C4
Device Name Description Page and position
A1A . . . . . . . . . . . . . MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C2
A1E . . . . . . . . . . . . . Power lift (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B12
A1H . . . . . . . . . . . . . UC2---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C3
B1E . . . . . . . . . . . . . Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A13
B2E . . . . . . . . . . . . . Draft sensor (right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A13
B3E . . . . . . . . . . . . . Draft sensor (left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A14
B4E . . . . . . . . . . . . . Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A10
B5E . . . . . . . . . . . . . Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A15
B6E . . . . . . . . . . . . . Position sensor (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A11
B7E . . . . . . . . . . . . . Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A11
B8E . . . . . . . . . . . . . Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A12
31. Elecrical diagram
B9E . . . . . . . . . . . . . Position sensor (arm up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D5
B18 . . . . . . . . . . . . . Speed and transmission sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D4
F7 . . . . . . . . . . . . . . . Powerlift controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A9
F35 . . . . . . . . . . . . . . Powershift controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A15
F37 . . . . . . . . . . . . . . MC---controller, UC2 ---contoller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A1
GR1 . . . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D2
R2E . . . . . . . . . . . . . Potentiometer, position adjustment (front power lift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B2
S1E . . . . . . . . . . . . . Switch, rear drive (right lifting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C7
S2E . . . . . . . . . . . . . Switch (rear drive, right lowering) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D7
S3E . . . . . . . . . . . . . Switch, rear drive (left lifting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C9
S4E . . . . . . . . . . . . . Switch (rear drive, left lowering) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D8
S15E . . . . . . . . . . . . Switch, lowering left (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D12
S16E . . . . . . . . . . . . Switch, lowering left (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D10
S17E . . . . . . . . . . . . Switch, lifting/lowering (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A6
S18E . . . . . . . . . . . . Switch, forced lowering (front power lift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B4
S38 . . . . . . . . . . . . . Switch on sidepanel (front PTO start/stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B3
S67 . . . . . . . . . . . . . Switch (front PTO start/stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A2
S71 . . . . . . . . . . . . . 2 position switch (stand by front PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B7
X2E . . . . . . . . . . . . . Connector, 37 ---pole, Cabinet --- EHRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B10
1.7.2003
1.9.2004
X5E . . . . . . . . . . . . . Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B13
X6E . . . . . . . . . . . . . LED ---card, T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C13
X12 . . . . . . . . . . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C7
X14 . . . . . . . . . . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C9
Model
X19 . . . . . . . . . . . . . . Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B2
X61.1 . . . . . . . . . . . . Connector, 12---pole, Front Power lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C11
S280
S240
X61.2 . . . . . . . . . . . . Connector, 12---pole, Front PTO start/stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A2
X.67 . . . . . . . . . . . . . 9---pole sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B10
Y1E . . . . . . . . . . . . . Magnet valve, lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D15
Y2E . . . . . . . . . . . . . Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D14
Code
311
Page
10
 C
A

D
B

352
/1.D16
/1.A16
/1.A16
1

1
/9.D2

GND -A1H1
GND
GND

2 2/9
+15
+30

GND

-A1A1 -A1H1 352

PWR PWR
1 1/9 1/9 1
MC

-GR.1 -GR1 -A1A1

10A

GND
F37

+E

GND
-S67

-A1A

3 3 2 2/9
2

-A1H7 -X.19 -X19 3 3 -X.61.2 -X61.2

2

+C AI 5 190
FI 6

16
PR 6

GND

2/8 2 16 -X61.2 -X.61.2 2 4 6 6

-A1H7 363
+C

AI 2 -X.61.2 -X61.2
3/9
6/9
4/8

5/8 5
1 3 7 7
3
2
509

+C
-S38

+C

3
6
4
+C
UC2

-X19 -X.19
-R2E

-A1H
510

-A1A1
-A1A1
-A1A3
1

2 4 3 3
3

-A1H7 362 -X19 -X.19

AI 6
1/8 1 1 3 17 17
/1.D9
34
30
35

-X19
-X19
-X19

-A1H1 510
-X.61.2 457 Ref 8V
1 5/9 5
GND

5 -A1H1
Ref 2V 509
456

-X.61.2 3/9 3
-B18+E

2
510
509

4
4

+C

4
-S18E

189
GND

-Y9 BK
2
-

-A1H7
+

365 BR BU
-X61.2 -X.61.2 -X.61.2 -X61.2 AI 3
4/8 4 1 3
1 2 2
+E
509

510
-A1H1 378
510

Ref 5V
4/9 4
5

5 3 719 -X61.1
3
719 -X19
18
-X.19
18
-A1H5
3
-A1H5
3/9
DI6
/12.A11

9
10

GND -X61.1
378

2
26

1 -X19 -X.19
-B9E+E

63 -X61.1
1

1
10 28 28
/12.A10

DI 1
510

63
DO 1
7

63

-A1H7 364
3
5

AI 1
26

378

8/9
7/9

6/8 6
/12.A11

6
6

-S17E

/12.B2
/5.D7
+C

8
7
1

364

-A1H5
-A1H1
8

5
6

26
5 10 -X12
1

0 , 5W
6
366
511
509

+C

F-PTO
7

7
-S71
4
364

5 10
2

2
0 , 5W

1 60
1 , 6W
9

-X12
10

5
1 60

3
1 , 6W

1, 2k
26

0 , 5W
235

-S2E
8

1, 2k

+MR
0 , 5W
2
6

-S1E

-X12 26
7

+MR
3
5
8

8
5
1
5

1
37
26

5 10
0 , 5W
2
-X14

2
1
6

1 60
1 , 6W
/4.A10

5 10
0 , 5W
3
5
/5.A11

1, 2k
9

9
0 , 5W
2

-S4E
1 60
1 , 6W

+ML
-X14 -X2E -A1E
5 Lift -A1E -X2E 1
11 27 27/55 Kl.30

3
10/55 10 1

1, 2k
0 , 5W
F7
10A

-S3E
-A1E
Kl.30
47/55 47

+ML
-X14 2 -X2E -A1E -X.67 1
Lower 3
4 10 8 8/55 -A1E -X2E
Signal -X.67 2 526 2
-GR.1 -GR1 GND -A1E 29/55 29 5
Kl.31
-B4E

-X.67 4
10

10
5 5 45 45/55 1
+T

GND -A1E
+C Kl.31
9 9/55
-X61.1 5 -X19 5 -X2E -A1E -A1E -X2E -X.19 446 8
9.5V 9.5V

1
2 4 12 39 39/55 2/55 2 4 12 -X61.1 3
443 -X61.1 -X19 -X2E -A1E -A1E -X2E -X.19 447 9

5 10
Lift Signal 2

0 , 5W
5 26 13 26 26/55 48/55 48 6 14 -X61.1
-B6E

1
+E

442 -X61.1 -X19 -X2E -A1E

Lower

2
4 24 14 44 44/55 -A1E -X2E -X.19 578 11

1 60
GND

1 , 6W
1/55 1 9 13 -X61.1
11

11
3

1, 2k
-A1.E -A1E -X2E -X.19

0 , 5W
Signal 444 2

-S16E
11/55 11 7 10
-B7E

+E
+E

901 -X2E -A1E

30 20 20/55

6
506 29 -A1E 446 3
75 -X2E 30 30/55 -A1E -X2E -X.19 445

5
505 Signal 2
12

12
46/55 46 8 15
-B8E

578 1

1
+T

4
560 504

5 10
0 , 5W
3
EHR-C
26 -A1E

-A1E
503
75 -X2E 49 49/55

2
521

1 60
2
1

1 , 6W
502
-A1E -X5E 523
Signal 2
7/55 7 12
-B1E

3
560
13

501 522

13
3

1, 2k
+T

0 , 5W
-S15E

WIRING DIAGRAM, AC7.1

+E
+C
521 1

-X2E
-X2E
-X2E
-X2E

24
25
27
28
-A1E 524 524

-X6E
Signal 2

POWER LIFT A1E AND F-PTO

25/55 25
-B2E

S230 - S280 (M33171 - N24372)

-Y2E 522

EH, LEDS
3

-
+
505 5 505 -A1E
-X5E 55 55/55 521 1

+T
14

14
-A1E 527 527
529 7 529 -A1E Signal 2
43/55 43
-B3E

-X5E 53 53/55 522 3

+T
504 6 504 -A1E -A1E 521 -X.5E 521
GND

-
+
-X5E 19 19/55 38/55 38 2
-A1E -X.5E 1
Signal 525
28/55 28 14 2
-Y1E 9 -A1E -A1E -X.5E
-B5E

530 530 522 522

15

15
9.5V 3
-X5E 54 54/55 40/55 40 1

+T
502 8 502 -A1E

-
+
-X5E 18 18/55
-A1E -X2E 15 15
Kl.15
6/55 6 3
-Y4E -A1E -X2E 5A
F35
528 11 528 -A1E D+
+15
+30

16/55 16 2

GND
-X5E 37 37/55

15

47
16

16
10 -A1E

B
501 501

-
+
-X5E 36 36/55

2 / 15
+C
/3.A1
/3.A1

/3.D1
/4.A3

/1.B7
-Y3E

B
A

D
C
Location Device Name
Cabinet . . . . . . . . . . . A1A . . . . . . . . . . . . .
A1E . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . A1G . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . A1H . . . . . . . . . . . . .
Engine . . . . . . . . . . . . A1M . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . A1P . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . A1S . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . A1T . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . A1V . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . A1W . . . . . . . . . . . . .
A1X . . . . . . . . . . . . .
Description Page and position
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C10
Power lift (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C8
Implement control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C1
UC2---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C12
EC control unit (EEM2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B15
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A16
UC1 unit, arm rest, seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D7
Tractor terminal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C6
Working lights control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C6
Rear instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A10
CAN ---bus bridge 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A5
31. Elecrical diagram

A1Z . . . . . . . . . . . . . TC1 unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A13

A2X . . . . . . . . . . . . .
Engine . . . . . . . . . . . . B6M . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F24 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F41 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F45 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F46 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . GR14---1 . . . . . . . . .
Cabinet . . . . . . . . . . . P1W . . . . . . . . . . . . .
CAN ---bus bridge 2 (implement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A3
Actuator (VP44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D15
Working hydraulics, auxiliarity valve 1 --- 7 . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A9
CAN ---bus bridges, main current supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A2
Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A3
CAN ---bus, bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A4
Earth connection (right sidepanel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D14
Display, DPS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B8

Roof . . . . . . . . . . . . . . P6 . . . . . . . . . . . . . . . PSD display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A8

Roof . . . . . . . . . . . . . .
Transmission . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
R1X . . . . . . . . . . . . .
R2X . . . . . . . . . . . . .
R5X . . . . . . . . . . . . .
X1G . . . . . . . . . . . . .
X1S . . . . . . . . . . . . .
X1T . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
X1X . . . . . . . . . . . . .
X2E . . . . . . . . . . . . .
Terminal resistance unit (roof) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A6
Terminal resistance unit (working hydraulics) . . . . . . . . . . . . . . . . . . . . . . . 3.D14
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D9
Bus extension, connector rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D1
Connector 9---pole, arm rest/seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D4
Connector, p ---pole (terminal, RS ---232) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C7
Connector, 37 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B10
Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B14
Connector, 37---pole, Cabinet --- EHRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C10
1.7.2003
1.9.2004

Cabinet . . . . . . . . . . . X2G . . . . . . . . . . . . . Bus extension, connector front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D1

Cabinet . . . . . . . . . . . X2S . . . . . . . . . . . . . Connector 6 ---pole, seat / cab suspension . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D5
Cabinet . . . . . . . . . . . X2X . . . . . . . . . . . . . Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C4
Cabinet . . . . . . . . . . . X3X . . . . . . . . . . . . . Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B8
Model

Cabinet . . . . . . . . . . . X3Z . . . . . . . . . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B13

Cabinet . . . . . . . . . . . X4T . . . . . . . . . . . . . Connector, 25 ---pole (terminal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C7
S280
S240

Cabinet . . . . . . . . . . . X5E . . . . . . . . . . . . . Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C10

Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . . Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B15
X60 . . . . . . . . . . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A6
Cabinet . . . . . . . . . . . X.70 . . . . . . . . . . . . . 9---pole adapter CAN bus diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B1
Code

311

Transmission . . . . . . . Y1D . . . . . . . . . . . . . 4---pole solenoid valve (auxiliarity valve) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D13

Transmission . . . . . . . Y7D . . . . . . . . . . . . . 4---pole solenoid valve (auxiliarity valve) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D11
Page

12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/2.A16 /4.A1
L15 L15
/2.A16 /4.A1
116 63
/1.C4 /5.D7 GND +C +C
/9.C2 -A1Z -A1P
F41 F24
15A 10A TC1 ICL 1
F45 F46 4

+R

4
63

+
7.5A -P6 CAN_ID=3 CAN_ID=23

116
-
4 /7.C1 /1.C5 /5.D6

3
GND -P6 GND
A 310 3 A

PSD I
26/68
25/68
12/28
13/28
17/28
16/28

+R120
+C

-R1X

-A2X
2
-A1X
2
-A1X
5
2

2
CAN_H_1 -A1W ICL II

+
CAN_H

103
-P6

-P6
26
25
12
13
17
16

1
CAN_L_1 CAN_L
-X26
-X26
-X26
-X26

-A1Z
-A1Z
+C -A1X -P6

CAN_L
-A2X

2/9
2/9
5/9
CAN_H
GND
+

-A.2X
-A.1X
11
-X60
12
-X60
10
-X60
CC/ISO ADAPTER BRIDGE I 1 2 3 4
+C
CA N_ID=146 CA N_ID=144

1
2
3
4

/15.B2
6/9
7/9
1/9
4/9
3/9
7/9
6/9
1/9
3/9
4/9
CAN_L_1
CAN_H_1
CAN_H_1
CAN_L_1
CAN_L_1
CAN_H_1

-A1W
-A1W
-A1W
-A1W
4 37

+C

4
63

+
-P1W
/12.A3
775

6
7
1
4
3
7
6
1
3
4
-X3Z
14
-X3Z
13
/15.C9

-A2X
-A2X
-A2X
-A2X
-A2X
-A1X
-A1X
-A1X
-A1X
-A1X
CAN_L_1
CAN_H_1
-GR.11 -GR11 -P1W

3
GND

CAN_L_1
CAN_H_1
4 4 3 GND /5.C16

PSD II
774
/15.C9 /12.B2
-X.19
33
-X.19
32

2
CAN_H -X1X2 +C
-P1W

24

CAN_H_3
CAN_L_3
GND
CAN_L_2
CAN_H_2
CAN_L_2
CAN_H_2
GND
CAN_H_1
CAN_L_1
-X1W
25
-X1W
5
-X1W
37
/12.A3 CAN H -X1X1
33
32

-X1X2

-P1W
1
-X19
-X19

1
CAN_L -X1X3 CAN L -X1X1
-P1W
-X1X3
A -X.70 775 GND
-X1X
B 1 /5.D12
B
B -X.70 774 2 -X3X
757
CAN_L_1
CAN_H_1

2 2
CAN_H_1
CAN_L_1

1 CAN_L_1
-X.70 2 CAN L
G CAN_L_1 CAN_L_1 CAN_H_1
7 CAN H CAN_H_1
-A1M
67
-A1M
66
-A1M
42
-A1M
18

1 1
F -X.70 CAN_H_1 CAN_H_1 +C
6 CAN_L_1
I -X.70 CAN_L_3 CAN_H_2
9
67/70
66/70
42/70
18/70

H -X.70 CAN_H_3 CAN_L_2

DIAGNOSTIC SOCKET
-A1A6
6
-A1A6
5
-A1A6
3
-A1A6
2
-A1H7
8
-A1H8
1
-A1H8
4
-A1H8
3

8
-X.70
-A1M
C CAN_H_2

-A1V
10
-A1V
11
-X1T
6
-X1T
5
-X2E
37
-X2E
36
-X2E
23
3 EC
D -X.70 CAN_L_2 CAN_ID=0
8/8
1/8
4/8
3/8

6/10
5/10
3/10
2/10

4
/1.C9
44/70
20/70

+C +E

10/12
11/12
CAN_L
CAN_L
CAN_L
CAN_L

CAN_H
CAN_H
CAN_H
CAN_H

-A.1G 37

2
1
2
1
6 -A1V -A1A MC +C -A1H UC2 +C

CAN_L_2
CAN_H_2
44
20

-A.1G 774 LIGHTS ECU CAN_ID=5 CAN_ID=33

103
-A1M
-A1M

7
-A.1G
/9.B3 /2.C1 /4.C2 /2.C1 /4.C12
775 +C

3
2
9

-X4T
-X4T
C C

-A1E
34
-A1E
14
-A.1G CAN_L_3

CAN L
CAN H
CAN_L_4
CAN_H_4

-X2X
-A1T-1 +C
-A.1G CAN_H_3 5 5/25 -X.5E

IMPLEMENT VT
103 -X5E 103

2
1
4

CAN_L_2
CAN_H_2
-A1T-1 +C 4 4
-B6M
1
-B6M
2

-A.1G CAN_L_3 4 4/25 -A1T

34/55
14/55
3 -A1T-1
3/25 3 -A1E CAN_L_2 -X5E CAN_L_2
-A.1G CAN_H_3 TE RMINAL -A1E 33/55 33 37

CAN_L_2
CAN_H_2
5
1
2
1
2

CAN_ID=38 EHR-C
1/9
2/9

-A1T-1 -A1T-1 -A1E CAN_H_2 -X5E

-B.6M
-B.6M

-X2G 16 16/25 2/25 2 /2.C9 15/55 15 36 +T +T

777 /8.B5
-A1T-1 CAN_ID=35 -B6M

5
4
1
+T

-Y7D -Y1D
120

17 17/25

-X1S
-X1S
-X2G CAN_H_3 CA N_ID=135 CA N_ID=129 PCU
-R2X

2
BOSCH VP 44
3
4
3
4

-X2G 778
Y6D,Y5D,Y4D,Y3D,Y2D
-X2G CAN_L_3 +C CA N_ID=134 - 130 +E /1.D11

BUS EXTENSION
CONNECTOR FRONT
4 -X2S CAN_H_2 -A1S7 -A1S8 CAN_L_2
8 8 8/8 3/8 3
-A1S
-X1G 777 ARMREST
D 1 D
UC1
120

-X1G CAN_H_3
-R5X

2 CAN_ID=6
-X1G 778 /6.C2
3 -X2S CAN_L_2 -A1S8 -A1S8 CAN_H_2
-GR14-1
2
+T

-X1G 7 1 1/8 4/8 4

CAN_L_3

BUS EXTENSION
CONNECTOR, REAR
4
2

GND GND
-GR.14-1

/2.D16 /4.D1

CAN BUS 1, 2, 3 3 / 15
S230 - S280 (M33171 - N24372) B
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Engine . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet ...........
Cabinet ...........
Cabinet ...........
Cabinet ...........
Cabinet ...........
Cabinet ...........
Cabinet ...........
Cabinet . . . . . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . . Y28 . . . . . . . . . . . . . . Solenoid valve, forward drive allowable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D9
Transmission . . . . . . . Y29 . . . . . . . . . . . . . . Solenoid valve, reverse drive allowable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D10
Device Name
A1A . . . . . . . . . . . . .
A1H . . . . . . . . . . . . .
B5C . . . . . . . . . . . . .
B8 . . . . . . . . . . . . . .
B10 . . . . . . . . . . . . .
B19 . . . . . . . . . . . . .
F25 . . . . . . . . . . . . . .
F36 . . . . . . . . . . . . . .
GR13 . . . . . . . . . . . .
GR14 . . . . . . . . . . . .
S23 . . . . . . . . . . . . .
S45 . . . . . . . . . . . . .
S47 . . . . . . . . . . . . .
S52 . . . . . . . . . . . . .
S57 . . . . . . . . . . . . .
S58 . . . . . . . . . . . . .
S61 . . . . . . . . . . . . .
S65 . . . . . . . . . . . . .
S69 . . . . . . . . . . . . .
S72 . . . . . . . . . . . . .
S73 . . . . . . . . . . . . .
S76 . . . . . . . . . . . . .
X1Z . . . . . . . . . . . . .
X3Z . . . . . . . . . . . . .
X4Z . . . . . . . . . . . . .
X5E . . . . . . . . . . . . .
X2E . . . . . . . . . . . . .
X17 . . . . . . . . . . . . . .
X30 . . . . . . . . . . . . . .
X31 . . . . . . . . . . . . . .
Y1 . . . . . . . . . . . . . . .
Y3 . . . . . . . . . . . . . . .
Y18 . . . . . . . . . . . . . .
Y19 . . . . . . . . . . . . . .
Y20 . . . . . . . . . . . . . .
Y21 . . . . . . . . . . . . . .
Y23 . . . . . . . . . . . . . .
Y24 . . . . . . . . . . . . . .
Y25 . . . . . . . . . . . . . .
Description Page and position
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B4
UC2---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.C13
Speed / Transmission sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A2
Gear speed sensor (3---pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A4
Radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D2
Temperature sensor, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A3
Controller of rocker switchs (Digi ---input), CAN ---diagnostics . . . . . . . . . . 4.A10
Trailer hitch, engage of the working hydraulics . . . . . . . . . . . . . . . . . . . . . . 4.A15
Earth connection, gearbox (transmission wiring, sensors) . . . . . . . . . . . . 4.D1
Earth connection (gearbox wiring, power lift wiring) . . . . . . . . . . . . . . . . . . 4.D8
Switch, delta powershift, selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B10
31. Elecrical diagram
Switches, hi ---shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B11
Switch, DPS, man./auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A8
Indicator light switch, hand brake cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D12
Limiting value of the creeper on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D10
Limiting value of the creeper off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D11
Switch, 2 position (creeper on/off) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A5
Switch (change valve, trailer hitch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A15
Switch, auxiliarity valves 4 and 5 (engage output rear/front) . . . . . . . . . . . 4.B16
Switch, 2 position (standby, rear PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A13
Switch, 2 position (standby, auxiliarity valves 1 ---7) . . . . . . . . . . . . . . . . . . 4.A11
Switch, 2 position (traction control on/off) . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A7
Connector, 47 ---pole, cabinet sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A4
Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.C3
Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A3
Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.C6
Connector, 37---pole, Cabinet --- EHRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.C12
Connector, 7---pole, trailer current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B14
Connector, 9---pole, gears switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B10
2---pole, PTO ---emergancy stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B14
1.7.2003
1.9.2004
Solenoid valve, differential lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D3
Solenoid valve, 4---wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D5
Solenoid valve, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D6
Solenoid valve, front axle lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D3
Model
Solenoid valve, creeper on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D7
Solenoid valve, creeper off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D8
S280
S240
Solenoid valve, trailer hitch (push) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D13
Solenoid valve, working hydraulics, change to front/back . . . . . . . . . . . . . 4.D14
Solenoid valve, working hydraulics, change to front/back . . . . . . . . . . . . . 4.D15
Code
311
Page
14
 A

D
B

/3.D16
/3.A16
/3.A16
1

1
+15
+30

GND

3 GND
-GR13
15
2

+ 3
+T

-X1Z -X.1Z -X.4Z -X4Z 305 -A1A1 Cardan axle speed

sig. 2 FI 5 -GR.12 -GR12 GND -X1Z -B5C.1
30 30 1 1 5 5/9 1 GND
+T

GND 1 6 6 28 1
/2.A16

- B 5C

+T
-Y1

-A1A2 -X4Z 307 -X1Z 307 -B5C.2

FI 2 2 +
2/9 2 4 32 1
Radar
-B10
15

32 -X1Z -X.1Z -X3Z -X.3Z 32 -A1A4

PR 3
-
+

14 14 9 9 2 2/8
3

Hydr.oil temp.
DL -A1A5 -X4Z 339 -X1Z 339
AI 2 1 +
+T
-X4Z
2

2/10 2 7 16
- B 19
2

GND
+T
-Y19

2 GND
-X.4Z

-GR.13 -GR13 161 -X1Z -X.1Z -X3Z -X.3Z 161 -A1A4 PR 2

-

Rear axle speed

+

2 2 35 35 11 11 4 4/8
-X.1Z
17

1 GND
4
4

+T

DL-F -A1A1 -X4Z 306 -X1Z 306

FI 3 2 sig
17

-B8

9/9 9 3 31
-X1Z

3 +
+T
-Y3
/9.D2

21 -X1Z -X.1Z -X3Z -X.3Z 21 -A1A3

DO 5
-
+

15 15 10 10 5 5/8
+C
-S61
5

5
4WD
GND

26
9
10

-A1A

/3.C10
+C

+T
-Y18
/5.A14 MC
8

GND
C R E EPER
/5.A11

-Y18 -Y18 -X.5E -X5E -X.2E -X2E 380 -A1A3

2
6

PR 8
-
+

1 2 24 24 15 15 1 1/8
26

HB -A1A7 353 37

6
6

1
5

DI 6
6/8 6
+T
-Y20
+C
-S76

-Y20 -Y20 -X.5E -X5E -X.2E -X2E 343 -A1A3 26

9

PR 4
10

-
+

1 2 30 30 18 18 8 8/8
CREEPER
7

7
8
AU T OTRAC

2
6

GND
+T
-Y21
7

-A1A2 238 37
1
5

-Y21 -Y21 -X.5E -X5E -X.2E -X2E 341 -A1A3 DI 23

PR 5 1/9 1
1 - 2 31 31 21 21 6 6/8
+
CREEPER
+C
-S47
8

8
26
9
10

+T
-Y28
0 I II
D P S A/M

-GR.14 -GR14 -Y28 -Y28 -X.5E -X5E -X.2E -X2E 303 -A1A4 PR 1
/12.A6
/5.A1

-
+
3 3 1 2 34 34 34 34 6 6/8
3

-A1A7 335
1

DI 7
7/8 7
6

F-STEER
37

-A1A7 334
DI 8
2
8
9

9
8/8 8 8

+T
-Y29
+C

GND

RE
1
-S23
D P S DO

-Y29 -Y29 -X.5E -X5E -X.2E -X2E 304 -A1A3 PR 7 -A1A5 -X30 -X.30 BL YE -X.30 -X30

-
162

+
1 2 33 33 17 17 2 2/8
2
3

DI 2
10/10 10 1 1 3 3
5A

+C

R-STEER
F25

37

BL
1
10

10
D PS UP

-S23.
1

26
37

-A1A5 -X30 -X.30 163 RE YE -S23.

2
3

DI 1
- J 21

GND
+E
-S57
9/10 9 2 2
+C
37

CREEPER ON
+C

54C
331 -X.5E -X5E -X.2E -X2E 331 -A1A8 -A1A7 -X30 -X.30 338 GR

2
1

DI 13 DI 3
H I- S HIFT

28 28 20 20 5 5/8 3/8 3 4 4
-S45

-A1A7 -X30 -X.30 513 BR BK -X.30 -X30

2
3

DI 4
4/8 4 7 7 6 6
/2.B8

+E
-S58
11

/12.A3

11
26

CREEPER OFF
+C

54C
35 -X.5E -X5E -X.2E -X2E 35 -A1A8 -S73

2
DI 12
27 27 19 19 4 4/8
9

-X.2E -X2E -A1A8

10

6 DI 14
35 35 6 6/8

+E

HB
-S52
237
H-STDBY

-S52.1 6 -X.5E -X5E

8

-
+
2 1 35 35 -A1H1 125
12

12
2
6

DO 3
9/9 9
7

-A1H5 107 37
1
5

DI 3
6/9 6
+C

GND
26

-A1H1 126 -S72

D0 2
8/9 8
9

-Y23
10
13

13
-A1H5 106
D-HOOK
DI 2
236

7/9 7

9
-X17
8
P T 0-STDBY

-
+

WIRING DIAGRAM, AC7.1

-Y23 -Y23 -X.5E -X5E

9
2
6

1 2 23 23

+T
-X.17
-X31+C 7

UC2

S230 - S280 (M33171 - N24372)

-X.17 -X17 514 37

-A1H
1
5

+
8 8

+C

-Y24

SOLEN.VALVES; CREEPER, 4-WD, DL, PTO, HB

PTO
+C
14

14
/3.C12 /12.C11
-S65

507
5

1
-Y24 -Y24 -A1H4 131 37
DI 16

-
+
1 2 1/8 1

+T
-A1H4
DI15

2
6
HYDRL.F/R 2/8 2 507 520 520

8
-X.2E -X2E
15A
F36

+C

508
16 16

P R O6

-S69
GND

-Y25
132
15

15
5
9
10

1
26
HYDRL. F/R

7
37

-
+T
+
2
6
1 2 -X.5E -X5E -X.2E -X2E 508
-Y25 -Y25 25 25 22 22

8
520
+15
+30

P R O 4/5

9
10
GND 26
16

16
GND

B
4 / 15
/5.A1
/5.A1

/5.D1
B
A

D
C
Location Device Name Description Position Location Device Name Description Position
Cabinet . . . . . . . . A1A . . . . . . . . . . . . . MC---control unit . . . . . . . . . . . . . . . . . . 5.A14 Cabinet . . . . K10 . . . . . . . . . . . . Flasher relay unit . . . . . . . . . . . . . . . . . . . . . . 5.B7
Cabinet . . . . . . . . A1P . . . . . . . . . . . . . Instrument . . . . . . . . . . . . . . . . . . . . . . . 5.C7 K11 . . . . . . . . . . . . Relay, brake lights . . . . . . . . . . . . . . . . . . . . . 5.A12
D1 . . . . . . . . . . . . . . Diode, brake pedals . . . . . . . . . . . . . . 5.B14 K44 . . . . . . . . . . . . Booster relay, long distance lights . . . . . . . . 5.B3
D2 . . . . . . . . . . . . . . Diode, brake pedals . . . . . . . . . . . . . . 5.B14 K45 . . . . . . . . . . . . Booster relay, short distance lights . . . . . . . 5.B4
Engine . . . . . . . . . E1 . . . . . . . . . . . . . . Headlight, right . . . . . . . . . . . . . . . . . . . 5.D3 K49 . . . . . . . . . . . . Control relay, long distance upperlights . . . 5.C2
Engine . . . . . . . . . E2 . . . . . . . . . . . . . . Headlight, left . . . . . . . . . . . . . . . . . . . . 5.D5 K50 . . . . . . . . . . . . Control relay, short distance upperlights . . . 5.C4
Cabinet . . . . . . . . E3 . . . . . . . . . . . . . . Dront direction indicator, right . . . . . . 5.C10 Cabinet . . . . S1 . . . . . . . . . . . . . Light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A6
Cabinet . . . . . . . . E4 . . . . . . . . . . . . . . Dront direction indicator, left . . . . . . . . 5.C11 Cabinet . . . . S4/1 . . . . . . . . . . . . Combined switch . . . . . . . . . . . . . . . . . . . . . . 5.A3
Right mudguard . E5 . . . . . . . . . . . . . . Rear light, right (flasher/park/brake) . 5.C12 Cabinet . . . . S7 . . . . . . . . . . . . . Switch, warning flasher . . . . . . . . . . . . . . . . . 5.B8
Left mudguard . . E6 . . . . . . . . . . . . . . Rear light, left (flasher/park/brake) . . . 5.C14 Twintrac . . . . S9W . . . . . . . . . . . . Safety switch, brake pedal (rear right) . . . . . 5.C16
Engine . . . . . . . . . E20 . . . . . . . . . . . . . Parking right, right . . . . . . . . . . . . . . . . 5.D8 Cabinet . . . . S10 . . . . . . . . . . . . Safety switch . . . . . . . . . . . . . . . . . . . . . . . . . 5.B16
31. Elecrical diagram

E21 . . . . . . . . . . . . . Parking right, left . . . . . . . . . . . . . . . . . 5.D9
Cabinet . . . . . . . . E23 . . . . . . . . . . . . . Upper head light, right . . . . . . . . . . . . . 5.D1
Cabinet . . . . . . . . E24 . . . . . . . . . . . . . Upper head light, left . . . . . . . . . . . . . . 5.D2
Cabinet . . . . . . . . F2 . . . . . . . . . . . . . . Low beam . . . . . . . . . . . . . . . . . . . . . . . 5.A5
Cabinet . . . . . . . . F3 . . . . . . . . . . . . . . Parking lights, input . . . . . . . . . . . . . . . 5.A7
Cabinet . . . . . . . . F9 . . . . . . . . . . . . . . Trailer socket . . . . . . . . . . . . . . . . . . . . . 5.A13
Cabinet . . . . . . . . F12 . . . . . . . . . . . . . High beam . . . . . . . . . . . . . . . . . . . . . . 5.A3
Cabinet . . . . . . . . F14 . . . . . . . . . . . . . Parking light, right . . . . . . . . . . . . . . . . 5.A9
Cabinet . . . . . . . . F15 . . . . . . . . . . . . . parking light, right and working light
controller . . . . . . . . . . . . . . . . . . . . . . . 5.A9
Cabinet . . . . . . . . F28 . . . . . . . . . . . . . Direction indicators . . . . . . . . . . . . . . . 5.A8
Cabinet . . . . . . . . F33 . . . . . . . . . . . . . Instruments, low and high beam
controlling, psd ---displays . . . . . . . . . 5.A6
Cabinet . . . . . . . . F40 . . . . . . . . . . . . . Brake lights . . . . . . . . . . . . . . . . . . . . . . 5.A12
Cabinet . . . . . . . . GR1 . . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . 5.D11
Cabinet . . . . . . . . GR5 . . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . 5.D10
Cabinet . . . . . . . . GR9 . . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . 5.D3
Cabinet . . . . . . . . GR11 . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . 5.D4
Cabinet . . . . . . . . GR12 . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . 5.D13
Twintrac . . . . S10W . . . . . . . . . . . Safety switch, brake pedal (rear left) . . . . . . 5.C15
Cabinet . . . . S20 . . . . . . . . . . . . Switch, braking lights . . . . . . . . . . . . . . . . . . 5.B15
Cabinet . . . . S33 . . . . . . . . . . . . Change over switch, head lights up . . . . . . 5.A2
Cabinet . . . . X10 . . . . . . . . . . . . Connector, 9 ---pole (Combined switch) . . . . 5.A4
X12 . . . . . . . . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . 5.D12
X14 . . . . . . . . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . 5.D14
X17 . . . . . . . . . . . . Connector, 7---pole, trailer current socket . . 5.B14
Cabinet . . . . X.20L . . . . . . . . . . . 6 ---pole, front directions indicator, left side . 5.D2
Cabinet . . . . X20R . . . . . . . . . . . 6---pole front directions indicator, right side 5.D1
Cabinet . . . . X27 . . . . . . . . . . . . Connector, 36---pole, instrument A1P . . . . . 5.C7
X62 . . . . . . . . . . . . Connector, 9---pole (head light, horn,
outer work light, out temp.) . . . . . . . . . . . . . . 5.C3
1.7.2003
1.9.2004
Model

S280
S240
Code

311
Page

16
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/4.A16 /6.A1
+15 +15
/4.A16 /6.A1

5A
/2.A8

F15
- J 17 26 /4.A6
26
37
/4.A9 /7.A14
F12 F2 F33 F3 F28 /9.A2 F40 F9
15A 15A 5A 15A 10A - J 18 10A 15A
26 26 /6.A7
/13.A2 -A1A +C

68
5A
F14
MC
26 26 77 77
/12.A3 /4.C2
A A

17
26
78
- J6 72 /8.A3
+C 77
-A1A2
DI22

-X10
9
-X10
5
3/9 3

-K11
30
-K11
86

69
172
104
-A1A8
10 5 10 3 6 8 DI16
8/8 8
+C +C +C
-S33 -S1 +C K 11
-S4/1 0 I II
178
177

LIGHTS UP 0 1

LIGHTS
0 1 2 -A3-RB1
9 1 9 1 2
-D1

87
85

7
6
87a
-K11
-K11
-K11
175 177
-

GND
183
69
104
+

66 -X10
64 -X10
172
GND
/1.D4 175 178
-
+

66

115
-D2

87
78
-X1W
3

-K44
3
-K44
1
-K45
1
-K45
3
87
-X1W
4

45
77
3

/11.A12 -X17 -X.17 -X17

4

45
87
17
GND
-X10
8
2 2 2/54G
-X.1W

-X.1W

+C +C 77 -X17 -X.17 -X17

B
K 44 K 45 7 6 5 +C 5 5 5/58R B

-K10
6
-K10
4
-A3-RB3 -A3-RB3 +C R L 26 -X17 -X.17 -X17
-S4/1 7 7 7/58L

5
2
2
5
-S7 -X.17 -X17 54C 54C

HAZARD
115 -X17

-K44
-K44
-K45
-K45
1

4
-K10 10 8 2 3 1 6 6 6/54
- J8

-X10
-X10
-X17 -X.17 -X17
-S20
-S10

1 -K10 98 2 1 2 1
1 1 1/L

C2
C3
GND

20
102
98
77
TRAILER SOCKET

102 -X17 -X.17 -X17

17

2
3
4 4 4/R

183
183
168
- J 16

-K10
-K10
102
98
26
-X17 -X.17 -X17
85 3 3 3/31
/1.B5

86
-K49
30
-K49
86
-K50
30
-K50
115
102
26
115
98
GND
178
GND
177

+C +C

GND
K 49 K 50 54C 54C
-A3-RB1 -A3-RB1
-S9W

26
-S10W

2 1 2 1

85
87
85
87
-X12

-X20R
1
-X20L
1
-X20L
2
1
-X12
3
-X12
2
-X14
1
-X14
3
-X14
2

87a
87a

-K49
-K49
-K49
-K50
-K50
-K50
-X20R
2

66
105
112
98
102
26
GND
1
1
1
1

2
3
2
3
2

/3.B11

2
-X.12
-X.12
-X.12
-X.14
-X.14
-X.14

-X.20L
-X.20L

-X.20R

77

52
GND
184
50
C 115 115 C

-X27
1
-X27
8
-X27
9
-X27
2
-X27
4
-X27
6
77 -X.20R
102
98
26

77 26

-X62
2

185
184
185
184
52

1/36
8/36
4/36
6/36
50 58R R L 58L

-X.62
54 R/L 58 54 54 R/L 54

-X20R
6
-X20R
5
-X20L
6
-X20L
5
-X62
4
-X62
3
-X62
7
-X62
6
+C +C +MR 58 +ML 58 +ML 58

H 1 9/36

H2
H 31 2/36
H 32

H 14
PARK
-E3 -E4 -E5. XX -E5 XX -E6. XX -E6 XX

6
5
6
5
4
3
7
6
- - - - - -

-X.62
-X.62
-X.62
-X.62
-A1P

-X.20L
-X.20L
GR GR

IGN. PWR
ICL I

10/36
77
77

-E23 -X.20R
56A
-E23 -X.20R
56B
-E24
56A
-E24
56B
-E1
56A
-E1
56B
-E2
56A
-E2
56B
/3.A15 /13.C5 +C GND GND
-X.20R
3
-X.20L
3

56A 56B
3
3

+E + + GND GND

10
/12.D14 /12.D8
GND

-X20L

-X20R

-E23 XX -E24 XX -E1 XX XX -E2

-X27
+C +C +E +E -E20 -E21
31 - - GND /1.B2

31
31
31
31
+ML
+MR

63 /2.C6

-E1
-J1
-J1

63

-E2
/11.D15
GND /3.A7
/3.B11 GND -X12 -X.12 -X14 -X.14

-X.20R -E23
4
-X.20L -E24
4
D GND /7.D10 8 8 8 8
/14.C1 /13.B9
D

GND
GND
GND
+C
+C

4
4
-J12
-J29

-X20L

-X20R
GND
GND
-GR5
7
-GR1
7
-GR12
4

+C

/1.D4

2
5
6
7
7
4

-GR.1

-GR.9
-GR.5
-GR.5

-GR.11
GND GND
-GR.12

/4.D16 /6.D1

HEAD LIGHTS 5 / 15
S230 - S280 (M33171 - N24372)
WIRING DIAGRAM, AC7.1 B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name Description Page and position
Cabinet ........... A1S . . . . . . . . . . . . . UC1 unit, arm rest, seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Cabinet ........... B1S . . . . . . . . . . . . . Joystick, probe 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A2
Cabinet ........... B2S . . . . . . . . . . . . . Joystick, probe 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A3
Cabinet ........... B3S . . . . . . . . . . . . . Joystick, probe 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A4
Cabinet ........... B4S/B5S . . . . . . . . . Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C4
Cabinet ........... F44 . . . . . . . . . . . . . . UC1 ---controller, arm ---rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
Cabinet ........... GR12 . . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.D15
Cabinet ........... R1E . . . . . . . . . . . . . Potentiometer, power lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B2
Cabinet ........... S1M . . . . . . . . . . . . . Switch, rpm/kmh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A7
Cabinet ........... S1S . . . . . . . . . . . . . Switch, position lock (probe 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B9
Cabinet ........... S1Z . . . . . . . . . . . . . Forward ---neutral---reverse switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . 6.C6
31. Elecrical diagram

Cabinet ........... S2S . . . . . . . . . . . . . Switch, position lock (probe 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B10

Cabinet ........... S2Z . . . . . . . . . . . . . 4PS up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C2
Cabinet ........... S2M . . . . . . . . . . . . . Switch, cruise on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Cabinet ........... S3S . . . . . . . . . . . . . Switch, position lock (probe 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B11
Cabinet ........... S3Z . . . . . . . . . . . . . 4PS down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C3
Cabinet ........... S4S . . . . . . . . . . . . . Switch, position lock (probe 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A10
Cabinet ........... S5M . . . . . . . . . . . . . Switch, cruise +T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Cabinet ........... S5S . . . . . . . . . . . . . Switch, position lock (probe 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A11
Cabinet ........... S6M . . . . . . . . . . . . . Switch, cruise ---T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B8

Cabinet ........... S10E . . . . . . . . . . . . Switch, lifting / lowering (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C8

Cabinet ........... S11E . . . . . . . . . . . . Switch, forced lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C11
Cabinet ........... S22 . . . . . . . . . . . . . Differential lock switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B15
Cabinet ........... S25 . . . . . . . . . . . . . Rear PTO switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B3
Cabinet ........... S30 . . . . . . . . . . . . . Switch, 4---wheel drive (in arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A14
Cabinet ........... S60 . . . . . . . . . . . . . Safety switch, driving seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C14
Cabinet ........... X1S . . . . . . . . . . . . . Connector 9---pole, arm rest/seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
Cabinet ........... X2S . . . . . . . . . . . . . Connector 6 ---pole, seat / cab suspension . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
1.7.2003
1.9.2004
Model

S280
S240
Code

311
Page

18
 B
A

D
C

/5.D16
/5.A16
/5.A16
1

1
+15
+30

+C

GND
-B1S
Lever1
A

D
B

GND
509

29
-S2Z
PS+
EH
C

+C
-R1E

+C
2

2
G

BK BK 663 -A1S5 2 1
1
3
E

DI1
F

8 8/9 -A1S7 8
AI2
5/8 5 3
+C
683
686

3
1

BK BK -A1S5
+C

664
1
3

DI2
510

7 7/9
-B2S
Lever2

29

4
2
GND

PS-
-S3Z

-A1S7
A

656
509
D
B

AI6
GND
3

1/8 1
C

+C
G

PTO
-S25
E
F

29
684
687

Joystick
29

+C
-B4S/B5S

-A1S6 683
510

AI7
+C

-A1S3 9/9 9
693 686
4
4

DI23 DI18
-B3S

B5S:1 B4S:1 2 2/8 7/8 7

Lever3

29

684
-Y

+Y

AI8
GND
A

8/9 8
D
B

B4S:6 B4S:5 DI19 687

-A1S3
centre

691 6/8 6
C

B4S:7 DI21 685

4 4/8 AI9
DY

7/9 7
G

29

B4S:3 689 -A1S6 688

AI10 DI20
6 6/9 5/8 5
E
F

B4S:4 B4S:2
+X
-X
5

5
B5S:6 B5S:5
-A1S3
centre

692 DI22
B5S:7 3 3/8
DX

B5S:3 690 -A1S6 -A1S6 510 510

AI11 AI15
5 5/9 1/9 1
B5S:4 B5S:2
-A1S1 510
/6.D12
29

5/9 5
510

-A1S1 29 -X.2S -X2S -X.1S -X1S

V_supply

6
6

1/9 1 1 1 1 1
510
F44
7.5A

-S1Z
+C

F/R

718 -A1S2
9

DO7
10
+C

4 4/9
-S2M

BK
Cruise OFF
2
/5.A11

-A1S4 668 BR BR
8
1

DI10
3

7/8 7
26
7

7
29

4 6

2
+C

-S5M
-S1M

+C

510
Cruise +
Cruise Mode

-A1S5 669 BK BK
1
3

DI8
2

654 -A1S7
509
1/9 1
3
4

AI4
GND
3 3/8
-X1S
2

1
+C

-S6M
Cruise -
2

378
6

-A1S4 670 BK BK
-X.1S

1
3
8

DI9
+C

EH

8/8 8
8

8
-S10E

-A1S6
AI14
1

2 2/9 -A1S4 439

2
DI11

510
6
4

378 -A1S1
4 4/9
-X2S
2

3
5

653
6
2

8
7

-A1S4 435
DI12
2
-X.2S

5/8 5

1
1
9

9
-A1S7
0

+C
-S1S
Lock1

AI1
6 6/8
9
10

-A1S4 658 BK BK
3

DI13
1

4/8 4

3
5
-A1S1. -A1S1 712 BN GY
4

7
DO1
5

509
7/9 7

GND
2

510
1

653
653
29

0
GND

+C
+C

Lock2
Lock4

-S2S
-S4S

9
10
10

10
-A1S4 659 BK BK BK BK
3
3

DI14
1
1

3/8 3
-A1S1 713 BN GY GY BN
4
4

DO2
5
5

8/9 8
509 -A1S6
AI13
29

3 3/9
GND

-A1S1
+C
+C

Lock3
Lock5

-S3S
-S5S

3 3/9 -A1S4 BK BK BK BK
660

510
11

3
3

11
DI15
1
1

2/8 2

+C
-S11E
-A1S1 714 BN GY GY BN
4
4

DO3
5
5

509 BK

Forced Low./Lift
9/9 9

2
510 BU BR 655 -A1S7 -A1S2 716

1
AI3 DO5

3
4 4/8 2/9 2
-A1S3 662
DI17

510
8/8 8
-A1S2 715
DO4
12

12
1/9 1
-A1S4 661
DI16
1/8 1

/6.B6
-A1S5 665
DI4
5/9 5

ARMREST A1S
-A1S5 657
DI3
-X2S -X.2S -A1S1 6/9 6
GND GND
5 5 2 2/9 -A1S5 666
DI5
13

13
4/9 4
-A1S5 667
DI6
DL
+C
+C

3/9 3
-S22
-S30
4 WD

WIRING DIAGRAM, AC7.1

GND
2
2

+C
-S60
4
4

-X1S -X.1S GND -X2S 336 -A1S5

S230 - S280 (M33171 - N24372)

DI7

UC1
3 3 3 2 2/9

-A1S
Seat Switch
26
665

6
6

8
8

29
14

14
GND

DO6

1
1

3/9

/3.D7

GND
+C

- J 10
5
3
3
5

7
7

2
2

/13.B15
1
15

15
1
1

-GR12

GND
0
0

10
9
9
10
+15
+30

GND
26
16

16
B
GND

6 / 15
/7.A1
/7.A1

/7.D1
B
A

D
C
Location
Cabinet . . . . . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Cabinet . . . . . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Device Name
A1F . . . . . . . . . . . . .
A1Z . . . . . . . . . . . . .
A3Z . . . . . . . . . . . . .
A4Z . . . . . . . . . . . . .
A5F . . . . . . . . . . . . .
A11Z . . . . . . . . . . . .
A13Z . . . . . . . . . . . .
B1F . . . . . . . . . . . . .
B1W . . . . . . . . . . . . .
B1Z . . . . . . . . . . . . .
B3Z . . . . . . . . . . . . .
Description Page and position
Front suspension (SSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B13
TC1 unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B5
Main valve box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D2
Aux. valve box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A1
Diagnostic connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A10
Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D9
Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D7
Angle sensor, front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A12
Hall ---angle sensor, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D4
Hall sensor powershift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A5
Speed sensor powershift output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A6
31. Elecrical diagram

Transmission . . . . . . . B4Z . . . . . . . . . . . . . Transmission speed sensor output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A7

Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
B7 . . . . . . . . . . . . . .
B9Z . . . . . . . . . . . . .
B14 . . . . . . . . . . . . .
B16 . . . . . . . . . . . . .
F18 . . . . . . . . . . . . . .
F26 . . . . . . . . . . . . . .
F42 . . . . . . . . . . . . . .
GR12 . . . . . . . . . . . .
Transmission speed sensor output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A8
Speed sensor main clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A7
Temperature sensor, gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D6
Hall ---angle sensor, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D5
Transmission conroller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
Suspension of the front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A13
Transmission controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A4
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D6

Cabinet . . . . . . . . . . . GR13 . . . . . . . . . . . . Earth connection, gearbox (transmission wiring, sensors) . . . . . . . . . . . . . . . . . . . . . . . . 7.D9

Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
GR14 . . . . . . . . . . . . Earth connection (gearbox wiring, power lift wiring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D12
H1F . . . . . . . . . . . . . Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C13
H2F . . . . . . . . . . . . . Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C14
S1F . . . . . . . . . . . . . 3 position change switch (blocking suspension and opereting mode) . . . . . . . . . . . . . . 7.A14
S2F . . . . . . . . . . . . . 3 position change switch (momentary switch to lift/sink axle) . . . . . . . . . . . . . . . . . . . . . . 7.A16
S2W . . . . . . . . . . . . . Limit switch, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A9
S3W . . . . . . . . . . . . . Limit switch, seat direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B2
S4Z . . . . . . . . . . . . . Limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D10
S6Z . . . . . . . . . . . . . Pressure switch, 15 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A8
1.7.2003
1.9.2004

Cabinet . . . . . . . . . . . S9 . . . . . . . . . . . . . . Starter safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3

Transmission . . . . . . . Y1F . . . . . . . . . . . . . Solenoid valve 1, lifting/sinking axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D11
Transmission . . . . . . . Y2F . . . . . . . . . . . . . Solenoid valve 2, lifting/sinking axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D12
Transmission . . . . . . . Y3F . . . . . . . . . . . . . Solenoid valve for blocking suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D13
Model

S280
S240
Code

311
Page

20
 A

D
B

Aux.valve block incl.dir.valves

/6.D16
/6.A16
/6.A16
1

-A1Z 557 -X.1Z -X1Z 557 -A4Z

AIP3 Y6(MVV)
-A3Z -X1Z -X.1Z -A1Z 32/68 32 7 7 1
Y5Z(MV-KL) 555 555 AIP7 -A1Z -X.1Z -X1Z -A4Z
+15
+30

558 558
GND

1/6 A 1 1 50 50/68 AIP4 Y7(MVR)

55/68 55 8 8 2
-A4Z

Y1Z(GV1) -A3Z 551 -X1Z -X.1Z 551 -A1Z -A1Z 559 -X.1Z -X1Z 559 -A4Z
ADM5 VPS1 VPS1(+)
+T

2/6 B 2 2 57 57/68 12/68 12 9 9 3

Y2Z(GV2) -A3Z 552 -X1Z -X.1Z 552 -A1Z
ADM6
+C
2

3/6 C 3 3 11 11/68
-S3W
S eat dir.

