GROUP 3 ELECTRICAL SYSTEM

1. WHEN STARTING SWITCH IS TURNED ON, MONITOR PANEL DISPLAY DOES NOT APPEAR
şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted and the
fuse No.1(CPU) is not blown out.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective cluster Replace
Check voltage
YES
between CN-57
(5) and chassis
Disconnection in Repair or replace
NO
Check voltage wiring harness or poor (after clean)
YES
between CN-8(5) contact between CN-
and chassis
57(5)-CN-8(5)

Disconnection in Repair or replace

Check voltage NO
between CN-50 wiring harness or poor (after clean)
(7) and chassis contact between CN-
8(5)-CN-50(7)
Voltage : 20~30V
Starting switch : ON
YES
Check voltage Defective controller Replace
between CN-50
NO (9) and chassis
Disconnection in Repair or replace
NO
wiring harness or poor (after clean)
contact between CN-
36(2)-CN-50(9)

FUSE
2
No.1
CN-36

CLUSTER
9
5 5 7
11 11
CN-50
12 12
CPU CONTROLLER

CN-57 CN-8 11

CN-51
2
check voltage
YES 20 ~ 30V
CN-4
NO 0V

6 - 20
2. BATTERY CHARGING LAMP LIGHTS UP(Engine is started)

şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
‫ڞ‬
Check voltage
YES
between CN-53
(7) and chassis
Check voltage Defective controller Replace
YES NO
between CN-51
(18) and chassis Disconnection in Repair or replace
NO
Check voltage wiring harness or poor (after clean)
YES
between CN-1(2) contact between
and chassis CN-51(18)-CN-1(2)

Check voltage Disconnection in Repair or replace

NO
between alternator wiring harness or poor (after clean)
terminal "I" and contact between
chassis
CN-1(2)-alternator
Voltage : 26~30V
Engine : running terminal "I"

Defective alternator Replace

NO
YES
Defective cluster Replace
Check voltage
‫ڞ‬ between CN-7
(7) and chassis
Disconnection in Repair or replace
NO
wiring harness or poor (after clean)
contact between
CN-53(7)-CN-7(7)

CLUSTER CPU CONTROLLER

*5V
7 7 7
0V
CN-56 CN-7 CN-53

18

CN-51

check voltage ALTERNATOR

2
"l" TERMINAL
TERMINAL
YES 20 ~ 30V *5V
CN-1
NO Below 26V 0V

6 - 21
3. WHEN COOLANT OVERHEAT LAMP LIGHTS UP(Engine is started)

şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Coolant overheat Check engine
(110Ź2Ş C) system

Check resistance YES ‫ڞ‬

YES between CN-3(5) -
chassis and CN-
Does display go 51(1) -chassis Disconnection in wiring Repair or replace
off when NO
Starting switch : OFF harness or poor contact (after clean)
disconnect CD-9 Check resistance
and connector? YES between
between CN-9(3)
Starting switch : ON CN-9(3)-CN -51(1) and
Engine : start
and chassis
CN-9(3)-CN -3(5)
Starting switch : OFF
Check resistance Disconnection in wiring Repair or replace
NO
between CN-56 harness or poor contact (after clean)
NO
(15) and chassis
between
Starting switch : OFF CN-56(15)-CN-9(3)
Before checking,
disconnect CN-9
Defective cluster Replace
NO
YES
Check resistance Defective sensor Replace
between CD-9 -
‫ڞ‬
chassis and
sensor-chassis Disconnection in wiring Repair or replace
Starting switch : OFF NO
harness or poor contact (after clean)
between
CN-3(5)-CD-9

CLUSTER CPU CONTROLLER

15 3 1

CN-56 CN-9 CN-51 OVER HEAT

check resistance CN-3 CD-9

YES MAX 1‫װ‬

NO MIN 1M‫װ‬

6 - 22
4. WHEN AIR CLEANER LAMP LIGHTS UP(Engine is started)

şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Check air filter Repair or replace
(after clean)

