GROUP 4 MECHATRONICS SYSTEM (CLUSTER TYPE 1)

1. ALL ACTUATORS SPEED ARE SLOW

※ Boom, Arm, Bucket, Swing and travel speed are slow, but engine speed is good.
※ Spec : P-mode 2000 ± 50 rpm S -mode 1900 ± 50 rpm E-mode 1750 ± 50 rpm
※ Before carrying out below procedure, check all the related connectors are properly inserted and
fault code on the cluster.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective
YES Check pressure hydraulic system
at EPPR valve
NO Check electric Defective Replace
current at EPPR SPEC : 5~20 kgf/cm2
NO
EPPR valve
valve See TEST 3

SPEC : 100~700 mA
See TEST 2
Defective MCU Replace
Check if HCESPN NO
140 active fault
display on the LCD YES
Short circuit or Check & repair
poor connection wire harness or
between CN-52 between CN-52
Check resistance
YES at EPPR valve -CN-75 -CN-75

SPEC : 15~25Ω(20。C) Defective EPPR Replace

See TEST 1 NO
valve

Wiring diagram

MCU
FUSE
8
NO.10
9

PUMP EPPR VALVE

9 2

19 10 1

CN-52 CN-1 CN-75

3009SH6MS01

6-56
2) TEST PROCEDURE SPEC : 15~25Ω(20˚C)
(1) Test 1 : Check resistance at connector
CN-75
CN-75.
Multimeter
① Starting key OFF.
② Disconnect connector CN-75 from EPPR
valve at main hydraulic pump.
③ Check resistance between 2 lines as
figure. EPPR valve

29096MS01

(2) Test 2 : Check electric current at EPPR SPEC : 160~460 mA (S mode)

valve.
Adapter(P/no.:21Q6-50410)
① Install multimeter as figure.
② Start engine. CN-75
Multimeter
③ Set the accel dial at "10" (MAX)
④ Set S-mode and cancel auto decel
mode.
⑤ If tachometer show approx 1900±50 rpm,
EPPR valve
check electric current.

Main pump

21095MS21

(3) Test 3 : Check pressure at EPPR valve. SPEC : 4~20 kgf/cm2 (60~280 psi)
① Remove plug and connect pressure
Pressure adjusting
gauge as figure. Supply line,
screw locknut

·Gauge capacity : 0 to 50 kgf/cm2 pilot pressure CN-75

(0 to 710 psi)
② Start engine.
③ Set the accel dial at "10" (Max).
④ Set S-mode and cancel auto decel EPPR valve

mode.
⑤ If tachometer show approx 1900±50 rpm,
check pressure.
⑥ If pressure is not correct, adjust it.
⑦ After adjust, test the machine.
29095MS10

6-57
2. ENGINE STALL
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Not enough Check engine
engine power fault
YES Check pressure Contact cummins
at EPPR valve

SPEC:5~20 kgf/cm2 Defective EPPR Replace

See TEST 5 NO
Check electric valve
current at EPPR
valve
YES
Short circuit or Check and repair
SPEC : 100~700 mA poor connection wire harness
See TEST 4
Check resistance between
between CN-52 - CN-75
NO at EPPR valve

SPEC : 15~25Ω(20˚C)
See TEST 1
NO
Defective EPPR Replace
valve

Wiring diagram

MCU
FUSE
8
NO.10
9

PUMP EPPR VALVE

9 2

19 10 1

CN-52 CN-1 CN-75

3009SH6MS01

6-58
2) TEST PROCEDURE SPEC : 100~700 mA
(1) Test 4 : Check electric current at EPPR Adapter(P/no.:21Q6-50410)
valve at S-mode
CN-75
① Install multimeter as figure. Multimeter
② Start engine.
③ Set the accel dial at "10" (max)
④ Set S-mode with 1900±50 rpm.
⑤ Check electric current. EPPR valve

Main pump

21095MS21

(2) Test 5 : Check pressure at EPPR valve at SPEC : 4~20 kgf/cm2 (60~280 psi)
S-mode
① Connect pressure gauge at EPPR valve. Pressure adjusting
screw locknut
② Start engine. Supply line,
pilot pressure CN-75
③ Set the accel dial at "10" (max)
④ Set S-mode with 1900±50 rpm.
⑤ Operate bucket lever completely push or
pull. EPPR valve
⑥ Hold arm lever at the end of stroke.
⑦ Check pressure at relief position.

