4.

LUBRICATION SYSTEM

LUBRICATION SYSTEM
SERVICE INFORMATION 4-2
TROUBLESHOOTING 4-2
ENGINE OIL/OIL FILTER 4-3
OIL PUMP 4-3

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4.LUBRICATION SYSTEM

LUBRICATION SYSTEM

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4.LUBRICATION SYSTEM

SERVICE INFORMATION
GENERAL INSTRUCTIONS
z Use care when removing and installing the oil pump not to allow dust and foreign matters to
enter the engine and oil line.
z Do not attempt to disassemble the oil pump. The oil pump must be replaced as a set when it
reaches its service limit.
z After the oil pump is installed, check each part for oil leaks.

SPECIFICATIONS
Item Standard Note
1.0~3.0 kgf/cm2
Oil pressure -----
(at 60°C, 3,000 rpm)

Oil pump reduction ratio 1.3 (45/34) -----

TROUBLESHOOTING
Oil level too low Poor lubrication pressure
z Natural oil consumption z Oil level too low
z Oil leaks z Clogged oil filter or oil passages
z Worn or poorly installed piston rings z Not use the specified oil
z Worn valve guide or seal

SPECIAL TOOLS
Clutch sleeve hub holder 71600-E12-000

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4.LUBRICATION SYSTEM

ENGINE OIL/OIL FILTER

OIL LEVEL AND OIL CHANGE
Refer to the “ENGINE OIL” section in the
chapter 3 to check the oil level and
replacement and oil filter cleaning.

OIL PUMP
REMOVAL
Remove the magneto cover.

Remove the dowel pins and gasket.

Remove the clutch cover (1).

A

(1)

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4.LUBRICATION SYSTEM

＊ When remove or inspect the clutch drive

and driven plate, remove only the clutch
pressure cover A.

Remove the dowel pins (1) and gasket (2).

(2)
(1)

(1)

Loosen the clutch spring mounting bolts

working in diagonal stages.
Remove the bolts and spring.
Remove the clutch pressure disk (3).

(3)

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4.LUBRICATION SYSTEM

Remove the clutch drive plates No. 1

and driven plates.
Remove the spring washer and spring washer
seat.
Remove the clutch drive plate No. 2.

Remove the clutch push piece (1) and

push rod (2).
Flatten the clutch sleeve hub washer (3). (1) , (2)
(3)
(1)

(3)

(2)

Hold the clutch sleeve hub using the special tool,

(4)
and then remove the clutch sleeve hub nut (4).

Special

Clutch sleeve hub holder：71600-E12-000

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4.LUBRICATION SYSTEM

Remove the clutch sleeve hub (5).

(5)

Remove the primary driven gear assembly (6)

(6)
and washer.

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4.LUBRICATION SYSTEM

Remove the oil pump driven gear (1)

by removing the circlip (2). (1)

(2)

Remove the oil pin (3)and oil pump assembly.

(3)

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4.LUBRICATION SYSTEM

INSPECTION
Remove the outer rotor (1), inner rotor (2)
and pin (3). (1)
Inspect the outer rotor (1) and inner rotor (2)
for any scratches or other damage.
If any damages are found, replace them with
new ones.

(3)
(2)

＊
The oil pump case securing screw (4) is (4)
applied with THREAD LOCK.
If an attempt is made to overhaul the
oil pump assembly, the screw may be
damaged. only the oil pump unit is
available as a replacement.

Apply engine oil to the sliding surfaces of the

oil pump inner rotor, outer rotor and shaft.

When installing the inner rotor (2),

align the pin (3) with the groove (5).
(3)

(5) (2)

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4.LUBRICATION SYSTEM

When installing the outer rotor, face the

punched mark (6) on the outer rotor to
the outside.

(6)

INSTALLATION
Before mounting the oil pump, apply engine oil
to the sliding surface of the oil pump case,
outer rotor, inner rotor, and crankcase.

Apply a small quantity of THREAD LOCK

to the oil pump mounting screws,
and then tighten them securely.

When installing the oil pump driven gear,

align the pin (1) with the groove.

(1)

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