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Article history: Due to the growing importance of wind power as a clean and renewable energy source, the use of small-
Available online 19 January 2018 scale wind turbines in urban environments has increased lately. The blade pitch control is an effective
method to improve the aerodynamic response of a wind turbine, usually applied to large-scale wind
Keywords: turbines. This study presents the effects of varied blade pitch on the aerodynamic performance of a
Small-scale wind turbine small-size wind turbine. The blades were sketched out according to the Blade Element Moment (BEM)
Pitch angle control
theory, applying the aerodynamic profile NREL-S809 and designed for a tip speed ratio of eight. To
Urban environment
analyze the influence of the blade pitch angle on the energy conversion, a comparative study was carried
Blade element momentum theory
ANOVA
out varying the pitch angle to five different values. Using the analysis of variance (ANOVA), it was
possible to demonstrate that blade pitch control could be an effective method also for small-sized wind
turbines. A performance chart from the results of blade pitch experiments shows that the power coef-
ficient varies significantly when the angle changes. As conclusion, it is highlighted that an enhanced
behavior could be attained by the use of a pitch angle controller resulting in a better recovery of the
energy available in the wind.
© 2018 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.energy.2018.01.096
0360-5442/© 2018 Elsevier Ltd. All rights reserved.
170 P.A.C. Rocha et al. / Energy 148 (2018) 169e178
the viability of the domestic uses of wind power, mainly in urban turbine in urban environments.
areas [2,7,8]. Following this trend, several works are devoted to
small wind turbines acting in urban environments [6,9e14]. 2. Experimental methods
According to Lubitz [10], ambient turbulence and wind direction
variance both have significant impacts on small wind turbines. 2.1. Blade shape and materials
Several attributes of specific urban surroundings, such as the height
of buildings and shape (the geometric feature), contribute to The blade assembly constitutes one of the main components of a
generating typical ambient turbulence, which distinguishes it from wind turbine. The wind turbine efficiency depends on the capa-
open areas of wind farms. The wind field in the urban areas is bility of these devices to extract kinetic energy from the wind,
mainly impacted by the dynamics of airflow in the surroundings of converting it to a rotary motion. For that, the blades should be
buildings. Lubitz [10] highlights that the effect of turbulence on specially designed to transform the force of the wind into the tor-
power output is more difficult to generalize because turbulent que needed to generate useful power. Thus, the blade design is
gusts affect different features such as wind alignment, airfoil per- focusing onto maximize the rotor power output and to minimize
formance and power limiting. Zanforlin and Letizia [9] demon- the losses, ensuring higher performance.
strated that in the realistic urban context the wind approaches the There are many things to consider in designing blades, but most
roof with a strong vertical component (skewed wind). Grieser et al. of them fall into one of two categories: aerodynamics and structure
[2] exemplify the resulting turbulence as a vortex that mainly ap- [15]. Considering these two principal groups, some design param-
pears at the roof edges, in which the air streams impinge on the eters must be defined before starting the project, for instance, the
building wall and cause a so-called “separation bubble” above the operating mode, aerodynamics airfoil design, tip speed ratio,
roof edge. number of blades, and manufacturing materials.
The power output of a wind turbine varies with wind speed, and In this work, a variable speed-operating mode was applied to a
every wind power converter has a characteristic power perfor- three-bladed rotor. The three-bladed rotor was chosen considering
mance curve [15]. The cut-in speed is the minimum wind speed the remarkable applicability and proven efficiency of this rotor
necessary above which the machine will deliver useful power. In type. Three blades have the particular advantage that the polar
the same sense, the cut-off speed, usually limited by the engi- moment of inertia with respect to yawing is constant, and is in-
neering design and safety constraints, is the maximum wind speed dependent of the azimuthal position of the rotor [6]. According to
at which the turbine is allowed to deliver power. When the wind Hau [21], the three-bladed rotor type is the one that presents the
velocity reaches and overpasses the cut-off speed, the output po- best relation between the power coefficient (Cp) and the tip speed
wer must be limited reducing the aerodynamic efficiency [15]. ratio (l). This rotor type achieves power coefficients about to 0.5 at
There are different ways to achieve the over-speed control. Some the tip speed ratio between 7 and 8 [21], that is close to the Betz
intermediate-sized turbines used fixed-blade pitch and stall con- limit (0.593) [22].
