Saudi Aramco Inspection Checklist

SAUDI ARAMCO ID/PID -5/18/2005- REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13
SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST
Soil Protection and Control, Drainage and De-Watering
SAIC-A-1003 30-Apr-13 KRSN 304 CV
Inspection
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
OMPP -671 KRSN 304 11-20000-0624 S.A. Kentz

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
N/A N/A N/A N/A
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
See attached drawing 00 N/A N/A
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SATIP-A-114-01 3.1
SAUDI ARAMCO INSPECTION LEVEL
S
CONTRACTOR INSPECTION LEVEL
I
"YES"
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A Soil Protection & Control Inspection
Temporary erosion and sediment control measures are maintained during

SAES-A-114
A1 construction or until permanent measures are completed and functioning
Sec.5.3.2
in a satisfactory manner.
Dust control measures are implemented during construction. The

SAES-A-114
A2 adequacy of dust control shall be determined by the Saudi Aramco
Sec.5.3.3
Representative.
Excavations are inspected daily for possible cave-ins, failures of

SAES-A-114
A3 protective systems and equipment, hazardous atmospheres or other
Sec.5.5.2.3
hazardous conditions. Inspection are also done after rains and blasting.
The positions of underground obstructions such as pipes, electrical cables

SACSM
A4 and other utilities shall be determined prior to the beginning of any
Sec. 2.1
excavation operation.
The Contractor shall contact all Saudi Aramco utilities departments to

determine the locations of underground utilities; otherwise, magnetic SAES-A-114
A5
surveys shall be conducted to locate underground obstructions when Sec.5.5.2.5
requested to do so by Saudi Aramco.
SA work permit(s) per GI 2.100 shall be obtained as required before SACSM

A6
excavation work is started. Part II, Sec. 1.4.1
Whenever the presence of underground pipes, cables, vessels or

SACSM
A7 structures is known or suspected, mechanical excavations shall not be
Part II, Sec. 1.5.5
used until all such obstructions have been exposed by hand digging.
Mechanical excavators shall not be used within 3 m (10 ft) of underground

SACSM
A8 utilities or installations. Pneumatic breakers shall only be used where
Part II, Sec. 1.5.6
necessary to break concrete or other hard materials.
Excavations adjacent to existing underground installations

(e.g., foundations, piping, manholes, electrical and duct banks) or SAES-A-114
A9
sidewalks shall use bracing and shoring to protect those installations Sec.5.5.3.2
during construction.
Any excavation or trench with a minimum depth of 1.2 m (4 ft) or when soil
SAES-A-114
A10 banks are greater than 1.5 m (5 ft), shoring shall be installed or the sides
Sec. 5.5.2.3
shall be sloped or benched and treated as a confined space.
Stairways, ladders, ramps and/or other safe means of egress shall be

located in excavations that are 1.2 m (4 ft) or more in depth so as to SACSM
A11
require no more than 7.5 m (25 ft) of lateral travel distance for personnel Part II, Sec. 1.8.1
(i.e., ladders shall be spaced at least every 15 m [50 ft] along a trench).
Page 1 of 11
Inspection
ITEM
No.
If excavation bracing is required, description of the materials and shoring SAES-A-114

A12
system to be used shall be available for the Saudi Aramco Inspector. Sec. 5.2.3.a
If excavation bracing is required, plans, sketches and calculations SAES-A-114

A13
prepared by Saudi Aramco or a licensed engineer shall be available. Sec. 5.2.3.c
If excavation bracing is required, plans shall indicate the sequence and SAES-A-114
A14
method of shoring installation and removal. Sec. 5.2.3.d
If excavation bracing is required, plans shall indicate whether or not any SAES-A-114
A15
components will remain after filling or backfilling. Sec. 5.2.3.d
If rock blasting is required, the Contractor shall develop a written Rock SAES-A-114
A16
Blasting Safety Plan for Saudi Aramco's approval. Sec.5.5.4
SAES-A-114
A17 No excavation is permitted under existing foundations.
Sec.5.5.3.1
Excavations are not allowed to intersect a 45 degree plane extending