-A3Z

Y3Z(HV1) -A3Z 553 -X1Z -X.1Z 553 -A1Z -A1Z 367 -X.4Z -X4Z 367
1

ADM7 ED6
F

4/6 D 4 4 34 34/68 67/68 67 8 8

2

Y4Z(HV2) -A3Z 554 -X1Z -X.1Z 554 -A1Z -A1Z 368 -X.4Z -X4Z 368
Main valve block incl.DPS
3

ADM8 ED7
R

5/6 E 5 5 33 33/68 22/68 22 9 9

19

VPS2(+) -A3Z 556 -X1Z -X.1Z 556 -A1Z

+T

VPS2 -A1Z 19 -X3Z -X.3Z

6/6 F 6 6 8 8/68 VPE1
3

23/68 23 2 2
-A1Z
F18
7.5A

VPE2
-S9

68/68 68
+C

-
+

588 -X1W -X.1W -X4Z -X.4Z -A1Z -A1Z 118 -X3Z -X.3Z -S9.54C -S9.1
VMGA2 ED8
11 11 5 5 46 46/68 44/68 44 3 3
589 -X1W -X.1W -X4Z -X.4Z -A1Z Safeswitch
EU2 -A1Z
12 12 6 6 61 61/68 VP1
4

-B1W
114

45/68 45
-A1Z -X3Z -X.3Z
+C

114
4
4

ED10
SIG

-X1W -X.1W 21/68 21 1 1

-
+
F42
7.5A

2 1 13 13
-X.1Z
34

429

Clutch pedal,rear
429 -X.3Z -X3Z 429 -A1Z
AU
34

6 6 37 37/68
-A1Z
-X1Z

PS-speed,(LSE)input
379 -X.3Z -X3Z 379 -A1Z
EU1 3 +
5 5 38 38/68
4

-A1Z 572 -X.1Z -X1Z 572

EF7 2 SIG
-B16
5

5
+T

17/68 17 22 22
-B1Z

+C

1 GND
SIG

-B16
-

577
+
114
114

-A1Z 568 -X.1Z -X1Z 568

/3.A12

1 2 VMG1
3/68 3 21 21 PS-speed, (LSA)output
-X.3Z
4

3 +
EL. TRANSMISSION CONTROL UNIT EST-57

Clutch pedal
-A1Z 571 -X.1Z -X1Z 571
4

EF6 2 SIG
-B3Z
+T

40/68 40 23 23
-X3Z

577 -X1Z -X.1Z -A1Z

GND 2 VMGA1 1 GND
19 19 24 24/68

6
6

-B14

590 -X1Z -X.1Z -A1Z Trans.-speed, output

568

+ 1 ER1
+T

20 20 39 39/68 4 +
Trans.temp
-A1Z -A1Z 569 -X.1Z -X1Z 569
+C GND EF3 3
+T

1 1/68 42/68 42 25 25
-B4Z

570 2
2 GND -A1Z -A1Z 570 24 24
GND EF4
-GR12 2 2/68 62/68 62 1GND
114
7

7
+T

Main Clutch-speed
568

563 -X1Z -X.1Z 563 -A1Z

VPS2 3 +
-
+

1 2 13 13 53 53/68 -A1Z -X.1Z -X1Z

+T

EF5 582 582 2 SIG

-B9Z

16/68 16 26 26
-A13Z 1 GND
PTO, propo
PTO-speed
562 -X1Z -X.1Z 562 -A1Z 3 +
AIP8 -A1Z 573 -X.1Z -X1Z 573
12 12 54 54/68
8

8
EF2 2 SIG
+T
-B7

41/68 41 27 27
1 GND

+T
+T

P
-S6Z

561 -X1Z -X.1Z 561 -A1Z

114

VPS1
15 bar.

-
+
1 2 11 11 13 13/68 -A1Z -X1Z
ED11 583 -X.1Z
2
1

29/68 29 29 29
-A11Z
+C
-S2W
9

9
Clutch, propo
-A1Z 587 -X3Z -X.3Z -X.1W -X1W 114 -X1W -X.1W
ED12
-

-X1Z -X.1Z -A1Z

+

560 560 AIP1 30/68 30 12 12 10 10 9 9

10 10 56 56/68
Clutch pedal
114

-S4Z
+T
-A1Z -X3Z -X.3Z
1 579 18 18 579 -A1Z SD4
36/68 36 8 8

-
EDM1

+
-GR13 2 1 -X1Z -X.1Z 31 31/68
1
Switch, Neutral
-A1Z 586 -X3Z -X.3Z 586
EUPR
18/68 18 15 15 4

/5.D11
10

10
+C

-A1Z 585 585

SDDK
15/68 15 7 7 2
-A5F

GND
GND GND GND
Diagnostic connector

3
6
620
628

+T
627 -X5E -X.5E -X.2E -X2E -A1F -A1F
11

11
AD 1 EF 1

-
+
2 1 17 17 33 33 9 9/29 6/29 6
-A1F 585
K-LINE
5/29 5
-Y1F
+E

-A1F
-B1F
F-Suspension

EUPR 628
Valve1.lift/low. 13/29 13
-

-A1F -X.19 -X19

+

VMGA1 623 623

+T
1 -X5E -X.5E -X.2E -X2E -A1F 20/29 20 20 20 2 1
626
SIG

AD 2

-
+
-GR14 2 1 16 16 32 32 28 28/29
12

12
4

-A1F 622 -X.19 -X19 622

-Y2F EU 1
3/29 3 21 21
Valve2.lift/low.
-A1F 621 -X.19 -X19 621
AU 1
22/29 22 6 6

+T
625 -X5E -X.5E -X.2E -X2E -A1F -A1F
AD 3 KL15_1

-
+
2 1 15 15 31 31 27 27/29 10/29 10
-A1F
13

630 630

13
KL15_2
29/29 29
-Y3F
F26
7.5A

+C
-H1F
-A1F

WIRING DIAGRAM, AC7.1

Valve1.Blocking ED 1 631
3

-A1F 24/29 24
624

-
7

AD 4

TRANSM. ECU A1Z / F-SUSP. ECU A1F

+
8 8/29 -A1F 632
ED 2

S230 - S280 (M33171 - N24372)

14/29 14
2
4

+C
/5.A11

-H2F
8
-A1F
14

14
633

-
ED 2*

+
26

15 15/29
-S1F
+C
630

9
10

GND GND -A1F

-A1F
VM 1
11 11/29
BLOCK-AUTO-MAN
GND -A1F
VM 2
12 12/29

1
-A1F 634
15

15
3
ED 3
4/29 4

FRONT AXLE CONTROL UNIT EST-60

GND
7
-A1F 635
ED 4
26

23/29 23

2
4

8
-S2F

/9.D2
+C
GND
+C
+15
+30

GND
16

16
B
9
10
GND

7 / 15
/8.A1
/8.A1

/8.D1
LOWER-HOLD-RAISE

B
A

D
C
Location Device Name Description Page and position
Cabinet ........... A1A . . . . . . . . . . . . . MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A4
Cabinet ........... A1T . . . . . . . . . . . . . Tractor terminal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.B7
Cabinet ........... F39 . . . . . . . . . . . . . . Tractor terminal, implement controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A8
Cabinet ........... X1T . . . . . . . . . . . . . Connector, p ---pole (terminal, RS ---232) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.B5
Cabinet ........... X2T . . . . . . . . . . . . . GSM ---modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A10
Cabinet ........... X3T . . . . . . . . . . . . . GPS ---unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.D9
Cabinet ........... X43 . . . . . . . . . . . . . . Connector, RS ---232 bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A6
Cabinet ........... X4T . . . . . . . . . . . . . Connector, 25 ---pole (terminal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.B6
31. Elecrical diagram
1.7.2003
1.9.2004
Model

S280
S240
Code

311
Page

22
 B
A

D
C

/7.D16
1

1
/7.A16
/7.A16

GND
+15
+30
2

2
3

-A1A6
MC

8 8/10
-A1A

-A1A6
10 10/10
4
4

-A1A6
9 9/10
+C

/5.A14 /12.C4

358
376
5

5
377 -X1T

7
9
8

7
9
8
-X.1T

-A1T

/3.C5

8
TERMINAL

377

6
6

+C

376 7
-A1T-1 358 -X4T -X.4T 358 5
10/25 10 10 10
-X43
RS232

-A1T-1 640 640 4

11/25 11 11 11
-A1T-1 641 641 3
12/25 12 12 12
7

7
210 210
/3.B1
8

8
-A1T-1 210 -X4T -X.4T
14/25 14 14 14
-X.4T -X4T
-X3T-2 651 651 -A1T-2 -A1T-1 210 -X.1T -X1T 210
+
1/6 1 19 19 9 9/9 15/25 15 15 15 2 2
5A

-X3T-1 648 648 -A1T-2

F39

T
2/9 2 8 8 2 2/9
-X3T-1 -A1T-2

- X 3T
R 649 649
3/9 3 9 9 3 3/9

GPS-UNIT
-X3T-2 -A1T-2 116
9

9
- 650 650 -A1T-1 116 -X4T -X.4T -X.1T -X1T 116 /1.C3
2/6 2 18 18 5 5/9 1/25 1 1 1 1 1

+C
-X2T-2
+
1 1/4
-X4T -X.4T
-A1T-1 638 638 -X2T-1
10

10
6/25 6 6 6 2 2/15
-A1T-1 639 639 -X2T-1
7/25 7 7 7 3 3/15
-X1T -X.1T -X.4T -X4T -A1T-1 643 643 -X2T-1
GND GND -A1T-1 21/25 21 21 21 7 7/15
4 4 25 25 25 25/25 -X2T-1
- X 2T

-A1T-1 642 642

20/25 20 20 20 8 8/15
-A1T-1
GSM-MODEM

GND
3 3 13 13 13 13/25
11

11
-X2T-1
GND
5 5/15

GND
GND -X2T-2
GND
+C

2 2/4

GND
12

12
/9.D2
13

13
WIRING DIAGRAM, AC7.1
TRACTOR TERMINAL A1T
S230 - S280 (M33171 - N24372)
14

14
15

15
+15
+30

GND
16

16
B
8 / 15
/9.A1
/9.A1

/9.D1
B
A

D
C
Location Device Name Description Page and position
Cabinet ........... A1V . . . . . . . . . . . . . Working lights control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B8
Cabinet ........... E49 . . . . . . . . . . . . . Electric centre light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B2
Cabinet ........... GR11 . . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.D8
Cabinet ........... K35 . . . . . . . . . . . . . Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B2
Cabinet ........... K36 . . . . . . . . . . . . . Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B4
Cabinet ........... K37 . . . . . . . . . . . . . Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B6
Cabinet ........... K38 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B7
Cabinet ........... K39 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B9
Cabinet ........... K40 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B11
Cabinet ........... K41 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B13
Cabinet ........... K42 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B10
31. Elecrical diagram

Cabinet ........... K43 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B14

1.7.2003
1.9.2004
Model

S280
S240
Code

311
Page

24
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/8.A16 /10.A1
+15 +15
/8.A16 /10.A1

116
/1.C3

A 26 A
/5.A11

26
116

-A1V
12
-A1V
1
+C

1/12

12/12
GND

-A1V
WORKING LIGHTS ECU

MEM

PARK

9/12
8/12
6/12
5/12
4/12
7/12
3/12
2/12

/3.C7

9
8
6
5
4
7
3
2

-A1V
-A1V
-A1V
-A1V
-A1V
-A1V
-A1V
-A1V

B B

221
75
75
340
11
11
10
18
240

-E49
1
R
+C +C +C +C +C +C +C +C +C +C
-E49 K 35 K 36 K 37 K 38 K 39 K 42 K 40 K 41 K 43
E 29, E30 E 33, E34 E 13, E14 H24 E 9, E10 E 11, E12 E 31, E32 E 35, E36 E 37, E38
-A3-RB2 -A3-RB2 -A3-RB2 -A3-RB2 -A3-RB2 -A3-RB3 -A3-RB2 -A3-RB2 -A3-RB3

2
-E49
C C

GND GND

/2.B1
/3.A8
/4.B5 GND
/7.D15
/8.D11
/12.C15
-J9

-J33
D D
3
-GR11

GND GND
/8.D16 /10.D1

WORK.LIGHT ECU A1V WITH RELAYS

S230 - S280 (M33171 - N24372)
9 / 10
WIRING DIAGRAM, AC7.1
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Device Name Description Page and position
E9 . . . . . . . . . . . . . . Working light right, rear outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C10
E10 . . . . . . . . . . . . . Working light right, rear middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C10
E11 . . . . . . . . . . . . . Working light left, rear outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C3
E12 . . . . . . . . . . . . . Working light left, rear middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C4
E13 . . . . . . . . . . . . . Working light right, front inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C7
E14 . . . . . . . . . . . . . Working light left, front inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C7
E29 . . . . . . . . . . . . . Corner working light, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C2
E30 . . . . . . . . . . . . . Corner working light, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C2
E31 . . . . . . . . . . . . . Rear working light, right inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C9
E32 . . . . . . . . . . . . . Rear working light, left inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C8
E33 . . . . . . . . . . . . . Front working light right middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C5
31. Elecrical diagram

Roof . . . . . . . . . . . . . . E34 . . . . . . . . . . . . . Front working light left middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C6

Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Left mudguard . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
E35 . . . . . . . . . . . . .
E36 . . . . . . . . . . . . .
E37 . . . . . . . . . . . . .
F1 . . . . . . . . . . . . . . .
F5 . . . . . . . . . . . . . . .
F6 . . . . . . . . . . . . . . .
F8 . . . . . . . . . . . . . . .
F11 . . . . . . . . . . . . . .
Front working light right outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C11
Front working light left outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C12
Front and rear working lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C13
Working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A7
Front corner lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A2
Front and rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A5
Front and rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A10
Back worklight (for powerlift) and rot. earning light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A14

Roof . . . . . . . . . . . . . . GR2.1 . . . . . . . . . . . Earth connection (roof, rear working lamps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.D10

Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
GR2.2 . . . . . . . . . . . Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.D8
GR2.4 . . . . . . . . . . . Earth connection (roof, front working lamps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.D5
H24L . . . . . . . . . . . . Roof flasher, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C14
H24R . . . . . . . . . . . . Roof flasher, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C16
K35 . . . . . . . . . . . . . Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B2
K36 . . . . . . . . . . . . . Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B5
K37 . . . . . . . . . . . . . Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B7
K38 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B14
K39 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B10
1.7.2003
1.9.2004

Cabinet . . . . . . . . . . . K40 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B8

Cabinet . . . . . . . . . . . K41 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B11
Cabinet . . . . . . . . . . . K42 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B3
Cabinet . . . . . . . . . . . K43 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B13
Model

X14 . . . . . . . . . . . . . . Connector, 19 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B13

X22 . . . . . . . . . . . . . . Connector, 2---pole (roof flasher) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B14
S280
S240

X60 . . . . . . . . . . . . . . Connector, 15 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B3

X62 . . . . . . . . . . . . . . Connector, 9---pole (head light, horn, outer work light, out temp.) . . . . . . . . . . . . . . . . . . 10.B2
Code

311
Page

26
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/9.A16 /11.A1
+15 +15
/9.A16 /11.A1

F5 F6 F1 F8 F11
10A 20A 20A 20A 15A

A A

176
54
54
234
234
80
80
83
83

-K35
3
-K42
3
-K36
3
-K37
3
-K40
3
-K39
3
-K41
3
-K43
3
-K38
3

+C +C +C +C +C +C +C +C +C
-A3-RB2 K 35 -A3-RB3 K 42 -A3-RB2 K 36 -A3-RB2 K 37 -A3-RB2 K 40 -A3-RB2 K 39 -A3-RB2 K 41 -A3-RB3 K 43 -A3-RB2 K 38

5
5
5
5
5
5
5
5
5

-K41

-K35
-K42
-K36
-K37
-K40
-K39
-K43
-K38

14
117

448
8
55
71
123
169
38
-X.60
14

B B
14
-X60

-X.60
6

-X.62
5
-X.60
1
-X.60
2
-X.60
4
-X.60
3
-X.60
5
-X.14
19

6
1

5
2
4
3
5

-X60
19
-X22 117
1

-X62
-X60
-X60
-X60
-X60
-X60
-X14
1
-X.22

14

117

448
448
8
8
55
55
71
71
123
123
169
169
38
38

+ +
+ + + + + + + + + + + + + + +
+E +E +R +R +R +R +R +R +R +R +R +R +R +R +ML +R +R
- E 29 - E 30 - E 11 - E 12 - E 33 - E 34 - E 13 - E 14 - E 32 - E 31 -E9 - E 10 - E 35 - E 36 - E 37 - H24L M - H24R M
- - - - - - - - - - - - - - - B eacon left B eacon right
1
1
1

C - - C
GND

GND
-X.22
2

-X14
18
2

18
-X22

-X.14

GND
GND
GND
GND
GND
GND
GND

GND
/13.C15

D D
+R

1
-GR9
2
-GR2.2
1
-GR2.4
3
-GR2.2
1
-GR2.1
2
-GR2.4
1
-GR2.2

+E
+R
+R
+R
+R
+R

GND GND
/9.D16 /11.D1

WORKING LIGHTS, BEACON 10 / 15

S230 - S280 (M33171 - N24372) B
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name Description Page and position
Roof . . . . . . . . . . . . . .
E7 . . . . . . . . . . . . . . Cabin light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B16
Roof . . . . . . . . . . . . . .
E43 . . . . . . . . . . . . . Room lamp, left LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Roof . . . . . . . . . . . . . .
E44 . . . . . . . . . . . . . Room lamp, right LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Cabinet . . . . . . . . . . . E45 . . . . . . . . . . . . . Step light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D16
Cabinet . . . . . . . . . . . F21 . . . . . . . . . . . . . . Cabin and step light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A16
Cabinet . . . . . . . . . . . F27 . . . . . . . . . . . . . . Air conditioning / heating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A5
Roof . . . . . . . . . . . . . .
GR2.2 . . . . . . . . . . . Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D11
Cabinet . . . . . . . . . . . GR12 . . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D14
Cabinet . . . . . . . . . . . K56 . . . . . . . . . . . . . Time ---delay relay (room light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C15
Cabinet . . . . . . . . . . . M7 . . . . . . . . . . . . . . Floor fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C12
Engine . . . . . . . . . . . . S19 . . . . . . . . . . . . . Pressure switch, compressor pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D7
31. Elecrical diagram

Cabinet . . . . . . . . . . . S42 . . . . . . . . . . . . . Limit switch, enclosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C15

X11 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . Y5 . . . . . . . . . . . . . . .
Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A13
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C7
Magnet switch, compressor, air conditioning . . . . . . . . . . . . . . . . . . . . . . . 11.D7
1.7.2003
1.9.2004
Model

S280
S240
Code

311
Page

28
 A

D
C
B

TB-1
GND
25

/10.D16
/10.A16
/10.A16
1

1
+R
+R

TB-2
+R
+R

TB-3
TB-3: 6, 16, 37
+15
+30

TB-4: 11, 17, 38

GND
INSIDE SENSOR

TB-5: 8, 36, 45, 47

TB-6: 14, 18, 41, 48
DE-ICING SENSOR
OUTSIDE SENSOR

TERMINAL BLOCK:

TB-4
TB-2: 7, 15, 25, 26, 46
TB-1: 9, 18, 25, 43, 49
AFTER COIL SENSOR
+R

TB-5
21.red -JP2 -JP2. -JP2. -JP2 23.shield
-ECC

+12V

TB-6 10 10/12 9/12 9

2

21.blk -JP2 -JP2.

-JP2. -JP2
23.blk

11 11/12
20.blk

23.red
20.red

8/12 8
Clim ate Control

21.shield -JP2 -JP2.

12 12/12 -JP2. -JP2
7/12 7
22.red -JP2 -JP2.
1 1/12 -JP2. -JP2
22.blk -JP2 -JP2. 5/12 5
2 2/12 -JP2. -JP2
3

22.shield -JP2 -JP2. 4/12 4

3 3/12 -JP2. -JP2 20.shield
6/12 6
5 -JP3 -JP3. -JP1. -JP1 29
Blower sig. SIG
6/10 6 11 11/12 6/6 6
4
4

4 -JP3 -JP3. -JP1. -JP1 33 + -

+5V
5/10 5 12 12/12 3/6 3
Blower speed
3 -JP3 -JP3. +R
5V -JP1. -JP1 32
10/10 10 8 8/12 GND
2 -JP3 -JP3. 4/6 4
GND +R
8/10 8 9 9/12 Temp.
Motorised Valve
28
27

1 -JP3 -JP3.
feedback + -
9/10 9 10 10/12 -JP1. -JP1 30
Temp sig. SIG
5

5
5/6 5
TB-6

-M.2 -M2 -X11 -X.11 70

13 -JP3 -JP3. 1 1 5 5
Motor Drive sig.
15 2 2/12
25A
F27

2 2
14

6
6

TB-2

Motor Drive
TB-6

2 1
-M
+R
0
+R

TB-5

Controller+ -JP3. -JP3 8

Blower motor
1

6/12 6
ON/OFF
7

TB-6

7
40 41
+E
-Y5
Compr.
P
+E
- S 19
Com pr. Pressure

-Y5 -S19.2 -S19.1 -X19 -X.19 93 -X.11 -X11 -M2 -M.2 93 -JP3 -JP3.

-
2
1

+
33 1 8 8 9 9 3 3 1 1/12
39

40

#482
TB-1
8

8
43
+R
Relay2.

50
85
86

#480 /11.C8
/11.B8
1

87
30
+R

44
0
Recirc.
36

87a
9

9
0 I
+R

7
Mode

TB-3

-JP3. -JP3 6 37
II III

100 Ohm.
AC MODE
3/12 3
TB-5

47

TB-2
TB-4
B

46 -JP3. -JP3 11 38

7
5/12 5 17 35
M H

24
10

10
6
C

TB-5
45 18 34

5
Actuator connector
-JP3. -JP3 10
Floor Blower enble
4/12 4
GND -M2 -M.2 (1) Controller - -JP3. -JP3
10 10 7/12 7

TB-1
4
11

11
-GR2.2 (1)
GND
11 11
TB-1
+R

/1.D4
Relay1.

0
+R
49

I
86
85

II
12

12
GND
+C
/5.B12

Floor Blower
Floor Blower

31 -X.11 -X11 -M2 -M.2

2 31 12
87
30
TB-6

L
6 6 42 48
7 7
B
31

-M7
12
77

H
12 2 2 6 6
87a

C
77
13

47ohm.

13
P anel Light

gnd
IN
OUT

TB-2
26 59 54 55 52 78 77 -M.2 -M2 -X11 -X.11

2
1
4 4 4 4

WIRING DIAGRAM, AC7.1

-E44
+R

S230 - S280 (M33171 - N24372)

AIR. COND. INTERIOR/STAIR LIGHTS
-GR.2.2 -.5 GND 77

R
5 5 2 1
14

14
+C
+R

-K56
-E43
77

/1.C2
-GR.12 -GR12

1
R

-
3 3

+
7
124 2 1

2
86 85

+C
30
7

3
/14.A10

-S42

/5.D11
15

15
477

5
4

GND
87 87a
GND

+C
-E45
2 -X11 -X.11
82
-X.11 -X11 3 7 7
477

R
10A
F21
+15
+30

2 1 8 8 1

GND
+R
16

16
B
-E7

11 / 15
/12.A1
/12.A1

/12.D1
B
A

D
C
Location Device Name Description Page and position
Cabinet . . . . . . . . . . . A1A ............. MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C5
Cabinet . . . . . . . . . . . A1H ............. UC2---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B12
Roof . . . . . . . . . . . . . . B2C ............. Swing angle sensor, front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B2
Engine . . . . . . . . . . . . B17 ............. Temperature sensor, outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C2
Cabinet . . . . . . . . . . . H27 ............. Back buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C7
K47 ............. Control relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D3
Cabinet . . . . . . . . . . . R6D ............. Linear lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A13
Cabinet . . . . . . . . . . . R7D ............. Linear lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A15
Left mudguard . . . . . S3D ............. Change ---over switch, left mudguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D9
Left mudguard . . . . . S4D ............. Change ---over switch, left mudguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D9
Cabinet . . . . . . . . . . . S4W ............. AC---adjustment by ---pass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C6
31. Elecrical diagram

Cabinet . . . . . . . . . . . S5W ............. Change ---over switch (Twintrac, forward) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B10

Cabinet . . . . . . . . . . . S6D ............. Green pushbutton, red LED (position lock) . . . . . . . . . . . . . . . . . . . . . . . . . 12.B14
Cabinet . . . . . . . . . . . S6W ............. Change ---over switch (Twintrac, reverse) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B10
Cabinet . . . . . . . . . . . S7D ............. Green pushbutton, red LED (position lock) . . . . . . . . . . . . . . . . . . . . . . . . . 12.B16
Cabinet . . . . . . . . . . . S7W ............. Relay, parking brake, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B9
Cabinet . . . . . . . . . . . S15 ............. Relay, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B7
Cabinet . . . . . . . . . . . S40 ............. Reed relay, forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B7
Cabinet . . . . . . . . . . . S41 ............. Reed relay, reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B8
Cabinet . . . . . . . . . . . S51 ............. Switch, DPS ---preselection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D6

Cabinet . . . . . . . . . . . S94 . . . . . . . . . . . . . Switch, 2---position, recursive (rear display) . . . . . . . . . . . . . . . . . . . . . . . . 12.A4

Left mudguard . . . . . S98 . . . . . . . . . . . . .
Right mudguard . . . . S99 . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
X12 . . . . . . . . . . . . . .
X14 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . .
X39 . . . . . . . . . . . . . .
X62 . . . . . . . . . . . . . .
X67 . . . . . . . . . . . . . .
Switch, PTO rear start, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C14
Switch, PTO rear start, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C13
Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A3
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C13
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D11
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B2
Connector, 12---pole (direction lever) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D6
Connector, 9---pole (head light, horn, outer work light, out temp.) . . . . . . 12.C2
Connector, 9---pole (implement sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C1
1.7.2003
1.9.2004
Model

S280
S240
Code

311
Page

30
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/11.A16 /13.A1
+15 +15
/11.A16 /13.A1

509 509
/2.A4
37
/4.A10 378 378
/2.A5

-X.1W
1
510 510
/2.A5

1
-X1W
37
A /3.B11 A
77 -X.1W -X1W
/5.A11

37
510
37
37
37

21 21
MODE ICL2
GND
10 5 3
+C +C +C +C +C

- S 94 -R6D -S6D -R7D -S7D

9 7 1 37 F B 1 5 F B 1 5

BK
BK

/4.A9 GY
GY
GND

A A

-X1W
22
510
378
509
E G C D E G C D
BN
BN

BK
BK

-X.1W
14
-X.1W
15

GND
3 4 3 4

22
14
15

-X.1W
37
509
510
509
510
37
-A1H6
1
-A1H6
2
-A1H6
3
359
348
GND GND

-X1W
-X1W
/3.B11

731
63

1/9
2/9
3/9
/2.D6 -A1H3
DI 18
7/8 7

-A1A2
7
-A1H6
AI 7

8V AI 15
5V AI 14
2V AI 13
B 63 9/9 9 B
2

-X39
5
-X39
7-X39
4
-X39
9
-X39
6
-X3W
5
-X3W
7
-X3W
4
-X3W
9-X3W
6
-A1H4 720
DI 13

4.7k
4.7k
4/8 4

GND
-X19 -X.19 354 P F R P F R

7/9
+R 1 -A1A8 -A1H2 722
25 25 DI 9 DO 6
-B2C -X19 -X.19 1 1/8 3/9 3
4
(X69) 31 31 -A1A8 -A1H3 356

DI 19
DI 10 DI 19

3.9R
3.9R
2 2/8 6/8 6

-X3W
12
-S40 -S41 -S7W -S5W -S6W

1
1

2
3
2
3
-S1+5C +C

FRONT DIR. LEVER

REAR DIR. LEVER
+C +C +C +C -A1H6 512
RS1 RS2 AI 8

-X39
-X39
-X39
-X3W
-X3W
-X3W
-A1A 8/9 8
3 -S4W
MC +C -A1H4 721
DI 14
3/8 3

-X1W
18
-X1W
17
-X1W
19
/8.A3 +C
GND -A1H -A1H2 723
/1.D9 DO 7
4/9 4

10
18
17
19
UC2
-A1H6

-X3W
-X.1W
-X.1W
-X.1W
-B17 -X62 -X.62 GND AI 12 /4.C12 -A1H4 672
1 -A1A5 4 4/9 DI 9
+E 1 9 9 GND 8/8 8
5 5/10 468 -A1H6 +C
-B17 AI 11 -A1H4 671
-B17 -X62 -X.62 5 5/9 DI 10

TEMP
2 7/8 7

-X1W
20
2 8 8 -A1A5 452 -A1H5 GND
AI 1 DI 1 -A1H4 678 /9.D2
1 1/10 1 1/9 DI 11
-A1H6 6/8 6

20
330 AI 10
-X.67 6 6/9 -A1H4 677

-X.1W
518 -A1A2 DI 12
5 DI 20 -A1H6 5/8 5
6 6/9 333 AI 9
-X.67 7 7/9
6 519 -A1A1 -A1A8
-X.12
7
-X.12
9
-X.14
7
-X.14
9

C FI 4 DI 11 222 -A1H5 C
-X.67 7 7/9 3/8 3 DI 7
-A1A5 2 2/9
239
7
9
7
9

7 AI 3 -X12 -X.12 -A1H2

4 4/10 350 DO 8
-X12
-X12
-X14
-X14

-X.67
DI 21
DI 20
DI 23
DI 22

-A1A5 19 19 5 5/9
156

DO 6
8 REF
3 3/10

IMPLEMENT SENSORS
-X.67
4/8
5/8
2/8
3/8
677
678
671
672

GND -A1A5

3/8
9 GND

329
8 8/10

+C
4
5
2
3

3
-X39
10
179
- H27 2 1 2 1

-A1A3

-K47
1
+ML
674 -A1H3
673 -A1H3
676 -A1H3
675 -A1H3

+C -S3D -S99 -S98

BK -X14 -X.14 +MR 4 3 +ML 4 3
2

-S51 BR BU
13 13
1
3

-A3-RB3 +C GND -X14 -X.14

12
K 47 /13.C11 11 11

-X39
+ML
GND
GND
GND
GND

-S4D

5
2
GND
BK -X14 -X.14

-K47
-K47
2

GND BR BU
17 17
1
3

D /5.D14 -X14 -X.14

15 15
D
GND
/1.D4

-J9 -GR11
8
-X.19 180
1 GND
/5.D12

8
-GR.11
GND GND
/11.D16 /13.D1

F-N-L LEVERS 12 / 15
S230 - S280 (M33171 - N24372) B
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name
Cabinet . . . . . . . . . . . A1P . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
B2 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F4 . . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F17 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F22 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F38 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . GR1 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . GR5 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . GR12 . . . . . . . . . . . .
Cabinet . . . . . . . . . . . GR14 . . . . . . . . . . . .
Cabinet . . . . . . . . . . . H28 . . . . . . . . . . . . .
Description Page and position
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C7
Fuel lever sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D6
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A13
DIN current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A10
Big current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A11
Air suspension seat/seat heating, rear steering prevention . . . . . . . . . . . . 13.A14
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D10
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D9
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D13
Earth connection (gearbox wiring, power lift wiring) . . . . . . . . . . . . . . . . . . 13.D6
Indicator lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C3
31. Elecrical diagram

Cabinet . . . . . . . . . . . H30 . . . . . . . . . . . . . Reverse drive buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C3

Cabinet . . . . . . . . . . . R4 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . S80 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . S81 . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . X5E . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . X7E . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . X8 . . . . . . . . . . . . . . .
X12 . . . . . . . . . . . . . .
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B13
Switch, instrument cluster, picture size/setup . . . . . . . . . . . . . . . . . . . . . . . 13.B5
Switch, instrument cluster, picture mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B7
Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C4
Connector, 47 ---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D6
Connector, 2 ---pole (sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D7
2---pole DIN current socket, (PTO ---hätäpysäytys) . . . . . . . . . . . . . . . . . . . 13.B9
Connector, 19 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B12

Cabinet ........... X26 . . . . . . . . . . . . . . Connector, 28---pole, instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C6

Cabinet ........... X27 . . . . . . . . . . . . . . Connector, 36---pole, instrument A1P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C5
Cabinet ........... X49 . . . . . . . . . . . . . . 2---pole seat compressor + heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B14
Cabinet ........... X50 . . . . . . . . . . . . . . 3---pole current socket, side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B10
Cabinet ........... X79 . . . . . . . . . . . . . . 3---pole current socket, on back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B12
1.7.2003
1.9.2004
Model

S280
S240
Code

311
Page

32
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/12.A16 /14.A1
+15 +15
/12.A16 /14.A1

F17 F22 F4 F38

10A 25A 10A 15A

A A

24
224
149
155
26 26 26 26
/5.A11

GND
-X49
1

58 1
1

82
82 +C
-X.49

+ +C
10 4 6 5 3 10 4 6 5 3 +C -R4 2
+C -X79
+C +C -X50
-S80 -S81
-X8
15/30 31 A5
SET MODE - 31 15/30
9 8 2 7 1 9 8 2 7 1
E17

224
GND
B B

GND
GND
224
-X12
16
-X.49
2

GND

16
2

GND
-X.12
-X49

GND
7 7 /6.D14
/1.C2
GND

/5.D11

7
203
204
89
88
GND

-X27
3
-X26
24
-X26
25
-X26
28
-X26
27
GND
+C + /12.D8
GND
- H30 /10.D12
-
-X12
18

3/36
24/28
25/28
28/28
27/28

UP
18

SET
MODE
DOWN
+C
-X.12

BAT PWR
472 -X27
BUZZER -A1P
18 18/36
C ICL I C
-H28+C /5.D6
37 -X1W -X.1W -X26

P2
84

-
H 28

+
/3.B1 2 2 15 15/28

7 7/36
-X2790
GND

-X5E -X.5E 90 -X7E. -X7E

13 13 1 1
2
-J13

G
-B2
GND
GND

D - +R D

4
-GR14
-GR5
5
-GR1
6
-GR12
5

+C
+C

4
5
6
5

-GR.14
-GR.1

-GR.5

GND GND
-GR.12

/12.D16 /14.D1

INSTRUMENTATION, CURRENT SOCKETS

S230 - S280 (M33171 - N24372)
13 / 15
WIRING DIAGRAM, AC7.1
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Engine . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Engine . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Device Name
F19 . . . . . . . . . . . . . .
F34 . . . . . . . . . . . . . .
F43 . . . . . . . . . . . . . .
GR2.1 . . . . . . . . . . .
GR2.4 . . . . . . . . . . .
GR9 . . . . . . . . . . . . .
GR11 . . . . . . . . . . . .
GR17 . . . . . . . . . . . .
GR21 . . . . . . . . . . . .
GR24 . . . . . . . . . . . .
H23 . . . . . . . . . . . . .
K9 . . . . . . . . . . . . . .
K46 . . . . . . . . . . . . .
K58 . . . . . . . . . . . . .
M3 . . . . . . . . . . . . . .
M4 . . . . . . . . . . . . . .
M5 . . . . . . . . . . . . . .
M6 . . . . . . . . . . . . . .
S4/2 . . . . . . . . . . . . .
S32 . . . . . . . . . . . . .
S39 . . . . . . . . . . . . .
S64 . . . . . . . . . . . . .
S92 . . . . . . . . . . . . .
S93 . . . . . . . . . . . . .
X9 . . . . . . . . . . . . . . .
X10 . . . . . . . . . . . . . .
X11 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X60 . . . . . . . . . . . . . .
X62 . . . . . . . . . . . . . .
X65 . . . . . . . . . . . . . .
X75L . . . . . . . . . . . .
X75R . . . . . . . . . . . .
Description Page and position
Side mirror heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A12
Windscreen wiper/washer, horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A3
Rear windows wiper/washer, driving mirrors and radio . . . . . . . . . . . . . . . 14.A5
Earth connection (roof, rear working lamps) . . . . . . . . . . . . . . . . . . . . . . . . 14.D9
Earth connection (roof, front working lamps) . . . . . . . . . . . . . . . . . . . . . . . . 14.D13
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D3
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D12
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D12
Earth connection (roof, rear working lamps) . . . . . . . . . . . . . . . . . . . . . . . . 14.D9
Earth connection (roof, front working lamps) . . . . . . . . . . . . . . . . . . . . . . . . 14.D13
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D3
31. Elecrical diagram
Intermittent control relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B4
Controlling relay (mirrors, rear window heater) . . . . . . . . . . . . . . . . . . . . . . 14.C12
Relay, (drizzle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B8
Windscreen wiper (5 ---pole.motor, direct earthed . . . . . . . . . . . . . . . . . . . . 14.D4
Windscreen washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D2
Wiper, rear window (5---pole motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D9
Rear window washer (2 ---pole motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D7
Kombined switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A3
Switch, rear window wiper + drizzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B7
Switch, working lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B11
Switch, rear window cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B6
Switch, side view mirrors warming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A13
Side view mirrors control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B15
Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A3
Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B3
Connector, 9 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B12
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C2
Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A6
Connector, 9---pole (head light, horn, outer work light, out temp.) . . . . . . 14.C3
1.7.2003
1.9.2004
Connector, 2 ---pole (mirrors supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A13
Electrification (left mirror) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C14
Electrification (right mirror) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C16
Model
S280
S240
Code
311
Page
34
 B
A

D
C

/13.D16
/13.A16
/13.A16
1

1
/5.D7

/1.D9
+15
+30

GND
GND

GND
+E
2

-M4 -M4 -X19 -X.19

2

GND 42
-
+

-M4

2 1 9 9
-S4/2
I 0
H
53A

-
+

-GR.9 -GR9 GND 43 -X62 -X.62 43 -X10 -X.9 36

3 3 1 1 2 6
0
10A

+E
F34

I
3

3
36

-H23
53C

+C

42 -X.9
-K9

8
15
J 0 I II

97 -X.9
J

7
31

36 94 -X.9
53

4
4

3 1
+C

127
1 95 -X.9
53S

94 3
-
53B

-M3

2 -X.9
95 96
4 4
31B

53M
5

5
7
-X60
10A
F43

-S64
R-WASHER
+R
-X.60

GND 77
9
10

6
6

+E
5

-M6 -M6 122 -X19 -X.19 -X.60 -X60 122 13

1
3

-
+

-M6

2 1 2 2 9 9
7

7
+R

R-WIPER
-S32

GND GND 77
9
10

0
1
2

132
8

8
7

+R

132 120
-K58
3
5

15

122
T

86
I
1
/1.C2

31

-GR.2.1 -GR2.1 13
8
6

5 5 1 3

-M5
131
13
9

+R

9
2
53S

120
5
132 13
4

120
2

53M

86
/11.A14
10

10
77

+R
-S39
11

11
77 77
9
10

0
77
13

K 46
-GR.11 -GR11
-J9 -K46 -K46 -X.11 -X11
GND 412 13
1
5

10 10 2 2 1 3 3

+C
RW. HEATER
-GR.2.2 -GR17 -R8+ -R8+ -X11 -X.11 411 -K46 -K46 410

R8
12

12
6 6 2 1 1 1 5 3
30A

R.W.DEFOGGER
F19

-A3-RB3
411
3
-X65
2
-X65
-X65
1

-GR.2.4 -GR2.4
13

GND

13
+R

3 3
-S92
3
2
1

-X.65
-X.65
-X.65

WIRING DIAGRAM, AC7.1

GND GND
9
10

-X75L
5 602 602 10

S230 - S280 (M33171 - N24372)

411

-X75L

WIPERS, HORN, MIRROS + DEFROSTING

6 600
-X75L

1
5
3 -S93 -S93
14

14
598
-X75L 5 5/9 1/9 1 MIRROR HEATER
2 595 -S93

M I R R O R L EF T
-X75L 3 3/9
1 601
-X75L -X93 77
9/9 9
5 602
15

15
-X75R
4 GND -S93 13
-X75R 2/9 2
3 600 -S93
-X75R 7 7/9
+15
+30

2 601 -S93
-X75R 8 8/9

GND
-S93

MIRROR RIGHT
6 599 -S93
16

16
B
-X75R 6 6/9
1 597 -S93

MIRROR JOYSTIC
+R
/15.A1
/15.A1

14 / 15
-X75R 4 4/9

B
A

D
C
Location Device Name Description Page and position
Cabinet ........... F30 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B7
Cabinet ........... F31 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.C3
Cabinet ........... F32 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.C3
Cabinet ........... F47 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.C9
Cabinet ........... F48 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.C9
Cabinet ........... K48 . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B12
Cabinet ........... K52 . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.C10
31. Elecrical diagram
1.7.2003
1.9.2004
Model

S280
S240
Code

311
Page

36
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/14.A16
+15 +15
/14.A16

A A

+C +C +C +C +C +C

-A3-FB1 -A3-FB2 -A3-FB3 -A3-RB1 -A3-RB2 -A3-RB3

B /9.B13 B
F1 /10.A7 F17 /13.A10 F33 /5.A6 K41 /10.A11 K48
F2 /5.A5 /1.C2 F18 /7.A3 /1.B3 F34 /14.A3 /3.A4 K 49 /5.C2

F13
F29
F45
/9.B11 /9.B14
F3 /5.A7 +30 F19 /14.A12 F35 /2.A15 K40 /10.A8 K47
F4 /13.A13 F20 /1.A6 F36 /4.A15 /9.B9 /10.A13
F5 /10.A2 /5.A9 F21 /11.A16 F37 /2.A1 /3.A4 /5.C4 K39 /10.A10 K46

F14
F30
F46
K 50
F6 /10.A5 F22 /13.A11 F38 /13.A14
+30 +15 /9.B7 /9.B10
F7 /2.A9 F23 /3.A2 F39 /8.A8 K38 /10.A14 K45
F8 /10.A10 /5.A9 F24 /3.A9 F40 /5.A12

F15
F31
F47
K 52 /9.B6 /10.A3
F9 /5.A13 +15 F25 /4.A10 F41 /3.A3 K37 /10.A7 K44
F10 /1.A8 F26 /7.A13 F42 /7.A4
/9.B5 /12.D4
F11 /10.A14 /1.C3 F27 /11.A5 F43 /14.A5 K36 /10.A5 K43

F16
F32
F48
K 11 /5.A12
F12 /5.A3 F28 /5.A8 F44 /6.A6
K35 /9.B3 K42 /14.B12
/10.A2

C C

D D

X X

EL-CENTRE A3 15 / 15
S230 - S280 (M33171 - N24372) B
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
162
 Model Code Page
1.11.2003
31. Electrical diagram S240
1.9.2004 S280 311 39

Wiring diagram C (from frame number N25171 to N35572 + frame number N10371)
---Tractors (from frame number N25171 to N35572 + frame number N10371) have electrical system, whitch is described
below (wiring diagram C).

Location Device Name Description Sheet Ref.

Cabinet .......... A1A . . . . . . . . . . . . . .
Cabinet .......... A1A . . . . . . . . . . . . . .
Cabinet .......... A1A . . . . . . . . . . . . . .
Cabinet .......... A1A . . . . . . . . . . . . . .
Cabinet .......... A1A . . . . . . . . . . . . . .
Cabinet .......... A1A . . . . . . . . . . . . . .
Cabinet .......... A1A . . . . . . . . . . . . . .
A1E . . . . . . . . . . . . . .
A1E . . . . . . . . . . . . . .
A1F . . . . . . . . . . . . . .
A1G . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1H . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1H . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1H . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1H . . . . . . . . . . . . .
Engine . . . . . . . . . . . A1M . . . . . . . . . . . . .
Engine . . . . . . . . . . . A1M . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1P . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1P . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1P . . . . . . . . . . . . . .
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C5
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B15
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C2
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C10
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B4
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A14
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A4
Power lift (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B12
Power lift (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C8
Front suspension (SSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B13
Implement VT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C1
UC2, side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B12
UC2, side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C3
UC2, side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C12
UC2---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.C13
EC control unit (EEM2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C12
EC control unit (EEM2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B15
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C6
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C7
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A16

Cabinet .......... A1P . . . . . . . . . . . . . . Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.C7

Cabinet .......... A1S . . . . . . . . . . . . . .
Cabinet .......... A1S . . . . . . . . . . . . . .
Cabinet .......... A1T . . . . . . . . . . . . . .
Cabinet .......... A1T . . . . . . . . . . . . . .
A1V . . . . . . . . . . . . . .
A1V . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1W . . . . . . . . . . . . .
A1X . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1Z . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1Z . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . A2 . . . . . . . . . . . . . . .
A2X . . . . . . . . . . . . . .
A2X . . . . . . . . . . . . . .
A3Z . . . . . . . . . . . . . .
A4Z . . . . . . . . . . . . . .
A5F . . . . . . . . . . . . . .
Transmission . . . . . . A11Z . . . . . . . . . . . . .
Transmission . . . . . . A13Z . . . . . . . . . . . . .
Transmission . . . . . . B1E . . . . . . . . . . . . . .
UC1 unit, arm rest, seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D7
UC1 unit, arm rest, seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Tractor terminal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C6
Tractor terminal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.B7
Working lights control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3C.6
Working lights control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B8
Rear instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A10
CAN ---bus bridge 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A5
TC1 unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A13
TC1 unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B5
Radio/player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D2
ISO 11786 Adapter inerface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B2
ISO 11786 Adapter inerface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A3
Main valve block, including DPS . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D2
Aux. valve box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A1
Diagnostic connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A10
Solenoid valve (clutch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D9
Solenoid valve (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D7
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A13

B1F . . . . . . . . . . . . . . Angle sensor, front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A12

Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
B1M . . . . . . . . . . . . .
B1S . . . . . . . . . . . . . .
B1W . . . . . . . . . . . . .
B1Z . . . . . . . . . . . . . .
B2 . . . . . . . . . . . . . . .
B2C . . . . . . . . . . . . .
B2E . . . . . . . . . . . . . .
B2M . . . . . . . . . . . . .
B2S . . . . . . . . . . . . . .
B2W . . . . . . . . . . . . .
B3E . . . . . . . . . . . . . .
B3M . . . . . . . . . . . . .
B3S . . . . . . . . . . . . . .
B3Z . . . . . . . . . . . . . .
B4E . . . . . . . . . . . . . .
B4M . . . . . . . . . . . . .
B4S/B5S . . . . . . . . .
B4Z . . . . . . . . . . . . . .
B5C . . . . . . . . . . . . .
Hall---sensor, front accelerator pedal . . . . . . . . . . . . . . . . . . . . . . . 1.A11
Joystick, probe 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A2
Hall ---angle sensor, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D4
Hall sensor powershift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A5
Fuel lever sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D6
Swing angle sensor, front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B1
Draft sensor (right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A13
Hall---sensor, oil pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D11
Joystick, probe 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A3
Hall---sensor, rear accelerator pedal . . . . . . . . . . . . . . . . . . . . . . . . 1.A12
Draft sensor (left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A14
Hall---sensor, boost pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D13
Joystick, probe 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A5
Speed sensor powershift output . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A6
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A10
Hall---sensor, temperature, coolant . . . . . . . . . . . . . . . . . . . . . . . . . 1.D14
Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C4
Transmission speed sensor output . . . . . . . . . . . . . . . . . . . . . . . . . 7.A7
Speed / Transmission sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D1

Transmission . . . . . . B5E . . . . . . . . . . . . . . Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A15

163
 Model Code Page
1.11.2003
31. Electrical diagram S240
1.9.2004 S280 311 40

Location Device Name Description Sheet Ref.

Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
B5M . . . . . . . . . . . . .
B6E . . . . . . . . . . . . . .
B6M . . . . . . . . . . . . .
B6M . . . . . . . . . . . . .
B7 . . . . . . . . . . . . . . .
B7E . . . . . . . . . . . . . .
B7M . . . . . . . . . . . . .
B8 . . . . . . . . . . . . . . .
B8E . . . . . . . . . . . . . .
B8M . . . . . . . . . . . . .
B9E . . . . . . . . . . . . . .
B9Z . . . . . . . . . . . . . .
B10 . . . . . . . . . . . . . .
B14 . . . . . . . . . . . . . .
B16 . . . . . . . . . . . . . .
B17 . . . . . . . . . . . . . .
B18 . . . . . . . . . . . . . .
B19 . . . . . . . . . . . . . .
D1 . . . . . . . . . . . . . . .
D2 . . . . . . . . . . . . . . .
Hall---sensor, wheel gear rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D12
Position sensor (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A11
Actuator (VP44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D10
Actuator (VP44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D15
Transmission speed sensor output . . . . . . . . . . . . . . . . . . . . . . . . . 7.A8
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A11
Fuel pressure sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D10
Gear speed sensor (3---pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A2
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A12
Water indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D13
Position sensor (arm up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D5
Speed sensor main clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A7
Radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A2
Temperature sensor, gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D6
Hall ---angle sensor, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D5
Temperature sensor, outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C1
Speed and transmission sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D4
Temperature sensor, transmission . . . . . . . . . . . . . . . . . . . . . . . . . 4.C1
Diode, brake pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B14
Diode, brake pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B14

Engine . . . . . . . . . . . E1 . . . . . . . . . . . . . . . Headlight, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D3

Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Right mudguard . . .
Left mudguard . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
E2 . . . . . . . . . . . . . . .
E3 . . . . . . . . . . . . . . .
E4 . . . . . . . . . . . . . . .
E5. . . . . . . . . . . . . . .
E6 . . . . . . . . . . . . . . .
E7 . . . . . . . . . . . . . . .
E9 . . . . . . . . . . . . . . .
E10 . . . . . . . . . . . . . .
E11 . . . . . . . . . . . . . .
E12 . . . . . . . . . . . . . .
E13 . . . . . . . . . . . . . .
E14 . . . . . . . . . . . . . .
E20 . . . . . . . . . . . . . .
E21 . . . . . . . . . . . . . .
E22.1 . . . . . . . . . . . .
E22.2 . . . . . . . . . . . .
E23 . . . . . . . . . . . . . .
E24 . . . . . . . . . . . . . .
E29 . . . . . . . . . . . . . .
Headlight, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D5
Dront direction indicator, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.C10
Dront direction indicator, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.C11
Rear light, right (flasher/park/brake) . . . . . . . . . . . . . . . . . . . . . . . . 5.C12
Rear light, left (park/brake) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.C15
Cabin light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B16
Working light right, rear outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C10
Working light right, rear middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C10
Working light left, rear outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C3
Working light left, rear middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C4
Working light right, front inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C7
Working light left, front inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C7
Parking right, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D9
Parking right, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D9
Roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B15
Upper head light, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D1
Upper head light, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D2
Corner working light, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C2

Engine . . . . . . . . . . . E30 . . . . . . . . . . . . . . Corner working light, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C2

Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Left mudguard . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
E31 . . . . . . . . . . . . . .
E32 . . . . . . . . . . . . . .
E33 . . . . . . . . . . . . . .
E34 . . . . . . . . . . . . . .
E35 . . . . . . . . . . . . . .
E36 . . . . . . . . . . . . . .
E37 . . . . . . . . . . . . . .
E43 . . . . . . . . . . . . . .
E44 . . . . . . . . . . . . . .
E45 . . . . . . . . . . . . . .
E49 . . . . . . . . . . . . . .
F1 . . . . . . . . . . . . . . .
F1 . . . . . . . . . . . . . . .
F2 . . . . . . . . . . . . . . .
F2 . . . . . . . . . . . . . . .
F3 . . . . . . . . . . . . . . .
F4 . . . . . . . . . . . . . . .
F5 . . . . . . . . . . . . . . .
F6 . . . . . . . . . . . . . . .
Rear working light, right inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C9
Rear working light, left inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C8
Front working light right middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C5
Front working light left middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C6
Front working light right outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C11
Front working light left outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C12
Front and rear working lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C13
Room lamp, left LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Room lamp, right LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Step light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D16
Electric centre light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B2
Auxiliary relay of Intake air preheater (10A) . . . . . . . . . . . . . . . . . . 1.A14
Working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A7
Fuel feed pump (10A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A15
Low beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A5
Parking lights, input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A7
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A13
Front corner lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A2
Front and rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A5

Engine . . . . . . . . . . . F7 ............... CAN ---bus supply, 30A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A5

Cabinet . . . . . . . . . . F7 ............... Powerlift controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A9
Cabinet . . . . . . . . . . F8 ............... Front and rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A10
Engine . . . . . . . . . . . F8 ............... CAN ---bus ECU PWR supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A7
Engine . . . . . . . . . . . F9 ............... EEM2 / VP 44 supply (25A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A13

164
 Model Code Page
1.11.2003
31. Electrical diagram S240
1.9.2004 S280 311 41

Location Device Name Description Sheet Ref.