29095MS10

6-59
3. MALFUNCTION OF CLUSTER OR MODE SELECTION SYSTEM
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
No power supply to Check fuse No.3
See if all lamps the MCU
YES off in the MCU
case YES
Y R G MCU failure Replace
Y R G
See if HCESPN
840 active fault NO
display on the LCD
NO Y R G
ⓐ
NO

OK
Check connection Cluster failure Replace
between CN-51
ⓐ (33) - CN-56(4) or
CN-51(23) -
CN-56(8) No connection Check and repair
NO
KEY OFF

Wiring diagram

CLUSTER MCU
BATT.24V
SIG 3
GND
TX 4 1 33
IG 24V 8 2 23
SIG 2
CN-56 CN-5 1
CAMERA SIG
RX CN-51

FUSE

NO.3

3009SH6MS02

6-60
4. MALFUNCTION OF ACCEL DIAL
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective MCU Replace

YES
Open circuit or Replace or repair
poor connection
between CN-7
Check voltage YES Check voltage
between (15)-CN-52 (23)
between
CN-52(23)-GND CN-7(15)-GND YES
Check resistance Defective accel Replace
Spec : actuator operating
Spec : actuator operating between dial
1~5V
1~5V
NO CN-142(B)-
See TEST 6 CN-7(15) Open circuit or Replace or repair
Check voltage NO
Spec : 0Ω poor connection
between between CN-142
NO
CN142(A)-(C) (B)-CN-7 (15)
Spec : 5V YES CN-52
Open circuit or Replace or repair
poor connection
between CN-142 23
Check voltage (A)-CN-7 (14) or
between CN-142 (C )-
NO CN-7(14)-(16)
CN-7 (16)
MCU
Spec : 5V
Open circuit or Replace or repair
NO poor connection ACCEL DIAL
between CN-7 + A 14 5
(16)-CN-51 (5) or
S B 15 6
CN-7 (14 )-
CN-51 (6) - C 16
CN-142
CN-7 CN-51

3009SH6MS03

6-61
2) TEST PROCEDURE SPEC : Actuator operating : 1~5 V
(1) Test 6 : Check voltage at CN-52(23) and
ground.
① Prepare 1 piece of thin sharp pin, steel or
MCU
copper.
PIN
② Insert prepared pin to rear side of CN-51 CN-52
connectors : One pin to (23) of CN-52.
③ Starting key ON.
④ Check voltage as figure.

CN-52 Female
10 9 8 7 6 5 4 3 2 1

20 11
23
30

40 39 38 37 36 35 34 33 32 31

GROUND

Multimeter

3009SH6MS04

6-62
5. AUTO DECEL SYSTEM DOES NOT WORK
· Fault code : HCESPN 105, FMI 0~4 (work pressure sensor)
HCESPN 108, FMI 0~4 (travel oil pressure sensor)
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective MCU Replace
YES
Defective travel Replace
Check voltage
NO pressure switch
between CD-6(A)
and (C)
Short circuit or poor Replace or repair
NO
Check voltage SPEC : connection
between CN-52 Key ON : 24±2V between CN-51(3)-
(38)-GND and CD-6(A) and / or
CN-52(37)-GND CN-51(13)-CD-
6(C) (fault code 108
SPEC :
Actuator operating : 1~5V
displayed)
See TEST 7, 8 YES
Defective work Replace
Check voltage
pressure sensor
between CD-7(A)
NO and (C)
Short circuit or poor Replace or repair
NO
SPEC : connection
Key ON : 24±2V between CN-51(3)-
CD-7(A) and / or
CN-51(13)-CD-
7(C) (fault code 105
displayed)

Wiring diagram

CN-51
CD-6
3 A SUPPLY
B SIG
13 C RETURN
TRAVEL PRESSURE SENSOR
MCU

38 CD-7
A SUPPLY
37 B SIG
C RETURN
CN-52 WORK PRESSURE SENSOR

3009SH6MS05

6-63
2) TEST PROCEDURE SPEC : Actuator operating : 1~5 V
(1) Test 7 : Check voltage at CN-52(38) and
ground.
① Prepare 1 piece of thin sharp pin, steel or MCU
PIN
copper.
CN-51 CN-52
② Insert prepared pin to rear side of
connectors : One pin to (38) of CN-52.
③ Starting key ON.
④ Check voltage as figure.
(2) Test 8 : Check voltage at CN-52(37)and
ground.
10 9 8 7 6 5 4 3 2 1
① Prepare 1 piece of thin sharp pin, steel or
20 11 CN-52
copper 30
38
21
Female
② Insert prepared pin to rear side of 40 39 38 37 36 34 33 32 31

connectors : One pin to (37) of CN-52.

GROUND
③ Starting key ON.
④ Check voltage as figure.

