Maintenance Manual

Paint Specification

Last Issue
Rev. Description

Date Draft Checked Approved

2010.03.29 Li Huaichang / Wen Shaomin Li Jing Bo S. Melotti

Previous Revisions
Rev. Description Date Draft Checked Approved

1 General
1.1 This specification covers the surface preparation, materials and coating application
requirements for coating the fabricated steel, equipment and appurtenances of Empty
Container Handling Machine (hereinafter called ECH), Model FDC25 K&J, for reference
purpose only.
1.2 The coating system is complied with the International standard ISO 12944 Protective Paint
System, corrosively category C4 – for coastal or industrial environment. This coatings system
expected service durability class high.
1.3 The color of finish coating is to be in accordance with the owner’s requirement, while that of
primer and intermediate coating shall be up to manufacturer’s availability.

2 Standards references
Painting and corrosion protection shall be in accordance with the following codes and standards:
 ISO 8501-1:1988 - Preparation of steel substrates before application of paints and related
products.
 ISO 8502-3 - Assessment of dust on steel surfaces prepared for painting (Pressure sensitive
tape method)
 ISO 8503-2:1995 - Method for grading surface profile of abrasive blast cleaned steel
 ISO 8503-1 - Determine the roughness on blast cleaned steel surfaces
 ISO 8504 - Preparation of steel substrates before application of paints and related products
 ISO 2808 - Measurements of DFT of paint film
 SSPC SP1 - Solvent cleaning

3 The pre-treatment and shop primer

3.1 Prior to abrasive blast cleaning of the steel, remove oil and grease and other contamination
with a suitable detergent of solvent according to SSPC SP1 “Solvent cleaning”.
3.2 Abrasive blasting to Sa 2 ½ according to ISO 8501-1, the abrasive must be capable of
developing a surface profile to Ry5 50-85microns or ISO 8503-1 Medium Grade.
3.3 The shop primer, should be applied immediately after blasting on the automatic line. The dry
film shall be 25 microns.

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4 The secondary surface preparation and paint application

4.1 Steel structure exterior, exposed to atmosphere
Remove oil and grease, dirt, etc. with suitable detergent or solvent according to SSPC SP1,
solvent cleaning.
All welding seams must have a surface finish that ensures that the quality of the paint system will
be maintained in all respects. Holes in welding seam, undercuts, cracks, etc., should be avoided.
If found, they must be remedied by welding and/or grinding.
All weld spatters must be removed, all sharp edges must be removed or rounded off in such a
way that the specified film thickness can be build up on all surfaces. The radius of the rounding
should be approximately 1mm. any lamination must be removed.
Steel work, including welding flame-cutting, grinding must be best finished before the surface
preparation starts.
All external surface, including:
 The exterior surface of all structural members,
 The whole of surface any object such as an Mast and Chassis
 The outside surface of any guard, cabin or housing and welds, damaged and rust areas shall
be blasting cleaned to Sa 2 ½ according to ISO 8501-1: 1988.
Dust, blast abrasives etc. shall be removed from the surface after blast cleaning such that the
particle quantity and particle size do not exceed rating 3 of ISO 8502-3.
4.2 Steel structure not direct exposed to atmosphere
All the weld spatter, flux, dirt, oil and grease etc, should be removed, damaged or rusted areas to
be power tool cleaned to St 3 according to ISO 8501-1:1988.
4.3 Sealed surfaces
Sealed surface means interior surface of member sealed by welding and pressure tested in
accordance with owner’s requirement, sealed surface do not need to be painted.
4.4 Galvanized surface and other special surface
All surfaces to be coated shall be clean (In order to obtain a roughened surface, power disc
cleaning or sand papering is required) for all contaminants that would affect the integrity of the
coating system prior to surface preparation, the surfaces shall be cleaned, as necessary, to
remove all oil, grease by using suitable detergent according to SSPC SP1. Stairway treads shall
be galvanized. All galvanized surfaces need to be painted.
Stainless surfaces do not need to be painted.
Parts which are made by aluminum plate, do not need to be paint.
4.5 Repair touch-up
Remove surface contamination by scrubbing approved degreasing agent.
Wash off the scrubbed surface with fresh water and allow to dry.
Prepare the damaged area to St3 according to ISO 8501-1, by mechanical power tool cleaning.
Such abrading shall include feather of all sharp edges of sound coating around the damaged
area.
Remove all surface debris by cleaning.

