Professional Documents
Culture Documents
: DID0012L09/NP
Tender Date : 04.08.2008
Bid Closing On : 11.09.2008 at 13:00 hrs.(IST)
Bid Opening On : 11.09.2008 at 13:00 hrs.(IST)
OIL INDIA LIMITED invites Limited tenders for items detailed below:
Pump:
(a) The pump should conform to IS 8034:2002 specifications and the relevant
IS certificate should be provided along with the offer for evaluation of the
offer.
(b) The bidder should be an OEM or authorized distributor of OEM for the
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All items shall be supplied by the party. All the electrical items of the pump set
shall be as specified below.
A. Motor:
# Motor shall be suitable for 415 +- 10% volts, 3 Phase, 50 cycles, AC. supply
and should withstand high voltage fluctuation. The motor shall have the
following specifications.
# Fill water to be used for lubrications of bearing and for cooling the water
tight insulated motor winding.
# The shaft shall be sealed by abrasion resistant OIL seal.
# Suitable arrangement to be made using diaphragm beneath thrust bearing
to balance out any over pressure caused by thermal expansion of the motor
fill due to temperature rise in the windings.
# Adequate arrangement should be provided for stopping of rotation or
shifting axially & circumferentially preferably by providing matching grooves
in the stamping assembly and the stator body to make rewinding of motor
possible & avoid early scrapping of motor.
# Motor & pipe shafts to be rigidly connected through a sleeve coupling.
# The connection designation of windings should be clearly marked at the
ends. Same marking are to be provided at both ends of the cable to be
connected.
1. Motor shall be tested as per BIS and test certificates shall be furnished with
the supply.
2. The motor(s) shall be guaranteed for 1 (one) year from the date of supply.
Guarantee cards shall be duly signed and stamped by the supplier and shall
be provided along with the supply.
B. Motor Cables:
Each motor shall be supplied complete with 2 nos. 3x4 sq mm, PVC insulated
motor cables of 40 mt length each with flexible copper conductors. One end
of each cable shall be connected to stator winding and the joint made
waterproof. Cable should confirm to BIS. No joints shall normally be allowed.
However, in extreme cases of split length, connection solution / jointing kit
specially made for these cables and duly approved by OIL shall be provided
and connected free of cost along with the set. The cables running out of the
motor along the pipe up to the starter panel shall be driven in non-corrosive
conduits to protect against mechanical damage. Suitable clamps / supports
shall be provided along the entire length of the cable.
3.0 DOCUMENTS:
2. The successful bidder shall obtain approval for the following drawings prior
to manufacturing of equipment/panel. In case the drawings and documents
submitted for approval are not as per order then the order shall be cancelled.
In such case the cost incurred by OIL in processing the tender shall be
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3. Four bound sets of the following documents, shall be submitted with the
supply
# Approved GA and dimensional drawing of all equipment.
# Approved Power and Control circuit diagrams.
# Technical details of the Motor.
# Bill of materials with technical details of various components of the Starter
Control Panel.
# List of recommended spares for two years.
# All test certificates.
# Guarantee Certificates
4. One laminated copy of the approved power & control circuit drawing shall
be pasted inside of the front door of the Starter Control Panel.
1. Bidder shall furnish every detail of the electrical items in their offer as per
above in THE SAME ORDER. All of the above shall form part of the order.
Hence any deviations must be clearly mentioned which shall be securitized
for acceptability. Specific type and make of components should be mentioned
clearly. OIL reserves the right to accept or reject the deviations. In case of an
order the complete electrical specification of the tender and the deviations
accepted by OIL in writing shall be mentioned in the order. No deviation shall
be allowed at the time of supply and in such case the order will be cancelled
without any liability to OIL. In case of such cancellation oil may recover from
the bidder the cost incurred by oil in processing the tender till the time of
cancellation.
2. All electrical items shall be procured from OEM or their authorized dealers
only. In case of dealers copies of valid dealership certificates shall be
furnished with the offer without which the offers shall not be considered for
evaluation.
3. All quotations shall be sent to Head (Elect.) for technical scrutiny and
approval of Electrical part.
Item Make
Motor: KSB / Kirloskar or eqv.
Starter Control Panel: M/s Assam Electricals, Panitola;
M/s Venus Control & Switchgear, Kolkata;
M/s L&T, Kolkata;
M/s Siemens, Kolkata;
M/s PCE Projects, Kolkata;
M/s Lotus Power & Controls, Bangalore.
