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CERTIFIED

CRE

RELIABILITY ENGINEER

Quality excellence to enhance your career


and boost your organization’s bottom line
asq.org/cert
Certification from ASQ is considered a mark of
quality excellence in many industries. It helps you
advance your career, and boosts your organization’s
bottom line through your mastery of quality skills.
Becoming certified as a Reliability Engineer confirms
your commitment to quality and the positive impact
it will have on your organization.

Examination
Each certification candidate
is required to pass a written
examination that consists of
multiple-choice questions that
measure comprehension of
the body of knowledge.

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INFORMATION
Certified Reliability Engineer
The Certified Reliability Engineer (CRE) understands the principles of performance
evaluation and prediction to improve product/systems safety, reliability, and
maintainability. This body of knowledge and applied technologies include, but are
not limited to, design review and control; prediction, estimation, and apportionment
methodology; failure mode and effects analysis; the planning, operation, and
analysis of reliability testing and field failures, including mathematical modeling;
understanding human factors in reliability; and the ability to develop and administer
reliability information systems for failure analysis, design, and performance
improvement and reliability program management over the entire product life cycle.

CRE
Computer Delivered - The CRE Paper and Pencil – The CRE
examination is a one-part, 165-question examination is a one-part, 150-
exam and is offered in English only. question, four-hour exam and is
150 questions are scored and 15 offered in English only.
are unscored. Total appointment
time is four-and-a-half hours, exam
time is 4 hours and 18 minutes.

For comprehensive exam information on the Certified Reliability Engineer


certification, visit asq.org/cert.
Certified Reliability Engineer 3
Work Experience
You must have eight years of on-the-job
experience in one or more of the areas
of the Certified Reliability Engineer Body
of Knowledge. A minimum of three
years of this experience must be in a
decision-making position. “Decision
making” is defined as the authority to
define, execute, or control projects/
processes and to be responsible for the
outcome. This may or may not include
management or supervisory positions.
If you are now or were previously
certified by ASQ as a Quality
Engineer, Quality Auditor, Software
Quality Engineer, Supplier Quality
Professional, or Manager of Quality/
Organizational Excellence, experience
used to qualify for certification in these
fields often applies to certification as
a Reliability Engineer.
If you have completed a degree*
from a college, university, or technical
school with accreditation accepted
by ASQ, part of the eight-year
experience requirement will be
waived as follows (only one of
these waivers may be claimed):
• Diploma from a
technical or trade school—
one year waived
• Associate’s degree—
two years waived
• Bachelor’s degree—
four years waived
• Master’s or doctorate—
five years waived
*Degrees or diplomas from
educational institutions outside
the United States must be
equivalent to degrees from
U.S. educational institutions.

4 Certified Reliability Engineer


Certified Reliability Engineer 5
BODY OF KNOWLEDGE
Certified Reliability Engineer (CRE)
Topics in this body of knowledge include additional detail in the form
of subtext explanations and the cognitive level at which the questions
will be written. This information will provide useful guidance for both the
Examination Development Committee and the candidates preparing to
take the exam. The subtext is not intended to limit the subject matter or
be all-inclusive of what might be covered in an exam. It is intended to
clarify the type of content to be included in the exam. The descriptor in
parentheses at the end of each entry refers to the highest cognitive level
at which the topic will be tested. A more comprehensive description of
cognitive levels is provided at the end of this document.

I. Reliability Fundamentals 4. Reliability engineer role


and responsibilities in the
(25 questions) product life cycle
A. Leadership Foundations Describe how the reliability
engineer influences the product life
1. Benefits of reliability engineering
cycle, and describe a reliability
Describe the value that reliability engineer’s role in the design review
has on achieving company goals process in order to anticipate how
and objectives, and how reliability reliability can impact risk and costs,
engineering techniques and methods and ensure performance over time.
improve programs, processes,
(Understand)
products, systems, and services.
(Understand) 5. Function of reliability
2. Interrelationship of safety, in engineering
quality, and reliability Describe how reliability techniques
can be used to apply best practices
Describe the relationship of
in engineering (e.g., measuring
and distinguish between reliability
reliability early), how industry
and quality, and describe the
standards can impact reliability,
importance of safety in reliability
and how reliability can inform the
engineering and how reliability
decision analysis process. (Analyze)
impacts safety. (Understand))
6. Ethics in reliability engineering
3. Reliability engineer
leadership responsibilities Identify appropriate ethical
behaviors for a reliability engineer
Describe how to be a reliability in various situations. (Evaluate)
champion by influencing program
decisions and facilitating cross- 7. Supplier reliability assessments
functional communication.
Explain how supplier reliability
(Understand)
impacts the overall reliability program
and describe key reliability concepts
that should be included in supplier
reliability assessments. (Analyze)