trol. Most manufacturers use pitch control, and the general trend is The blades made of balsa wood conform to the aerodynamic
the increased use of pitch control, especially in larger machines airfoil NREL-S809 created by the National Renewable Energy Lab-
[1,15,16]. oratory [23]. The NREL-S809 airfoil, shown in Fig. 1, was specifically
The blade pitch control is a useful method to reduce overload developed for horizontal-axis wind turbines to allow higher lift and
when wind speeds exceed the limit designed for the turbine. Pitch lower drag. Balsa wood has been chosen because it is very soft and
control is then used to regulate the rotor speed, with the load light material, which provides lighter blades and facilitates the
torque held constant [16]. Morten et al. investigated the use of construction of profiles. Twenty airfoils were used to build each
pitching to obtain the maximum power output of a wind turbine blade. Fig. 2 depicts taper ratio curve, as well as twist curve is
[17]. The authors proposed the use of an optimized pitching profile depicted in Fig. 3.
that results in reduction of force and root mean square (RMS) tor- The dimensions of designed blade preview the maximum power
que variation by over 96% percent compared to any constant pitch coefficient at a tip speed ratio equal to eight, for which the blade
profile. Other studies investigate varied ways to use the pitch length setup of 1.5 m resulting to 3.0 m diameter rotors. The hub
control systems as a means to maximize the aerodynamic perfor- diameter is 0.30 m that is 10% of the diameter rotor.
mance [18] and improve the turbine power [19] of large turbines.
Pitch control systems are widely used to large wind turbines, 2.2. Measurements
but not so often to small wind turbines [20], consequently few
works approaches this subject in the literature. However, the per- A prototype of a small wind turbine was specially fabricated to
formance of a small wind turbine can also be enhanced by the use carry out the performance experiments. The assembling consists of
of pitch angle control system, as shown in the study conducted to a three-bladed rotor that is coupled with a rotating shaft in which a
evaluate pitch controlled small turbines under tempestuous gust torque transducer was connected. In order to provide any safety
winds or strong winds caused by typhoons blow [20]. The authors interruption of experiments, the shaft was also equipped with a
demonstrated that the pitch angle control was effective in these mechanical brake. The prototype is composed of an upwind, hori-
turbines to change their rotational speed as a function of wind zontal axis wind turbine, which was mounted on a 5 m tall, four
velocities to avoid damages from strong winds. inches in diameter, carbon steel tubular tower. A 5 m tall additional
Similarly the study conducted by Nagai et al. [20], the present carbon-steel tower, two inches in diameter, was installed a few
study aims to investigate the influence of pitch angle variation on meters upwind to the wind turbine tower to serve as support to
small turbines under high turbulence, but herein it is evaluated in install the anemometer, as shown in Fig. 4, which is the same as
typical urban environments. For this, a study on the power coeffi- [24].
cient of a three-bladed wind turbine was carried out. The wind The wind speed and direction simultaneously were recorded by
turbine performance was analyzed for five different pitch angle using a sonic anemometer WindMaster model 1590-PK-20. This
adjustments applying statistical methods. In addition, this work device can perform measurements in the wind speed up to
introduces a direct experimental correlation between the changes 45 m s1, resolution of 0.001 m s1 and accuracy of <1.5% RMS. The
in pitch angle and the output power coefficient, which suggests wind direction ranges from 0 to 359.9 , with resolution of 0.1. The
that a blade pitch control would be applicable for a small wind selected sampling rate is either 20 Hz or 32 Hz, depending on the
P.A.C. Rocha et al. / Energy 148 (2018) 169e178 171
the three variables obtained from the wind convertor system, it was
possible to calculate these values and establish a correlation be-
tween the variation of the blade pitch angle and wind turbine
performance.
All devices provide analog outputs, which have been converted
into digital signals before the data transferring to a computer for
long-term storage and graphical analysis. A schematic view of the
experimental apparatus is shown in Fig. 6. Note that since the wind
simultaneously reaches both towers, data recorded from the
tachometer and torque transducer are synchronized to the
anemometer signal.