Cabinet . . . . . . . . . . F9 . . . . . . . . . . . . . . . Trailer socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A13
Engine . . . . . . . . . . . F10 . . . . . . . . . . . . . . Starter witch (10A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A8
Engine . . . . . . . . . . . F11 . . . . . . . . . . . . . . Light for trailer hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C2
Cabinet . . . . . . . . . . F11 . . . . . . . . . . . . . . Back worklight (for powerlift) and rot. earning light . . . . . . . . . . . . 10.A14
Cabinet . . . . . . . . . . F12 . . . . . . . . . . . . . . High beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A3
Cabinet . . . . . . . . . . F13 . . . . . . . . . . . . . . Radio and clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C2
Cabinet . . . . . . . . . . F14 . . . . . . . . . . . . . . Parking light, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A9
Cabinet . . . . . . . . . . F15 . . . . . . . . . . . . . . parking light, right and working light controller . . . . . . . . . . . . . . . 5.A9
Cabinet . . . . . . . . . . F16 . . . . . . . . . . . . . . Tractor terminal, gsm modem electrical main switch
control and working lights control . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C3
Cabinet .......... F17 .............. DIN current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A10
Cabinet .......... F18 .............. Transmission conroller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
Cabinet .......... F19 .............. Side mirror heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A12
Cabinet .......... F20 .............. Hazard blinkers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A4
Cabinet .......... F21 .............. Cabin and step light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A16
Cabinet .......... F22 .............. Big current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A11
F23 .............. Etukuormain, kauhan vapautus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A13
Cabinet .......... F24 .............. Working hydraulics, auxiliarity valve 1 ---7 . . . . . . . . . . . . . . . . . . . . 3.A9
Cabinet .......... F25 .............. Controller of rocker switchs (Digi ---input), CAN ---diagnostics . . . 4.A10
Cabinet .......... F26 .............. Suspension of the front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A13
Cabinet .......... F27 .............. Air conditioning / heating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A12

Cabinet .......... F28 .............. Direction indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A8

Cabinet .......... F29 .............. Hazard light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B3
Cabinet .......... F30 .............. Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.B7
Cabinet .......... F31 .............. Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C3
Cabinet .......... F32 .............. Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C3
Cabinet .......... F33 .............. Instruments, low and high beam controlling, psd ---displays . . . . 5.A6
Cabinet .......... F34 .............. Windscreen wiper/washer, horn . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A3
Cabinet .......... F35 .............. Powershift controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A15
Cabinet .......... F36 .............. Trailer hitch, engage of the working hydraulics . . . . . . . . . . . . . . . 4.A15
Cabinet .......... F37 .............. MC---controller, UC2---contoller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A1
Cabinet .......... F38 .............. Air suspension seat/seat heating, rear steering prevention . . . . . 13.A14
Cabinet .......... F39 .............. Tractor terminal, implement controller . . . . . . . . . . . . . . . . . . . . . . 8.A8
Cabinet .......... F40 .............. Brake lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A12
Cabinet .......... F41 .............. CAN ---bus bridges, main current supply . . . . . . . . . . . . . . . . . . . . 3.A2
Cabinet .......... F42 .............. Transmission controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A4
Cabinet .......... F43 .............. Rear windows wiper/washer, driving mirrors and radio . . . . . . . . 14.A5
Cabinet .......... F44 .............. UC1---controller, arm ---rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
Cabinet .......... F45 .............. Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A5
Cabinet .......... F46 .............. CAN ---bus, bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A4
Cabinet .......... F47 .............. Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C9

Cabinet . . . . . . . . . . F48 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C9

Cabinet . . . . . . . . . . F50 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . F52 . . . . . . . . . . . . . .
G1 . . . . . . . . . . . . . . .
Engine . . . . . . . . . . . G2 . . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . GR1 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . GR1 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . GR1 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . GR2 . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . GR2.1 . . . . . . . . . . . .
Roof . . . . . . . . . . . . . GR2.1 . . . . . . . . . . . .
Roof . . . . . . . . . . . . . GR2.2 . . . . . . . . . . . .
Roof . . . . . . . . . . . . . GR2.2 . . . . . . . . . . . .
Roof . . . . . . . . . . . . . GR2.4 . . . . . . . . . . . .
Roof . . . . . . . . . . . . . GR2.4 . . . . . . . . . . . .
GR5 . . . . . . . . . . . . .
GR5 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . GR5 . . . . . . . . . . . . .
Engine . . . . . . . . . . . GR9 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . GR9 . . . . . . . . . . . . .
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A1
Grid heater 2,1kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A15
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D1
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C7
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D10
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D2
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D11
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D2
Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . 10.D10
Earth connection ,roof, rear working lamps . . . . . . . . . . . . . . . . . . 14.D9
Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . 10.D8
Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . 11.D12
Earth connection, roof, front working lights . . . . . . . . . . . . . . . . . . 10.D5
Earth connection (roof, front working lamps) . . . . . . . . . . . . . . . . . 14.D13
Earth connection, front housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D4
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D9
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D10
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D3
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D3

Cabinet .......... GR11 ............ Earth connection ........................................ 5.D4

Cabinet .......... GR11 ............ Earth connection ........................................ 9.D8
Cabinet .......... GR12 ............ Earth connection ........................................ 11.D14
Cabinet .......... GR12 ............ Earth connection ........................................ 13.D13
Cabinet .......... GR12 ............ Earth connection ........................................ 5.D13

165
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31. Electrical diagram S240
1.9.2004 S280 311 42

Location Device Name Description Sheet Ref.

Cabinet . . . . . . . . . . GR12 . . . . . . . . . . . .
Cabinet . . . . . . . . . . GR12---1 . . . . . . . . . .
GR13E . . . . . . . . . . .
GR14---1 . . . . . . . . . .
Cabinet . . . . . . . . . . GR14---1 . . . . . . . . . .
Cabinet . . . . . . . . . . GR14---2 . . . . . . . . . .
GR17 . . . . . . . . . . . .
Cabinet . . . . . . . . . . H1F . . . . . . . . . . . . .
Cabinet . . . . . . . . . . H2F . . . . . . . . . . . . .
Engine . . . . . . . . . . . H23 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . H24L . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . H24R . . . . . . . . . . . .
Cabinet . . . . . . . . . . H27 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . H30 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . K1G . . . . . . . . . . . . .
Engine . . . . . . . . . . . K1M . . . . . . . . . . . . .
Engine . . . . . . . . . . . K2G . . . . . . . . . . . . .
Engine . . . . . . . . . . . K2M.1 . . . . . . . . . . . .
Engine . . . . . . . . . . . K2M.2 . . . . . . . . . . . .
Engine/Cab . . . . . . . K4 . . . . . . . . . . . . . . .
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.D15
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D2
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.D5
Earth connection (transmission, Power lift) . . . . . . . . . . . . . . . . . . 3.D13
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D8
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D1
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D12
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C13
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C14
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D3
Roof flasher, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C14
Roof flasher, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C16
Back buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C7
Reverse drive buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C3
Control relay, ECU PWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B6
Relay (fuel lift pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C15
Control relay, PWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B7
Grill control relay of PWR ---relay . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A14
Grill PWR ---relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B15
Booster relay of the ignition switch . . . . . . . . . . . . . . . . . . . . . . . . . 1.A3

Cabinet . . . . . . . . . . K9 . . . . . . . . . . . . . . . Intermittent control relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C4

Cabinet . . . . . . . . . . K10 . . . . . . . . . . . . . .
K11 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . K14 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K35 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K35 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K36 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K36 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K37 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K37 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K38 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K38 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K39 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K39 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K40 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K40 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K41 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K41 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K42 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K42 . . . . . . . . . . . . . .
Flasher relay unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B7
Relay, brake lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A12
Booster relay, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B8
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B2
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B2
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B5
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B4
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B7
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B6
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B14
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B7
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B10
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B9
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B8
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B11
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B11
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B13
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B3
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B10

Cabinet . . . . . . . . . . K43 . . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B13

Cabinet . . . . . . . . . . K43 . . . . . . . . . . . . . .
K44 . . . . . . . . . . . . . .
K45 . . . . . . . . . . . . . .
K46 . . . . . . . . . . . . . .
K47 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K48 . . . . . . . . . . . . . .
K49 . . . . . . . . . . . . . .
K50 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K51 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K52 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K56 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . K58 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . M1 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . M3 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . M4 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . M5 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . M6 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . M6 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . M7 . . . . . . . . . . . . . .
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B14
Booster relay, long distance lights . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B3
Booster relay, short distance lights . . . . . . . . . . . . . . . . . . . . . . . . . 5.B4
Controlling relay (mirrors, rear window heater) . . . . . . . . . . . . . . . 14.C12
Control relay, front loader release . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B13
Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.B12
Control relay, long distance upperlights . . . . . . . . . . . . . . . . . . . . . 5.C2
Control relay, short distance upperlights . . . . . . . . . . . . . . . . . . . . 5.C4
Blinker relay, (flasher light of the main switch) . . . . . . . . . . . . . . . . 1.B5
Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C10
Time ---delay relay (room light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C15
Relay, (drizzle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C8
Start engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C8
Windscreen wiper (5 ---pole.motor, direct earthed . . . . . . . . . . . . . 14.D4
Windscreen washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D2
Wiper, rear window (5---pole motor) . . . . . . . . . . . . . . . . . . . . . . . . 14.D9
Washer, rear windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D10
Rear window washer (2---pole motor) . . . . . . . . . . . . . . . . . . . . . . . 14.D7
Floor fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D12

Engine . . . . . . . . . . . M10 . . . . . . . . . . . . . Fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D15

Cabinet . . . . . . . . . . P1W . . . . . . . . . . . . . Display, DPS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B8
Roof . . . . . . . . . . . . . P6 . . . . . . . . . . . . . . . PSD display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A8
Cabinet . . . . . . . . . . Q1 . . . . . . . . . . . . . . . Heat/starter switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A8
Engine . . . . . . . . . . . Q2 . . . . . . . . . . . . . . . Electrical controlled main switch, 12V . . . . . . . . . . . . . . . . . . . . . . 1.B

166
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31. Electrical diagram S240
1.9.2004 S280 311 43

Location Device Name Description Sheet Ref.

Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Right mudguard . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Right mudguard . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
R1 . . . . . . . . . . . . . . .
R1E . . . . . . . . . . . . .
R1M . . . . . . . . . . . . .
R1X . . . . . . . . . . . . . .
R2E . . . . . . . . . . . . .
R2X . . . . . . . . . . . . . .
R4 . . . . . . . . . . . . . . .
R5X . . . . . . . . . . . . . .
R6D . . . . . . . . . . . . .
R7D . . . . . . . . . . . . .
S1 . . . . . . . . . . . . . . .
S1E . . . . . . . . . . . . . .
S1F . . . . . . . . . . . . . .
S1M . . . . . . . . . . . . .
S1S . . . . . . . . . . . . . .
S1Z . . . . . . . . . . . . . .
S2E . . . . . . . . . . . . . .
S2F . . . . . . . . . . . . . .
S2M . . . . . . . . . . . . .
S2S . . . . . . . . . . . . . .
Grill power relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C15
Potentiometer, power lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B2
Hand throttle potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A10
Terminal resistance unit (roof) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A6
Potentiometer, position adjustment (front power lift) . . . . . . . . . . 2.B3
Terminal resistance unit (working hydraulics) . . . . . . . . . . . . . . . . 3.D14
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B13
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D9
Linear lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A13
Linear lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A15
Light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A6
Switch, rear drive (right lifting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C7
3 position change switch (blocking suspension and
opereting mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A14
Switch, rpm/kmh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A7
Switch, position lock (probe 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B9
Forward ---neutral---reverse switch (arm rest) . . . . . . . . . . . . . . . . . 6.D6
Switch (rear drive, right lowering) . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D7
3 position change switch (momentary switch to lift/sink axle) . . . 7.A16
Switch, cruise on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Switch, position lock (probe 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B10

Cabinet . . . . . . . . . . S2W . . . . . . . . . . . . . Limit switch, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A9

Cabinet . . . . . . . . . .
Left mudguard . . . .
Left mudguard . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Left mudguard . . . .
Left mudguard . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
S2Z . . . . . . . . . . . . . .
S3D . . . . . . . . . . . . .
S3E . . . . . . . . . . . . . .
S3S . . . . . . . . . . . . . .
S3W . . . . . . . . . . . . .
S3Z . . . . . . . . . . . . . .
S4/1 . . . . . . . . . . . . .
S4/2 . . . . . . . . . . . . .
S4D . . . . . . . . . . . . .
S4E . . . . . . . . . . . . . .
S4S . . . . . . . . . . . . . .
S4W . . . . . . . . . . . . .
S4Z . . . . . . . . . . . . . .
S5M . . . . . . . . . . . . .
S5S . . . . . . . . . . . . . .
S5W . . . . . . . . . . . . .
S6D . . . . . . . . . . . . .
S6M . . . . . . . . . . . . .
S6W . . . . . . . . . . . . .
4PS up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C2
Change ---over switch, left mudguard . . . . . . . . . . . . . . . . . . . . . . . 12.D10
Switch, rear drive (left lifting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C9
Switch, position lock (probe 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B11
Limit switch, seat direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A2
4PS down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C3
Combined switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B10
Combined switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B3
Change ---over switch, left mudguard . . . . . . . . . . . . . . . . . . . . . . . 12.D10
Switch (rear drive, left lowering) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D8
Switch, position lock (probe 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A10
AC---adjustment by ---pass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B6
Limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D10
Switch, cruise +T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Switch, position lock (probe 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A11
Change ---over switch (Twintrac, forward) . . . . . . . . . . . . . . . . . . . . 12.B10
Green pushbutton, red LED (position lock) . . . . . . . . . . . . . . . . . . 12.A14
Switch, cruise ---T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B8
Change ---over switch (Twintrac, reverse) . . . . . . . . . . . . . . . . . . . . 12.B10

Transmission . . . . . . S6Z . . . . . . . . . . . . . . Pressure switch, 15 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A8

Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Twintrac . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Twintrac . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
S7 . . . . . . . . . . . . . . .
S7D . . . . . . . . . . . . .
S7W . . . . . . . . . . . . .
S9 . . . . . . . . . . . . . . .
S9W . . . . . . . . . . . . .
S10 . . . . . . . . . . . . . .
S10E . . . . . . . . . . . .
S10W . . . . . . . . . . . .
S11E . . . . . . . . . . . .
S12 . . . . . . . . . . . . . .
S15 . . . . . . . . . . . . . .
S15E . . . . . . . . . . . .
S16E . . . . . . . . . . . .
S17E . . . . . . . . . . . .
S18E . . . . . . . . . . . .
S19 . . . . . . . . . . . . . .
S20 . . . . . . . . . . . . . .
S22 . . . . . . . . . . . . . .
S23. . . . . . . . . . . . . .
Switch, warning flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B8
Green pushbutton, red LED (position lock) . . . . . . . . . . . . . . . . . . 12.A16
Relay, parking brake, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B9
Starter safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
Safety switch, brake pedal (rear right) . . . . . . . . . . . . . . . . . . . . . . 5.C16
Safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B16
Switch, lifting / lowering (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . 6.C8
Safety switch, brake pedal (rear left) . . . . . . . . . . . . . . . . . . . . . . . . 5.C15
Switch, forced lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C11
Pressure switch (indicator light switch, air filter vacuum . . . . . . . . 1.D8
Relay, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B7
Switch, lowering left (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D12
Switch, lowering left (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D10
Switch, lifting/lowering (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A6
Switch, forced lowering (front power lift) . . . . . . . . . . . . . . . . . . . . 2.B4
Pressure switch, compressor pressure . . . . . . . . . . . . . . . . . . . . . . 11.D8
Switch, braking lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B15
Differential lock switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B13
Switch, delta powershift, selector . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B10

Cabinet . . . . . . . . . . S25 .............. Rear PTO switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B3

Cabinet . . . . . . . . . . S30 .............. Switch, 4---wheel drive (in arm rest) . . . . . . . . . . . . . . . . . . . . . . . . 6.A13
Roof . . . . . . . . . . . . . S32 .............. Switch, rear window wiper + drizzle . . . . . . . . . . . . . . . . . . . . . . . . 14.B7
Cabinet . . . . . . . . . . S33 .............. Change over switch, head lights up . . . . . . . . . . . . . . . . . . . . . . . . 5.A2
Cabinet . . . . . . . . . . S38 .............. Switch on sidepanel (front PTO start/stop) . . . . . . . . . . . . . . . . . . 2.B3

167
 Model Code Page
1.11.2003
31. Electrical diagram S240
1.9.2004 S280 311 44

Location Device Name Description Sheet Ref.

Roof . . . . . . . . . . . . . S39 .............. Switch, working lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B11
Cabinet . . . . . . . . . . S40 .............. Reed relay, forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B7
Cabinet . . . . . . . . . . S41 .............. Reed relay, reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B8
Cabinet . . . . . . . . . . S42 .............. Limit switch, enclosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C15
Engine . . . . . . . . . . . S44 .............. Indicator light switch, filter 180 bar . . . . . . . . . . . . . . . . . . . . . . . . . 1.D7
Cabinet . . . . . . . . . . S45 .............. Switches, hi ---shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B11
Cabinet . . . . . . . . . . S47 .............. Switch, DPS, man./auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B8
Cabinet . . . . . . . . . . S51 .............. Switch, DPS ---preselection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D6
Engine . . . . . . . . . . . S52 .............. Indicator light switch, hand brake cable . . . . . . . . . . . . . . . . . . . . . 4.D11
Engine . . . . . . . . . . . S57 .............. Limiting value of the creeper on . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D10
Engine . . . . . . . . . . . S58 .............. Limiting value of the creeper off . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D10
Cabinet . . . . . . . . . . S60 .............. Safety switch, driving seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C14
Cabinet . . . . . . . . . . S61 .............. Switch, 2 position (creeper on/off) . . . . . . . . . . . . . . . . . . . . . . . . . 4.B5
Cabinet . . . . . . . . . . S63 .............. Switch, front loader release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.C11
Roof . . . . . . . . . . . . . S64 .............. Switch, rear window cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B6
Cabinet . . . . . . . . . . S65 .............. Switch (change valve, trailer hitch) . . . . . . . . . . . . . . . . . . . . . . . . . 4.B14
Engine . . . . . . . . . . . S67 .............. Switch (front PTO start/stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B2
Cabinet . . . . . . . . . . S68 .............. Switch, 2 position, working lamps . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B4

Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Left mudguard . . . .
Right mudguard . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
S69 . . . . . . . . . . . . . .
S71 . . . . . . . . . . . . . .
S72 . . . . . . . . . . . . . .
S73 . . . . . . . . . . . . . .
S76 . . . . . . . . . . . . . .
S80 . . . . . . . . . . . . . .
S81 . . . . . . . . . . . . . .
S86 . . . . . . . . . . . . . .
S92 . . . . . . . . . . . . . .
S93 . . . . . . . . . . . . . .
S94 . . . . . . . . . . . . . .
S98 . . . . . . . . . . . . . .
S99 . . . . . . . . . . . . . .
X1G . . . . . . . . . . . . .
X1S . . . . . . . . . . . . . .
X1S . . . . . . . . . . . . . .
X1T . . . . . . . . . . . . . .
X1T . . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
Switch, auxiliarity valves 4 and 5 (engage output rear/front) . . . . 4.B15
2 position switch (stand by front PTO) . . . . . . . . . . . . . . . . . . . . . . 2.B7
Switch, 2 position (standby, rear PTO) . . . . . . . . . . . . . . . . . . . . . . 4.B13
Switch, 2 position (standby, auxiliarity valves 1 ---7) . . . . . . . . . . . 4.B11
Switch, 2 position (traction control on/off) . . . . . . . . . . . . . . . . . . . 4.B7
Switch, instrument cluster, picture size/setup . . . . . . . . . . . . . . . . 13.B5
Switch, instrument cluster, picture mode . . . . . . . . . . . . . . . . . . . . 13.B7
Trailer release switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B4
Switch, side view mirrors warming . . . . . . . . . . . . . . . . . . . . . . . . . 14.B13
Side view mirrors control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B15
Switch, 2---position, recursive (rear display) . . . . . . . . . . . . . . . . . 12.A4
Switch, PTO rear start, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D14
Switch, PTO rear start, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D13
Bus extension, connector rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D1
Connector 9---pole, arm rest/seat . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D4
Connector 9---pole, arm rest/seat . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
Connector, p ---pole (cab, terminal, RS ---232) . . . . . . . . . . . . . . . . . 3.C7
Connector, p ---pole (cab, terminal, RS ---232) . . . . . . . . . . . . . . . . . 8.B5
Connector, 37 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B11
Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A3

X1W . . . . . . . . . . . . . Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C4

Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
X1W . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
X1X . . . . . . . . . . . . . .
X1Z . . . . . . . . . . . . . .
X1Z . . . . . . . . . . . . . .
X2E . . . . . . . . . . . . . .
X2E . . . . . . . . . . . . . .
X2E . . . . . . . . . . . . . .
X2G . . . . . . . . . . . . .
X2S . . . . . . . . . . . . . .
X2S . . . . . . . . . . . . . .
X2X . . . . . . . . . . . . . .
X2X . . . . . . . . . . . . . .
X3G . . . . . . . . . . . . .
X3X . . . . . . . . . . . . . .
X3Z . . . . . . . . . . . . . .
X3Z . . . . . . . . . . . . . .
X3Z . . . . . . . . . . . . . .
X4T . . . . . . . . . . . . . .
Connector, 37 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B10
Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A9
Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B14
Connector, 47 ---pole, cabinet sensors . . . . . . . . . . . . . . . . . . . . . . 4.C2
Connector, 47 ---pole, cabinet sensors . . . . . . . . . . . . . . . . . . . . . . 7.B1
Connector, 37---pole, Cabinet --- EHRC . . . . . . . . . . . . . . . . . . . . . 2.A9
Connector, 37---pole, Cabinet --- EHRC . . . . . . . . . . . . . . . . . . . . . 3.B8
Connector, 37---pole, Cabinet --- EHRC . . . . . . . . . . . . . . . . . . . . . 4.C15
Bus extension, connector front . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D1
Connector 6 ---pole, seat / cab suspension . . . . . . . . . . . . . . . . . . . 6.A6
Connector 6 ---pole, seat / cab suspension . . . . . . . . . . . . . . . . . . . 3.D5
Connector box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C4
Connector box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C11
Connector, 4---pole, ECIPWR and PWR output . . . . . . . . . . . . . . . 15.C3
Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B8
Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B13
Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.C11
Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
Connector, 25 ---pole (terminal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C7

Cabinet .......... X4T .............. Connector, 25 ---pole (terminal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.B6

Cabinet .......... X4Z .............. Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A2
Cabinet .......... X4Z .............. Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B2
Cabinet .......... X5E .............. Connector, 47 ---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . 13.D6
Cabinet .......... X5E .............. Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . 2.A13
Cabinet .......... X5E .............. Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . 3.C10
Cabinet .......... X5E .............. Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . 4.C15

168
 Model Code Page
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31. Electrical diagram S240
1.9.2004 S280 311 45

Location Device Name Description Sheet Ref.

Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
..................
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
Roof . . . . . . . . . . . . .
Engine . . . . . . . . . . .
X5E . . . . . . . . . . . .
X6E . . . . . . . . . . . .
X7E . . . . . . . . . . . .
X8 . . . . . . . . . . . . .
X9 . . . . . . . . . . . . .
X10 . . . . . . . . . . . .
X10 . . . . . . . . . . . .
X11 . . . . . . . . . . . .
X11 . . . . . . . . . . . .
X12 . . . . . . . . . . . .
X12 . . . . . . . . . . . .
X12 . . . . . . . . . . . .
X12 . . . . . . . . . . . .
X14 . . . . . . . . . . . .
X14 . . . . . . . . . . . .
X14 . . . . . . . . . . . .
X14 . . . . . . . . . . . .
X17 . . . . . . . . . . . .
X17 . . . . . . . . . . . .
X19 . . . . . . . . . . . .
Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . . . 7.C11
LED ---card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C12
Connector, 2---pole (sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D7
2---pole DIN current socket, (PTO ---hätäpysäytys) . . . . . . . . . . . . . . 13.B9
Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . . . . 14.A3
Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . . . . 14.B3
Connector, 9 ---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . . . . 5.A4
Connector, 9 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A12
Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B12
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C13
Connector, 19 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B12
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C7
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D12
Connector, 19 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B13
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D11
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C9
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D14
Connector, 7---pole, trailer current socket . . . . . . . . . . . . . . . . . . . . . . 4.B14
Connector, 7 ---pole, trailer current socket . . . . . . . . . . . . . . . . . . . . . . 5.B14
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B3

Engine . . . . . . . . . . . X19 . . . . . . . . . . . . Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C8

Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
..................
..................
Cabinet . . . . . . . . . .
..................
..................
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
..................
Cabinet . . . . . . . . . .
..................
X19 . . . . . . . . . . . .
X19 . . . . . . . . . . . .
X19 . . . . . . . . . . . .
X19 . . . . . . . . . . . .
X19 . . . . . . . . . . . .
X19 . . . . . . . . . . . .
X.20L . . . . . . . . . .
X.20R . . . . . . . . . .
X21 . . . . . . . . . . . .
X22 . . . . . . . . . . . .
X26 . . . . . . . . . . . .
X26 . . . . . . . . . . . .
X26 . . . . . . . . . . . .
X27 . . . . . . . . . . . .
X27 . . . . . . . . . . . .
X27 . . . . . . . . . . . .
X30 . . . . . . . . . . . .
X31 . . . . . . . . . . . .
X39 . . . . . . . . . . . .
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B2
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C2
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B4
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A11
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B15
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B12
6 ---pole, front directions indicator, left side . . . . . . . . . . . . . . . . . . . . . 5.D2
6---pole, front directions indicator, right side . . . . . . . . . . . . . . . . . . . . 5.D1
Register plate light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A15
Connector, 2---pole (roof flasher) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B14
Connector, 28---pole, instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . 1.C6
Connector, 28 ---pole, instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . 13.C6
Connector, 28 ---pole, instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . 3.A15
Connector, 36---pole, instrument A1P . . . . . . . . . . . . . . . . . . . . . . . . . 1.C7
Connectori, 36---pole, instrument A1P . . . . . . . . . . . . . . . . . . . . . . . . 13.C5
Connectori, 36---pole, instrument A1P . . . . . . . . . . . . . . . . . . . . . . . . 5.C7
Connector, 9---pole, gears switches . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A10
2 ---pole, PTO ---emergancy stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B14
Connector, 12---pole (direction lever) . . . . . . . . . . . . . . . . . . . . . . . . . 12.D6

Cabinet . . . . . . . . . . X43 . . . . . . . . . . . . Connector, RS ---232 bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A6

Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
..................
..................
..................
..................
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
..................
..................
..................
..................
..................
..................
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
X49 . . . . . . . . . . . .
X50 . . . . . . . . . . . .
X60 . . . . . . . . . . . .
X60 . . . . . . . . . . . .
X60 . . . . . . . . . . . .
X60 . . . . . . . . . . . .
X61.1 . . . . . . . . . .
X61.2 . . . . . . . . . .
X62 . . . . . . . . . . . .
X62 . . . . . . . . . . . .
X62 . . . . . . . . . . . .
X62 . . . . . . . . . . . .
X65 . . . . . . . . . . . .
X67 . . . . . . . . . . . .
X.67 . . . . . . . . . . .
X.70 . . . . . . . . . . .
X75L . . . . . . . . . . .
X75R . . . . . . . . . . .
X79 . . . . . . . . . . . .
Connector, 2 ---pole seat compressor + heating . . . . . . . . . . . . . . . . 13.B14
Connector, 3---pole current socket (ISO), side panel . . . . . . . . . . . . . 13.B10
Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C2
Connector, 15 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B3
Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A6
Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A6
Connector, 12---pole, Front Power lift . . . . . . . . . . . . . . . . . . . . . . . . . 2.C11
Connector, 12---pole, Front PTO start/stop . . . . . . . . . . . . . . . . . . . . . 2.A2
Connector, 9---pole (head light, horn, outer work light, out temp.) . 10.B2
Connector, 9---pole (head light, horn, outer work light, out temp.) . 12.C2
Connector, 9---pole (head light, horn, outer work light, out temp.) . 14.C3
Connector, 9---pole (head light, horn, outer work light, out temp.) . 5.C3
Connector, 2---pole (mirrors supply) . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A13
Connector, 9---pole (implement sensors) . . . . . . . . . . . . . . . . . . . . . . 12.C1
Connector, 9---pole (sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B10
Connector, 9 ---pole adapter CAN bus diagnostics . . . . . . . . . . . . . . 3.B1
Electrification (left mirror) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C14
Electrification (right mirror) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C16
3 ---pole current socket (ISO), on back . . . . . . . . . . . . . . . . . . . . . . . . 13.B12

.................. X80 . . . . . . . . . . . . Connector, 3---pole (front loader) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.D15

Transmission . . . . . . Y1 . . . . . . . . . . . . . Solenoid valve, differential lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D3
Transmission . . . . . . Y18 . . . . . . . . . . . . Solenoid valve, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D5
Transmission . . . . . . Y19 . . . . . . . . . . . . Trailer release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D11
Transmission . . . . . . Y1D . . . . . . . . . . . . 4---pole solenoid valve (auxiliarity valve) . . . . . . . . . . . . . . . . . . . . . . . 3.D13

169
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31. Electrical diagram S240
1.9.2004 S280 311 46

Location Device Name Description Sheet Ref.

Engine/Transmission
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Y1E . . . . . . . . . . . .
Y1F . . . . . . . . . . . .
Y2E . . . . . . . . . . . .
Y2F . . . . . . . . . . . .
Y3 . . . . . . . . . . . . .
Y3E . . . . . . . . . . . .
Y3F . . . . . . . . . . . .
Y4E . . . . . . . . . . . .
Y5 . . . . . . . . . . . . .
Y7D . . . . . . . . . . . .
Y9 . . . . . . . . . . . . .
Y20 . . . . . . . . . . . .
Y21 . . . . . . . . . . . .
Y23 . . . . . . . . . . . .
Y24 . . . . . . . . . . . .
Y25 . . . . . . . . . . . .
Y28 . . . . . . . . . . . .
Y29 . . . . . . . . . . . .
Magnet valve, lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D15
Solenoid valve 1, lifting/sinking axle . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D11
Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D14
Solenoid valve 2, lifting/sinking axle . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D12
Solenoid valve, 4---wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D4
Solenoid valve, lowering (front power lift) . . . . . . . . . . . . . . . . . . . . . . 2.D16
Solenoid valve for blocking suspension . . . . . . . . . . . . . . . . . . . . . . . 7.D13
Solenoid valve, lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D15
Magnet switch, compressor, air conditioning . . . . . . . . . . . . . . . . . . . 11.D8
4---pole solenoid valve (auxiliarity valve) . . . . . . . . . . . . . . . . . . . . . . . 3.D11
Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C4
Solenoid valve, creeper on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D6
Solenoid valve, creeper off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D7
Solenoid valve, trailer hitch (push) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D13
Solenoid valve, working hydraulics, change to front/back . . . . . . . . 4.D14
Solenoid valve, working hydraulics, change to front/back . . . . . . . . 4.D15
Solenoid valve, forward drive allowable . . . . . . . . . . . . . . . . . . . . . . . 4.D8
Solenoid valve, reverse drive allowable . . . . . . . . . . . . . . . . . . . . . . . 4.D9

170
Location Device Description Page and Location Device Description Page and
Name position Name position
Engine . . . . A1M . . . . EC control unit (EEM2) . . . . . . . . . . . . . . . 1.C12 Engine . . . . K1M . . . . Relay (fuel lift pump) . . . . . . . . . . . . . . . . . 1.C15
Cabinet . . . A1P . . . . . Instrument . . . . . . . . . . . . . . . . . . . . . . . . . 1.C6 Engine . . . . K2M.1 . . . Grill control relay of PWR ---relay . . . . . . . 1.A14
Roof . . . . . . A2 . . . . . . Radio/player . . . . . . . . . . . . . . . . . . . . . . . 1.D2 Engine . . . . K2M.2 . . . Grill PWR ---relay . . . . . . . . . . . . . . . . . . . . 1.B15
Cabinet . . . B1M . . . . Hall---sensor, front accelerator pedal . . . 1.A11 Engine/Cab K4 . . . . . . Booster relay of the ignition switch . . . . . 1.A3
Engine . . . . B2M . . . . Hall---sensor, oil pressure . . . . . . . . . . . . . 1.D11 Engine . . . . K14 . . . . . Booster relay, starter . . . . . . . . . . . . . . . . . 1.B8
Cabinet . . . B2W . . . . Hall---sensor, rear accelerator pedal . . . . 1.A12 Cabinet . . . K51 . . . . . Blinker relay, (flasher light of the
Engine . . . . B3M . . . . Hall---sensor, boost pressure . . . . . . . . . . 1.D13 main switch) . . . . . . . . . . . . . . . . . . . . . . . 1.B5
Engine . . . . B4M . . . . Hall---sensor, temperature, coolant . . . . . 1.D14 Engine . . . . M1 . . . . . . Start engine . . . . . . . . . . . . . . . . . . . . . . . . 1.C8
Engine . . . . B5M . . . . Hall---sensor, wheel gear rpm . . . . . . . . . 1.D12 Engine . . . . M10 . . . . . Fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . 1.D15
Engine . . . . B6M . . . . Actuator (VP44) . . . . . . . . . . . . . . . . . . . . . 1.D10 Cabinet . . . Q1 . . . . . . Heat/starter switch . . . . . . . . . . . . . . . . . . 1.A8
31. Elecrical diagram

Engine . . . . Q2 . . . . . . Electrical controlled main switch, 12V . . 1.B1

B7M . . . . Fuel pressure sensor . . . . . . . . . . . . . . . . 1.D10
B8M . . . . Water indicator . . . . . . . . . . . . . . . . . . . . . 1.D13
Engine . . . . F1 . . . . . . Auxiliary relay of Intake air
preheater (10A) . . . . . . . . . . . . . . . . . . . . . 1.A14
Engine . . . . F2 . . . . . . Fuel feed pump (10A) . . . . . . . . . . . . . . . . 1.A15
Engine . . . . F9 . . . . . . EEM2 / VP 44 supply (25A) . . . . . . . . . . . 1.A13
Engine . . . . F10 . . . . . Starter witch (10A) . . . . . . . . . . . . . . . . . . 1.A8
Engine . . . . F11 . . . . . Light for trailer hitch . . . . . . . . . . . . . . . . . 1.C2
Cabinet . . . F13 . . . . . Radio and clock . . . . . . . . . . . . . . . . . . . . 1.C2
Cabinet . . . F16 . . . . . Tractor terminal, gsm modem electrical
main switch control and working
lights control . . . . . . . . . . . . . . . . . . . . . . . 1.C3
Cabinet . . . F20 . . . . . Hazard blinkers . . . . . . . . . . . . . . . . . . . . . 1.A4
Engine . . . . R1 . . . . . . Grill power relay . . . . . . . . . . . . . . . . . . . . 1.C15
Cabinet . . . R1M . . . . Hand throttle potentiometer . . . . . . . . . . . 1.A10
Engine . . . . S12 . . . . . Pressure switch (indicator light switch,
air filter vacuum . . . . . . . . . . . . . . . . . . . . . 1.D8
Engine . . . . S44 . . . . . Indicator light switch, filter 180 bar . . . . . 1.D7
Cabinet . . . S68 . . . . . Switch, 2 position, working lamps . . . . . 1.B4
X1W . . . . Connector, 37 ---pole . . . . . . . . . . . . . . . . . 1.B11
Engine . . . . X19 . . . . . Connector, 47 ---pole . . . . . . . . . . . . . . . . . 1.B3
Cabinet . . . X26 . . . . . Connector, 28---pole, instrumentation . . . 1.C6
Cabinet . . . X27 . . . . . Connector, 36---pole, instrument A1P . . . 1.C7
X60 . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . 1.C2

Cabinet . . . F29 . . . . . Hazard light . . . . . . . . . . . . . . . . . . . . . . . . 1.B3

Cabinet . . . F50 . . . . . Power supply . . . . . . . . . . . . . . . . . . . . . . . 1.A1
Engine . . . . F52 . . . . . Grid heater 2,1kW . . . . . . . . . . . . . . . . . . . 1.A15
G1 . . . . . . Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D1
Engine . . . . G2 . . . . . . Generator . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C7
1.9.2004
1.11.2003

Cabinet . . . GR2 . . . . Earth connection . . . . . . . . . . . . . . . . . . . . 1.D2

GR5 . . . . Earth connection, front housing . . . . . . . 1.D4
Model
S240
S280
Code

311
Page

48
 A

D
B

+E
-G1
+E
-Q2

-G1_BAT
1

1
250A
-F50
-Q3

1
92 10
1
2

30

-
+
30a GR

+E
-A4-FB1

GND
D+ 31

BAT

1
15A
F11
6
-X19
2

-GR.11 -GR11
MAIN SW ITCH
M

121
ENGINE ROOM
6

11 11
86

-X.19

/15.A1

d
a

1 GND 7 8 7
18

-A2
+ E -J2M
+30
+30

-GR.2 2 1 -X60
BAT

A
GND

b
5A

+R
F13

3 -J35 +C
1 86 30
92
35
-X19

15A

7
F29
3

3
13
-K4
+E/+C

35
-X.19

5A

85 87
F16
+C

/13.B2
73

-S68

/11.C15

/14.A9
5
1

116 33
7

-GR.5 -J13
116
4

1
6
2

85 86
8
15A
F20
L15

/9.A8
/8.A9
/3.A5

GND
10
9

GND
121

5
5

119
/5.B1
85

/12.D6
/5.D16
/11.D12
C2

-K51 -K51
C3 49a
49
-K51

-X26 4 6
GND
/5.B9

ICL 1
+C

-A1P
/3.A15

22 22/28
C
31

-GR.13E +E -J2M -J2M+E -X19 -X.19 -X27

GND
1 2
1

1 36 36 5 5/36
6

6
-K51

-X27 47
H8
H4

H16 11/36 11
+C

-X19
32/36
36/36

11
47

D+

32
36
+E

-X27
-X27
-
-G2
7

7
B+

P
+E
-S44
W

44
33

158
/2.B17

GND

-J2M+E -X19
CHG

2
1

3 2
30/1

P
+E
-S12
-
-+ME 1

10
-J2M+E -X19
2
1
30/2

4 7
50
-Q1
2.
8

8
+C

10
2

-K14

GND 171
8
1

74
87
30
3
10A
F10

-J2M+E GND 67 -X.19 67

4

85
86

5 31
0

+E
I

GND
9

9
-J2M+E GND
II

GND
6 46 46/70
STARTER SWITCH

III

+E

+E
-B7M
GND GND
15 69 69/70 171 -X19
+E GND IGN_PWR
21/70 21 22

P
DI11

/2.D4
19 32 32/70

/14.D2
/12.C2
+C

F UE L P R E S S .
756 DI 9 -R1M
55 55/70 434 -X19
AI 7
37/70 37 27 3
741 MAB
10

10
5/9 5 43 43/70 2 1
GND PUMP_GND HAND THROTTLE
6/9 6 23 23/70 -X19
742 PUMP_OUT AI6 438 438

-B6M
7/9 7 1 1/70 36/70 36 29
4

743

B osch VP44
DZG

/3.D16 +E
PCU
-B1M

8/9 8 19 19/70

Pump control unit

SIG

GND GND -X19 GND 437

60/70 60 37 2 1
+ +C

750 GND
1/3 1 61 61/70
11

11
751 AI 8
2/3 2 38 38/70

-B2M
752 RX
17/70

+E
Ref 5V
-

-X1W
+C +

3/3 3 14 14/70 TX

Oil pressure
41/70 8 2 1
SIG

GND
65/70
4

738 GND
-B2W

433 -X19 -X1W 433

437
437

1/3 1 62 62/70 AI12

739 FI 1 15/70 15 28 7
2/3 2 39 39/70

-B5M
740
12

12
GTN_PWR 437 -X19 -X1W 437

ENGINE
3/3 3 45 45/70

+E
REF V

Speed sensor
13/70 13 23 6
437
744
+E

GND
-A4-FB1

1/4 1 59 59/70
745 AI13 VP_PWR 737 737
2/4 2 12 12/70 48/70 48
746
F9

-B3M
REF 5V
25A

3/4 3 11 11/70
ROOM
13

747

13
AI 5
ENGINE

Boost pressure
4/4 4 35 35/70

+E
+E
-A4-FB1

-B8M 758

WIRING DIAGRAM, AC7.1

1-B8M 24 24/70 PWR 753 753
759 70/70 70

+E
-B4M
2-B8M 31 31/70
10A

760 735 735

F10

DO_H2
ROOM

3 22 22/70 3/70 3
ENGINE

-B4M -B4M

2
1
749
85
86

AI 2 -J2M+E GND
2 1 9 9/70
7
748
+E

GND
-A4-FB1
14

14
COOLANT TEMP
87
30

33 33/70

EC
733

-A1M
-J2M+E

/3.C15

S230 - S280 (N25171 - N35572 + N10371)

8

85
86
10A

736

+E
DO_H1 +E
ROOM

GRILL
50 50/70
ENGINE

FUEL LIFT PUMP

+E

-K2M.1
F1 -A4-FB1

87
30
734

+E
-J2M+E -M10 702 701 701

-
-M10
+
9 2 3
F2
10A

+E
ROOM

+E
ENGINE

-K1M
15

85
86

15
GND -J2M+E
17
2.1kW

87
30
GND 732 441
1 1
+E

-R1
+E

GRILL
250A
-F52

ROOM
ENGINE

GND
L15
+30
16

16
-K2M.2

C
1 / 16
GRILL PWR RELAY

/2.D1
/2.A1
/2.A1

B
A

D
C
Location Device Description Page and Location Device Description Page and
Name position Name position
Cabinet . . . . . . . . A1A . . . . . MC---control unit . . . . . . . . . . . . . . . . . . . . . . . 2.C2 Cabinet . . . . . . . S18E . . . . Switch, forced lowering (front power lift) . . . . . 2.B4
A1E . . . . . Power lift (EH) . . . . . . . . . . . . . . . . . . . . . . . . . 2.B12 Cabinet . . . . . . . S38 . . . . . Switch on sidepanel (front PTO start/stop) . . . 2.B3
Cabinet . . . . . . . . A1H . . . . . UC2, side panel . . . . . . . . . . . . . . . . . . . . . . . . 2.C3 Engine . . . . . . . . S67 . . . . . Switch (front PTO start/stop) . . . . . . . . . . . . . . . 2.B2
Engine . . . . . . . . . B18 . . . . . . Speed and transmission sensor . . . . . . . . . . 2.D4 Cabinet . . . . . . . S71 . . . . . 2 position switch (stand by front PTO) . . . . . . . 2.B7
Transmission . . . . B1E . . . . . Position sensor . . . . . . . . . . . . . . . . . . . . . . . . 2.A13 Cabinet . . . . . . . X2E . . . . . Connector, 37---pole, Cabinet --- EHRC . . . . . . 2.A9
Transmission . . . . B2E . . . . . Draft sensor (right) . . . . . . . . . . . . . . . . . . . . . 2.A13 Cabinet . . . . . . . X5E . . . . . Connector, 47---pole (cabinet sensors) . . . . . . 2.A13
Transmission . . . . B3E . . . . . Draft sensor (left) . . . . . . . . . . . . . . . . . . . . . . . 2.A14 Cabinet . . . . . . . X6E . . . . . LED ---card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C12
Transmission . . . . B4E . . . . . Position sensor . . . . . . . . . . . . . . . . . . . . . . . . 2.A10 X12 . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . 2.C7
Transmission . . . . B5E . . . . . Position sensor . . . . . . . . . . . . . . . . . . . . . . . . 2.A15 X14 . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . 2.C9
Engine . . . . . . . . . B6E . . . . . Position sensor (front) . . . . . . . . . . . . . . . . . . . 2.A11 Engine . . . . . . . . X19 . . . . . Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . 2.A11
31. Elecrical diagram

Engine . . . . . . . . . B7E . . . . .
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . 2.A11 Engine . . . . . . . . X61.1 . . . Connector, 12---pole, Front Power lift . . . . . . . . 2.C11
Transmission . . . . B8E . . . . .
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . 2.A12 Engine . . . . . . . . X61.2 . . . Connector, 12---pole, Front PTO start/stop . . . 2.A2
Engine . . . . . . . . . B9E . . . . .
Position sensor (arm up) . . . . . . . . . . . . . . . . 2.D5 Cabinet . . . . . . . X.67 . . . . Connector, 9 ---pole (sensors) . . . . . . . . . . . . . . 2.B10
Cabinet . . . . . . . . F7 . . . . . . .
Powerlift controller . . . . . . . . . . . . . . . . . . . . . . 2.A9 Transmission . . . Y1E . . . . . Magnet valve, lowering . . . . . . . . . . . . . . . . . . . 2.D15
Cabinet . . . . . . . . F35 . . . . . .
Powershift controller . . . . . . . . . . . . . . . . . . . . 2.A15 Transmission . . . Y2E . . . . . Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D14
Cabinet . . . . . . . . F37 . . . . . .
MC---controller, UC2---contoller . . . . . . . . . . . 2.A1 Transmission . . . Y3E . . . . . Solenoid valve, lowering (front power lift) . . . . 2.D16
Cabinet . . . . . . . . GR1 . . . . .
Earth connection . . . . . . . . . . . . . . . . . . . . . . . 2.D2 Transmission . . . Y4E . . . . . Solenoid valve, lifting . . . . . . . . . . . . . . . . . . . . . 2.D15
Cabinet . . . . . . . . R2E . . . . .
Potentiometer, position adjustment Engine . . . . . . . . Y9 . . . . . . Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C4
(front power lift) . . . . . . . . . . . . . . . . . . . . . . . . 2.B3
Right mudguard . S1E . . . . . Switch, rear drive (right lifting) . . . . . . . . . . . . 2.C7
Right mudguard . S2E . . . . . Switch (rear drive, right lowering) . . . . . . . . . 2.D7

Left mudguard . . S3E . . . . . Switch, rear drive (left lifting) . . . . . . . . . . . . . 2.C9

Left mudguard . . S4E . . . . . Switch (rear drive, left lowering) . . . . . . . . . . 2.D8
Engine . . . . . . . . . S15E . . . . Switch, lowering left (front) . . . . . . . . . . . . . . 2.D12
Engine . . . . . . . . . S16E . . . . Switch, lowering left (front) . . . . . . . . . . . . . . 2.D10
Cabinet . . . . . . . . S17E . . . . Switch, lifting/lowering (front) . . . . . . . . . . . . 2.A6
1.9.2004
1.11.2003
Model
S240
S280
Code

311
Page

50
 B
A

D
C

352
/1.D16
/1.A16
/1.A16
1

1
/9.C2

GND -A1H1
GND
GND

2 2/9
L15
+30

GND

-A1A1 -A1H1 352

PWR PWR
1 1/9 1/9 1
MC

-GR.1 -GR1 -A1A1

10A

GND
F37

-S67
+E

GND
-A1A

3 3 2 2/9
-A1H7 -X.19 -X19 3 -X61.2
2

+C AI 5 190
1
4

FI 6
GND
PR 6

2/8 2 10 10 -X61.2 6
-A1H7 363
+C

AI 2 -X61.2
3/9
6/9
4/8

5/8 5
2
3

7
3
2
509

-S38
+C

3
6
4
+C
-R2E

UC2
+C

-X19
-A1H

-A1A1
-A1A1
-A1A3
510

1
4

17
3

-A1H7 362 -X19

AI 6
2
3

1/8 1 18
/1.D9
8
9
34

-A1H1
-X19
-X19
-X19

Ref 8V 510
-X.61.2 457 5/9 5
1
GND

5 -A1H1
Ref 2V 509
-X.61.2 3/9 3
-B18+E

2 456
+C
510
509
4

4
-S18E

189
GND

-Y9 BK
2
-
+

-A1H7 365 BR BU
-J2M+E -X61.2 -X61.2 AI 3
4/8 4 1 3
10 1 2
+E
509

510
-J2M+E
11 -A1H1 378
510

Ref 5V
4/9 4
5
5

719 -X19 -A1H5 -A1H5

GND -X61.1 DI6
46 3 3/9
/12.A11

1
10
378

1
0

2 719 -X61.1
-B9E

3
1

+E

63 -X61.1 +E -J3M -J3M+E -X19 63

/12.A11

3
A RMS UP

2 1
2

10 16
DI 1
510

DO 1
7

-A1H7 364
3
5

AI 1
26

8/9
7/9
378

6/8 6
/12.A11

63
63
6

6
-S17E
+C

8
7
1

364

-A1H5
-A1H1
8

/5.D7

5
/12.B2
6

26
-X12
5 10
1

0 , 5W
6
-S71
F-PTO
+C

366
511
509
7

7
4
364

5 10
2

2
0 , 5W

1 60
1 , 6W
9

-X12
10

5
1 60

3
1 , 6W

1, 2k
26

0 , 5W
235

-S2E
8

1, 2k

+MR
4
0 , 5W
2
6

-S1E

-X12 26
7

+MR
3
5
8

8
5
1
5

1
37
26

5 10
0 , 5W
2
-X14

2
1
6

1 60
1 , 6W
5 10
/4.A11

0 , 5W
/5.A11

1, 2k
9

0 , 5W

9
-S4E
2

1 60
1 , 6W

+ML
-X14 -X2E -A1E
5 Lift -A1E +C -J1E -J1E +C -X2E 1
11 27 27/55 Kl.30

3
10/55 10 2 1 1

1, 2k
0 , 5W
F7

-S3E
-A1E +C -J1E
10A

Kl.30
47/55 47 3

+ML
-X14 2 -X2E -A1E -X.67 1
Lower 3
4 10 8 8/55 -A1E -X2E
Signal -X.67 2 526 2
-B4E

-GR.1-1 -GR1-1 GND -A1E 29/55 29 5

Kl.31 -X.67 4
10

10
1 1 45 45/55 1
IMP.POS
+T

GND -A1E
Kl.31
9 9/55
-X61.1 5 -X19 -X.19 5 -X2E -A1E -A1E -X2E 40 446 8
9.5V 9.5V

1
2 38 38 12 39 39/55 2/55 2 4 -X.19 -X61.1 3
443 -X61.1 -X19 -X2E -A1E -A1E -X2E -X.19 447 9 447

5 10
Lift Signal 2

0 , 5W
5 45 13 26 26/55 48/55 48 6 42 -X61.1
-B6E
F-POS

1
+E

442 -X61.1 -X19 -X2E -A1E

Lower

2
4 44 14 44 44/55 -A1E -X2E -X.19 578 11

1 60
GND

1 , 6W
1/55 1 9 41 -X61.1
11

11
446 3

1, 2k
-A1.E -A1E -X2E -X.19 -X61.1

0 , 5W
Signal 444 444 2

-S16E
11/55 11 7 39 6
-B7E

578

7
1

+E
+E
F-PRESS

GND -X2E -A1E

30 20 20/55

6
506 29 -A1E 446 3
75 -X2E 30 30/55 -A1E -X2E -X.19 -X61.1
445 445

5
Signal 2
F-IMP

505
12

12
46/55 46 8 43 7
-B8E

578 1

1
+T

4
560 504

5 10
0 , 5W
3
EHR-C
26 -A1E

-A1E
503
75 -X2E 49 49/55

2
521

1 60
2
1

1 , 6W
502
-A1E -X5E 523
Signal 2
7/55 7 12

1
-B1E

3
560
13

501 522

13
3

1, 2k
POSITION
+T

0 , 5W
-S15E

WIRING DIAGRAM, AC7.1

+E
+C
521 1

-X2E
-X2E
-X2E
-X2E

24
25
27
28
-A1E 524 -X.5E 524

-X6E
Signal 2

POWER LIFT A1E AND F-PTO

25/55 25 21
-B2E

-Y2E 522

E H, LEDS
3
R-DRAFT

-
+
505 -X5E 505 -A1E
18 55 55/55 521 1

+T
14

14
-A1E 527 -X.5E 527
529 7 529 -A1E Signal 2
43/55 43 22
-B3E

522

S230 - S280 (N25171 - N35572 + N10371)

-X5E 53 53/55 3
L-DRAFT

+T
504 -X5E 504 -A1E -A1E 521 -X.5E
GND

-
521

+
19 19 19/55 38/55 38 2 1
-A1E 525 -X.5E 525
Signal 2
28/55 28 14
-B5E

-Y1E 3
R-PRESS

530 9 530 -A1E -A1E 522 -X.5E -X5E 522

15

15
9.5V
-X5E 54 54/55 40/55 40 3 3

+T
8 -A1E

-
+
-X5E 18 18/55
-A1E -X2E 15 15
Kl.15
-Y4E 6/55 6 3
-A1E -X2E 5A
528 11 528 -A1E D+ F35
L15
+30

GND
-X5E 37 37/55 16/55 16 2

15

47
16

16
10 -A1E

C
501 501

-
+
-X5E 36 36/55

2 / 16
+C
/3.A1
/3.A1

/3.D1
/4.A1

/1.B7
-Y3E

B
A

D
C
Location Device Description Page Location Device Description Page
Name and position Name and position
Cabinet . . . . . A1A . . . . . . . . MC---control unit . . . . . . . . . . . . . . . . . . . . 3.C10 Cabinet . . . . . X1S . . . . . . . Connector 9---pole, arm rest/seat . . . . . . . . 3.D4
A1E . . . . . . . . Power lift (EH) . . . . . . . . . . . . . . . . . . . . . . 3.C8 Cabinet . . . . . X1T . . . . . . . Connector, p ---pole
A1G . . . . . . . . Implement VT . . . . . . . . . . . . . . . . . . . . . . . 3.C1 (cab, terminal, RS ---232) . . . . . . . . . . . . . . . 3.C7
Cabinet . . . . . A1H . . . . . . . . UC2, side panel . . . . . . . . . . . . . . . . . . . . . 3.C12 X1W . . . . . . Connector, 37 ---pole . . . . . . . . . . . . . . . . . . . 3.B10
Engine . . . . . . A1M . . . . . . . EC control unit (EEM2) . . . . . . . . . . . . . . . 3.B15 Cabinet . . . . . X1X . . . . . . . Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . 3.B14
Cabinet . . . . . A1P . . . . . . . . Instrument . . . . . . . . . . . . . . . . . . . . . . . . . 3.A16 Cabinet . . . . . X2E . . . . . . . Connector, 37---pole, Cabinet --- EHRC . . . 3.B8
Cabinet . . . . . A1S . . . . . . . . UC1 unit, arm rest, seat . . . . . . . . . . . . . . 3.D7 Cabinet . . . . . X2S . . . . . . . Connector 6---pole, seat /
Cabinet . . . . . A1T . . . . . . . . Tractor terminal display . . . . . . . . . . . . . . . 3.C6 cab suspension . . . . . . . . . . . . . . . . . . . . . . 3.D5
A1V . . . . . . . . Working lights control . . . . . . . . . . . . . . . . 3C.6 Cabinet . . . . . X2X . . . . . . . Connector box . . . . . . . . . . . . . . . . . . . . . . . 3.C4
Cabinet . . . . . A1W . . . . . . . Rear instrument . . . . . . . . . . . . . . . . . . . . . 3.A10 Cabinet . . . . . X3X . . . . . . . Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . 3.B8
31. Elecrical diagram