YES
Defective sensor Replace
Check resistance
YES between CD-10-
Does display go off
chassis and sensor-
when disconnect
CD-10 and chassis
connector? Starting switch : OFF Disconnection in Replace
Check resistance NO
Starting switch : ON YES wiring harness or poor
Engine : start
between CN-9(2)
and chassis contact between
CN-9(2)-CD-10
Starting switch : OFF

Check resistance Disconnection in Repair or replace

between CN-56 NO
NO wiring harness or poor (after clean)
(14) and chassis
contact between
Starting switch : OFF CN-56(14)-CN-9(2)
Before checking,
disconnect CD-10
Defective cluster Replace
NO

CLUSTER
AIR CLEANER SWITCH
14 2 Pa

CN-56 CN-9
CD-10

check resistance
YES MAX 1‫װ‬
NO MIN 1M‫װ‬

6 - 23
5. WHEN ENGINE OIL PRESSURE LAMP LIGHTS UP(Engine is started)

şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Engine oil leakage, Check engine oil
or defective switch level or replace
switch

YES
Disconnection in wiring Repair or replace
harness or poor (after clean)
Check resistance
Does display go off YES contact between
between CN-3(6)
when disconnect and chassis CN-3(6)-CD-18
CD-18 and
connector?
Disconnection in wiring Repair or replace
Starting switch : ON Check resistance NO
YES harness or poor (after clean)
Engine : start between CN-9(1)
and chassis contact between
CN-9(1)-CN-3(6)
Starting switch : OFF

Check resistance Disconnection in wiring Repair or replace

between CN-56 NO
NO harness or poor (after clean)
(13) and chassis
contact between
Starting switch : OFF CN-56(13)-CN-9(1)
Before checking,
disconnect CD-18
Defective cluster Replace
NO

ENGINE OIL PRESSURE SWITCH

CLUSTER

13 1 6 Pa

CN-56 CN-9 CN-3

CD-18

check resistance
YES MAX 1‫װ‬
NO MIN 1M‫װ‬

6 - 24
6. WHEN HYDRAULIC OIL TEMPERATURE LAMP LIGHTS UP(Engine is started)

şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Hydraulic oil overheart Check hydraulic oil
or defective sender temperature (105Ź2Ɓ
C) or replace sender

YES
Check resistance ‫ڞ‬ Replace
Does display go YES
between CN-53 (8)
off when and chassis Disconnection in wiring Repair or replace
disconnect CD-1 NO
Check resistance harness or poor contact (after clean)
and connector? YES between CN-7 (12) Starting switch : OFF
between
Starting switch : ON
Engine : start
and chassis CN-7(12)-CN-53(8)
Starting switch : OFF
Check resistance Disconnection in wiring Repair or replace
NO
between CN-56 harness or poor contact (after clean)
NO
(12) and chassis between
Starting switch : OFF
CN-56(12)-CN-7(12)
Before checking,
disconnect CD-1 Defective cluster Replace
NO

Check Defective sender Repair or replace

resistance (after clean)
between CN-4(7)
and chassis Disconnection in wiring Repair or replace
Check resistance NO
Starting switch : OFF
harness or poor contact (after clean)
‫ڞ‬ between CN-52(21) between
and chassis
CN-4(7)-CD-1
Starting switch : OFF
Disconnection in wiring Repair or replace
NO
harness or poor contact (after clean)
between
CN-52(21)-CN-4(7)

check resistance HYDRAULIC OIL

TEMPERATURE SENDER
YES MAX 1‫װ‬
Ş
C
NO MIN 1M‫װ‬ 7

CN-4 CD-1

21

CN-52

CLUSTER CPU CONTROLLER

12 12 8

CN-56 CN-7 CN-53

6 - 25
7. WHEN COOLANT LEVEL LAMP LIGHTS UP(Engine is started)

şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Insufficient Refill coolant
coolant or
Defective sender Replace