6 Certified Reliability Engineer


8. Performance monitoring 7. Cost of poor reliability
Describe the importance of Describe how poor reliability
performance monitoring to affects costs over the life cycle.
ensure that product reliability or (Understand)
safety requirements continue to be
met, and identify life-cycle points 8. Quality triangle
in which process and product Describe the relationship be-
reliability data are collected tween cost, time, and quality with
and evaluated. (Understand) respect to reliability. (Understand)

B. Reliability Foundations 9. Six Sigma methodologies


Describe how Six Sigma principles
1. Basic reliability terminology
support reliability engineering.
Explain basic terms related to (Understand)
reliability and the associated
metrics (e.g., MTTF, MTBF, MTTR, 10. Systems engineering
service interval, maintainability, and integration
availability, failure rate, reliability,
Describe the role of reliability
and bathtub curve). (Apply)
engineering within systems
2. Drivers of reliability engineering, including the
integration of components and
requirements and targets
their interfaces/interactions
Describe how customer within the system. (Understand)
expectations and industry
standards, safety, liability, and
regulatory concerns drive reliability II. Risk Management
requirements. (Understand) (25 questions)
3. Corrective and A. Identification
preventive action (CAPA)
1. Risk management techniques
Identify corrective and preventive
Use risk management tools and
actions to take in specific situations
processes to identify, document, and
and evaluate their measures of
track concerns. Identify and prioritize
effectiveness. (Evaluate)
safety, economic, performance,
4. Root cause analysis and customer satisfaction concerns
utilizing an appropriate risk
Describe root cause analysis, management framework. (Analyze)
and use a root cause and failure
analysis tool to determine the 2. Types of risk
causes of degradation or failure.
Identify the various types of risks,
(Evaluate)
including technical, scheduling, safety,
5. Product life-cycle and financial, and describe their
relationship to reliability. (Analyze)
engineering stages
Describe the impact various life-
B. Analysis
cycle stages (concept/design,
development/test, introduction, 1. Fault tree analysis (FTA)
growth, maturity, decline) have Use fault tree analysis (FTA)
on reliability, and the cost issues techniques to evaluate product
(product maintenance, life ex- or process failure. (Analyze)
pectation, software defect phase
containment, etc.) associated with 2. Failure mode and
those stages. (Understand) effects analysis (FMEA)
Define and distinguish between
6. Economics of product failure mode and effects analysis
maintainability and availability (FMEA) and failure mode, effects,
Describe the cost tradeoffs and criticality analysis (FMECA)
associated with product and apply these techniques to
maintainability strategies and systems, products, processes,
availability. (Understand) and designs. (Evaluate)

Certified Reliability Engineer 7


3. Common mode failure analysis Poisson, exponential, Weibull,
Describe common mode failure normal, and log-normal), and
(also known as common cause recognize their associated
failure) and how it affects risk. probability plots. (Analyze)
(Understand)
4. Probability functions
4. Hazard analysis Compare and contrast various
Describe how hazard analysis probability functions (e.g.,
informs the development process, cumulative distribution functions
and how information obtained as (CDFs), probability density
a result of the hazard analysis is functions (PDFs), and hazard
used by the reliability engineer. functions), and recognize their
(Understand) application in various situations.
(Apply)
5. Risk matrix
Describe how risk matrices are used 5. Sampling plans for statistics
in the assessment of risk in regard to and reliability testing
likelihood and severity. (Understand) Use various theories, tables, and
formulas to determine appropriate
6. System safety sample sizes or testing time for
Identify safety-related issues by statistical and reliability testing.
analyzing customer feedback, (Apply)
design data, field data, and
other information. Prioritize safety 6. Statistical process control (SPC)
concerns, and identify steps that and process capability studies
will minimize the improper use of (Cp, Cpk)
equipment, products, or processes. Define and describe SPC and
(Evaluate) process capability studies (Cp,
Cpk, etc.), control charts, and
C. Mitigation how each is related to reliability.
Identify appropriate risk mitigation (Understand)
(treatment) plans to include controls
that will minimize risk and subsequent 7. Confidence and tolerance intervals
impact in terms of safety, liability, and Compute confidence intervals
regulatory compliance. (Evaluate) and tolerance intervals, draw
conclusions from the results, and
describe how point estimates are
III. Probability and Statistics used to determine the interval.
for Reliability (35 questions) (Evaluate)

