Contents

INTRODUCTION ..................................................................................................1
CAB Right Console ............................................................................7
Left Console ..............................................................................7
Electric Levers ...........................................................................9
Monitor Display ........................................................................ 11
Information Display Unit (IDU) ................................................. 11
Behind Operator’s Seat ...........................................................13
AIR CONDITIONER UNIT Compressor .............................................................................15
Filters.......................................................................................15
Receiver Tank ..........................................................................17
ENGINE Fuel Filters (Stage 1) ...............................................................19
5 Bar Electric Priming & Starting Assist Pump .........................19
Fuel Filter Wrench ...................................................................21
Left Bank .................................................................................23
Fuel Filters (Stage 2) and Fuel Supply Pump ..........................23
Left Bank .................................................................................25
Fuel Supply Pump ...................................................................25
Fuel Line..................................................................................27
Fuel Filters...............................................................................27
Pre-Lube Pump .......................................................................29
Starting Motor ..........................................................................29
Pre-Lub Pump .........................................................................31
Engine .....................................................................................31
Specification ............................................................................33
Right Bank ...............................................................................35
Engine Oil Filters .....................................................................35
Sensors ...................................................................................37
Alternator .................................................................................39
Engine .....................................................................................39
Electric Supply Lines to Injector...............................................41
Exhaust Manifolds ...................................................................41
Contents
Intake & Turbochargers ...........................................................43
Turbochargers Lubrication .......................................................43
LTA ..........................................................................................45
Water Pump Plumbing .............................................................45
Flywheel Crank Position Sensor 3 ...........................................47
Camshaft Speed & Position Sensor.........................................47
Exhaust Mufflers & Air Cleaners ..............................................49
Air Cleaners.............................................................................49
Oil Reserve Tank .....................................................................51
Coolant Reservoir ....................................................................53
Coolant Reservoir Sensors......................................................53
Coolant Reservoir ....................................................................55
PUMP TRANSMISSION Transmission Oil Cooler...........................................................57
T/M Oil Filter ............................................................................57
T/M Oil Level Filter...................................................................59
PUMP Main Pumps (MP1 to 6) ...........................................................61
4-UNIT PUMP..........................................................................61
Regulator .................................................................................63
Pump Drain Pressure Sensor & Contamination Sensor ..........65
PUMP CONTROLS EHC Valve ...............................................................................67
CONTROL VALVE ................................................................................................69
FRONT PIPING ................................................................................................69
QUICK RESPONSE VALVES ................................................................................................71
(For Front)
PILOT PANEL ................................................................................................71
EHC VALVE FOR ELECTRIC LEVER CONTROL ...................................................................73
SWING DEVICE ................................................................................................75
Swing Motors...........................................................................75
RADIATOR FAN ................................................................................................79
RADIATOR & LTA COOLER ................................................................................................79
RADIATOR SENSORS ................................................................................................81
OIL COOLER ................................................................................................83
Contents
OIL COOLER FAN MOTOR ................................................................................................83
Oil Temperature Sensor...........................................................85
HYDRAULIC High Pressure Strainers...........................................................87
Pilot Filter.................................................................................87
ELECTRIC Electric Equipment Box............................................................89
Contamination Sensor Unit......................................................89
HYDRAULIC Pilot Accumulators ...................................................................91
ENGINE FAULT INDICATOR ................................................................................................93
ELECTRIC Electric Equipment Box............................................................95
Ground Cut-off Switch .............................................................95
FUEL TANK Fuel Level Sensor & Switches .................................................97
HYDRAULIC OIL TANK Full Flow Filter .........................................................................99
Bypass Filter ............................................................................99
Hydraulic Oil Tank..................................................................101
Stop Valves & Limit Switches.................................................103
GREASE SYSTEM ..............................................................................................105
FAST-FILL SYSTEM .............................................................................................. 111
AIR HORN Air Compressor & Air Tank..................................................... 115
Air Horns & Filter ................................................................... 115
WINDOW WASHER Washer Tank.......................................................................... 117
FOLDING STAIRWAY .............................................................................................. 119
Switch Box.............................................................................121
INTRODUCTION

0740-001

-1-
Line-Up of Excavators

Line-Up of Large Size Dump Trucks

-2-
INTRODUCTION

0740-002

-3-
250 ton Specification Comparison Improved from -5 version

KOMATSU
HITACHI Ｏ＆Ｋ Ｏ＆Ｋ LIEBHERR
Manufacturer DEMAG
Model EX2500-6 EX2500-5 EX2500 PC3000 RH120C RH120E R9250
Operating Weight (LD/BH) (t) 249／248 242／239 239／236 250／253 234／228 282／284 253.5/249.1
Manufacturer Cummins Cummins Cummins KOMATSU Cummins Cummins Cummins
Engine Model QSKTA50-CE QSK45-C KTA50-C SSA12V159 KTTA-19C QSK19-C CACx 2 QSK45
SAE J1995(gross)total (kW) 1044 1007 970 940 880 1008 960
SAE J1995(gross) (kw) 1044 1007 970 940 2 x 440 2 x 504
SAE J1349(net) (kw) 994 971 935 2 x 423 2 x 504
Engine

Displacement (l) 50.0 45.0 50.3 18.9 18.9 45.0

Rated Engine Speed (min-1） 1800 1800 1800 1800 1800
Fuel Tank Capacity (l) 5000 3600 3600 4500 4600 5360 5440
Fuel Tank Capacity／gross (l/kW) 4.79 3.57 3.71 4.79 5.23 5.32 5.67
Auxiliary Fuel Tank (l) - 770
Total Fuel Tank Capacity／gross (l/kW) 4.79 4.34 -
Relief Pressure Setting (MPa) 29.4 29.4 ← 31.0 29.4(Sw 34.3) 31.0 32.0
(Sw 35.0, Trv 37.0)
Pump Oil Flow (l/min) 2350 2350 3500 2016 2336 2825
At Rated Engine Speed (l/min) 4ｘ375+2ｘ425 4ｘ375+2ｘ425 ← 3 x 900 4 x 504 4 x 584 2121
Hydraulic

(Swing) (l/min) 850 850 800 764 788 704

(Combined) （Sw 2 x 425） （Sw 2 x 425） ← (Sw １ x 800) (Sw　2 x 382) (Sw 4 x 197)
Swing Circuit Combined Combined ← Combined Independent Independent
Front & Travel in Max. (l/min) 2350 2350 ← 2700 2016 2336 2825
Swing in Max. (l/min) 850 850 ← 800 764 788 780
Hydrauli Oil in the Tank (l) 1100 1100 ← 2900 2281
Totla Hydraulic Oil Capacity (l) 2950 2950 ← 4400 3250 3500 4050
13.0
Bucket Capacity(2:1) (m３)
15.0 15.0 14.0 15.0 13.0 15.0
Bucket Capacity(1:1) (m３) 17.4 15.0 17.0
Bucket Width (mm) 3590 3590 ← 3790 3960 3960
27000 - 27500
Bucket Weight (kg)
23100
Loader