Multimeter

10 9 8 7 6 5 4 3 2 1

20 11 CN-52
30
37
21 Female
40 39 38 37 36 35 34 33 32 31

GROUND

Multimeter

3009SH6MS06

6-64
6. MALFUNCTION OF PUMP 1 PRESSURE SENSOR
· Fault code : HCESPN 120, FMI 0~4
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective MCU Replace
YES
Short circuit or Replace or repair
poor connection
YES Check voltage between CN-52-
between
CN-2(6)-GND (29)-CN-2(6)
Check voltage SPEC : Detective P1 Replace or repair
between CN-52 Actuator operating: 1~5V NO
Check voltage pressure sensor
(29) - GND YES between short circuit or poor
SPEC : CD-42(A)-(C) connection
Actuator operating: 1~5V between CN-2(6)-
See TEST 9 SPEC :
Key ON : 24±2V CD-42(B)

Check voltage Short circuit or Replace or repair

NO
between poor connection
NO CN-2(13)-(15) between CD-42(A)-
CN-2(13) or
SPEC :
Key ON : 24±2V
CD-42(C)-
CN-2(15)

Short circuit or Replace or repair

NO poor connection
between CN-2(13)-
CN-51(3) or CN-2
(15) - CN-51(13)

Wiring diagram

CN-51
CD-42
3 13 A SUPPLY
6 B SIG
13 15 C RETURN
PUMP 1 PRESSURE SENSOR
CN-2
MCU

29

CN-52

3009SH6MS07

6-65
2) TEST PROCEDURE SPEC : Actuator operating : 1~5 V
(1) Test 9 : Check voltage at CN-52(29) and
ground.
① Prepare 1 piece of thin sharp pin, steel or MCU
copper. PIN
② Insert prepared pin to rear side of CN-51 CN-52

connectors : One pin to (29) of CN-52.

③ Starting key ON.
④ Check voltage as figure.

CN-52 Female
10 9 8 7 6 5 4 3 2 1

20 11
29
30

40 39 38 37 36 35 34 33 32 31

GROUND

Multimeter

3009SH6MS08

6-66
7. MALFUNCTION OF PUMP 2 PRESSURE SENSOR
· Fault code : HCESPN 121, FMI 0~4
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective MCU Replace
YES
Short circuit or Replace or repair
poor connection
YES Check voltage between CN-52-
between
CN-2(7)-GND (30)-CN-2(7)
Check voltage SPEC : Detective P2 Replace or repair
between CN-52 Actuator operating: 1~5V NO
Check voltage pressure sensor
(30) - GND YES between short circuit or
SPEC : CD-43(A)-(C) poor connection
Actuator operating: 1~5V between CN-2(7)-
See TEST 10 SPEC :
Key ON : 24±2V CD-43(B)

Check voltage Short circuit or Replace or repair

NO
between poor connection
NO CN-2(13)-(15) between D-43(A)-
CN-2(13) or
SPEC :
Key ON : 24±2V
CD-43(C)-
CN-2(15)

Short circuit or Replace or repair

NO poor connection
between
CN-2(13)-
CN-51(3) or CN-2
(15)-CN-51(13)
Wiring diagram

CN-51
CD-43
3 13 A SUPPLY
7 B SIG
13 15 C RETURN
PUMP 2 PRESSURE SENSOR
CN-2
MCU

30

CN-52

3009SH6MS09

6-67
2) TEST PROCEDURE SPEC : Actuator operating : 1~5 V
(1) Test 10 : Check voltage at CN-52(30) and
ground.
① Prepare 1 piece of thin sharp pin, steel or MCU
copper. PIN
② Insert prepared pin to rear side of CN-51 CN-52

connectors : One pin to (30) of CN-52.

③ Starting key ON.
④ Check voltage as figure.

CN-52 Female
10 9 8 7 6 5 4 3 2 1

20 11
30
30

40 39 38 37 36 35 34 33 32 31

GROUND

Multimeter

3009SH6MS10

6-68
8. MALFUNCTION OF PUMP 3 PRESSURE SENSOR
· Fault code : HCESPN 125, FMI 0~4
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective MCU Replace
YES
Short circuit or Replace or repair
poor connection
YES Check voltage between CN-52-
between
CN-2(4)-GND (32)-CN-2(4)
Check voltage SPEC : Detective P3 Replace or repair
between CN-52 Actuator operating: 1~5V NO
Check voltage pressure sensor
(32) - GND YES between short circuit or
SPEC : CD-44(A)-(C) poor connection
Actuator operating: 1~5V between CN-2(4)-
See TEST 11 SPEC :
Key ON : 24±2V CD-44(B)

Check voltage Short circuit or Replace or repair

NO
between poor connection
NO CN-2(13)-(15) between D-44(A)-
CN-2(13) or
SPEC :
Key ON : 24±2V
CD-44(C)-
CN-2(15)

Short circuit or Replace or repair

NO poor connection
between
CN-2(13)-
CN-51(4) or CN-2
(15) - CN-51(5)
Wiring diagram

CN-51
CD-44
3 13 A SUPPLY
4 B SIG
13 15 C RETURN
PUMP 3 PRESSURE SENSOR
CN-2
MCU

32

CN-52

3009SH6MS11

6-69
2) TEST PROCEDURE SPEC : Actuator operating : 1~5 V
(1) Test 11 : Check voltage at CN-52(32) and
ground.
① Prepare 1 piece of thin sharp pin, steel or MCU
copper. PIN
② Insert prepared pin to rear side of CN-51 CN-52

connectors : One pin to (32) of CN-52.