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5 Paint application
5.1 Weather condition
 Paint should never be applied on wet surface. Not only should painting be avoided in rain,
sleet, fog, snow, and wind, but attention must also be paid to the presence of condensation
on the surface.
 Generally, painting should be done at over 10 of atmospheric temperature and below 40 .
 No painting should be applied on the surface where the surface temperature is below 3 at
dew point temperature.
 Painting should be done when R.H. below 85%. If surface is wet or sweaty, painting should
not be done.
5.2 Painting
 The painting of he first coat should be carried out on the same day of the derusting of shop
pried steel surface preparation and after surface preparation described above is carried out.
 The interval of painting work, drying, coverage, and film thickness should be referred to paint
supplier’s Technical Data Sheet.
 Both airless spray, air spray, rollers, and brushes shall be applied according to the working
specification.
 A stripe coat should be carried out by brush on locations where the spray application will be
not properly applied prior to full coating.
 Surfaces of the shop primer damaged by welding, burning, or rubbing and rusted surfaces
shall be cleaned by blasting or power tools prior to painting but shall not be touched up with
shop primer.

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6 Painting system (Sigma, Hempel or IP)

General Requirements:

1) Use only paint without Lead/Chrome

2) Gloss grade, must values of 90+5/0.

3) Supplier need give us the details procedure for painting

4) Parts to be coated as the following table.

A. Sigma Paint

DFT
Paint Description Colour Code
Parts to be coated (Microns)
1. (Alternative - SB) Single Box Spreader SVT24K
RAL 9005, 40 m2
RAL 3020, 0.7 m2
RAL 9003, 0.7 m2
1.1 Spreader SVT24K, manufactured in NCSC
1.1.1 Spreader main structures, external
Epoxy rich zinc primer 50 SigmaZinc 100
surface, including:
- Central Beam (12.2 m2)
Epoxy coat 100 SigmaCover 456
- *Mobile Beams (16.0 m2)
2
- *Head Blocks (2.8 m ) SigmaDur 1800
- Sliding Pads Supports (1.9 m2) Aliphatic polyurethane 50
RAL 9005
2
- Connecting Parts (0.1 m )
Total DFT (microns) 200
1.1.2 Safety markings (45° strips angle) SigmaDur 1800
directly cover on the RAL7024 acc. to FDC Aliphatic polyurethane RAL 3020
50
25 K moke up RAL 9003
1.1.3 Components as the following,
Epoxy rich zinc primer SigmaZinc 100
- Extension Cylinders 50
- Twist Lock Cylinders
Epoxy coat SigmaCover 456
100
SigmaDur 1800
Aliphatic polyurethane
50 RAL 9005
Total DFT (microns) 200
1.1.4 Exposed interior surfaces of the Epoxy rich zinc primer 50 SigmaZinc 100
structure, non-air-tight area, which
reachable. 600±200mm which can be Epoxy coat 100 SigmaCover 456
reachable by manual from open end
SigmaDur 1800
for interior of Central Beam and Mobile Aliphatic polyurethane 50
RAL 9005
Beams
Total DFT (microns) 200
1.2 Spreader Holder M7468T, only for Epoxy rich zinc primer 50 SigmaZinc 100
SVT24K (6.1 m2) Epoxy coat 100 SigmaCover 456
SigmaDur 1800
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
1.3 Components as the following,
Epoxy rich zinc primer SigmaZinc 100
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DFT
Paint Description Colour Code
Parts to be coated (Microns)
- Side shift Cylinder 50
Epoxy coat SigmaCover 456
100
SigmaDur 1800
Aliphatic polyurethane
50 RAL 9005
Total DFT (microns) 200
2. (Alternative - DB) Double Box Spreader SPV24GM RAL 9005, 10 m2
2.1 Spreader SPV24GM, imported from Italy Epoxy rich zinc primer 50 SigmaZinc 100
Epoxy coat 100 SigmaCover 456
SigmaDur 1800
Aliphatic polyurethane 50
RAL9005
Total DFT (microns) 200
2.2 Spreader Holder P2644T, only for Epoxy rich zinc primer 50 SigmaZinc 100
SPV24GM (10 m2) Epoxy coat 100 SigmaCover 456
SigmaDur 1800
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
2.3 Components as the following,
Epoxy rich zinc primer SigmaZinc 100
- Side shift Cylinder 50
- Up/down Cylinder
Epoxy coat SigmaCover 456
100
SigmaDur 1800
Aliphatic polyurethane
50 RAL 9005
Total DFT (microns) 200
3. Mast RAL 9005, 39.5 squ.m
3.1 Main structures surface
Epoxy rich zinc primer 50 SigmaZinc 100
- Fixed Mast, (23.5 m2)
- Mobile Mast, (16 m2)
Epoxy coat 100 SigmaCover 456
SigmaDur 1800
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
3.2 Components surface as follow Epoxy rich zinc primer 50 SigmaZinc 100
- Lifting Cylinders Epoxy coat 100 SigmaCover 456
- Tilt Cylinders SigmaDur 1800
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
4. Chassis & Tanks & Its Components
RAL 1013, 100 m2
RAL 7024, 40 m2
RAL 9005,3 m2
RAL 3020, 0.5 m2
RAL 9003, 0.5 m2
4.1 Main structure surface as follow
Epoxy rich zinc primer 50 SigmaZinc 100
- N5913T, Chassis Main Structure but w/o
mobile parts
Epoxy coat 100 SigmaCover 456
SigmaDur 1800
Aliphatic polyurethane 50
RAL 1013
Total DFT (microns) 200