YES
Check resistance Defective sender Replace
Does display go YES between CD-16(2)-
off when and chassis and
disconnect CD-16 sensor-chassis Disconnection in wiring Repair or replace
and connector? NO
Check resistance Starting switch : OFF harness or poor (after clean)
Starting switch : ON YES
between CN-7 (6)
Engine : start contact between
and chassis
CN-7(6)-CD-16(2)
Starting switch : OFF
Check resistance Disconnection in wiring Repair or replace
between CN-56 NO
NO harness or poor (after clean)
(6) and chassis
contact between
Starting switch : OFF CN-56(6)-CN-7(6)
Before checking,
disconnect CD-16
Defective cluster Replace
NO

CLUSTER WATER LEVEL SENDER

6 6 2
1
CN-56 CN-7
CD-16

check resistance
YES MAX 1‫װ‬
NO MIN 1M‫װ‬

6 - 26
8. WHEN COOLANT TEMPERATURE GAUGE DOES NOT OPERATE
(Check coolant temperature lamp ON/OFF)
şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Coolant overheat Check coolant
or defective sender temperature or
replace

YES
Disconnection in wiring Repair or replace
harness or poor (after clean)
Check resistance
Does display go off YES between CN-3(4) contact between
when disconnect and chassis CN-3(4)-CD-8
CD-8 and
connector? Starting switch : OFF
Check resistance Disconnection in wiring Repair or replace
Starting switch : ON NO
NO harness or poor (after clean)
Engine : start between CN-8(3)
and chassis contact between
CN-8(3)-CN-3(4)
Starting switch : OFF

Check resistance Disconnection in wiring Repair or replace

between CN-57 NO
NO harness or poor (after clean)
(3) and chassis
contact between
Starting switch : OFF CN-57(3)-CN-8(3)
Before checking,
disconnect CD-8
Defective cluster Replace
YES

Check Table
Temperature
(50Ɓ
C) (80Ɓ
C) (100Ɓ
C) (120Ɓ
C)
Item
C H Unit resistance(‫)װ‬ (153.9) 51.9 27.4 (16.1)
Tolerance +25, -20 +4.9, -1.2 +1.9, -1.2 Ź1.2

WATER TEMPERATURE SENDER

CLUSTER
Ɓ
C
3 3 4

CN-57 CN-8 CN-3

CD-8

6 - 27
9. WHEN FUEL GAUGE DOES NOT OPERATE(Check warning lamp ON/OFF)

şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective cluster Replace
NO
Disconnection in wiring Repair or replace
Check resistance
harness or poor (after clean)
between CN-57(4)
and chassis contact between
CN-57(4)-CN-8(4)
Starting switch : OFF Check resistance
See : TABLE between CN-8(4) NO
NO Disconnection in wiring Repair or replace
and chassis
harness or poor (after clean)
See : TABLE contact between
Check resistance CN-8(4)-CN-4(5)
between CN-4(5)
YES and chassis NO
Disconnection in wiring Repair or replace
See : TABLE harness or poor (after clean)
Check resistance contact between
between CD-2(2)
YES
and chassis CN-4(5)-CD-2(2)

See : TABLE ‫ڞ‬

YES
NO
Disconnection in wiring Repair or replace
harness or poor (after clean)
Check resistance contact between
‫ڞ‬ between CD-2(2)
CD-2(1) and chassis
and CD-2(1)
See : TABLE Defective sender Replace
YES

Check Table
F Level
Empty (1/2) Full
Item
Unit resistance(‫)װ‬ 110 (32.5) 3
E Tolerance Ź3 Ź3 Ź2

CLUSTER FUEL SENDER

4 4 5 2
1
CN-57 CN-8 CN-4
CD-2

6 - 28
10. WHEN SAFETY SOLENOID DOES NOT OPERATE

şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted and the
fuse No.8 is not blown out.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Check hydraulic
YES Check operation system
of solenoid
Defective solenoid Replace
NO
Safety lever : ON-OFF
Check voltage
YES
between CN-68(1) Check chassis Replace
- CN-68(2) contact
Starting switch : ON
Voltage : 20~30V Check voltage YES
Disconnection in wiring Repair or replace
Safety state NO between CN-
68(2) with chassis harness or poor
contact between
Safety lever : ON
Check voltage CN-11(1)-CN-68(2)
NO
between CN-11(1)
and chassis YES
Disconnection in wiring Repair or replace
Starting switch : ON harness or poor
Voltage : 20~30V
Check operation contact between
NO of safety switch
CS-4(3)-CN-11(1)
Starting switch : ON ‫ڞ‬
Voltage : 20~30V NO
YES
Disconnect in wiring Repair or replace
harness or poor
Check voltage contact between
‫ڞ‬ between CN-36(9)
and chassis CS-4(1)-CN-36(9)

