GROUP 6 TROUBLESHOOTING

1. WHEN STARTING SWITCH IS TURNED ON, CLUSTER AND MONITOR LAMP DOES NOT
LIGHT UP
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse [CN-36] No.12 is not blown out and ON/OFF of bulb.
·After checking, connect the disconnected connectors again immediately unless otherwise
specified.

Cause Remedy
YES
Defective cluster Replace
Check voltage Defective monitor Replace
between CN-56
(1), CN-57(1) and
chassis
Disconnection in Repair or
NO
wiring harness or replace
poor contact (after clean)
between CN-56
(1), CN-57 (1)
and fuse No. 12

MONITOR

1 1

CN-57 CN-15

CLUSTER
FUSE[CN-36]
1
No.12
CN-56

Check voltage
YES 20 ~ 30 V
NO 0V
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2. WHEN BATTERY LAMP LIGHTS UP (engine is started)
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, connect the disconnected connectors again immediately unless otherwise
specified.
Cause Remedy
YES
Check voltage Defective Replace
YES controller
between CN-58A
(B36) and chassis
NO Disconnection in Repair or replace
Voltage : 27.5~30V wiring harness or (after clean)
poor contact
Check voltage between CN-58A
YES between CN-6
(B36) and CN-6 (49)
(49) and chassis
YES
Voltage : 26~30V Disconnection in Repair or replace
wiring harness or (after clean)
Check voltage poor contact
Check voltage between CN-13 between CN-13
NO
between (8) and chassis (8) and CN-6 (49)
alternator
terminal "2" and Disconnection in Repair or replace
chassis NO
wiring harness or (after clean)
Voltage : 26~30V poor contact
Starting switch : ON
between CN-13
(8) and alternator
terminal " 2 "

Defective alternator Replace

NO

CONTROLLER(MCU)

49
ALTERNATOR
B36 8
" 2 " TERMINAL
CN-6 CN-13
CN-58A

Check valtage
YES 20 ~ 30 V
NO 0V 7809SU7EL30

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3. WHEN PARKING SOLENOID DOES NOT WORK
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse [CN-36] No.29 is not blown out.
·After checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective parking Replace
Check voltage brake solenoid
YES between CS-17
Check voltage (4) and chassis
YES between CN-8 Disconnection in Repair or replace
Voltage : 20~30V NO wiring harness or (after clean)
(5) and chassis
Check voltage
poor contact
between CN-71 Voltage : 20~30V
between CS-17
(2) and chassis
(4) and CN-8 (5)
Starting switch : ON
Parking switch : ON-OFF YES
Voltage : 20~30V Disconnection in Repair or replace
wiring harness or (after clean)
poor contact
Check voltage between CN-5
between CN-5 (30) and CN-8 (5)
NO
(30) and chassis
Voltage : 20~30V
Disconnection in Repair or replace
NO
wiring harness or (after clean)
poor contact
between CN-5
(30) and CN-71
(2)

YES
Difective parking Replace
Check voltage
switch
between CS-17
NO
(7) and chassis
Disconnection in Repair or replace
Voltage : 20~30V NO
wiring harness or (after clean)
poor contact
between CS-17
(7) and Fuse
No.29

PARKING SWITCH
8 CN-9
FUSE [CN-36]
7 4
4 No.29

CS-17 CN-8 CN-5

5 30 2
1
CN-71

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4. TRANSMISSION IS NOT RETURNED TO NEUTRAL WHEN PARKING BRAKE IS APPLIED
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse [CN-36] No.29 is not blown out.
·After checking, connect the disconnected connectors again immediately unless otherwise
specified.
Cause Remedy
YES
Defective T/M Replace
control unit

Check voltage YES

Disconnection in Repair or replace
between CN-157
wiring harness or (after clean)
(21) and chassis
poor contact
Starting switch : ON Check voltage between CN-157
Parking switch : ON between CS-17
Voltage : 20~30V NO (3) and chassis (21) and CS-17(3)

YES
Voltage : 20~30V Defective switch Replace
Parking switch : ON Check voltage
between CS-17
NO
(7) and chassis
Disconnection in Repair or replace
NO
Voltage : 20~30V wiring harness or (after clean)
poor contact
between CS-17 (7)
and fuse No.29

PARKING SWITCH
8 CN-9
FUSE [CN-36]
7 4
3 No.29
CN-8 T/M CONTROL UNIT
CS-17
1 21

CN-157

Check resistance
YES MAX 1Ω
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NO MIN 1MΩ

7-80
5. MACHINE DOES NOT TRAVEL
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse [CN-36] No.11 (transmission controller) is not blown out.
·After checking, connect the disconnected connectors again immediately unless otherwise
specified.
·Wiring diagram : See page 7-17.