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DFT
Paint Description Colour Code
Parts to be coated (Microns)
4.2 External surface of Tanks Epoxy rich zinc primer 50 SigmaZinc 100
**P1024T Fuel Tank (10.75 m2) Epoxy coat 100 SigmaCover 456
**N3712T Hyd. Oil Tank (11.65 m2) SigmaDur 1800
** NOTE RAL 7024 directly painted on Aliphatic polyurethane 50 RAL 1013
the RAL 1013 and located external RAL 7024**
bottom area only.
Total DFT (microns) 200
4.3 Handrails & Stairs & Walkways Epoxy rich zinc primer 50 SigmaZinc 100
Epoxy coat 100 SigmaCover 456
SigmaDur 1800
Aliphatic polyurethane 50
RAL 7024
Total DFT (microns) 200
4.3.1 galvanized stairs (tread) surfaces Epoxy primer
50 SigmaPrimer 200
SigmaDur 1800
Aliphatic polyurethane 50
RAL 7024
Total DFT (microns) 100
4.4 Lamps Supports Epoxy rich zinc primer 50 SigmaZinc 100
Epoxy coat 100 SigmaCover 456
SigmaDur 1800
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
4.5 Mudguards Epoxy rich zinc primer 50 SigmaZinc 100
* N5912T Front Mudguard (11.3 m2) Epoxy coat 100 SigmaCover 456
* N5911T Rear Mudguard (2 m2) SigmaDur 1800
Aliphatic polyurethane 50
RAL 7024
* NOTE on the front of N3969T and back of
the N3968T with the 45° strips angle of Total DFT (microns) 200
safety marking by RAL3020/RAL9003
4.5.1 Safety markings (45° strips angle)
* NOTE on the front of N5912T and back of SigmaDur 1800
the N5911T with the 45° strips angle of Aliphatic polyurethane 50 RAL 3020
safety marking by RAL3020 / RAL9003 RAL 9003
and directly cover on the RAL 7024
4.6 Counterweights Epoxy rich zinc primer 50 SigmaZinc 100
- P2296T (920015606) Epoxy coat 100 SigmaCover 456
SigmaDur 1800
Aliphatic polyurethane 50
RAL 7024
Total DFT (microns) 200
4.7 Components as the following, Epoxy rich zinc primer 50 SigmaZinc 100
- Drive Axle Epoxy coat 100 SigmaCover 456
- Steering Axle with steering Cylinder SigmaDur 1800
- Air Filter Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
4.8 Components as the following, Inorganic silicate zinc
50 SigmaZinc 158
- Exhaust Silencer and pipe primer
Heat-resistant paint Sigmatherm 350
50
Coated by resistant high temperatures RAL 9005
(200-250º), 1.2 m2 total Total DFT (microns) 100
4.9 Wheel Rim Epoxy rich zinc primer 50 SigmaZinc 100
Epoxy coat 100 SigmaCover 456