A. Basic Concepts B. Data Management


1. Basic statistics 1. Sources and uses of reliability data
Define various basic statistical Describe sources of reliability
terms (e.g., population, parameter, data (prototype, development,
statistic, sample, the central test, field, warranty, published, etc.),
limit theorem, parametric, and their advantages and limitations,
nonparametric), and compute and how the data can be used
and interpret their values. (Analyze) to measure and enhance product
reliability. (Analyze)
2. Basic probability concepts
Use basic probability concepts 2. Types of data
(e.g., independence, mutually Identify and distinguish between
exclusive, conditional probability), various types of data (e.g.,
and compute and interpret the attributes vs. variable, discrete vs.
expected values. (Analyze) continuous, censored vs. complete,
and univariate vs. multivariate).
3. Probability distributions
Select appropriate analysis tools
Compare and contrast various based on the data type. (Evaluate)
distributions (e.g., binomial,

8 Certified Reliability Engineer


3. Data collection methods 3. Failure consequence
Identify and select appropriate Describe the importance of
data collection methods (e.g., identifying the consequences of
surveys, automated tests, automated failure modes when establishing
monitoring, and reporting tools) in reliability acceptance criteria.
order to meet various data analysis (Understand)
objectives and data quality needs.
(Evaluate) 4. Failure criteria
Define and describe failure criteria
4. Data summary and reporting based on system requirements and
Examine collected data for accuracy warranty terms and conditions.
and usefulness. Analyze, interpret, (Understand)
and summarize data for presentation
using various techniques, based on 5. Test environment
data types, sources, and required Appraise the environment in terms
output. (Create) of system location and operational
conditions, and designate the
5. Failure analysis methods environment in the test plan to
Describe failure analysis tools ensure an appropriate test strategy
and methods (e.g., mechanical, is implemented. (Evaluate)
materials, physical analysis, and
scanning electron microscopy B. Testing
(SEM)) that are used to identify Describe the purpose, advantages,
failure mechanisms. (Understand) and limitations of each of the following
types of tests, and use common models
6. Failure reporting, analysis, and
to develop test plans, evaluate risks,
corrective action system (FRACAS) and interpret test results. (Evaluate)
Identify elements necessary for
FRACAS, and demonstrate the 1. Accelerated life tests
importance of a closed-loop (single-stress, multiple-stress,
process. (Evaluate) sequential stress, step-stress, HALT,
margin tests)
IV. Reliability Planning, Testing, 2. Stress screening
and Modeling (35 questions) (ESS, HASS, burn-in tests)
A. Planning 3. Qualification/
1. Reliability test strategies Demonstration testing
Develop and apply the (sequential tests, fixed-length tests)
appropriate test strategies
(e.g., truncation, test-to-failure, 4. Degradation
degradation, growth plan, and (wear-to-failure) testing
test, analyze, and fix (TAAF)) for
various product development 5. Software testing
phases. (Evaluate) (white-box, black-box, operational
profile, and fault-injection)
2. Environmental and
conditions of use factors C. Modeling
Identify environmental and 1. Reliability block
use factors (e.g., temperature, diagrams and models
humidity, and vibration) and
Generate and analyze various
stresses (e.g., severity of service,
types of block diagrams and
electrostatic discharge (ESD),
models, including series, parallel,
throughput, and duty cycle)
partial redundancy, and time-
to which a product may be
dependent. (Evaluate)
subjected. (Analyze)