Cause Remedy
YES
Defective clutch Replace
cut-off mode
Check resistance
YES switch
between CD-5
and chassis
Is there continuity
NO
between CN-157
(38) and chassis? Defective T/M Replace
NO
control unit

Is voltage between
Defective T/M Replace
CN-157(21) and NO
chassis 20-28V? control unit

Starting switch : ON YES

Parking switch : OFF Defective Replace
Clutch cut-off parking switch
switch : ON Is there continuity
between CS-17(3)
YES
and chassis?

Disconnection Repair or replace

NO
wiring harness (after clean)
or poor contact
between CN-157
(21) and CS-17 (3)

Check resistance
YES MAX 1Ω
NO MIN 1MΩ

7-81
6. WHEN STARTING SWITCH IS TURNED ON, WIPER MOTOR DOES NOT OPERATE
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse No.28 is not blown out. FUSE BOX
·After checking, connect the disconnected connectors again immediately unless otherwise SERVICE SOCKET 1 20A
11

specified. SEAT HEAT / AIR-RIDE 20A

20A
12

SERVICE SOCKET 2
13

Br WIPER 20A
14

PARK, PILOT CUT 20A

15

JOYSTICK-DETENT 10A

Cause Remedy PRE-HEAT 30A

16

YES FAN REVERSE, ATT. 20A

17

Check voltage Defective front Replace 10A

18
RIDE CONTROL
YES between front wiper motor JOYSTIC_SWITCH 10A
19

20
wiper motor and
chassis Poor connection of Replace CN-36
Check voltage Voltage : 20~30V
NO
YES chassis FRONT WIPER
Y Y
between CN-21(5) Starting switch : ON 3E 1
G LW
Wiper switch : 1st 2Pf
B
2
B
and chassis 1B
L
3
R Y
WIPER RY HI
4 4 3 2
4 Hi R W B
Voltage : 20~30V 5 1
M
5 Lo 6 R
Starting switch : ON 5
NO
Disconnection in Repair or replace CN-21 Br
2
Wiper switch : 1st
YES Check voltage
Br 4 5 1
wiring harness or (after clean) 3
between CS-12 CR-4
(4) and chassis poor contact
between CN-21(5) 1
G
WIPER RY LO
4
Voltage : 20~30V and CR-26(3) 2 W 3 2
1
Starting switch : ON 3 Y
5
Wiper switch : OFF Y
2
4 W
3 4 5 1
24
B CR-26
25
Defective wiper Repair or replace 26
NO
Check voltage switch or (after clean) 40

CS-12 (6) disconnection in 41

wiring harness or 42

Voltage : 20~30V poor contact 43

Starting switch : ON
Wiper switch : 1st
between CS-12(4) 44
45
and CR-26(4)
59
60
Disconnection in Repair or replace
NO CN-4
wiring harness or (After clean)
poor contact
between CS-12(6)
and fuse [CN-36]

CS-12 LOr

LW
Gr
Br

Br
G
No.28

CS-11
CS-5

1
2
3
4
5
6

8
7
6
5
4
3
2
1
HO

RW

BVi
BY

4BWG
Gr

W
G
L
Y

6
2
6
1

3
5

CN-58A
C

WIPER INT SIG A23

A31

B02
I

Hi
J

C
W

II

II
J

Hi Lo
I
O

B+
C

WIPWE RLY
F
L
R

WASH SIG
O
L
R

Y 7 Lo

B 5
WB 8
BG 3

BW 2
MULTI FUNCTION SWITCH MCU

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7. WHEN STARTING SWITCH "ON" DOES NOT OPERATE
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse No.3 is not blown out.
·After checking, connect the disconnected connectors again immediately unless otherwise MASTER SW CS-74A CN-60
3R 3R 3R 105
specified. 3R
1
3R 15R 106
2
CN-95
Cause Remedy 2RW RW FUSIBLE LINK
1
YES 2RW
2
RW
Check voltage Defective cable Repair or replace CS-74 CS-74B
BATTERY RY
RW 80R
YES between assembly (after clean)
CN-60(1) and B 80R BATTERY
chassis CR-1
Short circuit or Replace DO-2
Voltage : 20~30V NO RW
2
Check voltage defect of fusible CN-5 B
YES 1
between CR-1 link or defective
1
FUSE BOX 2 To starter
and chassis
battery relay 16
20A WORK LAMP_FRONT
20
20A SER.SOCKET2
Voltage : 20~30V 17 21
20A ILL.LAMP
18
20A 22
Disconnection in Repair or replace 19
HEAD LAMP
NO 10A BACK.STOP LAMP 23
Check voltage wiring harness (after clean)
20
20A HORN/CONVERTER 24
YES between CS-2 21
30A AIR-CON/HEATER 1 25
(1)[and CS-2(2)] or poor contact 22
20A FUEL WARMER 26
and chassis between CS-2
23
30A CIGARLIGHTER
24 27
Voltage : 20~30V W
(2)-CS-2A(1,4)- 28
20A 36
CN-5(37)-CS- 1
TURN LAMP
5A ROOM LAMP 37
2
74B-CR-1. 30A START KEY SWITCH R
3 38
Check voltage 10A TCU 24V BATTERY
Repair or replace 4 47
and specific NO 5
20A ECM 24V BATTERY
Disconnection in (after clean) 20A 48
MCU 24V BATTERY
gravity of battery 6
10A AIR-CON/HEATER 2
wiring harness 7
Specific gravity : MIN 1.28 8
10A CLUSTER 24V BATTERY
Voltage : MIN 24V or poor contact 3R