Voltage : 20~30V Replace

Connector(male)
Defective switch
NO

SAFETY SWITCH
FUSE 3 2
9 1
No.8 2
CN-36
3
1
CS-4
SAFETY SOLENOID

1 2
1
CN-11
CN-68

6 - 29
11. WHEN TRAVEL SPEED 1, 2 DOES NOT OPERATE

şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted and the
fuse No.4 is not blown out.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
NO
Check voltage Recheck fuse Replace
NO
between CN-36(5)
and chassis Disconnection in wiring Repair or replace
YES
harness or poor contact
between
CN-36(5)-CN-70(2)

YES
Defective hydraulic Check hydraulic
Check voltage YES
Check operation system system
between CN-70(2)
and chassis of solenoid
Defective solenoid Replace
NO
Starting switch : ON
Voltage : 20~30V YES
Check voltage Defective cluster Repair or replace
YES
between CN-57
(7) and chassis Disconnection in wiring Repair or replace
NO
1 speed : 5V harness or poor contact
2 speed : 0V between
CN-51(5)-CN-57(7)

YES
Check voltage YES Defective LH multi- Replace
between CN-51 Check voltage function switch
YES between CS-13
(5) and chassis
(10) and chassis
Starting switch : ON NO
Disconnection in wiring Repair or replace
1 speed : 5V 1 speed : 5V
2 speed : 0V
harness or poor contact
2 speed : 0V
between
CN-51(5)-CS-13(10)

Defective controller Replace

NO

FUSE TRAVEL SOLENOID

5 2
NO.4 1
CN-36
CONTROLLER
2
13 1
CN-70
CN-52
MULTIFUNCTION SWITCH
11 GND
5 10 TR2
CS-13
CN-51

CLUSTER

7 7

CN-8 CN-57

6 - 30
12. WHEN ENGINE DOES NOT START
şCheck supply of the power at fuel stop solenoid while starting switch is ON.
şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted and the
fuse No.2, No.4 and No.16 are not blown out. Also, check travel forward/reverse switch is placed
Neutral position.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.
START KEY SWITCH
Cause Remedy 1 B+
YES 3 IG
Defective battery Check engine
system Charge(after 5 START

checking specific
CS-2
gravity of battery)
or replace
FUSE
Check YES
Check voltage Defective magnet Replace 3
operation of No.2
YES between starter of start motor 1
start motor
magnet coil
Starting switch : start and chassis CN-36
Defective start Replace
NO
Starting switch : start relay
FUSE 24V
NO 1
Disconnection in wiring Repair or replace No.16
Check operation
NO of start relay
harness or poor contact
CN-38
between
Starting switch : start CN-38(1)-CS2(1) FUEL CUT-OFF
YES START SAFETY RY
Check voltage Defective start Repair or replace 3
Check voltage 3 4
YES between switch 4 1
CS-2(1) and between CS-2 CN-79
YES 3
chassis (5) and chassis CN-1
‫ڞ‬ 2
Starting switch : ON Starting switch : START NO 1 STARTER
NO 1 2
Disconnection in wiring Repair or replace START RY B+
CR-5 M
harness or poor contact
Check voltage 1
between
between CN-79 2
YES CN-36(3)-CN79 M
and chassis
CR-23 CN-45
Check voltage Defective fuel cut- Repair or replace
YES
between CR-5 off solenoid
NO
(4) and chassis FUSE 24V
YES
Starting switch : start Disconnection in wiring Repair or replace
harness or poor contact No.4
Check voltage
between LH MULTIFUNCTION
‫ڞ‬ between CN-1
CN-1(1)-CR23(1) SWITCH
(1) and chassis
1 B+
Starting switch : start Disconnection in wiring Replace 6 NEUTRAL
Voltage :20~30V NO
harness or poor contact
between CS-13
CN-1(1) and CS-2(5)