③ Starting key ON.
④ Check voltage as figure.

CN-52 Female
10 9 8 7 6 5 4 3 2 1

20 11
30
32

40 39 38 37 36 35 34 33 32 31

GROUND

Multimeter

3009SH6MS12

6-70
9. MALFUNCTION OF SWING PRESSURE SENSOR
· Fault code : HCESPN 135, FMI 0~4
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective MCU Replace

Check voltage YES

between CN-52 Detective swing Replace or repair
(36) - GND pressure sensor
SPEC : short circuit or
Actuator operating: 1~5V Check voltage poor connection
See TEST 14 between CD-24 between CN-52
NO (A)-(C) (36)-CD-24 (B)
SPEC :
Key ON : 24±2V
Short circuit or Replace or repair
NO
poor connection
between CD-24
(A)-CN-51(3) or
CD-24(C)- CN-51
(13)

Wiring diagram

CN-51
CD-24
3 A SUPPLY
B SIG
13 C RETURN
SWING PRESSURE SENSOR
MCU

36

CN-52

3009SH6MS13

6-71
2) TEST PROCEDURE SPEC : Actuator operating : 1~5 V
(1) Test 14 : Check voltage at CN-52(36) and
ground.
① Prepare 1 piece of thin sharp pin, steel or
MCU
copper. PIN
② Insert prepared pin to rear side of CN-51 CN-52

connectors : One pin to (36) of CN-52.

③ Starting key ON.
④ Check voltage as figure.

CN-52 Female
10 9 8 7 6 5 4 3 2 1

20 11
30
36

40 39 38 37 36 35 34 33 32 31

GROUND

Multimeter

3009SH6MS14

6-72
10. MALFUNCTION OF BOOM UP PRESSURE SENSOR
· Fault code : HCESPN 127, FMI 0~4
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective MCU Replace

Check voltage YES

between CN-52 Detective boom up Replace or repair
(35) - GND pressure sensor
SPEC : short circuit or
Actuator operating: 1~5V Check voltage poor connection
See TEST 16 between CD-32 between CN-52
NO (A)-(C) (35)-CD-32 (B)
SPEC :
Key ON : 24±2V
Short circuit or Replace or repair
NO
poor connection
between CD-32
(A)-CN-51(3) or
CD-32(C)- CN-51
(13)

Wiring diagram

CN-51
CD-32
3 A SUPPLY
B SIG
13 C RETURN
BOOM UP PRESSURE SENSOR
MCU

35

CN-52

3009SH6MS15

6-73
2) TEST PROCEDURE SPEC : Actuator operating : 1~5 V
(1) Test 16 : Check voltage at CN-52(35) and
ground.
① Prepare 1 piece of thin sharp pin, steel or MCU
copper. PIN
② Insert prepared pin to rear side of CN-51 CN-52

connectors : One pin to (35) of CN-52.

③ Starting key ON.
④ Check voltage as figure.

CN-52 Female
10 9 8 7 6 5 4 3 2 1

20 11
30
35

40 39 38 37 36 35 34 33 32 31

GROUND

Multimeter

3009SH6MS16

6-74
11. MALFUNCTION OF POWER MAX
· Fault code : HCESPN 166, FMI 4 or 6
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Short circuit or poor Repair or replace
connection between
YES Check resistance CN-88(1)-CN-52 (2)
between CN-88
(1)-(2)
Defective power
NO
YES Check resistance SPEC: 15-35Ω max. solenoid valve Repair or replace
between CN-53 See TEST 18 Check hydraulic
(18)-GND
system

Is voltage between Short circuit or poor Repair or replace

NO
CN-88(2)-GND connection between
SPEC : Power max button pressed ON : 0Ω
normal? Power max button released OFF : ∞ Ω CN-51(18)-CS-29
SPEC
KEY ON : 24±1V
KEY OFF : 0V Short circuit or poor Repair or replace
See TEST 17 NO
connection between
CN-88(2)-
Fuse No. 25

Wiring diagram

MCU
CN-88
2 1

2
CN-52
POWER MAX SOLENOID

18 5
FUSE
6
NO.25
CN-51 CN-4
CS-29
1
2

POWER MAX SWITCH

3009SH6MS17

6-75
2) TEST PROCEDURE SPEC : Key ON : 24±1V
Key OFF : 0V
(1) Test 17:
17 Check voltage between connector
CN-88(2) - GND.
① Disconnect connector CN-88 from power
max solenoid valve. Power max switch
② Start key ON.
③ Check voltage as figure.