Max. Bucket Opening Width (mm) 2150 2150 ← 2500 1900 2350
Max. Digging Reach (mm) 14060 14060 ← 13400 13330 13530 12000
Max. Digging Reach on Ground (mm) 12960 12960 ← 12600 12000 12270 App.12200
Min. Leveling Distance on Ground (mm) 7980 7980 ← 7630 6820 7410 App. 8100
Leveling Distance on Ground (mm) 4980 4980 ← 4700 5180 4860 App. 4100
Max. Cutting Height (mm) 15010 15010 ← 15000 12740 13770
Max. Dumping Height (mm) 10350 10350 ← 10100 10050 10630 11000
Arm Digging Force(SAE, PCSA) (kN) 918 918 ← 1100 900 1210 1210
Bucket Digging Force (SAE, PCSA) (kN) 843 843 ← 1000 900 920 935
Ｍａｘ．Break-out Force (kN) 1175/1486 1175/1486 1000 1050
13.0 17.0(@1.6t/m^3)
Bucket Capacity (1:1) (m３) 15.0(@1.8t/m^3)
15.0 15.0 13.8 15.0 13.0 15.0(@1.8t/m^3)
Bucket Width (mm) 3180 3180 ← 3400 3170
12400 12400 2950 - 4500
Backhoe (BE)

Bucket Weight (kg) 14.1 - 15.9

15600
Max. Digging Reach (mm) 17050 17050 ← 15500 16040 15200 16000
Max. Digging Reach on Ground (mm) 16500 16500 ← 14860 15500 14540 15500
Max. Digging Depth (mm) 8570 8570 ← 7900 7970 6200 8700
Max. Cutting Height (mm) 16160 16160 ← 12000 14960 14100 15200
Max. Dumping Height (mm) 10360 10360 ← 7800 10150 9770 10300
Arm Digging Force(SAE, PCSA) (kN) 745 745 ← 800 700 910 780
Bucket Digging Force (SAE, PCSA) (kN) 751 751 ← 850 750 820 859

Overall Height (mm) 7250 7040 ← 7930 7410 7060 7250

Height of Eye Level (mm) 6154 6240 ← 6670 6550 6150
Center to center (Idler and Tumbler) (mm) 6120 6120 ← 6000 5720 6000 6400
Overall Length of Undercarriage (mm) 7870 7870 ← 7905 7500 7640 8240
Overall Width of Undercarriage (mm) 6000 6000 ← 5600 5600 5800 5750
Shoe Width (mm) 1000 1000 ← 800 800 1000 850
Overall Crawler Height (mm) 2060 2060 1940 2180
Dimensions

No.of Rollers (Upper/Lower) 3/8 3/8 ← 3/8 2/7 2/7 2/9

179/178 173/171 ← 229/232 231 207/209 208/204
187/190 257/259
Ground Pressure (kPa) (1000mm) ( 800mm)
173/175
(1200mm)
Rear Swing Radius (mm) 6290 6290 ← 6500 6450 6450 6140
Rear Length (mm) 6190 6190 ← 5950 6200 6310 6100
Min. Clearance (mm) 800 800 ← 908 1150 880 625
Track Gauge (mm) 5000 5000 ← 4800 4800 4800 4900
Swing Speed (rpm) 3.8 3.8 ← 4.6 4.3 4.7 4.1
Perform

Swing Torque (kN・m) 1002 1002 860

Travel Speed (km/h) 2.3/1.6 2.3/1.6 ← 2.4 2.3 2.6/1.4 3.2/2.0
Traction Force (kN) 1330 1330 ← 1542 1680
Gradiability (％) 60 60 ← 70 72 62
Grease Tank Capacity (L) 200L 200L 200Lx2 450L
Wind Washer Tank Capacity (L) 20.0L 7.6L 7L 75L

-4-
INTRODUCTION

0740-109

-5-
-6-
CAB – Right
Cabine Console
- Console Direito

Emergency Stop Switch

Chave Emergência
Engine
Pot. Control Dial
Aceleração
Parada
Engine Motor
Stop Switch Engine Start Motor
Partida Switch
Work Light Switch
Iluminação DomeIluminação
Light Switch

Maintenance
IluminaçãoSwitch Entrance Light Switch
Iluminação
Travel
Acion. 2ª Speed Switch
Vel. Locom. Auto IdleAutomática
Acel. Switch
Buzzer Stop
Silencia Switch
Alarme Fast Fill
Acionamento do
System Switch
Sistema Fast Fill

KeyChave
SwitchIgnição

0740-003

CAB – Left Console

A/C Control (Rear) A/C Control (Front) Key Pad

Display
Radio A/C Control Wiper Washer Wiper Interval Contrast
(Side) Switch Switch Switch

0740-004

-7-
Cab Inside

1 2

T18G-01-02-053
T18M-01-02-004

29 3 4 5

28 6

27 7

8
26 9
25 10
24
11
23
22 12

21 13
20
14

19 18 17 16 15 13 T18M-01-02-005

1 - Monitor Display
2 - Hour Meter
3 - Left Control Lever/Horn
Switch
4 - Right Control Lever/Horn
Switch
5 - Pilot Control Shutoff Lever
6 - Emergency Switch
7 - Engine Control Dial
8 - Engine Start Switch
9 - Dome Light Switch
10 - Entrance Light Switch
11 - Auto-Idle Switch
12 - Fast Filling System Switch
13 - Auxiliary
14 - Key Switch
15 - Buzzer Stop Switch
16 - Travel Speed Switch
17 - Maintenance Switch
18 - Work Light Switch
19 - Engine Stop Switch
20 - Radio
21 - Air Conditioner Control
(Rear)
22 - Air Conditioner Control
(Side)
23 - Air Conditioner Control
(Front)
24 - Wiper/Washer Switch
25 - Wiper Interval Switch
26 - Display Contrast Switch
27 - Key Pad
28 - Engine Warning Lamp
(Yellow)
29 - Engine Stop Lamp (Red)

-8-
ELECTRIC LEVERS
New Cab for New EX (EX1900 and UP)

0740-110

ELECTRIC LEVER
Boom, Arm, Bucket, Swing Travel, Bucket Open/Close
15 to 20° 15 to 20° 12.4°±1° 12.4°±1°

Controller
To ELU
T18G-03-04-001C
T18G-03-04-002C

-9-
Boom, Arm, Bucket, Swing

90%±2%
Short Zone
About 3°

Output Voltage Ratio

50%±1.5%

10%±2%

Center
±15° to ±20°
Mechanical Control Angle

2 (Yellow)

1 (Black) 3 (Red)
Short Zone 4 (Blue) Short Zone
Resistor for Calibration Resistor for Calibration
30°±5°
Electrical Turning Angle
Total Resistance 2kΩ±15%
+ Direction on XY Axis
T18G-03-04-003

Travel, Bucket Open/Close

(Control Curve 25±5°C)