Since analog outputs need to be converted into digital signals, all shaft speed measurement obtained by the two methods, the
devices must be calibrated before starting the measuring test. In- tachometer accuracy is determined. Tachometer calibration curve is
strument calibration checks the accuracy of instruments and pro- plotted applying several rotational shaft speeds as a function of
vides the output conversion curve to a digital signal. The analogic signal outputs from the tachometer. The maximum
proprietary manufacturer calibrated the anemometer beforehand tachometer accuracy was 0.8%, which is in accordance to the
and the following conversion equation was indicated: manufacturer catalogue.
h i
U ¼ 8$V 20 m s1 (1) 3. Experimental data
where U is wind speed, V is output voltage [V]. As previously mentioned, the main objective of this work is to
The torque transducer calibration evaluates the torque mea- analyze the impact of the pitch angle variation on the aerodynamic
surement using a lever deadweight system, i.e., a torque generation power output of a small wind turbine, under urban environmental
method using gravity. For this, the torque transducer coupled to the conditions. For this purpose, initially the nominal designed angle
shaft was assembled in a test bench. Triggering the mechanical set up the initial blade position at 25.63 , called “zero angle,” since
brake is prevented from any axis motion when applying dead- it was directly obtained by the BEM equations. During the experi-
weight on the lever. Fig. 7 shows the torque standard machine, in mental procedure this angle was varied four times. Twice the pitch
which the lever nominal full-length is 1 m. The lever was coupled to angle was turned in the clockwise direction, and twice moved in
the shaft at the central position to result null torque at initial counterclockwise rotation from the zero angle by discrete in-
calibration. Deadweight loading was positioned at 0.486 m of the crements of 3 . As a result, the blades have been positioned in five
lever center then the resultant torque was measured. pitch angles, i.e., 31.63 , 28.63 , 25.63 , 22.63 and 19.63 . In order
Torque transducer accuracy is determined by comparing the to simplify the sampling nomenclature and easy understand, each
measured torque with calculated value using the gravitational force angle was named by the normalized angular displacement from the
and lever length (t ¼ mgl). Since the device delivers proportional initial blade position (called of 0 ). Thus, the five experimental
analogic signals (voltage), it is possible to plot a torque calibration angles were called as 6 , 3 , 0 , þ3 , þ6 , corresponding the
chart varying the applied deadweight. Fig. 8 depicts the calibration pitch angles of 31.63 , 28.63 , 25.63 , 22.63 and 19.63 . Experi-
curve showing the torque as a linear function of the output voltage. mental data obtained for each one of these five positions were
Applying similar methodology, a tachometer calibration curve recorded. Each dataset contains the instantaneous wind speed (U),
(Fig. 9) was plotted using stroboscopic flashlight to check the axial the rotational speed (U) and the torque (t) delivered from the wind
rotation of a shaft coupled to an electric motor. Reference point is turbine. Complete experimental procedure has recorded 3516 data.
marked installing a little steel bar at the end of the shaft. The Table 1 shows the average values of these parameters.
tachometer was installed near to the shaft showing both rpm and The performance of a wind turbine can be characterized by the
analogic signal output (mA). Starting from the highest pulse of the variation of three main indicators e power, torque and thruste as a
flashlight, the flash rate is adjusted down until a single image of the function of wind speed [8]. The available power from wind is pro-
shaft is seen. The flashlight frequency at the first unique stop mo- portional to the speed of wind cubed. It can be calculated for un-
tion observed corresponds to the true shaft speed. Comparing the disturbed airstream by the expression P ¼ ½rAU3, where (r) is the
air density, (A) is the cross-sectional area and (U) is wind speed. The
power output of a wind turbine (Pw) is a portion of this power that
is extracted by the converter machine. The ratio between the me-
chanical power extracted by the converter and that of the undis-
turbed air stream is called the “power coefficient” (CP). Therefore,
power coefficient may be calculated by the following equation:
Pw Pw
Cp ¼ ¼1 ½Dimensionless (2)
P r
2 AU
3
The power transmitted from the wind turbine (Pw) to the shaft
is:
Table 1 to the quotient between blades' tip velocity and the wind speed (Eq.
Experimental data for each pitch angle. (4)), it enables the evaluation of these parameters (Cp and l) from
Pitch angle U [m s1] U [rad s1] t [Nm] Turbulence intensity [%] each dataset, i.e. from U, t and U, then to plot the rotor power
6 4.03 2.20 4.00 22.54
characteristic curve for each tested pitch angle.
