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ZXSDR BS8900A C100

CDMA Outdoor Basestation-8900A


Hardware Installation Guide

Hardware Version: HV2.0

ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright © 2012 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
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contractual confidentiality obligations.
All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.
This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision No. Revision Date Revision Reason

R1.1 2012-09-30 Modified the manual architecture and optimized the manual
images.

R1.0 2010-09-30 First Edition

Serial Number: SJ-20100511105923-001

Publishing Date: 2012-09-30 (R1.1)

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Contents
About This Manual ......................................................................................... I
Chapter 1 Installation Overview ................................................................ 1-1
1.1 Engineering Indexes........................................................................................... 1-2
1.2 Installation Flow ................................................................................................. 1-2

Chapter 2 Installation Preparation ............................................................ 2-1


2.1 Cabinet Installation Environment Check............................................................... 2-1
2.1.1 Power Supply Requirements ..................................................................... 2-1
2.1.2 Lightning and Grounding Requirements ..................................................... 2-1
2.1.3 Transmission Requirements...................................................................... 2-2
2.1.4 Wiring and Binding Requirements ............................................................. 2-3
2.2 Personnel Requirements .................................................................................... 2-4
2.3 List of Tools and Instruments............................................................................... 2-4
2.4 Technical Material Preparation ............................................................................ 2-6

Chapter 3 Installing the Cabinet................................................................ 3-1


3.1 Cabinet Installation Mode.................................................................................... 3-1
3.2 Cabinet Installation Process................................................................................ 3-3
3.3 Floor Mounting a Cabinet.................................................................................... 3-6
3.4 Installing Stacked Cabinets ............................................................................... 3-15

Chapter 4 Installing the Modules .............................................................. 4-1


4.1 Installing the Interior Components of the Baseband Power Cabinet ....................... 4-1
4.2 Installing the RF Module ..................................................................................... 4-3
4.3 Installing the Batteries .......................................................................................4-11

Chapter 5 Installing the Cables ................................................................. 5-1


5.1 Installing the Ground Cables ............................................................................... 5-3
5.1.1 Installing the Grounding Cable for BC8910A .............................................. 5-3
5.1.2 Installing the Grounding Cable for RC8910A .............................................. 5-5
5.2 Installing Power Cables ...................................................................................... 5-7
5.2.1 Installing the Power Input Cable for BC8910A ............................................ 5-7
5.2.2 Installing RC8910A DC Input Power Cable (RC8910A Placed
Individually) ...........................................................................................5-11
5.2.3 Installing RC8910A DC Input Power Cable (BC8910A Overlapped with
RC8910A) ............................................................................................ 5-12
5.2.4 Installing the DC Input Cable for the PC8910A ......................................... 5-16

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5.2.5 Connecting Fan Power Cable of PC8910A............................................... 5-21
5.3 Installing Interconnection Cables ....................................................................... 5-24
5.3.1 Installing the Interconnected Cable Between BBU and RSU...................... 5-24
5.3.2 Installing Optical Fibers Between BBU and RSU (Outside the Cabinet)...... 5-27
5.3.3 Installing the Ethernet Cable on BBU....................................................... 5-28
5.3.4 Installing the RF Jumper ......................................................................... 5-29
5.3.5 Connecting GPS Feeder......................................................................... 5-32
5.4 Installing Monitoring Cables .............................................................................. 5-34
5.4.1 Installing Dry Contact Cable Externally Provided by BBU .......................... 5-34
5.4.2 Connecting RSU Monitoring Cable .......................................................... 5-37
5.4.3 Installing the Door Status Monitoring Cable for the PC8910A .................... 5-38
5.4.4 Connecting the Battery Monitoring Cable of the PC8910A......................... 5-42
5.5 Water-proof...................................................................................................... 5-44
5.5.1 Routing Apertures .................................................................................. 5-44
5.5.2 Installing the Waterproof Module of the Baseband Power Cabinet ............. 5-48
5.5.3 Installing the Waterproof Module of the RF Cabinet .................................. 5-50

Chapter 6 Installation Check ..................................................................... 6-1


6.1 Checking Equipment Installation.......................................................................... 6-1
6.1.1 Checking Equipment Installation................................................................ 6-1
6.1.2 Cable Check Items ................................................................................... 6-3
6.1.3 Socket, Plug and Locking Piece Check Items............................................. 6-3
6.1.4 Label Check Items.................................................................................... 6-3
6.1.5 On-site Environment Check Items ............................................................. 6-4
6.2 Checking Power on ............................................................................................ 6-4

Figures............................................................................................................. I
Tables .............................................................................................................V
Index .............................................................................................................VII
Glossary ........................................................................................................IX

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About This Manual
Purpose
ZXSDR BS8900A C100 is an outdoor micro BTS. ZXSDR BS8900A C100 implements
these functions of baseband modulation and demodulation, RF signal transmission and
demodulation, radio resource assignment, calling processing, power control as well as
soft handoff.

This manual provides basic installation guide for engineering personnel who perform
ZXSDR BS8900A C100 hardware installation. At the same time, it serves for the
reference material for the personnel responsible for operation and maintenance.

Intended Audience
This document is intended for:
l Equipment installation engineer
l Installation supervisor

Prerequisite Skill and Knowledge


To use this document effectively, users should have a general understanding of ZXSDR
BS8900A C100 equipment and its components. Familiarity with the following is helpful:
l cdma2000 fundamental
l ZXSDR BS8900A C100 hardware structure

What is in This Manual


This manual contains the following chapters.

Chapter Summary

1, Installation Overview Describes the ZXSDR BS8900A C100 installation flows and
installation precautions.

2, Installation Preparation Describes installation environment inspection, requirements of


installation personnel, tools and documents, as well as unpacking
and acceptance before installation.

3, Installing the Cabinet Describes installation modes of ZXSDR BS8900A C100 cabinets and
the installation process.

4, Installing the Modules Describes the installation process of modules.

5, Installing the Cables Describes the installation process of cables.

6, Installation Check Describes the inspection process after installation completion.

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Conventions
ZTE documents employ the following typographical conventions.

Typeface Meaning

Italics References to other Manuals and documents.

“Quotes” Links on screens.

Bold Menus, menu options, function names, input fields, radio button names,
check boxes, drop-down lists, dialog box names, window names.

CAPS Keys on the keyboard and buttons on screens and company name.

Note: Provides additional information about a certain topic.

Checkpoint: Indicates that a particular step needs to be checked before


proceeding further.

Tip: Indicates a suggestion or hint to make things easier or more productive


for the reader.

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Chapter 1
Installation Overview
The following precautions are abided by during the installation.
l Read this manual as well as corresponding manuals carefully before installation and
perform installation according to the installation flow and specifications in this manual.
l ZXSDR BS8900A C100 hardware installation personnel must participate in the
training related to communication equipment installation to master skilled installation
technique.
l The ZXSDR BS8900A C100 is a valuable device and should be installed as carefully
as possible.
l During installation, ensure personal safety and avoid accidents such as electric shock
or bruise.
l When an cabinet is overlapped onto the floor-mount cabinet, cover glue for
waterproof protection at the gaps around overlapping positions, at the outlet inside
the baseband-power cabinet as well as at the junction between cabinet and bolt
hole. Even if the bolt hole inside the baseband-power cabinet is not used to install a
flooding sensor, it is necessary to cover a layer of glue.
l Installation personnel should wear an antistatic wrist strap when inserting and pulling
out boards. Make sure the other end of the antistatic wrist strap is grounded well.
l When taking a board, take hold of the edge of the board and do not touch the circuit,
components and wires.
l Insert boards along slots and avoid contact adjacent boards to avoid short circuit. Give
proper force to insert the boards to avoid pin distortion.
l When installing or maintaining an optical fiber, do not directly staring at a section of
optical fiber or a socket of optical terminal in case that laser beams damage your eyes.
l Replacing components or modifying devices may bring extra risks. If you are not
authorized, do not replace or modify devices.

Note:
Without the guide of professional personnel, nonprofessional personnel are prohibited to
install and debug devices.

Table of Contents
Engineering Indexes...................................................................................................1-2
Installation Flow .........................................................................................................1-2

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1.1 Engineering Indexes


Table 1-1 describes the engineering indexes of ZXSDR BS8900A C100.

Table 1-1 Engineering Indexes

Item Index

Dimensions (height x 1815 mm x 600 mm x 600 mm (including the 200 mm-high base or 15
width x depth) mm-high sunshade)

Weight < 260 kg (three sectors, AC power supply without batteries)


< 300 kg (six sectors, AC power supply without batteries)

Power supply Single-phase 220 VAC/45 Hz to 65 Hz


Three-phase 380 VAC/45 Hz to 65 Hz

Operating temperature -40 °C to +55 °C (-40℉ to +131 ℉)

Entire-system power < 3000 W (in full configuration)


consumption

Operating humidity 5% RH to 95% RH

Ground resistance Joint ground resistance ≤ 1 Ω, BTS ground resistance ≤ 5 Ω

1.2 Installation Flow


Figure 1-1 shows the ZXSDR BS8900A C100 installation flow.

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Chapter 1 Installation Overview

Figure 1-1 ZXSDR BS8900A C100 Installation Flow

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Chapter 2
Installation Preparation
Table of Contents
Cabinet Installation Environment Check .....................................................................2-1
Personnel Requirements ............................................................................................2-4
List of Tools and Instruments ......................................................................................2-4
Technical Material Preparation ...................................................................................2-6

2.1 Cabinet Installation Environment Check


2.1.1 Power Supply Requirements
The power supply of equipment room must meet the following requirements:
l The supply power voltage of DC distribution device should be stable and the nominal
value is -48 V (-57 V~-40 V).
l The battery capacity should be adequate.
l Different power sockets in the equipment room should have obvious marks. The
power electricity should be distinguished from the lighting electricity obviously.
l When the power phenomena, such as undercurrent, under-voltage and over-voltage
occur, there should be sound-and-light alarms.
l While using 220V or 380V AC voltage, pay great attention to avoiding electric shock.
l While installing DC power, make sure power polarities consistent.

Danger!
While checking powers, examine the current status of all switches and watch out electric
shock.

2.1.2 Lightning and Grounding Requirements


The lightning and grounding in the equipment room should meet the following
requirements:
l The grounding resistance is not more than 5 Ω.
l The indoor grounding system connects directly with a grounding bar. All device
grounding connects to this grounding bar. And then the grounding bar connects with
the primary grounding bar of the building.

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ZXSDR BS8900A C100 Hardware Installation Guide

2.1.3 Transmission Requirements


The external interfaces of ZXSDR BS8900A C100 locate on the baseband subrack,
lightning subrack and radio frequency cabinet, referring to Table 2-1.

Table 2-1 ZXSDR BS8900A C100 External Interface Index Description

Transmission Subrack/Mod- Interface Connector Description


Category ule Name

Connect the ZXSDR BS8900A


ETH1 RJ45
Baseband C100 with the BSC.
Ethernet Cable subrack/CC Connect the ZXSDR BS8900A
DBG/CAS
module RJ45 C100 and PC for LMT
/OMC
maintenance.