Control Torque Output Voltage

N⋅m v
100
16.0 VOUT
15.3±1.5 80±7.5

Output
12.0 50±5
Voltage
Ratio
20±7.5
8.0 0
5.5±1.0 12.4±1 0 12.4±1 deg

4.0 T18M-03-04-004

Neutral Switch Voltage

0
12.4±1 0 12.4±1 deg
T18M-03-04-003

deg
T18G-03-04-006

-10-
 Cabine
CAB - MonitorDisplay
– Monitor e Displays Câmeras

Displays
Periphery watch
Monitor
Câmeras

Monitor
Monitor Display
Operação

0740-005

CAB – Information Display Unit (IDU)

IDU
(Under Left Console)

0740-006

-11-
 1

3 T18M-01-02-006

1 - Monitor Display 2- IDU 3- ELU

-12-
 Cabine - Parte Posterior Banco
CAB – Behind Operator’s Seat
Acend.
Cigar Cxa. ORBCOMM
ORBCOMM Data LinkLink
Data
Lighter
Cigarro Fuse Box
Fusível (Option)
Satélite Connector
Conector (DLU)
MpDr

Conversor Data Link Data Alarme Ponte de

DC-DC Data Link Data Buzzer Power Source
Converter
DC-DC ECM
Connector Logging
Logging Terminal
Terminais
(ECM)
CUMMINS Unit
Unit
0740-007

-13-
 T18G-01-02-030
1

M18M-01-007

2 3 4 5 6 7

10

T18G-01-02-026
13 12 11

Layout of Power Source Terminal T146-01-03-023

1 - Fuse Box (Cab) 5- Data Link Connector 9- DC/DC Converter 13 - Controller

(Auxiliary) (View Camera)
2 - DC/DC Converter 6 - Data Link Connector 10 - Power Source Terminal
(ECM)
3 - Cigar Lighter 7 - Data Link Connector (DLU) 11 - DLU
4 - ORBCOMM (Option) 8 - Buzzer 12 - Data Link Connector
(MMS)

-14-
AIR CONDITIONER UNIT – Compressor

Air Conditioner
Compressor Drive Pump

Refrigerant Quantity:
1400 ± 50 g

0740-008

AIR CONDITIONER UNIT – Filters

Air
Conditioner
Units with
Filters

Air Circulating
Filters

0740-009

-15-
ELECTRICAL COMPONENTS

Left Frame
1

11
10

2
9

8 5

7
7 6

T18M-01-02-003

1- Work Light (2 Used) 4- Fuel Level Switch 7- Work Light 10 - Horn

(On the Cab) (Fuel Gauge) (Left-Frame Front)
2- Air Conditioner Unit 5- Fuel Level Switch 8- A/C Condenseｒ (3 Used) 11 - Wiper Motor
(3 Used) (Fuel Indicator) Condenser Fan Motor (6 Used)
3 - Fuel Tank 6 - Electrical Equipment Box 9- Receiver Dryer Control Pressure
(Refer to T1-2-4) Switch (3 Used)

-16-
AIR CONDITIONER UNIT – Receiver Tank

0740-010

-17-
-18-
ENGINE – Fuel Filters (Stage 1)

7 μ Stage 1

Vent Cap

Inlet Check Valve

Water-in Fuel Sensor

0740-033

ENGINE – 5 Bar Electric Priming & Starting Assist Pump

Electric Priming &

Starting Assist Pump Bypass Valve

0740-034

-19-
 ISO 4402
Particle Size: Reported Sizes

μm

Critical Region

Bosch Target
Cleanliness Per 100 Milliliter Fluid Sample:
12   Up to 4000 particles > 4 μm ©

12/9/6
9   Up to 500 particles > 6 μm ©

6   Up to 64 particles > 14 μm ©

FILTRATION
ISO 18-16-13 and 200 ppm Water

･ 7µ Stage 1 (Industrial Pros) and 3µ-in-3µ Stage 2

･ 95% free and emulsified Water Separation
･ To provide most consistent filtration efficiency, we are specifying a 250 hour filter Change Interval

ISO 12-9-6

-20-
ENGINE – Fuel Filter Wrench

0740-035

-21-
 ISO Code Histogram Frequency
WW Fuel Particulate Cumulative %
< 4um
60 120%

50 100%

40 80%
Frequency

30 60%

20 40%

10 20%

0 0%
14 15 16 17 18 19 20 21 22 23 More

Source: SGS WW fuel survey

Bin Frequency Cumulative %

14 6 2.76%
15 15 9.68%
16 24 20.74%
17 52 44.70%
18 42 64.06%
19 29 77.42%
20 17 85.25%
21 16 92.63%
22 13 98.62%
23 3 100.00%
More 0 100.00%
Only 64% meet ISO 18 Max.

-22-
ENGINE – Left Bank

0740-011

ENGINE – Fuel Filters (Stage 2) and Fuel Supply Pump

High Pressure Fuel Pump Air Bleed Valve

Supply Line

Fuel Shut-off Drain Line Fuel Filters

Cock (3 μ - in - 3 μ)
0740-012

-23-
 EX2500-1 EX2500-5 EX2500-6 EX3600-6
Model EX3500-3 EX1900-5 EX1900-6 EX3600-5 EX3600-5
EX5500-1 EX5500-5 EX5500-6 EX8000-6
EPA − Tier1 Tier2 − Tier1 Tier2 Tier1 Tier1 Tier2
Engine Model KTA38 S12A2 QSK38 KTA50 QSK45 QSK50 S16R QSK60 QSK60
Displacement L 37.7 33.9 37.7 50 45 50 65.37 60 60
Cylinder − 12 12 12 16 12 16 16 16 16
Bore mm 159 150 159 159 159 159 170 159 159
Stroke mm 159 160 159 159 190 159 180 190 190
Compression − 13.8 15.0 13.8 13.8 16.5 13.8 15.0 16.5 16.5
Rated output KW 656 765 810 969 1007 1044 1400 1491 1450
Rated Torque N⋅m 3482 4061 4300 5144 5345 5542 8361 7915 7697
Rated Speed min-1 1800 1800 1800 1800 1800 1800 1600 1800 1800
-1
Low Idle min 750 700 700 780 780 780 800 800 800
-1
High Idle min 1990 2000 2000 2080 2050 2050 1740 1900 1900
RAD+ RAD+ RAD+ RAD+ RAD+ RAD+
Cooling System RAD RAD RAD
Intercooler LTA LTA LTA Intercooler LTA
Allowable
° 30 20 20(30) 20(30) 20(30) 20(30) 30 20(30) 20(30)
Inclination (F/R)
Allowable
° 30 30 20(30) 20(30) 20(30) 20(30) 30 20(30) 20(30)
Inclination (R/L)
Cold Start °C 0 -12.2 -12.2 -12.2 0 -12.2 -12.2
Cold Start with Aid °C -20(A/H) -32(ether) -32(ether) -32(ether) -20(A/H) -32(ether) -32(ether)
High Elevation m 2400 2000 3300 2000 4267 3300 2000 3353 3100