3 3.76 7.99 3.26 22.39
U$r
0 3.32 9.61 3.27 35.49
l¼ ½Dimensionless (4)
þ3 3.25 8.29 3.77 36.41 U
þ6 4.35 7.07 4.15 38.26
where (r) is blade rotor radius [m].
where ðtÞ is the torque [Nm] and ðUÞ the rotational speed [rad s1].
In general, rotor power characteristics are represented by 3.1. Statistical analysis
dimensionless parameters, such as rotor power coefficient (Cp)
versus the tip speed ratio (l) curves [25]. Since tip speed ratio refers The rotor power characteristics, i.e., rotor power coefficient (Cp)
174 P.A.C. Rocha et al. / Energy 148 (2018) 169e178
and tip speed ratio (l), were calculated and statistically analyzed. isolate the specific differences it must be performed complemen-
First, the data obtained for each pitch angle were grouped into tip- tary tests, e.g. Fisher's least significant difference (LSD) method.
speed intervals of unitary amplitude, from l ¼ 0 to l ¼ 9 performing Other methods and comparative discussion can be found in
nine class intervals. It is worth noting that the endpoint convention Ref. [27]. LSD compares the means of all treatment pairs with
in this case includes the left endpoint of all class intervals and ex- rejected null hypothesis H0 ¼ mi ¼ mj (for all isj) using a t-statistic,
cludes the right, except for the rightmost class interval, which in- for which LSD is defined as:
cludes both of its endpoints. vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
u !ffi
Descriptive statistics summarize the dataset treatment, which is u 1 1
ranked into each tip-speed intervals by the pitch angle. This data LSD ¼ ta 2;Na tMSE $
= (8)
ni nj
subgrouping not only provides the comparison between the effects
of each pitch angle on the expected rotor power coefficient, but also
Assuming that it is an unbalanced design, N is total sampling
determines the wind turbine behavior as a function of tip speed
size, a is the number of treatment levels, a/2 the confidence in-
operating on a specific pitch angle. Table 2 summarizes all
tervals, MSE is mean squares of each treatment, n is sampling size of
descriptive statistics, including means, the valid assignments, and
each i and j pair. The pair of means, mi and mj, can be declared
measures of variability: variance, the maximum and minimum
significantly different if:
values; in addition, some description about the shape of the dis-
tribution such as skewness and kurtosis is presented.
mi mj > LDS (9)
Table 2
Descriptive statistics from the experimental dataset.
Tip speed ratio Intervals Angle displ. Average (l) Power coefficient (Cp)
[6.00e7.00) 6 0 * * * * * *
3 6.19 4 0.345 0.0105 0.210 0.457 0.62 1.39
0 6.46 104 0.318 0.0100 0.166 0.579 0.85 0.30
þ3 6.55 51 0.362 0.0127 0.076 0.569 0.57 0.03
þ6 0 * * * * * *
[7.00e8.00) 6 0 * * * * * *
3 0 * * * * * *
0 7.5 80 0.451 0.0075 0.216 0.589 0.49 0.35
þ3 7.48 70 0.321 0.0043 0.156 0.484 0.24 0.14
þ6 0 * * * * * *
[8.00e9.00] 6 0 * * * * * *
3 0 * * * * * *
0 8.39 39 0.481 0.0023 0.343 0.598 0.67 1.64
þ3 8.41 27 0.359 0.0054 0.206 0.548 0.33 1.68
þ6 0 * * * * * *
Table 3
This phenomenon could be observed in the experiment since there
ANOVA results. is no Cp values recorded from 6 displacement above l ¼ 2.
Also, 3 seems to mitigate the power coefficient above l ¼ 2.
Tip speed ratio Intervals F p-value H0 ¼ m1 ¼ m2 ¼ m3 … ¼ mk
Analyzing the rotor power characteristic curves, which is
[0e1) 7.93 0.0000 False depicted in Fig. 11 for all angle displacements, it can be observed
[1e2) 46.70 0.0000 False
[2e3) 270.68 0.0000 False
that the best results came from 0 to þ3 angles. These angle
[3e4) 44.72 0.0000 False sometimes produces the average Cp value, for instance at tip speed
[4e5) 21.66 0.0000 False intervals of [0e1), [2e3) and [6e7). They provide a very profitable
[5e6) 19.28 0.0000 False ratio of the power extraction from the available wind power. It is
[6e7) 3.00 0.0527 True
interesting to note that after [2e3) interval this ratio decreases for
[7e8) 104.44 0.0000 False
[8,9] 66.01 0.0000 False the zero angle, but it is growing up for the þ3 angle. This behavior
is once more alternated when l reaches 6 to 7 until l ¼ 9.