Certified Reliability Engineer 9


2. Physics of failure 5. Human factors
and failure mechanisms Describe the relationship between
Identify various potential failure human factors and reliability engi-
mechanisms (e.g., fracture, neering, including user safety, user
corrosion, memory corruption) and usage profiles, failure modes,
and describe the physical process and mechanisms. (Understand)
of these failures. (Apply)
6. Design for X (DFX)
3. Failure models Apply DFX techniques such as design
Select appropriate theoretical models for manufacturability, testability, and
(e.g., Arrhenius, S-N curve) to assess maintainability. (Apply)
or predict failure rates. (Analyze)
7. Design for Reliability (DfR)
4. Reliability prediction methods Apply DfR in order to meet
Use various reliability prediction reliability requirements throughout
methods (e.g., Monte Carlo the product or system life cycle.
Simulation, part stress analysis, Understand how built-in reliability
and parts count prediction) for and fault tolerance/avoidance
both repairable and nonrepairable are key goals for design for
components and systems, and reliability. (Evaluate)
describe the inputs into the model.
(Apply) B. Parts and Systems Development
5. Design prototyping 1. Materials and components
selection techniques
Describe the advantages and
limitations of prototyping to enhance Apply techniques (e.g., derating
product reliability. (Understand) and commercial off-the-shelf
(COTS)) for selecting materials
and components to meet reliability
V. Life-Cycle Reliability goals and requirements. (Analyze)
(30 questions) 2. Parts standardization
A. Reliability Design Techniques and system simplification
1. Design evaluation techniques Describe the importance of
(validation and verification) standardization, simplification,
and parts re-use to meet reliability
Explain how validation, verification,
goals and requirements. (Apply)
and other review techniques are
used to assess the reliability of a
product’s design at various life-cycle C. Maintainability
stages. (Apply) 1. Maintenance strategies
Develop a maintenance plan
2. Stress-strength analysis incorporating various strategies
Apply the stress-strength analysis (e.g., predictive maintenance,
method of calculating probability repair or replace decision making,
of failure, and interpret the results. spare parts analysis/forecasting,
(Analyze) and equipment warranties). (Apply)
3. Design of experiments (DOE) 2. Preventive maintenance
Develop and interpret the results of (PM) analysis
a standard design of experiments Define and use PM tasks, optimum
(DOE) (e.g., full factorial and PM intervals, and other elements
fractional factorial). (Analyze) of this analysis. Identify situations
when PM is not effective. (Apply)
4. Reliability optimization
Use various approaches to optimize 3. Corrective maintenance analysis
reliability within the constraints of Describe and apply the elements
cost, schedule, weight, and other of corrective maintenance analysis
design requirements. (Apply) (e.g., fault-isolation time, repair/
replace time, skill level, and crew
hours). (Apply)
10 Certified Reliability Engineer
LEVELS OF COGNITION
Based on Bloom’s Taxonomy—Revised (2001)

In addition to content specifics, the subtext for each topic in this BoK also
indicates the intended complexity level of the test questions for that topic.
These levels are based on “Levels of Cognition” (from Bloom’s Taxonomy –
Revised, 2001) and are presented below in rank order, from least complex
to most complex.

REMEMBER | Recall or recognize terms, EVALUATE | Make judgments about the


definitions, facts, ideas, materials, patterns, value of proposed ideas, solutions, etc.,
sequences, methods, principles, etc. by comparing the proposal to specific
criteria or standards.
UNDERSTAND | Read and understand
descriptions, communications, reports, CREATE | Put parts or elements together
tables, diagrams, directions, regulations, etc. in such a way as to reveal a pattern or
structure not clearly there before; identify
APPLY | Know when and how to use which data or information from a complex
ideas, procedures, methods, formulas, set is appropriate to examine further or
principles, theories, etc. from which supported conclusions can
be drawn.
ANALYZE | Break down information into
its constituent parts and recognize their
relationship to one another and how they
are organized; identify sublevel factors or
salient data from a complex scenario.

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• Reference materials

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• International contacts

• Endorsements

2018 CRE BoK

Item B0060

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