MCRS SYSTEM

-24-
ENGINE – Left Bank
ECM

0750-001

Fuel Supply Pump

High Pressure Fuel Pump

Recirculation Line

From Fuel Filter Stage 2

Fuel Accum
Pressure Sensor

Supply Line
From Fuel Filter Stage 1
0750-002

-25-
 EX2500-1 EX2500-5 EX2500-6 EX3600-6
Model EX3500-3 EX1900-5 EX1900-6 EX3600-5 EX3600-5
EX5500-1 EX5500-5 EX5500-6 EX8000-6
EPA − Tier1 Tier2 − Tier1 Tier2 Tier1 Tier1 Tier2
Engine Model KTA38 S12A2 QSK38 KTA50 QSK45 QSK50 S16R QSK60 QSK60
Displacement L 37.7 33.9 37.7 50 45 50 65.37 60 60
Cylinder − 12 12 12 16 12 16 16 16 16
Bore mm 159 150 159 159 159 159 170 159 159
Stroke mm 159 160 159 159 190 159 180 190 190
Compression − 13.8 15.0 13.8 13.8 16.5 13.8 15.0 16.5 16.5
Rated output KW 656 765 810 969 1007 1044 1400 1491 1450
Rated Torque N⋅m 3482 4061 4300 5144 5345 5542 8361 7915 7697
Rated Speed min-1 1800 1800 1800 1800 1800 1800 1600 1800 1800
-1
Low Idle min 750 700 700 780 780 780 800 800 800
-1
High Idle min 1990 2000 2000 2080 2050 2050 1740 1900 1900
RAD+ RAD+ RAD+ RAD+ RAD+ RAD+
Cooling System RAD RAD RAD
Intercooler LTA LTA LTA Intercooler LTA
Allowable
° 30 20 20(30) 20(30) 20(30) 20(30) 30 20(30) 20(30)
Inclination (F/R)
Allowable
° 30 30 20(30) 20(30) 20(30) 20(30) 30 20(30) 20(30)
Inclination (R/L)
Cold Start °C 0 -12.2 -12.2 -12.2 0 -12.2 -12.2
Cold Start with Aid °C -20(A/H) -32(ether) -32(ether) -32(ether) -20(A/H) -32(ether) -32(ether)
High Elevation m 2400 2000 3300 2000 4267 3300 2000 3353 3100

MCRS SYSTEM

-26-
Engine – Fuel Line

Intake Manifold Intake Manifold

Temp Sensing Line Temp Sensing Line Air Bleed Valve

To Fuel Tank

0750-003

Engine – Fuel Filters

Vibration Isolation

Inlet Line

Fuel Supply
Pressure
Sensing Line
Fuel Supply Temp
Sensing Line Fuel Filters
0750-004

-27-
FILTRATION

First Stage Off-Engine (? = 98.7%)

QSK MCRS
M14
Temperature Sensor
Vibration Isolation
T

M14 IMV
M14
Inlet Check Valve WIF
Water-in-Fuel Sensor Gerotor P
Pressure Sensor
Fuel
Tank

Fault 2261- Fuel pump delivery Fault 2262- Fuel pump delivery Fault 261- Engine fuel
pressure valid but above normal pressure valid but below normal temperature valid but above
operating range operating range normal operating range

QSK19 895 kPa (130 psi) 560 kPa (81 psi) 71 °C (160 °F)

QSK38 1000 kPa (145 psi) 560 kPa (81 psi) 76.6 °C (170 °F)

QSK50 1000 kPa (145 psi) 560 kPa (81 psi) 76.6 °C (170 °F)

QSK60 895 kPa (130 psi) 560 kPa (81 psi) 71 °C (160 °F)

-28-
Pre-Lube Pump

Pre-Lube Pump

0750-005

ENGINE – Starting Motor

Starting System:
50MT-400

0750-006

-29-
-30-
ENGINE – Pre-Lub Pump

0750-007

ENGINE

Interface
Connector

0750-008

-31-
-32-
ENGINE – Specification

Camshaft
Speed/Position
Sensor

0750-009

-33-
-34-
ENGINE – Right Bank

Intake Manifold
Temp Sensor Line

Coolant Filters

0750-010

ENGINE – Engine Oil Filters

Pre Oil Filter Pressure Engine Oil

Rifle Pressure

Engine Oil Filters

0750-011

-35-
-36-
ENGINE – Sensors

Intake Manifold
Temp. Sensing Line

Two Dan Foss

Pressure Sensors
One Per Bank

Four Temperature
Sensors

0750-012

ENGINE – Sensors

Engine Oil Level

Sensor
Oil Temperature

0750-013

-37-
-38-
ENGINE – Alternator

Alternator:
Leece Neville
DC24V ⋅ 140A

0750-014

ENGINE

Return Fuel
Plumbing

0750-015

-39-
Engine Protection

• High Temperature - Inlet Air Temp.

- Fuel Temp.
- Engine Oil Temp.
- Coolant Temp.

• Low Pressure - Engine Oil Pressure

- Coolant Pressure

• High Pressure - Blow – By Pressure

• Low Level - Coolant Level

-40-
ENGINE – Electric Supply Lines to Injector

Injectors

Electric Supply Lines

Fuel Supply Lines

0750-016

ENGINE – Exhaust Manifolds

Exhaust Gas
Temperature
Sensors Lines

0750-017

-41-
-42-
ENGINE – Intake & Turbochargers

0750-018

ENGINE –Turbochargers Lubrication

0750-019

-43-
-44-
ENGINE – LTA
LTA Coolant Impeller Engine Loop
Bypass Tube

LTA Loop
Bypass Tube

Engine Coolant Impeller LTA Coolant Impeller

0750-020

ENGINE – Water Pump Plumbing

Suction Tube

Engine Coolant Impeller LTA Coolant Impeller

0750-021

-45-
-46-
ENGINE – Flywheel Crank Position Sensor 3

0750-022

ENGINE – Camshaft Speed & Position Sensor

0750-023

-47-
-48-
ENGINE – Exhaust Mufflers & Air Cleaners

0750-024

ENGINE – Air Cleaners

0750-025

-49-
-50-
ENGINE – Oil Reserve Tank

Pumping Unit

Shut-off Valve
Engine Oil Reserve
Tank Capacity: 220 L

Premium Oil Pan: 150 L

Reserve: 85 L

0750-026

ENGINE – Oil Reserve Tank

To Engine Oil Pan

Pump 2

Pump 1

To Reserve
Tank

0750-027

-51-
Withdrawal Pipe Suction Line Pump Unit
Screen Pump 1
Screen

Pump 2 Float Switch

Engine Oil Pan

Return Line
Reserve tank

Cock
Shut-off Valve
Drain Line

Supply Line

Electric Circuit Diagram for Automatic Fill System

How to operate automatic fill system 7 6 4 5

1. Turn power switch (4) to ON position.
2. Turn start switch (5) to ON position.
3. The shut-off valve on the reserve tank opens. The
shut-off valve open indicator (6) lights up.
4. Oil can begin filling the reserve tank through the
shut-off valve.
5. When the oil in the reserve tank reaches the
proper full level, the shut-off valve closes and full
indicator (7) lights up.
6. Turn power switch (4) to the OFF position to turn
the power off.
M18M-01-020