Baseband
Connect the ZXSDR BS8900A
subrack/CC ETH1
C100 with the BSC.
module

Baseband
Optical Fiber TX0~5 LC
subrack/FS
RX0~5 Connect the baseband subrack
module
with the RF cabinet.
RF cabinet/RSU
TX1/RX1
module

Connecting Baseband
Cable between subrack/SA B3
Baseband module Connect the baseband subrack
DB25
Subrack and with the lightning subrack.
Lightning
Lightning BBU
subrack
Subrack

Import dry contact signal from


Dry Contact Lightning MON IN/ external devices;
DB25
Cable subrack OUT_GO Export dry contact signal from this
device.

Monitoring Lightning RS232/R Import monitoring signal of the


DB9
Serial-port Cable subrack S485_EM power device

Baseband Import satellite signal into the


GPS Jumper ANT SMA elbow
subrack/CC cabinet.

Monitoring range: battery cabinet


Lightning
door magnet monitoring, battery
subrack/dry RS232/R- RS232/R-
Monitoring Cable cabinet temperature monitoring
contact cable S485_EM S485
and battery cabinet flooding
end B
monitoring

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Chapter 2 Installation Preparation

Transmission Subrack/Mod- Interface Connector Description


Category ule Name

Connect the ZXSDR BS8900A


DB-44P//D C100 with the BSC;
Lightning
E1/T1 BSC_GO -SUB-HDB E1 provides 75Ω and 120Ω load
subrack
-44M interfaces;
T1 provides 100Ωload interface.

2.1.4 Wiring and Binding Requirements


Wiring Requirements
l Before laying the power cable and the protective grounding cable, wrap cable
connectors well with insulation tap.
l The power cable and protective grounding cable should be separate from the signal
cable.
l When the power cable and protective grounding cable are parallel with the signal
cable, the distance from the signal cable keeps 10 mm at least inside the cabinet and
100 mm at least outside the cabinet.
l If the signal cable is crossed with the power cable, the crossed angle must be 90°.
l At the turning of cable, the bending radius should be more than five times of the cable
diameter.
l When the power cable connects to a connecting terminal of distribution power box
inside the cabinet, the wiring should be straight and the radian of turning should be
smooth.
l The actual cable-installation position should meet the requirements of engineering
survey and be consistent with data configuration.
l The route of cable layout should be clear and reasonable, according to the engineering
design drawing.
l The layout of signal cable should be orderly, smooth and non-crossed.
l The layout of cables should be convenient for maintenance and capacity expansion.
l Before feeder layout, learn of the wiring route and draw a practical wiring route on the
paper in case feeder crossed .
l The minimum bending radium of feeder is not less than 20 times of the feeder radium.
l The requirements of feeder bending radius are as shown in Table 2-2.

Table 2-2 Bending Radius Requirements

Feeder Category The Minimum Bending Radius (recommended)

Bending for Once Consecutive Bending (<=15 times)

Super–soft 1/2" 15 mm 30 mm
feeder

1/2" feeder 50 mm 125 mm

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Feeder Category The Minimum Bending Radius (recommended)

Bending for Once Consecutive Bending (<=15 times)

7/8" feeder 90 mm 250 mm

5/4" feeder 150 mm 380 mm

Binding Requirements
l The binding should be neat and tidy, and the distances and directions between cable
fasteners keep consistent.
l Cut off redundant binding tapes flatly.
l While binding cables, separate the power cable and PE cable from the signal cable.
l Bind the cable inside the cabinet to the cable bushing.
l Bind it while laying out the cable along the cable tray. The cable after binding should
be in close contact with each other.
l Remain proper length in cable for inserting and extracting connectors.

2.2 Personnel Requirements


Installation personnel should participate in ZTE's training and examination, and handle
knowledge of installation and debugging. After obtaining job certificate, installation
personnel are qualified for installation and debugging.

2.3 List of Tools and Instruments


Table 2-3 gives the tools and instruments that may be used for the installation.

Table 2-3 Installation Tools and Instruments

Category Name

One knife for cutting feeder ends

One 75Ω coaxial cable stripper

A pair of 75Ω coaxial cable crimping pliers

Special tools A pair of multi-functional crimping pliers

One multimeter

One VSWR tester

One earth resistance tester

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Category Name

One electrical percussion drill

Multiple drilling bits

One vacuum cleaner


Concrete punching tools
One power socket, including at least 3 two-phase connectors and at
least 3 three-phase connectors. The current should be higher than
15 A.

One 4", 6" and 8" cross screwdriver respectively

One 4", 6" and 8" flat screwdriver respectively

One 6", 8", 10" and 12" adjustable wrench respectively

One inner-hexagon Wrench

One 17" and 19" dual-purpose wrench respectively


Common tools
One socket wrench

One 5 kg claw hammer

One 300 W soldering iron

One 40 W soldering iron

One roll of solder wire

One 50 m tape

One 5 m steel tape

One 400 mm horizontal ruler

Measurement tools One angle instrument

One compass

Horizontal ruler

Plumb

Antistatic wrist strap


Protective tools
Safety helmet and slip-proof gloves

One hacksaw with multiple saw blades

A pair of sharp-nose pliers (8")

A pair of diagonal pliers (8")

A pair of round-nose pliers (8")


Benchwork tools
One vice (8")

A set of needle files (middle size)

Nippers

One brush

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ZXSDR BS8900A C100 Hardware Installation Guide

Category Name

A pair of scissors

One hot air blower

One solder removal tool

One hydraulic crimper

Crowbar

Sheave block

Auxiliary tools Ropes

Ladder

Spectrometer (for special requirement)

BS tester

Test handset
Instruments
Compass

Multimeter

Field strength tester (for special requirement)

2.4 Technical Material Preparation


It is necessary to prepare the following technical material for ZXSDR BS8900A C100
installation:
l ZXSDR BS8900A C100 CDMA Outdoor Basestation-8900A Engineering Survey
Report
l ZXSDR BS8900A C100 CDMA Outdoor Basestation-8900A Environment Acceptance
Report
ZXSDR BS8900A C100 kit materials include:

l ZXSDR BS8900A C100 CDMA Outdoor Basestation-8900A Product Description


l ZXSDR BS8900A C100 CDMA Outdoor Basestation-8900A Hardware Description
l ZXSDR BS8900A C100 CDMA Outdoor Basestation-8900A Hardware Installation
Guide
l ZXSDR BS8900A C100 CDMA Outdoor Basestation-8900A Commissioning and Data
Configuration Guide
l ZXSDR BS8900A C100 CDMA Outdoor Basestation-8900A Routine Maintenance
Guide

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Chapter 3
Installing the Cabinet
Table of Contents
Cabinet Installation Mode ...........................................................................................3-1
Cabinet Installation Process .......................................................................................3-3
Floor Mounting a Cabinet ...........................................................................................3-6
Installing Stacked Cabinets ......................................................................................3-15

3.1 Cabinet Installation Mode


Cabinet Installation Description
ZXSDR BS8900A C100 is an outdoor equipment that is directly floor-mounted. It can be
installed at a hill or roof. In general, a simple fence or house is required around the base
station where the equipment is installed in the hill or under a tower.

A concrete platform needs to be set up before the cabinet installation to protect the base
station equipment and ensure the normal usage of the communications equipment.
ZXSDR BS8900A C100 has three types of cabinets, that is, the baseband power cabinet,
RF cabinet, and power cabinet. These cabinets can be stacked or installed side by side.
The base does not accompany the delivery of these cabinets. The base needs to be
installed before the floor-mounted cabinet installation.

Concrete Platform Description


A concrete platform needs to be set up before the cabinet installation. The cabinet is
installed onto the platform and certain operation space is reserved. Do not directly install
the expansion bolts on the roof. The dimensions of the concrete platform are as follows:

l Stacked cabinets
Figure 3-1 shows the space requirements in such a scenario.

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ZXSDR BS8900A C100 Hardware Installation Guide

Figure 3-1 Cement Base Size Requirement-For Side-by-Side Cabinets

l Side-by-side installed cabinets


Figure 3-2 shows the space requirements in such a scenario.

Figure 3-2 Cement Base Size Requirement-For Chest-on-Chest Cabinets

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Chapter 3 Installing the Cabinet

Caution!
l Keep the cabinet top at least 200 mm away from obstacles.
l When two cabinets are installed side by side, at least 500 mm is reserved between
cabinets or between cabinets and their surrounding obstacles to ensure that the
cabinet doors can be opened or closed normally.

3.2 Cabinet Installation Process


The process for floor-mounting the ZXSDR BS8900A C100 cabinet is shown in Figure 3-3.

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ZXSDR BS8900A C100 Hardware Installation Guide

Figure 3-3 Flow for Floor-Mounting a Cabinet

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Chapter 3 Installing the Cabinet

Note:
If a floor-mounted cabinet need not be stacked with another cabinet on its top, the
floor-mounted cabinet needs to be installed with the sunshade.

In the stacked cabinet installation, you just need to stack another cabinet onto the top of
the floor-mounted cabinet. The installation procedure is shown in Figure 3-4.

Figure 3-4 Flow for Installing Chest-on-Chest Cabinets

Caution!
Remove the waterproof plate of the cabling aperture of the lower-layer cabinet and install
the cabling cover before stacking another cabinet onto the lower-layer cabinet.

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ZXSDR BS8900A C100 Hardware Installation Guide

3.3 Floor Mounting a Cabinet


Context
Use the wind-proof pole to stabilize the cabinet door when installing a cabinet or relevant
cables, as shown in Figure 3-5.

Figure 3-5 Windproof Rod

Steps
1. Determine where the cabinet is installed.

Note:
After meeting the minimum installation space requirements of the ZXSDR BS8900A
C100 cabinet, select a proper installation place that ensures proper cable routing, good
ventilation and heat dissipation, and easy operation.

2. Determine the holes for expansion bolts that fasten the cabinet base.
Figure 3-6 shows the cabinet base.

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Chapter 3 Installing the Cabinet

Figure 3-6 Base

Determine the holes for expansion bolts and mark the centers of these holes (unit:
mm). The spacing of the four holes is 531 mm*413 mm, as shown in Figure 3-7.

Figure 3-7 Dimensions of the Base and Expansion Bolt Positions

3. Drill holes and install the expansion bolts.


a. Drill holes using the electric drill.
Select a Ф16 electric drill to drill 16 mm x 80 mm (diameter x depth) holes. Hold
the drill firmly when drilling holes and make sure that the holes are vertical with
the floor.Figure 3-8 shows the hole-drilling operations.

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ZXSDR BS8900A C100 Hardware Installation Guide

Figure 3-8 Schematic Diagram for Hole Making

b. Fasten the expansion bolts.


Figure 3-9 shows the appearance of an M12 expansion bolt.

Figure 3-9 M12x100 Expansion Bolt

Insert the M12 expansion bolt into the hole and wear the flat washer, spring washer
and nut. Turn the nut clockwise using the wrench to secure the expansion bolt.
Leave 30 mm of the expansion bolt above the floor, as shown in Figure 3-10.
Remove the nut, spring washer, and flat washer one by one after the expansion
bolt is installed.

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Chapter 3 Installing the Cabinet

Figure 3-10 Installing Expansion Bolts

1. Nut 2. Spring washer

3. Flat washer 4. Fasten the nut to fix the expansion bolt into the hole

5. Lower part of the 6. Finished state


expansion bolt

4. Install the base.


a. Place the base onto the expansion bolts so that the expansion bolts are aligned
with the fastening holes of the base.
b. Screw the nuts tightly after the base is installed correctly, as shown in Figure 3-11.