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DFT
Paint Description Colour Code
Parts to be coated (Microns)
SigmaDur 1800
Aliphatic polyurethane 50
RAL 7024
Total DFT (microns) 200
4.10 Cabin 2347.010.0009 (920010011) Epoxy rich zinc primer 50 SigmaZinc 100
Epoxy coat 100 SigmaCover 456
SigmaDur 1800
Aliphatic polyurethane 50
RAL 7024
Total DFT (microns) 200
4.11 Stainless tank Do not need to be painted
5. Others

Faying surfaces of structural members Inorganic silicate zinc

50 SigmaZinc 158
intended to be clamped together by bolts primer
Sign/Logo and layout, background paint, SigmaDur 1800
Aliphatic polyurethane 50
colour according to owner’s requirements Color As required
Marked by * SigmaDur 1800
With the 45° strips angle
50 RAL 3020
of safety marking
RAL 9003
Marked by ** On the bottom of external SigmaDur 1800
50
wall RAL 7024
Item 1.1.3 / 1.3 / 2.1 / 2.3 / 3.2 / air filter of 4.7 topcoat already painted by supplier and if difference with
/ 4.8 / 4.10 request pls re-coat as request by NCSC
Item 4.6 / 4.9 / axles of 4.7 Primer coated by supplier
End surface of pins Painted after assembly, carefully treated and note to
protect related surfaces

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B. Hempel Paint

DFT
Parts to be coated Paint Description Colour Code
(Microns)
1. (Alternative - SB) Single Box Spreader SVT24K
RAL 9005, 40 m2
RAL 3020, 0.7 m2
RAL 9003, 0.7 m2
1.1 Spreader SVT24K, manufactured in NCSC
1.1.1 Spreader main structures,
Epoxy rich zinc prime 50 Hempadurzinc15360
external surface, including:
- Central Beam (12.2 m2) Epoxy Micaceous Iron
100 Hempadur15570
- *Mobile Beams (16.0 m2) Oxide
- *Head Blocks (2.8 m2) Hempathane enamel 55100
- Sliding Pads Supports (1.9 m2) Aliphatic polyurethane 50
RAL 9005
- Connecting Parts (0.1 m2) 200
Total DFT (microns)
1.1.2 Safety markings (45° strips
Hempathane enamel 55100
angle) directly cover on the 50
Aliphatic polyurethane RAL 3020
RAL7024 acc. to FDC 25 K
RAL 9003
moke up
1.1.3 Components as the following,
Epoxy rich zinc primer Hempadurzinc15360
- Extension Cylinders 50
- Twist Lock Cylinders Epoxy Micaceous Iron
Hempadur15570
Oxide 100
Hempathane enamel 55100
Aliphatic polyurethane
50 RAL 9005
Total DFT (microns) 200
1.1.4 Exposed interior surfaces of Epoxy rich zinc primer 50 Hempadurzinc15360
the structure, non-air-tight
area, which reachable. Epoxy Micaceous Iron
100 Hempadur15570
600±200mm which can be Oxide
reachable by manual from Hempathane enamel 55100
Aliphatic polyurethane 50
open end for interior of RAL 9005
Central Beam and Mobile 200
Total DFT (microns)
Beams
1.2 Spreader Holder M7468T, only Epoxy rich zinc primer 50 Hempadurzinc15360
for SVT24K (6.1 m2) Epoxy Micaceous Iron
100 Hempadur15570
Oxide
Hempathane enamel 55100
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
1.3 Components as the following,
Epoxy rich zinc primer Hempadurzinc15360
- Side shift Cylinder 50
Epoxy Micaceous Iron
Hempadur15570
Oxide 100
Hempathane enamel 55100
Aliphatic polyurethane
50 RAL 9005
Total DFT (microns) 200
2. (Alternative - DB) Double Box Spreader SPV24GM RAL 9005, 10 m2
2.1 Spreader SPV24GM, imported Epoxy rich zinc primer 50 Hempadurzinc15360