-52-
ENGINE – Coolant Reservoir
Cooling Water
Capacity: 476 L

Sight Gloss

0750-028

ENGINE – Coolant Reservoir Sensors

Sight Gloss

Two Level
Switches for
Green Lamps

0750-029

-53-
-54-
ENGINE – Coolant Reservoir

Level Switch for

Warning Lamp

0750-030

-55-
-56-
PUMP TRANSMISSION – Transmission Oil Cooler

Pump Transmission
Radiador PTO Air Temperature
Sensores Fuel CoolerÓleo
Radiador
Cooler Sensors
Temperatura Ar Diesel

0750-031

PUMP TRANSMISSION – T/M Oil Filter

Pump Transmission
Oil Filter: 105 μm
Interval: 500 h

0750-032

-57-
-58-
PUMP TRANSMISSION – T/M Oil Level Filter
Pump Transmission
Engine Oil Capacity: 26 L

T/M Oil Level Switch

0750-033

-59-
-60-
PUMP – Main Pumps (MP1 to 6)

Main Pump (MP1∼MP4)

K3V280DTH4ZL 375 L/min
Main Pump (MP5∼MP6)
K3V280DTH18ZL 425 L/min

0750-034

4-UNIT PUMP
4 Unit Pump
K3V 112S (Fan Motor Drive Pump)
KFP4156 (Pilot / Compressor /
Transmission) Tandem gear Pump

Pilot P/P

Oil Cooler P/P

Air Conditioner P/P TM P/P

0750-035

-61-
Pump and Components

1 2

6 5 4 3
T18L-01-02-003

1 - Main Pump 1 4 - 4-Unit Pump 6 - Transmission Oil Filter 8 - Pilot Filter

(Transmission Side)
Main Pump 2
(Pump End Side)
2 - Main Pump 3 5 - Transmission Oil Pump 7 - Pilot Relief Valve 9 - EHC Valve
(Transmission Side) Bypass Check Valve (Main Pump Control)
Main Pump 4
(Pump End Side)
3 - Main Pump 5
(Transmission Side)
Main Pump 6
(Pump End Side)

-62-
PUMP – Regulator
Pi: Flow Rate Control Pressure

Pz: Power Increasing

Control Pressure

Psv: Pump Sero

Adjustment of Assist Pressure
Pump Drive Torque
Pf: Power Reducing
Control Pressure

0750-036

PUMP – Regulator

Adjustment of
Minimum Flow Rate
0750-037

-63-
MAIN PUMP P-Q CURVE

• Hydraulic P-Q Control

• Rated Pump Speed: 1547 min-1 (rpm)
• Pump Gear Reduction Ratio: 0.86
• Hydraulic Oil Temperature: 50±5 °C (122±9 °F)
NOTE: Refer to T4-5-12.

Main Pump (1 to 4) P-Q Curve (Standard) Q (Flow Rate)

L/min
P (Delivery Pressure) Q (Flow Rate)
MPa (kgf/cm2, psi) L/min (gpm)
A 4.9 (50, 710) 376 (99.2) A B C
B 9.8 (100, 1420) 369 (97.4) I
C 14.7 (150, 2140) 362 (95.5) D
G
D 19.6 (200, 2850) 339 (89.4)
J E
E 24.5 (250, 3560) 264 (69.7)
H
F 29.4 (300, 4270) 213 (56.2) K F
L
Main Pump (1 to 4) P-Q Curve (Power Increase)
P (Delivery Pressure) Q (Flow Rate) M
MPa (kgf/cm2, psi) L/min (gpm)
G 24.5 (250, 3560) 307 (81.0)
H 29.4 (300, 4270) 247 (65.2)
2
(kgf/cm )
Main Pump (1 and 3) P-Q Curve (Power Decrease)
MPa
P (Delivery Pressure) Q (Flow Rate)
MPa (kgf/cm2, psi) L/min (gpm) P (Delivery Pressure)
T18L-04-02-001

I 9.8 (100, 1420) 363 (95.8)

J 14.7 (150, 2140) 281 (74.1)
K 19.6 (200, 2850) 231 (61.0)
L 24.5 (250, 3560) 181 (47.8)
M 29.4 (300, 4270) 130 (34.3)

MAIN PUMP P-Q CURVE

• Hydraulic Pi-Q Control

• Rated Pump Speed: 1547 min-1 (rpm)
• Pump Gear Reduction Ratio: 0.86
• Hydraulic Oil Temperature: 50±5 °C (122±9 °F)
NOTE: Refer to T4-5-14.
Q (Flow Rate)
Pi-Q Curve L/min
Flow Rate Control B’
Flow Rate 400
Pressure Remarks B
L/min (gpm)
MPa (kgf/cm2, psi) 300
1.3 100 Main Pump
A
(13.4, 190) (26.4) 1 to 6 200
2.6 375 L/min Main Pump A
B 100
(27, 380) (98.9) 1 to 4
2.9 425 L/min Main Pump
B’ 0 10 20 30
(29.5, 420) (112.1) 5 and 6
Pi (Flow Rate Control Pressure)
2
kgf/cm

-64-
PUMP – Pump Drain Pressure Sensor & Contamination Sensor

Pump Drain
Pressure Sensor

Contamination
Sensor

0750-038

-65-
 Adjustment of Torque Control
The torque control is performed by pump delivery
pressure P. Therefore, the torque constant control is
adjusted by changing the set-force of inner spring (2)
and outer spring (1).
(Before adjust the screws (4) and (6), mark the end
of the adjusting screw with a white marker for the
record of the original position.)
When resetting inner spring (2), loosen nut (5) and
adjust screw (6).
When resetting outer spring (1), loosen nut (3) and
adjust screw (4).
NOTE: When adjusting screw (4) is turned, inner
spring (2) set-force varies. Therefore, when
adjusting screw (4) is turned, turn adjusting
screw (6) 2.17 times the turns of adjusting
screw (4) in the opposite direction to keep
inner spring (2) set-force unchanged.
: 36 mm : Nut (3)
: 24 mm : Screw (4)
: 13 mm : Nut (5)
: 4 mm : Screw (6)

1 2
3 4

5 6

T117-05-04-005

Outer Spring Adjustment Date Inner Spring Adjustment Date

Adjusting Screw Turn 1/4 Adjusting Screw Turn 1/4
Flow Rate Change 35.4 L/min Flow Rate Change 16.3 L/min
(9.35 US gal/min) (3.59 US gal/min)
Pressure Change 1.7 MPa Pressure Change 1.8 MPa
(17.8 kgf/cm2, 253 psi) (18.4 kgf/cm2, 262 psi)
Engine Torque Change 74.5 N⋅m Engine Torque Change 49.8 N⋅m
(7.6 kgf⋅m, 55 lbf⋅ft) (5.08 kgf⋅m, 36.7 lbf⋅ft)
(Pump Flow (Pump Flow
Rate) Q Rate) Q

Pd (Pump Delivery Pd (Pump Delivery

Pressure) Pressure)

-66-
PUMP CONTROLS – EHC Valve

0750-039

-67-
EHC Valve (For Main Pump Control)