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ZXSDR BS8900A C100 Hardware Installation Guide

Figure 3-11 Fixing the Base

Figure 3-12 shows the completion of installing the base.

Figure 3-12 Base Installed Completely

5. Install the clamping components.

Note:

The Clamping Components are used on only RC8910A/RC8911A Cabinet.

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Chapter 3 Installing the Cabinet

Use two M6 hexagonal screws to fasten the clamping components to the


corresponding installation holes of the rear side of the base, as shown in Figure 3-13.

Figure 3-13 Schematic Diagram for Installing the Clamping Component

Caution!
Make sure that the clamping components are vertical with the base; otherwise, the
cabinet installation may be difficult.

6. Install the cabinet onto the base.

a. Place the cabinet onto the base, as shown in Figure 3-14.

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ZXSDR BS8900A C100 Hardware Installation Guide

Figure 3-14 Placing the Cabinet on the Base

b. Steadily push the cabinet backwards until the clamping components are aligned
with the holes on the rear side of the cabinet and the cabinet is flush with the base
edges, as shown in Figure 3-15.

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Chapter 3 Installing the Cabinet

Figure 3-15 Pushing the Cabinet Backward

Caution!
Push the cabinet steadily and avoid the fall of the cabinet from the base.

c. Use two or four M12 hexagonal screws (with rubber washers) to fasten the cabinet
and base together, as shown in Figure 3-16.

Figure 3-16 Fixing the Cabinet

7. Adjust the cabinet installation position and cabinet tilt.

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ZXSDR BS8900A C100 Hardware Installation Guide

Note:
l Adjust the cabinet horizontally and vertically (using the iron plate at the low place
or adjusting the tilt) to make the vertical tilt of no more than 5°.

8. Verify the installation.


Check the cabinet installation position and cabinet tilt after fastening screws tightly. If
the cabinet tilt is no more than 5°, it indicates that the cabinet installation is complete.
– End of Steps –

Result
Figure 3-17 shows the completion of cabinet installation.

Figure 3-17 Cabinet Installed Completely

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Chapter 3 Installing the Cabinet

3.4 Installing Stacked Cabinets


The following describes how to install stacked cabinets.

Prerequisite
The lower-layer cabinet in the stacked cabinet installation mode has already been installed.

Context
ZXSDR BS8900A C100 supports the following three combinations:
l Combination 1: BC8910A + RC8911A
l Combination 2: BC8910A + RC8910A+PC8910A
l Combination 3: BC8910A + RC8910A
As shown in these three combinations, BC8910A is the cabinet that needs to be stacked.
Remove not only the covers of the cabling troughs on both sides of the cabinet top but the
cover of the cabling aperture in the cabinet middle before the stacked cabinet installation,
as shown in Figure 3-18.

Figure 3-18 Schematic Diagram of the Cable-Through Hole Cover

Steps
1. Install the sunshade.
The sunshade is required for the non-stacked cabinet or the upper-layer stacked
cabinet.
a. Put the sunshade on the cabinet, as shown in Figure 3-19.

Note:
The side without unfilled corners faces outwards.

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Figure 3-19 Placing the Sunshield

b. Secure the sunshade with four M12 hexagonal screws (with steel washers), as
shown in Figure 3-20.

Figure 3-20 Fixing the Sunshield

2. Remove the covers of the left and right cabling troughs of the lower-layer cabinet.
Remove the covers of the cabling troughs, as shown in Figure 3-21.

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Figure 3-21 Removing the Cover of the Cabinet Top

Figure 3-22 shows the completion of removing the covers.

Figure 3-22 Cover Removed Completely

3. Remove the covers of the cabling apertures on the top of the cabinet.
Remove the four screws on the cover of the cabling aperture from inside of the cabinet
and then remove the cover. Figure 3-23 shows the appearance of the cover of the
cabling aperture. Figure 3-24 shows the completion of removing the cover of the
cabling aperture.

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Figure 3-23 Bottom View of the Cover

Figure 3-24 Cable-Through Hole Cover Removed Completely

4. Align the cabling apertures on the bottom of BC8910A with those on the top of the
lower-layer cabinet. Then, open the front door and install four M12 bolts (with rubber
washers) on the holes at the four cabinet corners to connect together the upper-layer
and lower-layer cabinets, as shown in Figure 3-25.

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Chapter 3 Installing the Cabinet

Figure 3-25 M12 Socket Head Nut on the Bottom Plate for Fixing the Cabinet

5. Installing the cabling cover.


a. Remove the waterproof plate at the bottom of the upper-layer BC8910A cabinet,
as shown in Figure 3-26.

Figure 3-26 Removing the Waterproof Plate from the Upper-Layer Cabinet

b. Installing the cabling cover components.


Fasten the lower cabling cover component under the cabling aperture and the
upper cabling cover component over the cabling aperture.
Figure 3-27 shows the cabling cover components.

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ZXSDR BS8900A C100 Hardware Installation Guide

Figure 3-27 Cable-Through Cover

1. Upper component 2. Lower component


of the cable-throu of the cable-throu
gh cover gh cover

Figure 3-28 shows the completion of installing the cabling cover components.

Figure 3-28 Cable-Through Cover Installed Completely

Caution!

Install the cabling cover components reliably and properly; otherwise, the cabinet
may encounter the water creepage issue.

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Chapter 3 Installing the Cabinet

6. Figure 3-29 shows the completion of installation.

Figure 3-29 Schematic Diagram for Chest-on-Chest Installation

– End of Steps –

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Chapter 4
Installing the Modules
Table of Contents
Installing the Interior Components of the Baseband Power Cabinet............................4-1
Installing the RF Module.............................................................................................4-3
Installing the Batteries ..............................................................................................4-11

4.1 Installing the Interior Components of the Baseband


Power Cabinet
Prerequisite
The baseband power cabinet has already been installed.

Warning!

Place protection materials (such as a piece of paper, paper board, or ESD bag) on the top
of the baseband power cabinet when performing operations (such as removing the side
wind deflector, support plate, or smoke sensor) on the top to prevent small components
from falling into the inside of the cabinet.

Context
After completed inserted into the baseband power cabinet, the rectifier unit has already
set up connection with this cabinet and other power cables need not be installed.
ZXSDR BS8900A C100 The power monitoring module and the rectifier unit of the BC8910A
cabinet need to be installed on site.

ZXSDR BS8900A C100 The BC8910A cabinet can be configured with two types of power
modules: ZXDU58 B900 and ZXDU68 B201.
Figure 4-1 shows the front panel of the ZXDU68 B201 DC power module.

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ZXSDR BS8900A C100 Hardware Installation Guide

Figure 4-1 ZXDU68 B201 DC Power Output Panel

Where,

l The LLVD1 terminal provides two -48 V DC power inputs (63 A) for the RF module.
l The LLVD2_5 terminal provides -48 V DC power inputs (10 A) for fans of the baseband
power cabinet.

Note:
l The -48VRTN terminals of the ZXDU68 B201 power module is the right ground bar of
the baseband power cabinet.
l The LLVD1 and LLVD2_5 terminals provide the power supply to the ZXSDR BS8900A
C100 equipment and the remaining terminals can be user-defined.

Caution!

There is huge capacitance inside the rectifier unit; therefore, do not touch the back pane
of the rectifier unit, especially its input and output interfaces, to avoid bodily injury.

Steps
1. Turn off the rectifier unit.

2. Install the rectifier unit into a proper slot.

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a. Hold the handle of the rectifier unit with one hand, support the whole rectifier unit
with the other hand, and then push it slowly into the proper slot.
b. Wait until a slight sound is heard. Then, the rectifier unit is completely installed.
3. Screw tightly the captive screws at the lower part of the module.
4. Repeat the preceding steps to install other rectifier units and monitoring modules.
– End of Steps –

Example
Figure 4-2 shows the installation of the rectifier unit.

Figure 4-2 Installing the Rectifier

4.2 Installing the RF Module


Prerequisite
l Before installing the RF module, wear the ESD wrist strap to avoid damaging the RF
module.
l The RF cabinet has already been installed.

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Context
Slots 1 to 3 are used for installing RSU 1T2R modules and slots 4 to 6 for installing RSU
2T4R modules.Figure 4-3 shows the front panel of a RSU 2T4R.

Figure 4-3 RSU 2T4R Panel

Note:
When a RSU 2T4R is used in a single-sector and high-carrier scenario, the RF jumper
connects only to the ANT1 and ANT3 interfaces.

Steps
1. Determine the target slot, hold the handle of the module with one hand, support the
lower back of the module with the other hand, and try to make parallel the module and
the guiding plane, as shown in Figure 4-4.

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Figure 4-4 Step 1

2. Push the module slightly into the slot to more than half the depth of the slot, as shown
in Figure 4-5.

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Figure 4-5 Step 2

3. Change the place where you exercise force and then push further the module with
even force, as shown in Figure 4-6.

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Figure 4-6 Step 3

4. Push the module until the inner side of the front panel closely touch the vertical shaft,
as shown in Figure 4-7.

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Figure 4-7 Step 4

5. Secure the module using five M5 x 20 screws, as shown in Figure 4-8.

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Chapter 4 Installing the Modules

Figure 4-8 Step 5

1. Fixing the cabinet with 2. Fixing the grounding


5 M5X20 screws. lug

6. Secure the ground lug.


As shown in Figure 4-8, the M5 x 20 screws secures the ground lug of the RSU module
to the ground points.
– End of Steps –

Result
Figure 4-9 shows the completion of installing the RF module.

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ZXSDR BS8900A C100 Hardware Installation Guide

Figure 4-9 RF Module Installed Completely

Note:
If the RC8910A cabinet needs only three RSU modules, the unused slots are installed with
blank panels and you just need to install the three RSU modules

Follow-Up Action
After installing RSU modules, connect the RSU power cables to the RSU power
interfaces.RSU power cables have been routed to proper slots, as shown in Figure 4-10.

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Chapter 4 Installing the Modules

Figure 4-10 Power Cable Connecting the RSU

4.3 Installing the Batteries


Prerequisite
l The battery box has already been installed.
l Deploy relevant cables before placing the battery box; otherwise, it may be difficult to
deploy cables.

Caution!
If only four batteries are used, the unconnected terminals for batteries must be wrapped
up with insulation materials.

Context
Figure 4-11 shows the interior layout of the battery box.
The battery box can be configured with up to two battery groups and each battery group
has four 12 V batteries in serial connection. Make sure that the dimensions and weight
of the selected batteries are applicable to the battery box before installing these batteries
into the battery box.

l Every battery rack supports 260 kg at most, that is, each battery is 65 kg at most.
l The available space of each battery rack is 490 mm x 350 mm x 540 mm (width x
height x depth). When the battery spacing is 2 mm, at least 12 mm is reserved in
height and depth. In this way, the left and right sides of each battery group is at least 9
mm away from the inner wall of the battery box for electrical safety. Figure 4-12 shows
the requirements for installation space of batteries. Table 4-1 shows the requirements
for battery dimensions

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Figure 4-11 PC8910A Layout

1. Battery

Figure 4-12 Installation Space Requirement of the Battery

Table 4-1 Dimensions of the Battery Box and Batteries

Item Each Battery Spacing Each Battery Each Battery


Rack Between the Group
Battery Group

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Chapter 4 Installing the Modules

and the Battery


Box

Width (W) W = 490 mm W1 ≥ 9 mm W2 ≤ 472 mm W3 ≤ 116.5 mm

Height (H) H = 350 mm H1 ≥ 12 mm H2 ≤ 338 mm H2 ≤ 338 mm

Depth (D) D = 540 mm D1 ≥ 12 mm D2 ≤ 528 mm D2 ≤ 528 mm

Note:
W2 = W3 x 4 + battery spacing x 3, W1 =(W-W2)/2; H1 = H-H2; D1 = D-D2
When only four batteries are configured, place them on the low battery rack; when
eight batteries are configured, place them on the upper and lower batter racks, with
four batteries on each.

l According to the dimensions of batteries and their spacing, calculate W1 (spacing


between the right and left sides of the battery group and the inner wall of the battery
box), H1 (spacing between the top of the battery group and the inner wall of the battery
box), and D1 (spacing between the rear side of the battery group and the inner wall of
the battery box) and then input relevant values into the "Actual Spacing" in Table 4-2.

