Professional Documents
Culture Documents
May 2007
STUDENT MATERIALS
Component Identification
Description
Identify the components of the 14M and 16M Motor Graders. Use the worksheets to take notes
on the types of input components. After locating the components on the schematic, locate the
components on the engine or machine.
Materials Needed
__ Electrical Schematic (for the machine being used)
__ Machine or engine with an electronic control system
SERV1832 -3- Laboratory Exercises
05/07 Handout No. 2
__________
Main Menu __________
__________
__________
3. Fuel level__________
11. With the engine running at low idle, what is the boost pressure__________
12. With the engine running at low idle, what is the transmission output speed__________
13 With the engine running at low idle, what is the parking brake switch
status__________
14 With the engine running at low idle, what is the fuel temperature___________
15 With the engine running at low idle, what is the Power Train filter status__________
SERV1832 -4- Laboratory Exercises
05/07 Student Handout No. 3
Lab C Worksheet
C11/C13 ACERT™ Engine Component Identification Worksheet
Directions: During the visual presentation, use these worksheets to take notes as the function of
each component is explained.
Example: _____Pilot Pump
Location: The single section gear pump mounted on left main implement pump.
Function: Supplies pilot system oil flow to the pilot filter, pilot manifold and pilot systems.
Lab C Worksheet
C11/C13 ACERT™ Engine Component Identification Worksheet (continued)
Lab C Worksheet
C11/C13 ACERT™ Engine Component Identification Worksheet (continued)
Differential fuel pressure switch A. Final preparation of the fuel before the
fuel enters the fuel gallery
Lab E Worksheet
Power Train Component Identification Worksheet
Directions: During the visual presentation, use these worksheets to take notes as the function
of each component is explained.
Example: _____Pilot Pump
Location: The single section gear pump mounted on left main implement pump.
Function: Supplies pilot system oil flow to the pilot filter, pilot manifold and pilot systems.
_____ Transmission/Chassis ECM
Function:
Location:
_____ Transmission
Function:
Location:
Lab E Worksheet
Power Train Component Identification Worksheet (continued)
Lab E Worksheet
Power Train Component Identification Worksheet (continued)
_____ Differential
Function:
Location:
Neutral
First Speed Reverse
Transmission relief valve D. Filters the oil from the transmission pump
to the transmission hydraulic system
Transmission pump
E. Supplies oil flow to the transmission
hydraulic system
Transmission filter F. Limits the oil pressure to the proportional
solenoid valves
Transmission
K. Controls oil flow to the differential lock
SERV1832 - 14 - Laboratory Exercises
05/07 Student Handout No. 13
Engine key start switch K. Controls oil flow and pressure to the
clutches
SERV1832 - 15 - Laboratory Exercises
05/07 Student Handout No. 14
Lab I Worksheet
Implement Component Identification Worksheet
Directions: During the visual presentation, use these worksheets to take notes as the function of
each component is explained.
Example: _____Pilot Pump
Location: The single section gear pump mounted on left main implement pump.
Function: Supplies pilot system oil flow to the pilot filter, pilot manifold and pilot systems.
_____ Hydraulic Tank
Function:
Location:
Lab I Worksheet
Implement Component Identification Worksheet (continued)
Lab I Worksheet
Implement Component Identification Worksheet (continued)
Margin Pressure
Blade Lift
Blade Tip
Centershift
Sideshift
Blade Circle
Scarifier (if equipped)
Ripper (if equipped)
Oil Temp ____°F
Directions: Fill in the blanks next to the letters with the correct term.
SERV1832
A _____________________________
P
B _____________________________
M N O
Q
C _____________________________
D _____________________________
E _____________________________
F _____________________________
G _____________________________
F H I L
H _____________________________
Pressure
- 19 -
Compensat or
Valve
G K
I _____________________________
J _____________________________
K _____________________________ J
L _____________________________
M _____________________________ E
Steering
Control
Valve
B
N _____________________________
Pump
and A
Pump
O _____________________________ Tank C
Cont rol
Valve
D
P _____________________________
Hydraulic
Oil
Filter
Q _____________________________
Student Handout No. 18
Laboratory Exercises
SERV1832 - 20 - Laboratory Exercises
05/07 Student Handout No. 19
Implement and steering joysticks A. Controls pilot oil to the implement control
spools
Implement control valves D. Signals the ECM that the operator wants the
implement hydraulics disabled
Pilot pressure reducing valve F. Controls oil flow to the implement cylinders
Lab M Worksheet
Steering Component Identification Worksheet
Directions: During the visual presentation, use these worksheets to take notes as the function of
each component is explained.
Example: _____Pilot Pump
Location: The single section gear pump mounted on left main implement pump.
Function: Supplies pilot system oil flow to the pilot filter, pilot manifold and pilot systems.
_____ Hydraulic Tank
Function:
Location:
Lab M Worksheet
Steering Component Identification Worksheet (continued)
Implement and steering pump B. Directs oil to the spools in the steering
control valve for secondary steering
operation
Secondary steering motor and pump H. Supplies oil to the steering system when the
engine is running
Implement and steering joystick I. Stores the oil for the hydraulic systems on
the machine
Lab P Worksheet
Brake Component Identification Worksheet
Directions: During the visual presentation, use these worksheets to take notes as the function of
each component is explained.
Example: _____Pilot Pump
Location: The single section gear pump mounted on left main implement pump.
Function: Supplies pilot system oil flow to the pilot filter, pilot manifold and pilot systems.
_____ Hydraulic Tank
Function:
Location:
Lab P Worksheet
Brake Component Identification Worksheet (continued)
SPECIFICATION ACTUAL
Right Service Brake Control Valve Pressure
Did the service brakes keep the machine from moving in Fifth Speed Forward at HIGH IDLE?
If the machine moves during the test, what is the next course of action?
Did the parking brake keep the machine from moving in Fifth Speed Forward at HIGH IDLE?
If the machine moves during the test, what is the next course of action?
SERV1832 - 28 - Laboratory Exercises
05/07 Student Handout No. 27
Service brake pressure sensor E. Controls oil flow and pressure to the service
brakes
Parking brake pressure switch H. Sends parking brake oil pressure signal to
the Power Train ECM
Lab S Worksheet
Fan Component Identification Worksheet
Directions: During the visual presentation, use these worksheets to take notes as the function of
each component is explained.
Example: _____Pilot Pump
Location: The single section gear pump mounted on left main implement pump.
Function: Supplies pilot system oil flow to the pilot filter, pilot manifold and pilot systems.
_____ Hydraulic Tank
Function:
Location:
Fan solenoid valve B. Sends a load signal to the brake and fan
pump to upstroke or destroke the brake and
fan pump.
Engine coolant temperature sensor H. Stores the oil for the hydraulic systems on
the machine.
SERV1832 - 32 - Student Handout No. 31
05/07
Dark Gray - Cutaway Section Red / White Stripes - 1st Pressure Reduction
Purple - Pneumatic Pressure Red / Pink Stripes - Secondary Source Oil Pressure
Yellow - Moving or Activated Components Orange - Pilot, Charge or Torque Converter Oil
Cat Yellow - (Restricted Usage) Orange / White Stripes - Reduced Pilot, Charge, or
Identification of Components TC Oil Pressure
within a Moving Group
Orange / Crosshatch - 2nd Reduction in Pilot,
Brown - Lubricating Oil Charge, or TC Oil Pressure
This illustration identifies the meanings of the colors used in the hydraulic schematics and
cross-sectional views shown throughout this presentation.