2.

FRAME COVERS/EXHAUST MUFFLER

FRAME COVERS/EXHAUST MUFFLER

SERVICE INFORMATION 2-2

TROUBLESHOOTING 2-2
FRAME COVERS 2-3
EXHAUST MUFFLER REMOVAL 2-9

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SERVICE INFORMATION
GENERAL INSTRUCTIONS
z When removing frame covers, use special care not to pull them by force because the cover joint
claws may be damaged.
z Make sure to route cable and harnesses according to the Cable ＆ Harness Routing.

TORQUE VALUES
Exhaust muffler lock bolt 4.0 kgf-m (40 Nm, 29 lbf-ft)
Exhaust muffler lock nut 2.0 kgf-m (20 Nm, 14.4 lbf-ft)

TROUBLESHOOTING
Noisy exhaust muffler
z Damaged exhaust muffler
z Exhaust muffler joint air leaks
Lack of power
z Caved exhaust muffler
z Exhaust muffler air leaks
z Clogged exhaust muffler

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FRAME COVERS
SEAT
REMOVAL
Pull the lever rear and pull up the seat at
the rear.
Remove the seat.

Lever

Seat

INSTALLATION
To install the seat, align the tabs on the seat
with the grommets on the frame and press
the seat down until it locks.

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RIGHT/LEFT FOOTBOARD
REMOVAL/INSTALLATION
Remove the engine under cover (1).

(1)

Nylon net

Remove 3 mounting bolts and nylon net.

Remove the right (left) nerfbar.

＊
During removal, do not pull the joint
Claws forcedly to avoid damage.

Installation is in the reverse order of

removal.

Nerfbar
Bolts

Remove 4 screws, and the right (left) footrest.

Screw

Footrest

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Holder, Footrest
Remove 2 Bolts.
Remove the right (left) Holder, Footrest.
Bolts
Remove 2 Bolts.
Remove the right (left) Footrest

Bolts

Footrest

Remove the 4 plastic rivets and headlight

connector.

Plastic Rivet

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2.FRAME COVERS/EXHAUST MUFFLER

Remove the bolts from the support bracket,

And remove the right & left Signal Light
connector, main switch connector.

Bolt Bolt

Remove the screws from the 2 side fenders.

Screw Screw

Remove the 2 bolts.

Bolts

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Remove the plastic rivet from

the rear fender.

Plastic Rivet Plastic Rivet

Remove the 2 bolts from support under rear

Fender and right & left signal light, tail light
connector.

Bolts Bolts

Nuts and Washer

Remove the 2 nuts and washer.
Remove the fixing bracket.

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Fuse Box Starter Relay

Remove the battery wire.

Remove the battery.

Battery wire

Fixing bracket

Remove the 2 screws from rear cover fender.

Screws

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EXHAUST MUFFLER
REMOVAL/INSTALLATION
Remove the exhaust pipe joint nuts.

Exhaust muffler lock nut:

2 kgf-m (20 Nm, 14.4 lbf-ft)

Joint Nuts

Remove the muffler mounting bolt, spring and

exhaust muffler.

Bolts

Spring

Inspect the gasket.

If the exhaust gas leaks, the gasket should
be replaced. Bolts
Installation is in the reverse order of
removal.
Torque Spring
Exhaust muffler lock bolt:
4.5 kgf-m (45 Nm, 32 lbf-ft)

＊ Be sure to install a new exhaust gasket.

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