downward from the edge of existing foundations unless an engineered SAES-A-114
A18
support system is in place prior to start of work or excavation is in stable Sec.5.5.3.1
rock.
All reference points, property markers, bench marks, etc are maintained SAES-A-114
A19
during excavation, backfilling, compaction and earthwork. Sec.5.5.3.3
Trees, shrubs, and all other vegetation in the areas beyond the SAES-A-114
A20
designated excavation area are preserved and with no damage. Sec.5.5.3.4
B Drainage & Dewatering
All temporary drainage and dewatering methods and disposal of water are SAES-A-114
B1
subject to approval by Saudi Aramco. Sec. 5.4.1
SAES-A-114
B2 Temporary drainage measures are employed and maintained.
Sec. 5.4.2
SAES-A-114
B3 Ponding of water on placed fill or within excavations are not be allowed.
Sec. 5.4.2
SAES-A-114
B4 Ponding of water on placed fill or within excavations are not be allowed.
Sec. 5.4.3
If required, an approved dewatering system is installed and operated SAES-A-114

B5
when necessary to lower groundwater. Sec. 5.4.4
All diverted and pumped water shall flow to specified collection areas and
SAES-A-114
B6 shall be disposed of as directed by the Saudi Aramco Company
Sec. 5.4.5
Representative.
If excavation work interrupts the natural drainage of surface water

(e.g.,streams), then diversion ditches, dikes or other suitable means shall SACSM
B7
be used to prevent surface water from entering the excavation and to Part II, Sec. 1.8.3
provide adequate drainage of the area adjacent to the excavation.
If water is controlled or prevented from accumulating by the use of water

SACSM
B8 removal equipment, the water-removal equipment and operations shall be
Part II, Sec. 1.6.2
regularly monitored to verify proper operation.
Page 2 of 11
Inspection
ITEM
No.
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-A-114 -- Excavation and Backfill, 23 February 2010
2- SACSM -- Saudi Aramco Construction Safety Manual, October 2011
3- PIP CVS02100 -- Site Preparation, Excavation and Backfill Specification, April 2007
Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
JOHN MORRISSEY
QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
REYNALDO GABALLO,JR MR. OSAMA (BN 8499363)
QC Supervisor Proponent and Others
Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
SREEJITH SWAMINATHAM
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED
Page 3 of 11
SAUDI ARAMCO ID/PID - 5/18/05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Fill Placement and Compaction Inspection SAIC-A-1004 30-Apr-13 KRSN 304 CV

OMPP -671 KRSN 304 11-20000-0624 SA KENTZ

N/A N/A N/A N/A
N/A N/A
SATIP-A-114-01 3.2
S
I
YES
ITEM
No.
Fill Placement Inspection
SAES-A-114
A1 Fill material shall be placed in lifts not exceeding 200mm in loose depth.
Sec. 6.3.2.2
Fill material shall be placed in lifts not exceeding 100mm in loose depth SAES-A-114
A2
for hand-operated compaction. Sec. 6.3.2.2
Other lift thicknesses shall be allowed with approval by the Saudi Aramco
SAES-A-114
A3 Inspector based on a field test of the method, equipment and materials
Sec. 6.3.2.2
involved.
Fill and backfill adjacent to any type of structure shall not be compacted
SAES-A-114
A4 with heavy equipment; Hand operated equipment shall be used within 1.2
Sec. 6.3.2.3
meters of any structures.
Every effort shall be made to place backfill materials symmetrically and in

SAES-A-114
A5 uniform layers to prevent unnecessary eccentric loading on a structure or
Sec. 6.3.2.3
foundation.
Compacted surfaces of fill and backfill shall be finish graded to the cross SAES-A-114
A6
sections, lines, grades and elevations as indicated on the drawings. Sec. 6.3.2.11
Backfilling and removal of trench supports shall be accomplished by

backfilling up to a level allowing for removal of the lower braces; Another SACSM
A7
layer of backfill shall then be positioned in the trench to the next layer of Part II, Sec. 1.14
braces to be removed.
Removal of trench supports or shoring shall progress together with the

SACSM
A8 backfill from the bottom of the trench; In unstable soil, ropes shall be used
Part II, Sec. 1.14
to pull supporting materials from the trench.
B Compaction Inspection
Compaction shall begin only after the fill or backfill has been properly
placed and the material to be compacted is at the proper moisture SAES-A-114
B1
content. +/- 3% of the optimum moisture content per ASTM D1557 or Sec. 6.3.2.7
ASTM D698, whichever is applicable. (PIP-CVS02100, Sec. 4.3.7.7.3)
SAES-A-114
B2 Compaction shall be performed with equipment compatible with soil type.
Sec. 6.3.2.1
Fill or backfill placed beneath footings, grade beams, mats, buildings or