8 1

7 2

6 3

5 4

T18M-03-07-005

1 - Main Pump Displacement
Control (No.4 Main Pump)
2 - Main Pump Displacement
Control (No.3 Main Pump)
3 - Radiator Fan Control 5 - Auxiliary 7 - Power Decrease Control
4 - Oil Cooler fan Control 6 - Main Pump Displacement 8 - Power Increase Control
Control (No.1, 2, 5, 6, 7, 8
Main Pump)

Increase Control Power Decrease Control

Amps to Pz Amps to Pf
SOL. Pressure SOL. Pressure

400 3.51
219 0.93

155 0.11
50 0
50 0

1780 1800 1900 1650 1750

Engine Speed Engine Speed

Control

ON

OFF
2.2
1.3 0.5
0.9
400

50

-68-
CONTROL VALVE

Overload Valve

Make up Valve

0750-040

FRONT PIPING

Arm Rod Pressure Sensors

0750-041

-69-
CONTROL VALVE
NOTE: This drawing indicates the arrangement viewed from the base machine front.
Control Valve (Lower-Right)
1 2 3 4 5 6 7 8 18
9 10 11 12 13 14 15
Control Valve (Lower-Right)
1 - Overload Relief Valve (Boom Raise)
2 - Make-Up Valve (Boom Raise)
3 - Overload Relief Valve (Bucket Tilt-In)
4 - Make-Up Valve (Bucket Tilt-In)
5 - Overload Relief Valve (LD: Arm Extend, BH: Arm Roll-In)
6 - Make-Up Valve (LD: Arm Extend, BH: Arm Roll-In)
7 - Overload Relief Valve (Right Swing)
8 - Make-Up Valve (Right Swing)
9 - Make-Up Valve (Boom Lower)
10 - Overload Relief Valve (Boom Lower)
11 - Make-Up Valve (Bucket Tilt-Out)
12 - Overload Relief Valve (Bucket Tilt-Out)
13 - Make-Up Valve (BH: Arm Roll-Out)
14 - Overload Relief Valve (BH: Arm Roll-Out)
15 - Make-Up Valve (Left Swing)
16 - Overload Relief Valve (Left Swing)
17 - Main Relief Valve
Control Valve (Lower-Left)
31 - Main Relief Valve
32 - Overload Relief Valve (LD: Arm Extend, BH: Arm Roll-In)
33 - Make-Up Valve (LD: Arm Extend, BH: Arm Roll-In)
34 - Overload Relief Valve (Boom Raise)
35 - Make-Up Valve (Boom Raise)
36 - Overload Relief Valve (Bucket Tilt-In)
37 - Make-Up Valve (Bucket Tilt-In)
NOTE: LD: Loading Shovel
BH: Backhoe
Control Valve (Upper) Control Valve (Lower-Left)
19 20 21 22 23 24 31 32 33 34 35 36 37
16 17 25 26 27 28 29 30 38 39 40 41 42 43 T18L-01-02-005
Control Valve (Upper)
18 - Main Relief Valve
19 - Overload Relief Valve (Boom Raise)
20 - Make-Up Valve (Boom Raise)
21 - Overload Relief Valve (LD: Bucket Open, BH: Bucket Roll-In)
22 - Make-Up Valve (LD: Bucket Open, BH: Bucket Roll-In)
23 - Overload Relief Valve (LD: Arm Extend, BH: Arm Roll-In)
24 - Make-Up Valve (LD: Arm Extend, BH: Arm Roll-In)
25 - Make-Up Valve (Boom Lower)
26 - Overload Relief Valve (Boom Lower)
27 - Overload Relief Valve (LD: Bucket Close)
28 - Overload Relief Valve (LD: Bucket Close, BH: Bucket Roll-Out)
29 - Make-Up Valve (LD: Arm Retract, BH: Arm Roll-Out)
30 - Overload Relief Valve (LD: Arm Retract, BH: Arm Roll-Out)
38 - Make-Up Valve (LD: Arm Retract, BH: Arm Roll-Out)
39 - Overload Relief Valve (LD: Arm Retract, BH: Arm Roll-Out)
40 - Make-Up Valve (Boom Lower)
41 - Overload Relief Valve (Boom Lower)
42 - Make-Up Valve (Bucket Tilt-Out)
43 - Overload Relief Valve (Bucket Tilt-Out)
-70-
QUICK RESPONSE VALVE (For Front)
Control Valve: KSU 1000
Main Relief: 29.4 MPa
Overload Relief: 31.4 MPa
BKT Close (L/D): 16.7 MPa

Quick
Response
Valve

EHC Valve

0750-042

PILOT PANEL
Travel Mode
Solenoid Valve

Reducing
Valve

Pilot Shut-off
Solenoid Valve

0750-043

-71-
 D.Q.R Spool Position When Control Lever is in D.Q.R Spool Position When Control Lever is Op-
Neutral: erated:

Signal Pressure Oil Port

(From the EHC Valve)

Spool
Output Port
Spool
(To the control valve spool)

Port T
(To the
hydraulic
oil tank)

Passage
Output Port

Port P
(From the
Port P Notch
EHC Valve)

Spring T18B-03-05-003C Spring T18B-03-05-004C

Spool

Output Port

Port P

T18B-03-05-005C

Spring (Set Pressure: 0.15 MPa Spring Chamber

2
(1.5 kgf/cm , 21 psi))

-72-
EHC VALVE FOR ELECTRIC LEVER CONTROL

0750-044

-73-
EHC Valve (For Electric Lever Control)

EHC Valve (Left Side) EHC Valve (Right Side)

17

1 5 9 13

2 6 10 14

3 7 11 15

4 8 12 16

T18M-03-04-001 T18M-03-04-002

1- Right Travel Forward 6- Bucket Open 10 - Left Swing 14 - Bucket Tilt-Out

2- Right Travel Reverse 7- Bucket Close 11 - Right Swing 15 - Boom Lower
3- Left Travel Forward 8- Left Travel Reverse 12 - Bucket Tilt-In 16 - Auxiliary
4- Auxiliary 9- Boom Raise 13 - Arm Extend 17 - Gate Lock Pressure Sensor
5- Arm Retract

D.Q.R Valve

Electric Lever

Spool

Port T

ELU Port P

Pilot
Pump Actuator
From Pilot Control Shutoff
Lever Solenoid Valve
Control Valve

Spring
EHC Valve
(For Electric Lever Control)

Spool Main Pump Hydraulic Oil Tank T18G-02-02-002

-74-
SWING DEVICE
MX750
Relief Set Pressure: 27.4 MPa
Parking Brake: 1.8 MPa

0750-045

Swing Motors
Swing Device 2-Stage
Planetary Reduction Device
Gear Oil: 100 L × 2
Change Interval 1000 h

Brake Valve

Contamination Sensor

Parking Brake
Control Line

Drain Pressure Sensor

0750-046

-75-
Contamination Sensor Layout
3 4

1 2

6
Machine
Front

A
T18L-01-02-006

T18L-01-02-021

View A Cross Section B

7 8

T18L-01-02-007
B

T18L-01-02-017

1 - Contamination Sensor 4 - Contamination Sensor 6 - Contamination Sensor 8 - Contamination Sensor