A1X . . . . . . . . CAN ---bus bridge 1 . . . . . . . . . . . . . . . . . . 3.A5 Cabinet . . . . . X3Z . . . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . 3.B13
Cabinet . . . . . A1Z . . . . . . . . TC1 unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A13 Cabinet . . . . . X4T . . . . . . . Connector, 25 ---pole (terminal) . . . . . . . . . . 3.C7
A2X . . . . . . . . ISO 11786 Adapter inerface . . . . . . . . . . 3.A3 Cabinet . . . . . X5E . . . . . . . Connector, 47---pole (cabinet sensors) . . . 3.C10
Engine . . . . . . B6M . . . . . . . Actuator (VP44) . . . . . . . . . . . . . . . . . . . . . 3.D15 Cabinet . . . . . X1G . . . . . . . Bus extension, connector rear . . . . . . . . . . 3.D1
Cabinet . . . . . F24 . . . . . . . . Working hydraulics, auxiliarity valve 1 ---7 3.A9 Cabinet . . . . . X2G . . . . . . . Bus extension, connector front . . . . . . . . . . 3.D1
Cabinet . . . . . F41 . . . . . . . . CAN ---bus bridges, main current supply 3.A2 Engine . . . . . .X19 . . . . . . . Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . 3.B15
Cabinet . . . . . F45 . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A5 X26 . . . . . . . Connector, 28 ---pole, instrumentation . . . . 3.A15
Cabinet . . . . . F46 . . . . . . . . CAN ---bus, bridges . . . . . . . . . . . . . . . . . . 3.A4 X60 . . . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . 3.A6
GR14 ---1 . . . . Earth connection Cabinet . . . . . X.70 . . . . . . . Connector, 9---pole adapter CAN bus
(transmission, Power lift) . . . . . . . . . . . . . . 3.D13 diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B1
Cabinet . . . . . P1W . . . . . . . Display, DPS2 . . . . . . . . . . . . . . . . . . . . . . 3.B8
Roof . . . . . . . . P6 . . . . . . . . . PSD display . . . . . . . . . . . . . . . . . . . . . . . . 3.A8 Transmission . Y1D . . . . . . . 4---pole solenoid valve (auxiliarity valve) . . 3.D13
Transmission . Y7D . . . . . . . 4---pole solenoid valve (auxiliarity valve) . . 3.D11
Roof . . . . . . . . R1X . . . . . . . . Terminal resistance unit (roof) . . . . . . . . . 3.A6
Transmission . R2X . . . . . . . . Terminal resistance unit
(working hydraulics) . . . . . . . . . . . . . . . . . 3.D14
Cabinet . . . . . R5X . . . . . . . . Cigarette lighter . . . . . . . . . . . . . . . . . . . . . 3.D9
1.9.2004
1.11.2003
Model
S240
S280
Code

311
Page

52
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/2.A16 /4.A1
L15 L15
/2.A16 /4.A1

116 63
/1.C4 /5.D7 GND +C +C
/9.C2 -A1Z -A1P
F41 F24
15A 10A TC1 ICL 1
F45 F46 4

+R

4
63

+
7.5A -P6 CAN_ID=3 CAN_ID=23

116
-
4 /7.C1 /1.C5 /5.D6

3
GND -P6 GND
A 310 3 A

PSD I
26/68
25/68
12/28
13/28
17/28
16/28

+R120
+C

-R1X

-A2X
2
-A1X
2
-A1X
5
2

2
CAN_H_1 -A1W ICL II

+
CAN_H

103
-P6

-P6
26
25
12
13
17
16

1
CAN_L_1 CAN_L
-X26
-X26
-X26
-X26

-A1Z
-A1Z
+C -A1X -P6

CAN_L
-A2X

2/9
2/9
5/9
CAN_H
GND
+

-A.2X
-A.1X
11
-X60
12
-X60
10
-X60
CC/ISO ADAPTER BRIDGE I 1 2 3 4
+C
CA N_ID=146 CA N_ID=144

1
2
3
4

/15.B2
6/9
7/9
1/9
4/9
3/9
7/9
6/9
1/9
3/9
4/9
CAN_L_1
CAN_H_1
CAN_H_1
CAN_L_1
CAN_L_1
CAN_H_1

-A1W
-A1W
-A1W
-A1W
4 37

+C

4
63

+
-P1W /12.A3
775

6
7
1
4
3
7
6
1
3
4
-X3Z
14
-X3Z
13
/15.C9

-A2X
-A2X
-A2X
-A2X
-A2X
-A1X
-A1X
-A1X
-A1X
-A1X
CAN_L_1
CAN_H_1
-GR.11 -GR11 -P1W

3
GND

CAN_L_1
CAN_H_1
4 4 3 GND /5.C16

PSD II
774
/15.C9 /12.B2
-X.19
33
-X.19
32

2
CAN_H -X1X2 +C
-P1W

24

CAN_H_3
CAN_L_3
GND
CAN_L_2
CAN_H_2
CAN_L_2
CAN_H_2
GND
CAN_H_1
CAN_L_1
-X1W
25
-X1W
5
-X1W
37
/12.A3 CAN H -X1X1
33
32

-X1X2

-P1W
1
-X19
-X19

1
CAN_L -X1X3 CAN L -X1X1
-P1W
-X1X3
A -X.70 775 GND
-X1X
B 1 /5.D12
B
B -X.70 774 2 -X3X
757
CAN_L_1
CAN_H_1

2 2
CAN_H_1
CAN_L_1

1 CAN_L_1
-X.70 2 CAN L
G CAN_L_1 CAN_L_1 CAN_H_1
7 CAN H CAN_H_1
-A1M
67
-A1M
66
-A1M
42
-A1M
18

1 1
F -X.70 CAN_H_1 CAN_H_1 +C
6 CAN_L_1
I -X.70 CAN_L_3 CAN_H_2
9
67/70
66/70
42/70
18/70

H -X.70 CAN_H_3 CAN_L_2

DIAGNOSTIC SOCKET
-A1A6
6
-A1A6
5
-A1A6
3
-A1A6
2
-A1H7
8
-A1H8
1
-A1H8
4
-A1H8
3

8
-X.70
-A1M
C CAN_H_2

-A1V
10
-A1V
11
-X1T
6
-X1T
5
-X2E
37
-X2E
36
-X2E
23
3 EC
D -X.70 CAN_L_2 CAN_ID=0
8/8
1/8
4/8
3/8

6/10
5/10
3/10
2/10

4
/1.C9
44/70
20/70

+C +E

10/12
11/12
CAN_L
CAN_L
CAN_L
CAN_L

CAN_H
CAN_H
CAN_H
CAN_H

-A.1G 37

2
1
2
1
6 -A1V -A1A MC +C -A1H UC2 +C

CAN_L_2
CAN_H_2
44
20

-A.1G 774 LIGHTS ECU CAN_ID=5 CAN_ID=33

103
-A1M
-A1M

7
-A.1G
/9.B3 /2.C1 /4.C2 /2.C1 /4.C12
775 +C

3
2
9

-X4T
-X4T
C C

-A1E
34
-A1E
14
-A.1G CAN_L_3

CAN L
CAN H
CAN_L_4
CAN_H_4

-X2X
-A1T-1 +C
-A.1G CAN_H_3 5 5/25 -X.5E

IMPLEMENT VT
103 -X5E 103

2
1
4

CAN_L_2
CAN_H_2
-A1T-1 +C 4 4
-B6M
1
-B6M
2

-A.1G CAN_L_3 4 4/25 -A1T

34/55
14/55
3 -A1T-1
3/25 3 -A1E CAN_L_2 -X5E CAN_L_2
-A.1G CAN_H_3 TE RMINAL -A1E 33/55 33 37

CAN_L_2
CAN_H_2
5
1
2
1
2

CAN_ID=38 EHR-C
1/9
2/9

-A1T-1 -A1T-1 -A1E CAN_H_2 -X5E

-B.6M
-B.6M

-X2G 16 16/25 2/25 2 /2.C9 15/55 15 36 +T +T

777 /8.B5
-A1T-1 CAN_ID=35 -B6M

5
4
1
+T

-Y7D -Y1D
120

17 17/25

-X1S
-X1S
-X2G CAN_H_3 CA N_ID=135 CA N_ID=129 PCU
-R2X

2
BOSCH VP 44
3
4
3
4

-X2G 778
Y6D,Y5D,Y4D,Y3D,Y2D
-X2G CAN_L_3 +C CA N_ID=134 - 130 +E /1.D11

BUS EXTENSION
CONNECTOR FRONT
4 -X2S CAN_H_2 -A1S7 -A1S8 CAN_L_2
8 8 8/8 3/8 3
-A1S
-X1G 777 ARMREST
D 1 D
UC1
120

-X1G CAN_H_3
-R5X

2 CAN_ID=6
-X1G 778 /6.C2
3 -X2S CAN_L_2 -A1S8 -A1S8 CAN_H_2
-GR14-1
2
+T

-X1G 7 1 1/8 4/8 4

CAN_L_3

BUS EXTENSION
CONNECTOR, REAR
4
2

GND GND
-GR.14-1

/2.D16 /4.D1

CAN BUS 1, 2, 3 3 / 16
S230 - S280 (N25171 - N35572 + N10371) C
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Description Page Location Device Description Page
Name and position Name and position
Cabinet . . . . . A1A . . . . . MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . 4.B4 Cabinet ..... S76 . . . . Switch, 2 position (traction control on/off) . . . . 4.B7
Cabinet . . . . . A1H . . . . . UC2---control unit . . . . . . . . . . . . . . . . . . . . . . . 4.C13 Cabinet ..... S86 . . . . Trailer release switch . . . . . . . . . . . . . . . . . . . . . 4.B4
Transmission . B5C . . . . . Speed / Transmission sensor . . . . . . . . . . . . . 4.D1 Cabinet ..... X1Z . . . . Connector, 47 ---pole, cabinet sensors . . . . . . . 4.C2
Transmission . B8 . . . . . . Gear speed sensor (3---pole) . . . . . . . . . . . . . 4.A2 Cabinet ..... X2E . . . . Connector, 37---pole, Cabinet --- EHRC . . . . . . 4.C15
Transmission . B10 . . . . . Radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A2 X3Z . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . 4.C11
Transmission . B19 . . . . . Temperature sensor, transmission . . . . . . . . . 4.C1 Cabinet . . . . . X4Z . . . . Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . 4.A2
Cabinet . . . . . F25 . . . . . Controller of rocker switchs (Digi ---input), Cabinet . . . . . X5E . . . . Connector, 47---pole (cabinet sensors) . . . . . . 4.C15
CAN ---diagnostics . . . . . . . . . . . . . . . . . . . . . . . 4.A10 X17 . . . . Connector, 7---pole, trailer current socket . . . . 4.B14
Cabinet . . . . . F36 . . . . . Trailer hitch, engage of the working X30 . . . . Connector, 9---pole, gears switches . . . . . . . . . 4.A10
hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A15 Cabinet . . . . . X31 . . . . 2 ---pole, PTO ---emergancy stop . . . . . . . . . . . . 4.B14
31. Elecrical diagram

Cabinet . . . . . GR12---1 . Earth connection . . . . . . . . . . . . . . . . . . . . . . . 4.D2

Transmission .
Y1 . . . . . Solenoid valve, differential lock . . . . . . . . . . . . 4.D3
Cabinet . . . . . GR14---1 . Earth connection . . . . . . . . . . . . . . . . . . . . . . . 4.D8 Transmission .
Y3 . . . . . Solenoid valve, 4---wheel drive . . . . . . . . . . . . . 4.D4
Cabinet . . . . . GR14---2 . Earth connection . . . . . . . . . . . . . . . . . . . . . . . 4.D1 Transmission .
Y18 . . . . Solenoid valve, parking brake . . . . . . . . . . . . . 4.D5
Cabinet . . . . . S23. . . . . . Switch, delta powershift, selector . . . . . . . . . . 4.B10 Transmission .
Y19 . . . . Trailer release . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D11
Cabinet . . . . . S45 . . . . . Switches, hi ---shift . . . . . . . . . . . . . . . . . . . . . . . 4.B11 Transmission .
Y20 . . . . Solenoid valve, creeper on . . . . . . . . . . . . . . . . 4.D6
Cabinet . . . . . S47 . . . . . Switch, DPS, man./auto . . . . . . . . . . . . . . . . . . 4.B8 Transmission .
Y21 . . . . Solenoid valve, creeper off . . . . . . . . . . . . . . . . 4.D7
Engine . . . . . . S52 . . . . . Indicator light switch, hand brake cable . . . . 4.D11 Transmission .
Y23 . . . . Solenoid valve, trailer hitch (push) . . . . . . . . . . 4.D13
Engine . . . . . . S57 . . . . . Limiting value of the creeper on . . . . . . . . . . . 4.D10 Transmission .
Y24 . . . . Solenoid valve, working hydraulics,
Engine . . . . . . S58 . . . . . Limiting value of the creeper off . . . . . . . . . . . 4.D10 change to front/back . . . . . . . . . . . . . . . . . . . . . 4.D14
Cabinet . . . . . S61 . . . . . Switch, 2 position (creeper on/off) . . . . . . . . . 4.B5 Transmission . Y25 . . . . Solenoid valve, working hydraulics,
Cabinet . . . . . S65 . . . . . Switch (change valve, trailer hitch) . . . . . . . . . 4.B14 change to front/back . . . . . . . . . . . . . . . . . . . . . 4.D15

Cabinet . . . . . S69 . . . . . Switch, auxiliarity valves 4 and 5 Transmission . Y28 . . . . Solenoid valve, forward drive allowable . . . . . 4.D8
(engage output rear/front) . . . . . . . . . . . . . . . . 4.B15 Transmission . Y29 . . . . Solenoid valve, reverse drive allowable . . . . . . 4.D9
Cabinet . . . . . S72 . . . . . Switch, 2 position (standby, rear PTO) . . . . . . 4.B13
Cabinet . . . . . S73 . . . . . Switch, 2 position (standby, auxiliarity
valves 1---7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B11
1.9.2004
1.11.2003
Model
S240
S280
Code

311
Page

54
 A

D
B

+T +T
/3.D16
/2.A16
/3.A16
/3.A16
1

1
-B5C
-B19

GND 1
+ 2
GND 2
+ 1

Hydr.oil temp.

Cardan axle speed

15

GND
L15
+30

-GR.14-2 GND 1 GND +T

1 -X1Z 305
-X1Z
-X1Z
-X1Z

28
32
16

2 sig.
-B10

30
-X4Z
2

3 +
2

Radar
305

-GR.12-1 -X4Z 339 -A1A5 AI 2

15

2 7 2 2/10 -A1A1 305 -X4Z

FI 5
5/9 5 1
15

-X4Z 307 -A1A2 1 GND

FI 2 -A1A1 306 -X4Z -X1Z 306
4 2 2/9
-B8

- Y1
+T

FI 3 2 sig
9/9 9 3 31
+T

3 +
17

-GR.14-2 -X1Z -X3Z -A1A4

-X1Z

32 32 PR 3 Rear axle speed

-
+

2 14 9 2 2/8
/9.C2
3

DL
GND
-S86
+C

- Y3
+T
9
10

21 -X1Z -X3Z 21 -A1A3

DO 5
-
+

15 10 5 5/8
4

4WD
7
HOOK REL

-Y18
+T

-A1A8. -A1A8 181 37

1
3

DI15
7/8 7
-Y18 -Y18 380 -X5E -X2E 380 -A1A3 PR 8
-
+

1 2 24 15 1 1/8
-S61
+C

5
5

HB
26
9
10
/5.A11

-Y20
+T
26

GND
CREEPER

-Y20 -Y20 343 -X5E -X2E 343 -A1A3

2
6

PR 4
-
+

1 2 30 18 8 8/8
7

CREEPER -A1A7 353 37

6

6
1
5

DI 6
6/8 6
GND
-Y21
+T
-S76
+C

/3.C10

-Y21 -Y21 341 -X5E -X2E 341 -A1A3 26

9

PR 5
MC
10

-
+

1 2 31 21 6 6/8
-A1A

CREEPER
7

7
+C
8

/5.A15
AUTOTRAC

2
6

-Y28
+T
7

-A1A2 238 37
1
5

-GR.14-1 -Y28 -Y28 303 -X5E -X2E 303 -A1A4 DI 23

- PR 1 1/9 1
+

3 1 2 34 34 6 6/8
+T
F-STEER
-S47
+C
8

8
26
9
10

-Y29
+T
0 I II
DPS A/M

-Y29 -Y29 304 -X5E -X2E 304 -A1A3

/12.A7
/5.A1

PR 7

-
+
1 2 33 17 2 2/8
3

-A1A7 335
1

DI 7
7/8 7
6

R-STEER
37

-A1A7 334
2
8

DI 8
9

9
8/8 8

GND
+E
-S57
+C

GND

RE

1
1

CREEPER ON
-S23
DPS DO

54C
331 -X5E -X2E 331 -A1A8

2
DI 13 -A1A5 -X30 162 BL YE -X30
28 20 5 5/8
2
3

DI 2
10/10 10 1 3
5A

+C
F25

37

BL

+E
1

-S58
10

10
DPS UP
-S23.
1

CREEPER OFF
26
37

-A1A5 -X30 163 RE YE -S23.

-J21 + C

54C
2
3

35 -X5E -X2E 35 -A1A8 DI 1

9/10 9 2

2
DI 12
27 19 4 4/8
37

+C

-A1A7 -X30 338 GR

1

DI 3

HB
-S52
+E
-S45
HI-SHIFT

3/8 3 4
-X5E -X2E 6 -A1A8 -A1A7 -X30 513 BR BK -X30
2
3

-
DI 14 DI 4

+
2 1 35 35 6 6/8 4/8 4 7 6
/2.B8
11

/12.A3

11
26

-Y19
+T
+C

-S73
-GR.14-2 -X1Z -X3Z 161 -A1A4
9

PR 2
10

-
+
3 35 11 4 4/8
HITCH REL.
237
H-STDBY

-A1H1 125
12

12
2
6

DO 3
9/9 9
7

-A1H5

-Y23
107
1
5

DI 3

GND
6/9 6
HITCH
+C

26

-A1H1 126 -S72

D0 2

-
+
-Y23 -Y23 5 8/9 8
9
10

1 2 -X.5E

+T
13

13
-A1H5 106
DI 2
236

7/9 7

9
-X17
8

WIRING DIAGRAM, AC7.1

PTO_STDBY

2
6

-X31
+C
7

UC2
-X.17 -X17 514

-A1H

/3.C12
1
5

/12.C11
+
8 8

+C

-Y24

S O L E N .VAL VES; CREEPER, 4 - WD, DL , PT O , HB

PTO
14

14
-S65

+T
507
1
+C 5
-Y24 -Y24 -A1H4 131
DI 16

S230 - S280 (N25171 - N35572 + N10371)

+
1 2 1/8 1

7
-A1H4

2
6
HYDRL.F/R
DI15 507 520
2/8 2

8
-X2E
15A

+C
F36

-S69
PRO 4/5
PRO6

508
16

GND

-Y25
132
15

1
5
9
10

15
HYDRL. F/R

-
+
37

2
6
1 2 -X.5E -X2E 508
-Y25 -Y25 6 22

+T
520
L15
+30

9
10
GND 26
16

16
GND

C
4 / 16
/5.A1
/5.A1

/5.D1
B
A

D
C
Location Device Description Page Location Device Description Position
Name and Position Name and position
Cabinet . . . . . . . . A1A . . . . . MC---control unit . . . . . . . . . . . . . . . . . . . . . 5.A14 Cabinet . . . . GR12 . . . . . Earth connection . . . . . . . . . . . . . . . . . . . . . . . 5.D13
Cabinet . . . . . . . . A1P . . . . . Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . 5.C7 Cabinet . . . . K10 . . . . . . Flasher relay unit . . . . . . . . . . . . . . . . . . . . . . 5.B7
Cabinet . . . . . . . . D1 . . . . . . Diode, brake pedals . . . . . . . . . . . . . . . . . . 5.B14 K11 . . . . . . Relay, brake lights . . . . . . . . . . . . . . . . . . . . . . 5.A12
Cabinet . . . . . . . . D2 . . . . . . Diode, brake pedals . . . . . . . . . . . . . . . . . . 5.B14 K44 . . . . . . Booster relay, long distance lights . . . . . . . . . 5.B3
Engine . . . . . . . . . E1 . . . . . . Headlight, right . . . . . . . . . . . . . . . . . . . . . . 5.D3 K45 . . . . . . Booster relay, short distance lights . . . . . . . . 5.B4
Engine . . . . . . . . . E2 . . . . . . Headlight, left . . . . . . . . . . . . . . . . . . . . . . . 5.D5 K49 . . . . . . Control relay, long distance upperlights . . . . 5.C2
Cabinet . . . . . . . . E3 . . . . . . Dront direction indicator, right . . . . . . . . . . 5.C10 K50 . . . . . . Control relay, short distance upperlights . . . . 5.C4
Cabinet . . . . . . . . E4 . . . . . . Dront direction indicator, left . . . . . . . . . . . 5.C11 Cabinet . . . . S1 . . . . . . . Light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A6
Right mudguard . E5. . . . . . Rear light, right (flasher/park/brake) . . . . 5.C12 Cabinet . . . . S4/1 . . . . . . Combined switch . . . . . . . . . . . . . . . . . . . . . . . 5.B10
Left mudguard . . E6 . . . . . . Rear light, left (park/brake) . . . . . . . . . . . . 5.C15 Cabinet . . . . S7 . . . . . . . Switch, warning flasher . . . . . . . . . . . . . . . . . . 5.B8
31. Elecrical diagram

Engine . . . . . . . . . E20 . . . . . Parking right, right . . . . . . . . . . . . . . . . . . . 5.D9 Twintrac .... S9W . . . . . . Safety switch, brake pedal (rear right) . . . . . . 5.C16
E21 . . . . . Parking right, left . . . . . . . . . . . . . . . . . . . . 5.D9 Cabinet .... S10 . . . . . . Safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B16
Cabinet . . . . . . . . E23 . . . . . Upper head light, right . . . . . . . . . . . . . . . . 5.D1 Twintrac .... S10W . . . . . Safety switch, brake pedal (rear left) . . . . . . . 5.C15
Cabinet . . . . . . . . E24 . . . . . Upper head light, left . . . . . . . . . . . . . . . . . 5.D2 Cabinet .... S20 . . . . . . Switch, braking lights . . . . . . . . . . . . . . . . . . . 5.B15
Cabinet . . . . . . . . F2 . . . . . . Low beam . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A5 Cabinet .... S33 . . . . . . Change over switch, head lights up . . . . . . . 5.A2
Cabinet . . . . . . . . F3 . . . . . . Parking lights, input . . . . . . . . . . . . . . . . . . 5.A7 Cabinet .... X10 . . . . . . Connector, 9 ---pole (Combined switch) . . . . . 5.A4
Cabinet . . . . . . . . F9 . . . . . . Trailer socket . . . . . . . . . . . . . . . . . . . . . . . . 5.A13 X12 . . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . 5.D12
Cabinet . . . . . . . . F12 . . . . . High beam . . . . . . . . . . . . . . . . . . . . . . . . . 5.A3 X14 . . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . 5.D14
Cabinet . . . . . . . . F14 . . . . . Parking light, right . . . . . . . . . . . . . . . . . . . 5.A9 Roof . . . . . . . X17 . . . . . . Connector, 7 ---pole, trailer current socket . . . 5.B14
Cabinet . . . . . . . . F15 . . . . . parking light, right and working Cabinet . . . . X.20L . . . . . 6 ---pole, front directions indicator, left side . . 5.D2
light controller . . . . . . . . . . . . . . . . . . . . . . . 5.A9
Cabinet . . . . X.20R . . . . 6---pole, front directions indicator,
Cabinet . . . . . . . . F28 . . . . . Direction indicators . . . . . . . . . . . . . . . . . . 5.A8 right side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D1
Cabinet . . . . . . . . F33 . . . . . Instruments, low and high beam Cabinet . . . . X27 . . . . . . Connectori, 36 ---pole, instrument A1P . . . . . . 5.C7
controlling, psd ---displays . . . . . . . . . . . . . 5.A6 X62 . . . . . . Connector, 9---pole (head light, horn,
Cabinet . . . . . . . . F40 . . . . . Brake lights . . . . . . . . . . . . . . . . . . . . . . . . . 5.A12 outer work light, out temp.) . . . . . . . . . . . . . . 5.C3
Cabinet . . . . . . . . GR1 . . . . Earth connection . . . . . . . . . . . . . . . . . . . . 5.D11
Cabinet . . . . . . . . GR5 . . . . Earth connection . . . . . . . . . . . . . . . . . . . . 5.D10
1.9.2004

Cabinet . . . . . . . . GR9 . . . . Earth connection . . . . . . . . . . . . . . . . . . . . 5.D3

1.11.2003

Cabinet . . . . . . . . GR11 . . . Earth connection . . . . . . . . . . . . . . . . . . . . 5.D4

Model
S240
S280
Code

311
Page

56
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/4.A16 /6.A1
L15 L15
/4.A16 /2.A9 /6.A1

5A
F15
-J17 26
/4.A6
26 /7.A15
37
/4.A9 /9.A2
F12 F2 F33 F3 F28 F40 F9
15A 15A 5A 15A 10A -J18
/15.C11 10A 15A
26 26 /6.A7
/13.A2 -A1A +C

68
5A
F14
MC
26 26 77 77
/12.A3 /4.C2
A A

98
26
78
72 /8.A3
-J6 + C 77
-A1A2
DI22

-X10
9
-X10
5
3/9 3

-K11
30
-K11
86

69
172
104
-A1A8
10 5 10 3 6 8 DI16
+C 8/8 8
+C +C +C
-S33 -S4/1 -S1 K11
0 I II
178
177

LIGHTS UP 0 1 LIGHTS
0 1 2 -A3-RB1
9 1 9 1 2
- D1

87
85

7
6
87a
-K11
-K11
-K11
175 177
-

GND
26
69
+
104

66 -X10
64 -X10
172
GND
/1.D5 175 178
-
+

66

115
- D2

17
78
-X1W
3

-K44
3
-K44
1
-K45
1
-K45
3
-X1W
4

85
77
+C +C /11.A14 -X17 -X17

85
17
GND
98
-X10
8
2 2/54G
77 -X17 -X17
B K44 K45 7 6 5 +C 5 5/58R B

-K10
6
-K10
4
-A3-RB3 -A3-RB3 +C R L 26 -X17 -X17
-S4/1 7 7/58L

5
2
2
5
-S7 -X17 54C 54C

HAZARD
115 -X17

-K44
-K44
-K45
-K45
4
1
-K10 10 8 2 3 1 6 6/54
-J8

-X10
-X10

-K10
-S20
-S10

1 26 -X17 -X17
2 1 2 1
1 1/L

C2
49a
GND -J16

20
87
26
77
TRAILER SOCKET

87 -X17 -X17
98

2
3
4 4/R

26
26
168
-K10
-K10
87
26
26
-X17 -X17
85 3 3/31
/1.B5

86
-K49
30
-K49
86
-K50
30
-K50
115
87
26
115
26
GND
178
GND
177

+C +C

GND
K49 K50 54C 54C
-A3-RB1 -A3-RB1
-S10W
-S9W

26 2 1 2 1

85
87
85
87
-X20R
1
-X20L
1
-X20L
2
-X12
1
-X12
3
-X12
2
-X14
1
-X14
3
-X14
2

87a
87a

-K49
-K49
-K49
-K50
-K50
-K50
-X20R
2

66
105
112
26
87
26
GND
/3.B12

77

52
GND
184
50
C 115 115 C

-X27
1
-X27
8
-X27
9
-X27
2
-X27
4
-X27
6
77
87
26
26

77 26

-X62
2

185
184
185
184
52

1/36
8/36
9/36
2/36
4/36
6/36
50 58R R L 58L
54 R/L 58 54 54 R/L 54

-X20R
6
-X20R
5
-X20L
6
-X20L
5
-X62
4
-X62
3
-X62
7
-X62
6
+C +C +MR 58 +ML 58 +ML 58

H2
H1

H 14
H 31
H 32
PARK
-E3 -E4 -E5. XX -E5 XX -E6. XX -E6 XX
-A1P - - - - - -
- -

IGN. PWR
ICL 1

10/36
77
77

-E23
56A
-E23
56B
-E24
56A
-E24
56B
-E1
56A
-E1
56B
-E2
56A
-E2
56B
/3.A15 +C GND GND
/13.C5
+C +C +E
3
3

+E +E + + GND GND

10
GND

-E23 -E1 /12.D15 /12.D9

-X20L

XX -E24 XX XX XX
-X20R

-X27
-E2 -E20 -E21
- - GND /11.D16

31
31
31
31
63 63 /2.C6

-E1
-E2
-J1 +ML
-J1 +MR

/15.D11

-E23
-E24
GND /3.A7
/3.B12 GND -X12 -X.12 -X14 -X.14
D GND /7.D11 8 8 8 8
/14.C2 /13.B10
D

GND
GND
GND

4
4
-J12 +C
-J29 +C

-X20L

-X20R
GND
GND
-GR5
7
-GR1
7
-GR12
4

+C

/1.D5

2
5
6
7
7
4

-GR.9
-GR.5
-GR.5
-GR.1

GND GND

-GR.11
-GR.12

/4.D17 /6.D1

HEAD LIGHTS 5 / 16
S230 - S280 (N25171 - N35572 + N10371) C
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name Description Page and position
Cabinet ........... A1S . . . . . . . . . . . . . UC1 unit, arm rest, seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Cabinet ........... B1S . . . . . . . . . . . . . Joystick, probe 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A2
Cabinet ........... B2S . . . . . . . . . . . . . Joystick, probe 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A3
Cabinet ........... B3S . . . . . . . . . . . . . Joystick, probe 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A5
Cabinet ........... B4S/B5S . . . . . . . . . Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C4
Cabinet ........... F44 . . . . . . . . . . . . . . UC1 ---controller, arm ---rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
Cabinet ........... GR12 . . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.D15
Cabinet ........... R1E . . . . . . . . . . . . . Potentiometer, power lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B2
Cabinet ........... S1M . . . . . . . . . . . . . Switch, rpm/kmh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A7
Cabinet ........... S1S . . . . . . . . . . . . . Switch, position lock (probe 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B9
31. Elecrical diagram

Cabinet ........... S1Z ............. Forward ---neutral---reverse switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . 6.D6
Cabinet ........... S2M ............. Switch, cruise on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Cabinet ........... S2S ............. Switch, position lock (probe 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B10
Cabinet ........... S2Z ............. 4PS up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C2
Cabinet ........... S3S ............. Switch, position lock (probe 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B11
Cabinet ........... S3Z ............. 4PS down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C3
Cabinet ........... S4S ............. Switch, position lock (probe 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A10
Cabinet ........... S5M ............. Switch, cruise +T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Cabinet ........... S5S ............. Switch, position lock (probe 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A11
Cabinet ........... S6M ............. Switch, cruise ---T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B8

Cabinet ........... S10E . . . . . . . . . . . . Switch, lifting / lowering (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C8

Cabinet ........... S11E . . . . . . . . . . . . Switch, forced lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C11
Cabinet ........... S22 . . . . . . . . . . . . . Differential lock switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B13
Cabinet ........... S25 . . . . . . . . . . . . . Rear PTO switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B3
Cabinet ........... S30 . . . . . . . . . . . . . Switch, 4---wheel drive (in arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A13
Cabinet ........... S60 . . . . . . . . . . . . . Safety switch, driving seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C14
Cabinet ........... X1S . . . . . . . . . . . . . Connector 9---pole, arm rest/seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
Cabinet ........... X2S . . . . . . . . . . . . . Connector 6 ---pole, seat / cab suspension . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
1.9.2004
1.11.2003
Model
S240
S280
Code

311
Page

58
 B
A

D
C

/5.D16
/5.A16
/5.A16
1

1
L15
+30

+C

GND
-B1S
Lever1
A

D
B

GND

+C
664
C

-R1E
PS+
+C

-S2Z
2

2
G

BK BK 663 -A1S5 2 1
E
F

DI1
1
3

8 8/9 -A1S7 8 EH
AI2
5/8 5 3
PS-
+C

-S3Z
510
509
683
686

3
2

BK BK -A1S5
+C

664 DI2
1
3

7 7/9 3
-B2S
Lever2

4
1
664
GND

-A1S7
A

656
D
B

AI6
GND
3

1/8 1 4
C

+C
G

-S25

664
E
F

-B4S/B5S
+C
Joystick
664
684
687

693 -A1S3
B5S:1 B4S:1 DI23 -A1S6 683
510

2 2/8 AI7
+C

-Y

+Y

9/9 9
686
4

B4S:6 B4S:5 DI18

-B3S

7/8 7
Lever3

-A1S3
centre

691 684
664

DI21 AI8
GND
A

B4S:7 4 4/8 8/9 8

D
B

DY

DI19 687
B4S:3 689 -A1S6
664

6/8 6
C

AI10 685
6 6/9 AI9
B4S:4 B4S:2 7/9 7
G

688
+X
-X

DI20
5/8 5
E
F

B5S:6 B5S:5
-A1S3
centre

692 DI22
B5S:7 3 3/8
DX

5
5

B5S:3 690 -A1S6

AI11
5 5/9
B5S:4 B5S:2
-A1S6 510 510
AI15
1/9 1
-A1S1 510
Ref 8V /6.D12
F/R
+C
664

-S1Z

5/9 5
-A1S2 -A1S1 664 -X2S -X1S
9

DO7 V_supply
10
6

4 4/9 1/9 1 1 1

6
0
F44
7.5A

1
2
7
+C

509
510

-S2M
GND

-A1S6
3
5

AI14 BK
Cruise OFF

2 2/9
/5.A12

-A1S4 668 BR BR
DI10
1
3

7/8 7
26
7

7
-S5M
1
+C
664
-S1M

Cruise +

8
Cruise Mode

654 -A1S7 -A1S5 29 BK BK

2

AI4 DI8
1
3

3 3/8 1/9 1
4
-X1S
2

-S6M
+C

4
Cruise -

2
2

378
6

-A1S4 29 BK BK
-X.1S

DI9
1
3

8/8 8
8

8
509
510
1

GND
-A1S4
+C

439
EH
DI11
6
-S10E
2
4
-X2S
2

378 -A1S1
3
5

Ref 5V
4 4/9
7
2

-A1S4 435
-A1S7 DI12
2

653
-X.2S

5/8 5
6
AI1
6 6/8
1

8
9

9
0

+C
-S1S
Lock 1

1
9
10

-A1S4 658 BK BK
DI13
4/8 4 3 1
-A1S1. -A1S1 712 BN GY
+C

DO1
7/9 7 4 5

3
5

509
653

GND
+C

510
664
GND
-S4S
Lock 4

+C
-S2S
Lock 2

1
10

10
-A1S4 659 BK BK BK BK

0
DI14
3/8 3 3 1 1 3

9
10
-A1S1 713 BN GY GY BN
DO2
8/9 8 4 5 5 4
664
GND
+C

509 -A1S6
AI13
-S5S
Lock 5

+C
-S3S
Lock 3

3 3/9
-A1S1 -A1S4 660 BK BK BK BK

510
11

11
Ref 2V DI15
3 3/9 2/8 2 3 1 1 3

+C
-S11E
-A1S1 714 BN GY GY BN
509 BK DO3

Forced Low./Lift
9/9 9 4 5 5 4

2
510 BU BR 655 -A1S7 -A1S2 716
AI3 DO5

3
1
4 4/8 2/9 2
-A1S3 662
DI17

510
8/8 8
-A1S2 715
DO4
12

12
1/9 1

26
-A1S4 661
DI16
1/8 1

/6.B6
-A1S5 665
DI4
5/9 5

ARMREST A1S
-A1S5 657
DI3
-X2S -A1S1 6/9 6
GND GND
5 2 2/9 -A1S5 666
DI5
13

13
4/9 4
-A1S5
+C

667
DL
DI6
4W D
+C

-S22
-S30

3/9 3

WIRING DIAGRAM, AC7.1

GND
2
2

+C
-S60
4
4

-X1S GND -X2S 336 -A1S5 DI7

UC1
3 3 2 2/9

-A1S
Seat Switch
26
665

6
6

8
8
14

14
664
GND

1
1

DO6
3/9

/3.D8

S230 - S280 (N25171 - N35572 + N10371)

GND
+C

-J10
5
3
3
5

7
7

2
2

/13.B15
1
15

1
1

15
-GR12

GND
0
0

10
9
9
10
L15
+30

GND
26
16

16
C
GND

6 / 16
/7.A1
/7.A1

/7.D1
B
A

D
C
Location
Cabinet . . . . . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Cabinet . . . . . . . . . . .
Transmission . . . . . . .
Device Name
A1F . . . . . . . . . . . . .
A1Z . . . . . . . . . . . . .
A3Z . . . . . . . . . . . . .
A4Z . . . . . . . . . . . . .
A5F . . . . . . . . . . . . .
A11Z . . . . . . . . . . . .
A13Z . . . . . . . . . . . .
B1F . . . . . . . . . . . . .
B1W . . . . . . . . . . . . .
B1Z . . . . . . . . . . . . .
Description Page and position
Front suspension (SSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B13
TC1 unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B5
Main valve block, including DPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D2
Aux. valve box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A1
Diagnostic connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A10
Solenoid valve (clutch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D9
Solenoid valve (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D7
Angle sensor, front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A12
Hall ---angle sensor, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D4
Hall sensor powershift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A5
31. Elecrical diagram

Transmission . . . . . . . B3Z . . . . . . . . . . . . . Speed sensor powershift output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A6

Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
B4Z . . . . . . . . . . . . .
B7 . . . . . . . . . . . . . .
B9Z . . . . . . . . . . . . .
B14 . . . . . . . . . . . . .
B16 . . . . . . . . . . . . .
F18 . . . . . . . . . . . . . .
F26 . . . . . . . . . . . . . .
F42 . . . . . . . . . . . . . .
H1F . . . . . . . . . . . . .
Transmission speed sensor output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A7
Transmission speed sensor output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A8
Speed sensor main clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A7
Temperature sensor, gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D6
Hall ---angle sensor, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D5
Transmission conroller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
Suspension of the front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A13
Transmission controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A4
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C13

Cabinet . . . . . . . . . . . H2F . . . . . . . . . . . . . Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C14

Cabinet . . . . . . . . . . . S1F . . . . . . . . . . . . . 3 position change switch (blocking suspension and opereting mode) . . . . . . . . 7.A14
Cabinet . . . . . . . . . . . S2F . . . . . . . . . . . . . 3 position change switch (momentary switch to lift/sink axle) . . . . . . . . . . . . . . . . 7.A16
Cabinet . . . . . . . . . . . S2W . . . . . . . . . . . . . Limit switch, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A9
Cabinet . . . . . . . . . . . S3W . . . . . . . . . . . . . Limit switch, seat direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A2
Transmission . . . . . . . S4Z . . . . . . . . . . . . . Limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D10
Transmission . . . . . . . S6Z . . . . . . . . . . . . . Pressure switch, 15 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A8
Cabinet . . . . . . . . . . . S9 . . . . . . . . . . . . . . Starter safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
X1W . . . . . . . . . . . . . Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A9
1.9.2004
1.11.2003

Cabinet . . . . . . . . . . . X1Z . . . . . . . . . . . . . Connector, 47 ---pole, cabinet sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B1

Cabinet . . . . . . . . . . . X2X . . . . . . . . . . . . . Connector box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C11

Cabinet . . . . . . . . . . . X3Z . . . . . . . . . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
Model

Cabinet . . . . . . . . . . . X4Z . . . . . . . . . . . . . Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B2

Cabinet . . . . . . . . . . . X5E . . . . . . . . . . . . . Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C11
S240
S280

Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . . Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B12

Transmission . . . . . . . Y1F . . . . . . . . . . . . . Solenoid valve 1, lifting/sinking axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D11
Transmission . . . . . . . Y2F . . . . . . . . . . . . . Solenoid valve 2, lifting/sinking axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D12
Transmission . . . . . . . Y3F . . . . . . . . . . . . . Solenoid valve for blocking suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D13
Code

311
Page

60
 B
A

D
C

Aux.valve block incl.dir.valves

/6.D16
/6.A16
/6.A16
1

AIP3 -A1Z 557 -X1Z 557 -A4Z

Y6(MVV)
-A3Z -X1Z -A1Z 32/68 32 7 1
Y5Z(MV-KL) 555 555 AIP7
L15
+30

AIP4 -A1Z 558 -X1Z 558 -A4Z

GND

1/6 A 1 50 50/68 Y7(MVR)

55/68 55 8 2
-A4Z

Y1Z(GV1) -A3Z 551 -X1Z 551 -A1Z VPS1 (12V) -A1Z 559 -X1Z 559 -A4Z
ADM5 VPS1(+)
+T

2/6 B 2 57 57/68 12/68 12 9 3

Y2Z(GV2) -A3Z 552 -X1Z 552 -A1Z
ADM6
2

3/6 C 3 11 11/68
- S 3W
+C

-A3Z

Y3Z(HV1) -A3Z 553 -X1Z 553 -A1Z -A1Z 367 -X4Z

1

ADM7 ED6
F

4/6 D 4 34 34/68 67/68 67 8

3

Y4Z(HV2) -A3Z 554 -X1Z 554 -A1Z -A1Z 368 -X4Z 368
Main valve block incl.DPS
2

ADM8 ED7
R

5/6 E 5 33 33/68 22/68 22 9

19

Seat dir.
-A3-FB2
+C

VPS2(+) -A3Z 556 -X1Z 556 -A1Z

+T

VPS2 -A1Z 19 -X3Z

6/6 F 6 8 8/68 VPE1
3

23/68 23 2
-A1Z
F18
7.5A

VPE2 Safeswitch
68/68 68
-
+

588 -X1W -X4Z -A1Z -A1Z 118 -X3Z -S9.54C -S9.1

VMGA2 ED8
11 5 46 46/68 44/68 44 3
+C

589 -X1W -X4Z -A1Z

TC1
-S9

EU2 -A1Z
12 6 61 61/68 VP1
4
114

45/68 45
- B 1W

-A1Z 114 -X3Z

4

ED10
SIG

-X1W 21/68 21 1
-
F42
7.5A

2 1 13
+ +C
429

Clutch pedal,rear
429 -X3Z 429 -A1Z
AU
34

-A1Z

6 37 37/68
-X1Z

PS-speed,(LSE)input
379 -X3Z 379 -A1Z
EU1 3 +
5 38 38/68
4

-A1Z 572 -X1Z 572

EF7 2 SIG
5
5

-B16

17/68 17 22 -B1Z
1 GND+T
SIG

-B16
+C -

577
114
114

-A1Z 568 -X1Z 568

/3.A13

1 2 VMG1
3/68 3 21 PS-speed, (LSA)output
Clutch pedal 3 +
4

-A1Z 571 -X1Z 571

EF6 2 SIG
-X3Z

577 -X1Z -A1Z 40/68 40 23 -B3Z

GND 2 VMGA1 1 GND+T
19 24 24/68
6

6
-B14 590 -X1Z -A1Z Trans.-speed, output
568

+T + 1 ER1
20 39 39/68 4 +
Trans.temp -A1Z -A1Z 569 -X1Z 569
GND EF3 3
1 1/68 42/68 42 25
570 2 -B4Z
-GR12-1 -A1Z -A1Z 570 24 +T
GND EF4
1 2 2/68 62/68 62 1GND
+T
114
7

7
Main Clutch-speed
568

563 -X1Z 563 -A1Z

VPS2 3 +
-
+

1 2 13 53 53/68 -A1Z -X1Z

EF5 582 582 2 SIG
16/68 16 26 -B9Z
-A13Z 1 GND+T
PTO, propo
PTO-speed
562 -X1Z 562 -A1Z 3 +
AIP8 -A1Z 573 -X1Z 573
12 54 54/68
8

8
EF2 2 SIG -B7
41/68 41 27
+T
1 GND+T
+T

561 -X1Z 561 -A1Z

114

VPS1
-S6Z15Pbar

-
+
1 2 11 13 13/68 -A1Z -X1Z
ED11 583
2
1

29/68 29 29
+C

-A11Z
- S 2W
9

9
Clutch, propo
-
+

-A1Z 587 -X3Z -X1W 114 -X1W

560 -X1Z 560 -A1Z ED12
AIP1 30/68 30 12 10 9
10 56 56/68 Clutch pedal
114

-S4Z
+T
-A1Z -X3Z -X.3Z
-GR.14-2 579 18 579 -A1Z EDM1 SD4
36/68 36 8 8

-
+
4 2 1 -X1Z 31 31/68 (ED13)
1
Switch, Neutral
-A1Z 586 -X3Z 586
EUPR
18/68 18 15 4

/5.D12
10

10
+C

-A1Z 585 -X3Z 585

SDDK
15/68 15 7 2
-A5F

GND
GND GND GND
Diagnostic connector

3
620

+T
627 -X5E -X2E -A1F -A1F
11

11
AD 1 EF 1

-
+
2 1 17 33 9 9/29 6/29 6
-A1F 585
K-LINE
5/29 5
+E

-Y1F
-B1F
F-Suspension

-A1F 628
Valve1.lift/low. EUPR
13/29 13
+T
-

-A1F -X19
+

VMGA1 623 623

+T
1 -X2E -A1F 20/29 20 20 2 1
SIG

626 -X5E AD 2

-
+
-GR14-1 2 1 16 32 28 28/29
12

12
4

-A1F 622 -X19 622

-Y2F EU 1
3/29 3 25
Valve2.lift/low.
-A1F 621 -X19 621
AU 1
22/29 22 24

+T
625 -X5E -X2E -A1F -A1F
AD 3 KL15_1

-
+
2 1 15 31 27 27/29 10/29 10
-A1F
13

630 630

13
KL15_2
29/29 29
-Y3F
F26
7.5A

WIRING DIAGRAM, AC7.1

- H1F
+C
Valve1.Blocking -A1F 102
3

ED 1
-A1F 24/29 24
624
7

T R A NS M . E CU A 1 Z / F - S US P . E CU A 1 F
AD 4

+
8 8/29 -A1F 632
ED 2
14/29 14
2
4
/5.A11

- H2F
+C
8
-A1F
14

14
633

-
ED 2*

+
-S1F
26

15 15/29
+C
630

S230 - S280 (N25171 - N35572 + N10371)

9
10

GND GND -A1F

-A1F
VM 1
11 11/29
BLOCK-AUTO-MAN
GND -A1F
VM 2
12 12/29

1
-A1F 102
15

15
ED 3
4/29 4

FRONT AXLE CONTROL UNIT EST-60

GND
7
-A1F 635
ED 4
26

23/29 23

2
4

/9.C2
+C
GND
L15
+30

GND
-S2F
+C
16

16
C
9
10
GND

7 / 16
/8.A1
/8.A1

/8.D1
LOWER-HOLD-RAISE

B
A

D
C
Location Device Name Description Page and position
Cabinet ........... A1A . . . . . . . . . . . . . MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A4
Cabinet ........... A1T . . . . . . . . . . . . . Tractor terminal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.B7
Cabinet ........... F39 . . . . . . . . . . . . . . Tractor terminal, implement controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A8
Cabinet ........... X1T . . . . . . . . . . . . . Connector, p ---pole (cab, terminal, RS ---232) . . . . . . . . . . . . . . . . . . . . . . . . 8.B5
Cabinet ........... X4T . . . . . . . . . . . . . Connector, 25 ---pole (terminal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.B6
Cabinet ........... X43 . . . . . . . . . . . . . . Connector, RS ---232 bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A6
31. Elecrical diagram
1.9.2004
1.11.2003
Model
S240
S280
Code

311
Page

62
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/7.A16 /9.A1
L15 L15
/7.A16 /9.A1

-A1A +C

/1.C4
MC -X43
/5.A15 RS232 F39
5A

116
/12.C4

8
7
5
4
3

8/10
10/10
9/10
210
116
A A

8
9

10
377
376
358
640
641

-A1A6
-A1A6
-A1A6
377 -X1T

-X1T
2
-X1T
1
8
376
9
358
7

10
11
12
14
15

-X4T
-X4T
-X4T

358
640
641
210
210
116
B B

-A1T-1
10
-A1T-1
11
-A1T-1
12
-A1T-1
14
-A1T-1
15
-A1T-1
1 1/25

10/25
11/25
12/25
14/25
15/25
+C
-A1T
TERMINAL

25/25
13/25
/3.C6

25
13

-A1T-1
-A1T-1

GND
GND

25
13

-X4T

C C
GND
4
3

-X1T

GND
/9.C2

D D

GND GND
/7.D16 /9.D1

TRACTOR TERMINAL A1T 8 / 16

S230 - S280 (N25171 - N35572 + N10371) C
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name Description Page and position
A1V . . . . . . . . . . . . . Working lights control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B8
Cabinet ........... E49 . . . . . . . . . . . . . Electric centre light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B2
Cabinet ........... GR11 . . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.D8
Cabinet ........... K35 . . . . . . . . . . . . . Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B2
Cabinet ........... K36 . . . . . . . . . . . . . Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B4
Cabinet ........... K37 . . . . . . . . . . . . . Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B6
Cabinet ........... K38 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B7
Cabinet ........... K39 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B9
Cabinet ........... K40 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B11
Cabinet ........... K41 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B13
31. Elecrical diagram

Cabinet . . . . . . . . . . . K42 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B10

Cabinet . . . . . . . . . . . K43 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B14
1.9.2004
1.11.2003
Model
S240
S280
Code

311
Page

64
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/8.A16 /10.A1
L15 L15
/8.A16 /10.A1

116
/1.C4

A 26 A
/5.A11

26
116

-A1V
12
-A1V
1
+C

1/12

12/12
GND

- A 1V
WORKING LIGHTS ECU

MEM

PARK

9/12
8/12
6/12
5/12
4/12
7/12
3/12
2/12

/3.C7

9
8
6
5
4
7
3
2

-A1V
-A1V
-A1V
-A1V
-A1V
-A1V
-A1V
-A1V

B B

221
75
75
340
11
11
10
18
240

-E49
1
R +C +C +C +C +C +C +C +C +C
+C
-E49 K35 K36 K37 K38 K39 K42 K40 K41 K43
E29, E30 E33, E34 E13, E14 H24 E9, E10 E11, E12 E31, E32 E35, E36 E37, E38
-A3-RB2 -A3-RB2 -A3-RB2 -A3-RB2 -A3-RB2 -A3-RB3 -A3-RB2 -A3-RB2 -A3-RB3

