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Process Audit Checklist: What To Look For: Materials Control
Process Audit Checklist: What To Look For: Materials Control
Complies
QUESTION WHAT TO LOOK FOR: Yes / No
MATERIALS CONTROL
*Expedited shipments
Are raw materials on hand as needed? *Downtime
*Overtime yes
Does the Work Order match the product print *Material description and quantity must be the same as used in
requirements and the materials used in production? production.
yes
*Part Number,
Is Material/Product identified at all stages of the *Status (OK to stock, Non-conforming),
process? *Supplier / Trico Lot Number, etc.
yes
*Identification of Rejection
*Disposition
Is non-conforming material traceable? *Results of sort/rework (if applicable)
*Disposition for rejected materials after sort/rework
*Control of rejected materials
yes
FCB051 2/24/2004 1 of 12
Complies
QUESTION WHAT TO LOOK FOR: Yes / No
Does Tooling design contemplate the set-up and
quality problems of similar tools used in *Evidence that production experiences are used to design new tools.
production? yes
Is measurement equipment within the calibration *Verify Calibration dates located on labels
due date? yes
METHOD
*Operator knowledge of the procedure
Do start/stop instructions exist? *Instructions
Are all process documents used at the latest *Verify Revision Dates for Blue Print, PFMEA,
revision? Control Plan
FCB051 2/24/2004 2 of 12
Complies
QUESTION WHAT TO LOOK FOR: Yes / No
Are all steps in the process flow included in the *Correlation between PFD and PFMEA
PFD & PFMEA?
Are all stage of the process included in the Control *Correlation between PFD, PFMEA and Control Plan
Plan?
Are Significant / Critical characteristics identified on *Review PFMEA and Control Plan vs. Print
PFMEA and Control Plan?
Are the inspection instructions being followed? *Operators ability to follow instructions
NO
Is there a plan for handling parts out of *Documentation
specification?
Is there a reaction plan for when processes are out *Documentation Work Instruction/Procedure
of control (parts still in specification)?
Are defined and separate containers available for *Containers and disposition documents
good, rework, & scrap product?
*Procedures
Is production stopped when a quality problem has *Production Records
been identified? *Talk To Operators
FCB051 2/24/2004 3 of 12
Complies
QUESTION WHAT TO LOOK FOR: Yes / No
Is it available to the operators on the production *Documented plan
floor? *Talk to Operators
PERSONNEL
Can the person(s) doing the check demonstrate the *Operators ability to perform instructions
proper reaction?
Does the operator have the skills to perform the *Operators ability to follow instructions
inspections?
Does the operator know where to find Procedures / *Operators ability to find instructions
Work Instructions?
Are Employees aware of the Company's Quality *Ask Operators what the Quality Objectives are
Objectives?
FCB051 2/24/2004 4 of 12
Complies
QUESTION WHAT TO LOOK FOR: Yes / No
FCB051 2/24/2004 5 of 12
HECKLIST
Auditee(s):
COMMENTS
FCB051 2/24/2004 6 of 12
COMMENTS
FCB051 2/24/2004 7 of 12
COMMENTS
FCB051 2/24/2004 8 of 12
COMMENTS
FCB051 2/24/2004 9 of 12
COMMENTS
FCB051 2/24/2004 10 of 12
AUDITORIAS AL SISTEMA DE CALIDAD DE U
REQUISITO # DESCRIPCION:
CONTROL DE LOS
EQUIPOS DE MEDICION Y
7.6 SEGUIMIENTO
S AL SISTEMA DE CALIDAD DE UNA EMPRESA
DESCRIPCION :
LA EMPRESA DEBE ASEGURAR LA CALIDAD DE LAS MEDICIONES PARA
GARANTIZAR COMO CONSECUENCIA LA CONFORMIDAD DEL PRODUCTO
CON LOS REQUISITOS ESTABLECIDOS. TRAZABILIDAD DE LOS PATRONES
DE CALIBRACION.. SE DEBE IDENTIFICAR EL EQUIPO DE INSPECCION Y
PRUEBAS CON UN INDICADOR QUE MUESTRE EL STATUS DE CALIBACION
DEL EQUIPO.