LH RCV-lever
CN-88

Power max
solenoid valve
2 1
1 2

GROUND

Multimeter

21096MS14A

(2) Test 18:

18 Check resistance of the solenoid SPEC : 15~35Ω
valve between CN-88(1)-(2).
① Starting key OFF.
Power max switch
② Disconnect connector CN-88 from power
max solenoid valve.
③ Check resistance as figure.

LH RCV-lever
CN-88

Power max 2 1
solenoid valve
1 2

Multimeter
21096MS14B

6-76
12. MALFUNCTION OF BOOM PRIORITY EPPR VALVE
· Fault code : HCESPN 141, FMI 5 or 6
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Short circuit or poor Repair or replace
connection between
CN-52(17)-CN-133
Check resistance (1) or CN-52(7)-
between CN-133(2)
CN-133(1)-(2)
SPEC : 15~35V
KEY : ON
Defective EPPR Repair or replace
NO
valve

Wiring diagram

MCU

17

CN-133

7 2

BOOM PRIORITY
EPPR VALVE
CN-52

3009SH6MS18

6-77
13. MALFUNCTION OF ARM REGENERATION SOLENOID
· Fault code : HCESPN 170, FMI 4 or 6
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective MCU Replace

YES Check voltage

YES
between CN-52 Short circuit or Replace or repair
(1)-GND
poor connection
Check resistance between CN-52
SPEC :
KEY ON 24±2V between arm
Check voltage NO (1)-CN-135 (1)
See TEST 19 regen solenoid
between CN-135(2)
- GND SPEC : 15~35Ω Defective Replace
NO
SPEC : solenoid valve
KEY ON : 20~30V

Open circuit Replace or repair

NO
between CN-135
(2)-Fuse No. 25

Wiring diagram

MCU
CN-135
1 1

ARM REGENERATION SOLENOID

FUSE

NO.25
CN-52

3009SH6MS19

6-78
2) TEST PROCEDURE SPEC : Key ON : 24±2 V
(1) Test 19 : Check voltage at CN-52(1) and
ground.
① Prepare 1 piece of thin sharp pin, steel or
copper. MCU
② Insert prepared pin to rear side of PIN
CN-51 CN-52 CN-53
connectors : One pin to (1) of CN-52.
③ Starting key ON.
④ Check voltage as figure.

CN-52 Female
10 9 8 7 6 5 4 3 2 1

20 11
30 21

40 39 38 37 36 35 34 33 32 31

GROUND

Multimeter

21096MS16A

6-79
■ MECHATRONICS SYSTEM (CLUSTER TYPE 2)

1. ALL ACTUATORS SPEED ARE SLOW

※ Boom, Arm, Bucket, Swing and travel speed are slow, but engine speed is good.
※ Spec : P-mode 2000 ± 50 rpm S -mode 1900 ± 50 rpm E-mode 1750 ± 50 rpm
※ Before carrying out below procedure, check all the related connectors are properly inserted and
fault code on the cluster.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective
YES Check pressure hydraulic system
at EPPR valve
NO Check electric Defective Replace
current at EPPR SPEC : 5~20 kgf/cm2
NO
EPPR valve
valve See TEST 3

SPEC : 100~700 mA
See TEST 2
Defective MCU Replace
Check if HCESPN NO
140 active fault
display on the LCD YES
Short circuit or Check & repair
poor connection wire harness or
between CN-50 between CN-50
Check resistance
YES at EPPR valve -CN-75 -CN-75

SPEC : 15~25Ω(20。C) Defective EPPR Replace

See TEST 1 NO
valve

Wiring diagram

MCU
FUSE
24
NO.9
36

28 PUMP EPPR VALVE

9 2

8 10 1

CN-50 CN-2 CN-75

3009SH6MS30

6-80
2) TEST PROCEDURE SPEC : 15~25Ω(20˚C)
(1) Test 1 : Check resistance at connector
CN-75
CN-75.
Multimeter
① Starting key OFF.
② Disconnect connector CN-75 from EPPR
valve at main hydraulic pump.
③ Check resistance between 2 lines as
figure. EPPR valve

29096MS01

(2) Test 2 : Check electric current at EPPR SPEC : 160~460 mA (S mode)

valve.
Adapter(P/no.:21Q6-50410)
① Install multimeter as figure.
② Start engine. CN-75
Multimeter
③ Set the accel dial at "10" (MAX)
④ Set H-mode and cancel auto decel
mode.
⑤ If tachometer show approx 1900±50 rpm,
EPPR valve
check electric current.