2
-E49
C C

GND GND

/2.B1
/3.A9
/4.B3
GND
/7.D16
/8.D12
/12.C16 GND /14.C12
/15.C11
-J9
/15.C14

-J33

D D
3
-GR11

GND GND
/8.D16 /10.D1

W O R K . L IG H T E CU A 1 V WIT H R EL AY S
S230 - S280 (N25171 - N35572 + N10371)
9 / 16
C
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Left mudguard . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet ...........
Cabinet ...........
Cabinet ...........
Cabinet ...........
Device Name
E9 . . . . . . . . . . . . . .
E10 . . . . . . . . . . . . .
E11 . . . . . . . . . . . . .
E12 . . . . . . . . . . . . .
E13 . . . . . . . . . . . . .
E14 . . . . . . . . . . . . .
E29 . . . . . . . . . . . . .
E30 . . . . . . . . . . . . .
E31 . . . . . . . . . . . . .
E32 . . . . . . . . . . . . .
E33 . . . . . . . . . . . . .
E34 . . . . . . . . . . . . .
E35 . . . . . . . . . . . . .
E36 . . . . . . . . . . . . .
E37 . . . . . . . . . . . . .
F1 . . . . . . . . . . . . . . .
F5 . . . . . . . . . . . . . . .
F6 . . . . . . . . . . . . . . .
F8 . . . . . . . . . . . . . . .
F11 . . . . . . . . . . . . . .
GR2.1 . . . . . . . . . . .
GR2.2 . . . . . . . . . . .
GR2.4 . . . . . . . . . . .
H24L . . . . . . . . . . . .
H24R . . . . . . . . . . . .
K35 . . . . . . . . . . . . .
K36 . . . . . . . . . . . . .
K37 . . . . . . . . . . . . .
K38 . . . . . . . . . . . . .
K39 . . . . . . . . . . . . .
K40 . . . . . . . . . . . . .
K41 . . . . . . . . . . . . .
K42 . . . . . . . . . . . . .
K43 . . . . . . . . . . . . .
X14 . . . . . . . . . . . . . .
X22 . . . . . . . . . . . . . .
X60 . . . . . . . . . . . . . .
X62 . . . . . . . . . . . . . .
Description Page and position
Working light right, rear outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C10
Working light right, rear middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C10
Working light left, rear outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C3
Working light left, rear middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C4
Working light right, front inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C7
Working light left, front inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C7
Corner working light, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C2
Corner working light, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C2
Rear working light, right inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C9
Rear working light, left inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C8
31. Elecrical diagram
Front working light right middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C5
Front working light left middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C6
Front working light right outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C11
Front working light left outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C12
Front and rear working lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C13
Working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A7
Front corner lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A2
Front and rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A5
Front and rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A10
Back worklight (for powerlift) and rot. earning light . . . . . . . . . . . . . . . . . . . 10.A14
Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . 10.D10
Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . 10.D8
Earth connection, roof, front working lights . . . . . . . . . . . . . . . . . . . . . . . . . 10.D5
Roof flasher, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C14
Roof flasher, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C16
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B2
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B5
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B7
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B14
1.9.2004
1.11.2003
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B10
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B8
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B11
Model
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B3
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B13
S240
S280
Connector, 19 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B13
Connector, 2---pole (roof flasher) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B14
Connector, 15 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B3
Connector, 9---pole (head light, horn, outer work light, out temp.) . . . . . . 10.B2
Code
311
Page
66
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/9.A16 /11.A1
L15 L15
/9.A16 /11.A1

F5 F6 F1 F8 F11
10A 20A 20A 20A 15A

A A

176
54
54
234
234
80
80
83
83

-K35
3
-K42
3
-K36
3
-K37
3
-K40
3
-K39
3
-K41
3
-K43
3
-K38
3

+C +C +C +C +C +C +C +C +C
-A3-RB2 K35 -A3-RB3 K42 -A3-RB2 K36 -A3-RB2 K37 -A3-RB2 K40 -A3-RB2 K39 -A3-RB2 K41 -A3-RB3 K43 -A3-RB2 K38

5
5
5
5
5
5
5
5
5

-K35
-K42
-K36
-K37
-K40
-K39
-K41
-K43
-K38

14
117

448
8
55
71
123
169
38
B B
14
-X60
117

5
1
2
4
3
5

-X60
19
-X22
1

-X62
-X60
-X60
-X60
-X60
-X60
-X14
14

117

448
448
8
8
55
55
71
71
123
123
169
169
38
38

+ +
+ + + + + + + + + + + + + + +
+E +E +R +R +R +R +R +R +R +R +R +R +R +R +ML +R +R
-E29 -E30 -E11 -E12 -E33 -E34 -E13 -E14 -E32 -E31 -E9 -E10 -E35 -E36 -E37 -H24L M -H24R M
- - - - - - - - - - - - - - - B eacon left Beacon right
1
1
1

C - - C
GND

GND
-X14
18
2
-X22

GND
GND
GND
GND
GND
GND
GND

GND
/13.C15

D D
+R

1
-GR9
2
-GR2.2
1
-GR2.4
3
-GR2.2
1
-GR2.1
2
-GR2.4
1
-GR2.2

+E
+R
+R
+R
+R
+R

GND GND
/9.D16 /11.D1

WORKING LIGHTS, BEACON 10 / 16

S230 - S280 (N25171 - N35572 + N10371) C
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Device Name
E22.1 . . . . . . . . . . . .
E22.2 . . . . . . . . . . . .
E43 . . . . . . . . . . . . .
E44 . . . . . . . . . . . . .
E45 . . . . . . . . . . . . .
E7 . . . . . . . . . . . . . .
F21 . . . . . . . . . . . . . .
F27 . . . . . . . . . . . . . .
GR12 . . . . . . . . . . . .
GR2.2 . . . . . . . . . . .
Description Page and position
Roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B15
Room lamp, left LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Room lamp, right LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Step light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D16
Cabin light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B16
Cabin and step light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A16
Air conditioning / heating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A12
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D14
Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D12
31. Elecrical diagram

Cabinet . . . . . . . . . . . K56 . . . . . . . . . . . . . Time ---delay relay (room light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C15

Cabinet . . . . . . . . . . . M6 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . M7 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . S19 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . S42 . . . . . . . . . . . . .
X11 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . .
X21 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . Y5 . . . . . . . . . . . . . . .
Washer, rear windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D10
Floor fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D12
Pressure switch, compressor pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D8
Limit switch, enclosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C15
Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A12
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C8
Register plate light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A15
Magnet switch, compressor, air conditioning . . . . . . . . . . . . . . . . . . . . . . . 11.D8
1.9.2004
1.11.2003
Model
S240
S280
Code

311
Page

68
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/10.A16 /12.A1
L15 L15
/10.A16 /12.A1

77 -X.11 -X11 77
/5.B13 4 4 /14.A11
F27
25A F21

77
10A

41
40
47
Mode

27
70
INSIDE On/Off Recirc. switch
A SENSOR B A
switch switch +R

-
-
+R 20 Red
82

Thermist. +R +R

SIG
SIG
5
-X21
1
1 0 k ohm

-X11
20 Black 0 I II III
2 5° C . L M H C
0 1 1 0

+ +R
+ +R
-M2
1
2

Temp. 10kohm
7

OUTSIDE
-X11

SENSOR

28
37
38
35
34

Blower speed 10kohm

+R 23 Red

40
39
43
50
70
70A
Thermist.
+ +
1 0 k ohm +R +R
23 Black

17
16
19
82

2 5° C . TB-4 -E22.1 -E22.2

41 TB-6
- -
3

TB-3 10
77

48
TB-5
+R

29
33
32
30
8
6
11
Relay1. 85 30 -E7
+R

-JP2
9
-JP2
8
-JP2
7
-JP2
5
-JP2
4
-JP2
6
-JP1
6
-JP1
3
-JP1
4
-JP1
5
-JP3
6
-JP3
3
-JP3
5
-JP3
4
-M2
4
1

B 86 87 87a B
2
2
1

-X21

+R 49
+R -ECC 42 R R
+R +R
/11.C1

-
-
-
-
GND
-E44 -E43

5V
5V
+5V
GND
GND
477

AC MODE

TEMP SIG.
-ECC /11.C8 B

HEAT MODE

BLOWER SIG.
+R

CONTROLLER +
Clim ate Control (MCC) Clim ate control(MCC)
2
2

-
-
-
-
77
GND
GND

5V
5V
PWM SIG.
FLOOR BLOWER ENABLE

SIGNAL

12/0V
0/12V
12/0V

GND
0 I II

CONTROLLER -

REF 5 V
L H C
Floor Blower
47ohm.

switch
12
31
-X11
8

7
/1.C3

1
2
3
8
9
1
2
7

10
11
12
11
12
10

-JP2
-JP2
-JP2
-JP2
-JP2
-JP2
-JP3
-JP3
-JP3
-JP3
-JP3
49
7

93 -JP3
13 -JP3
9A
TB-2
26
78

21 Red
21 Black
21 Shield
22 Red
22 Black
22 Shield
5
4
3
2
1
26

30 3

7
50
7
DE-ICING

3
+C

-M2
SENSOR 2 - K56
25

+R 21 Red 1
7
6

C 1 2 5 4

93
Thermist. C
-M2

30 86 85 86 87 87a
13
15
14

1 0 k ohm Relay2.
21 Black +R TB-1 IN

-X11
9
2 5° C . DC/AC
GND
124
477

87a 87 85 Inverter
18

AFTER

44
51
COOLING
Quantaflex
SENSOR GND OUT + +C

-X.19
4
-X11
6
2

+R 22 Red
Thermist. 1 2 0 VAC -S42
1
903
903A
1

1 0 k ohm +
5 5 0H Z -
22 Black
93
Yellow
Orange

2 5° C . C1

R100
-M6 R
+C
10
11
31
12
GND

-M2

25 +E

5
4
3
2
1
45
24
46
- +R
Blower motor

1 -E45
2

-S19 Panel Light

6
5
10
8
9
8 S Q" lamp
P
13
15
GND
GND

TB-1
TB-2
TB-3
TB-4
TB-5
TB-6
2
4

5 6 7 Compr.
2

Pressure 2
GND +12V

6/10
5/10
8/10
9/10

10/10
D TERMINAL BLOCK: Motor Drive +C -M7 D
GND
TB-1: 9, 18, 25, 43, 49 Floor Blower /5.D11
3

TB-2: 7, 15, 25, 26, 46 M Actuator motor /

TB-3: 6, 16, 37 M +E +
TB-4: 11, 17, 38 Flapper door motor
-Y5
-GR2.2
5
-GR12
3

TB-5: 8, 36, 45, 47 Motorised Valve GND

4
-GR2.2

Compr. - /1.D5
TB-6: 14, 18, 41, 48 A/C clutch

GND GND
/10.D16 /12.D1

AIR. COND. INTERIOR/STAIR LIGHTS

S230 - S280 (N25171 - N35572 + N10371)
11 / 16
C
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name Description Page and position
Cabinet . . . . . . . . . . . A1A ............. MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C5
Cabinet . . . . . . . . . . . A1H ............. UC2, side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B12
Roof . . . . . . . . . . . . . . B2C ............. Swing angle sensor, front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B1
Engine . . . . . . . . . . . . B17 ............. Temperature sensor, outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C1
Cabinet . . . . . . . . . . . H27 ............. Back buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C7
Cabinet . . . . . . . . . . . R6D ............. Linear lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A13
Cabinet . . . . . . . . . . . R7D ............. Linear lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A15
Left mudguard . . . . . S3D ............. Change ---over switch, left mudguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D10
Left mudguard . . . . . S4D ............. Change ---over switch, left mudguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D10
Cabinet . . . . . . . . . . . S4W ............. AC---adjustment by ---pass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B6
31. Elecrical diagram

Cabinet ........... S5W ............. Change ---over switch (Twintrac, forward) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B10
Cabinet ........... S6D ............. Green pushbutton, red LED (position lock) . . . . . . . . . . . . . . . . . . . . . . . . . 12.A14
Cabinet ........... S6W ............. Change ---over switch (Twintrac, reverse) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B10
Cabinet ........... S7D ............. Green pushbutton, red LED (position lock) . . . . . . . . . . . . . . . . . . . . . . . . . 12.A16
Cabinet ........... S7W ............. Relay, parking brake, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B9
Cabinet ........... S15 ............. Relay, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B7
Cabinet ........... S40 ............. Reed relay, forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B7
Cabinet ........... S41 ............. Reed relay, reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B8
Cabinet ........... S51 ............. Switch, DPS ---preselection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D6
Cabinet ........... S94 ............. Switch, 2---position, recursive (rear display) . . . . . . . . . . . . . . . . . . . . . . . . 12.A4

Left mudguard . . . . . S98 . . . . . . . . . . . . . Switch, PTO rear start, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D14

Right mudguard . . . . S99 . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
X12 . . . . . . . . . . . . . .
X14 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . .
X39 . . . . . . . . . . . . . .
X62 . . . . . . . . . . . . . .
X67 . . . . . . . . . . . . . .
Switch, PTO rear start, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D13
Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A3
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C13
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D11
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B2
Connector, 12---pole (direction lever) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D6
Connector, 9---pole (head light, horn, outer work light, out temp.) . . . . . . 12.C2
Connector, 9---pole (implement sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C1
1.9.2004
1.11.2003
Model
S240
S280
Code

311
Page

70
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/11.A16 /13.A1
L15 L15
/11.A16 /13.A1

509 509
/2.A5
37
/4.A11 378 378
/2.A5
510 510

1
/2.A5

-X1W
/3.B1 37
/3.A12
A /13.C2 A
77 -X1W

37
510
37
/5.A12 21
GND
10 5 3
+C +C +C +C +C

1
5
1
5

-S94 -R6D -S6D -R7D -S7D

MODE ICL2
9 7 1 37 F B F B

BK
BK

GY
GY

/4.A9
GND

A A

510
378
509
E G C D E G C D
BN
BN

BK
BK

GND
-X1W
22
3
4
3
4

14
15

37
509
510
509
510
37
-A1H6
1
-A1H6
2
-A1H6
3
359
348
GND

-X1W
-X1W
GND
/3.B12

731
63 -J3M+ E

1/9
2/9
3/9
/2.C6 3 -A1H3
DI 18
7/8 7

-A1A2
7
-A1H6
AI 7

8V AI 15
5V AI 14
2V AI 13
B 63 9/9 9 B
2

-X39
5
-X39
7
-X39
4
-X39
9
-X39
6
-X3W
5
-X3W
7
-X3W
4
-X3W
9
-X3W
6
-A1H4 720
DI 13

4.7k
4.7k
4/8 4

GND
-X.19 354 -A1A8 P F R P F R

7/9
+R 1 DI 9 -A1H2 722
3 1 1/8 DO 6
-B2C -X19 -X.19 -A1A8 3/9 3
4 351 DI 10
(X69) 47 47 2 2/8 -A1H3 356

DI 19
DI 19

3.9R
3.9R
6/8 6

-X3W
12
-S40 -S41 - S 7W - S 5W - S 6W

2
1
3
2
1
3
-S1+5C +C

FRONT DIR. LEVER

REAR DIR. LEVER
+C +C +C +C -A1H6 512
RS1 RS2 AI 8

-X39
-X39
-X39
-X3W
-X3W
-X3W
-A1A 8/9 8
3 - S 4W
MC +C -A1H4 721
DI 14
3/8 3

12
-X1W
18
-X1W
17
-X1W
19

-J2M+E
/8.A3 +C
-A1H -A1H2 723
GND /15.B15 DO 7
4/9 4

10
/1.D9

18
17
19
UC2
-A1H6

-X3W
AI 12

-X.1W
-X.1W
-X.1W
-B17 -X62 -X.62 GND -A1A5 4 4/9 /4.C12 -A1H4 672
1 GND DI 9
1 9 9 5 5/10 -A1H6 8/8 8
-B17 468 AI 11 +C
-A1H4 671

TEMP
-B17 -X62 -X.62 -A1A5 5 5/9 DI 10
+E 2 355 AI 1 7/8 7

-X1W
20
2 8 8 1 1/10 452 -A1H5 GND
DI 8 -A1H4 678 /9.C2
1 1/9 DI 11
-A1H6 6/8 6

20
330 AI 10
-X.67 518 -A1A2 6 6/9 -A1H4 677
DI 20 DI 12

-X.1W
5 6 6/9 -A1H6 5/8 5
333 AI 9
-X.67 519 -A1A1 -A1A8 7 7/9
FI 4
6 7 7/9
-X.12
7
-X.12
9
-X.14
7
-X.14
9

C DI 11 222 -A1H5 C
-X.67 -A1A5 3/8 3 DI 7
239 AI 3 2 2/9
7
9
7
9

7 4 4/10 -X12 -X.12 -A1H2

350 DO 8
-X12
-X12
-X14
-X14

-X.67 156 -A1A5 19 19 5 5/9

DI 21
DI 20
DI 23
DI 22

REF
8 3 3/10

IMPLEMENT SENSORS
-X.67 GND -A1A5
4/8
5/8
2/8
3/8

GND
9 8 8/10

329
+C
4
5
2
3

-X39
10
-H27 +ML
PTO 1 2 PTO 1 2
674 -A1H3
GND -A1H3
676 -A1H3
675 -A1H3

+C -S3D
-S51 BK -X14 -S99 -S98
+MR 4 3 +ML 4 3
2

BR BU
13
1
3

GND -X14

12
/13.C12 11

-X39
+ML
GND
GND
GND
GND

-S4D

GND
BK -X14
2

GND 17
BR BU
1
3

D /5.D15 -X14
15
D
GND
/1.D5

GND
/5.D13
GND GND
/11.D16 /13.D1

F-N-L LEVERS 12 / 16
S230 - S280 (N25171 - N35572 + N10371) C
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name
Cabinet . . . . . . . . . . . A1P . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
B2 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F4 . . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F17 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F22 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F38 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . GR1 . . . . . . . . . . . . .
GR5 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . GR12 . . . . . . . . . . . .
Cabinet . . . . . . . . . . . H30 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . R4 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . S80 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . S81 . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . X5E . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . X7E . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . X8 . . . . . . . . . . . . . . .
X12 . . . . . . . . . . . . . .
X26 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . X27 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . X49 . . . . . . . . . . . . . . Connector, 2---pole seat compressor + heating . . . . . . . . . . . . . . . . . . . . . 13.B14
Cabinet . . . . . . . . . . . X50 . . . . . . . . . . . . . . Connector, 3 ---pole current socket (ISO), side panel . . . . . . . . . . . . . . . . . 13.B10
Cabinet . . . . . . . . . . . X79 . . . . . . . . . . . . . . 3---pole current socket (ISO), on back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B12
Description Page and position
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C7
Fuel lever sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D6
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A13
DIN current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A10
Big current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A11
Air suspension seat/seat heating, rear steering prevention . . . . . . . . . . . . 13.A14
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D10
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D9
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D13
Reverse drive buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C3
31. Elecrical diagram
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B13
Switch, instrument cluster, picture size/setup . . . . . . . . . . . . . . . . . . . . . . . 13.B5
Switch, instrument cluster, picture mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B7
Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C4
Connector, 47 ---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D6
Connector, 2 ---pole (sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D7
2---pole DIN current socket, (PTO ---hätäpysäytys) . . . . . . . . . . . . . . . . . . . 13.B9
Connector, 19 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B12
Connector, 28 ---pole, instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C6
Connectori, 36---pole, instrument A1P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C5
1.9.2004
1.11.2003
Model
S240
S280
Code
311
Page
72
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/12.A16 /14.A1
L15 L15
/12.A16 /14.A1

F17 F22 F4 F38

10A 25A 10A 15A

A A

24
224
149
155
26 26 26 26
/5.A12

GND -X49
1

58 1
82
82 +C
+ +C
10 4 3 10 4 3 +C - R4 2
+C -X79
+C +C -X50
-S80 -S81 -X8
15/30 31 A5
SET MODE - 31 15/30
9 8 2 7 1 9 8 2 7 1
E17

224
GND
B B

GND
GND
224
-X12
16
GND

GND
2
-X49

GND
7 7 /6.D15
GND

/1.C3

/5.D12

7
203
26
89
26
GND

-X27
3
-X26
24
-X26
25
-X26
28
-X26
27
GND
+C + /12.D8
GND
-H30 /10.D13
-
-X12
18

3/36
24/28
25/28
28/28
27/28

UP

SET
MODE
DOWN
+C

BAT PWR
472 -X27
BUZZER -A1P
18 18/36
C ICL 1 C

+C
-H28
37 -X1W -X26
/5.D6
84

P2

-
/12.A3 H28

+
2 15 15/28

7 7/36
-X2790
GND

-X5E 90 -X7E
13 1
2

G
-J13

+R
GND
GND

-B2
D - D

4
-GR14-1

+T
-GR5
5
-GR1
6
-GR12
5

+C
+C

4
5
6
5

-GR.5
-GR.1

-GR.14-1
GND GND
-GR.12

/12.D16 /14.D1

I N S T R U M E NT A T IO N, CURRE NT S O CK E T S
S230 - S280 (N25171 - N35572 + N10371)
13 / 16
C
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name
Cabinet . . . . . . . . . . . F19 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F34 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F43 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
GR2.1 . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
GR2.4 . . . . . . . . . . .
Engine . . . . . . . . . . . . GR9 . . . . . . . . . . . . .
GR17 . . . . . . . . . . . .
Engine . . . . . . . . . . . . H23 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . K9 . . . . . . . . . . . . . .
K46 . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . . K58 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . M3 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . M4 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . . M5 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . M6 . . . . . . . . . . . . . .
S4/2 . . . . . . . . . . . . .
Roof .............. S32 . . . . . . . . . . . . .
Roof .............. S39 . . . . . . . . . . . . .
Roof .............. S64 . . . . . . . . . . . . .
Roof .............. S92 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . S93 . . . . . . . . . . . . .
X9 . . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . X10 . . . . . . . . . . . . . .
X11 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . .
X60 . . . . . . . . . . . . . .
X62 . . . . . . . . . . . . . .
X65 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . . X75L . . . . . . . . . . . .
Roof . . . . . . . . . . . . . . X75R . . . . . . . . . . . .
Description Page and position
Side mirror heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A12
Windscreen wiper/washer, horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A3
Rear windows wiper/washer, driving mirrors and radio . . . . . . . . . . . . . . . 14.A5
Earth connection (roof, rear working lamps) . . . . . . . . . . . . . . . . . . . . . . . . 14.D9
Earth connection (roof, front working lamps) . . . . . . . . . . . . . . . . . . . . . . . . 14.D13
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D3
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D12
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D3
Intermittent control relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C4
Controlling relay (mirrors, rear window heater) . . . . . . . . . . . . . . . . . . . . . . 14.C12
31. Elecrical diagram
Relay, (drizzle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C8
Windscreen wiper (5 ---pole.motor, direct earthed . . . . . . . . . . . . . . . . . . . . 14.D4
Windscreen washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D2
Wiper, rear window (5---pole motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D9
Rear window washer (2 ---pole motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D7
Combined switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B3
Switch, rear window wiper + drizzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B7
Switch, working lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B11
Switch, rear window cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B6
Switch, side view mirrors warming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B13
Side view mirrors control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B15
Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A3
Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B3
Connector, 9 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B12
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C2
Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A6
Connector, 9---pole (head light, horn, outer work light, out temp.) . . . . . . 14.C3
Connector, 2 ---pole (mirrors supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A13
Electrification (left mirror) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C14
1.9.2004
1.11.2003
Electrification (right mirror) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C16
Model
S240
S280
Code
311
Page
74
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/13.A16 /15.A1
L15 L15
/13.A16 /15.A1

F34 F43 13 77
10A 10A /1.C3 /11.A15 F19
30A

13
77
A A
-X60 13 -X65
7 1
77 -X65
2

42
77
-X65 411
3

77
120

-X.9
6
10 5
53A 10 5 3 10 5 6 4 10 5 +C
+R +R +R
77
13

-S92
-S4/2 0 1
-S64 -S32 -S39
MIRROR HEATER

0 0 I J 0 I II 0
9 1
I R-W ASHER R-W IPER 0 1 2 1

RW. HEATER
H 53C J 53 53B 31B 9 7 1 9 7 3 1 8 2 9 1

2
8
7
1
3
4
GND
122
GND
132
132
120
86

-X10
-X.9
-X.9
-X.9
-X.9
412
410
411
GND
602

43
42
GND -X.9
94
95
96
-X11
3
B B
-S93
1
-S93
9
-S93
2

+R
1/9
9/9
2/9

122
86
132
-S93
-K46
1
-K46
3

MIRROR JOYSTIC
5/9
3/9
7/9
8/9
6/9
4/9

T I 53M T I 53M
K46 +C
+C +R

-X60
9
-A3-RB3
5
3
7
8
6
4

-K9 -K58
-S93
-S93
-S93
-S93
-S93
-S93

2
5

-K46
-K46

15 31 53S 15 31 53S
GND
/9.D9
411

GND
/5.D7
42
C

-X.19
30
C
1
-X11

26
-X62

-X19
GND
GND
602
600
598
595
601
602
GND
600
601
599
597

42
43
42
36
94
95
122
GND
13
131
120
-R8+
1
4
-X75L
5
-X75L
6
-X75L
3
-X75L
2
-X75L
1
-X75L
5
-X75R
4
-X75R
3
-X75R
2
-X75R
6
-X75R
1
-X75R

-M4
1
-M6
1
+ + R8
MIRROR LEFT MIRROR RIGHT
2

+E +E
R.W.DEFOGGER

-R8+

3
1
2
4
3
2
5

-M4 +
-M6
+E
- -

2
2
-H23

-M4
-M6
- -M3 -M5 +R
+C -
1

14
13

-J2M+E
-J2M+E

GND
D D
GND
/1.D9

-GR9
3
-GR2.1
5
-GR17
6
-GR2.4
3

3
5
6
3

-GR.9
GND GND
-GR.2.1
-GR.2.2
-GR.2.4

/13.D16 /15.D1

W I P E RS , HO RN, M IRRO S + DE F RO S T ING

S230 - S280 (N25171 - N35572 + N10371)
14 / 16
C
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name
Cabinet . . . . . . . . . . . A1A . . . . . . . . . . . . .
A2X . . . . . . . . . . . . .
Engine . . . . . . . . . . . . F7 . . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . F8 . . . . . . . . . . . . . . .
F23 . . . . . . . . . . . . . .
GR13E . . . . . . . . . . .
Engine . . . . . . . . . . . . K1G . . . . . . . . . . . . .
Engine . . . . . . . . . . . . K2G . . . . . . . . . . . . .
K47 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . S63 . . . . . . . . . . . . .
Description Page and position
MC---unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B15
ISO --- adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B2
CAN ---bus supply, 30A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A5
CAN ---bus ECU PWR supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A7
Etukuormain, kauhan vapautus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A13
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.D5
Control relay, ECU PWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B6
Control relay, PWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B7
Control relay, front loader release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B13
Switch, front loader release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.C11
31. Elecrical diagram

Engine . . . . . . . . . . . . X3G . . . . . . . . . . . . . Connector, 4---pole, ECIPWR and PWR output . . . . . . . . . . . . . . . . . . . . . . 15.C3

Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . . Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B4
X80 . . . . . . . . . . . . . . Connector, 3---pole (front loader) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.D15
1.9.2004
1.11.2003
Model
S240
S280
Code

311
Page

76
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/14.A16 /16.A1
L15 L15
/14.A16 /16.A1
BAT
/1.C2

F23
10A

180
A A

+E +E
F7 F8
-A4-FB1 30A -A4-FB1 15A
(ENGINE ROOM) (ENGINE ROOM)
180

+C
-A2X
ISO-ADAPTER
-A.2X -A2X 773 -X.19
8/9 8 12 -A1A
/3.A4 179 -A1A3
DO 6 /12.C4
3 3/8

+C
180
179

771
773
772
773
B B
-K47
3
-K47
1

30 86 30 86 +C
+E +E K47
-K1G -K2G -A3-RB3
87 85 87 85
5
2

-K47
428
GND -K47

ISO11783 BOX GND

/9.D9

776
774
GND
(OPTIONAL)
26 480
-X3G 776 /5.A11
2
26
480
180

-X3G 774 774 -X.19 774

1 1
/3.B1
-X3G 775 775 -X.19 775
3 5
/3.B1
C 10 5 3 C
-X3G GND +C
4
-S63
K A UHAN VAP.
9 7 1
GND
428
479

GND 480 -X80

/9.C2 1
479 -X80
2
FRONT
LOADER

16

1
GND -X80

-J2M+E
/5.D11 GND
3

-ECU_GND
D D

-GR13E
2
-GR13E
3

GND GND
/14.D16

ISO-11783 BUS, FRONT LOADER 15 / 16

S230 - S280 (N25171 - N35572 + N10371) C
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name Description Page and position
Cabinet ........... F30 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.B7
Cabinet ........... F31 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C3
Cabinet ........... F32 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C3
Cabinet ........... F47 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C9
Cabinet ........... F48 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C9
Cabinet ........... K48 . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.B12
Cabinet ........... K52 . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C10
31. Elecrical diagram
1.9.2004
1.11.2003
Model
S240
S280
Code

311
Page

78
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/15.A16
L15 L15
/15.A16

A A

+C +C +C +C +C +C
-A3-FB1 -A3-FB2 -A3-FB3 -A3-RB1 -A3-RB2 -A3-RB3
B /9.B13 B
F1 /10.A7 F17 /13.A11 F33 /5.A6 K41 /10.A12 K48
F2 /5.A5 /1.B2 F18 /7.A3 /1.B3 F34 /14.A3 /3.A3 K49 /5.C2

F13
F29
F45
/9.B12 /15.B14
F3 /5.A7 + 30 F19 /14.A12 F35 /2.A16 K40 /10.A9 K47
F4 /13.A14 F20 /1.A4 F36 /4.A15 /9.B9 /14.B12
F5 /10.A2 /5.A9 F21 /11.A16 F37 /2.A2 /3.A4 /5.C5 K39 /10.A10 K46

F14
F30
F46
K50
F6 /10.A5 F22 /13.A11 F38 /13.A15
+ 30 + 15 /9.B8 /5.B5
F7 /2.A10 F23 /15.A13 F39 /8.A9 K38 /10.A15 K45
F8 /10.A10 /5.A9 F24 /3.A10 F40 /5.A13

F15
F31
F47
K52 /9.B6 /5.B3
F9 /5.A14 + 15 F25 /4.A10 F41 /3.A2 K37 /10.A7 K44
F10 /1.A9 F26 /7.A14 F42 /7.A4
/9.B5 /9.B15
F11 /10.A15 /1.B3 F27 /11.A13 F43 /14.A5 K36 /10.A5 K43

F16
F32
F48
K11 /5.A13
F12 /5.A3 F28 /5.A8 F44 /6.A6
K35 /9.B3 K42 /10.A13
/10.A2

C C

D D

X X

EL-CENTRE A3
S230 - S280 (N25171 - N35572 + N10371)
16 / 16
WIRING DIAGRAM, AC7.1
C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
204
 Model Code Page
1.4.2004
31. Electrical diagram S240
1.9.2004 S280 311 81

Wiring diagram D (from frame number N36171 -- )

---Tractors (from tractor number N36171 --- ) have electrical system, whitch is described below (wiring diagram D).

Location Device Name Description Sheet Ref.

Cabinet .......... A1A . . . . . . . . . . . . . .
Cabinet .......... A1A . . . . . . . . . . . . . .
Cabinet .......... A1A . . . . . . . . . . . . . .
Cabinet .......... A1A . . . . . . . . . . . . . .
Cabinet .......... A1A . . . . . . . . . . . . . .
Cabinet .......... A1A . . . . . . . . . . . . . .
Cabinet .......... A1A . . . . . . . . . . . . . .
A1E . . . . . . . . . . . . . .
A1E . . . . . . . . . . . . . .
A1F . . . . . . . . . . . . . .
A1G . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1H . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1H . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1H . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1H . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1H . . . . . . . . . . . . .
Engine . . . . . . . . . . . A1M . . . . . . . . . . . . .
Engine . . . . . . . . . . . A1M . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1P . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1P . . . . . . . . . . . . . .
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C5
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C9
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C2
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C10
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B4
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A14
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A4
Power lift (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B12
Power lift (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C8
Front suspension (SSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B13
Implement VT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C1
UC2, side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B12
UC2, side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.B5
UC2, side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C3
UC2, side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C12
UC2---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.C13
EC control unit (EEM2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C12
EC control unit (EEM2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B15
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C6
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C7

Cabinet .......... A1P . . . . . . . . . . . . . . Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A16

Cabinet .......... A1P . . . . . . . . . . . . . .
Cabinet .......... A1S . . . . . . . . . . . . . .
Cabinet .......... A1S . . . . . . . . . . . . . .
Cabinet .......... A1S . . . . . . . . . . . . . .
Cabinet .......... A1T . . . . . . . . . . . . . .
Cabinet .......... A1T . . . . . . . . . . . . . .
A1V . . . . . . . . . . . . . .
A1V . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1W . . . . . . . . . . . . .
A1X . . . . . . . . . . . . . .
A1X1 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1Z . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . A1Z . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . A2 . . . . . . . . . . . . . . .
A2X . . . . . . . . . . . . . .
A3G . . . . . . . . . . . . .
A3Z . . . . . . . . . . . . . .
A4Z . . . . . . . . . . . . . .
Transmission . . . . . . A11Z . . . . . . . . . . . . .
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.C7
UC1 unit, arm rest, seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.D5
UC1 unit, arm rest, seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D8
UC1 unit, arm rest, seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Tractor terminal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3C.6
Tractor terminal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.B7
Working lights control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C6
Working lights control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B8
Rear instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A10
CAN ---bus bridge 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A5
Communication controller with CAN bridge . . . . . . . . . . . . . . . . . . 15.C13
TC1 unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A13
TC1 unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B5
Radio/player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D2
ISO 11786 Adapter interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A10
ISO 11786 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A13
Main valve block, including DPS . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D2
Aux. valve box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A1
Solenoid valve (clutch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D8

A5F . . . . . . . . . . . . . . Diagnostic connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A10

Transmission . . . . . . A13Z . . . . . . . . . . . . .
Transmission . . . . . . B1E . . . . . . . . . . . . . .
B1F . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . B1M . . . . . . . . . . . . .
Cabinet . . . . . . . . . . B1S . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . B1W . . . . . . . . . . . . .
Transmission . . . . . . B1Z . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . B2 . . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . B2C . . . . . . . . . . . . .
Transmission . . . . . . B2E . . . . . . . . . . . . . .
Engine . . . . . . . . . . . B2M . . . . . . . . . . . . .
Cabinet . . . . . . . . . . B2S . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . B2W . . . . . . . . . . . . .
Transmission . . . . . . B3E . . . . . . . . . . . . . .
Engine . . . . . . . . . . . B3M . . . . . . . . . . . . .
Cabinet . . . . . . . . . . B3S . . . . . . . . . . . . . .
Transmission . . . . . . B3Z . . . . . . . . . . . . . .
Transmission . . . . . . B4E . . . . . . . . . . . . . .
Engine . . . . . . . . . . . B4M . . . . . . . . . . . . .
Cabinet . . . . . . . . . . B4S/B5S . . . . . . . . .
Transmission . . . . . . B4Z . . . . . . . . . . . . . .
Transmission . . . . . . B5C . . . . . . . . . . . . .
Solenoid valve (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D7
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A13
Angle sensor, front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A12
Hall---sensor, front accelerator pedal . . . . . . . . . . . . . . . . . . . . . . . 1.A11
Joystick, probe 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A2
Hall ---angle sensor, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D4
Hall sensor powershift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A5
Fuel lever sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D6
Swing angle sensor, front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C1
Draft sensor (right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A13
Hall---sensor, oil pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D11
Joystick, probe 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A3
Hall---sensor, rear accelerator pedal . . . . . . . . . . . . . . . . . . . . . . . . 1.A12
Draft sensor (left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A14
Hall---sensor, boost pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D13
Joystick, probe 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A5
Speed sensor powershift output . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A6
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A10
Hall---sensor, temperature, coolant . . . . . . . . . . . . . . . . . . . . . . . . . 1.D14
Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C4
Transmission speed sensor output . . . . . . . . . . . . . . . . . . . . . . . . . 7.A7
Speed / Transmission sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D1

205
 Model Code Page
1.4.2004
31. Electrical diagram S240
1.9.2004 S280 311 82

Location Device Name Description Sheet Ref.

Transmission . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Cabinet . . . . . . . . . .
B5E . . . . . . . . . . . . . .
B5M . . . . . . . . . . . . .
B6E . . . . . . . . . . . . . .
B6M . . . . . . . . . . . . .
B6M . . . . . . . . . . . . .
B7 . . . . . . . . . . . . . . .
B7E . . . . . . . . . . . . . .
B7M . . . . . . . . . . . . .
B8 . . . . . . . . . . . . . . .
B8E . . . . . . . . . . . . . .
B8M . . . . . . . . . . . . .
B9E . . . . . . . . . . . . . .
B9Z . . . . . . . . . . . . . .
B10 . . . . . . . . . . . . . .
B14 . . . . . . . . . . . . . .
B16 . . . . . . . . . . . . . .
B17 . . . . . . . . . . . . . .
B18 . . . . . . . . . . . . . .
B19 . . . . . . . . . . . . . .
D1 . . . . . . . . . . . . . . .
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A15
Hall---sensor, wheel gear rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D12
Position sensor (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A11
Actuator (VP44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D10
Actuator (VP44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D15
Transmission speed sensor output . . . . . . . . . . . . . . . . . . . . . . . . . 7.A8
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A11
Fuel pressure sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D10
Gear speed sensor (3---pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A2
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A12
Water indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D13
Position sensor (arm up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D5
Speed sensor main clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A7
Radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A2
Temperature sensor, gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D6
Hall ---angle sensor, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D5
Temperature sensor, outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D1
Speed and transmission sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D4
Temperature sensor, transmission . . . . . . . . . . . . . . . . . . . . . . . . . 4.C1
Diode, brake pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B14

Cabinet . . . . . . . . . . D2 . . . . . . . . . . . . . . . Diode, brake pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B14

Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Right mudguard . . .
Left mudguard . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Engine . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
E1 . . . . . . . . . . . . . . .
E2 . . . . . . . . . . . . . . .
E3 . . . . . . . . . . . . . . .
E4 . . . . . . . . . . . . . . .
E5. . . . . . . . . . . . . . .
E6 . . . . . . . . . . . . . . .
E7 . . . . . . . . . . . . . . .
E9 . . . . . . . . . . . . . . .
E10 . . . . . . . . . . . . . .
E11 . . . . . . . . . . . . . .
E12 . . . . . . . . . . . . . .
E13 . . . . . . . . . . . . . .
E14 . . . . . . . . . . . . . .
E20 . . . . . . . . . . . . . .
E21 . . . . . . . . . . . . . .
E22.1 . . . . . . . . . . . .
E22.2 . . . . . . . . . . . .
E23 . . . . . . . . . . . . . .
E24 . . . . . . . . . . . . . .
Headlight, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D3
Headlight, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D5
Dront direction indicator, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.C10
Dront direction indicator, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.C11
Rear light, right (flasher/park/brake) . . . . . . . . . . . . . . . . . . . . . . . . 5.C12
Rear light, left (park/brake) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.C15
Cabin light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B16
Working light right, rear outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C10
Working light right, rear middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C10
Working light left, rear outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C3
Working light left, rear middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C4
Working light right, front inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C7
Working light left, front inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C7
Parking right, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D9
Parking right, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D9
Roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B15
Upper head light, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D1
Upper head light, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D2

Engine . . . . . . . . . . . E29 . . . . . . . . . . . . . . Corner working light, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C2

Engine . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Left mudguard . . . .
Roof . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
E30 . . . . . . . . . . . . . .
E31 . . . . . . . . . . . . . .
E32 . . . . . . . . . . . . . .
E33 . . . . . . . . . . . . . .
E34 . . . . . . . . . . . . . .
E35 . . . . . . . . . . . . . .
E36 . . . . . . . . . . . . . .
E37 . . . . . . . . . . . . . .
E43 . . . . . . . . . . . . . .
E44 . . . . . . . . . . . . . .
E45 . . . . . . . . . . . . . .
E49 . . . . . . . . . . . . . .
F1 . . . . . . . . . . . . . . .
F1 . . . . . . . . . . . . . . .
F2 . . . . . . . . . . . . . . .
F2 . . . . . . . . . . . . . . .
F3 . . . . . . . . . . . . . . .
F4 . . . . . . . . . . . . . . .
Corner working light, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C2
Rear working light, right inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C9
Rear working light, left inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C8
Front working light right middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C5
Front working light left middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C6
Front working light right outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C11
Front working light left outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C12
Front and rear working lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C13
Room lamp, left LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Room lamp, right LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Step light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D16
Electric centre light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B2
Auxiliary relay of Intake air preheater (10A) . . . . . . . . . . . . . . . . . . 1.A14
Working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A7
Fuel feed pump (10A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A15
Low beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A5
Parking lights, input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A7
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A13

Cabinet . . . . . . . . . . F5 ............... Front corner lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A2

Cabinet . . . . . . . . . . F6 ............... Front and rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A5
Engine . . . . . . . . . . . F7 ............... CAN ---bus supply, 30A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A5
Cabinet . . . . . . . . . . F7 ............... Powerlift controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A9
Cabinet . . . . . . . . . . F8 ............... Front and rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A10
Engine . . . . . . . . . . . F8 ............... CAN ---bus ECU PWR supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A7
Engine . . . . . . . . . . . F9 ............... EEM2 / VP 44 supply (25A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A13

206
 Model Code Page
1.4.2004
31. Electrical diagram S240
1.9.2004 S280 311 83

Location Device Name Description Sheet Ref.

Cabinet . . . . . . . . . . F9 . . . . . . . . . . . . . . . Trailer socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A13
Engine . . . . . . . . . . . F10 . . . . . . . . . . . . . . Starter witch (10A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A8
Engine . . . . . . . . . . . F11 . . . . . . . . . . . . . . Light for trailer hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C2
Cabinet . . . . . . . . . . F11 . . . . . . . . . . . . . . Back worklight (for powerlift) and rot. earning light . . . . . . . . . . . . 10.A14
Cabinet . . . . . . . . . . F12 . . . . . . . . . . . . . . High beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A3
Cabinet . . . . . . . . . . F13 . . . . . . . . . . . . . . Radio and clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C2
Cabinet . . . . . . . . . . F14 . . . . . . . . . . . . . . Parking light, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A9
Cabinet . . . . . . . . . . F15 . . . . . . . . . . . . . . parking light, right and working light controller . . . . . . . . . . . . . . . 5.A9
Cabinet . . . . . . . . . . F16 . . . . . . . . . . . . . . Tractor terminal, gsm modem electrical main switch
control and working lights control . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C3
Cabinet .......... F17 .............. DIN current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A10
Cabinet .......... F18 .............. Transmission conroller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
Cabinet .......... F19 .............. Side mirror heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A12
Cabinet .......... F20 .............. Hazard blinkers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A4
Cabinet .......... F21 .............. Cabin and step light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A16
Cabinet .......... F22 .............. Big current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A11
Cabinet .......... F24 .............. Working hydraulics, auxiliarity valve 1 --- 7 . . . . . . . . . . . . . . . . . . . 3.A9
Cabinet .......... F25 .............. Controller of rocker switchs (Digi ---input), CAN ---diagnostics . . . 4.A8
Cabinet .......... F26 .............. Suspension of the front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A13
Cabinet .......... F27 .............. Air conditioning / heating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A12

Cabinet .......... F28 .............. Direction indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A8

Cabinet .......... F29 .............. Hazard light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B3
Cabinet .......... F30 .............. Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.B13
Cabinet .......... F31 .............. Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.C3
Cabinet .......... F32 .............. Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.C3
Cabinet .......... F33 .............. Instruments, low and high beam controlling, psd ---displays . . . . 5.A6
Cabinet .......... F34 .............. Windscreen wiper/washer, horn . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A3
Cabinet .......... F35 .............. Powershift controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A15
Cabinet .......... F36 .............. Trailer hitch, engage of the working hydraulics . . . . . . . . . . . . . . . 4.A15
Cabinet .......... F37 .............. MC---controller, UC2---contoller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A1
Cabinet .......... F38 .............. Air suspension seat/seat heating, rear steering prevention . . . . . 13.A14
Cabinet .......... F39 .............. Tractor terminal, implement controller . . . . . . . . . . . . . . . . . . . . . . 8.A8
Cabinet .......... F40 .............. Brake lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A12
Cabinet .......... F41 .............. CAN ---bus bridges, main current supply . . . . . . . . . . . . . . . . . . . . 3.A6
Cabinet .......... F42 .............. Transmission controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A4
Cabinet .......... F43 .............. Rear windows wiper/washer, driving mirrors and radio . . . . . . . . 14.A5
Cabinet .......... F44 .............. UC1---controller, arm ---rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
Cabinet .......... F45 .............. Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A5
Cabinet .......... F46 .............. CAN ---bus, bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A5
Cabinet .......... F47 .............. Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.C9

Cabinet . . . . . . . . . . F48 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.C9

Cabinet . . . . . . . . . . F50 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . F52 . . . . . . . . . . . . . .
G1 . . . . . . . . . . . . . . .
Engine . . . . . . . . . . . G2 . . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . GR1 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . GR1 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . GR1 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . GR2 . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . GR2.1 . . . . . . . . . . . .
Roof . . . . . . . . . . . . . GR2.1 . . . . . . . . . . . .
Roof . . . . . . . . . . . . . GR2.2 . . . . . . . . . . . .
Roof . . . . . . . . . . . . . GR2.2 . . . . . . . . . . . .
Roof . . . . . . . . . . . . . GR2.4 . . . . . . . . . . . .
Roof . . . . . . . . . . . . . GR2.4 . . . . . . . . . . . .
GR5 . . . . . . . . . . . . .
GR5 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . GR5 . . . . . . . . . . . . .
Engine . . . . . . . . . . . GR9 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . GR9 . . . . . . . . . . . . .
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A1
Grid heater 2,1kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A15
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D1
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C7
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D10
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D2
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D11
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D2
Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . 10.D10
Earth connection (roof, rear working lamps) . . . . . . . . . . . . . . . . . 14.D9
Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . 10.D8
Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . 11.D11
Earth connection, roof, front working lights . . . . . . . . . . . . . . . . . . 10.D5
Earth connection (roof, front working lamps) . . . . . . . . . . . . . . . . . 14.D13
Earth connection, front housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D4
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D10
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D10
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D3
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D3

Cabinet .......... GR11 ............ Earth connection ........................................ 5.D4

Cabinet .......... GR11 ............ Earth connection ........................................ 9.D8
Cabinet .......... GR12 ............ Earth connection ........................................ 11.D14
Cabinet .......... GR12 ............ Earth connection ........................................ 13.D13
Cabinet .......... GR12 ............ Earth connection ........................................ 5.D13
Cabinet .......... GR12 ............ Earth connection ........................................ 6.D15

207
 Model Code Page
1.4.2004
31. Electrical diagram S240
1.9.2004 S280 311 84

Location Device Name Description Sheet Ref.

Cabinet . . . . . . . . . . GR12---1 . . . . . . . . . .
GR13E . . . . . . . . . . .
GR14---1 . . . . . . . . . .
Cabinet . . . . . . . . . . GR14---1 . . . . . . . . . .
Cabinet . . . . . . . . . . GR14---2 . . . . . . . . . .
GR17 . . . . . . . . . . . .
Cabinet . . . . . . . . . . H1F . . . . . . . . . . . . .
Cabinet . . . . . . . . . . H2F . . . . . . . . . . . . .
Engine . . . . . . . . . . . H23 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . H24L . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . H24R . . . . . . . . . . . .
Cabinet . . . . . . . . . . H27 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . H28 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . H30 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . K1G . . . . . . . . . . . . .
Engine . . . . . . . . . . . K1M . . . . . . . . . . . . .
Engine . . . . . . . . . . . K2G . . . . . . . . . . . . .
Engine . . . . . . . . . . . K2M.1 . . . . . . . . . . . .
Engine . . . . . . . . . . . K2M.2 . . . . . . . . . . . .
Engine/Cab . . . . . . . K4 . . . . . . . . . . . . . . .
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D2
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.D6
Earth connection (transmission, Power lift) . . . . . . . . . . . . . . . . . . 3.D13
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D8
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D1
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D12
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C13
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C14
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D3
Roof flasher, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C14
Roof flasher, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C16
Back buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C7
Stop ---indicator light, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D7
Reverse drive buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C3
Control relay, ECU PWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B6
Relay (fuel lift pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C15
Control relay, PWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B7
Grill control relay of PWR ---relay . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A14
Solenoid for Grill PWR ---relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B15
Booster relay of the ignition switch . . . . . . . . . . . . . . . . . . . . . . . . . 1.A3

Cabinet . . . . . . . . . . K9 . . . . . . . . . . . . . . . Intermittent control relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C4

Cabinet . . . . . . . . . . K10 . . . . . . . . . . . . . .
K11 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . K14 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K35 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K35 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K36 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K36 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K37 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K37 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K38 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K38 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K39 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K39 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K40 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K40 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K41 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K41 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K42 . . . . . . . . . . . . . .
Flasher relay unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B6
Relay, brake lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A12
Booster relay, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B8
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B2
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B2
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B5
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B4
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B7
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B6
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B14
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B7
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B10
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B9
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B8
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B11
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B11
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B13
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B3

Cabinet . . . . . . . . . . K42 . . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B10

Cabinet . . . . . . . . . . K43 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K43 . . . . . . . . . . . . . .
K44 . . . . . . . . . . . . . .
K45 . . . . . . . . . . . . . .
K46 . . . . . . . . . . . . . .
K47 . . . . . . . . . . . . . .
K48 . . . . . . . . . . . . . .
K49 . . . . . . . . . . . . . .
K50 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K51 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K52 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . K56 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . K58 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . M1 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . M3 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . M4 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . M5 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . M6 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . M6 . . . . . . . . . . . . . .
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B13
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B14
Booster relay, long distance lights . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B3
Booster relay, short distance lights . . . . . . . . . . . . . . . . . . . . . . . . . 5.B4
Controlling relay (mirrors, rear window heater) . . . . . . . . . . . . . . . 14.C12
Control relay, front loader release . . . . . . . . . . . . . . . . . . . . . . . . . . 16.B14
Control relay, SCS, current socket . . . . . . . . . . . . . . . . . . . . . . . . . 16.D10
Control relay, long distance upperlights . . . . . . . . . . . . . . . . . . . . . 5.C2
Control relay, short distance upperlights . . . . . . . . . . . . . . . . . . . . 5.C4
Blinker relay, (flasher light of the main switch) . . . . . . . . . . . . . . . . 1.B5
Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.B10
Time ---delay relay (room light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C15
Relay, (drizzle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C8
Start engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C8
Windscreen wiper (5 ---pole.motor, direct earthed . . . . . . . . . . . . . 14.D4
Windscreen washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D2
Wiper, rear window (5---pole motor) . . . . . . . . . . . . . . . . . . . . . . . . 14.D9
Washer, rear windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D10
Rear window washer (2---pole motor) . . . . . . . . . . . . . . . . . . . . . . . 14.D7

Cabinet . . . . . . . . . . M7 . . . . . . . . . . . . . . Floor fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D12

Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Roof . . . . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
M10 . . . . . . . . . . . . .
P1W . . . . . . . . . . . . .
P6 . . . . . . . . . . . . . . .
Q1 . . . . . . . . . . . . . . .
Q2 . . . . . . . . . . . . . . .
Fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D15
Display, DPS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B8
PSD display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A8
Heat/starter switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A8
Electrical controlled main switch, 12V . . . . . . . . . . . . . . . . . . . . . . 1.B1

208
 Model Code Page
1.4.2004
31. Electrical diagram S240
1.9.2004 S280 311 85

Location Device Name Description Sheet Ref.