Table 4-2 Spacing Between the Battery Group and the Inner Wall of the Battery Box

Item Stated Spacing Actual Spacing

Battery Spacing 2 mm

Spacing between the ≥ 9 mm


leftmost/rightmost battery
and the battery box (W1)

Spacing between the battery ≥ 12 mm


top and the battery box (H1)

Spacing between the battery ≥12 mm


back and the battery box (D1)

Steps
1. Use the multimeter to check whether each battery is functioning properly by measuring
the voltage of its terminals.

Batteries from different suppliers may have varying voltage ranges. For details, see
relevant battery user guide to learn the supported voltage range of a battery. If the
detected voltage of a battery is out of the normal range, it indicates that the battery is
faulty. Replace the fault battery with a new one of the same type and from the same
supplier.

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2. Place batteries one by one onto the battery rack by following the polarity directions
and actual spacing requirements specified in Figure 4-13.

Caution!
l Read carefully the battery precautions (such as safety requirements when
carrying batteries) and learn about the correct battery connections before
any operations on batteries. Improper operations on batteries may incur
dangers. Avoid short circuits or electrolyte overflow during operations on
batteries. Electrolyte overflow poses latent threat to the equipment because it
corrodes metallic objects or circuit boards and damages the equipment (such as
short-circuiting the circuit board).
l The wiring terminals of batteries must be placed facing outwards to avoid impact
on battery connections.
l Place the battery groups in the middle and reserve at least 9 mm from the left and
right sides and top of each battery group to the inner wall of the battery box for
electrical safety, so as to avoid short circuits caused by wiring terminals' contact
with the inner wall or even fire.

Figure 4-13 Position of One Layer of Batteries

3. Figure 4-14 shows the completion of installing batteries.

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Figure 4-14 Schematic Diagram of Battery Installation

– End of Steps –

Result
Check the installation against the checklist shown in Table 4-3 and confirm that the answer
to each item is Yes.

Table 4-3 Installation Verification Checklist

SN Check Criterion Check Result

1 The installed cabinet stands firmly and Yes□ No□


looks eye-pleasing and neat.

2 The tilt of the installed cabinet must be Yes□ No□


small than 5°.

3 All screws are fastened reliably, with the Yes□ No□


flat washer and spring washer correctly
used.

4 The cabinet is free from damages or fallen Yes□ No□


paint.

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SN Check Criterion Check Result

5 The cabinet is clean without dust, pollutant Yes□ No□


or sundries.

6 The cabinet door can be opened or closed Yes□ No□


easily and the door lock is functioning
properly.

7 Other components (for example, rectifier Yes□ No□


unit and monitoring unit) is not loosened.

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Chapter 5
Installing the Cables
Cables that need to be installed on site are shown in Table 5-1.
Table 5-1 describes the connections and routing of various cables.

Table 5-1 Connections and Routing of Various Cables

Cable Name Connection Routing

End A Connects to ... End B Connects to ...

AC power input cable AC INPUT interface of External power supply Left-side waterproof
for the baseband power the power module equipment module of the
cabinet baseband power
cabinet, the left-side
GPS feeder N-type interface of the GPS antenna
routing trough of the
GPS lightning arrester
RF cabinet
Grounding cable for Left ground bar of Outdoor ground bar
the baseband power the baseband power
cabinet cabinet

E1/T1 cable DB-44 connector of the External transmission Right-side waterproof


BBU data cable equipment module of the
baseband power
Dry-contact cable DB-25 connector of the External monitoring
cabinet, the right-side
externally provided by BBU data cable equipment
routing trough of the
the baseband module
RF cabinet
Other cables - -
(configured according
to the contract)

Fan power cable of the Fan power interface of B1: LLVD2_5 interface Left-side cabling
power cabinet the baseband power of the baseband power aperture of the
cabinet cabinet baseband power
B2: right-side ground cabinet, the right-side
bar of the baseband routing trough of the RF
power cabinet cabinet, the right-side

Battery temperature battery surface of X4 interface of the waterproof cabinet of

sensor cable of the the baseband power baseband power the baseband power

baseband power cabinet cabinet cabinet

cabinet

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Cable Name Connection Routing

End A Connects to ... End B Connects to ...

Door status monitoring Door status cable DOOR connector of the


cable of the baseband interface of the TEC/DOOR interface
power cabinet baseband power of the baseband power
cabinet cabinet

Power cable for the Power supply switch of B1: BATT Input Right-side cabling
baseband power the baseband power interface 1 aperture of the
cabinet cabinet B2: right-side ground baseband power
bar of the baseband cabinet, the right-side
power cabinet routing trough of the RF
cabinet, the right-side
waterproof cabinet of
the baseband power
cabinet

Power cable for the RF Power input interface B1: LLVD1 interface of Left-side routing
module of the RF cabinet the baseband power aperture of the
module baseband power
B2: right-side ground cabinet
bus of the baseband
power cabinet

Grounding cable for the Ground point of the RF Right-side ground bar
RF cabinet cabinet of the baseband power
cabinet

High-speed cable TX1 RX1 interface of BBU TX0 RX0 to TX5 Left- and right-side
the RSU RX5 interfaces routing apertures of
the baseband power
cabinet

Table of Contents
Installing the Ground Cables ......................................................................................5-3
Installing Power Cables ..............................................................................................5-7
Installing Interconnection Cables ..............................................................................5-24
Installing Monitoring Cables......................................................................................5-34
Water-proof ..............................................................................................................5-44

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Chapter 5 Installing the Cables

5.1 Installing the Ground Cables


5.1.1 Installing the Grounding Cable for BC8910A
Prerequisite
l The ESD wrist strap must be worn.
l The tributary output of the power supply is cut off.
l Users are responsible for completing the basic ground mat for the ground system, the
ground engineering of towers and buildings, and determining the connection points of
the indoor/outdoor ground copper bars.

Context
Onsite engineering personnel need to install the ground PE cable to protect the ZXSDR
BS8900A C100 chassis shell.
ZXSDR BS8900A C100The grounding cable for the baseband power cabinet is a 16 mm2
yellow green cable, as shown in Figure 5-1.

Figure 5-1 Grounding Cable

Steps
1. Remove the cover of the left-side routing trough and the front baffle of the base.
a. Remove the cover of the trough using the hexagon anti-theft ring wrench of the
RF cabinet (specifically, unscrewing the six screws on the rear cover).

b. Remove the front baffle of the base.


To facilitate the cable routing inside the base, remove the front baffle of the base,
as shown in Figure 5-2, before routing cables. Reseat the front baffle of the base
after all cables are completely routed, as shown in Figure 5-3.

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Figure 5-2 Removing the Front Baffle from the Base

Figure 5-3 Installing the Front Baffle to the Base

2. Prepare the grounding cable of a certain length according to the distance between the
baseband power cabinet and the ground copper bar.

Note:
A redundant length is reserved when you prepare the grounding cable.

3. Secure one end of the grounding cable to the ground copper bar of the left side of the
baseband power cabinet, as shown in Figure 5-4.

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Chapter 5 Installing the Cables

Figure 5-4 Fixing the Grounding Cable to the Copper Grounding Bar

4. Route the grounding cable along the left-side waterproof module of the baseband
power cabinet and the left-side routing trough of the RF cabinet and connect this cable
to the outdoor ground copper bus.

5. Bundle and fasten the grounding cable along the side wall of the cabinet.
– End of Steps –

5.1.2 Installing the Grounding Cable for RC8910A


Prerequisite
l The ESD wrist strap must be worn.
l The tributary output of the power supply is cut off.
l Users are responsible for completing the basic ground mat for the ground system, the
ground engineering of towers and buildings, and determining the connection points of
the indoor/outdoor ground copper bars.

Context
Onsite engineering personnel need to install the ground PE cable to protect the ZXSDR
BS8900A C100 chassis shell.

ZXSDR BS8900A C100The grounding cable for the RF cabinet is a 16 mm2 yellow green
cable, as shown in Figure 5-5.

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Figure 5-5 Grounding Cable

Steps
1. Prepare the grounding cable of a certain length according to the distance between the
baseband power cabinet and the ground copper bar.

Note:
A redundant length is reserved when you prepare the grounding cable.

2. Remove the screw configured for the ground nut on the side of the RF cabinet and
secure one end of the grounding cable to the cabinet, as shown in Figure 5-6.

Figure 5-6 Grounding of the RF Cabinet

3. Route the grounding cable along the left-side routing aperture and the left-side ground
copper bar of the baseband power cabinet, as shown in Figure 5-7.

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Chapter 5 Installing the Cables

Figure 5-7 Fixing the Grounding Cable

4. Bundle and fasten the grounding cable along the side wall of the cabinet.
– End of Steps –

5.2 Installing Power Cables


5.2.1 Installing the Power Input Cable for BC8910A
Prerequisite
l The ESD wrist strap must be worn.
l A cable of a certain length that meets actual requirements is ready.
l The tributary output of the power supply is cut off.

Danger!
Make sure that the cabinet is powered off; otherwise, bodily injury may occur.

Context
The baseband power cabinet supports AC and DC inputs and the AC input is preferred.
As shown in Figure 5-8, the AC power input cable for the ZXDU68 B201 has four wires
that are in blue, red, brown, and black respectively. Table 5-2 describes the spectrum
definitions (that is, connections) of such a power input cable.

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Figure 5-8 4–Core AC Cable

Table 5-2 Spectrum Definitions of the Power Input Cable for the Baseband Power
Cabinet

Signal Signal Spectrum End A Connects to ... End B


Definition Description Connects to
Pin ...

1 L1 AC phase wire Red AC power input terminal AC power


L1 of the ZXDU68 B201 distribution
equipment
2 L2 AC neutral wire Brown
L2

3 L3 AC neutral wire Black


L3

4 N AC neutral wire Blue


N

Steps
1. Remove the cover of the left-side routing trough and the front baffle of the base.
a. Remove the cover of the trough using the hexagon anti-theft ring wrench of the
RF cabinet (specifically, unscrewing the six screws on the rear cover).

b. Remove the front baffle of the base.


To facilitate the cable routing inside the base, remove the front baffle of the base,
as shown in Figure 5-9, before routing cables. Reseat the front baffle of the base
after all cables are completely routed, as shown in Figure 5-10.

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Figure 5-9 Removing the Front Baffle of the Base

Figure 5-10 Installing the Front Baffle to the Base

2. Remove the four screws on the four corners of the cover of the ZXDU68 B201 to
remove the cover, as shown in Figure 5-11 .