SAES-A-114
B3 process areas shall be compacted to at least 90% of the maximum
Sec. 6.3.2.5
Modified Proctor density as determined by ASTM D1557.
Page 4 of 11
For cohesionless free draining soils, 70% relative density as determined
SAES-A-114
B4 by ASTM D4253 and ASTM D4254 shall be achieved under footings,
Sec. 6.3.2.5
grade beams, mats, buildings or process areas.
Page 5 of 11
SAUDI ARAMCO ID/PID - 5/18/05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13
Fill Placement and Compaction Inspection SAIC-A-1004 30-Apr-13 KRSN 304 CV
ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
Under foundations with static loads over 320kPa and foundations for
vibrating or heavy machinery and pavements, 85% of relative density SAES-A-114
B5
(ASTM D4253/ASTM D4254) for cohesionless soils or 95% of of the Sec. 6.3.2.5
maximum density as determined by ASTM D1557 for cohesive materials.
When the backfill material cannot clearly be classified as cohesive or

cohesionless both relative density and Proctor density tests must be SAES-A-114
B6
performed per the above paragraph. The backfill shall then be compacted Sec. 6.3.2.5
to the greater density.
Compaction by water jetting is not permitted; Flooding may be used if the SAES-A-114
B7
material is cohesionless freely draining sand. Sec. 6.3.2.8
In no case shall compaction be allowed on slopes greater than 1 to 5; A

SAES-A-114
B8 series of horizontal benches, steps, or terraces, at least 3 meters wide
Sec. 6.3.2.9
should be constructed and compacted instead.
Construction of new slopes shall be accomplished by compacting

SAES-A-114
B9 horizontal fill layers at least 1 roller width beyond the design edge of the
Sec. 6.3.2.9
slope then trimming back to achieve the final slope dimensions.
Compacted surfaces of fill and backfill shall be finish graded to the cross
SAES-A-114
B10 sections, lines, grades and elevations as indicated on the drawings (PIP
Sec. 6.3.2.11
CVS 02100 Sec 4.3.7.12)
1- SAES-A-114 -- Excavation and Backfill, 23, February, 2010
2- SACSM -- Saudi Aramco Construction Safety Manual, October 2011
3- PIP CVS02100 -- Site Preparation, Excavation and Backfill Specification, April 2007
JOHN MORRISSEY 0
REYNALDO GABALLO JR MR. OSAMA (BN 8499363)
Name, Organization,
SREEJITH SWAMINATHAM Initials and Date:
Page 6 of 11
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 31, 2013) Rev 7 31-Mar-13
SAIC NUMBER DATE QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST APPROVED
Compaction Testing SAIC-A-1005 30-Apr-13 KRSN 304 CV


EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM I PLANT NO.
N/A N/A N/A N/A
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER
N/A N/A
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENTTRAVEL TIME
SATIP-A-114-01 3.3
S
I
YES
ITEM RE-INSP
No. DATE
Note: To verify that the area/ material being inspected was tested by SA
approved third party testing agency, the test results attached with this RFI
shall be verified by the relevant PID inspection unit if copy of the test
results had been received directly from the third party lab. If not available
in the PID Inspection Unit, the inspector shall contact the third party
laboratory representative and request for an explanation. If the
explanation is not reasonable, NCR shall be issued to the third party lab
through the Batch Plant and Civil Testing Group.
Contractor's testing agency shall be a Saudi ARAMCO-approved SAES-A-114

A1
independent civil testing agency. Sec. 5.1.1
One Modified Proctor Test per ASTM D1557 with corresponding Proctor
SAES-A-114
A2 curve shall be performed for each type of fill material or where there is a
Sec. 6.3.3.1
change in the type or the source of material.
For cohesionless free draining soils, ASTM D4253 Maximum Index

Density and Unit Weight of Soils Using a Vibratory Table and ASTM
D4254 Minimum Index Density and Unit Weight of Soil and Calculation of SAES-A-114
A3
Relative Density shall also be performed for each type of cohesionless, Sec. 6.3.3.1
free draining material or where there is a change in the type or the source
of material..
In-place density shall be determined using one of the following:

ASTM D-1556 Sand Cone Method;
SAES-A-114
A4 ASTM D-2167 Rubber Balloon Method;
Sec. 6.3.3.2
ASTM D-6938 Nuclear Method;
or ASTM D-2937 Drive-cylinder.
Acceptance testing of in-place density and moisture content (field density

testing) on compacted fill will be performed at the following rates:
1. Under all foundations - one test every 1000 ft² (90 m²) of each lift.
2. Under area paving - one test every 2000 ft² (180 m²) of each lift. SAES-A-114
A5
3. Road base and sub-base - one test every 2000 ft² (180 m²) of base or Sec. 6.3.3.2
sub-base.
4. Backfill of trenches - one test for every 50 linear ft (15 m) of each lift.
5. General fill - one test every 5000 ft² (460 m²) of each lift.
As a minimum, at least one in-place density test must be performed on

SAES-A-114
A6 every lift of fill and further placement shall not be allowed until the required
Sec. 6.3.3.3
density has been achieved.
Page 7 of 11
Nuclear density gauges, when used, shall have a valid calibration SAES-A-114
A7
certificate
Fill per placed
or backfill the requirement of ASTMgrade
beneath footings, D6938, Sec. 8.
beams, mats, buildings or Sec. 3.2
SAES-A-114
A8 process areas shall be compacted to at least 90% of the maximum
Sec. 6.3.2.5
Modified Proctor density as determined by ASTM D1557.
Page 8 of 11
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 31, 2013) Rev 7 31-Mar-13
SAIC NUMBER DATE QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST APPROVED
Compaction Testing SAIC-A-1005 30-Apr-13 KRSN 304 CV

ITEM RE-INSP
No. DATE
For cohesionless free draining soils, 70% relative density as determined

SAES-A-114
A9 by ASTM D4253 and ASTM D4254 shall be achieved under footings,
Sec. 6.3.2.5
grade beams, mats, buildings or process areas.
Under foundations with static loads over 320kPa and foundations for
vibrating or heavy machinery and pavements, 85% of relative density SAES-A-114
A10
(ASTM D4253/ASTM D4254) for cohesionless soils or 95% of of the Sec. 6.3.2.5
maximum density as determined by ASTM D1557 for cohesive materials.
When the backfill material cannot clearly be classified as cohesive or

SAES-A-114
A11 cohesionless both relative density and Proctor density tests must be
Sec. 6.3.2.5
performed. The backfill shall then be compacted to the greater density.
The compaction requirement for base coarse shall not be less than 100%
SAES-Q-006
A12 of the maximum laboratory dry density as determined by ASTM D1557 or
Sec. 5.2.2.2
AASHTO T180..
The compaction requirement for subbase shall not be less than 95% of
SAES-Q-006
A13 the maximum laboratory dry density as determined by ASTM D1557 or
Sec. 5.2.2.2
AASHTO T180..
All other fill shall be compacted to the density equal to that shown on the SAES-A-114
A14
drawings or equal to that adjacent in-situ material as appropriate. Sec. 6.3.2.6
The depth of the test holes shall be no greater than 300mm (12 inches) SAES-A-114
A15
deep. (ASTM D 2922, Sec. 1.1) Sec. 3.2
REMARKS:
1- SAES-A-114 -- Excavation and Backfill, 23 February, 2010
2- SAES-Q-006 -- Asphalt Concrete Pavement, 26 November 2012

Work is Complete and Ready for Inspection: QC Record
T&I Witnessed Work Verified
Reviewed
JOHN MORRISSEY 0
QC Record
Performed Inspection Work / Rework May Proceed T&I Witnessed Work Verified
Reviewed
REYNALDO GABALLO,JR MR. OSAMA (BN 8499363)
Quality Record Approved: QC Record
T&I Witnessed Work Verified
Name, Organization, Reviewed
Initials and Date:
SREEJITH SWAMINATHAM
Page 9 of 11
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Final Fill Inspection SAIC-A-1006 31-Dec-14 KRSN 304 CV

N/A N/A N/A N/A

AS PER ATTACHED N/A


SATIP-A-114-01 3.4
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
YES
S I
ITEM
No.
Cohesive fill under footings, grade beams, mats, buildings and process
SAES-A-114
A1 areas shall have been compacted to at least 90% of Modified Proctor
Sec. 6.3.2.5
Density to ASTM D1557 or per project requirements, whichever is higher.
Cohesionless fill under footings, grade beams, mats, buildings and