Main pump

21095MS21

(3) Test 3 : Check pressure at EPPR valve. SPEC : 4~20 kgf/cm2 (60~280 psi)
① Remove plug and connect pressure
Pressure adjusting
gauge as figure. Supply line,
screw locknut

·Gauge capacity : 0 to 50 kgf/cm2 pilot pressure CN-75

(0 to 710 psi)
② Start engine.
③ Set the accel dial at "10" (Max).
④ Set H-mode and cancel auto decel EPPR valve

mode.
⑤ If tachometer show approx 1900±50 rpm,
check pressure.
⑥ If pressure is not correct, adjust it.
⑦ After adjust, test the machine.
29095MS10

6-81
2. ENGINE STALL
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Not enough Check engine
engine power fault
YES Check pressure Contact cummins
at EPPR valve

SPEC:5~20 kgf/cm2 Defective EPPR Replace

See TEST 5 NO
Check electric valve
current at EPPR
valve
YES
Short circuit or Check and repair
SPEC : 100~700 mA poor connection wire harness
See TEST 4
Check resistance between
between CN-50 - CN-75
NO at EPPR valve

SPEC : 15~25Ω(20˚C)
See TEST 1
NO
Defective EPPR Replace
valve

Wiring diagram

MCU
FUSE
24
NO.9
36

28 PUMP EPPR VALVE

9 2

8 10 1

CN-50 CN-2 CN-75

3009SH6MS30

6-82
2) TEST PROCEDURE SPEC : 100~700 mA
(1) Test 4 : Check electric current at EPPR Adapter(P/no.:21Q6-50410)
valve at S-mode
CN-75
① Install multimeter as figure. Multimeter
② Start engine.
③ Set the accel dial at "10" (max)
④ Set H-mode with 1900±50 rpm.
⑤ Check electric current. EPPR valve

Main pump

21095MS21

(2) Test 5 : Check pressure at EPPR valve at SPEC : 4~20 kgf/cm2 (60~280 psi)
S-mode
① Connect pressure gauge at EPPR valve. Pressure adjusting
screw locknut
② Start engine. Supply line,
pilot pressure CN-75
③ Set the accel dial at "10" (max)
④ Set H-mode with 1900±50 rpm.
⑤ Operate bucket lever completely push or
pull. EPPR valve
⑥ Hold arm lever at the end of stroke.
⑦ Check pressure at relief position.

29095MS10

6-83
3. MALFUNCTION OF CLUSTER OR MODE SELECTION SYSTEM
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
No power supply to Check fuse No.3
See if all lamps the MCU
YES off in the MCU
case YES
Y R G MCU failure Replace
Y R G
See if Co : Er
current error NO
display on the LCD
NO Y R G
ⓐ
NO

OK
Check connection Cluster failure Replace
between CN-50
ⓐ (29) - CN-56(3) or
CN-50(30) -
CN-56(4) No connection Check and repair
NO
KEY OFF

Wiring diagram

MCU

POWER IG(24V)
GND
RX 3 2 29

TX 4 1 30
CLUSTER
CN-56 CN-5 7

CN-50

FUSE

NO.3

3009SH6MS31

6-84
4. MALFUNCTION OF ACCEL DIAL
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective MCU Replace

YES
Open circuit or Replace or repair
poor connection
between CN-7
Check voltage YES Check voltage
between (15)-CN-51 (23)
between
CN-51(23)-GND CN-7(15)-GND YES
Check resistance Defective accel Replace
Spec : actuator operating
Spec : actuator operating between dial
1~5V
1~5V
NO CN-142(B)-
See TEST 6 CN-7(15) Open circuit or Replace or repair
Check voltage NO
Spec : 0Ω poor connection
between between CN-142
NO
CN142(A)-(C) (B)-CN-7 (15)
Spec : 5V YES
Open circuit or Replace or repair
poor connection
between CN-142
Check voltage (A)-CN-7 (14) or MCU
between CN-142 (C )-
NO CN-7(14)-(16) ACCEL DIAL 20
CN-7 (16)
+ A 14 21
Spec : 5V
Open circuit or Replace or repair S B 15
NO poor connection - C 16 23
between CN-7
(14)-CN-52 (21) CN-142
CN-7 CN-51
or CN-7 (16 )-
CN-51 (20)

3009SH6MS32

6-85
2) TEST PROCEDURE SPEC : Actuator operating : 1~5 V
(1) Test 6 : Check voltage at CN-51(23) and
ground.
① Prepare 1 piece of thin sharp pin, steel or MCU
copper. PIN
② Insert prepared pin to rear side of CN-50 CN-51

connectors : One pin to (21) of CN-52.