Defective start Replace

NO
safety relay

6 - 31
13. WHEN STARTING SWITCH ON DOES NOT OPERATE
şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted and the
START KEY SWITCH
fusible links are not blown out.
1 B+
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.
2 BR
3 IG
Cause Remedy 5 START
YES
Disconnection in wiring Repair or replace CS-2
harness or poor (after clean)
Check voltage contact between
YES between
CN-4(10) and CN-4(10)-CR-1 or
IG POWER
chassis defective battery relay 1
Voltage : 20~30V
CN-36
Check voltage Disconnection in wiring Replace
YES between NO
harness or poor
CS-2(2) and 1
chassis contact between
CS-2(2)-CN-4(10) CN-38
Check voltage Voltage : 20~30V
YES between BATTERY POWER
CS-2(1) and Defective start Replace 2
NO CONTINUOUS POWER
key switch 1 24V
Voltage : 20~30V
CN-40
Check voltage Disconnection in wiring Replace BATTERY(12V 2)
NO
and specific harness or poor
gravity of battery contact between
Specific gravity : MIN 1.28 CS-2(1)-CN-38(1)-
Voltage : MIN 24V CN60(1)-CR-1-Battery

Battery capacity Charge or replace

NO
too low (after clean)
FUSIBLE LINK
2 2
1 1

CN-5 CN-60

BATTERY RELAY

10

CN-4
TO STARTER
CR-1

6 - 32
14. WHEN STARTING SWITCH IS TURNED ON, WIPER MOTOR DOES NOT OPERATE
şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted and the
fuse No.5 is not blown out.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.
Cause Remedy WIPER MOTOR

YES S1 3 B
‫ڞ‬ 3 4 4
Check voltage B 4
YES 2 3 3 S1
between CN-6(1) E
and chassis Disconnection in wiring Repair or replace 7 2 2
NO S2 E
harness or poor (after clean) 1 1 1 1 2
Check voltage Voltage : 20~30V S2
YES
between CR-4(1) Starting switch : ON contact between
Wiper switch : ѓ CN-6 CN-13 CN-21
and chassis CN-4(1) and CN-6(1)
Check voltage
YES Voltage : 20~30V
between CR-4(4)
Starting switch : ON Defective relay Replace
and chassis Wiper switch : ѓ NO

Voltage : 20~30V Disconnection in wiring Repair or replace

Starting switch : ON NO
Wiper switch : OFF harness or poor (after clean) MULTIFUNCTION
contact between SWITCH
CN-36(6) and CR-4(4) CS-11
Check operation 1
YES 2
wiper relay Defective relay Replace
3
Check voltage 4
YES YES
Voltage : 20~30V between CR-4(6) Disconnection in wiring Repair or replace

RIGHT LEVER
5
Starting switch : ON 6
Wiper switch : ѓ
and chassis harness or poor (after clean) INT WIPER RELAY
Check voltage 7
Starting switch : ON contact between
Wiper switch : ѓ
between CS-11(4) 8
NO and chassis CR-4(6) and CS-11(4) 1
Check voltage 3
between CR-4(2) Starting switch : OFF ‫ڟ‬
NO
and chassis NO
4
YES
Voltage : 20~30V Disconnection in wiring Repair or replace 6
Starting switch : ON
harness or poor (after clean)
Check voltage contact between CR-6
NO between CN-36(6) CN-36(6) and CR-4(2)
and chassis
WIPER RELAY
Voltage : 20~30V Open circuit of fuse Replace 2 1 3
Starting switch : ON NO
YES 6
Defective wiper Replace
Check voltage 4
motor
‫ڞ‬ between CN-21 2
(low) and chassis 1 WASHER TANK
6 4 3
Disconnection in wiring Repair or replace
NO CR-4 1
Voltage : 20~30V harness or poor (after clean)
Starting switch : ON 2
contact between
CN-6(1) and
CN-22
CN-21(low)