SAES-A-114
A2 process areas shall have been compacted to 70% relative density per
Sec. 6.3.2.5
ASTM D4253 and D4254 or per project requirements, whichever is higher.
Fill under foundations with static loads over 320kPa (6500psf) and
foundations for vibrating or heavy equipment, and for asphalt and
SAES-A-114
A3 concrete pavements, fill shall be compacted to 85% of relative density for
Sec. 6.3.2.5
cohesionless soils or 95% of maximum density per ASTM D1557 for
cohesive materials, or per project requirements whichever is higher.
Compacted surfaces of fill and backfill shall be finish graded to the cross SAES-A-114
A4
sections, lines, grades and elevations as indicated on the drawings. Sec. 6.3.2.11
Fill Material' shall be used for all fills except where 'Select Fill Material' is
specified. As a minimum, 'Select Fill Material' shall be used within 0.6 m
(2 ft) of the bottom elevation of foundations, spread footings, or slabs-on- SAES-A-114
A5
grade when fill is required to achieve final grade. 'Select Fill Material' shall Sec. 6.2
also be specified for backfill which will be in contact with concrete or steel
structures.
REMARKS:
1- SAES-A-114 -- Excavation and Backfill, 23 February 2010

0
JOHN MORRISSEY
REY GABALLO,JR MR. OSAMA (BN 8499363)

Name, Organization,
Initials and Date:
Name, Organization,
Initials and Date:
MICHAEL SISCAR

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SAUDI ARAMCO ID/PID -5/18/2005- REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAIC NUMBER DATE APPROVED QR NUMBER

OMPP -671 KRSN 304 11-20000-0624 S.A. Kentz

A Soil Protection & Control Inspection

Temporary erosion and sediment control measures are maintained during

Dust control measures are implemented during construction. The

Excavations are inspected daily for possible cave-ins, failures of

The positions of underground obstructions such as pipes, electrical cables

The Contractor shall contact all Saudi Aramco utilities departments to

SA work permit(s) per GI 2.100 shall be obtained as required before SACSM

Whenever the presence of underground pipes, cables, vessels or

Mechanical excavators shall not be used within 3 m (10 ft) of underground

Excavations adjacent to existing underground installations

Stairways, ladders, ramps and/or other safe means of egress shall be

OMPP -671 KRSN 304 11-20000-0624 S.A. Kentz

If excavation bracing is required, description of the materials and shoring SAES-A-114

If excavation bracing is required, plans, sketches and calculations SAES-A-114

Excavations are not allowed to intersect a 45 degree plane extending

B Drainage & Dewatering

If required, an approved dewatering system is installed and operated SAES-A-114

If excavation work interrupts the natural drainage of surface water

If water is controlled or prevented from accumulating by the use of water

OMPP -671 KRSN 304 11-20000-0624 S.A. Kentz

Contractor / Third-Party Saudi Aramco

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Fill Placement and Compaction Inspection SAIC-A-1004 30-Apr-13 KRSN 304 CV

OMPP -671 KRSN 304 11-20000-0624 SA KENTZ

Fill Placement Inspection

Every effort shall be made to place backfill materials symmetrically and in

Backfilling and removal of trench supports shall be accomplished by

Removal of trench supports or shoring shall progress together with the

Fill or backfill placed beneath footings, grade beams, mats, buildings or

OMPP -671 KRSN 304 11-20000-0624 SA KENTZ

When the backfill material cannot clearly be classified as cohesive or

In no case shall compaction be allowed on slopes greater than 1 to 5; A

Construction of new slopes shall be accomplished by compacting

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Compaction Testing SAIC-A-1005 30-Apr-13 KRSN 304 CV

OMPP -671 KRSN 304 11-20000-0624 SA KENTZ

Contractor's testing agency shall be a Saudi ARAMCO-approved SAES-A-114

For cohesionless free draining soils, ASTM D4253 Maximum Index

In-place density shall be determined using one of the following:

Acceptance testing of in-place density and moisture content (field density

As a minimum, at least one in-place density test must be performed on

Compaction Testing SAIC-A-1005 30-Apr-13 KRSN 304 CV

OMPP -671 KRSN 304 11-20000-0624 SA KENTZ

For cohesionless free draining soils, 70% relative density as determined

When the backfill material cannot clearly be classified as cohesive or

Contractor / Third-Party Saudi Aramco

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Final Fill Inspection SAIC-A-1006 31-Dec-14 KRSN 304 CV

OMPP -671 KRSN 304 11-20000-0624 SA KENTZ

N/A N/A N/A N/A

AS PER ATTACHED N/A

SAUDI ARAMCO USE ONLY

Cohesionless fill under footings, grade beams, mats, buildings and

Contractor / Third-Party Saudi Aramco

QC Supervisor Proponent and Others

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