Figure 5-11 ZXDU68 B201 Cover Plate

3. Connects the wires on the one end of the power input cable to the AC power input
terminals according to Table 5-2.The ground wire PE) connects to the right-side ground
bar of the baseband power cabinet. For details, see Figure 5-12.

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Figure 5-12 Schematic Diagram of Wiring

Note:
The DC output terminal is the -48 V power terminal and the -48VRTN terminals are
the right-side ground terminals of the baseband power cabinet.

4. Route cables along the left-side waterproof module on the lower part of the baseband
power cabinet and the left-side routing trough of the RF cabinet and connect these
cables to external equipment, as shown in Figure 5-13.

Figure 5-13 Schematic Diagram of the Waterproof Module through which Power
Cables Pass

5. Connect end A of the power input cable to the external power supply equipment.
– End of Steps –

Result
Figure 5-14 shows the completion of installing the AC power input cable.

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Chapter 5 Installing the Cables

Figure 5-14 AC Power Input Cable Installed Completely

5.2.2 Installing RC8910A DC Input Power Cable (RC8910A Placed


Individually)
Prerequisite
l The ESD wrist strap must be worn.
l The tributary output of the power supply is cut off.
l The RF cabinet of ZXSDR BS8900A C100 has already been installed.
l A DC power supply is available.

Context
The RF cabinet is independently installed. In such an installation mode, the easily available
DC power supply is used.
Three 25 mm2 conductive cables (two blue cables and one black cable) are used as the
DC power cables for the RF cabinet.
l The two blue cables connect to the -48V power terminals.
l The black cable connects to the -48VRTN power terminal.

Steps
1. Connect one end of these cables to the -48V and -48VRTN power terminals on the
RF cabinet, as shown in Figure 5-15.

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Figure 5-15 Power Input Terminal of the RF Cabinet

2. Connect the other end of these cables to the DC output terminals of the DC power
supply. Specifically, the black cable connects to the -48VRTN terminal and the blue
cables to -48V terminals.

3. Bundle and secure these cables.


– End of Steps –

5.2.3 Installing RC8910A DC Input Power Cable (BC8910A


Overlapped with RC8910A)
Prerequisite
l The ESD wrist strap must be worn.
l The tributary output of the power supply is cut off.
l ZXSDR BS8900A C100 cabinet has already been installed.

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Danger!
Make sure that the cabinet is powered off; otherwise, bodily injury may occur.

Context
Three 16 mm2 conductive cables (two blue cables and one black cable) are used as the
DC power cables for the RF cabinet.

l The two blue cables connect to the -48V power terminals.


l The black cable connects to the -48VRTN power terminal.

Steps
1. Remove the screws on the four corners of the cover of the ZXDU68 B201 to remove
the cover, as shown in Figure 5-16.

Figure 5-16 Cover of the Connecting Terminal

Note:
On the cover, there is the printed switch ID.

2. Connect one end of the two blue cables to the LLVD1-1 (63A) terminals of the
baseband power cabinet, as shown in Figure 5-17.

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Figure 5-17 Schematic Diagram of the DC Output Terminal

Note:
By default, some cables have been installed on the baseband power cabinet before
delivery. During onsite installation, make sure that these cables are not loosened when
installing other cables, as shown in Figure 5-18.

Figure 5-18 Ensuring the Cables Fastened

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3. Connect one end of the black cable to the -48VRTN ground bar on the right side of the
baseband power cabinet.
4. Route these cables along the routing trough and the side of the baseband power
cabinet and then through the routing apertures on the right side of the RF cabinet,
as shown in Figure 5-19.

Figure 5-19 Leading the Cables through the Cable-Through Hole on the Left Side

5. Connect one end of these cables to the -48V and -48VRTN power terminals on the
RF cabinet, as shown in Figure 5-20.

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Figure 5-20 Power Input Terminal of the RF Cabinet

6. Bundle and secure these cables.


– End of Steps –

5.2.4 Installing the DC Input Cable for the PC8910A


Prerequisite
l The ESD wrist strap must be worn.
l ZXSDR BS8900A C100The power cabinet has already been installed.
l The tributary output of the power supply is cut off.

Caution!

Make sure that the cabinet is powered off; otherwise, bodily injury may occur.

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Context
The 25 mm2 red cable and black cable are used. The black cable connects to the -48V
(BAT-) terminal and the red cable to -48VRTN (BAT+) on the right side of the power switch
of the power cabinet.
A cable of a certain length that meets actual requirements is ready, with certain
redundancy.

Steps
1. Remove not only the cover of the left-side cabling trough of the lower-layer cabinet but
the front baffle of the base.

a. Remove the cover of the cabling trough using the hexagon anti-theft ring wrench
of the RF cabinet (specifically, unscrewing the six screws on the cover).
b. Remove the front baffle of the base.

To facilitate the cable routing inside the base, remove the front baffle of the base,
as shown in Figure 5-21, before routing cables. Reseat the front baffle of the base
after all cables are completely routed, as shown in Figure 5-22.

Figure 5-21 Removing the Front Baffle from the Base

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Figure 5-22 Installing the Front Baffle on the Base

2. Remove the cover of the terminals on the top of the power cabinet, as shown in Figure
5-23.

Figure 5-23 Connecting Terminal Cover of the Power Cabinet

3. Connect the black cable to the -48V (BAT-) terminal and the red cable to -48VRTN
(BAT+) on the right side of the power switch.
4. Route cables along the right side of the cabinet and lead them through the cabling
aperture on the bottom of the cabinet on the right, as shown in Figure 5-24.

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Figure 5-24 Cable-Through Hole of the Power Cabinet

Caution!
The cabling apertures are protected with waterproof plugs. Remove these plugs before
routing cables and reseat them after the cables are completely routed.

5. Route cables through the base of the power cabinet and then along the right-side
cabling trough of the RF cabinet and the right-side waterproof module of the baseband
power cabinet. Then, connect the cables to the baseband power module.

Note:
l When the cable goes through the waterproof module, select a proper hole
according to the cable diameter.
l The exposed cables must be protected with corrugated pipes.

6. Connects the black cable to the BATT input 1 interface of the power module of the
baseband cabinet and the red cable to the right-side ground bar of the baseband
cabinet, as shown in Figure 5-25.

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Figure 5-25 Schematic Diagram of Terminals of the Power Subrack

7. Bundle the cables reliably and neatly along the side of the cabinet and the cabling
aperture on the bottom of the cabinet, as shown in Figure 5-26.

Figure 5-26 Binding Power Cables

– End of Steps –

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5.2.5 Connecting Fan Power Cable of PC8910A


Prerequisite
l The ESD wrist strap must be worn.
l The baseband power cabinet has already been installed.

Steps
1. Remove the cover of the left-side routing trough and the front baffle of the base.

a. Remove the cover of the trough using the hexagon anti-theft ring wrench of the
RF cabinet (specifically, unscrewing the six screws on the rear cover).
b. Remove the front baffle of the base.

To facilitate the cable routing inside the base, remove the front baffle of the base,
as shown in Figure 5-27, before routing cables. Reseat the front baffle of the base
after all cables are completely routed, as shown in Figure 5-28.

Figure 5-27 Removing the Front Baffle from the Base

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Figure 5-28 Installing the Front Baffle on the Base

2. Connect the fan power cable to the fan power connector on the left side of the power,
as shown in Figure 5-29.

Figure 5-29 Connecting the Power Cable of Fans

3. Lead the fan power cable through the cabling aperture at the left bottom of the power
cabinet and then bundle the power cable along the cabinet wall, as shown in Figure
5-30.

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Figure 5-30 Leading the Fan Power Cable through the Cable-Through Hole

4. Lead the power cable through the cabinet base, route the cable through the cabling
trough on the right side of the RF cabinet and then the waterproof module on the
right side of the baseband power cabinet, and then insert the cable into the LLVD2_5
interface of the wiring terminal of the baseband power module, as shown in Figure
5-31.

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Figure 5-31 Wiring Terminals of the Power Supply

Note:
Select a proper aperture by cable diameter for leading the cable through the waterproof
module.

– End of Steps –

5.3 Installing Interconnection Cables


5.3.1 Installing the Interconnected Cable Between BBU and RSU
Prerequisite
l The ZXSDR BS8900A C100 cabinet has already been installed.
l The BBU module and RSU module have already been installed.

Context
ZXSDR BS8900A C100In the system, optical fibers or SFP cables can be used to connect
BBU and RSU. During the stacked installation of the ZXSDR BS8900A C100, a 2 m SFP
high-speed cable is recommended for interconnecting BBU and RSU. Figure 5-32 shows
an SFP cable.

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Figure 5-32 High-Speed Cable

Steps
1. Affix temporary labels to both ends of the SFR cable, with markings 0-5 to set up
one-to-one mapping with interfaces TX0RX0 to TX5RX5 of BBU and six TX/RX
interfaces of RSU.
2. Insert one end of the SFP cable to a TX/RX interface of RSU.
3. Route the SFP cable along the routing trough and cabinet sides to the FS module of
BBU. The SFP cables connecting to the RSUs in slots 1 to 3 on the RF cabinet go
through the left routing apertures and those SFP cables go through the right apertures
if connecting to slots 4 to 6 on the RF cabinet, as shown in Figure 5-33 and Figure
5-34.

Figure 5-33 Layout of the SFP Cables in the RF Cabinet

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Figure 5-34 SFP Cable Layout

4. Insert SFP cables into the interfaces TX0RX0 to TX5RX5 of the BBU FS board
according to the markings 0-5, as shown in Figure 5-35.

Figure 5-35 FS Board Connecting to the BBU

5. Bundle SFP cables.

6. Remove temporary labels and affix engineering labels.


– End of Steps –

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5.3.2 Installing Optical Fibers Between BBU and RSU (Outside


the Cabinet)
Prerequisite
l The ESD wrist strap must be worn.
l The baseband power cabinet and the RF cabinet have been independently installed.

Context
When the baseband power cabinet and the RF cabinet are installed side by side or they
are far away from each other, you need to connect BBU and RSU using optical fibers.
Pay attention to the following points when installing optical fibers:

l Do not damage the optical fiber cladding during operations.


l Protect optical fiber connectors and avoid contaminating them.
l Do not forcibly bundle optical fibers.
l Curve optical fibers at the turning.

Steps
1. Affix a temporary label.
Affix temporary labels to both ends of the new optical fiber to set up a mapping. If
more than one optical fiber needs to be installed, use different labels to differentiate
optical fibers.
2. Route optical fibers.
a. Optical fibers go out from the side waterproof module of the baseband module and
go through the routing apertures on the base.
b. Then, optical fibers go through the routing apertures on the base of the RF cabinet,
traverse the waterproof modules, and connect to the six optical interfaces for RF
modules.
Figure 5-36 shows how optical fibers traverse the waterproof modules.

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Figure 5-36 Waterproof Module through Which Optical Fibers Pass

3. Insert optical fiber connectors.


Insert optical fiber connectors according to the mapping on temporary labels.

Caution!
Insert optical fiber connectors tightly.

4. Bundle optical fibers.


Bundle and secure optical fibers along the routing troughs, which complies with
relevant regulations.
5. Affix an engineering label to an optical fiber.
Remove the temporary label for the optical fiber and affix an engineering label.