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DFT
Parts to be coated Paint Description Colour Code
(Microns)
from Italy Epoxy Micaceous Iron
100 Hempadur15570
Oxide
Hempathane enamel 55100
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
2.2 Spreader Holder P2644T, only Epoxy rich zinc primer 50 Hempadurzinc15360
for SPV24GM (10 m2) Epoxy Micaceous Iron
100 Hempadur15570
Oxide
Hempathane enamel 55100
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
2.3 Components as the following,
Epoxy rich zinc primer Hempadurzinc15360
- Side shift Cylinder 50
- Up/down Cylinder Epoxy Micaceous Iron
Hempadur15570
Oxide 100
Hempathane enamel 55100
Aliphatic polyurethane
50 RAL 9005
Total DFT (microns) 200
2
3. Mast RAL 9005, 39.5 m
3.1 Main structures surface
Epoxy rich zinc primer 50 Hempadurzinc15360
- Fixed Mast, (23.5 m2)
- Mobile Mast, (16 m2) Epoxy Micaceous Iron
100 Hempadur15570
Oxide
Hempathane enamel 55100
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
3.2 Components surface as follow Epoxy rich zinc primer 50 Hempadurzinc15360
- Lifting Cylinders Epoxy Micaceous Iron
100 Hempadur15570
- Tilt Cylinders Oxide
Hempathane enamel 55100
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
4. Chassis & Tanks & Its Components
RAL 1013, 100 m2
RAL 7024, 40 m2
RAL 9005,3 m2
RAL 3020, 0.5 m2
RAL 9003, 0.5 m2
4.1 Main structure surface as follow 50 Hempadurzinc15360
Epoxy rich zinc primer
- N5913T, Chassis Main
Structure but w/o mobile parts Epoxy Micaceous Iron 100 Hempadur15570
Oxide
50 Hempathane enamel 55100
Aliphatic polyurethane
RAL 1013
Total DFT (microns) 200
4.2 External surface of Tanks Epoxy rich zinc primer 50 Hempadurzinc15360
**P1024T Fuel Tank (10.75 m2) Epoxy Micaceous Iron 100 Hempadur15570
**N3712T Hyd. Oil Tank (11.65 Oxide
m2) 50 Hempathane enamel 55100
** NOTE RAL 7024 directly Aliphatic polyurethane RAL 1013

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DFT
Parts to be coated Paint Description Colour Code
(Microns)
painted on the RAL 1013 and RAL 7024**
located external bottom area 200
only. Total DFT (microns)