b e t we e n f u s e
CN-36
No. 3 and CS-2
(1) or defect of
CN-8
start switch 1

Repair or replace 2
NO 13
Battery capacity (after clean)
14
15

RW
R

ROr
ROr
RW
RW
CS-2

2
6
5
4

CS-2A
B

2
5
L 1
4
5 3
Or 6
0, I

ON-ON
H 0 I II

4
6
5

3
2

R
1
3

4
6
H
C ST ACC BR
START SWITCH EMERGENCY ENGINE STOP

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8. WHEN STARTING SWITCH IS TURNED ON, WORK LAMP DOES NOT LIGHTS UP
·Before carrying out below procedure, check all the related connectors are properly inserted, and
the fuse [CN-36] No. 16, 27 is not blown out.
1 FUSE BOX
·After checking, connect the disconnected connectors again immediately unless otherwise 2 GW WORK LAMP_FRONT 20A
16
specified. 3 MIRROR,SER.SOCKET2 20A
17
4 ILL.LAMP 20A
18
HEAD LAMP 20A
5 19
RW RW BACK.STOP LAMP 10A
6 20
Cause Remedy 7
HORN/CONVERTER 20A
21
30A
YES 8
AIR-CON/HEATER 1
22
Defective lamp Replace FUEL WARMER 20A

YES Check voltage

23
9 CIGARLIGHTER 30A
24
between each 10
lamp and chassis 11
Disconnection in Repair or replace 20A
NO 12 SERVICE SOCKET 1
25
Check voltage Voltage : 20~30V wiring harness or (after clean) SPARE 20A

Starting switch : ON 13 26
between poor contact W W W Y WORK LAMP_REAR 20A
27
YES FR WORK 1
B
14 20A
CN-7(14), between CL-6 (2), LAMP-LH 2
WIPER
28
CL-5 15 PARK, PILOT CUT 20A
CN-6(33) and CL-5 (2), CL-22 16 SPARE 10A
29
W 30
chassis (2), CL-23 (2) and FR WORK 1
B PRE-HEAT, FUEL WARMER 30A
LAMP-RH 2 CN-7 31

Check voltage Voltage : 20~30V CN-7 (14), CN-6 CL-6 FAN REVERSE/ATT 20A
32

between Starting switch : ON (33). RIDE CONTROL 10A

33
JOYSTIC_SWITCH 10A
34
YES CR-3(5), CL-35
CR-55(5) and Disconnection in Repair or replace 1
W
NO B
chassis wiring harness or (after clean) 2
ILLUMINATION 1 5A
35
poor contact FR WORK LAMP
W
Voltage : 20~30V 5A

Starting switch : ON between CN-7 1

2
B
ILLUMINATION 2
36
Check voltage (14) -CR-3 (5) and CL-36 CN-36
between CN-6 (33) - CR-55 CL-32
CR-3(3), (5) 1
RW
B
CR-55(3) and 2

chassis Defective work Replace relay

RR WORK LAMP
RW
Voltage : 20~30V NO 1
lamp relay 2
B FR WORK LAMP RY
Starting switch : ON CL-33 4
B 3 2
YES W
1
Disconnection in Repair or replace Y
5
2
wiring harness or (after clean) GW
3 4 5 1
Check voltage poor contact 8 CR-3
between fuse between CR-3 (3), RR WORK 1
RW 9
B RR WORK LAMP RY
NO [CN-36] No. 16, CR-55 (3) and fuse LAMP-LH 2 10 31
CL-22 B B 4 3 2
[CN-36] No. 16, 27 11 32 B
27 and chassis RW RW RW RW RW RW
1
RR WORK 1 12 33 5
B VW
Voltage : 20~30V LAMP-RH 2 2
Short circuit of Replace CN-14 34 Y
CL-23 3 4 5 1
Starting switch : ON NO
fuse 35 CR-55

59
60
WORK LAMP SW
CN-6
12 11
1
3
Y
4
VW

6
6 7
4 11
9 9
3
12
7

12 1
11 13
12
CS-36 14
15
CN-9

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