(Main Pump 1) (Main Pump 4) (Main Pump 6) (Front Swing Motor)
2 - Contamination Sensor 5 - Contamination Sensor 7 - Contamination Sensor 9 - Contamination Sensor
(Main Pump 2) (Main Pump 5) (Rear Swing Motor) (Travel Motor)
3 - Contamination Sensor
(Main Pump 3)

-76-
C/J 絵

-77-
TRAVEL SHOCK ABSORBING / TRAVEL
STOP CIRCUIT

Purposes
Protects the front idlers from shocks.
Depending on shocks to the front idlers, the travel
shock absorbing/travel stop circuit functions as fol-
lows.
• When subjected to ordinary shocks:
The accumulators works to absorb shocks.
• When subjected to excessive shocks
Refer to CONTROL SYSTEM/Cushion Cylinder
End Travel Limit Control.
Operation
• When subjected to ordinary shocks:
When moving the travel lever, ELU activates the
control solenoid valve (refer to Operation Circuit.)
Pilot pressure is routed to D.Q.R valve via the
control solenoid valve. Thereby, pilot pressure oil
from the pilot pump is routed to the travel spool in
the control valve via D.Q.R valve, thus moving the
travel spool to open the travel port. Then, pres-
sure oil from the main circuit is delivered to left
and right travel motors, causing the machine to
travel. At the same time, pressure oil from the
main circuit is pressure-reduced by the pres-
sure-reducing valve, and is delivered to the
cushion cylinder.
When the front idler is subjected to shocks, the
cushion piston is pushed to deliver hydraulic oil
from behind the cushion piston into accumulators.
Then, bladders in accumulators are contracted to
absorb shocks.

Cushion Piston

Travel Stop Valve

Cushion Cylinder
Relief Valve

Pressure-Reducing
Cushion Cylinder End Valve
Pressure Sensor

Pilot Pump

T18M-02-04-005
Travel Spool in
Control Valve Center Joint Pilot Pressure
Select Valve

-78-
RADIATOR FAN

0750-047

RADIATOR & LTA COOLER

Radiator × 1
LTA Cooler × 1

Air Temperature Sensor

0750-048

-79-
-80-
RADIATOR SENSORS

Coolant Temperature
Sensor (Inlet)

0750-049

Coolant Temperature
Sensor (out)

0750-050

-81-
-82-
OIL COOLER

Pump T/M Cooler Fuel Cooler

0750-051

OIL COOLER FAN MOTOR

Oil Cooler Fan Motor
A2FM63/61W

Oil Cooler Fan Motor

0750-052

-83-
-84-
OIL COOLER – Oil Temperature Sensor

Oil Temp Sensor (Inlet)

0750-053

Oil Temperature Sensor

Oil Temp Sensor (Out)

0750-054

-85-
Oil Cooler Fan Speed Control

Fan Speed

1400

1150

900

200

60 70 80 90 °C

Oil Temp. (Inlet)

-86-
HYDRAULIC – High Pressure Strainers
High Pressure
Strainers: 95 μm

0750-055

HYDRAULIC – Pilot Filter

Pilot Filter: 10 μm

Pilot Filter

0750-056

-87-
-88-
ELECTRIC – Electric Equipment Box

0740-078

ELECTRIC – Contamination Sensor Unit

1-6 MP1-MP6
17 Front Swing Motor
18 Rear Swing Motor
21 Travel Motor

0740-079

-89-
Electrical Equipment Box

T18M-01-02-003

10 11 12 13

5
Relay
Arrangement
(Refer to T1-2-15)

4
3

T18M-01-02-007

1- Fuse Box2 5 - Auto Lubricator Interval Switch 9- Fault code INC/DEC Switch 13 - Box Light
2- Fuse Box 1 6 - Engine Fault Indicator 10 - HMU
3- Fuse Box 4 7 - MC 11 - CSU
4- Fuse Box 3 8 - Engine Diagnostic Switch 12 - Limit Switch (Box Light)

-90-
HYDRAULIC – Pilot Accumulators

0750-057

-91-
-92-
ENGINE FAULT INDICATOR

Engine Engine Warning

Maintenance Lamp
Lamp

Engine Stop Lamp

0740-080

-93-
HOW TO READ FAULT CODES
Engine Diagnostic
Switch
1. Stop the engine, and turn the key switch ON.
2. In case a fault code exists, the Engine Warning
Lamp (Amber) alone is lit, but in case no fault
code exists, none of the lamps are lit.
3. Turn the Engine Diagnostic Switch ON. Fault Code
INC/DEC
4. The Engine Warning Lamp (Amber) flickers once, Switch
and in a second, the Engine Stop Lamp (Red) in-
dicates the fault code at stake twice consecutively,
which is repeated.
5. A Fault code has four digits at the maximum. A
numeral is indicated by the number of times of Engine Stop
Lamp (Red) T18M-05-04-003
flickering of the Engine Stop Lamp (Red) for each
digit, and remains unlit for 1 second between digit Engine Maintenance Engine Warning
Lamp (Yellow) Lamp (Amber)
change.
6. When the key switch is turned off, indication of the
fault code is finished.
Example: Flickering of Engine Stop Lamp (Red)
NOTE: In case a plural number of fault codes are in case of Fault Code 132
in existence, the Engine Warning Lamp
(Amber) flickers once each time indication 100s digit 10s digit 1s digit
of a fault code is over, and a second later,
the Engine Stop Lamp (Red) indicates the Lit
next fault code twice, which is repeated.

NOTE: When indication of all the fault codes is

over, the Engine Warning Lamp (Amber)
flickers once, and a second later, the En- Unlit
gine Stop Lamp (Red) repeats indication of 1 second 1 second T141-05-03-004
the fault codes from the first one.

NOTE: IN case the Fault Code INC/DEC Switch is

moved toward INC once, indication of the
next fault code begins. In case the Fault
Code INC/DEC Switch is moved toward
DEC once, indication is changed to the
previous fault code.