4.3 Handrails & Stairs & Walkways Epoxy rich zinc primer 50 Hempadurzinc15360
Epoxy Micaceous Iron 100 Hempadur15570
Oxide
50 Hempathane enamel 55100
Aliphatic polyurethane
RAL 7024
Total DFT (microns) 200
4.3.1 Galvanized stairs (tread) Epoxy primer 50 HEMPADUR 15552
surfaces
50 Hempathane enamel 55100
Aliphatic polyurethane
RAL 7024
Total DFT (microns) 100
4.4 Lamps Supports Epoxy rich zinc primer 50 Hempadurzinc15360
Epoxy Micaceous Iron 100 Hempadur15570
Oxide
50 Hempathane enamel 55100
Aliphatic polyurethane
RAL 9005
Total DFT (microns) 200
4.5 Mudguards Epoxy rich zinc primer 50 Hempadurzinc15360
* N5912T Front Mudguard (11.3 Epoxy Micaceous Iron 100 Hempadur15570
m2) Oxide
* N5911T Rear Mudguard (2 m2) 50 Hempathane enamel 55100
Aliphatic polyurethane
RAL 7024
* NOTE on the front of N3969T 200
and back of the N3968T with the
Total DFT (microns)
45° strips angle of safety marking
by RAL3020/RAL9003
4.5.1 Safety markings (45° strips 50 Hempathane enamel 55100
angle) RAL 3020
* NOTE on the front of N5912T RAL 9003
and back of the N5911T with
Aliphatic polyurethane
the 45° strips angle of safety
marking by RAL3020 /
RAL9003 and directly cover on
the RAL 7024
4.6 Counterweights Epoxy rich zinc primer 50 Hempadurzinc15360
- P2296T (920015606) Epoxy Micaceous Iron 100 Hempadur15570
Oxide
50 Hempathane enamel 55100
Aliphatic polyurethane
RAL 7024
Total DFT (microns) 200
4.7 Components as the following, Epoxy rich zinc primer 50 Hempadurzinc15360
- Drive Axle Epoxy Micaceous Iron 100 Hempadur15570
- Steering Axle with steering Oxide
Cylinder 50 Hempathane enamel 55100
- Air Filter Aliphatic polyurethane
RAL 9005
Total DFT (microns) 200
4.8 Components as the following, 50 Galvosil 15700
Inorganic silicate zinc
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DFT
Parts to be coated Paint Description Colour Code
(Microns)
- Exhaust Silencer and pipe Coated primer
by resistant high temperatures 50 Hempathane enamel 55100
Heat-resistant paint
(200-250ºC), 1.2 m2 total RAL 9005
Total DFT (microns) 100
4.9 Wheel Rim Epoxy rich zinc primer 50 Hempadurzinc15360
Epoxy Micaceous Iron 100 Hempadur15570
Oxide
50 Hempathane enamel 55100
Aliphatic polyurethane
RAL 7024
Total DFT (microns) 200
4.10 Cabin 2347.010.0009 Epoxy rich zinc primer 50 Hempadurzinc15360
(920010011) Epoxy Micaceous Iron 100 Hempadur15570
Oxide
50 Hempathane enamel 55100
Aliphatic polyurethane
RAL 7024
Total DFT (microns) 200
4.11 Stainless tank Do not need to be painted
5. Others

Faying surfaces of structural 50 Galvosil 15700

Inorganic silicate zinc
members intended to be clamped
primer
together by bolts.
Sign/Logo and layout, background 50 Hempathane enamel 55100
paint, colour according to owner’s Aliphatic polyurethane Color As required
requirements.
Marked by * 50 Hempathane enamel 55100
With the 45° strips angle
RAL 3020
of safety marking
RAL 9003
Marked by ** On the bottom of external 50 Hempathane enamel 55100
wall RAL 7024
Item 1.1.3 / 1.3 / 2.1 / 2.3 / 3.2 / air topcoat already painted by supplier and if difference with request pls
filter of 4.7 / 4.8 / 4.10 re-coat as request by NCSC
Item 4.6 / 4.9 / axles of 4.7 Primer coated by supplier
End surface of pins Painted after assembly, carefully treated and note to protect related
surfaces