176 P.A.C. Rocha et al. / Energy 148 (2018) 169e178
FALSE
FALSE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
angle is indicated to provide highest torque. This fact could be
explained by the highly effective angle of attack (a), which can
more easily stall the blade at 0 . Regarding Fig. 10, a angle increases
0.0173
0.0714
0.0747
0.0153
0.0116
0.0097
0.0160
0.0126
0.0434
0.0300
LSD
0.0631
0.0741
0.1338
0.1183
0.0272
0.1610
0.1455
0.1372
0.1219
of the rotational speed vector (U.r). In spite of there are no statistic
observations, the value of Cp for þ3 angle visibly appears superior
for all the varied l values. The resultant speed vector diminishes
þ6 vs þ3
þ6 vs 3
þ3 vs 3
with the angle of the rotation plan, as well as the effective angle of
þ3 vs -3
þ3 vs 0
0 vs 3
þ3 vs 0
þ3 vs 0
þ6 vs0
0 vs -3
attack. In this condition the ratio L/D goes to the optimum value.
[2e3)
[5e6)
[8e9]
Pairs
FALSE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
0.0487
0.0082
0.0098
0.0116
0.0094
0.0124
0.0113
0.0135
0.0125
0.0149
0.0536
0.0486
0.0481
0.0479
0.0424
0.0249
0.0254
0.0217
0.0452
0.0350
0.0235
0.0144
0.0567
0.0379
0.0802
0.0423
0.1620
0.0623
0.1874
0.0997
0.0877
0.1297
þ6 vs 6
þ3 vs 3
þ3 vs 6
3 vs 6
þ6 vs þ3
þ6 vs 3
þ3 vs 3
þ6 vs -3
þ6 vs 0
þ3 vs 0
0 vs 3
0 vs 6
þ3 vs 0
0 vs 3
þ3 vs 0
[4e5)
[7e8)
blade pitch control for a small wind turbine in the severe conditions
Pairs
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
0.0131
0.0082
0.0095
0.0098
0.0211
0.1061
0.1041
0.0141
0.0144
0.0152
0.0057
0.0062
0.0079
0.0415
0.0254
0.0402
0.0377
0.0185
0.0349
LSD
Difference of means
0.0091
0.0058
0.0037
0.0022
0.0088
0.0174
0.0261
0.0165
0.0224
0.0202
0.0074
0.0132
0.0111
0.1869
0.0775
0.1094
0.1781
0.0687
0.0435
Fisher's LSD test.
þ6 vs þ3
þ6 vs 3
þ3 vs 6
3 vs 6
þ6 vs þ3
þ3 vs 3
þ6 vs -6
þ3 vs -3
þ6 vs -3
þ3 vs -3
þ3 vs 0
0 vs 6
þ3 vs 0
0 vs 3
þ3 vs 0
þ6 vs0
0 vs -3
þ6 vs0
0 vs -3
[0e1)
[3e4)
[6e7)
Table 4
Pairs
(traced red lines), which is suggested for the acting pitch angle energy capture throughout time-operation. Traced red lines is a
control, compared to polynomial regression curves from zero proposal operation curve and, depending of structural conditions of
and þ3 angles. the project, it is possible to allow increased turbine rotation
Following the pitch control curve (Fig. 12), it is possible to infer following the results obtained by angle profiles calculated from
the gain of energy capture. The choice to use the displacement BEM (i.e. 25.63 represented in this work by 0 ).
of þ3 to starting the wind turbine (l ¼ 0) until the tip speed ratio
reaches nearly the projected value (l ¼ 7) results in superior value 5. Conclusion
of Cp than the designed angle (0 ). Consequently, it results in a
larger energy capture. As the wind turbine accelerates there will be Statistical methods were applied to study the influence of blade
an angle’ changes to modulate the energy capture, but this transi- pitch angle on the performance of a three-bladed wind turbine in
tion does not concern the subject of this work. This matter can be urban environmental conditions. Experimental measurement ac-
investigated in a specific study. From l ¼ 7 the blades operate at quisitions from a wind turbine prototype, specially constructed for
25.63 (projected angle) for which Cp is higher providing greater this objective, provided a dataset that was statistically treated and
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