YES FUSE
Defective wiper Replace 6
Check voltage switch NO.5
‫ڟ‬ between CS-11(6) CN-36
and chassis
Poor connection of Replace
NO
Starting switch : OFF chassis

6 - 33
15. WHEN STARTING SWITCH IS TURNED ON, HEAD LAMP DOES NOT LIGHT UP
şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted and the
fuse No.12 is not blown out.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

HEAD LAMP
LO 1 1 MULTIFUNCTION
Cause Remedy SWITCH
YES HI 2 4
Check voltage Defective bulb Replace
E 3 9
YES between CL-4(1)-
CL-4 CN-4
chassis and CL-3
(1)- chassis Disconnection in wiring Repair or replace
NO LO 1
Voltage : 20~30V harness or poor (after clean) HI 2
Check voltage

RIGHT LEVER
YES Starting switch : ON contact between
between CN-4(1) Light switch : ON at 1st E 3
CN-4(1)-CL-4(1) and 1
and chassis step CL-3
CN-4(4)-CL-3(1) 2
Voltage : 20~30V 3
Starting switch : ON
Light switch : ON at 1st Disconnection in wiring Repair or replace 4
step NO
harness or poor (after clean) 6
YES
Check voltage
contact between 7
between CS-12(4)
and chassis CS-12(4)-CN-4(1) 8

MAIN LIGHT SWITCH CS-12

Voltage : 20~30V YES
Starting switch : ON Defective main Replace
Light switch : ON at 1st 1
step light switch 2
Check voltage
YES 4
between CS-21 Disconnection in wiring Repair or replace 5
NO

LEFT LEVER
7 1 5
(4) and chassis
harness or poor (after clean) 2 9
Voltage : 20~30V Check voltage contact between 4
Starting switch : ON between CN-37 10
NO CS-21(4)-CN-37(1) 9 10
Check operation (1) and chassis
CS-21
of main light switch Voltage : 20~30V
Recheck fuse Replace
Starting switch : ON NO
Starting switch : ON
Light switch: ON-OFF YES
Disconnection in wiring Repair or replace
harness or poor (after clean)
Check voltage contact between
YES
between CS-21
CS-12(6)-CS-21(4)
(4) and chassis CLUSTER
Light switch : ON at 1st
step Defective main Replace switch 9 9
NO
Check voltage light switch
between CS-21(1) CN-7 CN-56
NO
and chassis YES
Disconnection in wiring Repair or replace
FUSE
Voltage : 20~30V harness or poor (after clean) 1
Starting switch : ON
Check voltage contact between NO.12
CN-37
between CN-37 CN-37(1)-CS-21(1)
NO
(1) and chassis

Recheck fuse Replace

NO

6 - 34
16. WHEN STARTING SWITCH IS TURNED ON, WORK LAMP DOES NOT LIGHTS UP
şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted and the
fuse No.13 is not belown out.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Disconnection in wiring Repair or replace
harness or poor (after clean) WORK LAMP
Check voltage contact between
YES 1 1
between CN-10 CN-10(2)-CL-6(2)-
(2) and chassis CN-10(2) and CL-5(2) 2 2

Voltage : 20~30V CN-10 CL-5

Starting switch : ON Disconnection in wiring Repair or replace
Check voltage Light switch : ON NO
YES
between CN-4(6) harness or poor (after clean) 1
and chassis contact between
2
Voltage : 20~30V CN-10(2)-CN-4(6)
Starting switch : ON CL-6
Light switch : ON
Disconnection in wiring Repair or replace
NO

CN-4
Check voltage harness or poor (after clean)