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C. IP Paint

DFT
Parts to be coated Paint Description Colour Code
(Microns)
1. (Alternative - SB) Single Box Spreader SVT24K
RAL 9005, 40 m2
RAL 3020, 0.7 m2
RAL 9003, 0.7 m2
1.1 Spreader SVT24K, manufactured in NCSC
1.1.1 Spreader main structures, external
Epoxy rich zinc primer 50 Interzinc42
surface, including:
- Central Beam (12.2 m2)
Epoxy coat 100 Intergard 400
- *Mobile Beams (16.0 m2)
2
- *Head Blocks (2.8 m ) Interthane990
- Sliding Pads Supports (1.9 m2) Aliphatic polyurethane 50
RAL 9005
- Connecting Parts (0.1 m2)
Total DFT (microns) 200
1.1.2 Safety markings (45° strips angle) Interthane990
directly cover on the RAL7024 acc. to Aliphatic polyurethane RAL 3020
50
FDC 25 K moke up RAL 9003
1.1.3 Components as the following,
Epoxy rich zinc primer Interzinc42
- Extension Cylinders 50
- Twist Lock Cylinders
Epoxy coat Intergard 400
100
Interthane990
Aliphatic polyurethane
50 RAL 9005
Total DFT (microns) 200
1.1.4 Exposed interior surfaces of the Epoxy rich zinc primer 50 Interzinc42
structure, non-air-tight area, which
reachable. 600±200mm which can be Epoxy coat 100 Intergard 400
reachable by manual from open end for
Interthane990
interior of Central Beam and Mobile Aliphatic polyurethane 50
RAL 9005
Beams
Total DFT (microns) 200
1.2 Spreader Holder M7468T, only for Epoxy rich zinc primer 50 Interzinc42
SVT24K (6.1 m2) Epoxy coat 100 Intergard 400
Interthane990
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
1.3 Components as the following,
Epoxy rich zinc primer Interzinc42
- Side shift Cylinder 50
Epoxy coat Intergard 400
100
Interthane990
Aliphatic polyurethane
50 RAL 9005
Total DFT (microns) 200
2. (Alternative - DB) Double Box Spreader SPV24GM RAL 9005, 10 m2
2.1 Spreader SPV24GM, imported from Italy Epoxy rich zinc primer 50 Interzinc42
Epoxy coat 100 Intergard 400
Interthane990
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200

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Paint Specification

DFT
Parts to be coated Paint Description Colour Code
(Microns)
2.2 Spreader Holder P2644T, only for Epoxy rich zinc primer 50 Interzinc42
SPV24GM (10 m2) Epoxy coat 100 Intergard 400
Interthane 990
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
2.3 Components as the following,
Epoxy rich zinc primer Interzinc42
- Side shift Cylinder 50
- Up/down Cylinder
Epoxy coat Intergard 400
100
Interthane 990
Aliphatic polyurethane
50 RAL 9005
Total DFT (microns) 200
2
3. Mast RAL 9005, 39.5 m
3.1 Main structures surface
Epoxy rich zinc primer 50 Interzinc42
- Fixed Mast, (23.5 m2)
- Mobile Mast, (16 m2)
Epoxy coat 100 Intergard 400
Interthane 990
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
3.2 Components surface as follow Epoxy rich zinc primer 50 Interzinc42
- Lifting Cylinders Epoxy coat 100 Intergard 400
- Tilt Cylinders Interthane 990
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
4. Chassis & Tanks & Its Components
RAL 1013, 100 m2
RAL 7024, 40 m2
RAL 9005,3 m2
RAL 3020, 0.5 m2
RAL 9003, 0.5 m2
4.1 Main structure surface as follow
Epoxy rich zinc primer 50 Interzinc42
- N5913T, Chassis Main Structure but w/o
mobile parts
Epoxy coat 100 Intergard 400
Interthane 990
Aliphatic polyurethane 50
RAL 1013
Total DFT (microns) 200
4.2 External surface of Tanks Epoxy rich zinc primer 50 Interzinc42
** P1024T Fuel Tank (10.75 m2) Epoxy coat 100 Intergard 400
** N3712T Hyd. Oil Tank (11.65 m2) Interthane 990
** NOTE RAL 7024 directly painted on Aliphatic polyurethane 50 RAL 1013
the RAL 1013 and located external RAL 7024**
bottom area only.
Total DFT (microns) 200
4.3 Handrails & Stairs & Walkways Epoxy rich zinc primer 50 Interzinc42
Epoxy coat 100 Intergard 400
Interthane 990
Aliphatic polyurethane 50
RAL 7024
Total DFT (microns) 200