Engine . . . . . . . . . . . R1 . . . . . . . . . . . . . . . Grill power relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C15
Cabinet . . . . . . . . . . R1E . . . . . . . . . . . . . Potentiometer, power lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B2
Cabinet . . . . . . . . . . R1M . . . . . . . . . . . . . Hand throttle potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.A10
Roof . . . . . . . . . . . . . R1X . . . . . . . . . . . . . . Terminal resistance unit (roof) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A6
Cabinet . . . . . . . . . . R2E . . . . . . . . . . . . . Potentiometer, position adjustment (front power lift) . . . . . . . . . . . 2.B3
Transmission . . . . . . R2X . . . . . . . . . . . . . . Terminal resistance unit (working hydraulics) . . . . . . . . . . . . . . . . 3.D14
Cabinet . . . . . . . . . . R4 . . . . . . . . . . . . . . . Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B13
Cabinet . . . . . . . . . . R5X . . . . . . . . . . . . . . Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D9
Cabinet . . . . . . . . . . R6D . . . . . . . . . . . . . Linear lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A13
Cabinet . . . . . . . . . . R7D . . . . . . . . . . . . . Linear lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A15
Cabinet . . . . . . . . . . S1 . . . . . . . . . . . . . . . Light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A6
Right mudguard . . . S1E . . . . . . . . . . . . . . Switch, rear drive (right lifting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C7
Cabinet . . . . . . . . . . S1F . . . . . . . . . . . . . . 3 position change switch (blocking suspension
and opereting mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A14
Cabinet . . . . . . . . . . S1M . . . . . . . . . . . . . Switch, rpm/kmh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A9
S1R . . . . . . . . . . . . . Switch, SCS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C4
Cabinet . . . . . . . . . . S1S . . . . . . . . . . . . . . Switch, position lock (probe 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B9
Cabinet . . . . . . . . . . S1Z . . . . . . . . . . . . . . Forward ---neutral---reverse switch (arm rest) . . . . . . . . . . . . . . . . . 6.D6
Right mudguard . . . S2E . . . . . . . . . . . . . . Switch (rear drive, right lowering) . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D7
Cabinet . . . . . . . . . . S2F . . . . . . . . . . . . . . 3 position change switch (momentary switch to lift/sink axle) . . . 7.A16
Cabinet . . . . . . . . . . S2M . . . . . . . . . . . . . Switch, cruise on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7

S2R . . . . . . . . . . . . . Switch, SCS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C5

Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Left mudguard . . . .
Left mudguard . . . .
Cabinet ..........
Cabinet ..........
Cabinet ..........
Cabinet ..........
Left mudguard . . . .
Left mudguard . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
S2S . . . . . . . . . . . . . .
S2W . . . . . . . . . . . . .
S2Z . . . . . . . . . . . . . .
S3D . . . . . . . . . . . . .
S3E . . . . . . . . . . . . . .
S3R . . . . . . . . . . . . .
S3S . . . . . . . . . . . . . .
S3W . . . . . . . . . . . . .
S3Z . . . . . . . . . . . . . .
S4/1 . . . . . . . . . . . . .
S4/2 . . . . . . . . . . . . .
S4D . . . . . . . . . . . . .
S4E . . . . . . . . . . . . . .
S4S . . . . . . . . . . . . . .
S4W . . . . . . . . . . . . .
S4Z . . . . . . . . . . . . . .
S5M . . . . . . . . . . . . .
S5S . . . . . . . . . . . . . .
S5W . . . . . . . . . . . . .
Switch, position lock (probe 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B10
Limit switch, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A9
4PS up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C2
Change ---over switch, left mudguard . . . . . . . . . . . . . . . . . . . . . . . 12.D9
Switch, rear drive (left lifting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C9
Switch, SCS stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C6
Switch, position lock (probe 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B11
Limit switch, seat direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A2
4PS down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C3
Combined switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B10
Combined switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B3
Change ---over switch, left mudguard . . . . . . . . . . . . . . . . . . . . . . . 12.D9
Switch (rear drive, left lowering) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D8
Switch, position lock (probe 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A10
AC---adjustment by ---pass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B4
Limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D10
Switch, cruise +T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Switch, position lock (probe 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A11
Change ---over switch (Twintrac, forward) . . . . . . . . . . . . . . . . . . . . 12.B9

Cabinet . . . . . . . . . . S6D . . . . . . . . . . . . . Green pushbutton, red LED (position lock) . . . . . . . . . . . . . . . . . . 12.A14

Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Transmission . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Twintrac . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Twintrac . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
Engine . . . . . . . . . . .
S6M . . . . . . . . . . . . .
S6W . . . . . . . . . . . . .
S6Z . . . . . . . . . . . . . .
S7 . . . . . . . . . . . . . . .
S7D . . . . . . . . . . . . .
S7W . . . . . . . . . . . . .
S9 . . . . . . . . . . . . . . .
S9W . . . . . . . . . . . . .
S10 . . . . . . . . . . . . . .
S10E . . . . . . . . . . . .
S10W . . . . . . . . . . . .
S11E . . . . . . . . . . . .
S12 . . . . . . . . . . . . . .
S15 . . . . . . . . . . . . . .
S15E . . . . . . . . . . . .
S16E . . . . . . . . . . . .
S17E . . . . . . . . . . . .
S18E . . . . . . . . . . . .
S19 . . . . . . . . . . . . . .
Switch, cruise ---T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B8
Change ---over switch (Twintrac, reverse) . . . . . . . . . . . . . . . . . . . . 12.B10
Pressure switch, 15 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A9
Switch, warning flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B8
Green pushbutton, red LED (position lock) . . . . . . . . . . . . . . . . . . 12.A16
Relay, parking brake, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B9
Starter safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
Safety switch, brake pedal (rear right) . . . . . . . . . . . . . . . . . . . . . . 5.C16
Safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B16
Switch, lifting / lowering (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . 6.C10
Safety switch, brake pedal (rear left) . . . . . . . . . . . . . . . . . . . . . . . . 5.C15
Switch, forced lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C11
Pressure switch (indicator light switch, air filter vacuum . . . . . . . . 1.D8
Relay, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B7
Switch, lowering left (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D12
Switch, lowering left (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D10
Switch, lifting/lowering (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A6
Switch, forced lowering (front power lift) . . . . . . . . . . . . . . . . . . . . 2.B4
Pressure switch, compressor pressure . . . . . . . . . . . . . . . . . . . . . . 11.D8

Cabinet .......... S20 . . . . . . . . . . . . . . Switch, braking lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B15

Cabinet .......... S22 . . . . . . . . . . . . . . Differential lock switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B15
Cabinet .......... S23. . . . . . . . . . . . . . Switch, delta powershift, selector . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B10
Cabinet .......... S25 . . . . . . . . . . . . . . Rear PTO switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B3
Cabinet .......... S30 . . . . . . . . . . . . . . Switch, 4---wheel drive (in arm rest) . . . . . . . . . . . . . . . . . . . . . . . . 6.A15

209
 Model Code Page
1.4.2004
31. Electrical diagram S240
1.9.2004 S280 311 86

Location Device Name Description Sheet Ref.

Roof . . . . . . . . . . . . . S32 .............. Switch, rear window wiper + drizzle . . . . . . . . . . . . . . . . . . . . . . . . 14.B7
Cabinet . . . . . . . . . . S33 .............. Change over switch, head lights up . . . . . . . . . . . . . . . . . . . . . . . . 5.A2
Cabinet . . . . . . . . . . S38 .............. Switch on sidepanel (front PTO start/stop) . . . . . . . . . . . . . . . . . . 2.B3
Roof . . . . . . . . . . . . . S39 .............. Switch, working lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B11
Cabinet . . . . . . . . . . S40 .............. Reed relay, forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B7
Cabinet . . . . . . . . . . S41 .............. Reed relay, reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B8
Cabinet . . . . . . . . . . S42 .............. Limit switch, enclosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C15
Engine . . . . . . . . . . . S44 .............. Indicator light switch, filter 180 bar . . . . . . . . . . . . . . . . . . . . . . . . . 1.D7
Cabinet . . . . . . . . . . S45 .............. Switches, hi ---shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B11
Cabinet . . . . . . . . . . S47 .............. Switch, DPS, man./auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B8
Cabinet . . . . . . . . . . S51 .............. Switch, DPS ---preselection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B5
Engine . . . . . . . . . . . S52 .............. Indicator light switch, hand brake cable . . . . . . . . . . . . . . . . . . . . . 4.D11
Engine . . . . . . . . . . . S57 .............. Limiting value of the creeper on . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D10
Engine . . . . . . . . . . . S58 .............. Limiting value of the creeper off . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D10
Cabinet . . . . . . . . . . S60 .............. Safety switch, driving seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C14
Cabinet . . . . . . . . . . S61 .............. Switch, 2 position (creeper on/off) . . . . . . . . . . . . . . . . . . . . . . . . . 4.B5
Cabinet . . . . . . . . . . S63 .............. Switch, front loader release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C12
Roof . . . . . . . . . . . . . S64 .............. Switch, rear window cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B6
Cabinet . . . . . . . . . . S65 .............. Switch (change valve, trailer hitch) . . . . . . . . . . . . . . . . . . . . . . . . . 4.B14
Engine . . . . . . . . . . . S67 .............. Switch (front PTO start/stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B2

Cabinet . . . . . . . . . . S68 . . . . . . . . . . . . . . Switch, 2 position, working lamps . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B4

Cabinet . . . . . . . . . . S69 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . S71 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . S72 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . S73 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . S76 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . S80 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . S81 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . S86 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . .
S92 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . S93 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . S94 . . . . . . . . . . . . . .
Left mudguard . . . . S98 . . . . . . . . . . . . . .
Right mudguard . . . S99 . . . . . . . . . . . . . .
S102 . . . . . . . . . . . . .
S103 . . . . . . . . . . . . .
S105 . . . . . . . . . . . . .
X1G . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X1S . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X1S . . . . . . . . . . . . . .
Switch, auxiliarity valves 4 and 5 (engage output rear/front) . . . 4.B15
2 position switch (stand by front PTO) . . . . . . . . . . . . . . . . . . . . . . 2.B7
Switch, 2 position (standby, rear PTO) . . . . . . . . . . . . . . . . . . . . . . 4.B13
Switch, 2 position (standby, auxiliarity valves 1 ---7) . . . . . . . . . . . 4.B11
Switch, 2 position (traction control on/off) . . . . . . . . . . . . . . . . . . . 4.B7
Switch, instrument cluster, picture size/setup . . . . . . . . . . . . . . . . 13.B5
Switch, instrument cluster, picture mode . . . . . . . . . . . . . . . . . . . . 13.B7
Trailer release switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B4
Switch, side view mirrors warming . . . . . . . . . . . . . . . . . . . . . . . . . 14.B13
Side view mirrors control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B15
Switch, 2---position, recursive (rear display) . . . . . . . . . . . . . . . . . 12.A3
Switch, PTO rear start, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D14
Switch, PTO rear start, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D13
Switch, Rec / save . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.A8
Switch, on / off / start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.A3
Switch, control of the current socket relay . . . . . . . . . . . . . . . . . . . 16.A10
Bus brakeaway connector, rear (9 ---pole) . . . . . . . . . . . . . . . . . . . . 15.C1
Connector 9---pole, arm rest/seat . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D4
Connector 9---pole, arm rest/seat . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6

Cabinet . . . . . . . . . . X1T . . . . . . . . . . . . . . Connector, p ---pole (cab, terminal, RS ---232) . . . . . . . . . . . . . . . . . 3.C7

Cabinet . . . . . . . . . . X1T . . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X1X . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X1Z . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X1Z . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2E . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2E . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2E . . . . . . . . . . . . . .
X2G . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2S . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2S . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2X . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X2X . . . . . . . . . . . . . .
Engine . . . . . . . . . . . X3G . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X3X . . . . . . . . . . . . . .
Connector, p ---pole (cab, terminal, RS ---232) . . . . . . . . . . . . . . . . . 8.B5
Connector, 37 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B11
Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A2
Connector, 37 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B10
Connector, 37 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B10
Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A9
Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B14
Connector, 47 ---pole, cabinet sensors . . . . . . . . . . . . . . . . . . . . . . 4.C2
Connector, 47 ---pole, cabinet sensors . . . . . . . . . . . . . . . . . . . . . . 7.B1
Connector, 37---pole, Cabinet --- EHRC . . . . . . . . . . . . . . . . . . . . . 2.A9
Connector, 37---pole, Cabinet --- EHRC . . . . . . . . . . . . . . . . . . . . . 3.B8
Connector, 37---pole, Cabinet --- EHRC . . . . . . . . . . . . . . . . . . . . . 4.C15
Bus brakeaway connector, front (9---pole) . . . . . . . . . . . . . . . . . . . 15.A2
Connector 6 ---pole, seat / cab suspension . . . . . . . . . . . . . . . . . . . 3.D5
Connector 6 ---pole, seat / cab suspension . . . . . . . . . . . . . . . . . . . 6.A6
Connector box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C4
Connector box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C11
Connector, 4---pole, ECIPWR and PWR output . . . . . . . . . . . . . . . 15.B3
Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B8

Cabinet . . . . . . . . . . X3Z .............. Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B13

X3Z .............. Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.C11
Cabinet . . . . . . . . . . X3Z .............. Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
Cabinet . . . . . . . . . . X4T .............. Connector, 25 ---pole (terminal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.C7
Cabinet . . . . . . . . . . X4T .............. Connector, 25 ---pole (terminal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.B6

210
 Model Code Page
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31. Electrical diagram S240
1.9.2004 S280 311 87

Location Device Name Description Sheet Ref.

Cabinet .......... X4Z . . . . . . . . . . . . . . Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A2
Cabinet .......... X4Z . . . . . . . . . . . . . . Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B2
Cabinet .......... X5E . . . . . . . . . . . . . . Connector, 47 ---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . 13.D6
Cabinet .......... X5E . . . . . . . . . . . . . . Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . 2.A13
Cabinet .......... X5E . . . . . . . . . . . . . . Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . 3.C10
Cabinet .......... X5E . . . . . . . . . . . . . . Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . 4.C15
Cabinet .......... X5E . . . . . . . . . . . . . . Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . 7.C11
Cabinet .......... X6E . . . . . . . . . . . . . . LED ---card, T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C12
Cabinet .......... X7E . . . . . . . . . . . . . . Connector, 2 ---pole (sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D5
Cabinet .......... X8 . . . . . . . . . . . . . . . 2---pole DIN current socket, (PTO ---hätäpysäytys) . . . . . . . . . . . . 13.B9
X9 . . . . . . . . . . . . . . . Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . 14.A3
Cabinet .......... X10 . . . . . . . . . . . . . . Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . 14.B3
Cabinet .......... X10 . . . . . . . . . . . . . . Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . 5.A4
Cabinet .......... X10G . . . . . . . . . . . . Bus extension, connector rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.D1
Cabinet .......... X10G . . . . . . . . . . . . Bus extension, connector rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.D3
X11 . . . . . . . . . . . . . . Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A12
X11 . . . . . . . . . . . . . . Connector, 9 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B12
X11G . . . . . . . . . . . . Connector, 4 ---pole, CAN+TBC front . . . . . . . . . . . . . . . . . . . . . . . 15.A3
Cabinet . . . . . . . . . . X11G . . . . . . . . . . . . Connector, 4---pole, CAN+TBC front . . . . . . . . . . . . . . . . . . . . . . . 3.D1

X12 . . . . . . . . . . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C13

Roof . . . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Engine . . . . . . . . . . .
Cabinet . . . . . . . . . .
Cabinet . . . . . . . . . .
X12 . . . . . . . . . . . . . .
X12 . . . . . . . . . . . . . .
X12 . . . . . . . . . . . . . .
X14 . . . . . . . . . . . . . .
X14 . . . . . . . . . . . . . .
X14 . . . . . . . . . . . . . .
X14 . . . . . . . . . . . . . .
X17 . . . . . . . . . . . . . .
X17 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X19 . . . . . . . . . . . . . .
X.20L . . . . . . . . . . . .
X.20R . . . . . . . . . . . .
Connector, 19 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B11
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C7
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D12
Connector, 19 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B13
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D11
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C9
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D14
Connector, 7---pole, trailer current socket . . . . . . . . . . . . . . . . . . . . 4.B14
Connector, 7 ---pole, trailer current socket . . . . . . . . . . . . . . . . . . . . 5.B14
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.B3
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C8
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C2
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C2
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B9
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.A11
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B15
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B12
6 ---pole, front directions indicator, left side . . . . . . . . . . . . . . . . . . . 5.D1
6---pole, front directions indicator, right side . . . . . . . . . . . . . . . . . 5.D1

X21 . . . . . . . . . . . . . . Register plate light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A15

X22 . . . . . . . . . . . . . . Connector, 2---pole (roof flasher) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B14
X26 . . . . . . . . . . . . . . Connector, 28 ---pole, instrumentation . . . . . . . . . . . . . . . . . . . . . . . 13.C6
X26 . . . . . . . . . . . . . . Connector, 28 ---pole, instrumentation . . . . . . . . . . . . . . . . . . . . . . . 3.A15
Cabinet .......... X26 . . . . . . . . . . . . . . Connector, 28---pole, instrumentation . . . . . . . . . . . . . . . . . . . . . . . 5.C8
Cabinet .......... X27 . . . . . . . . . . . . . . Connector, 36---pole, instrument A1P . . . . . . . . . . . . . . . . . . . . . . . 1.C7
Cabinet .......... X27 . . . . . . . . . . . . . . Connectori, 36---pole, instrument A1P . . . . . . . . . . . . . . . . . . . . . . 13.C5
Cabinet .......... X27 . . . . . . . . . . . . . . Connectori, 36---pole, instrument A1P . . . . . . . . . . . . . . . . . . . . . . 5.C7
X30 . . . . . . . . . . . . . . Connector, 9---pole, gears switches . . . . . . . . . . . . . . . . . . . . . . . . 4.A10
Cabinet .......... X31 . . . . . . . . . . . . . . 2 ---pole, PTO ---emergancy stop . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B14
Cabinet .......... X43 . . . . . . . . . . . . . . Connector, RS ---232 bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A6
Cabinet .......... X49 . . . . . . . . . . . . . . Connector, 2---pole seat compressor + heating . . . . . . . . . . . . . . 13.B14
Cabinet .......... X50 . . . . . . . . . . . . . . Connector, 3---pole current socket, side panel . . . . . . . . . . . . . . . 13.B10
X60 . . . . . . . . . . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C2
X60 . . . . . . . . . . . . . . Connector, 15 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B3
X60 . . . . . . . . . . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A6
X60 . . . . . . . . . . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A6
Engine . . . . . . . . . . . X61.1 . . . . . . . . . . . . Connector, 12---pole, Front Power lift . . . . . . . . . . . . . . . . . . . . . . . 2.C11
Engine . . . . . . . . . . . X61.2 . . . . . . . . . . . . Connector, 12---pole, Front PTO start/stop . . . . . . . . . . . . . . . . . . . 2.A2
X62 . . . . . . . . . . . . . . Connector, 9 ---pole (head light, horn, outer work light,
out temp.) 10.B2
12.D2
14.C3
5.C3
14.A13
) 5.C3

211
 Model Code Page
1.4.2004
31. Electrical diagram S240
1.9.2004 S280 311 88

Location Device Name Description Sheet Ref.

X65 . . . . . . . . . . . . . .
X67 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X.67 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X.70 . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . X75L . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . X75R . . . . . . . . . . . . .
Cabinet . . . . . . . . . . X79 . . . . . . . . . . . . . .
X80 . . . . . . . . . . . . . .
Transmission ...... Y1 . . . . . . . . . . . . . . .
Transmission ...... Y18 . . . . . . . . . . . . . .
Transmission ...... Y19 . . . . . . . . . . . . . .
Transmission ...... Y1D . . . . . . . . . . . . . .
Transmission ...... Y1E . . . . . . . . . . . . . .
Transmission ...... Y1F . . . . . . . . . . . . . .
Transmission ...... Y2E . . . . . . . . . . . . . .
Transmission ...... Y2F . . . . . . . . . . . . . .
Transmission ...... Y3 . . . . . . . . . . . . . . .
Transmission ...... Y3E . . . . . . . . . . . . . .
Transmission ...... Y3F . . . . . . . . . . . . . .
Transmission ...... Y4E . . . . . . . . . . . . . .
Connector, 2 ---pole (mirrors supply) . . . . . . . . . . . . . . . . . . . . . . . . 14.A13
Connector, 9 ---pole (implement sensors) . . . . . . . . . . . . . . . . . . . . 12.D6
Connector, 9 ---pole (sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.B10
Connector, 9---pole adapter CAN bus diagnostics . . . . . . . . . . . . 3.B1
Electrification (left mirror) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C14
Electrification (right mirror) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C16
3---pole current socket, on back . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B12
Connector, 3---pole (extra valves for front loader) . . . . . . . . . . . . . 16.C16
Solenoid valve, differential lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D3
Solenoid valve, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D5
Trailer release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D11
4---pole solenoid valve (auxiliarity valve) . . . . . . . . . . . . . . . . . . . . 3.D13
Magnet valve, lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D15
Solenoid valve 1, lifting/sinking axle . . . . . . . . . . . . . . . . . . . . . . . . 7.D11
Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D14
Solenoid valve 2, lifting/sinking axle . . . . . . . . . . . . . . . . . . . . . . . . 7.D12
Solenoid valve, 4---wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D4
Solenoid valve, lowering (front power lift) . . . . . . . . . . . . . . . . . . . 2.D16
Solenoid valve for blocking suspension . . . . . . . . . . . . . . . . . . . . . 7.D13
Solenoid valve, lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D15

Engine . . . . . . . . . . . Y5 . . . . . . . . . . . . . . . Magnet switch, compressor, air conditioning . . . . . . . . . . . . . . . . 11.D8

Transmission . . . . . .
Engine . . . . . . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Transmission . . . . . .
Y7D . . . . . . . . . . . . . .
Y9 . . . . . . . . . . . . . . .
Y20 . . . . . . . . . . . . . .
Y21 . . . . . . . . . . . . . .
Y23 . . . . . . . . . . . . . .
Y24 . . . . . . . . . . . . . .
Y25 . . . . . . . . . . . . . .
Y28 . . . . . . . . . . . . . .
Y29 . . . . . . . . . . . . . .
4---pole solenoid valve (auxiliarity valve) . . . . . . . . . . . . . . . . . . . . 3.D11
Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C4
Solenoid valve, creeper on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D6
Solenoid valve, creeper off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D7
Solenoid valve, trailer hitch (push) . . . . . . . . . . . . . . . . . . . . . . . . . 4.D13
Solenoid valve, working hydraulics, change to front/back . . . . . . 4.D14
Solenoid valve, working hydraulics, change to front/back . . . . . . 4.D15
Solenoid valve, forward drive allowable . . . . . . . . . . . . . . . . . . . . . 4.D8
Solenoid valve, reverse drive allowable . . . . . . . . . . . . . . . . . . . . . 4.D9

212
Location Device Description Page and Location Device Description Page and
Name position Name position
Engine . . . . A1M . . . . EC control unit (EEM2) . . . . . . . . . . . . . . . 1.C12 Engine . . . . K1M . . . . Relay (fuel lift pump) . . . . . . . . . . . . . . . . . 1.C15
Cabinet . . . A1P . . . . . Instrument . . . . . . . . . . . . . . . . . . . . . . . . . 1.C6 Engine . . . . K2M.1 . . . Grill control relay of PWR ---relay . . . . . . . 1.A14
Roof . . . . . . A2 . . . . . . Radio/player . . . . . . . . . . . . . . . . . . . . . . . 1.D2 Engine . . . . K2M.2 . . . Grill PWR ---relay . . . . . . . . . . . . . . . . . . . . 1.B15
Cabinet . . . B1M . . . . Hall---sensor, front accelerator pedal . . . 1.A11 Engine/Cab K4 . . . . . . Booster relay of the ignition switch . . . . . 1.A3
Engine . . . . B2M . . . . Hall---sensor, oil pressure . . . . . . . . . . . . . 1.D11 Engine . . . . K14 . . . . . Booster relay, starter . . . . . . . . . . . . . . . . . 1.B8
Cabinet . . . B2W . . . . Hall---sensor, rear accelerator pedal . . . . 1.A12 Cabinet . . . K51 . . . . . Blinker relay, (flasher light of the
Engine . . . . B3M . . . . Hall---sensor, boost pressure . . . . . . . . . . 1.D13 main switch) . . . . . . . . . . . . . . . . . . . . . . . 1.B5
Engine . . . . B4M . . . . Hall---sensor, temperature, coolant . . . . . 1.D14 Engine . . . . M1 . . . . . . Start engine . . . . . . . . . . . . . . . . . . . . . . . . 1.C8
Engine . . . . B5M . . . . Hall---sensor, wheel gear rpm . . . . . . . . . 1.D12 Engine . . . . M10 . . . . . Fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . 1.D15
Engine . . . . B6M . . . . Actuator (VP44) . . . . . . . . . . . . . . . . . . . . . 1.D10 Cabinet . . . Q1 . . . . . . Heat/starter switch . . . . . . . . . . . . . . . . . . 1.A8
31. Elecrical diagram

Engine . . . . Q2 . . . . . . Electrical controlled main switch, 12V . . 1.B1

B7M . . . . Fuel pressure sensor . . . . . . . . . . . . . . . . 1.D10
B8M . . . . Water indicator . . . . . . . . . . . . . . . . . . . . . 1.D13
Engine . . . . F1 . . . . . . Auxiliary relay of Intake air
preheater (10A) . . . . . . . . . . . . . . . . . . . . . 1.A14
Engine . . . . F2 . . . . . . Fuel feed pump (10A) . . . . . . . . . . . . . . . . 1.A15
Engine . . . . F9 . . . . . . EEM2 / VP 44 supply (25A) . . . . . . . . . . . 1.A13
Engine . . . . F10 . . . . . Starter witch (10A) . . . . . . . . . . . . . . . . . . 1.A8
Engine . . . . F11 . . . . . Light for trailer hitch . . . . . . . . . . . . . . . . . 1.C2
Cabinet . . . F13 . . . . . Radio and clock . . . . . . . . . . . . . . . . . . . . 1.C2
Cabinet . . . F16 . . . . . Tractor terminal, gsm modem electrical
main switch control and working
lights control . . . . . . . . . . . . . . . . . . . . . . . 1.C3
Cabinet . . . F20 . . . . . Hazard blinkers . . . . . . . . . . . . . . . . . . . . . 1.A4
Engine . . . . R1 . . . . . . Grill power relay . . . . . . . . . . . . . . . . . . . . 1.C15
Cabinet . . . R1M . . . . Hand throttle potentiometer . . . . . . . . . . . 1.A10
Engine . . . . S12 . . . . . Pressure switch (indicator light switch,
air filter vacuum . . . . . . . . . . . . . . . . . . . . . 1.D8
Engine . . . . S44 . . . . . Indicator light switch, filter 180 bar . . . . . 1.D7
Cabinet . . . S68 . . . . . Switch, 2 position, working lamps . . . . . 1.B4
X1W . . . . Connector, 37 ---pole . . . . . . . . . . . . . . . . . 1.B11
Engine . . . . X19 . . . . . Connector, 47 ---pole . . . . . . . . . . . . . . . . . 1.B3
Cabinet . . . X27 . . . . . Connector, 36---pole, instrument A1P . . . 1.C7
X60 . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . 1.C2

Cabinet . . . F29 . . . . . Hazard light . . . . . . . . . . . . . . . . . . . . . . . . 1.B3

Cabinet . . . F50 . . . . . Power supply . . . . . . . . . . . . . . . . . . . . . . . 1.A1
Engine . . . . F52 . . . . . Grid heater 2,1kW . . . . . . . . . . . . . . . . . . . 1.A15
G1 . . . . . . Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.D1
Engine . . . . G2 . . . . . . Generator . . . . . . . . . . . . . . . . . . . . . . . . . . 1.C7
1.4.2004
1.9.2004

Cabinet . . . GR2 . . . . Earth connection . . . . . . . . . . . . . . . . . . . . 1.D2

GR5 . . . . Earth connection, front housing . . . . . . . 1.D4
Model

S280
S240
Code

311
Page

90
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/2.A1
L15 L15
/2.A1

BAT
1

+30 F10

30
87
F20 10A +E +E +E +E +E
15A -A4-FB1 F9 -A4-FB1 F10 -A4-FB1 F1 -A4-FB1 F2 -F52
2 GND 25A 10A 10A 10A

74

86
85
A ENGINE ENGINE ENGINE ENGINE 250A
-Q 3 437 A
1

-GR11
11
1 ROOM ROOM ROOM ROOM ENGINE
ROOM
-K4 STARTER SWITCH 437

437
737
753
735
733
701
441

11
+E/+C +C 1

33
86

-GR.11
1
1

1
-F50 -Q1
250A 0 III + +C 86 30
I II -B1M +C + -B2W +E
2. 2 3 4

+C
SIG SIG -K2M.1
4 4

-R1M
GRILL

433
437
437

HAND THROTTLE
- - 85 87

3
2

171
67
33

2
2
+E-J2M
18

-X1W
8
-X1W
7
-X1W
6
734

438
GND
-X19 -X.19 121
35 35
GND

86 30

10
GND
121
73

1
+E -K2M.2

-K51
6
-X.19
31
10
GRILL PWR RELAY
30 D+ 31 86 85 87
7
-J2M+E

1 7 2 8 9 -K51 47

22
27
29
37
28
23

C2 49 31 /2.B17

-X19
-X19
-X19
-X19
-X19

B +E 1

67
M 15A -S68 -K51 B
-Q2 A +C

119
171
434
438
GND -X19
433
437
737
753
735
732

F29 +C C3 49a C
30a GR 5 6 10

4
17

30 86

10
-J2M+E

MAIN SW ITCH

-K51
21
37
36
60
15
13
48
70
3

-K14

11
+E +E

116
85
GND
-X19
-X19 -X.19 92 CHG
6 6 -R1
2.1kW

87 85
85 +E GRILL

47
/5.B9
3/70

21/70
37/70
36/70
60/70
17/70
41/70
65/70
15/70
13/70
48/70
70/70

30/1 30/2
-A1M
TX
RX

AI6

AI 7
AI12

-A4-FB1 8
GND
GND
PWR

-M 1
REF V
DO_H2

+E F13 F16 +E EC
VP_PWR

IGN_PWR
F11
15A 5A 5A B+ 50
ENGINE ROOM - /3.C15
D+
-G2 W
FI 1

AI 8
AI 5
AI 2

DI 9

+E DI11
DZG
AI13

PUMP_OUT

GND
GND
MAB
GND
GND
GND
GND

PUMP_GND
Ref 5V
DO_H1

REF 5V

/3.A2
GTN_PWR

-X27
11
116 /8.A9 - 46/70
69/70
32/70
55/70
43/70
23/70
1/70
19/70
61/70
38/70
14/70
62/70
39/70
45/70
59/70
12/70
11/70
35/70
24/70
31/70
22/70
9/70
33/70
50/70

/9.A8

92
7
-J35+C
/15.A9 GND
1
9

11/36
46
69
32
55
43
23
19
61
38
14
62
39
45
59
12
11
35
24
31
22
33
50

BAT 7 /11.C15 -A1P

C /15.A1 C

H16
/13.B2
736
701

/3.A15
GND
GND
GND
GND
756

-X27 44
ICL 1 H4 36/36 36
758
759
760

-X27 158
H8

GND
32/36 32 86 30

8
-X60
741
GND
742
743
750
751
752
738
739
740

+E
+E
744
745
746
747
749
748

+C

5/36
-K1M

2
7
5
6
15
19

-J2M+E
-J2M+E

-G1_BAT
1
-X19
-X19 +E
GND

85 87
-B8M
1
2
3

13

7
/14.A9 1 1

5
+ -S44 -S12

-X27
P P B8M
702
GND

+E +E +E
+E

1
3
5
6
7
8
1
2
3
1
2
3
1
2
3
4

2 2 P

-X.19
36
-G 1 -B7M
a b
-B4M
1
-M10
3

FUEL PRESS.

36
+

-X19
-A2
5/9
6/9
7/9
8/9
1/3
2/3
3/3
1/3
2/3
3/3
1/4
2/4
3/4
4/4

- +R +E 1
d -M10

2
3
4

+E

2
-B6M -B4M

-J2M+E
-J2M+E
-J2M+E

/5.B1 2
/ 2 . D4 PCU -B2M -B5M -B3M -
FUEL LIFT PUMP

GND /5.D16 GND

2
2

COOLANT TEMP

D / 1 2 . D2 /3.D16 +E +E +E +E
/11.D12

GND
D
-B4M

/ 1 4 . D2
/12.B2 1
8
9

+E-J2M
Pum p control unit O i l pressure Speed sensor Boost pressure

-J13
-J2M+E
-J2M+E

Bosch VP44
GND

1
1

-GR.2
-GR.5
-GR.13E

GND
/ 2 . D1

ENGINE
S240, S280 (N36171 - )
1 / 17
D
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Description Page and Location Device Description Page and
Name position Name position
Cabinet . . . . . . . . A1A . . . . . MC---control unit . . . . . . . . . . . . . . . . . . . . . . . 2.C2 Cabinet . . . . . . . S18E . . . . Switch, forced lowering (front power lift) . . . . . 2.B4
A1E . . . . . Power lift (EH) . . . . . . . . . . . . . . . . . . . . . . . . . 2.B12 Cabinet . . . . . . . S38 . . . . . Switch on sidepanel (front PTO start/stop) . . . 2.B3
Cabinet . . . . . . . . A1H . . . . . UC2, side panel . . . . . . . . . . . . . . . . . . . . . . . . 2.C3 Engine . . . . . . . . S67 . . . . . Switch (front PTO start/stop) . . . . . . . . . . . . . . . 2.B2
Engine . . . . . . . . . B18 . . . . . . Speed and transmission sensor . . . . . . . . . . 2.D4 Cabinet . . . . . . . S71 . . . . . 2 position switch (stand by front PTO) . . . . . . . 2.B7
Transmission . . . . B1E . . . . . Position sensor . . . . . . . . . . . . . . . . . . . . . . . . 2.A13 Cabinet . . . . . . . X2E . . . . . Connector, 37---pole, Cabinet --- EHRC . . . . . . 2.A9
Transmission . . . . B2E . . . . . Draft sensor (right) . . . . . . . . . . . . . . . . . . . . . 2.A13 Cabinet . . . . . . . X5E . . . . . Connector, 47---pole (cabinet sensors) . . . . . . 2.A13
Transmission . . . . B3E . . . . . Draft sensor (left) . . . . . . . . . . . . . . . . . . . . . . . 2.A14 Cabinet . . . . . . . X6E . . . . . LED ---card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C12
Transmission . . . . B4E . . . . . Position sensor . . . . . . . . . . . . . . . . . . . . . . . . 2.A10 X12 . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . 2.C7
Transmission . . . . B5E . . . . . Position sensor . . . . . . . . . . . . . . . . . . . . . . . . 2.A15 X14 . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . 2.C9
Engine . . . . . . . . . B6E . . . . . Position sensor (front) . . . . . . . . . . . . . . . . . . . 2.A11 Engine . . . . . . . . X19 . . . . . Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . 2.A11
31. Elecrical diagram

Engine . . . . . . . . . B7E . . . . .
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . 2.A11 Engine . . . . . . . . X61.1 . . . Connector, 12---pole, Front Power lift . . . . . . . . 2.C11
Transmission . . . . B8E . . . . .
Position sensor . . . . . . . . . . . . . . . . . . . . . . . . 2.A12 Engine . . . . . . . . X61.2 . . . Connector, 12---pole, Front PTO start/stop . . . 2.A2
Engine . . . . . . . . . B9E . . . . .
Position sensor (arm up) . . . . . . . . . . . . . . . . 2.D5 Cabinet . . . . . . . X.67 . . . . Connector, 9 ---pole (sensors) . . . . . . . . . . . . . . 2.B10
Cabinet . . . . . . . . F7 . . . . . . .
Powerlift controller . . . . . . . . . . . . . . . . . . . . . . 2.A9 Transmission . . . Y1E . . . . . Magnet valve, lowering . . . . . . . . . . . . . . . . . . . 2.D15
Cabinet . . . . . . . . F35 . . . . . .
Powershift controller . . . . . . . . . . . . . . . . . . . . 2.A15 Transmission . . . Y2E . . . . . Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . 2.D14
Cabinet . . . . . . . . F37 . . . . . .
MC---controller, UC2---contoller . . . . . . . . . . . 2.A1 Transmission . . . Y3E . . . . . Solenoid valve, lowering (front power lift) . . . . 2.D16
Cabinet . . . . . . . . GR1 . . . . .
Earth connection . . . . . . . . . . . . . . . . . . . . . . . 2.D2 Transmission . . . Y4E . . . . . Solenoid valve, lifting . . . . . . . . . . . . . . . . . . . . . 2.D15
Cabinet . . . . . . . . R2E . . . . .
Potentiometer, position adjustment Engine . . . . . . . . Y9 . . . . . . Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . 2.C4
(front power lift) . . . . . . . . . . . . . . . . . . . . . . . . 2.B3
Right mudguard . S1E . . . . . Switch, rear drive (right lifting) . . . . . . . . . . . . 2.C7
Right mudguard . S2E . . . . . Switch (rear drive, right lowering) . . . . . . . . . 2.D7

Left mudguard . . S3E . . . . . Switch, rear drive (left lifting) . . . . . . . . . . . . . 2.C9

Left mudguard . . S4E . . . . . Switch (rear drive, left lowering) . . . . . . . . . . 2.D8
Engine . . . . . . . . . S15E . . . . Switch, lowering left (front) . . . . . . . . . . . . . . 2.D12
Engine . . . . . . . . . S16E . . . . Switch, lowering left (front) . . . . . . . . . . . . . . 2.D10
Cabinet . . . . . . . . S17E . . . . Switch, lifting/lowering (front) . . . . . . . . . . . . 2.A6
1.4.2004
1.9.2004
Model

S280
S240
Code

311
Page

92
 B

C
A

352
/1.A16
/1.A16

/1.D16

1
1

/ 9 . C2

GND -A1H1
GND
GND

2 2/9
L15
+30

GND

-A1A1 -A1H1 352

PWR PWR
1 1/9 1/9 1
MC
10A

-GR.1 -GR1 -A1A1

F37

GND
-S67
+E

GND
-A1A

3 3 2 2/9
3
2

-A1H7 -X.19 -X19 190 -X61.2

+C AI 5
1
4

FI 6
GND
PR 6

2/8 2 10 10 -X61.2 6
-A1H7 363
+C

AI 2 -X61.2
3/9
6/9
4/8

5/8 5
2
3

7
3
2
509

+C
-S38

3
6
4
+C
-R2E

UC2
+C

-X19
-A1H

-A1A1
-A1A1
-A1A3
510

1
4

17
3

-A1H7 362 -X19

AI 6
2
3

1/8 1 18
/ 1 . D9
8
9
34

-X19
-X19
-X19

-A1H1 510
-X.61.2 457 Ref 8V
1 5/9 5
GND

5 -A1H1
Ref 2V 509
-X.61.2 3/9 3
-B18+E

2 456
+C

4
510
509
4

4
-S18E

189
GND

-Y9 BK
2
+

-A1H7 365 BR BU
-J2M+E -X61.2 -X61.2 AI 3
4/8 4 1 3
10 1 2
+E
509

510
-J2M+E
11 -A1H1 378
510

Ref 5V
4/9 4

5
5

719 -X19 -A1H5 -A1H5

GND -X61.1 DI6
/ 12. A11

46 3 3/9
9

1
10
378

1
0

-B9E 2 719 -X61.1

3
1

+E
63 -X61.1 +E-J3M -J3M+E -X19 63
/ 12. A11

ARMS UP
2

10 2 1 16
DI 1
510

DO 1
7

-A1H7 364
3
5

AI 1
26

8/9
7/9
378
/ 12. A11

6/8 6
63
63
6

6
-S17E
+C

8
7
1

364

-A1H5
-A1H1
8

/ 5 . D8

5
6

/ 1 2 . C2

1
26
-X12

510
1

0, 5W
6
366
511
509

F-PTO
+C
-S71
7

7
4
364

510

2
0, 5W

160
1, 6W
9

-X12
10

2
5

160

3
1, 6W

1,2k
26

0, 5W
235

-S2E
8

1,2k

+MR
0, 5W
2
6

-S1E

-X12
26
7

+MR
3
5
8

8
5
1
5

1
37
26

510
0, 5W
2
-X14

2
1
6

160
1, 6W
510
/4.A11

0, 5W
/5.A11

1,2k
9

9
0, 5W
-S4E
2

160
1, 6W

+M L
-X14 -X2E -A1E
Lift -A1E +C-J1E -J1E+C -X2E 1
5 11 27 27/55 Kl.30

3
10/55 10 2 1 1

1,2k
0, 5W
F7

-S3E
10A

-A1E +C-J1E
Kl.30
47/55 47 3

+M L
-X14 2 -X2E -A1E -X.67
Lower 3
4 10 8 8/55 -A1E -X2E 1
Signal -X.67 526 2
-B4E

-GR.1-1 -GR1-1 GND -A1E 29/55 29 5

Kl.31 42
10

-X.67

10
1 1 45 45/55 1
IMP.POS
+T

GND -A1E
Kl.31
9 9/55
-X61.1 5 -X19 -X.19 5 -X2E -A1E -A1E -X2E 40 446 8
9.5V 9.5V

1
2 38 38 12 39 39/55 2/55 2 4 -X.19 -X61.1 3
443 -X61.1 -X19 -X2E -A1E -A1E -X2E -X.19 447 9 447

510
Lift Signal 2

0, 5W
5 45 13 26 26/55 48/55 48 6 42 -X61.1
-B6E
F-POS

1
+E

442 -X61.1 -X19 -X2E -A1E

Lower

2
-A1E -X2E -X.19 578 11
4 44 14 44 44/55

160
GND

1, 6W
1/55 1 9 41 -X61.1
11

11
446 3

1,2k
-A1.E -A1E -X2E -X.19 -X61.1

0, 5W
Signal 444 444 2

-S16E
11/55 11 7 39 6
-B7E

578

7
1
F- PRESS

+E
+E

GND -X2E -A1E

30 20 20/55

6
506 29 -A1E 446
-X2E 3
75 30 30/55 -A1E -X2E -X.19 -X61.1
445 445

5
Signal 2
F-IMP
12

12
505 46/55 46 8 43 7
-B8E

578 1

1
+T

4
560 504

510
0, 5W
3
26

EHR-C
-A1E

-A1E
503
75 -X2E 49 49/55

2
521

160
1

1, 6W
502
-A1E -X5E 523
Signal 2
7/55 7 12

1
-B1E

3
13

560

13
501 522

1,2k
3
POSITION
+T

0, 5W

S240, S280 (N36171 - )

-S15E
+E
+C

WIRING DIAGRAM, AC7.1

521 1

24
-X2E
25
-X2E
27
-X2E
28
-X2E
-A1E 524 -X.5E 524

-X6E
Signal 2

POWER LIFT A1E AND F-PTO

25/55 25 21
-B2E

-Y2E 522

EH, LEDS
3
R-DRAFT

-
505 -X5E 505 -A1E
18 55 55/55 521 1

+T
14

14
-A1E 527 -X.5E 527
529 7 529 -A1E Signal 2
43/55 43 22
-B3E
-X5E 53 53/55 522 3
L-DRAFT

+T
504 -X5E 504 -A1E -A1E 521 -X.5E
GND

-
521

+
19 19 19/55 38/55 38 2 1
-A1E 525 -X.5E 525
Signal 2
28/55 28 14

-B5E
-Y1E 3

R- PRESS
530 9 530 -A1E -A1E 522 -X.5E -X5E 522
15

15
9.5V
-X5E 54 54/55 40/55 40 3 3

+T
8 -A1E

-
+
-X5E 18 18/55
-A1E -X2E 15 15
Kl.15
-Y4E 6/55 6 3

5A
-A1E -X2E

F35
528 11 528 -A1E D+

GND
L15
+30
-X5E 37 37/55 16/55 16 2

15

47
16

16
D
501 10 501 -A1E

-
+
-X5E 36 36/55

2 / 17
+C
/3.A1
/3.A1

/ 3 . D1
/4.A1

/1.B7
-Y3E

B
A

D
C
Location Device Description Page Location Device Description Page
Name and position Name and position
Cabinet . . . . . A1A . . . . . . . . MC---control unit . . . . . . . . . . . . . . . . . . . . 3.C10 Cabinet . . . . . X1S . . . . . . . Connector 9---pole, arm rest/seat . . . . . . . . 3.D4
A1E . . . . . . . . Power lift (EH) . . . . . . . . . . . . . . . . . . . . . . 3.C8 Cabinet . . . . . X1T . . . . . . . Connector, p ---pole
A1G . . . . . . . . Implement VT . . . . . . . . . . . . . . . . . . . . . . . 3.C1 (cab, terminal, RS ---232) . . . . . . . . . . . . . . . 3.C7
Cabinet . . . . . A1H . . . . . . . . UC2, side panel . . . . . . . . . . . . . . . . . . . . . 3.C12 X1W . . . . . . Connector, 37 ---pole . . . . . . . . . . . . . . . . . . . 3.B10
Engine . . . . . . A1M . . . . . . . EC control unit (EEM2) . . . . . . . . . . . . . . . 3.B15 Cabinet . . . . . X1X . . . . . . . Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . 3.B14
Cabinet . . . . . A1P . . . . . . . . Instrument . . . . . . . . . . . . . . . . . . . . . . . . . 3.A16 Cabinet . . . . . X2E . . . . . . . Connector, 37---pole, Cabinet --- EHRC . . . 3.B8
Cabinet . . . . . A1S . . . . . . . . UC1 unit, arm rest, seat . . . . . . . . . . . . . . 3.D8 Cabinet . . . . . X2S . . . . . . . Connector 6---pole, seat /
Cabinet . . . . . A1T . . . . . . . . Tractor terminal display . . . . . . . . . . . . . . . 3C.6 cab suspension . . . . . . . . . . . . . . . . . . . . . . 3.D5
A1V . . . . . . . . Working lights control . . . . . . . . . . . . . . . . 3.C6 Cabinet . . . . . X2X . . . . . . . Connector box . . . . . . . . . . . . . . . . . . . . . . . 3.C4
Cabinet . . . . . A1W . . . . . . . Rear instrument . . . . . . . . . . . . . . . . . . . . . 3.A10 Cabinet . . . . . X3X . . . . . . . Splitter ---box . . . . . . . . . . . . . . . . . . . . . . . . . 3.B8
31. Elecrical diagram

Cabinet . . . . . X3Z . . . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . 3.B13

A1X . . . . . . . .
CAN ---bus bridge 1 . . . . . . . . . . . . . . . . . . 3.A5
Cabinet . . . . . A1Z . . . . . . . .
TC1 unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A13 Cabinet . . . . . X4T . . . . . . .
Connector, 25 ---pole (terminal) . . . . . . . . . . 3.C7
Engine . . . . . . B6M . . . . . . .
Actuator (VP44) . . . . . . . . . . . . . . . . . . . . . 3.D15 Cabinet . . . . . X5E . . . . . . .
Connector, 47---pole (cabinet sensors) . . . 3.C10
Cabinet . . . . . F24 . . . . . . . .
Working hydraulics, auxiliarity valve 1 ---7 3.A9 Cabinet . . . . . X1G . . . . . . .
Bus extension, connector rear . . . . . . . . . . 3.D1
Cabinet . . . . . F41 . . . . . . . .
CAN ---bus bridges, main current supply 3.A6 Cabinet . . . . . X11G . . . . . .
Bus extension, connector front . . . . . . . . . . 3.D1
Cabinet . . . . . F45 . . . . . . . .
Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.A5 Engine . . . . . .X19 . . . . . . .
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . 3.B15
Cabinet . . . . . F46 . . . . . . . .
CAN ---bus, bridges . . . . . . . . . . . . . . . . . . 3.A5 X26 . . . . . . .
Connector, 28 ---pole, instrumentation . . . . 3.A15
GR14 ---1 . . . .
Earth connection X60 . . . . . . .
Connector, 15---pole . . . . . . . . . . . . . . . . . . . 3.A6
(transmission, Power lift) . . . . . . . . . . . . . . 3.D13 Cabinet . . . . . X.70 . . . . . . .
Connector, 9---pole adapter CAN bus
Cabinet . . . . . P1W . . . . . . . Display, DPS2 . . . . . . . . . . . . . . . . . . . . . . 3.B8 diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . 3.B1
Transmission . Y1D . . . . . . . 4---pole solenoid valve (auxiliarity valve) . . 3.D13
Roof . . . . . . . . P6 . . . . . . . . . PSD display . . . . . . . . . . . . . . . . . . . . . . . . 3.A8
Roof . . . . . . . . R1X . . . . . . . . Terminal resistance unit (roof) . . . . . . . . . 3.A6 Transmission . Y7D . . . . . . . 4---pole solenoid valve (auxiliarity valve) . . 3.D11
Transmission . R2X . . . . . . . . Terminal resistance unit
(working hydraulics) . . . . . . . . . . . . . . . . . 3.D14
Cabinet . . . . . R5X . . . . . . . . Cigarette lighter . . . . . . . . . . . . . . . . . . . . . 3.D9
1.4.2004
1.9.2004
Model

S280
S240
Code

311
Page

94
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/2.A16 /4.A1
L15 L15
/2.A16 /4.A1
GND
/ 9 . C2 +C +C
F24 -A1Z -A1P
10A TC1 ICL 1
116 F45 F46 F41 4

+R

4
63 +C

+
/ 1 . C4 7.5A 15A -P6 -A1W ICL II CAN_ID=3 CAN_ID=23

-
/ 7 . C1 / 1 . C5 / 5 . C6

3
GND -P6 GND
A 310 3 A

PSD I
310

26/68
25/68
12/28
13/28
17/28
16/28

CAN_L
CAN_H
GND
/15.A9 +

+R120

-R1X
2

2
CAN_H_1

+
CAN_H 1 2 3 4

-A1X
5
-A1X
2
103
GND -P6
/15.B9

1
2
3
4

-P6
26
25
12
13
17
16

CAN_H_2 1

1
-A1W
-A1W
-A1W
-A1W
CAN_L_1
-X26
-X26
-X26
-X26

-A1Z
-A1Z
/15.A9 -P6 CAN_L
+C

5/9
2/9
11
-X60
12
-X60
10
-X60
CAN_L_2 -A1X
/15.A9 63 63
BRIDGE (M itron) / 5 . D8
CAN_L_3
(if CC see pg. 15)

CAN_L_1
CAN_H_1
CAN_H_1
CAN_L_1
CAN_L_1
CAN_H_1

/15.A9
4

+C

4
63

7/9
6/9
3/9
4/9
1/9
+
CAN_H_3 -P1W
/15.A9 GND GND /5.C16
/12.B2
-X3Z
14
-X3Z
13

775 -GR.11 -GR11 -P1W

3
GND

CAN_L_1
CAN_H_1
/ 1 5 . C9

7
6
3
4
1
4 4 3

PSD II

CAN_L_1
CAN_H_1

-A1X
-A1X
-A1X
-A1X
-A1X
774
/ 1 5 . C9 2

2
CAN_H
-X.19
33
-X.19
32

-P1W

TO ISO-11786 ADAPTER (see pg. 15)

-X1X2 +C

-X1W
25
24
-X1W
5
-X1W

-P1W
1 -X1X2 CAN H -X1X1
33
32

1
CAN_L

CAN_H_3
CAN_L_3
CAN_L_2
CAN_H_2
GND
CAN_L_2
CAN_H_2
CAN_H_1
CAN_L_1
GND
-X19
-X19

B -X.70 116 -P1W

2 -X1X3 CAN L -X1X1
A -X.70 775 GND -X1X3
1 /5.D12 -X1X
B H -X.70 CAN_H_3
8
B
2 -X3X
757
CAN_L_1
CAN_H_1

I -X.70 CAN_L_3 CAN_H_1

CAN_H_1
CAN_L_1

1 2 CAN_L_1
9
-X.70 2 CAN L 1
G CAN_L_1 CAN_L_1 CAN_H_1
7 1 CAN H CAN_H_1
-A1M
67
-A1M
66
-A1M
42
-A1M
18

F -X.70 CAN_H_1 CAN_H_1 +C

6 CAN_L_1

DIAGNOSTIC SOCKET
C -X.70 CAN_H_2 CAN_H_2
3
67/70
66/70
42/70
18/70

-A.1M
-A.1M
-A.1M
-A.1M

D -X.70 CAN_L_2 CAN_L_2 -A1A6

6
-A1A6
5
-A1A6
3
-A1A6
2
-A1H7
8
-A1H8
1
-A1H8
4
-A1H8
3

4
-A1M

-A1V
10
-A1V
11
-X1T
6
-X1T
5
-X2E
37
-X2E
36
-X2E
23
EC
37 / 1 . C9
8/8
1/8
4/8
3/8

/4.A11
6/10
5/10
3/10
2/10

CAN_ID=0
44/70
20/70

+E

10/12
11/12
CAN_L
CAN_L
CAN_L
CAN_L

CAN_H
CAN_H
CAN_H
CAN_H

-A.1G 37

2
1
2
1
6 -A1V -A1A MC + C -A1H UC2 +C
+C

CAN_L_2
CAN_H_2
44
20

-A.1G 774 LIGHTS ECU CAN_ID=5 CAN_ID=33

103
-A1M
-A1M

7 /9.B3
-A.1G
/ 2 . C1 / 4 . C2 / 2 . C1 /4.C12
775 +C

3
2
9

-X4T
-X4T
C C

-A1E
34
-A1E
14
-A.1G CAN_L_3

CAN L
CAN H
CAN_L_4
CAN_H_4

-X2X
-A1T-1 +C
-A.1G CAN_H_3 5 5/25

IMPLEMENT VT
103 -X.5E -X5E 103

2
1
4

CAN_L_2
CAN_H_2
-A1T-1 +C 4 4
-B6M
1
-B6M
2

-A.1G CAN_L_3 4 4/25

34/55
14/55

3 -A1T -A1T-1
3/25 3 -A1E CAN_L_2 -X5E CAN_L_2
-A.1G CAN_H_3 TERM INAL -A1E 33/55 33 37

CAN_L_2
CAN_H_2
5
1
2
1
2

/ 8 . C5 EHR-C
1/9
2/9

-A1T-1 -A1T-1 -A1E CAN_H_2 -X5E

-B.6M
-B.6M

-X11G 16 16/25 2/25 2 15/55 15 36 +T +T

777 / 2 . C9
-A1T-1 -B6M

5
4
1
+T

-Y7D -Y1D
120

17 17/25

-X1S
-X1S
-X11G CAN_H_3 PCU
-R2X

2
BOSCH VP 44
3
4
3
4

-X11G 778
3 Y6D,Y5D,Y4D,Y3D,Y2D CAN_ID=

SEE PAGE 3
-X11G CAN_L_3 +E

BUS EXTENSION
-X2S -A1S7 -A1S8
/1.D11
CAN_H_2 CAN_L_2

CONNECTOR FRONT
4
8 8 8/8 3/8 3
-A1S
-X10G 777 ARMREST
D 1 D
UC1
120

-X10G CAN_H_3
-R5X

2 / 6 . C2
-X10G 778 +C

SEE PAGE 3
3 -X2S CAN_L_2 -A1S8 -A1S8 CAN_H_2
-GR14-1
2
+T

BUS EXTENSION
-X10G 7 1 1/8 4/8 4

CONNECTOR, REAR
CAN_L_3
4
2

GND GND
-GR.14-1

/2.D16 / 4 . D1

CAN BUS 1, 2, 3, 4
S240, S280 (N36171 - )
3 / 17
D
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Description Page Location Device Description Page
Name and position Name and position
Cabinet . . . . . A1A . . . . . MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . 4.B4 Cabinet ..... S76 . . . . Switch, 2 position (traction control on/off) . . . . 4.B7
Cabinet . . . . . A1H . . . . . UC2---control unit . . . . . . . . . . . . . . . . . . . . . . . 4.C13 Cabinet ..... S86 . . . . Trailer release switch . . . . . . . . . . . . . . . . . . . . . 4.B4
Transmission . B5C . . . . . Speed / Transmission sensor . . . . . . . . . . . . . 4.D1 Cabinet ..... X1Z . . . . Connector, 47 ---pole, cabinet sensors . . . . . . . 4.C2
Transmission . B8 . . . . . . Gear speed sensor (3---pole) . . . . . . . . . . . . . 4.A2 Cabinet ..... X2E . . . . Connector, 37---pole, Cabinet --- EHRC . . . . . . 4.C15
Transmission . B10 . . . . . Radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A2 X3Z . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . 4.C11
Transmission . B19 . . . . . Temperature sensor, transmission . . . . . . . . . 4.C1 Cabinet . . . . . X4Z . . . . Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . 4.A2
Cabinet . . . . . F25 . . . . . Controller of rocker switchs (Digi ---input), Cabinet . . . . . X5E . . . . Connector, 47---pole (cabinet sensors) . . . . . . 4.C15
CAN ---diagnostics . . . . . . . . . . . . . . . . . . . . . . . 4.A8 X17 . . . . Connector, 7---pole, trailer current socket . . . . 4.B14
Cabinet . . . . . F36 . . . . . Trailer hitch, engage of the working X30 . . . . Connector, 9---pole, gears switches . . . . . . . . . 4.A10
hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.A15 Cabinet . . . . . X31 . . . . 2 ---pole, PTO ---emergancy stop . . . . . . . . . . . . 4.B14
31. Elecrical diagram

Cabinet . . . . . GR12---1 . Earth connection . . . . . . . . . . . . . . . . . . . . . . . 4.D2

Transmission .
Y1 . . . . . Solenoid valve, differential lock . . . . . . . . . . . . 4.D3
Cabinet . . . . . GR14---1 . Earth connection . . . . . . . . . . . . . . . . . . . . . . . 4.D8 Transmission .
Y3 . . . . . Solenoid valve, 4---wheel drive . . . . . . . . . . . . . 4.D4
Cabinet . . . . . GR14---2 . Earth connection . . . . . . . . . . . . . . . . . . . . . . . 4.D1 Transmission .
Y18 . . . . Solenoid valve, parking brake . . . . . . . . . . . . . 4.D5
Cabinet . . . . . S23. . . . . . Switch, delta powershift, selector . . . . . . . . . . 4.B10 Transmission .
Y19 . . . . Trailer release . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.D11
Cabinet . . . . . S45 . . . . . Switches, hi ---shift . . . . . . . . . . . . . . . . . . . . . . . 4.B11 Transmission .
Y20 . . . . Solenoid valve, creeper on . . . . . . . . . . . . . . . . 4.D6
Cabinet . . . . . S47 . . . . . Switch, DPS, man./auto . . . . . . . . . . . . . . . . . . 4.B8 Transmission .
Y21 . . . . Solenoid valve, creeper off . . . . . . . . . . . . . . . . 4.D7
Engine . . . . . . S52 . . . . . Indicator light switch, hand brake cable . . . . 4.D11 Transmission .
Y23 . . . . Solenoid valve, trailer hitch (push) . . . . . . . . . . 4.D13
Engine . . . . . . S57 . . . . . Limiting value of the creeper on . . . . . . . . . . . 4.D10 Transmission .
Y24 . . . . Solenoid valve, working hydraulics,
Engine . . . . . . S58 . . . . . Limiting value of the creeper off . . . . . . . . . . . 4.D10 change to front/back . . . . . . . . . . . . . . . . . . . . . 4.D14
Cabinet . . . . . S61 . . . . . Switch, 2 position (creeper on/off) . . . . . . . . . 4.B5 Transmission . Y25 . . . . Solenoid valve, working hydraulics,
Cabinet . . . . . S65 . . . . . Switch (change valve, trailer hitch) . . . . . . . . . 4.B14 change to front/back . . . . . . . . . . . . . . . . . . . . . 4.D15

Cabinet . . . . . S69 . . . . . Switch, auxiliarity valves 4 and 5 Transmission . Y28 . . . . Solenoid valve, forward drive allowable . . . . . 4.D8
(engage output rear/front) . . . . . . . . . . . . . . . . 4.B15 Transmission . Y29 . . . . Solenoid valve, reverse drive allowable . . . . . . 4.D9
Cabinet . . . . . S72 . . . . . Switch, 2 position (standby, rear PTO) . . . . . . 4.B13
Cabinet . . . . . S73 . . . . . Switch, 2 position (standby, auxiliarity
valves 1---7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.B11
1.4.2004
1.9.2004
Model

S280
S240
Code

311
Page

96
 B

C
A

+T +T
/2.A16
/3.A16
/3.A16

/3.D16

1
1

-B5C
-B19

GND 1
+ 2
GND 2
+ 1

Hydr.oil temp.