CFS / SDF: GEPC / Havell's / Schneider / Legrand
MCCB: P Merlin Gerin / Legrand / Siemens
HRC Fuses / Fuse Holders: GEPC
MPCB: Siemens / Merlin Gerin / GE
Contactors: Siemens / L&T / Schneider
OLR: Siemens / L&T / Schneider
(shall be same as that of contactor)
SPPR: Siemens / Schneider/ Minilac
Water Level Guard: Minilec / Proyog / L&T / Siemens
Electronic Time Delay Relay: Siemens / L&T / Schneider
PBS: Siemens / L&T
Voltmeter: Automatic Electric / L&T
Voltmeter Selector Switch: Kaycee / Salzer / L&T / Rishabh
Ammeter: Automatic Electric/ L&T
Ammeter Selector Switch: Kaycee / Salzer / L&T / Rishabh
LED Type Indication Lamps: Vinay / Tecnik
CTs: Kappa / AE
Earth Leakage Relay: Merlin Gerin / MDS-Legrand
A/M Switch: Siemens / L&T
RCBOs / MCBs / RCCBs: Legrand / Merlin Gerin / Siemens
Metal Clad, Industrial Type Switch Socket: Legrand / Merlin Gerin
Terminal Blocks / DIN Channel: Connectwell / Tosha
PVC armoured cables: NICCO / NECAB / Havell#s / Universal
Wiring Cables: Finolex / Havell#s
Lugs: Dowell's
Light fittings: Philips / Bajaj / GE / Crompton.
Incomer: 415V rated 63A and fused 63A, TPN, CFS / Switch Disconnector
Fuse unit as incomer. The unit shall be housed in a separate compartment,
with brought out connecting links of tinned copper for termination of the
incomer supply cable and shall be provided with adequate cable entry
arrangement with detachable gland plate & single compression cable gland
suitable for 1 no. 4 x 10 Sq. mm PVCA aluminium cable (supply cable). The
incomer unit shall be so mounted that the lower side of the panel with cable
gland for incomer cable is at a height of minimum 450 mm from floor level for
ease of cable terminations.
Protections: The motor shall have the following minimum (but not limited to)
protections in the Starter panel
# Short Circuit
# Overload (through Thermal bi-metallic over load relay, make of OLR shall
be same as that of contactor)
# Phase failure
# Earth-leakage: EL protection shall be provided with separate CBCT & ELR
EL current Range: 0-1A, adjustable in preferred steps of 50/100mA
Trip Time Range: 0-3s, adjustable in preferred steps of 50/100ms.
The relay shall have indication LEDs, test push button, reset push button and
shall be duly wired up to trip starter in case of earth leakage.
# Dry Run: to prevent running the pump in dry condition Water Level Guard
unit with probes/electrodes and adequate length of cable for connection of
probe with the panel shall be provided.
Terminals: Tinned copper brought out terminals shall be provided for all cable
connections. Sufficient space shall be provided in the starter panel for cable
termination, dressing and connecting cable leads to the brought out terminals.
DP MCB: 1 no., 6A DP MCB shall be fitted suitably on the side wall of panel
for operation from outside the panel for pump shed lighting. Incoming power
to this switch shall be tapped from the main incomer through 6 amp HRC fuse
using single core 1.5 sq mm PVC insulated copper cable and shall be marked
accordingly. The incomer connection to the MCB should be provided through
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Cable entry / termination arrangement: The panel shall have suitable cable
entry arrangement with detachable gland plates for following out going cables
# To motor (of size 3 x 4 Sq.mm, Cu),
# To shed light (1 no. 3 x 2.5 Sq.mm PVCA, Cu),
# To water level guard probe (1 no. of appropriate size)
# One no. Extra cable entry hole, blocked with MS plate shall be provided for
future entry of PBS cable of OD=20mm.
Approved single compression heavy duty nickel plated brass glands shall be
provided for entry of all cables to the panel. All cable entries shall be from
bottom and the detachable gland plate for all cable entries shall be at a min.
height of 450mm from floor level.
Flollowing Electrical items are to be supplied along with the Starter Control
Panel
4. Spares:
Following spares are to be provided along with the supply:
3.0 DOCUMENTS:
2. The successful bidder shall obtain approval for the following drawings prior
to manufacturing of equipment/panel. In case the drawings and documents
submitted for approval are not as per order then the order shall be cancelled.
In such case the cost incurred by OIL in processing the tender shall be
recovered from the party.
# GA and dimensional drawing of all equipment
# Power and control circuit diagrams with BOM
The manufacture of the unit is to be started only after written approval of the
above drawings by OIL.
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3. Four bound sets of the following documents, shall be submitted with the
supply
# Approved GA and dimensional drawing of all equipment.
# Approved Power and Control circuit diagrams.
# Technical details of the Motor.
# Bill of materials with technical details of various components of the Starter
Control Panel.
# List of recommended spares for two years.
# All test certificates.
# Guarantee Certificates
4. One laminated copy of the approved power & control circuit drawing shall
be pasted inside of the front door of the Starter Control Panel.
1. Bidder shall furnish every detail of the electrical items in their offer as per
above in THE SAME ORDER. All of the above shall form part of the order.
Hence any deviations must be clearly mentioned which shall be securitized
for acceptability. Specific type and make of components should be mentioned
clearly. OIL reserves the right to accept or reject the deviations. In case of an
order the complete electrical specification of the tender and the deviations
accepted by OIL in writing shall be mentioned in the order. No deviation shall
be allowed at the time of supply and in such case the order will be cancelled
without any liability to OIL. In case of such cancellation oil may recover from
the bidder the cost incurred by oil in processing the tender till the time of
cancellation.