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Paint Specification

DFT
Parts to be coated Paint Description Colour Code
(Microns)
4.3.1 galvanized stairs (tread) surfaces Epoxy primer 50 Intergard251
Interthane 990
Aliphatic polyurethane 50
RAL 7024
Total DFT (microns) 100
4.4 Lamps Supports Epoxy rich zinc primer 50 Interzinc42
Epoxy coat 100 Intergard 400
Interthane 990
Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
4.5 Mudguards Epoxy rich zinc primer 50 Interzinc42
*N5912T Front Mudguard (11.3 m2) Epoxy coat 100 Intergard 400
*N5911T Rear Mudguard (2 m2) Interthane 990
Aliphatic polyurethane 50
RAL 7024
* NOTE on the front of N3969T and back of
the N3968T with the 45° strips angle of Total DFT (microns) 200
safety marking by RAL3020/RAL9003
4.5.1 Safety markings (45° strips angle)
* NOTE on the front of N5912T and back of Interthane 990
the N5911T with the 45° strips angle of Aliphatic polyurethane 50 RAL 3020
safety marking by RAL3020 / RAL9003 RAL 9003
and directly cover on the RAL 7024
4.6 Counterweights Epoxy rich zinc primer 50 Interzinc42
- P2296T (920015606) Epoxy coat 100 Intergard 400
Interthane 990
Aliphatic polyurethane 50
RAL 7024
Total DFT (microns) 200
4.7 Components as the following, Epoxy rich zinc primer 50 Interzinc42
- Drive Axle Epoxy coat 100 Intergard 400
- Steering Axle with steering Cylinder Interthane 990
- Air Filter Aliphatic polyurethane 50
RAL 9005
Total DFT (microns) 200
4.8 Components as the following, Inorganic silicate zinc
50 Interzinc22
- Exhaust Silencer and pipe Coated by primer
resistant high temperatures (200-250ºC). Intertherm875
Heat-resistant paint 50
1.2 m2 total RAL 9005
Total DFT (microns) 100
4.9 Wheel Rim Epoxy rich zinc primer 50 Interzinc42
Epoxy coat 100 Intergard 400
Interthane 990
Aliphatic polyurethane 50
RAL 7024
Total DFT (microns) 200
4.10 Cabin 2347.010.0009 (920010011) Epoxy rich zinc primer 50 Interzinc42
Epoxy coat 100 Intergard 400
Interthane 990
Aliphatic polyurethane 50
RAL 7024
Total DFT (microns) 200
4.11 Stainless tank Do not need to be painted
5. Others

Faying surfaces of structural members Inorganic silicate zinc 50 Interzinc22

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 Maintenance Manual
Paint Specification

DFT
Parts to be coated Paint Description Colour Code
(Microns)
intended to be clamped together by bolts. primer
Sign/Logo and layout, background paint, Interthane 990
Aliphatic polyurethane 50
colour according to owner’s requirements. Color As required
Marked by * Interthane 990
With the 45° strips angle
50 RAL 3020
of safety marking
RAL 9003
Marked by ** On the bottom of external Interthane 990
50
wall RAL 7024
Item 1.1.3 / 1.3 / 2.1 / 2.3 / 3.2 / air filter of 4.7 topcoat already painted by supplier and if difference with
/ 4.8 / 4.10 request pls re-coat as request by NCSC
Item 4.6 / 4.9 / axles of 4.7 Primer coated by supplier
End surface of pins Painted after assembly, carefully treated and note to
protect related surfaces

7. Measurement of Dry film thickness

Drying film thickness shall be measured at each coating with measuring instrument Elcometer DFT
gauge according to ISO 2808.
All DFT reading shall not less than specified DFT requirements in paint system.

8. Warranty
For main steel structures, paint warranty to be 5 years, RE2 of European grade corresponding to Ri 2
of ISO 4628
Note: For other OEM components, Normally, Paint warranty to be 5 years, RE3 of European grade
corresponding to Ri 3 of ISO 4628

9. Safety Precaution
Full details of the H&S requirements for this material are given in the paint supplier’s Material Safety
Data Sheet.

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