Caution!
Protect an optical fiber with the winding tube when routing the optical fiber inside the
cabinet. Protect an optical fiber with the corrugated pipe when routing the optical fiber
outside the cabinet.

– End of Steps –

5.3.3 Installing the Ethernet Cable on BBU


Prerequisite
l The ESD wrist strap must be worn.
l The baseband power cabinet has already been installed.

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Context
Ethernet cables are used for physical connections of Abis interfaces between the baseband
module and the BSC and also function as operation and maintenance (O&M) cables after
the LMT login.
Such an Ethernet cable has RJ-45 connectors at both ends.Figure 5-38 shows the
structure of this Ethernet cable.

Figure 5-37 Structure of the Ethernet Cable

Figure 5-38 Structure of the Ethernet Cable

Steps
1. Lead one end of the Ethernet cable through the routing aperture.

2. Routing the Ethernet cable along the left-side vertical routing trough to the CC area of
the baseband module.
3. Insert one end of the Ethernet cable to the Abis electrical port or commissioning
electrical port of the CC.
4. Connect the other end of the Ethernet cable to a proper interface of the switch.
5. Bundle the Ethernet cable and affix an engineering label to the Ethernet cable.

– End of Steps –

5.3.4 Installing the RF Jumper


Prerequisite
The ZXSDR BS8900A C100 RF cabinet and other modules have already been installed.

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Context
The RF cabinet supports 6 RSUs in full configuration. Among them, three 1T2R RSUs are
installed in slots 1 to 3 and the other three 2T4R RSUs in slots 4 to 6.
l The RF jumpers for the three 1T2R RSUs go through the waterproof module on the
left.
l The RF jumpers for the three 2T4R RSUs go through the waterproof module on the
right.
Remove the front baffle of the base before installing the RF jumpers and reseat the front
baffle after all jumpers are completely installed.

Steps
1. Connect the RF jumpers to ANT1 to ANT4 interfaces of RSU from left to right. If only
1T2R RSU is used, connect the RF jumpers to the ANT1 (TX1/RX1A) interface and
ANT2 (RX1B) interface (high-carrier interface).
2. Wear the waterproof rubber plug after every two RF jumpers are installed.
3. Insert the horizontal and longitudinal slide blocks and use the hexagon ring wrench to
fasten them.

Caution!
Clamp the waterproof rubber plug tightly and make sure that the unused cabling
aperture wears the plug.

4. Repeat the preceding steps to install other RSU-related jumpers.


– End of Steps –

Result
Figure 5-39 shows the completion of installing the RF jumpers.

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Figure 5-39 Antenna Feeder Jumper Installed Completely

The RF jumpers go out from the base, as shown in Figure 5-40. The cables between
cabinets must be protected with protective tubes, without any exposed part of the cables
and the openings at two ends of these cables must be sealed, as shown in Figure 5-41.

Figure 5-40 Lead-Out of the Antenna Feeder Jumper

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Figure 5-41 Cables in Tubes

Note:

The tubes color from different delivery areas may be slightly different, and therefore please
take the delivery tubes as a reference.

5.3.5 Connecting GPS Feeder


Prerequisite
l ZXSDR BS8900A C100 The cabinet has already been installed.
l The ZXSDR BS8900A C100 modules of the cabinet have already been installed.
l The GPS feeder system has already been installed.
l A cable of a certain length that meets actual requirements is ready.

Context
Before connecting the GPS feeder, remove the front baffle of the cabinet base and the
cover of the left-side routing trough. Reseat the front baffle of the base after the GPS
feeder is completely routed.

On the GPS lightning arrester, prepare the connector for connecting the GPS feeder and
N-type interface of the lightning arrester before connecting the GPS feeder.

Steps
1. Remove the cover of the left-side routing trough and the front baffle of the base.

a. Remove the cover of the trough using the hexagon anti-theft ring wrench of the
RF cabinet (specifically, unscrewing the six screws on the rear cover).

b. Remove the front baffle of the base.

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To facilitate the cable routing inside the base, remove the front baffle of the base,
as shown in Figure 5-42, before routing cables. Reseat the front baffle of the base
after all cables are completely routed, as shown in Figure 5-43.

Figure 5-42 Removing the Front Baffle from the Base

Figure 5-43 Installing the Front Baffle on the Base

2. Remove the waterproof module on the left side of the baseband power cabinet.
3. Route the GPS feeder to the N-type interface of the GPS lightning arrester.

Note:

Select a proper aperture by cable diameter for leading the GPS feeder through the
waterproof module.

4. Connect the GPS feeder to the lightning arrester and fasten the connector.

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5. Install the waterproof module.


– End of Steps –

Result
Figure 5-44 shows the connected GPS feeder.

Figure 5-44 Installing the GPS Feeder

5.4 Installing Monitoring Cables


5.4.1 Installing Dry Contact Cable Externally Provided by BBU
Prerequisite
l The ESD wrist strap must be worn.
l The baseband power cabinet has already been installed.

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l Relevant monitoring equipment has already been installed.

Context
The dry contact input/output cables are used to connect the ZXSDR BS8900A C100 and
the external environment monitoring system so as to exchange dry contact signals.
Such a cable is a parallel twisted pair.Figure 5-45 shows the structure of this dry contact
cable.

Figure 5-45 Structure of the Dry Contact Input/Output Cable

Steps
1. Remove the cover of the left-side routing trough and the front baffle of the base.
a. Remove the cover of the trough using the hexagon anti-theft ring wrench of the
RF cabinet (specifically, unscrewing the six screws on the rear cover).
b. Remove the front baffle of the base.
To facilitate the cable routing inside the base, remove the front baffle of the base,
as shown in Figure 5-46, before routing cables. Reseat the front baffle of the base
after all cables are completely routed, as shown in Figure 5-47.

Figure 5-46 Removing the Front Baffle from the Base

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Figure 5-47 Installing the Front Baffle on the Base

2. Affix labels according to the terminals and wire sequence of the dry contact cable.
3. The dry contact cable connects to the DB-25 connector of the BBU data cable and
also connects to external monitoring equipment, as shown in Figure 5-48.

Figure 5-48 DB25 Connector of the BBU Data Cable

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If the lightning arrester (LPU) is configured, the dry contact cable connects to the MON
IN/OUT_GO interface of the LPU and also connects to external monitoring equipment.
4. Secure the dry contact cable at the routing aperture on the bottom of the ZXSDR
BS8900A C100.
5. Connect end B of the dry contact cable to the monitoring equipment according to the
wire sequence.
– End of Steps –

5.4.2 Connecting RSU Monitoring Cable


Prerequisite
l ZXSDR BS8900A C100 RF cabinet has already been installed.
l The RSU module has already been installed.

Context
The RSU monitoring cable of the RF cabinet is routed to the right side of the RF cabinet
in delivery, as shown in Figure 5-49. After the RSU module is installed, insert the terminal
of the RSU monitoring cable to the MON (monitoring) interface of the RSU module.

Figure 5-49 RSU Monitoring Cable

Note:
If multiple RSU modules need to be monitored, only one RSU module needs to be
connected to the RSU monitoring cable.

Steps
1. Connect one end of the RSU monitoring cable to the MON (monitoring) interface of
the RSU module and fasten the screw.
2. Bundle the RSU monitoring cable.

Figure 5-50 shows the connected RSU monitoring cable.

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Figure 5-50 Installing the RSU Monitoring Cable

– End of Steps –

5.4.3 Installing the Door Status Monitoring Cable for the PC8910A
Prerequisite
l The ESD wrist strap must be worn.
l ZXSDR BS8900A C100The baseband module and power module have already been
installed.

Steps
1. Remove the cover of the left-side routing trough and the front baffle of the base.
a. Remove the cover of the trough using the hexagon anti-theft ring wrench of the
RF cabinet (specifically, unscrewing the six screws on the rear cover).

b. Remove the front baffle of the base.


To facilitate the cable routing inside the base, remove the front baffle of the base,
as shown in Figure 5-51, before routing cables. Reseat the front baffle of the base
after all cables are completely routed, as shown in Figure 5-52.

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Figure 5-51 Removing the Front Baffle from the Base

Figure 5-52 Installing the Front Baffle on the Base

2. Connect one end of this door status monitoring cable to the door status sensor, as
shown in Figure 5-53.

Figure 5-53 Connecting the Door Control Monitoring Cable

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3. Lead this cable through the cabling aperture on the right side of the cabinet, as shown
in Figure 5-54.

Figure 5-54 Leading the Door Control Monitoring Cable through the Cable-Through
Hole

4. Bundle this cable along the bottom and right side of the cabinet, as shown in Figure
5-55 and Figure 5-56.

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Figure 5-55 Binding the Door Control Monitoring Cable 1

Figure 5-56 Binding the Door Control Monitoring Cable 2

5. Route this cable through the base of the cabinet and along the right-side cabling trough
of the RF cabinet and the right-side waterproof module of the baseband power cabinet

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and then connect it to DOOR connector of the TEC/DOOR interface of the fan module,
as shown in Figure 5-57.

Figure 5-57 TEC/DOOR Interface

Note:
The TEC/DOOR interface supports a two-in-one cable with two connectors marked
TEC and DOOR respectively. Connect this cable to the DOOR connector.
When the cable goes through the waterproof module, select a proper hole according
to the cable diameter.

6. Bundle this cable.


– End of Steps –

5.4.4 Connecting the Battery Monitoring Cable of the PC8910A


Prerequisite
l The ESD wrist strap must be worn.
l ZXSDR BS8900A C100 The baseband cabinet module and power cabinet module
have been already installed.

Steps
1. Remove the cover of the right-side cabling trough and the front baffle of the base.
2. Remove the temperature probe paper on the battery temperature monitoring cable of
the power cabinet and affix the paper to the outside of the battery, as shown in Figure
5-58.

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Figure 5-58 Attaching the Temperature Sensor on the External Surface of the
Battery

3. Lead the cable through the cabling aperture on the left side of the power cabinet.

Note:

Plugs blocking two cabling apertures need to be reseated after the cable is routed.

4. Lead the cable through the cabling trough on the right side of the RF cabinet and
through the waterproof module on the right side of the baseband power cabinet.

Note:

Protect the cable outside the cabinet with protection tube.

5. Interconnect the other end of the battery temperature monitoring cable of the power
cabinet to the X4 terminal of ZX DU68 B201, as shown in Figure 5-59.

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Figure 5-59 Connecting the X4 Terminal

6. Bundle the cable.


– End of Steps –

5.5 Water-proof
5.5.1 Routing Apertures
Routing Apertures of BC8910A
Figure 5-60 and Figure 5-61 show the routing apertures of the ZXSDR BS8900A C100
BC8910As when being stalled in a stacked manner.

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Figure 5-60 Schematic Diagram of the Cable-Through Hole of the BC8910A (1)

1. Waterproof module on the 2. Cable-through cover on the 3. Cable-through cover on the


right side right side left side

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Figure 5-61 Schematic Diagram of the Cable-Through Hole of the BC8910A (2)

1. Waterproof module on the 2. Cable-through cover on the 3. Cable-through cover on the


left side left side right side

Routing Apertures of RC8910A


To facilitate the routing of cables when the RC8910A or BC8910A cabinets are stacked
and installed, two routing apertures and two routing troughs are designed on the top of
the RC8910A and BC8910A cabinets. The two routing troughs are located on the left and
right sides of the cabinet. They are interoperable with external environment and facilitate
the routing of the BC cabinet. The two routing apertures are located on the front top of the
cabinet to facilitate the routing between RC8910A and BC8910A cabinets.
l When routing cables along a trough, remove the cover of the trough using the hexagon
anti-theft ring wrench of the RF cabinet (specifically, unscrewing the six screws on the
rear cover), and reseat the cover after all cables are routed. Figure 5-62 shows the
hexagon anti-theft ring wrench and Figure 5-63 shows the removal of the rear cover.