③ Starting key ON.
④ Check voltage as figure.

CN-51 Female
12 1

24 23 13

36 25

GROUND

Multimeter

3009SH6MS33

6-86
5. AUTO DECEL SYSTEM DOES NOT WORK
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective MCU Replace
YES
Defective travel Replace
Check voltage
NO pressure switch
between CD-6(A)
and (C)
Short circuit or poor Replace or repair
NO
SPEC : connection
Check voltage between
Key ON : 24±2V
between CN-51 CN-51(7)-CD-6(A)
(8)-GND
and / or CN-51(13)-
CD-6(C)
SPEC :
Actuator operating : 1~5V
See TEST 7 YES
Defective work Replace
Check voltage
pressure sensor
between CD-7(A)
NO and (C)
Short circuit or poor Replace or repair
NO
SPEC : connection
Key ON : 24±2V between
CN-51(7)-CD-7(A)
and / or CN-51(1)-
CD-7(C)

Wiring diagram

MCU
1 CD-6
7 A SUPPLY
8 B SIG
13 C RETURN
TRAVEL PRESSURE SENSOR
CN-51
CD-7
A SUPPLY
B SIG
C RETURN
WORK PRESSURE SENSOR

3009SH6MS34

6-87
2) TEST PROCEDURE SPEC : Actuator operating : 1~5 V
(1) Test 7 : Check voltage at CN-51(8) and
ground.
① Prepare 1 piece of thin sharp pin, steel or
copper. MCU
② Insert prepared pin to rear side of PIN
connectors : One pin to (8) of CN-51. CN-50 CN-51

③ Starting key ON.

④ Check voltage as figure.

CN-51 Female
12 8 1

24 13

36 25

GROUND

Multimeter

3009SH6MS35

6-88
6. MALFUNCTION OF PUMP 1 PRESSURE SENSOR
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective MCU Replace
YES
Short circuit or Replace or repair
poor connection
YES Check voltage between CN-51-
between
CN-1(3)-GND (10)-CN-1(3)
Check voltage SPEC : Detective P1 Replace or repair
between CN-51 Actuator operating: 1~5V NO
Check voltage pressure sensor
(10) - GND YES between short circuit or
SPEC : CD-42(A)-(C) poor connection
Actuator operating: 1~5V between CN-1(3)-
See TEST 8 SPEC :
Key ON : 24±2V CD-42(B)

Check voltage Short circuit or Replace or repair

NO
between poor connection
NO CN-1(2)-(4) between
CD-42(A)-CN-1(2)
SPEC :
Key ON : 24±2V
or CD-42(C)-
CN-1(4)

Short circuit or Replace or repair

NO poor connection
between CN-1(2)-
CN-51(7) or CN-1
(4) - CN-51(8)

Wiring diagram

MCU
CD-42
7 13 2 A SUPPLY
10 6 3 B SIG
8 15 4 C RETURN
PUMP 1 PRESSURE SENSOR
CN-2 CN-1
CN-51

3009SH6MS36

6-89
2) TEST PROCEDURE SPEC : Actuator operating : 1~5 V
(1) Test 8 : Check voltage at CN-51(10) and
ground.
① Prepare 1 piece of thin sharp pin, steel or MCU
copper. PIN
② Insert prepared pin to rear side of CN-50 CN-51

connectors : One pin to (10) of CN-51.

③ Starting key ON.
④ Check voltage as figure.

CN-51 Female
12 10 1

24 13

36 25

GROUND

Multimeter

3009SH6MS37

6-90
7. MALFUNCTION OF PUMP 2 PRESSURE SENSOR
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective MCU Replace
YES
Short circuit or Replace or repair
poor connection
YES Check voltage between CN-51-
between
CN-1(1)-GND (11)-CN-1(1)
Check voltage SPEC : Detective P2 Replace or repair
between CN-51 Actuator operating: 1~5V NO
Check voltage pressure sensor
(11) - GND YES between short circuit or
SPEC : CD-43(A)-(C) poor connection
Actuator operating: 1~5V between CN-1(1)-
See TEST 9 SPEC :
Key ON : 24±2V CD-43(B)

Check voltage Short circuit or Replace or repair

NO
between poor connection
NO CN-1(2)-(4) between
CD-43(A)-CN-1(2)
SPEC :
Key ON : 24±2V
or CD-43(C)-
CN-1(4)

Short circuit or Replace or repair

NO poor connection
between CN-1(2)-
CN-51(7) or CN-1
(4) - CN-51(8)

Wiring diagram

MCU
CD-43
7 13 2 A SUPPLY
11 7 1 B SIG
8 15 4 C RETURN
PUMP 2 PRESSURE SENSOR
CN-2 CN-1
CN-51

3009SH6MS38

6-91
2) TEST PROCEDURE SPEC : Actuator operating : 1~5 V
(1) Test 9 : Check voltage at CN-51(11) and
ground.
① Prepare 1 piece of thin sharp pin, steel or MCU
copper. PIN
② Insert prepared pin to rear side of CN-50 CN-51

connectors : One pin to (11) of CN-51.