-94-
ELECTRIC – Electric Equipment Box

0750-058

ELECTRIC – Ground Cut-off Switch

0750-059

-95-
Relay Box
1

T18M-01-02-010

6
25

24

23
7

8
22 9
21 10

11

20
12
19
13

18 17 16 15 14 T18M-01-02-011

1- Battery Relay (3 Used)
2- Fusible Link 10A (Engine
Oil Reserve Tank Valve)
3 - Fusible Link 30A
(Zener Diode)
4 - Fusible Link 5A (IDU
Pre-lube Signal)
5 - Safety Relay
6- Engine Pre-lube Timer
7- Engine Oil Reserve Tank
System Relay 1
8- Engine Oil Reserve Tank 14 - Fusible Link5 (75A) 20 - Starter Relay (Lower)
System Relay 2 (Fuse Box)
9- Fusible Link6 (75A) 15 - Fusible Link4 (75A) 21 - Engine Pre-lube Relay
(Fuse Box) (Fuse Box)
10 - Fusible Link7 (45A) 16 - Fusible Link3 (75A) 22 - Circuit Breaker
(Option) (Fuse Box)
11 - Fusible Link8 (75A) 17 - Fusible Link2 (75A) 23 - Fusible Link 250A (Sliding
(Starter Relay) (Fuse Box) Fold-In Ladder Motor (Rear))
12 - Fusible Link9 (45A) 18 - Fusible Link1 (75A) 24 - Fusible Link 250A (Sliding
(ECM Main Power) (Fuse Box) Fold-In Ladder Motor (Front))
13 - Fusible Link10 (75A) (Sliding 19 - Starter Relay (Upper) 25 - Fusible Link 400A (Engine
Fold-In Ladder Relay) Pre-lube Relay)

-96-
FUEL TANK – Fuel Level Sensor & Switches
Fuel Tank: 4800 L

0750-060

Tank Capacity:
7450 L

Fuel Level
Switch (Full)

Fuel Level Switch

Fuel Level Sensor

0740-089

-97-
FAST FILLING DEVICE

1 2

T18M-03-07-004

4 5 6 7 8 9 10 11

22

21 12

13

20 19 18 17 16 15 14 T18M-03-07-003

1 - Lift Cylinder (2 Used)
2 - Fast-Filling Panel
3 - Proximity Switch
4 - Fuel Fill Indicator
5 - Engine Oil Reserve Tank
Fill Indicator
6 - Engine Oil Reserve Tank
Shut-off Valve Open Indi-
cator
7 - Engine Oil Reserve Tank 13 - Auxiliary 18 - Gear Oil
Filling System Power Switch (Front Left Side Swing Device)
8 - Engine Oil Reserve Tank 14 - Pump Transmission Oil 19 - Coolant
Filling System Control Switch (Radiator Engine Side)
9 - Engine Oil Out 15 - Grease 20 - Fuel
(Reserve Tank)
10 - Engine Oil 16 - Gear Oil (Rear-Right) 21 - Coolant
(Engine Oil Pan) (Radiator Outside)
11 - Hyd. Oil 17 - Gear Oil (Left-Right) 22 - Engine Oil In
(Reserve Tank)
12 - Gear Oil (Front Right Side
Swing Device)

-98-
HYDRAULIC OIL TANK – Full-Flow Filters

Drain Ffilter

0750-061

HYDRAULIC TANK – Bypass Filter

Bypass Filter: 5 μm

0750-062

-99-
-100-
HYDRAULIC OIL TANK
Hydraulic Tank: 2950 L

Solenoid Valve

Air Release Valve

Stop Valve

0750-063

HYDRAULIC OIL TANK

Hydraulic Oil Level Switch

For Green Lamp

Hydraulic Oil Level Switch

For Green Warning

0750-064

-101-
-102-
HYDRAULIC OIL TANK – Stop Valves & Limit Switches

Limit Switch

Stop Valve

0750-065

-103-
-104-
GREASE SYSTEM

Auto-Lubrication
Grease Pump

Auto-Lubrication
Solenoid Valve

Vent Valve

0750-066

GREASE SYSTEM
Reducing
Valve
3 MPa

Auto-Lubrication
Hydraulic Motor

0750-067

-105-
-106-
GREASE SYSTEM

Grease Pressure
Switch for Auto
Greasing 17.6 MPa

Auto/Manual
Selector Switch

0750-068

GREASE SYSTEM

Grease Pressure Switch for

Manual Greasing 33.5 MPa

Auto/Manual
Selector Switch

0750-069

-107-
-108-
GREASE SYSTEM

Hose Reel for

Manual Greasing

0750-070

GREASE SYSTEM

Injectors

Grease Line to Boom Foot Pin

0750-071

-109-
-110-
FAST-FILL SYSTEM

Lift Cylinders

0750-072

FAST-FILL SYSTEM

Fast-Fill Solenoid Valve

0750-073

-111-
-112-
FAST-FILL SYSTEM

Slow Return Valve

Check Valve

0750-074

FAST-FILL SYSTEM

Fast-Filling Panel

Proximity Switch

0750-075

-113-
FAST-FILLING SYSTEM
Refilling coolant, hydraulic oil, fuel, engine oil, swing
device gear oil, pump transmission oil and grease can
be achieved through this system. The major compo-
nents of this system are the fast-filling switch,
fast-filling panel, fast-filling solenoid valve, lift cylinders
and proximity switch.
(Refer to the SYSTEM / Control System group.)

Lift Cylinder Fast-Filling Panel

Proximity Switch T18M-03-07-004

Filler Port Layout on Fast-Filling Panel (View A)

Engine Oil Reserve Engine Oil Reserve Engine Oil Reserve
Engine Oil Reserve Tank Shut-off Valve Tank Filling System Tank Filling System
Tank Fill Indicator Open Indicator Power Switch Control Switch

Fuel Fill Indicator Engine Oil Out Engine Oil

(Reserve Tank) (Engine Oil Pan)
Engine Oil In
(Reserve Tank)
Hyd. Oil
Coolant
(Radiator Outside) Gear Oil (Front Right
Side Swing Device)

Fuel
Auxiliary

Pump Transmission Oil

T18M-03-07-003
Coolant Gear Oil Gear Oil Gear Oil Grease
(Radiator (Front Left Side (Left-Right) (Rear-Right)
Engine Side) Swing Device)

-114-
AIR HORN – Air Compressor & Air Tank

Air Compressor

Air Tank

0740-106

AIR HORN – Air Horns & Filter

0740-107

-115-
-116-
WINDOW WASHER – Washer Tank

0740-108

-117-
-118-
FOLDING STAIRWAY

0740-111

-119-
 45 °
0740-112

-120-
FOLDING STAIRWAY – Switch Box

SW (1)
Lowering

SW (2)
Raising

SW (3)
Emergency

0740-086

FOLDING STAIRWAY – Switch Box

0740-087

-121-
From Battery

Sliding Fold-In
Ladder Cylinder
Sliding Fold-In
Ladder Relay 1

Sliding Fold-In Sliding Fold-In Holding Valve

Ladder Relay 2 Ladder Relay 3 Sliding Fold-In Holding
Ladder Relay 4 Valve

Storage Switch
Extend
Switch Sliding Fold-In
Sliding Fold-In Ladder Solenoid
Ladder Pump Valve 1
Unit 2

Sol. b
Orifice A
Sliding Fold-In
Ladder Pump
Unit 1 Sol. a
Sliding Fold-In
Ladder Solenoid
Valve 3
Limit Switch 1 Limit Switch 2 Sliding Fold-In
(For Expansion(For Expansion Ladder Solenoid
Detection) Slowdown Control) Valve 2

Stop Valve
Limit Switch 3 (Normally Closed)
Limit Switch 3
(For Storage (For Storage
Slowdown Control) Detection)
Air Conditioner
Motor

Limit Switch 5
(For Lock Lever)
Pilot Air Conditioner
Pump Compressor Drive
MC 76-58 Pump
76-19

Pilot Control Shutoff

Limit Switch

From Battery

76-58 ELU

T18M-02-02-012

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