9
6
YES
between CS-36(1) contact between
and chassis CN-4(6)-CS-36(1)
Voltage : 20~30V
Starting switch : ON YES
Defective lamp Replace switch
Light switch : ON
switch
Check voltage
YES
CLUSTER
NO between CS-36(5) Disconnection in wiring Repair or replace WORK LIGHT SWITCH
and chassis harness or poor (after clean)
1 10 10
Voltage : 20~30V Check voltage contact between
Starting switch : ON 2
Check operation of NO between CN-37 CN-37(2)-CS-36(5) 1 5
CN-7 CN-56
(2) and chassis 5
7
work lamp switch 6
Voltage : 20~30V 2
Recheck fuse Replace 6
8
Starting switch : ON NO 9
Starting switch : ON
Light switch : ON-OFF YES 10
Disconnection in wiring Repair or replace 10 9 FUSE
2
harness or poor (after clean) CS-36 NO.13
Check voltage contact between CN-37
YES
between CS-36
CS-36(2)-CN-7(10)
(2) and chassis
Light switch : ON-OFF
Defective lamp Replace switch
Check voltage NO
switch
between CS-36
NO
(6) and chassis YES
Disconnection in wiring Repair or replace
Voltage : 20~30V
Starting switch : ON
harness or poor (after clean)
Check voltage contact between
between CN-37
NO CS-36(6)-CN-37(2)
(2) and chassis

Recheck fuse Replace

NO

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17. WHEN STARTING SWITCH IS TURNED ON, COMBI LAMP DOES NOT LIGHTS UP
şBefore disconnecting the connector, always turn the starting switch OFF.
şBefore carrying out below procedure, check all the related connectors are properly inserted and the
fuse No.12 is not belown out.
şAfter checking, connect the disconnected connectors again immediately unless otherwise specified.
CL-24 CL-25
C 1 1 C
Cause Remedy E 2 2 E
YES T 3 3 T
Disconnection in wiring Repair or replace
FRONT COMBI FRONT COMBI
harness or poor contact (after clean) LAMP - LH LAMP - RH
Check voltage between CL-15 CL-16
YES
between CN-11 CN-11(10)-CL-24(1)- C 4 4 C
(10) and chassis CN-11(9) and CL-25(1) T 3 3 T
Voltage : 20~30V E 2 2 E
Starting switch : ON Disconnection in wiring Repair or replace S 1 1 S
Check voltage Light switch : ON NO
YES
between CS-12(1) harness or poor contact (after clean) REAR COMBI REAR COMBI
and chassis between LAMP - LH LAMP - RH
CN-11(10)-CL-15(4) MULTIFUNCTION

CN-11
Voltage : 20~30V
SWITCH

10
9
Starting switch : ON
Light switch : ON
Disconnection in wiring Repair or replace
NO
Check voltage harness or poor contact (after clean)
YES
between CS-21(2) between
and chassis CN-10(9)-CL-16(3)
Voltage : 20~30V

RIGHT LEVER
Starting switch : ON YES CS-12
Defective lamp Replace switch
Light switch : ON 1
switch
2
Check voltage
YES 3
NO between CS-21(5) Disconnection in wiring Repair or replace
and chassis 4
harness or poor contact (after clean)
Check voltage 6
Voltage : 20~30V between
Starting switch : ON 7
Check operation of NO between CN-37 CN-37(1)-CS-21(5)
(1) and chassis 8
main light switch
Voltage : 20~30V Recheck fuse Replace CS-21
Starting switch : ON NO
Starting switch : ON
Light switch : ON-OFF
1
YES
Disconnection in wiring Repair or replace 2
harness or poor contact (after clean) 4
Check voltage between 5
YES 7 1 5
between CS-21(2)
CS-12(2)-CN-37(1) 2 9
and chassis 4
10
Light switch : ON-OFF 9 10
Defective lamp Replace switch CLUSTER
Check voltage NO
switch MAIN LIGHT SWITCH
between CS-21 9 9
NO
(4) and chassis YES
Disconnection in wiring Repair or replace CN-7 CN-56
Voltage : 20~30V
Starting switch : ON
harness or poor contact (after clean)
Check voltage between FUSE
between CN-37 1
NO CS-21(4)-CN-37(1)
(1) and chassis NO.12
CN-37
Recheck fuse Replace
NO

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