③ Starting key ON.
④ Check voltage as figure.

CN-51 Female
12 11 1

24 13

36 25

GROUND

Multimeter

3009SH6MS39

6-92
8. MALFUNCTION OF PUMP 3 PRESSURE SENSOR
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Defective MCU Replace
YES
Short circuit or Replace or repair
poor connection
YES Check voltage between CN-51-
between
CN-1(5)-GND (12)-CN-1(5)
Check voltage SPEC : Detective P3 Replace or repair
between CN-51 Actuator operating: 1~5V NO
Check voltage pressure sensor
(12) - GND YES between short circuit or
SPEC : CD-44(A)-(C) poor connection
Actuator operating: 1~5V between CN-1(5)-
See TEST 10 SPEC :
Key ON : 24±2V CD-44(B)

Check voltage Short circuit or Replace or repair

NO
between poor connection
NO CN-1(2)-(4) between
CD-44(A)-CN-1(2)
SPEC :
Key ON : 24±2V
or CD-44(C)-
CN-1(4)

Short circuit or Replace or repair

NO poor connection
between CN-1(2)-
CN-51(7) or CN-1
(4) - CN-7(8)

Wiring diagram

MCU
CD-44
7 13 2 A SUPPLY
12 4 5 B SIG
8 15 4 C RETURN
PUMP 3 PRESSURE SENSOR
CN-2 CN-1
CN-51

3009SH6MS40

6-93
2) TEST PROCEDURE SPEC : Actuator operating : 1~5 V
(1) Test 10 : Check voltage at CN-51(12) and
ground.
① Prepare 1 piece of thin sharp pin, steel or MCU
copper. PIN
② Insert prepared pin to rear side of CN-50 CN-51

connectors : One pin to (12) of CN-51.

③ Starting key ON.
④ Check voltage as figure.

CN-51 Female
12 11 1

24 13

36 25

GROUND

Multimeter

3009SH6MS41

6-94
9. MALFUNCTION OF POWER MAX
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Short circuit or poor Repair or replace
connection between
YES Check resistance CN-88(1)-CN-50 (3)
between CN-88
(1)-(2)
Defective power
NO
YES Check resistance SPEC: 15-35Ω max. solenoid valve Repair or replace
between CN-51 See TEST 12 Check hydraulic
(2)-GND
system

Is voltage between Short circuit or poor Repair or replace

NO
CN-88(2)-GND connection between
SPEC : Power max button pressed ON : 0Ω
normal? Power max button released OFF : ∞ Ω CN-51(2)-CS-29
SPEC
KEY ON : 24±1V
KEY OFF : 0V Short circuit or poor Repair or replace
See TEST 11 NO
connection between
CN-88(2)-
Fuse No. 25

Wiring diagram

MCU
CN-88
3 1

2
CN-50
POWER MAX SOLENOID

2 5
FUSE
6
NO.25
CN-51 CN-4
CS-29
1
2

POWER MAX SWITCH

3009SH6MS42

6-95
2) TEST PROCEDURE SPEC : Key ON : 24±1V
Key OFF : 0V
(1) Test 11:
11 Check voltage between connector
CN-88(2) - GND.
① Disconnect connector CN-88 from power
max solenoid valve. Power max switch
② Start key ON.
③ Check voltage as figure.

LH RCV-lever
CN-88

Power max
solenoid valve
2 1
1 2

GROUND

Multimeter

21096MS14A

(2) Test 12:

12 Check resistance of the solenoid SPEC : 15~35Ω
valve between CN-88(1)-(2).
① Starting key OFF.
Power max switch
② Disconnect connector CN-88 from power
max solenoid valve.
③ Check resistance as figure.

LH RCV-lever
CN-88

Power max 2 1
solenoid valve
1 2

Multimeter
21096MS14B

6-96
10. MALFUNCTION OF BOOM PRIORITY EPPR VALVE
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE

Cause Remedy
YES
Short circuit or poor Repair or replace
connection between
CN-50(1)-CN-133
Check resistance (1) or Fuse No. 25
between CN-133(2)
CN-133(1)-(2)
SPEC : 15~35V
KEY : ON
Defective EPPR Repair or replace
NO
valve

Wiring diagram

MCU
CN-133

1 1

BOOM PRIORITY
EPPR VALVE
FUSE

NO.25
CN-50

3009SH6MS43

6-97