Cardan axle speed

15

GND
L15
+30

-GR.14-2 GND 1 GND +T

1 -X1Z 305
-X1Z
-X1Z
-X1Z

28
32
16

2 sig.
-B10

30
-X4Z
2

3 +
2

Radar
305

-GR.12-1 -X4Z 339 -A1A5 AI 2

15

2 7 2 2/10 -A1A1 305 -X4Z

FI 5
5/9 5 1
15

-X4Z 307 -A1A2 1 GND

FI 2 -A1A1 306 -X4Z -X1Z 306
4 2 2/9
-Y1
-B8

+T

FI 3 2 sig
9/9 9 3 31
+T

3 +
17
-X1Z

-GR.14-2 32 -X1Z -X3Z 32 -A1A4 Rear axle speed

PR 3
-
+

2 14 9 2 2/8
/ 9 . C2
3

DL
GND
+C
-S86

-Y3
+T
9
10

21 -X1Z -X3Z 21 -A1A3

DO 5
-
+

15 10 5 5/8
4
4

4WD
7
HOOK REL

-Y18
+T

-A1A8. -A1A8 181 37

1
3

DI15
7/8 7
-Y18 -Y18 380 -X5E -X2E 380 -A1A3 PR 8
-
+

1 2 24 15 1 1/8
+C
-S61

5
5

HB
26
9
10
/5.A11

-Y20
+T
26

GND
CREEPER

-Y20 -Y20 343 -X5E -X2E 343 -A1A3

2
6

PR 4
-
+

1 2 30 18 8 8/8
7

CREEPER -A1A7 353 37

6

6
1
5

DI 6
6/8 6
GND
-Y21
+T
+C
-S76

/3.C10

-Y21 -Y21 341 -X5E -X2E 341 -A1A3 26

9

PR 5
MC
10

-
1 + 2 31 21 6 6/8
-A1A

CREEPER
7

7
+C
8

/5.A15
AUTOTRAC

2
6
26

-Y28
+T
7

-A1A2 238 37
1
5

-GR.14-1 -Y28 -Y28 303 -X5E -X2E 303 -A1A4 DI 23

PR 1 1/9 1

-
+
3 1 2 34 34 6 6/8
+T
F-STEER
+C
-S47
8

8
26
9
10

-Y29
+T
5A
F25

0 I II
DPS A/M

-Y29 -Y29 304 -X5E -X2E 304 -A1A3 PR 7

37

-
+
1 2 33 17 2 2/8
3

-A1A7 335
1

DI 7
7/8 7
6

R-STEER
-A1A7 334
2
8

DI 8
9

9
1

8/8 8
- J 2 1 +C

GND
+E
+C

-S57
GND

RE

1
1

CREEPER ON
DPS DO
-S23

54C
331 -X5E -X2E 331 -A1A8

2
DI 13 -A1A5 -X30 162 BL YE -X30
28 20 5 5/8
2
3

DI 2
10/10 10 1 3
+C
37

BL

+E
1

-S58
10

10
DPS UP
-S23.

CREEPER OFF
26
37

-A1A5 -X30 163 RE YE -S23.

54C
2
3

35 -X5E -X2E 35 -A1A8 DI 1

9/10 9 2

2
DI 12
27 19 4 4/8
37

+C

-A1A7 -X30 338 GR

1

DI 3
HI-SHIFT

HB
-S52
-S45

+E
3/8 3 4
-X5E -X2E 6 -A1A8 -A1A7 -X30 513 BR BK -X30
2
3

-
DI 14 DI 4

+
2 1 35 35 6 6/8 4/8 4 7 6
/2.B8
/ 3 . C2
11

/16.A2
/12.A2

11
26

-Y19
+T
+C

-S73
-GR.14-2 -X1Z -X3Z 161 -A1A4
9

PR 2
10

-
+
3 35 11 4 4/8
HITCH REL.
237
H-STDBY

-A1H1
12

12
125
2
6

DO 3
9/9 9
7
-A1H5

-Y23
107
1
5

DI 3

GND
6/9 6
HITCH

26
+C
-A1H1 126 -S72
D0 2

-
-Y23 -Y23 5 8/9 8

9
10
1 2 -X.5E

+T
13

13
-A1H5 106

S240, S280 (N36171 - )

DI 2
7/9 7 236

9
-X17
8
PTO_STDBY

WIRING DIAGRAM, AC7.1

2
6

+C
-X31
7

UC2
-X.17 -X17

-A1H
514

/3.C12
1
5

/12.C11
+
8 8

+C

-Y24
PTO

SOLEN.VALVES; CREEPER, 4-WD, DL, PTO, HB

14

14
-S65

+T
507
1
+C 5
-Y24 -Y24 -A1H4 131
DI 16

-
+
1 2 1/8 1

7
-A1H4

2
6
HYDRL.F/R
DI15 507 520
2/8 2

8
15A
-X2E

+C
F36

-S69
PRO6

PRO 4/5

508
16

GND

-Y25
132
15

1
5
9
10

15
HYDRL. F/R

-
37

2
6
1 2 -X.5E -X2E 508
-Y25 -Y25 6 22

+T
520
L15
+30

9
10
GND 26

16

16
GND

D
4 / 17
/5.A1
/5.A1

/ 5 . D1
B
A

D
C
Location Device Description Page Location Device Description Position
Name and Position Name and position
Cabinet . . . . . . . . A1A . . . . . MC---control unit . . . . . . . . . . . . . . . . . . . . . 5.A14 Cabinet . . . . GR12 . . . . . Earth connection . . . . . . . . . . . . . . . . . . . . . . . 5.D13
Cabinet . . . . . . . . A1P . . . . . Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . 5.C7 Cabinet . . . . H28 . . . . . . Stop ---indicator light, rear . . . . . . . . . . . . . . . . 5.D7
Cabinet . . . . . . . . D1 . . . . . . Diode, brake pedals . . . . . . . . . . . . . . . . . . 5.B14 Cabinet . . . . K10 . . . . . . Flasher relay unit . . . . . . . . . . . . . . . . . . . . . . 5.B6
Cabinet . . . . . . . . D2 . . . . . . Diode, brake pedals . . . . . . . . . . . . . . . . . . 5.B14 K11 . . . . . . Relay, brake lights . . . . . . . . . . . . . . . . . . . . . . 5.A12
Engine . . . . . . . . . E1 . . . . . . Headlight, right . . . . . . . . . . . . . . . . . . . . . . 5.D3 K44 . . . . . . Booster relay, long distance lights . . . . . . . . . 5.B3
Engine . . . . . . . . . E2 . . . . . . Headlight, left . . . . . . . . . . . . . . . . . . . . . . . 5.D5 K45 . . . . . . Booster relay, short distance lights . . . . . . . . 5.B4
Cabinet . . . . . . . . E3 . . . . . . Dront direction indicator, right . . . . . . . . . . 5.C10 K49 . . . . . . Control relay, long distance upperlights . . . . 5.C2
Cabinet . . . . . . . . E4 . . . . . . Dront direction indicator, left . . . . . . . . . . . 5.C11 K50 . . . . . . Control relay, short distance upperlights . . . . 5.C4
Right mudguard . E5. . . . . . Rear light, right (flasher/park/brake) . . . . 5.C12 Cabinet . . . . S1 . . . . . . . Light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A6
Left mudguard . . E6 . . . . . . Rear light, left (park/brake) . . . . . . . . . . . . 5.C15 Cabinet . . . . S4/1 . . . . . . Combined switch . . . . . . . . . . . . . . . . . . . . . . . 5.B10
31. Elecrical diagram

Engine . . . . . . . . . E20 . . . . . Parking right, right . . . . . . . . . . . . . . . . . . . 5.D9 Cabinet .... S7 . . . . . . . Switch, warning flasher . . . . . . . . . . . . . . . . . . 5.B8
E21 . . . . . Parking right, left . . . . . . . . . . . . . . . . . . . . 5.D9 Twintrac .... S9W . . . . . . Safety switch, brake pedal (rear right) . . . . . . 5.C16
Cabinet . . . . . . . . E23 . . . . . Upper head light, right . . . . . . . . . . . . . . . . 5.D1 Cabinet .... S10 . . . . . . Safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . 5.B16
Cabinet . . . . . . . . E24 . . . . . Upper head light, left . . . . . . . . . . . . . . . . . 5.D2 Twintrac .... S10W . . . . . Safety switch, brake pedal (rear left) . . . . . . . 5.C15
Cabinet . . . . . . . . F2 . . . . . . Low beam . . . . . . . . . . . . . . . . . . . . . . . . . . 5.A5 Cabinet .... S20 . . . . . . Switch, braking lights . . . . . . . . . . . . . . . . . . . 5.B15
Cabinet . . . . . . . . F3 . . . . . . Parking lights, input . . . . . . . . . . . . . . . . . . 5.A7 Cabinet .... S33 . . . . . . Change over switch, head lights up . . . . . . . 5.A2
Cabinet . . . . . . . . F9 . . . . . . Trailer socket . . . . . . . . . . . . . . . . . . . . . . . . 5.A13 Cabinet .... X10 . . . . . . Connector, 9 ---pole (Combined switch) . . . . . 5.A4
Cabinet . . . . . . . . F12 . . . . . High beam . . . . . . . . . . . . . . . . . . . . . . . . . 5.A3 X12 . . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . 5.D12
Cabinet . . . . . . . . F14 . . . . . Parking light, right . . . . . . . . . . . . . . . . . . . 5.A9 X14 . . . . . . Connector, 19---pole . . . . . . . . . . . . . . . . . . . . 5.D14
Cabinet . . . . . . . . F15 . . . . . parking light, right and working Roof . . . . . . . X17 . . . . . . Connector, 7 ---pole, trailer current socket . . . 5.B14
light controller . . . . . . . . . . . . . . . . . . . . . . . 5.A9
Cabinet . . . . X.20L . . . . . 6 ---pole, front directions indicator, left side . . 5.D1
Cabinet . . . . . . . . F28 . . . . . Direction indicators . . . . . . . . . . . . . . . . . . 5.A8 Cabinet . . . . X.20R . . . . 6---pole, front directions indicator,
Cabinet . . . . . . . . F33 . . . . . Instruments, low and high beam right side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.D1
controlling, psd ---displays . . . . . . . . . . . . . 5.A6 Cabinet . . . . X26 . . . . . . Connector, 28---pole, instrumentation . . . . . . 5.C8
Cabinet . . . . . . . . F40 . . . . . Brake lights . . . . . . . . . . . . . . . . . . . . . . . . . 5.A12 Cabinet . . . . X27 . . . . . . Connectori, 36 ---pole, instrument A1P . . . . . . 5.C7
Cabinet . . . . . . . . GR1 . . . . Earth connection . . . . . . . . . . . . . . . . . . . . 5.D11 X62 . . . . . . Connector, 9---pole (head light, horn,
Cabinet . . . . . . . . GR5 . . . . Earth connection . . . . . . . . . . . . . . . . . . . . 5.D10 outer work light, out temp.) . . . . . . . . . . . . . . 5.C3
Cabinet . . . . . . . . GR9 . . . . Earth connection . . . . . . . . . . . . . . . . . . . . 5.D3
1.4.2004
1.9.2004

Cabinet . . . . . . . . GR11 . . . Earth connection . . . . . . . . . . . . . . . . . . . . 5.D4

Model

S280
S240
Code

311
Page

98
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/4.A16 /6.A1
L15 L15
/4.A16 /2.A9 /6.A1

5A
F15
- J 17 /4.A6
26 26
/7.A15
F12 F2 F33 F3 F28 /9.A2 F40 F9
15A 15A 5A 15A 10A - J 18
/ 16. B12 /6.A7 10A 15A
26 26
/13.A2 -A1A +C

5A
/16.A2

F14
26 MC
77 77

68
63 /12.A2 / 4 . C2
A A

26
63
78
72 /8.A3
- J 6 +C 77
-A1A2
DI22

-X10
9
-X10
5
3/9 3

-K11
30
-K11
86

69
172
104
-A1A8
DI16

98
26
57
10 5 10 3 6 8 8/8 8
+C
+C +C +C
-S33 -S4/1 -S1 K11
178
177

LIGHTS UP 0 1 LIGHTS 0 I II
0 1 2 -A3-RB1
9 1 9 1 2
-D1

87
85

87a

7
6
-K11
-K11
-K11
77 175 177
-

-X10
-X10

GND
183
69
+

104 57

66
64
172
GND 26
/ 1 . D5 175 178
-
+

66 17
115
-D2
78
-X1W
3

-K44
3
-K44
1
-K45
1
-K45
3
-X1W
4

85
77
+C +C / 11. A14 -X17 -X17

85
17
GND
98
-X10
8
2 2/54G
77 -X17 -X17
B K44 K45 7 6 5 +C 5 5/58R B

-K10
6
-K10
4
-A3-RB3 -A3-RB3 +C R L 26 -X17 -X17
-S4/1 7 7/58L

5
2
2
5
-S7

HAZARD
115 -X17 -X17 54C 54C

-K44
-K44
-K45
-K45
4
1
-K10 10 8 2 3 1 6 6/54

-X10
-X10
- J8

-K10
-S20
-S10

1 26 -X17 -X17
2 1 2 1
1 1/L

C2
49a
GND - J 16

20
87
26
77
TRAILER SOCKET

87 -X17 -X17
98

2
3
4 4/R

183
183
168
63
66
GND
-K10
-K10
87
26
26

-X17 -X17
85 3 3/31
/1.B5

86
-K49
30
-K49
86
-K50
30
-K50
115
87
26
115
26
GND
178
GND
177

+C +C

GND
66
105
112
26
87
K49 K50 26 54C 54C
-A3-RB1 -A3-RB1
-S10W
-S9W

26 2 1 2 1

-X27
1
-X27
8
-X27
9
-X27
2
-X27
4
-X27
6

85
87
85
87
-X20R
1
-X20L
1
-X20L
2
-X12
1
-X12
3
-X12
2
-X14
1
-X14
3
-X14
2

87a
87a

-K49
-K49
-K49
-K50
-K50
-K50
-X20R
2

GND
77 /3.B12

1/36
8/36
9/36
2/36
4/36
6/36

52
GND
184
50
C 115 115 C
77
87
26
26

H2
H1

H 14
H 31
H 32
PARK
77 26
-X62
2

185
184
185
184
52 -A1P

H28

IGN. PWR
ICL 1

10/36
50 58R R L 58L
15/28
/ 3.A15 /13.C5 +C 54 R/L 58 54 54 R/L 54

-X20R
6
-X20R
5
-X20L
6
-X20L
5
-X62
4
-X62
3
-X62
7
-X62
6
+C +C +MR 58 +ML 58 +ML 58
-E3 -E4 -E5. XX -E5 XX -E6. XX -E6 XX
- - - - - -

10
15

-X27
-X26

-X1W
2
- -
77
77

-E23
56A
-E23
56B
-E24
56A
-E24
56B
-E1
56A
-E1
56B
-E2
56A
-E2
56B
84 GND GND

63
+C +C +E
3
3

- +E + + GND
+E GND
GND

/12.D15 / 1 2 . D8
-X20L

-E23 -E1
-X20R

XX -E24 XX XX XX -H28 -E20 -E21

-E2 +C
+ - - GND /11.D16

31
31
31
31

-E1
-E2
-J1 +ML
-J1+MR

-E23
-E24
/ 2 . C6 /16.C12
GND
63 63 /3.A12 /3.B12
GND -X12 -X.12 -X14 -X.14
/12.A2 /7.D11 8 8 8 8
D / 13. A11 D
/ 13. B10

GND
GND
GND

GND

4
4
-J12 +C
-J29 +C

/ 1 4 . C2

-X20L

-X20R
GND
+C

GND
-GR5
7
-GR1
7
-GR12
4

/ 1 . D5

2
5
6
7
7
4

-GR.9
-GR.5
-GR.5
-GR.1

-GR.11
-GR.12

GND GND
/4.D17 / 6 . D1

HEAD LIGHTS
5 / 17
S240, S280 (N36171 - ) D
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name Description Page and position
Cabinet ........... A1S . . . . . . . . . . . . . UC1 unit, arm rest, seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Cabinet ........... B1S . . . . . . . . . . . . . Joystick, probe 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A2
Cabinet ........... B2S . . . . . . . . . . . . . Joystick, probe 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A3
Cabinet ........... B3S . . . . . . . . . . . . . Joystick, probe 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A5
Cabinet ........... B4S/B5S . . . . . . . . . Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C4
Cabinet ........... F44 . . . . . . . . . . . . . . UC1 ---controller, arm ---rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
Cabinet ........... GR12 . . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.D15
Cabinet ........... R1E . . . . . . . . . . . . . Potentiometer, power lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B2
Cabinet ........... S1M . . . . . . . . . . . . . Switch, rpm/kmh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A7
Cabinet ........... S1S . . . . . . . . . . . . . Switch, position lock (probe 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B9
31. Elecrical diagram

Cabinet ........... S1Z ............. Forward ---neutral---reverse switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . 6.D6
Cabinet ........... S2M ............. Switch, cruise on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Cabinet ........... S2S ............. Switch, position lock (probe 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B10
Cabinet ........... S2Z ............. 4PS up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C2
Cabinet ........... S3S ............. Switch, position lock (probe 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B11
Cabinet ........... S3Z ............. 4PS down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C3
Cabinet ........... S4S ............. Switch, position lock (probe 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A10
Cabinet ........... S5M ............. Switch, cruise +T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B7
Cabinet ........... S5S ............. Switch, position lock (probe 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A11
Cabinet ........... S6M ............. Switch, cruise ---T2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B8

Cabinet ........... S10E . . . . . . . . . . . . Switch, lifting / lowering (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C8

Cabinet ........... S11E . . . . . . . . . . . . Switch, forced lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C11
Cabinet ........... S22 . . . . . . . . . . . . . Differential lock switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B13
Cabinet ........... S25 . . . . . . . . . . . . . Rear PTO switch (arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.B3
Cabinet ........... S30 . . . . . . . . . . . . . Switch, 4---wheel drive (in arm rest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A13
Cabinet ........... S60 . . . . . . . . . . . . . Safety switch, driving seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.C14
Cabinet ........... X1S . . . . . . . . . . . . . Connector 9---pole, arm rest/seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
Cabinet ........... X2S . . . . . . . . . . . . . Connector 6 ---pole, seat / cab suspension . . . . . . . . . . . . . . . . . . . . . . . . . . 6.A6
1.4.2004
1.9.2004
Model

S280
S240
Code

311
Page

100
 B

C
A

D
/5.A16
/5.A16

/5.D16

1
1

L15
+30

+C

GND
-B1S
Lever1
A

D
B

GND

+C
664
C

-R1E
+C

-S2Z
PS+
2

2
G

BK BK 663 -A1S5 2 1
F

DI1
1
3

8 8/9 -A1S7 8 EH
AI2
5/8 5 3
+C

PS-
-S3Z
510
509
683
686

3
2

BK BK -A1S5
+C

664 DI2
1
3

7 7/9 3
-B2S
Lever2

664

4
1
GND

-A1S7
A

656
D
B

AI6
GND
3

1/8 1 4
C

+C
G

-S25

664
F

+C
-B4S/B5S
Joystick
664
684
687

693 -A1S3
B5S:1 B4S:1 DI23 -A1S6 683
510

2 2/8 AI7
+C

+Y
-Y

9/9 9
686
4
4

B4S:6 B4S:5 DI18

-B3S

7/8 7
Lever3

-A1S3
centre

691 684
664

DI21 AI8
GND
A

B4S:7 4 4/8 8/9 8

D
B

DY

DI19 687
B4S:3 689 -A1S6
664

6/8 6
C

AI10 685
6 6/9 AI9
B4S:4 B4S:2 7/9 7
G

688
-X

+X

DI20
5/8 5
F

B5S:6 B5S:5
centre

692 -A1S3
B5S:7 DI22
3 3/8
DX

5
5

B5S:3 690 -A1S6

AI11
5 5/9
B5S:4 B5S:2
-A1S6 510 510
AI15
1/9 1
-A1S1 510
664

Ref 8V /6.D12
+C
-S1Z
F/R

5/9 5
-A1S2 -A1S1 664 -X2S -X1S
9

DO7 V_supply
10
6

6
4 4/9 1/9 1 1 1
0
F44
7.5A

1
2
664

7
+C

509
510
-S2M
GND
-A1S6
3
5

AI14 BK
Cruise OFF

2 2/9
/5.A12

-A1S4 668 BR BR
DI10
1
3

7/8 7
26
7

7
/ 1 6 . C2

-S5M
1
+C
664
-S1M

Cruise +

8
Cr ui se Mode

654 -A1S7 -A1S5 29 BK BK

2

AI4 DI8
1
3

3 3/8 1/9 1
4
2
-X1S

-S6M
+C

4
Cruise -

2
2

378
6

-A1S4 29 BK BK
-X.1S

DI9
1
3
8

8
8/8 8

509
510
1

GND
-A1S4

+C
439

EH
DI11
6

-S10E
2
4
2
-X2S

378 -A1S1
3
5

Ref 5V
4 4/9
7
2

-A1S4 435
DI12
2

653 -A1S7
-X.2S

5/8 5

6
AI1
6 6/8
1

8
9

9
0

+C
-S1S
Lock 1

1
9
10

-A1S4 658 BK BK
DI13
4/8 4 3 1
-A1S1. -A1S1 712 BN GY
+C

DO1
7/9 7 4 5

3
5

509
653

GND
+C

510
664
GND
-S4S
Lock 4

+C
-S2S
Lock 2

1
10

10
-A1S4 BK BK BK BK

0
DI14 659
3/8 3 3 1 1 3

9
10
-A1S1 713 BN GY GY BN
DO2
8/9 8 4 5 5 4
664
GND
+C

509 -A1S6
AI13
-S5S
Lock 5

+C
-S3S
Lock 3

3 3/9
-A1S1 -A1S4 660 BK BK BK BK

510
11

11
Ref 2V DI15
3 3/9 2/8 2 3 1 1 3

+C
-S11E
-A1S1 714 BN GY GY BN
509 BK DO3

Forced Low./Lift
9/9 9 4 5 5 4

2
510 BU BR 655 -A1S7 -A1S2 716
AI3 DO5

3
1
4 4/8 2/9 2
-A1S3 662
DI17

510
8/8 8
-A1S2 715
DO4
12

12
1/9 1

26
-A1S4 661
DI16
1/8 1

/6.B6
-A1S5 665
DI4
5/9 5

ARMREST A1S
-A1S5 657
DI3
-X2S -A1S1 6/9 6
GND GND
5 2 2/9 -A1S5 666
DI5
13

13
4/9 4

S240, S280 (N36171 - )

-A1S5

+C
667

DL
DI6
4W D
+C

-S22
-S30

3/9 3

WIRING DIAGRAM, AC7.1

GND
2
2

+C
-S60
4
4

-X1S GND -X2S 336 -A1S5 DI7

UC1
3 3 2 2/9

-A1S
Seat Switch
26
665

6
6

8
8
14

14
664
GND

1
1
DO6
3/9

/ 3 . D8

GND
GND
/ 1 6 . D4
+C

- J 10
5
3
3
5

7
7

/ 1 6 . C2
2
2

/ 13. B15
1
15

1
1

15
-GR12

GND
0
0

10
9
9
10

GND
L15
+30
26

16

16
D
GND

6 / 19
/7.A1
/7.A1

/ 7 . D1
B
A

D
C
Location
Cabinet . . . . . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Cabinet . . . . . . . . . . .
Transmission . . . . . . .
Device Name
A1F . . . . . . . . . . . . .
A1Z . . . . . . . . . . . . .
A3Z . . . . . . . . . . . . .
A4Z . . . . . . . . . . . . .
A5F . . . . . . . . . . . . .
A11Z . . . . . . . . . . . .
A13Z . . . . . . . . . . . .
B1F . . . . . . . . . . . . .
B1W . . . . . . . . . . . . .
B1Z . . . . . . . . . . . . .
Description Page and position
Front suspension (SSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B13
TC1 unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B5
Main valve block, including DPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D2
Aux. valve box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A1
Diagnostic connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A10
Solenoid valve (clutch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D8
Solenoid valve (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D7
Angle sensor, front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A12
Hall ---angle sensor, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D4
Hall sensor powershift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A5
31. Elecrical diagram

Transmission . . . . . . . B3Z . . . . . . . . . . . . . Speed sensor powershift output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A6

Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Transmission . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
B4Z . . . . . . . . . . . . .
B7 . . . . . . . . . . . . . .
B9Z . . . . . . . . . . . . .
B14 . . . . . . . . . . . . .
B16 . . . . . . . . . . . . .
F18 . . . . . . . . . . . . . .
F26 . . . . . . . . . . . . . .
F42 . . . . . . . . . . . . . .
H1F . . . . . . . . . . . . .
Transmission speed sensor output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A7
Transmission speed sensor output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A8
Speed sensor main clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A7
Temperature sensor, gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D6
Hall ---angle sensor, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D5
Transmission conroller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
Suspension of the front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A13
Transmission controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A4
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C13

Cabinet . . . . . . . . . . . H2F . . . . . . . . . . . . . Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C14

Cabinet . . . . . . . . . . . S1F . . . . . . . . . . . . . 3 position change switch (blocking suspension and opereting mode) . . . . . . . . 7.A14
Cabinet . . . . . . . . . . . S2F . . . . . . . . . . . . . 3 position change switch (momentary switch to lift/sink axle) . . . . . . . . . . . . . . . . 7.A16
Cabinet . . . . . . . . . . . S2W . . . . . . . . . . . . . Limit switch, clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A9
Cabinet . . . . . . . . . . . S3W . . . . . . . . . . . . . Limit switch, seat direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A2
Transmission . . . . . . . S4Z . . . . . . . . . . . . . Limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D10
Transmission . . . . . . . S6Z . . . . . . . . . . . . . Pressure switch, 15 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A9
Cabinet . . . . . . . . . . . S9 . . . . . . . . . . . . . . Starter safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
X1W . . . . . . . . . . . . . Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A9
1.4.2004
1.9.2004

Cabinet . . . . . . . . . . . X1Z . . . . . . . . . . . . . Connector, 47 ---pole, cabinet sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B1

Cabinet . . . . . . . . . . . X2X . . . . . . . . . . . . . Connector box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C11

Cabinet . . . . . . . . . . . X3Z . . . . . . . . . . . . . Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.A3
Model

Cabinet . . . . . . . . . . . X4Z . . . . . . . . . . . . . Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B2

Cabinet . . . . . . . . . . . X5E . . . . . . . . . . . . . Connector, 47---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.C11
S280
S240

Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . . Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.B12

Transmission . . . . . . . Y1F . . . . . . . . . . . . . Solenoid valve 1, lifting/sinking axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D11
Transmission . . . . . . . Y2F . . . . . . . . . . . . . Solenoid valve 2, lifting/sinking axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D12
Transmission . . . . . . . Y3F . . . . . . . . . . . . . Solenoid valve for blocking suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.D13
Code

311
Page

102
 B
A

D
C

Aux.valve block incl.dir.valves

/6.A16
/6.A16

/6.D16

1
1

AIP3 -A1Z 557 -X1Z 557 -A4Z

Y6(MVV)
-A3Z -X1Z -A1Z 32/68 32 7 1
Y5Z(MV-KL) 555 555 AIP7
L15
+30

AIP4 -A1Z 558 -X1Z 558 -A4Z

GND

1/6 A 1 50 50/68 Y7(MVR)

55/68 55 8 2
-A4Z

Y1Z(GV1) -A3Z 551 -X1Z 551 -A1Z VPS1 (12V) -A1Z 559 -X1Z 559 -A4Z
ADM5 VPS1(+)
+T

2/6 B 2 57 57/68 12/68 12 9 3

Y2Z(GV2) -A3Z 552 -X1Z 552 -A1Z
ADM6
2

3/6 C 3 11 11/68
+C
-S3W

-A3Z

Y3Z(HV1) -A3Z 553 -X1Z 553 -A1Z -A1Z 367 -X4Z

1
F

ADM7 ED6
4/6 D 4 34 34/68 67/68 67 8
3

Y4Z(HV2) -A3Z 554 -X1Z 554 -A1Z -A1Z 368 -X4Z 368
Main valve block incl.DPS
2
R

ADM8 ED7
5/6 E 5 33 33/68 22/68 22 9
19

Seat dir.
+C
-A3-FB2

VPS2(+) -A3Z 556 -X1Z 556 -A1Z

+T

VPS2 -A1Z 19 -X3Z

6/6 F 6 8 8/68 VPE1
3

23/68 23 2
-A1Z
F18
7.5A

VPE2 Safeswitch
68/68 68
+

588 -X1W -X4Z -A1Z -A1Z 118 -X3Z -S9.54C -S9.1

VMGA2 ED8
11 5 46 46/68 44/68 44 3
+C

-X1W -X4Z -A1Z

TC1

589
-S9

EU2 -A1Z
12 6 61 61/68 VP1
4
114

45/68 45
-B1W

-A1Z 114 -X3Z

4
4

ED10
SIG

-X1W 21/68 21 1
-
F42
7.5A

2 1 13
+ +C
429

Clutch pedal,rear
429 -X3Z 429 -A1Z
AU
34

-A1Z

6 37 37/68
-X1Z

PS-speed,(LSE)input
379 -X3Z 379 -A1Z
EU1 3 +
5 38 38/68
4

-A1Z 572 -X1Z 572

EF7 2 SIG

5
5

-B16

17/68 17 22 -B1Z
1 GND +T
SIG

-B16
+
+C -

577
114
114

-A1Z 568 -X1Z 568

/3.A13

1 2 VMG1
3/68 3 21 PS-speed, (LSA)output
Clutch pedal 3 +
4

-A1Z 571 -X1Z 571

EF6 2 SIG
-X3Z

-X1Z -A1Z 40/68 40 23 -B3Z

GND 2 577 VMGA1 1 GND +T
19 24 24/68
6

6
-B14 590 -X1Z -A1Z Trans.-speed, output
568

+T + 1 ER1
20 39 39/68 4 +
Trans.temp -A1Z -A1Z 569 -X1Z 569
GND EF3 3
1 1/68 42/68 42 25
570 2 -B4Z
-GR12-1 -A1Z -A1Z 570 24 +T
GND EF4
1 2 2/68 62/68 62 1GND
+T
114
7

7
Main Clutch-speed
568

563 -X1Z 563 -A1Z

VPS2 3 +

-
+
1 2 13 53 53/68 -A1Z -X1Z
EF5 582 582 2 SIG
16/68 16 26 -B9Z
-A13Z 1 GND +T
PTO, propo
PTO-speed
562 -X1Z 562 -A1Z 3 +
AIP8 -A1Z 573 -X1Z 573
8

8
12 54 54/68 EF2 2 SIG
41/68 41 27 -B7

+T
1 GND +T
+T

561 -X1Z 561 -A1Z

114

VPS1
-S6Z15Pbar

-
+
1 2 11 13 13/68 -A1Z -X1Z
ED11 583
2
1

29/68 29 29
+C

-A11Z
-S2W
9

9
Clutch, propo
+

-A1Z 587 -X3Z -X1W 114 -X1W

560 -X1Z 560 -A1Z ED12
AIP1 30/68 30 12 10 9
10 56 56/68 Clutch pedal
114

-S4Z
+T
-A1Z -X3Z -X.3Z
-GR.14-2 579 18 579 -A1Z EDM1 SD4
36/68 36 8 8

-
+
4 2 1 -X1Z 31 31/68 (ED13)
1
Switch, Neutral
-A1Z 586 -X3Z 586
EUPR
18/68 18 15 4

/5.D12
10

10
+C
-A1Z 585 -X3Z 585
SDDK
15/68 15 7 2
-A5F

GND
GND GND GND
Diagnostic connector

3
620

+T
627 -X5E -X2E -A1F -A1F
11

11
AD 1 EF 1

-
+
2 1 17 33 9 9/29 6/29 6
-A1F 585
K-LINE
5/29 5
+E

-Y1F
-B1F
F- Suspension

-A1F 628
Valve1.lift/low. EUPR
13/29 13
+T
-

-A1F -X19
+

VMGA1 623 623

+T
1 -X5E -X2E -A1F 20/29 20 20 2 1
SIG

626 AD 2

-
+
-GR14-1 2 1 16 32 28 28/29
12

12
4

-A1F 622 -X19 622

EU 1
-Y2F 3/29 3 25
Valve2.lift/low.
-A1F 621 -X19 621
AU 1
22/29 22 24

+T
625 -X5E -X2E -A1F -A1F
AD 3 KL15_1

-
+
2 1 15 31 27 27/29 10/29 10
-A1F
13

13
KL15_2 630 630

S240, S280 (N36171 - )

29/29 29
-Y3F
F26
7.5A

+C
-H1F
-A1F

WIRING DIAGRAM, AC7.1

Valve1.Blocking 102
3
ED 1
-A1F 24/29 24
624

-
AD 4

+
-A1F

TRANSM. ECU A1Z / F-SUSP. ECU A1F

8 8/29 ED 2 632
14/29 14

2
4
/5.A11

+C
-H2F
8
-A1F
14

14
633

-
ED 2*

+
-S1F
26

15 15/29

+C
630

9
10
GND GND -A1F

-A1F
VM 1
11 11/29
BLOCK-AUTO-MAN
GND -A1F
VM 2
12 12/29

1
-A1F 102
15

15
ED 3
4/29 4

FRONT AXLE CONTROL UNIT EST-60

GND
7
-A1F 635
ED 4

26
23/29 23

2
4

/ 9 . C2
+C
GND

GND
L15
+30

-S2F
+C
16

16
D
9
10
GND

7 / 17
/8.A1
/8.A1

/ 8 . D1
LOWER-HOLD-RAISE

B
A

D
C
Location Device Name Description Page and position
Cabinet ........... A1A . . . . . . . . . . . . . MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A4
Cabinet ........... A1T . . . . . . . . . . . . . Tractor terminal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.B7
Cabinet ........... F39 . . . . . . . . . . . . . . Tractor terminal, implement controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A8
Cabinet ........... X1T . . . . . . . . . . . . . Connector, p ---pole (cab, terminal, RS ---232) . . . . . . . . . . . . . . . . . . . . . . . . 8.B5
Cabinet ........... X4T . . . . . . . . . . . . . Connector, 25 ---pole (terminal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.B6
Cabinet ........... X43 . . . . . . . . . . . . . . Connector, RS ---232 bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.A6
31. Elecrical diagram
1.4.2004
1.9.2004
Model

S280
S240
Code

311
Page

104
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/7.A16 /9.A1
L15 L15
/7.A16 /9.A1

/1.C4
F39
5A

116
-A1A +C
A MC -X43 A
/5.A15 RS232
/ 1 2 . D4

8
7
5
4
3

8/10
10/10
9/10
210
116

8
9

10
377
376
358
640
641

-A1A6
-A1A6
-A1A6
377

-X1T
2
1
-X1T
8
376
9
358 -X1T
7

10
11
12
14
15

-X4T
-X4T
-X4T
B B

358
640
641
210
210
116

-A1T-1
10
-A1T-1
11
-A1T-1
12
-A1T-1
14
-A1T-1
15
1
-A1T-1
1/25

10/25
11/25
12/25
14/25
15/25
+C
-A1T
TERMINAL
25/25
13/25

/ 3 . C6
25
13

-A1T-1
-A1T-1

GND
GND

C C
25
-X4T
13

GND
4
3
-X1T

GND
/ 9 . C2

D D

GND GND
/7.D16 / 9 . D1

TRACTOR TERMINAL A1T

S240, S280 (N36171 - )
8 / 17
D
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name Description Page and position
A1V . . . . . . . . . . . . . Working lights control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B8
Cabinet ........... E49 . . . . . . . . . . . . . Electric centre light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B2
Cabinet ........... GR11 . . . . . . . . . . . . Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.D8
Cabinet ........... K35 . . . . . . . . . . . . . Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B2
Cabinet ........... K36 . . . . . . . . . . . . . Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B4
Cabinet ........... K37 . . . . . . . . . . . . . Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B6
Cabinet ........... K38 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B7
Cabinet ........... K39 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B9
Cabinet ........... K40 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B11
Cabinet ........... K41 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B13
31. Elecrical diagram

Cabinet . . . . . . . . . . . K42 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B10

Cabinet . . . . . . . . . . . K43 . . . . . . . . . . . . . Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.B14
1.4.2004
1.9.2004
Model

S280
S240
Code

311
Page

106
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/8.A16 /10.A1
L15 L15
/8.A16 /10.A1

116
/ 1 . C4

A 26 A
/5.A11

26
116

-A1V
12
-A1V
1
+C

1/12

12/12
GND

-A1V
WORKING LIGHTS ECU

MEM

PARK

9/12
8/12
6/12
5/12
4/12
7/12
3/12
2/12

/ 3 . C7

9
8
6
5
4
7
3
2

-A1V
-A1V
-A1V
-A1V
-A1V
-A1V
-A1V
-A1V

B B

221
75
75
340
11
11
10
18
240

-E49
1
R +C +C +C +C +C +C +C +C +C
+C
-E49 K35 K36 K37 K38 K39 K42 K40 K41 K43
E29, E30 E33, E34 E13, E14 H24 E9, E10 E11, E12 E31, E32 E35, E36 E37, E38
-A3-RB2 -A3-RB2 -A3-RB2 -A3-RB2 -A3-RB2 -A3-RB3 -A3-RB2 -A3-RB2 -A3-RB3

2
-E49
C C

GND GND

/2.B1
/3.A9
/4.B3 GND
/7.D16
/8.D12 /14.C12
/12.C16 GND
/16.D10
/16.C12 / 16. B16
-J9

-J33

D D
3
-GR11

GND GND
/8.D16 / 1 0 . D1

WORK.LIGHT ECU A1V WITH RELAYS

S240, S280 (N36171 - )
9 / 17
D
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Left mudguard . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet ...........
Cabinet ...........
Cabinet ...........
Cabinet ...........
Device Name
E9 . . . . . . . . . . . . . .
E10 . . . . . . . . . . . . .
E11 . . . . . . . . . . . . .
E12 . . . . . . . . . . . . .
E13 . . . . . . . . . . . . .
E14 . . . . . . . . . . . . .
E29 . . . . . . . . . . . . .
E30 . . . . . . . . . . . . .
E31 . . . . . . . . . . . . .
E32 . . . . . . . . . . . . .
E33 . . . . . . . . . . . . .
E34 . . . . . . . . . . . . .
E35 . . . . . . . . . . . . .
E36 . . . . . . . . . . . . .
E37 . . . . . . . . . . . . .
F1 . . . . . . . . . . . . . . .
F5 . . . . . . . . . . . . . . .
F6 . . . . . . . . . . . . . . .
F8 . . . . . . . . . . . . . . .
F11 . . . . . . . . . . . . . .
GR2.1 . . . . . . . . . . .
GR2.2 . . . . . . . . . . .
GR2.4 . . . . . . . . . . .
H24L . . . . . . . . . . . .
H24R . . . . . . . . . . . .
K35 . . . . . . . . . . . . .
K36 . . . . . . . . . . . . .
K37 . . . . . . . . . . . . .
K38 . . . . . . . . . . . . .
K39 . . . . . . . . . . . . .
K40 . . . . . . . . . . . . .
K41 . . . . . . . . . . . . .
K42 . . . . . . . . . . . . .
K43 . . . . . . . . . . . . .
X14 . . . . . . . . . . . . . .
X22 . . . . . . . . . . . . . .
X60 . . . . . . . . . . . . . .
X62 . . . . . . . . . . . . . .
Description Page and position
Working light right, rear outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C10
Working light right, rear middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C10
Working light left, rear outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C3
Working light left, rear middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C4
Working light right, front inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C7
Working light left, front inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C7
Corner working light, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C2
Corner working light, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C2
Rear working light, right inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C9
Rear working light, left inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C8
31. Elecrical diagram
Front working light right middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C5
Front working light left middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C6
Front working light right outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C11
Front working light left outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C12
Front and rear working lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C13
Working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A7
Front corner lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A2
Front and rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A5
Front and rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.A10
Back worklight (for powerlift) and rot. earning light . . . . . . . . . . . . . . . . . . . 10.A14
Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . 10.D10
Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . 10.D8
Earth connection, roof, front working lights . . . . . . . . . . . . . . . . . . . . . . . . . 10.D5
Roof flasher, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C14
Roof flasher, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.C16
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B2
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B5
Relay, working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B7
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B14
1.4.2004
1.9.2004
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B10
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B8
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B11
Model
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B3
Control relay, roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B13
S280
S240
Connector, 19 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B13
Connector, 2---pole (roof flasher) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B14
Connector, 15 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.B3
Connector, 9---pole (head light, horn, outer work light, out temp.) . . . . . . 10.B2
Code
311
Page
108
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/9.A16 /11.A1
L15 L15
/9.A16 /11.A1

F5 F6 F1 F8 F11
10A 20A 20A 20A 15A

A A

176
54
54
234
234
80
80
83
83

-K35
3
-K42
3
-K36
3
-K37
3
-K40
3
-K39
3
-K41
3
-K43
3
-K38
3

+C +C +C +C +C +C +C +C +C
-A3-RB2 K35 -A3-RB3 K42 -A3-RB2 K36 -A3-RB2 K37 -A3-RB2 K40 -A3-RB2 K39 -A3-RB2 K41 -A3-RB3 K43 -A3-RB2 K38

5
5
5
5
5
5
5
5
5

-K35
-K42
-K36
-K37
-K40
-K39
-K41
-K43
-K38

14
117

448
8
55
71
123
169
38
B
14

B
-X60
117

5
1
2
4
3
5

-X60
19
-X22
1

-X62
-X60
-X60
-X60
-X60
-X60
-X14
14

117

448
448
8
8
55
55
71
71
123
123
169
169
38
38

+ +
+ + + + + + + + + + + + + + +
+E +E +R +R +R +R +R +R +R +R +R +R +R +R +M L +R +R
-E29 -E30 -E11 -E12 -E33 -E34 -E13 -E14 -E32 -E31 -E9 -E10 -E35 -E36 -E37 -H24L M -H24R M
- - - - - - - - - - - - - - - Beacon left Beacon right
1
1
1

C - - C
GND

GND
-X14
18
2
-X22

GND
GND
GND
GND
GND
GND
GND

GND
/13.C15

D D
+R

1
-GR9
2
-GR2.2
1
-GR2.4
3
-GR2.2
1
-GR2.1
2
-GR2.4
1
-GR2.2

+E
+R
+R
+R
+R
+R

GND GND
/9.D16 / 1 1 . D1

WORKING LIGHTS, BEACON

S240, S280 (N36171 - )
10 / 17
D
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Cabinet . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
Device Name
E22.1 . . . . . . . . . . . .
E22.2 . . . . . . . . . . . .
E43 . . . . . . . . . . . . .
E44 . . . . . . . . . . . . .
E45 . . . . . . . . . . . . .
E7 . . . . . . . . . . . . . .
F21 . . . . . . . . . . . . . .
F27 . . . . . . . . . . . . . .
GR12 . . . . . . . . . . . .
GR2.2 . . . . . . . . . . .
Description Page and position
Roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Roof flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B15
Room lamp, left LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Room lamp, right LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B14
Step light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D16
Cabin light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.B16
Cabin and step light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A16
Air conditioning / heating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A12
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D14
Earth connection, roof, rear working lights . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D11
31. Elecrical diagram

Cabinet . . . . . . . . . . . K56 . . . . . . . . . . . . . Time ---delay relay (room light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C15

Cabinet . . . . . . . . . . . M6 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . M7 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . S19 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . S42 . . . . . . . . . . . . .
X11 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . .
X21 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . Y5 . . . . . . . . . . . . . . .
Washer, rear windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D10
Floor fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D12
Pressure switch, compressor pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.D8
Limit switch, enclosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C15
Connector, 9---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A12
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.C8
Register plate light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.A15
Magnet switch, compressor, air conditioning . . . . . . . . . . . . . . . . . . . . . . . 11.D8
1.4.2004
1.9.2004
Model

S280
S240
Code

311
Page

110
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/ 10. A16 /12.A1
L15 L15
/ 10. A16 /12.A1
77 -X.11 -X11 77
/5.B13 4 4 / 14. A11
F27
25A F21

77
10A

41
40
47
Mode

27
70
INSIDE On/Off Recirc. switch
A SENSOR switch switch B A
+R

-
-
+R 20 Red
82

Thermist. +R +R

SIG
SIG
5
-X21
1

1 0 k ohm

-X11
20 Black 0 I II III
2 5 ° C. L M H C
0 1 1 0

+ +R
+ +R
-M2
1
2

Temp. 10kohm
7

OUTSIDE
-X11

SENSOR

28
37
38
35
34

Blower speed 10kohm

+R 23 Red

40
39
43
50
70
70A
Thermist.
+ +
1 0 k ohm +R +R
23 Black

17
16
19
82

2 5 ° C. TB-4 -E22.1 -E22.2

41 TB-6
- -
3

TB-3 10
77

48

TB-5
+R

29
33
32
30
8
6
11
Relay1. 85 30 -E7
+R

-JP2
9
-JP2
8
-JP2
7
-JP2
5
-JP2
4
-JP2
6
-JP1
6
-JP1
3
-JP1
4
-JP1
5
-JP3
6
-JP3
3
-JP3
5
-JP3
4
-M2
4
1

B 86 87 87a B
2
2
1

-X21

+R 49
R R
42

+R -ECC +R +R

-
-
-
-
/ 1 1 . C1

GND

5V
5V
+5V
-E44 -E43
GND
GND
477

AC MODE

TEMP SIG.
-ECC /11.C8

HEAT MODE
B

BLOWER SIG.
CONTROLLER +
+R
Clim ate Control (MCC) Cl im ate control(MCC)
2
2

-
-
-
-
77
GND
GND

5V
5V
PWM SIG.
FLOOR BLOWER ENABLE

SIGNAL

12/0V
0/12V
12/0V

GND
II

CONTROLLER -
0 I

REF 5 V
L H C
Floor Blower
47ohm.

switch
12
31
-X11
8

7
/ 1 . C3

1
2
3
8
9
1
2
7

10
11
12
11
12
10

-JP2
-JP2
-JP2
-JP2
-JP2
-JP2
-JP3
-JP3
-JP3
-JP3
-JP3
49
7

93 -JP3
13 -JP3
9A

TB-2
26

21 Red
21 Black
21 Shield
22 Red
22 Black
22 Shield
5
4
3
2
1
26
78

30 3

7
50
7
DE-ICING

3
+C

-M2
SENSOR 2 -K56
25

+R 21 Red 1
7
6

1 2 5 4

93
C Thermist. C
-M2

30 86 85 86 87 87a
13
15
14

1 0 k ohm Relay2.
21 Black +R -X11 TB-1 IN
9

2 5 ° C. D C / AC
GND
124
477

87a 87 85 Inverter
18

AFTER

44
51
COOLING
Quantaflex
SENSOR GND OUT + +C
-X.19
4
6
-X11
2

+R 22 Red
Thermist. 1 2 0 VAC -S42
1
903
903A
1

1 0 k ohm +
5 5 0 HZ -
22 Black
93
Yellow
Orange

2 5 ° C. C1

R100
-M6 R
+C
10
11
31
12
GND

-M2

25 +E

5
4
3
2
1
45
24
46

- +R
Blower motor

1 -E45
2

-S19 Panel Light

6
5
10
8
9
8 SQ" lam p
P
13
15
GND
GND

TB-1
TB-2
TB-3
TB-4
TB-5
TB-6
2
4

5 6 7 Com pr.
2

Pr essure 2
GND +12V

6/10
5/10
8/10
9/10

10/10
D TERMINAL BLOCK: Motor Drive +C -M7 D
GND
TB-1: 9, 18, 25, 43, 49 Floor Blower /5.D11
3