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Figure 5-62 Theft-Proof Spanner

Figure 5-63 Removing the Cable Tray Cover

l Before the stacked installation, the waterproof plates for the two routing apertures
must be removed and then reseated after cables are completely routed.
Figure 5-64 shows the routing apertures of the RC8910A.

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Figure 5-64 RC8910A Cable-Through Hole

Routing Apertures of PC8910A


Two routing apertures (right and left) are designed on the bottom of the PC8910A cabinet
and the two apertures are protected with waterproof plugs. Remove these plugs before
routing cables and reseat them after the cables are completely routed, as shown in Figure
5-65.

Figure 5-65 Cable-Through Hole of the Power Cabinet

5.5.2 Installing the Waterproof Module of the Baseband Power


Cabinet
The waterproof module waterproofs and seals the cables that enter the cabinet.

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Context
The left and right waterproof modules are located at the bottom of the baseband power
cabinet, as shown in Figure 5-66.

Figure 5-66 Waterproof Module of the Baseband Power Cabinet

Figure 5-67 shows the structure of such a waterproof module.

Figure 5-67 Structure of the Waterproof Module of the Baseband Power Cabinet

1. Waterproof plastic plug 2. Fastening screw 3. Metal baffle

Steps
1. Remove the screws when installing cables, as shown in Figure 5-68.

Figure 5-68 Removing the Fastening Screw

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2. Remove the metal baffle and waterproof rubber plug, lead all the required cables
through the cabling aperture, and install these cables properly, as shown in Figure
5-69.

Figure 5-69 Removing the Metal Baffle and Waterproof Plastic Plug

3. Reseat the waterproof rubber plug after selecting the proper cabling aperture
according to the cable diameter and then secure the screws, as shown in Figure 5-70.

Figure 5-70 Fastening through Proper Holes

– End of Steps –

5.5.3 Installing the Waterproof Module of the RF Cabinet


The waterproof module waterproofs and seals the cables that enter the cabinet.

Context
Figure 5-71 shows the waterproof module of the RF cabinet.

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Figure 5-71 Waterproof Module of the RF Cabinet

Figure 5-72 shows the structure of the waterproof module of the RF cabinet.

Figure 5-72 Structure of the Waterproof Module of the RF Cabinet

1. Plastic plug 3. Horizontal slider


2. Vertical slider 4. Waterproof cap

Note:
The longitudinal slide block of the waterproof module exerts force downwards due to the
screws. It also exerts force to both sides. Clamp the cabling plug tightly to make it closely
touch the cables for good waterproof and sealing performance.

Steps
1. Remove the screws in the middle of the longitudinal slide block to remove the
waterproof module, as shown in Figure 5-73.

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Figure 5-73 Removing the Waterproof Module

2. Lead all the required cables through the cabling aperture and install them properly.
3. Wear the proper waterproof plugs properly after selecting the proper hole diameter.
4. Insert the horizontal and longitudinal slide blocks and use the hexagon ring wrench to
fasten them.

Caution!

Clamp the waterproof rubber plug tightly and make sure that the unused cabling
aperture wears the plug.

– End of Steps –

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Chapter 6
Installation Check
Table of Contents
Checking Equipment Installation.................................................................................6-1
Checking Power on ....................................................................................................6-4

6.1 Checking Equipment Installation


6.1.1 Checking Equipment Installation
Cabinet Check Items
Cabinet check items include:
l Ensure that cabinet installation location complies with the engineering design drawing.
l Erect cabinet firmly so as to resist an earthquake measuring up to 7.0 on Richter scale.
l Ensure that horizontal and vertical error, and the gap between adjacent bases are less
than 3 mm.
l Ensure that cabinet surface is clean and tidy and covered well by oil paint. All parts
of the cabinet are completed and all markings on the cabinet are correct, clear and
complete.
l All screws are tight with flat washers or spring washers.

Power Cable and Grounding Cable Check


Power cable and grounding cable check items involve:
l Check whether all cables are connected well and their polarities are correct.
l Check whether the PE wire pole of grounding cable is proper and firm.

Internal Cable Check


Check the internal cables as follows, and make sure that:

l The internal cable of rack is hung in the air.


l The RF cable of the front panel, clock cable, power and alarm cable as well as test
cable are connected well and properly.
l The cable layout route and binding space are reasonable and correct.
l Layout of the fiber bellows inside the rack is beautiful and reasonable.
l The protective grounding cable of rack door is connected well, avoiding lack and
looseness phenomena.

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l The cable surface is clean without any engineering mark and the sheath insulation
layer is undamaged.

Socket, Plug and Locking Piece Check Items


The socket, plug and locking piece check items include:

l Check whether connection of the socket, plug and locking piece is proper, avoiding
misconnection and leaking connection.
l Check whether connection between plug and socket is fastened. The fastness screw
on the boards should be screwed down, and the locator card should be put in proper
position without any damage.
l Check whether the plug made on site does not damage the core cable.
l Check whether the cable plug and licking piece are fastened. Make sure no bin-lacked
or bin bent-phenomenon occurring in the socket and plug.

Label Check Items


Label check items include:
l Check whether the label adopts a special adhesive paper for ZTE.
l Check whether the directions of affixed labels are consistent. To be convenient for
reading, a side of label that indicates cable orientation should be placed upwards or
towards a maintenance and operation side.
l Check whether label content of rack row and rack line accords with the requirements
of engineering design. All ZTE devices in the equipment room should be distributed
in order.
l Check whether circuit breakers of power cable are affixed in a power cabinet and
power distribution cabinet in order .
l Check whether circuit breakers of power cable in a power cabinet and power
distribution cabinet indicate connection orientation with a label.
l Check whether labels are affixed to both ends of all cables (grounding cable,
transmission cable and jumper, except protective grounding cables of cabinet door
and side door). Make sure handwriting clear on the labels and label positions
consistent.
l If a label is required to cling to a board, make sure handwriting clear and affixed label
positions orderly.

On-site Environment Check Items


On-site environment check items include:
l Check whether redundant sundries left inside the cabinet, as well as the front, back
and side door are clean. After cabinet installation completion, clean up the cabinet
surfaces inside and outside.
l Check whether redundant goods in the equipment room is cleared out as well as the
operation platform and floor are clean and in order. Make sure goods in the equipment
room orderly.

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l Check whether the cable tray, cabinet bottom and floor round the cabinet are clean
up. Make sure all cables in order.

6.1.2 Cable Check Items


Power Cable and Grounding Cable Check
Power cable and grounding cable check items involve:

l Check whether all cables are connected well and their polarities are correct.
l Check whether the PE wire pole of grounding cable is proper and firm.

Internal Cable Check


Check the internal cables as follows, and make sure that:
l The internal cable of rack is hung in the air.
l The RF cable of the front panel, clock cable, power and alarm cable as well as test
cable are connected well and properly.
l The cable layout route and binding space are reasonable and correct.
l Layout of the fiber bellows inside the rack is beautiful and reasonable.
l The protective grounding cable of rack door is connected well, avoiding lack and
looseness phenomena.
l The cable surface is clean without any engineering mark and the sheath insulation
layer is undamaged.

6.1.3 Socket, Plug and Locking Piece Check Items


The socket, plug and locking piece check items include:
l Check whether connection of the socket, plug and locking piece is proper, avoiding
misconnection and leaking connection.
l Check whether connection between plug and socket is fastened. The fastness screw
on the boards should be screwed down, and the locator card should be put in proper
position without any damage.
l Check whether the plug made on site does not damage the core cable.
l Check whether the cable plug and licking piece are fastened. Make sure no bin-lacked
or bin bent-phenomenon occurring in the socket and plug.

6.1.4 Label Check Items


Label check items include:
l Check whether the label adopts a special adhesive paper for ZTE.
l Check whether the directions of affixed labels are consistent. To be convenient for
reading, a side of label that indicates cable orientation should be placed upwards or
towards a maintenance and operation side.

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l Check whether label content of rack row and rack line accords with the requirements
of engineering design. All ZTE devices in the equipment room should be distributed
in order.
l Check whether circuit breakers of power cable are affixed in a power cabinet and
power distribution cabinet in order .
l Check whether circuit breakers of power cable in a power cabinet and power distribu-
tion cabinet indicate connection orientation with a label.
l Check whether labels are affixed to both ends of all cables (grounding cable,
transmission cable and jumper, except protective grounding cables of cabinet door
and side door). Make sure handwriting clear on the labels and label positions
consistent.
l If a label is required to cling to a board, make sure handwriting clear and affixed label
positions orderly.

6.1.5 On-site Environment Check Items


On-site environment check items include:
l Check whether redundant sundries left inside the cabinet, as well as the front, back
and side door are clean. After cabinet installation completion, clean up the cabinet
surfaces inside and outside.
l Check whether redundant goods in the equipment room is cleared out as well as the
operation platform and floor are clean and in order. Make sure goods in the equipment
room orderly.
l Check whether the cable tray, cabinet bottom and floor round the cabinet are clean
up. Make sure all cables in order.

6.2 Checking Power on


Prerequisite
l Install power cables and grounding cables of cabinet and power supply.
l Install power cable and grounding cable inside the cabinet.
l Install subracks and modules inside the cabinet.
l Check whether all required tools are prepared.

Context
The cabinet adopts DC power supply. The nominal value of input power is -48 V (-57 V~-40
V), referring to Cabinet Power Supply Requirements.

Steps
1. Wear antistatic wrist straps properly and make sure it grounding.
2. Set up all power switches of distribution subrack in OFF status.

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Chapter 6 Installation Check

3. Adjust a multimeter to a resistance grade. Measure the power input terminal of


distribution subrack with the multimeter and make sure -48V power not short circuit.
4. Adjust the multimeter to a voltage end. Measure the -48V output terminal of DC power
with the multimeter and make sure that output voltage is -48V.
5. One end of power cable connects to the -48V output terminal of DC power, and the
other end connects to the -48V output terminal of cabinet. The front panel indicators
of distribution subrack in ON status (PWR IN) indicates that the cabinet is provided
with power supply but do not power on.
6. Set up the PWR switch of power subrack in ON status. The indicators in ON status
shows that power subrack powers on.
7. Considering a subrack as a unit, set up its relevant switch on the cabinet power subrack
in ON status. Table 6-1 describes the status of all power indicators on the distribution
subrack corresponding to various subracks.

Table 6-1 Distribution Subrack Panel Indicator Description

Silk Screen Name Description

PWR Overall cabinet power and ON indicates power on, and


embedded transmission OFF indicates power off.
subrack power

BBU1 Digital subrack power ON indicates power on, and


OFF indicates power off.

BBU2 Digital subrack power ON indicates power on, and


OFF indicates power off.

FAN Fan subrack power ON indicates power on, and


OFF indicates power off.

RU1 RFU 1 power ON indicates power on, and


OFF indicates power off.