2. All electrical items shall be procured from OEM or their authorized dealers
only. In case of dealers copies of valid dealership certificates shall be
furnished with the offer without which the offers shall not be considered for
evaluation.
3. All quotations shall be sent to Head (Elect.) for technical scrutiny and
approval of Electrical part.
Item Make
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The pump set along with the motor, starter control panel and other
accessories shall be installed, tested and commissioned by the party to full
satisfaction of OIL. All items required for installation and commissioning shall
be approved in writing by OIL's Engineer Incharge.
Incomer Switch:
Party shall install the Incomer Switch unit on the wall of pump house shed at
a height of 1.75 mtr with suitable MS strap frame for sturdy fixing. Thickness
of MS plate: 5.0 mm. The MS strap of CFS unit frame shall be coated with
red oxide primer and then painted with two coats of DA grey paint.
Cables:
OIL shall supply and lay main incoming power cable from OIL's power source
to the pump house. Armoured cables from CFS unit on wall to the starter
panel, starter panel to light fitting shall be supplied by OIL.
Party shall lay and fix part of main supply cable inside the pump house with
saddle clamps, as required and terminate to the Incomer switch. Party shall
lay and fix following cables in the pump house:
Cable from Incomer Switch unit to Starter,
Cable from Starter to Motor,
Cable from Starter to Water Level Guard probe.
All cables shall be fixed and rigidly supported using metallic saddles / clamps
/ MS pipes / MS angles. Spacing between saddles shall be max 300mm.
Saddles and fixing hardware shall be supplied by the party. Cables from
starter panel to motor/pump casing shall be protected with heavy duty GI/
Painted MS pipe. The pipe shall be fixed to the floor of the pump house with
clamps.
Earthing:
Two nos. of Earth Electrodes shall be supplied and installed by the party
outside the pump house. The spacing between the electrodes shall be 3.0 to
3.5 mtr or as decided by the Engineer Incharge of OIL. Earth Electrodes shall
be 3 mts long, made from 100 mm dia, 5.0 mm wall thickness GI pipes having
a 150x150 mm GI plate welded at top end for terminating earth bus. Holes
shall be drilled as per IS-3043 on the surface of electrode for proper wetting
of contact surface. All electrical equipment including starter panel, motor
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casing pipe, CFS unit on wall shall be earthed at two distinct points and
connected to both the earth electrodes through 25x3mm GI straps. All
connecting bolts shall be full threaded and complete with flat and spring
washers. All Bolts and washers shall be zinc plated & passivated or
galvanized MS. Size of bolts- 10mm and 15mm as per connection
requirement. Thickness of all galvanization shall be 85 micron. All through
joints of straps in the earthing system shall be made with two bolts.
Earth testing shall be done as per relevant BIS code and treated for
satisfactory results.
Lighting:
1x36 watt industrial type fluorescent tube light shall be supplied & mounted
on the wall, and shall be duly wired up from the DP MCB of the panel. Wiring
shall be done with 3x2.5 sqmm PVCA copper cable that shall be supplied by
OIL and fixed rigidly to the wall with saddles / supports.
All electrical works shall be done by persons having valid electrical license.
All personnel deputed by the vendor shall be competent for the job having
reasonable experience in the related jobs.
All workers shall be medically fit and able to carry out the various jobs
assigned to them.
All deputed personnel shall take all safety precautions during the erection
works as per all prevailing statutory guidelines. However, should there be any
accident caused to the vendor's personnel, the vendor shall be fully
responsible for such accident.
The vendor shall arrange for any special passes required by workers to enter
the site.
The vendor shall be responsible for safe custody and proper storage of
materials till handing over.
All tools for installing and instruments for testing & commissioning shall be
arranged / provided by the vendor.
i) GENERAL CHECKS
a) Assembly check as per drawings and instructions.
b) Checking all piping, junctions.
c) Painting and corrosion protection.
d) Cleanliness.
e) Checking operating mechanisms.
f) Checking safety interlocks.
g) Tightness check of circuits, control devices, terminal blocks.
h) Manual operation of power, control and auxiliary contacts.
iii) All tests shall be carried out in presence of OIL Engineers and test results
shall by approved by OIL.
iv) All tests results shall be recorded in a proper manner. Four sets of test
results with the commissioning report shall be submitted to OIL. The results
shall be typed and properly documented.
Special Notes : (1) VALIDITY : Your offer must be valid for 75 days from the date of bid opening. Offer
with inadequate validity will be rejected.
(2) If you do not quote directly, please forward this to your authorize dealer to quote with
due authorization by you.
(5) Warranty :
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The warranty period of the pumps, motors and all ancillary should be a minimum of 18
months from the date of dispatch or 12 months from the date of commissioning.
(7) To evaluate the inter-se ranking of the offers, Assam Entry Tax on purchase value will
be loaded as per prevailing Government of Assam Guidelines as applicable on bid closing
date. Bidders may check this with the appropriate authority while submitting their bids.