TB-2: 7, 15, 25, 26, 46 M Actuator motor /

TB-3: 6, 16, 37 M +E +
TB-4: 11, 17, 38
Flapper door motor
-Y5
-GR2.2
5
-GR12
3

TB-5: 8, 36, 45, 47 GND

4
-GR2.2

Motorised Valve Com pr. - / 1 . D5

TB-6: 14, 18, 41, 48 A/ C clutch

GND GND
/10.D16 / 1 2 . D1
UPDATED 2003-06-11
AIR. COND. INTERIOR/STAIR LIGHTS
S240, S280 (N36171 - )
11 / 17
D
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name Description Page and position
Cabinet . . . . . . . . . . . A1A ............. MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C5
Cabinet . . . . . . . . . . . A1H ............. UC2, side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B12
Roof . . . . . . . . . . . . . . B2C ............. Swing angle sensor, front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C1
Engine . . . . . . . . . . . . B17 ............. Temperature sensor, outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D1
Cabinet . . . . . . . . . . . H27 ............. Back buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C7
Cabinet . . . . . . . . . . . R6D ............. Linear lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A13
Cabinet . . . . . . . . . . . R7D ............. Linear lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A15
Left mudguard . . . . . S4D ............. Change ---over switch, left mudguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D9
Cabinet . . . . . . . . . . . S4W ............. AC---adjustment by ---pass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B4
Cabinet . . . . . . . . . . . S5W ............. Change ---over switch (Twintrac, forward) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B9
31. Elecrical diagram

Cabinet . . . . . . . . . . . S6D ............. Green pushbutton, red LED (position lock) . . . . . . . . . . . . . . . . . . . . . . . . . 12.A14
Cabinet . . . . . . . . . . . S6W ............. Change ---over switch (Twintrac, reverse) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B10
Cabinet . . . . . . . . . . . S7D ............. Green pushbutton, red LED (position lock) . . . . . . . . . . . . . . . . . . . . . . . . . 12.A16
Cabinet . . . . . . . . . . . S7W ............. Relay, parking brake, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B9
Cabinet . . . . . . . . . . . S15 ............. Relay, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B7
Left mudguard . . . . . S3D ............. Change ---over switch, left mudguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D9
Cabinet . . . . . . . . . . . S40 ............. Reed relay, forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B7
Cabinet . . . . . . . . . . . S41 ............. Reed relay, reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B8
Cabinet . . . . . . . . . . . S51 ............. Switch, DPS ---preselection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.B5
Cabinet . . . . . . . . . . . S94 ............. Switch, 2---position, recursive (rear display) . . . . . . . . . . . . . . . . . . . . . . . . 12.A3

Left mudguard . . . . . S98 . . . . . . . . . . . . . Switch, PTO rear start, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D14

Right mudguard . . . . S99 . . . . . . . . . . . . .
X1W . . . . . . . . . . . . .
X12 . . . . . . . . . . . . . .
X14 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . .
X62 . . . . . . . . . . . . . .
X67 . . . . . . . . . . . . . .
Switch, PTO rear start, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D13
Connector, 37---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.A2
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C13
Connector, 19---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D11
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.C2
Connector, 9---pole (head light, horn, outer work light, out temp.) . . . . . . 12.D2
Connector, 9---pole (implement sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.D6
1.4.2004
1.9.2004
Model

S280
S240
Code

311
Page

112
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/ 11. A16 /13.A1
L15 L15
/ 11. A16 /13.A1
509 509
/2.A5
37
/4.A11 378 378
/2.A5
510 510
/2.A5
63 -X1W
/ 5 . D8 1

63
A A
77 -X1W

37
510
37

/5.A12 21
GND
10 5 3
+C +C +C +C +C
1
5
1
5

-S94 -R6D -S6D -R7D -S7D

MODE ICL2
9 7 1 F B F B
BK
BK

GY
GY
GND

A A

510
378
509
BN
BN

E G C D E G C D
BK
BK

GND
3
4
3
4

14
15
/3.B12

-A1H6
1
-A1H6
2
-A1H6
3
359
348
GND

-X1W
-X1W
GND
/ 1 . D5

509
510
1/9
2/9
3/9

731
GND
GND
GND
509
510
-A1H3
DI 18
7/8 7
-A1H6
AI 7

8V AI 15
5V AI 14
2V AI 13

B 9/9 9 B

-X3W
12
-X39
12
-X39
5
-X39
7
-X39
4
-X39
9
-X39
6
-X3W
5
-X3W
7-X3W
4
-X3W
9-X3W
6
-A1H4 720
DI 13
4/8 4
+C P F R P F R -A1H2
+C DO 6 722
-S4W -S51 3/9 3
-A1H3 356
DI 19
-S40 -S41 -S7W -S5W -S6W 6/8 6

2
1
3
2
1
3
-S1+5C +C

10
10
REAR DIR. LEVER
+C +C +C +C -A1H6 512

-X39
-X39
-X39
-X39
AI 8

FRONT DIR. LEVER

-X3W
-X3W
-X3W
-X3W
8/9 8
-A1H4 721
+C DI 14
3/8 3

-X1W
22
-X1W
20
-X1W
18
-X1W
17
-X1W
19

-A1H -A1H2 723

DO 7
4/9 4

18
17
19

UC2
-A1H6

-X.1W
-X.1W
-X.1W

AI 12 /4.C12 -A1H4 672

4 4/9 DI 9
-A1H6 /16.B4 8/8 8
329 468 AI 11
5 5/9 -A1H4 671
DI 10
-A1H5 7/8 7 GND
452 DI 8
1 1/9 -A1H4 678 / 9 . C2
DI 11
-A1H6 6/8 6
330 AI 10

-A1A8
3
6 6/9 -A1H4 677
DI 12

731
-A1H6 5/8 5
333 AI 9
63 -J3M+E 7 7/9
-X.12
7
-X.12
9
-X.14
7
-X.14
9

C / 2 . C6 3 +C 222 -A1H5 C

3/8
DI 7
2 2/9
7
9
7
9

-X12 -X.12 350 -A1H2

-X12
-X12
-X14
-X14

DO 8

DI 11
-A1A
DI 21
DI 20
DI 23
DI 22

-A1A2 19 19 5 5/9
63 DI 19
2 7 7/9 MC
4/8
5/8
2/8
3/8

4.7k
4.7k
+C
-X.19 354 -A1A8 /8.A3
+R 1 DI 9
3 1 1/8 -H27
-B2C 4
4
5
2
3

-X19 -X.19 -A1A8

/ 1 6 . C9
(X69) 351 DI 10

3.9R
3.9R
47 47 2 2/8
+M L
RS1 RS2 PTO 1 2 PTO 1 2
674 -A1H3
GND -A1H3
676 -A1H3
675 -A1H3

GND -S3D
3 -A1A2 518 -X.67 /13.C12
DI 20 BK -X14 -S99 -S98
6/9 6 5 +MR 4 3 +M L 4 3
2

-A1A1 -X.67 13
519 BR BU
FI 4
1
3

-J2M 7/9 7 6 -X14

GND +E 11
/ 1 . D9 12 -A1A5 239 -X.67 +M L
AI 3
4/10 4 7
GND
GND
GND
GND

-A1A5 156 -X.67

-S4D
REF BK -X14
3/10 3 8
2

-B17 -X62 -X.62 GND -A1A5 17

1 GND
IMPLEMENT SENSORS

1 9 9 5 5/10 -A1A5 GND -X.67 GND BR BU

GND
1
3

D -B17 8/10 8 9
/5.D15 -X14
D

TEMP
-B17 -X62 -X.62 -A1A5 15
+E 2 355 AI 1
2 8 8 1 1/10

GND
/5.D13
GND GND
/11.D16 / 1 3 . D1

F-N-L LEVERS
S240, S280 (N36171 - )
12 / 17
D
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name
Cabinet . . . . . . . . . . . A1P . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
B2 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F4 . . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F17 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F22 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F38 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . GR1 . . . . . . . . . . . . .
GR5 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . GR12 . . . . . . . . . . . .
Cabinet . . . . . . . . . . . H30 . . . . . . . . . . . . .
Description Page and position
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C7
Fuel lever sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D6
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A13
DIN current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A10
Big current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.A11
Air suspension seat/seat heating, rear steering prevention . . . . . . . . . . . . 13.A14
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D10
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D9
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D13
Reverse drive buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C3
31. Elecrical diagram

Cabinet ........... R4 . . . . . . . . . . . . . . Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B13

Cabinet ........... S80 . . . . . . . . . . . . . Switch, instrument cluster, picture size/setup . . . . . . . . . . . . . . . . . . . . . . . 13.B5
Cabinet ........... S81 . . . . . . . . . . . . . Switch, instrument cluster, picture mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B7
Cabinet ........... X5E . . . . . . . . . . . . . Connector, 47 ---pole (cabinet sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D6
Cabinet ........... X7E . . . . . . . . . . . . . Connector, 2 ---pole (sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.D5
Cabinet ........... X8 . . . . . . . . . . . . . . . 2---pole DIN current socket, (PTO ---hätäpysäytys) . . . . . . . . . . . . . . . . . . . 13.B9
X12 . . . . . . . . . . . . . . Connector, 19 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B11
X26 . . . . . . . . . . . . . . Connector, 28 ---pole, instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C6
Cabinet . . . . . . . . . . . X27 . . . . . . . . . . . . . . Connectori, 36---pole, instrument A1P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.C5
Cabinet . . . . . . . . . . . X49 . . . . . . . . . . . . . . Connector, 2---pole seat compressor + heating . . . . . . . . . . . . . . . . . . . . . 13.B14

Cabinet . . . . . . . . . . . X50 . . . . . . . . . . . . . . Connector, 3---pole current socket, side panel . . . . . . . . . . . . . . . . . . . . . . 13.B10

Cabinet . . . . . . . . . . . X79 . . . . . . . . . . . . . . 3---pole current socket, on back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.B12
1.4.2004
1.9.2004
Model

S280
S240
Code

311
Page

114
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/ 12. A16 /14.A1
L15 L15
/ 12. A16 /14.A1

F17 F22 F4 F38

10A 25A 10A 15A

133
A /16.D10 A
24
/16.C10

24
224
149
155

26 26 26 26
/5.A12

GND 63
/ 5 . D8

11
-X12
-X49
1

58 1
82
82 +C
+ +C
10 4 3 10 4 3 +C -R4 2
+C -X79
+C +C -X50
-S80 -S81 -X8
15/30 31 A5
SET MODE - 31 15/30
9 8 2 7 1 9 8 2 7 1 224
E17
GND

GND
GND
224
B
-X12
16

GND

GND
2
-X49

GND
7 7 /6.D15
GND

/ 1 . C3

/5.D12

7
203
26
89
26
GND

-X27
3
-X26
24
-X26
25
-X26
28
-X26
27
+C +
GND GND
-H30 / 1 2 . D8 /10.D13
-

3/36
24/28
25/28
28/28
27/28

UP

SET
MODE
DOWN

BAT PWR
472 -X27 +C
BUZZER
-X12
18

18 18/36
C -A1P C
ICL 1
/ 5 . C6
P2

AN. GND
22/28
7 7/36

22
GND

90 -X27

GND -X26
-X5E 90 -X7E
13 1

-X7E
2
2

2
G
-J13

+R

-X7E.
GND
GND

-B2
D - FUEL D
-GR5
5
-GR1
6
-GR12
5

+C
+C

-X.5E
38
5
6
5

-GR.5
-GR.1
-GR.12

GND GND
/12.D16 / 1 4 . D1

INSTRUMENTATION, CURRENT SOCKETS

13 / 17
S240, S280 (N36171 - ) D
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name
Cabinet . . . . . . . . . . . F19 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F34 . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . F43 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
GR2.1 . . . . . . . . . . .
Roof . . . . . . . . . . . . . .
GR2.4 . . . . . . . . . . .
Engine . . . . . . . . . . . . GR9 . . . . . . . . . . . . .
GR17 . . . . . . . . . . . .
Engine . . . . . . . . . . . . H23 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . K9 . . . . . . . . . . . . . .
K46 . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . . K58 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . M3 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . M4 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . . M5 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . M6 . . . . . . . . . . . . . .
S4/2 . . . . . . . . . . . . .
Roof .............. S32 . . . . . . . . . . . . .
Roof .............. S39 . . . . . . . . . . . . .
Roof .............. S64 . . . . . . . . . . . . .
Roof .............. S92 . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . S93 . . . . . . . . . . . . .
X9 . . . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . X10 . . . . . . . . . . . . . .
X11 . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . .
X60 . . . . . . . . . . . . . .
X62 . . . . . . . . . . . . . .
X65 . . . . . . . . . . . . . .
Roof . . . . . . . . . . . . . . X75L . . . . . . . . . . . .
Roof . . . . . . . . . . . . . . X75R . . . . . . . . . . . .
Description Page and position
Side mirror heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A12
Windscreen wiper/washer, horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A3
Rear windows wiper/washer, driving mirrors and radio . . . . . . . . . . . . . . . 14.A5
Earth connection (roof, rear working lamps) . . . . . . . . . . . . . . . . . . . . . . . . 14.D9
Earth connection (roof, front working lamps) . . . . . . . . . . . . . . . . . . . . . . . . 14.D13
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D3
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D12
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D3
Intermittent control relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C4
Controlling relay (mirrors, rear window heater) . . . . . . . . . . . . . . . . . . . . . . 14.C12
31. Elecrical diagram
Relay, (drizzle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C8
Windscreen wiper (5 ---pole.motor, direct earthed . . . . . . . . . . . . . . . . . . . . 14.D4
Windscreen washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D2
Wiper, rear window (5---pole motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D9
Rear window washer (2 ---pole motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.D7
Combined switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B3
Switch, rear window wiper + drizzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B7
Switch, working lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B11
Switch, rear window cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B6
Switch, side view mirrors warming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B13
Side view mirrors control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B15
Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A3
Connector, 9---pole (Combined switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B3
Connector, 9 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.B12
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C2
Connector, 15---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A6
Connector, 9---pole (head light, horn, outer work light, out temp.) . . . . . . 14.C3
Connector, 2 ---pole (mirrors supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.A13
Electrification (left mirror) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C14
1.4.2004
1.9.2004
Electrification (right mirror) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.C16
Model
S280
S240
Code
311
Page
116
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/ 13. A16 /15.A1
L15 L15
/ 13. A16 /15.A1

F34 F43 13 77
10A 10A / 1 . C3 / 11. A15 F19
30A

13
77

13
A A
-X60 13 -X65
7 1
77 -X65
2

42
77
-X65 411
3

77
120

-X.9
6
10 5
53A 10 5 3 10 5 6 4 10 5 +C
+R +R +R
77
13

-S92
-S4/2 0 1
-S64 -S32 -S39
MIRROR HEATER

0 0 I J 0 I II 0
9 1
I R- W ASHER R-W IPER 0 1 2 1

RW. HEATER
H 53C J 53 53B 31B 9 7 1 9 7 3 1 8 2 9 1

2
8
7
1
3
4
GND
122
GND
132
132
120
86

-X10
-X.9
-X.9
-X.9
-X.9
412
410
411
GND
602

43
42
GND -X.9
94
95
96
-X11
3

B B
-S93
1
-S93
9
-S93
2

+R
1/9
9/9
2/9

122
86
132
-S93
-K46
1
-K46
3

MIRROR JOYSTIC
5/9
3/9
7/9
8/9
6/9
4/9

T I 53M T I 53M
K46 +C
+C +R

-X60
9
-A3-RB3
5
3
7
8
6
4

-K9 -K58
-S93
-S93
-S93
-S93
-S93
-S93

2
5

-K46
-K46

15 31 53S 15 31 53S

GND
/ 9 . D9
411

GND
/ 5 . D7
42

-X.19
30
C C
1
-X11

26
-X62

-X19
GND
GND
602
600
598
595
601
602
GND
600
601
599
597

42
43
42
36
94
95
122
GND
13
131
120
-R8+
1
4
-X75L
5
-X75L
6
-X75L
3
-X75L
2
-X75L
1
-X75L
5
-X75R
4
-X75R
3
-X75R
2
-X75R
6
-X75R
1
-X75R

-M4
1
-M6
1
+ + R8
MIRROR LEFT MIRROR RIGHT
2

+E +E
R.W.DEFOGGER

-R8+

3
1
2
4
3
2
5

-M4 +
-M6
+E
- -

2
2
-H23

-M4
-M6
- -M3 - M 5 +R
+C -
1

14
13

-J2M+E
-J2M+E

GND
D D
GND
/ 1 . D9

-GR9
3
-GR2.1
5
-GR17
6
-GR2.4
3

3
5
6
3

-GR.9
GND GND
-GR.2.1
-GR.2.2
-GR.2.4

/13.D16 / 1 5 . D1

WIPERS, HORN, MIRROS + DEFROSTING

14 / 17
S240, S280 (N36171 - ) D
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location
Engine . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Engine . . . . . . . . . . . .
Device Name
A1X1 . . . . . . . . . . . .
A2X . . . . . . . . . . . . .
A3G . . . . . . . . . . . . .
F7 . . . . . . . . . . . . . . .
F8 . . . . . . . . . . . . . . .
GR13E . . . . . . . . . . .
K1G . . . . . . . . . . . . .
K2G . . . . . . . . . . . . .
X1G . . . . . . . . . . . . .
X2G . . . . . . . . . . . . .
Description Page and position
Communication controller with CAN bridge . . . . . . . . . . . . . . . . . . . . . . . . . 15.C13
ISO 11786 Adapter interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A10
ISO 11786 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A13
CAN ---bus supply, 30A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A5
CAN ---bus ECU PWR supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A7
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.D6
Control relay, ECU PWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B6
Control relay, PWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B7
Bus brakeaway connector, rear (9 ---pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.C1
Bus brakeaway connector, front (9---pole) . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A2
31. Elecrical diagram

Engine . . . . . . . . . . . . X3G . . . . . . . . . . . . . Connector, 4---pole, ECIPWR and PWR output . . . . . . . . . . . . . . . . . . . . . . 15.B3

Cabinet . . . . . . . . . . . X10G . . . . . . . . . . . .
X11G . . . . . . . . . . . .
Engine . . . . . . . . . . . . X19 . . . . . . . . . . . . . .
Connector, 4---pole, CAN+TBC rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.D3
Connector, 4 ---pole, CAN+TBC front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.A3
Connector, 47 ---pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.B9
1.4.2004
1.9.2004
Model

S280
S240
Code

311
Page

118
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
/ 14. A16 +30 +30
/16.A2
/ 14. A16 L15 L15 /16.A2
BAT
/ 1 . C2
+C
116 -A2X 116 -A3G1
/ 1 . C4 PW R
5 1 1/6

CAN_H_2 -A2X CAN_H_2 -A3G5

/3.A2 CAN2_H
3 6 6/9

BUS BREAKAWAY
A CONNECTOR / FRONT CAN_L_2 -A2X CAN_L_2 -A3G5 A
/3.A2 CAN2_L
ISO BOX (ISO11783) 4 5 5/9

-X2G3 777 -X.11G +E +E CAN_L_3 -A2X CAN_L_3 -A3G4

-35670800
F7 F8 /3.A2 CAN3_L
1 1 -A4-FB1 -A4-FB1 7 5 5/8
30A 15A GSM GPS
-X2G3 CAN_H_3 -X.11G
(ENGINE ROOM) (E.R) -A3G
2 2 CAN_H_3 -A2X -A3G4
/3.A2 CAN_H_3 CAN3_H
-X2G3 778 -X.11G 6 6 6/8 WISI AT42

TO CAB
3 3 ISO-ADAPTER

SEE PAGE 3

CONNECTOR
-X2G3 CAN_L_3 -X.11G

BUS EXTENSION
4 4 310 -A2X 310 -A3G2 CAN_ID=220
/3.A2 IGN
2 6 6/6

From pg. 3 to ISO-11786 adapter

GND -A2X GND -A3G1
-X2G2 775 - J 1G /3.A2 GND
1 2 2/6
2 3

ECU_PWR
-X.2G1/1 776 - J 3G - J 3G -X.3G2 -X.19 -A2X 773 -A3G1
DO2
1 2 1 2 12 8 4 4/6
-X.2G1/4 774 - J 2G - J 2G -X.3G2
1 2 1 1 -X19 -X.19 -A2X 779 -A3G1
-X.2G1/2 775 - J 1G - J 1G -X.3G2 DO3
13 13 9 5 5/6
1 2 1 3

771
773
772
779

GND, ECU_GND
PWR, ECU_PWR
B -X.2G1/3 GND - J 4G - J 4G -X.3G2 B
1 2 1 4

+C
-A.1X1 116 -A1X1
30 86 +BAT
30 86 +E 5 1 1/25 GSM ANT
+E
-X3G3 - J 3G -K2G
2 3
-K1G ECU_PW R -A.1X1 310 -A1X1
PWR 87 85 IGN
-X3G3 - J 2G 2 12 12/25 GPS ANT
87 85
1 3
-X3G3 - J 1G -A.1X1 CAN_H_1 -A1X1
CAN1_H
3 4 3 7 7/25
BUS BREAKAWAY -X3G3 - J 4G -A1X1
CONNECTOR / REAR 4 3
-A.1X1 CAN_L_1 -A1X1
CAN1_L

776
774
GND
ISO BOX (ISO11783) 4 8 8/25 COMMUNICATION
CONTOLLER
-X.1G1/1 776 -X3G WITH BRIDGE
SEE PAGE 3

1 2 -A.1X1 CAN_H_2 -A1X1

CAN2_H
-X.1G1/4 -X3G -X.19 774 6 20 20/25
774 774
/3.B2 CAN_ID=146
4 1 1
-X.1G1/2 775 -X3G 775 -X.19 775 -A.1X1 CAN_L_2 -A1X1
CONNECT TO A1X IF USE CC

2 /3.B2 CAN2_L
C 3 5 7 23 23/25

GND, ECU_GND
C

PWR, ECU_PWR
-X.1G1/3 GND -X3G
3 4 -A.1X1 GND -A1X1
GND
-X1G2 1 14 14/25
774
1
-X1G2 775
2

ECU_PWR
-X1G3 777 -X.10G
1 1
-X1G3 CAN_H_3 -X.10G
2 2

TO CAB
16

-X1G3 778 -X.10G

-J2M+E

SEE PAGE 3

CONNECTOR
3 3

BUS EXTENSION
-X1G3 CAN_L_3 -X.10G
4 4

-ECU_GND

D -GR13E D
2
-GR13E
3

/14.D16 GND GND

/ 1 6 . D1

ISOBUS ISO-11783, ISO-11786

S240, S280 (N36171 - )
15 / 17
D
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name
Cabinet . . . . . . . . . . . A1A . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . A1H . . . . . . . . . . . . .
Cabinet . . . . . . . . . . . A1S . . . . . . . . . . . . .
K47 . . . . . . . . . . . . .
K48 . . . . . . . . . . . . .
S102 . . . . . . . . . . . .
S103 . . . . . . . . . . . .
S105 . . . . . . . . . . . .
S1R . . . . . . . . . . . . .
S2R . . . . . . . . . . . . .
Description Page and position
MC---control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C9
UC2, side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.B5
UC1 unit, arm rest, seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.D5
Control relay, front loader release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.B14
Control relay, SCS, current socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.D10
Switch, Rec / save . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.A8
Switch, on / off / start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.A3
Switch, control of the current socket relay . . . . . . . . . . . . . . . . . . . . . . . . . . 16.A10
Switch, SCS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C4
Switch, SCS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C5
31. Elecrical diagram

S3R . . . . . . . . . . . . . Switch, SCS stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C6

Cabinet . . . . . . . . . . . S63 . . . . . . . . . . . . . Switch, front loader release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.C12
X80 . . . . . . . . . . . . . . Connector, 3---pole (extra valves for front loader) . . . . . . . . . . . . . . . . . . . . 16.C16
1.4.2004
1.9.2004
Model

S280
S240
Code

311
Page

120
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
/ 15. A16 +30 +30
/17.A1
/ 15. A16 L15 L15
/17.A1

26 26
/5.A12 F23
10A
37 37
/4.A11

A A

37
26
26
37
+C

GND
37
-A1A
/ 1 6 . C9
180 179 -A1A3
DO 6
3 5 10 10 5 3 3 3/8
10 6 5
+C +C +C
-S103 -S102 -S105
0 I II OFF/STDBY/START REC/ SAVE SCS
9 2 3 7 1 7 9 9 7 1
-K47
3
-K47
1

+C

794
796
793
K47

GND
-A3-RB3
5
2

-K47
-K47

-A1H5 -A1H5 +C -A1H3. -A1H3

DI 4 DI 24

GND
B 5 5/9 1/8 1 GND B
-A1H / 9 . D9
-A1H5 -A1H5
DI 5 UC2
4 4/9
-A1H2 -A1H2. /12.C11
DO 4
1 1/9

-A1A1
8
26 480
/5.A11
26
480

GND GND
/6.D15
+C
8/9

664 664 -A1A

/6.A7
MC 10 5 3
DI 24

/ 1 2 . D4 +C
DO 4

664
GND
664
GND
664
-S63
KAUHAN VAP.
7/8

/ 16. A16
9 7 1

-S3R
2

-S1R
3
-S1R
5
-S2R
3
-S2R
5
7

+C
GND
428
479

C 2 3 C

BK
BU
3 5 3 5
-A1A3

BK
BK

GY
GY
-S1R -S2R -S3R GND 480 -X80
/ 9 . C2 1
24
PROG 1 PROG2 STOP / 13. A10 479 -X80

BR
1

BN
BN
2

BK
BK
+C +C
FRONT
LOADER

1 4 1 4
24
848

GND GND -X80

1
/5.D11 3

1
4
1
4
-S3R

797 -S1R
800 -S1R
798 -S2R
801 -S2R
799
-K48
3
-K48
1

-A3-RB3

-A1S8
8
-A1S2
5
-A1S8
7
-A1S2
6
-A1S3
1
+C K48
5
2

8/8
5/9
7/8
6/9
1/8
-K48
-K48

-A1S8.
-A1S2.
-A1S8.
-A1S2.
-A1S3.

FI 1
FI 2

DO 8
DO 9
DI 24
133
GND

+C
D -A1S / 6 . C2 133 D
/ 13. A13
UC1
GND
/ 9 . D9
GND

/15.D16 GND GND

SQUENCE CONTROL SYSTEM

S240, S280 (N36171 - )
16 / 17
D
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Location Device Name Description Page and position
Cabinet ........... F30 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.B13
Cabinet ........... F31 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.C3
Cabinet ........... F32 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.C3
Cabinet ........... F47 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.C9
Cabinet ........... F48 . . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.C9
Cabinet ........... K52 . . . . . . . . . . . . . Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.B10
31. Elecrical diagram
1.4.2004
1.9.2004
Model

S280
S240
Code

311
Page

122
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/ 16. A16
L15 L15
/ 16. A16

A A

+C +C +C +C +C +C

-A3-FB1 -A3-FB2 -A3-FB3 -A3-RB1 -A3-RB2 -A3-RB3

B /9.C13 /16.D10 B
F1 /10.A7 F17 /13.A10 F33 /5.A6 K41 /10.B11 K48
F2 /5.A5 /1.C2 F18 /7.A3 /1.B3 F34 /14.A3 /3.A5 /5.C3

F13
F29
F45
K49 /9.C12
K40 K47 /16.B15
F3 /5.A7 +3 0 F19 /14.A12 F35 /2.A16 /10.B8
F4 /13.A14 F20 /1.A4 F36 /4.A15 /9.C9
K39 K46 /14.C13
F5 /10.A2 /5.A10 F21 /11.A16 F37 /2.A1 /3.A5 /5.C5 /10.B10

F14
F30
F46
K50
F6 /10.A5 F22 /13.A11 F38 /13.A14
+3 0 +1 5 /9.C7 /5.B5
F7 /2.A10 F23 /16.A14 F39 /8.A9 K38 /10.B15 K45
F8 /10.A10 /5.A10 F24 /3.A10 F40 /5.A13

F15
F31
F47
K52 /9.C6 /5.B3
F9 /5.A14 +1 5 F25 /4.A8 F41 /3.A6 K37 /10.B7 K44
F10 /1.A9 F26 /7.A13 F42 /7.A4
/9.C4 /9.C14
F11 /10.A15 /1.C3 F27 /11.A13 F43 /14.A5 K36 /10.B5 K43

F16
F32
F48
K11 /5.A12
F12 /5.A3 F28 /5.A8 F44 /6.A6
K35 /9.C3 K42 /10.B13
/10.B2

C C

D D

X X

EL-CENTRE A3
S240, S280 (N36171 - )
17 / 17
D
WIRING DIAGRAM, AC7.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
248
 Model Code Page
1.7.2003
31. Electrical diagram
1.9.2004 S230-- S280 311 125

Wiring diagram A (from frame number M11171 to M27171)

(use wiring diagram B component lists to find components)

249
 B
A

D
C
+E
-Q2

+E
-G1
1

1
-Q3

-250A
92 10
1
2

30

-
+
30a GR

+C GND
D+ 31

d
a

1 1 7 8 7
-A2

-GR.2 -GR2 2 1 -X60

2

-J35
b
F13

+R

3
GND

+C
M

13

1
86

92
MAIN SW ITCH

92
A
/5.D11

F16
/11.D15

/14.A9
/13.B2
/11.C15
3

-GR.11 -GR11 GND GND

11 11
+C
121

-S68

+C
-GR.5 1
-J13
GND
9
10

1 -GR5
10

86 30
1

+E
-S12

4
4

-K4

116
P
1
5
+E/+C

116

GND

-X19 -X.19 44 85 87
2
1

7 7 119
36
-X27
121

C2

/5.B1
/9.A7
/8.A9

/12.D6
/5.D15

-K51 -K51
C3 49a
49

/11.D12
-K51

4 6
+C
5

5
+C

36/36
C
31

-X19 -X26
H4
1

GND
36 22 22/28
-K51

-X27 -X27 47
GND
5 5/36
H16 11/36 11
-X19 47
ICL I

GND
-A1P

/3.A15

6
H 8 32/36
6

11
33

47

D+

+E
-
B+

-S44
32
-G2

P
-X27
W
+E

-X19 158
/2.B16

2
1

19
+E

GND
7

7
GND 10
-
-M1
B+
st
2.

-X19 -X.19
8
10

W1
-K14

22 22
2
1
8

8
87
30
3
F10

+E

1 1
-J2 5
GND 67
4

85
86

-GR8 -X19
0

-GR.8 +E
40
I
START SWITCH

171
II

GND
III
+C

171 -X1M
PWR
9

9
70/70 70 1
40/70
-Q1

438 -X1M -X19

FI 1
FI 3

36/70 36 10 29

/2.D4

/14.D2
/12.C2
4
-B1M
SIG

-X1M -X19
-

GND GND
59/70 59 6 37 2 1
+ +C

-K3M
10

10
85
86
-

-X1W
+C +

GND DOH3 DO_H3

27 27/70 8 2 1

+E
SIG

87
30
A0 PUMP_OUT
4

25 25/70
-B2W

433 -X1M -X19 -X1W 433

437
437

AI 7
37/70 37 3 27 7

A1
11

11
437 -X1M -X19 -X1W 437
COIL+ 7 REF V
13/70 13 5 23 6
GND 6 F3 L_COMM
2 2/70
MEAS 5 F1 L_VAR

+E
-B6M
26 26/70 P1 1
COIL- 2 A2 PUMP_GND GND 57/70 57
23 23/70
+E
-B2M

REF 1 F2 L_REF
49 49/70 AI 4 P2 2
34/70 34
12

12
S1

ENGINE
+ A PWR B3
47 47/70 GND 1 -

+E
SIG B S2 FI 1 58/70 58
39 39/70 REF V B1 3 +
+E

-B5M
-B3M

- C S3 GND 11/70 11
62 62/70 AI 5 B2 4 SIG
35/70 35
1 TC1 AI 2
9 9/70

+E
-B4M
13

DOH2

13
TC2 DO_H2
2 GND 3/70 3
56 56/70

WIRING DIAGRAM, AC7.0

85
86

GND
+E

+E

-K1M

S230, S260 (M11171 - M27171)

- F 1M

87
30

85
86
GND DOH1

-A1M
DI 4
30 30/70

/3.C15

+E

+E
14

-K2M

14
87
30
LP1

-
+
2 1

ENGINE CONTROLLER
+E

-M1M
GH1

-Y1M
4

+E
+E
-F52
15

15
GND 2.1kW

+E
-R1M
+15
+30

GND
4
16

16
A
1 / 15
/2.A1
/2.A1

/2.D1
B
A

D
C
 B
A

D
C

352
/1.D16
/1.A16
/1.A16
1

1
/4.B5
/3.A8

/12.C15
/7.D15

/9.D2
/8.D11

GND -A1H1
GND
GND

2 2/9
+15
+30

GND

-A1A1 -A1H1 352

PWR PWR
1 1/9 1/9 1
F37

MC

-GR.1 -GR1 GND -A1A1

+E

GND
-S67

-A1A

3 3 2 2/9
2

-A1H7 -X.19 -X19 3 3 -X.61.2 -X61.2

2

+C AI 5 190
FI 6

16
PR 6

GND

2/8 2 16 -X61.2 -X.61.2 2 4 6 6

-A1H7 363
+C

AI 2 -X.61.2 -X61.2
3/9
6/9
4/8

5/8 5
1 3 7 7
3
2
509

+C
-S38

+C

3
6
4
+C
UC2

-X19 -X.19
-R2E

-A1H
510

-A1A1
-A1A1
-A1A3
1

2 4 3 3
3

-A1H7 362 -X19 -X.19

AI 6
1/8 1 1 3 17 17
/1.D9

/14.D2
/12.C2
34
30
35

-X19
-X19
-X19

-A1H1 510
-X.61.2 457 Ref 8V
1 5/9 5
GND

5 -A1H1
Ref 2V 509
456

-X.61.2 3/9 3
-B18+E

2
510
509

4
4

+C

4
-S18E

189
GND

-Y9 BK
2
-

-A1H7
+

365 BR BU
-X61.2 -X.61.2 -X.61.2 -X61.2 AI 3
4/8 4 1 3
1 2 2
+E
509

510
-A1H1 378
510

Ref 5V
4/9 4
5

5 3 719 -X61.1
3
719 -X19
18
-X.19
18
-A1H5
3
-A1H5
3/9
DI6
/12.A11

9
10

GND -X61.1
378

2
26

1 -X19 -X.19
-B9E+E

63 -X61.1
1

1
10 28 28
/12.A10

DI 1
510

63
DO 1
7

63

-A1H7 364
3
5

AI 1
26

378

8/9
7/9

6/8 6
/12.A11

6
6

-S17E

/12.B2
/3.A7
/5.D7
+C

8
7
1

364

-A1H5
-A1H1
8

5
6

26
5 10 -X12
1

0 , 5W
6
366
511
509

+C

F-PTO
7

7
-S71
4
364

5 10
2

2
0 , 5W

1 60
1 , 6W
9

-X12
10

5
1 60

3
1 , 6W

1, 2k
26

0 , 5W
235

-S2E
8

1, 2k

+MR
0 , 5W
2
6

-S1E

-X12 26
7

+MR
3
5
8

8
5
1
5

1
37
26

5 10
0 , 5W
2
-X14

2
1
6

1 60
1 , 6W
/12.A3

5 10
/4.A10
/9.A2
/4.A6

0 , 5W
3
5
/7.A14
/5.A11

1, 2k
9

9
0 , 5W
2

-S4E
1 60
1 , 6W

+ML
-X14 -X2E -A1E
5 Lift -A1E -X2E 1
11 27 27/55 Kl.30

3
10/55 10 1

1, 2k
0 , 5W
F7

-S3E
-A1E
Kl.30
47/55 47

+ML
-X14 2 -X2E -A1E -X.67 1
Lower 3
4 10 8 8/55 -A1E -X2E
Signal -X.67 2 526 2
-GR.1 -GR1 GND -A1E 29/55 29 5
Kl.31
-B4E

-X.67 4
10

10
5 5 45 45/55 1
+T

GND -A1E
+C Kl.31
9 9/55
-X61.1 5 -X19 5 -X2E -A1E -A1E -X2E -X.19 446 8
9.5V 9.5V

1
2 4 12 39 39/55 2/55 2 4 12 -X61.1 3
443 -X61.1 -X19 -X2E -A1E -A1E -X2E -X.19 447 9

5 10
Lift Signal 2

0 , 5W
5 26 13 26 26/55 48/55 48 6 14 -X61.1
-B6E

1
+E

442 -X61.1 -X19 -X2E -A1E

Lower

2
4 24 14 44 44/55 -A1E -X2E -X.19 578 11

1 60
GND

1 , 6W
1/55 1 9 13 -X61.1
11

11
3

1, 2k
-A1.E -A1E -X2E -X.19

0 , 5W
Signal 444 2

-S16E
11/55 11 7 10
-B7E

+E
+E

901 -X2E -A1E

30 20 20/55

6
506 29 -A1E 446 3
75 -X2E 30 30/55 -A1E -X2E -X.19 445

5
505 Signal 2
12

12
46/55 46 8 15
-B8E

578 1

1
+T

4
560 504

5 10
0 , 5W
3
EHR-C
26 -A1E

-A1E
503
75 -X2E 49 49/55

2
521

1 60
2
1

1 , 6W
502
-A1E -X5E 523
Signal 2
7/55 7 12
-B1E

3
560
13

501 522

13
3

1, 2k
+T

0 , 5W
-S15E

WIRING DIAGRAM, AC7.0

+E
+C
521 1

-X2E
-X2E
-X2E
-X2E

24
25
27
28
-A1E 524 524

-X6E
Signal 2

S230, S260 (M11171 - M27171)

POW E R LIF T A 1E A N D F -P T O
25/55 25
-B2E

-Y2E 522

EH, LEDS
3

-
+
505 5 505 -A1E
-X5E 55 55/55 521 1

+T
14

14
-A1E 527 527
529 7 529 -A1E Signal 2
43/55 43
-B3E

-X5E 53 53/55 522 3

+T
504 6 504 -A1E -A1E 521 -X.5E 521
GND

-
+
-X5E 19 19/55 38/55 38 2
-A1E -X.5E 1
Signal 525
28/55 28 14 2
-Y1E 9 -A1E -A1E -X.5E
-B5E

530 530 522 522

15

15
9.5V 3
-X5E 54 54/55 40/55 40 1

+T
502 8 502 -A1E

-
+
-X5E 18 18/55
-A1E -X2E 15 15
Kl.15
6/55 6 3
-Y4E -A1E -X2E
F35
528 11 528 -A1E D+
+15
+30

16/55 16 2

GND
-X5E 37 37/55

15

47
16

16
A
501 10 501 -A1E

-
+
-X5E 36 36/55

2 / 15
+C
/3.A1
/3.A1

/3.D1
/4.A3

/1.B6
-Y3E

B
A

D
C
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/2.A16 /4.A1
+15 +15
/2.A16 /4.A1
/2.B1

F45
/2.C6 63 /4.B5
GND /7.D15
/5.D7

F46
F23 F41 /8.D11 F24 +C +C
310 -A1P
4
/9.D2 -A1Z /1.C5

+R

4
63 ICL I

+
-P6 /12.C15 /5.C7
/7.B6

3
310 GND -P6 GND
3

120
A A

+R
PSD I
-P6

-R1X
26/68
25/68
12/28
13/28
17/28
16/28

4 +C

-A2X
2
-A1X
2
2

2
CAN_H_1 CAN_H -A1W

113
103
EL.CONTROL UNIT EST-57
-P6
ICL II

26
25
12
13
17
16

1
CAN_L_1 CAN_L -X26
-X26
-X26
-X26

-A1Z
-A1Z
+C +C

CAN_L
-P6

CAN_H

2/9
2/9
GND
-A2X -A1X +

11
-X60
12
-X60
10
-X60
1 2 3 4
BRIDGE II BRIDGE I

1
2
3
4

11
12
10

6/9
7/9
1/9
4/9
3/9
7/9
6/9
1/9
3/9
4/9
CAN_L_1
CAN_H_1
CAN_H_1
CAN_L_1
CAN_L_1
CAN_H_1

-A1W
-A1W
-A1W
-A1W

-X.60
-X.60
-X.60
4 37

+C

4
63

+
-PIW /12.A3

1
1

6
7
4
3
7
6
3
4
-X3Z
14
-X3Z
13

-A2X
-A2X
-A2X
-A2X
-A2X
-A1X
-A1X
-A1X
-A1X
-A1X
-GR.11 -GR11 -PIW

3
-X.19
32
-X.19
33

GND

CAN_L_1
CAN_H_1
GND /5.C15

PSD II
4 4 3

-P1W
14
13
210 /12.B2

-X.3Z
-X.3Z
32
33

/8.A8 2

2
CAN_H
-X19
-X19

-PIW -X1X2 +C

CAN_H_3
CAN_L_3
GND
CAN_H_2
CAN_L_2
CAN_L_2
CAN_H_2
GND
CAN_H_1
CAN_L_1
-X1W
25
24
-X1W
5
-X1W
-X1X2 CAN H -X1X1
1

1
5
37 CAN_L CAN L -X1X1

25
24
/13.C2 -PIW -X1X3

-X.1W
-X.1W
-X.1W
-X1X3
-X1M
11
-X1M
12

/5.D11 -X1X
-X.70 GND GND
B 2
/7.D10
B
11
12

-X.70 37 2 /13.B9
-X.1M
-X.1M

1 -X3X 2
CAN_H_1
CAN_L_1

1 CAN_L_1
-X.70 2 CAN L
CAN_L_1 CAN_L_1 CAN_H_1
7 CAN H CAN_H_1
1 1
-X.70 CAN_H_1 CAN_H_1 +C
CAN_L_1
CAN_H_1

6 CAN_L_1
-X.70 CAN_L_3 CAN_L_2
9
-X.70 CAN_H_3 CAN_H_2

DIAGNOSTIC SOCKET
-A1A6
6
-A1A6
5
-A1A6
3
-A1A6
2
-A1H7
8
-A1H8
1
-A1H8
4
-A1H8
3
-A1M
44
-A1M
20

8
-X.70 CAN_H_2

-A1V
10
-A1V
11
-X1T
6
-X1T
5
-X2E
37
-X2E
36
-X2E
23
3
-X.70 CAN_L_2

6
5
8/8
1/8
4/8
3/8

37
36
23
6/10
5/10
3/10
2/10

4
44/70
20/70

-X.1T
-X.1T
-X.2E
-X.2E
-X.2E

10/12
11/12
CAN_L
CAN_L
CAN_L
CAN_L

CAN_H
CAN_H
CAN_H
CAN_H

-A.1G
-A1M
37

2
1
2
1
6 -A1V MC UC2
+C -A1A -A1H /1.C12
-A.1G 210 LIGHTS ECU +C +C

-X.4T
3
-X.4T
2
CAN_H_2
CAN_L_2
7 /9.B9
/4.B7 /2.C2 /2.C4 /4.C13 +E
ENGINE CONTROLLER

-A.1G CAN_H_3

3
2
2

-X4T
-X4T
C C

-A1E
14
-A1E
34
-A.1G CAN_L_3

-X2X
CAN L
CAN H
4

+C
-A1T-1 +C
-A.1G GND 5 5/25

IMPLEMENT VT
-X.5E -X5E 103

1
2
9

CAN_H_2
CAN_L_2
-A1T-1 +C 3 3
-A.1G CAN_L_3 4 4/25

14/55
34/55
5 -A1T -A1T-1
3/25 3 -A1E CAN_L_2 -X.5E -X5E CAN_L_2
-A.1G CAN_H_3 TERMINAL -A1E 33/55 33 37 37

CAN_L_2
CAN_H_2
3
1
2
1
2

/8.B8 EHR-C
-A1T-1 -A1T-1 -A1E CAN_H_2 -X.5E -X5E

5
-X.1S
4
-X.1S
-X71 16 16/25 2/25 2 15/55 15 36 36
113 /2.B13
-A1T-1 +T +T

5
4
1
120
+T

-Y1D -Y7D
-R2X

17 17/25

-X1S
-X1S
-X71 CAN_H_3
2
Y2D,Y3D,Y4D,Y5D,Y6D
3
4
3
4

-X71 GND

-X71 CAN_L_3

BUS EXTENSION
CONNECTOR FRONT
4 -X.2S -X2S CAN_H_2 -A1S7 -A1S8 CAN_L_2 CAN_H_2
8 8 8 8/8 3/8 3
-A1S

GND
GND
-X72 113 ARMREST
D 1 D
120

UC1
-R5X

-X72 CAN_H_3
2 /6.C8
-X72 GND +C
3 -X.2S -X2S CAN_L_2 -A1S8 -A1S8 CAN_H_2

-GR15
1
-GR14
2

-X72 7 7 1 1/8 4/8 4

CAN_L_3

BUS EXTENSION
CONNECTOR, REAR
4

1
2

GND GND

-GR.15
-GR.14

/2.D16 /4.D1

CAN B U S 1, 2, 3 3 / 15
S230, S260 (M11171 - M27171) A
WIRING DIAGRAM, AC7.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
 B
A

D
C

/3.D16
/3.A16
/3.A16
1

1
+15
+30

GND

3
-GR13
2

+ 3 Hydr.oil temp.
+T

-X1Z -X.1Z -X.4Z -X4Z 305 -A1A1 -A1A5 339 -X4Z -X.4Z -X.1Z -X1Z 339
sig. 2 FI 5 AI 2 1 +
+T

30 30 1 1 5 5/9 2/10 2 7 7 16 16
GND 1
- B 19
/2.A16

+T

2 GND
-Y1

Radar
-B10
15

32 -X1Z -X.1Z -X3Z -X.3Z 32 -A1A4

PR 3
-

Cardan axle speed

+

14 14 9 9 2 2/8 -B5C.1
1 GND
3

+T

1
DL
-X4Z
2

- B 5C

-A1A2 307 -X4Z -X.4Z -X.1Z -X1Z 307 -B5C.2

FI 2 2 +
2/9 2 4 4 32 32 1
2

GND
+T
-Y19
-X.4Z

-GR.13 -GR13 161 -X1Z -X.1Z -X3Z -X.3Z 161 -A1A4 PR 2

-

Rear axle speed

+

2 2 35 35 11 11 4 4/8
-X.1Z
17

1 GND
4
4

+T

DL-F -A1A1 306 -X4Z -X.4Z -X.1Z -X1Z 306

FI 3 2 sig
17

-B8

9/9 9 3 3 31 31
-X1Z

3 +
+T
-Y3
/12.C15
/7.D15
/3.A8

/9.D2

-X1Z -X.1Z -X3Z -X.3Z -A1A3

/8.D11
/2.B1

21 21 DO 5
-
+

15 15 10 10 5 5/8
+C
-S61
5

5
4WD
GND

26
9
10

-A1A

/3.C11
+C

+T
-Y18
/5.A14 MC
8
/7.A14
/2.A8

/9.A2

GND
C R E EPER
/5.A11

-Y18 -Y18 -X.5E -X5E -X.2E -X2E 380 -A1A3

2
6

PR 8
-
+

1 2 24 24 15 15 1 1/8
26

HB -A1A7 353 37

6
6

1
5

DI 6
6/8 6
+T
-Y20
+C
-S76

-Y20 -Y20 -X.5E -X5E -X.2E -X2E 343 -A1A3 26

9

PR 4
10

-
+

1 2 30 30 18 18 8 8/8
CREEPER
7

7
8
AU T OTRAC

2
6

GND
+T
-Y21
7

-A1A2 238 37
1
5

-Y21 -Y21 -X.5E -X5E -X.2E -X2E 341 -A1A3 DI 23

PR 5 1/9 1
1 - 2 31 31 21 21 6 6/8
+
CREEPER
+C
-S47
8

8
26
9
10

+T
-Y28
0 I II
D P S A/M

-GR.14 -GR14 -Y28 -Y28 -X.5E -X5E -X.2E -X2E 303 -A1A4 PR 1
/12.A6
/5.A1

-
+
3 3 1 2 34 34 34 34 6 6/8
3

-A1A7 335
1

DI 7
7/8 7
6

F-STEER
37

-A1A7 334
DI 8
2
8
9

9
8/8 8 8

+T
-Y29
+C

GND

RE
1
-S23
D P S DO

-Y29 -Y29 -X.5E -X5E -X.2E -X2E 304 -A1A3 PR 7 -A1A5 -X30 -X.30 BL YE -X.30 -X30

-
162

+
1 2 33 33 17 17 2 2/8
2
3

DI 2
10/10 10 1 1 3 3
+C

R-STEER
F25

37

BL
1
10

10
D PS UP

-S23.
1

26
37

-A1A5 -X30 -X.30 163 RE YE -S23.

2
3

DI 1
- J 21

GND
+E
-S57
9/10 9 2 2
+C
37

CREEPER ON
+C

54C
331 -X.5E -X5E -X.2E -X2E 331 -A1A8 -A1A7 -X30 -X.30 338 GR

2
1

DI 13 DI 3
H I- S HIFT

28 28 20 20 5 5/8 3/8 3 4 4
-S45

-A1A7 -X30 -X.30 513 BR BK -X.30 -X30

2
3

DI 4
4/8 4 7 7 6 6
/2.B8

+E
-S58
11

/12.A3

11
26

CREEPER OFF
+C

54C
35 -X.5E -X5E -X.2E -X2E 35 -A1A8 -S73

2
DI 12
27 27 19 19 4 4/8
9

-X.2E -X2E -A1A8

10

6 DI 14
35 35 6 6/8

+E

HB
-S52
237
H-STDBY

-S52.1 6 -X.5E -X5E

8

-
+
2 1 35 35 -A1H1 125
12

12
2
6

DO 3
9/9 9
7

-A1H5 107 37
1
5

DI 3
6/9 6
+C

GND
26

-A1H1 126 -S72

D0 2
8/9 8
9

-Y23
10
13

13
-A1H5 106
D-HOOK
DI 2
236

7/9 7

9
-X17

WIRING DIAGRAM, AC7.0

8
P T 0-STDBY

-
+
-Y23 -Y23 -X.5E -X5E

9
2
6

1 2 23 23

S230, S260 (M11171 - M27171)

+T
-X.17
-X31+C 7

UC2
-X.17 -X17 514 37

-A1H
1
5

+
8 8

+C

-Y24

SOLEN.VALVES; CREEPER, 4-WD, DL, PTO, HB

PTO
+C
14

14
/3.C13 /12.C12
-S65

507
5

1
-Y24 -Y24 -A1H4 131 37
DI 16

-
+
1 2 1/8 1

+T
-A1H4
DI15

2
6
HYDRL.F/R 2/8 2 507 520 520

8
F36

-X.2E -X2E

+C

508
16 16

P R O6

-S69
GND

-Y25
132
15

15
5
9
10

1
26
HYDRL. F/R

7
37

-
+T
+
2
6
1 2 -X.5E -X5E -X.2E -X2E 508
-Y25 -Y25 25 25 22 22

8
520
+15
+30

P R O 4/5

9
10
GND 26
16

16
A
GND

4 / 15
/5.A1
/5.A1

/5.D1
B
A

D
C
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+30 +30
/4.A16 /6.A1
+15 +15
/4.A16 /6.A1
/2.A8

F15
- J 17 26 /4.A6
26
/4.A9 37
/7.A14
/12.A6 F12 F2 F33 F3 F20 F28 /9.A2 F40 F9
- J 18 26 /6.A7
26
/13.A2 -A1A +C

F14
MC
26 26 77 77
/12.A3 /4.B7
A A

68
85
17
26
78
63 - J6 72 /8.A4
+C 77
-A1A2
DI22

-X10
9
-X10
5
3/9 3

-K11
30
-K11
86

69
172
104
-A1A8
10 5 10 3 6 8 DI16
8/8 8
+C +C +C
-S33 -S1 +C K 11
-S4/1 0 I II
178
177

LIGHTS UP 0 1

LIGHTS
0 1 2 -A3-RB1
9 1 9 1 2
-D1

87
85

7
6