RU2 RFU 2 power ON indicates power on, and


OFF indicates power off.

RU3 RFU 3 power ON indicates power on, and


OFF indicates power off.

RU4 RFU 4 power ON indicates power on, and


OFF indicates power off.

RU5 RFU 5 power ON indicates power on, and


OFF indicates power off.

RU6 RFU 6 power ON indicates power on, and


OFF indicates power off.

8. Normally, after subrack powers on, the RUN indicator on the panel shows in ON or
Flashing state. If this module has no reaction (all indicators are off), subrack power

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ZXSDR BS8900A C100 Hardware Installation Guide

cables, the module or module slot may be faulty. If make sure power cables normal,
replace the module with a normal module. However, if the indicators on the normal
module are still off, please contact with ZTE engineers for troubleshooting. For the
indicator description, refer to BS8800 C100 Hardware Manual.
9. Repeat Step 7 and Step 8 to finish power-on inspection for all subracks and module.
– End of Steps –

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Figures
Figure 1-1 ZXSDR BS8900A C100 Installation Flow ................................................. 1-3
Figure 3-1 Cement Base Size Requirement-For Side-by-Side Cabinets .................... 3-2
Figure 3-2 Cement Base Size Requirement-For Chest-on-Chest Cabinets ............... 3-2
Figure 3-3 Flow for Floor-Mounting a Cabinet ........................................................... 3-4
Figure 3-4 Flow for Installing Chest-on-Chest Cabinets............................................. 3-5
Figure 3-5 Windproof Rod......................................................................................... 3-6
Figure 3-6 Base ........................................................................................................ 3-7
Figure 3-7 Dimensions of the Base and Expansion Bolt Positions............................. 3-7
Figure 3-8 Schematic Diagram for Hole Making ........................................................ 3-8
Figure 3-9 M12x100 Expansion Bolt ......................................................................... 3-8
Figure 3-10 Installing Expansion Bolts ...................................................................... 3-9
Figure 3-11 Fixing the Base .................................................................................... 3-10
Figure 3-12 Base Installed Completely.................................................................... 3-10
Figure 3-13 Schematic Diagram for Installing the Clamping Component ................. 3-11
Figure 3-14 Placing the Cabinet on the Base .......................................................... 3-12
Figure 3-15 Pushing the Cabinet Backward ............................................................ 3-13
Figure 3-16 Fixing the Cabinet ................................................................................ 3-13
Figure 3-17 Cabinet Installed Completely................................................................ 3-14
Figure 3-18 Schematic Diagram of the Cable-Through Hole Cover ......................... 3-15
Figure 3-19 Placing the Sunshield .......................................................................... 3-16
Figure 3-20 Fixing the Sunshield............................................................................. 3-16
Figure 3-21 Removing the Cover of the Cabinet Top............................................... 3-17
Figure 3-22 Cover Removed Completely ................................................................ 3-17
Figure 3-23 Bottom View of the Cover .................................................................... 3-18
Figure 3-24 Cable-Through Hole Cover Removed Completely ................................ 3-18
Figure 3-25 M12 Socket Head Nut on the Bottom Plate for Fixing the
Cabinet ................................................................................................. 3-19
Figure 3-26 Removing the Waterproof Plate from the Upper-Layer Cabinet ............ 3-19
Figure 3-27 Cable-Through Cover .......................................................................... 3-20
Figure 3-28 Cable-Through Cover Installed Completely .......................................... 3-20
Figure 3-29 Schematic Diagram for Chest-on-Chest Installation ............................. 3-21
Figure 4-1 ZXDU68 B201 DC Power Output Panel ................................................... 4-2

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Figure 4-2 Installing the Rectifier............................................................................... 4-3


Figure 4-3 RSU 2T4R Panel ..................................................................................... 4-4
Figure 4-4 Step 1 ...................................................................................................... 4-5
Figure 4-5 Step 2 ...................................................................................................... 4-6
Figure 4-6 Step 3 ...................................................................................................... 4-7
Figure 4-7 Step 4 ...................................................................................................... 4-8
Figure 4-8 Step 5 ...................................................................................................... 4-9
Figure 4-9 RF Module Installed Completely ............................................................ 4-10
Figure 4-10 Power Cable Connecting the RSU ....................................................... 4-11
Figure 4-11 PC8910A Layout .................................................................................. 4-12
Figure 4-12 Installation Space Requirement of the Battery...................................... 4-12
Figure 4-13 Position of One Layer of Batteries........................................................ 4-14
Figure 4-14 Schematic Diagram of Battery Installation ............................................ 4-15
Figure 5-1 Grounding Cable...................................................................................... 5-3
Figure 5-2 Removing the Front Baffle from the Base................................................. 5-4
Figure 5-3 Installing the Front Baffle to the Base....................................................... 5-4
Figure 5-4 Fixing the Grounding Cable to the Copper Grounding Bar........................ 5-5
Figure 5-5 Grounding Cable...................................................................................... 5-6
Figure 5-6 Grounding of the RF Cabinet ................................................................... 5-6
Figure 5-7 Fixing the Grounding Cable ..................................................................... 5-7
Figure 5-8 4–Core AC Cable..................................................................................... 5-8
Figure 5-9 Removing the Front Baffle of the Base..................................................... 5-9
Figure 5-10 Installing the Front Baffle to the Base..................................................... 5-9
Figure 5-11 ZXDU68 B201 Cover Plate..................................................................... 5-9
Figure 5-12 Schematic Diagram of Wiring............................................................... 5-10
Figure 5-13 Schematic Diagram of the Waterproof Module through which Power
Cables Pass ......................................................................................... 5-10
Figure 5-14 AC Power Input Cable Installed Completely ......................................... 5-11
Figure 5-15 Power Input Terminal of the RF Cabinet............................................... 5-12
Figure 5-16 Cover of the Connecting Terminal ........................................................ 5-13
Figure 5-17 Schematic Diagram of the DC Output Terminal .................................... 5-14
Figure 5-18 Ensuring the Cables Fastened ............................................................. 5-14
Figure 5-19 Leading the Cables through the Cable-Through Hole on the Left
Side ...................................................................................................... 5-15
Figure 5-20 Power Input Terminal of the RF Cabinet............................................... 5-16
Figure 5-21 Removing the Front Baffle from the Base............................................. 5-17

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Figures

Figure 5-22 Installing the Front Baffle on the Base.................................................. 5-18


Figure 5-23 Connecting Terminal Cover of the Power Cabinet ................................ 5-18
Figure 5-24 Cable-Through Hole of the Power Cabinet ........................................... 5-19
Figure 5-25 Schematic Diagram of Terminals of the Power Subrack ....................... 5-20
Figure 5-26 Binding Power Cables.......................................................................... 5-20
Figure 5-27 Removing the Front Baffle from the Base............................................. 5-21
Figure 5-28 Installing the Front Baffle on the Base.................................................. 5-22
Figure 5-29 Connecting the Power Cable of Fans ................................................... 5-22
Figure 5-30 Leading the Fan Power Cable through the Cable-Through Hole ........... 5-23
Figure 5-31 Wiring Terminals of the Power Supply .................................................. 5-24
Figure 5-32 High-Speed Cable................................................................................ 5-25
Figure 5-33 Layout of the SFP Cables in the RF Cabinet ........................................ 5-25
Figure 5-34 SFP Cable Layout................................................................................ 5-26
Figure 5-35 FS Board Connecting to the BBU......................................................... 5-26
Figure 5-36 Waterproof Module through Which Optical Fibers Pass........................ 5-28
Figure 5-37 Structure of the Ethernet Cable ............................................................ 5-29
Figure 5-38 Structure of the Ethernet Cable ............................................................ 5-29
Figure 5-39 Antenna Feeder Jumper Installed Completely ...................................... 5-31
Figure 5-40 Lead-Out of the Antenna Feeder Jumper ............................................. 5-31
Figure 5-41 Cables in Tubes ................................................................................... 5-32
Figure 5-42 Removing the Front Baffle from the Base............................................. 5-33
Figure 5-43 Installing the Front Baffle on the Base.................................................. 5-33
Figure 5-44 Installing the GPS Feeder .................................................................... 5-34
Figure 5-45 Structure of the Dry Contact Input/Output Cable .................................. 5-35
Figure 5-46 Removing the Front Baffle from the Base............................................. 5-35
Figure 5-47 Installing the Front Baffle on the Base.................................................. 5-36
Figure 5-48 DB25 Connector of the BBU Data Cable .............................................. 5-36
Figure 5-49 RSU Monitoring Cable ......................................................................... 5-37
Figure 5-50 Installing the RSU Monitoring Cable..................................................... 5-38
Figure 5-51 Removing the Front Baffle from the Base............................................. 5-39
Figure 5-52 Installing the Front Baffle on the Base.................................................. 5-39
Figure 5-53 Connecting the Door Control Monitoring Cable .................................... 5-39
Figure 5-54 Leading the Door Control Monitoring Cable through the Cable-Through
Hole...................................................................................................... 5-40
Figure 5-55 Binding the Door Control Monitoring Cable 1 ....................................... 5-41
Figure 5-56 Binding the Door Control Monitoring Cable 2 ....................................... 5-41

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Figure 5-57 TEC/DOOR Interface ........................................................................... 5-42


Figure 5-58 Attaching the Temperature Sensor on the External Surface of the
Battery .................................................................................................. 5-43
Figure 5-59 Connecting the X4 Terminal ................................................................. 5-44
Figure 5-60 Schematic Diagram of the Cable-Through Hole of the BC8910A
(1)......................................................................................................... 5-45
Figure 5-61 Schematic Diagram of the Cable-Through Hole of the BC8910A
(2)......................................................................................................... 5-46
Figure 5-62 Theft-Proof Spanner ............................................................................ 5-47
Figure 5-63 Removing the Cable Tray Cover .......................................................... 5-47
Figure 5-64 RC8910A Cable-Through Hole ............................................................ 5-48
Figure 5-65 Cable-Through Hole of the Power Cabinet ........................................... 5-48
Figure 5-66 Waterproof Module of the Baseband Power Cabinet ............................ 5-49
Figure 5-67 Structure of the Waterproof Module of the Baseband Power
Cabinet ................................................................................................. 5-49
Figure 5-68 Removing the Fastening Screw ........................................................... 5-49
Figure 5-69 Removing the Metal Baffle and Waterproof Plastic Plug ....................... 5-50
Figure 5-70 Fastening through Proper Holes .......................................................... 5-50
Figure 5-71 Waterproof Module of the RF Cabinet .................................................. 5-51
Figure 5-72 Structure of the Waterproof Module of the RF Cabinet ......................... 5-51
Figure 5-73 Removing the Waterproof Module ........................................................ 5-52

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Tables
Table 1-1 Engineering Indexes.................................................................................. 1-2
Table 2-1 ZXSDR BS8900A C100 External Interface Index Description .................... 2-2
Table 2-2 Bending Radius Requirements .................................................................. 2-3
Table 2-3 Installation Tools and Instruments ............................................................. 2-4
Table 4-1 Dimensions of the Battery Box and Batteries ........................................... 4-12
Table 4-2 Spacing Between the Battery Group and the Inner Wall of the Battery
Box ........................................................................................................ 4-13
Table 4-3 Installation Verification Checklist.............................................................. 4-15
Table 5-1 Connections and Routing of Various Cables .............................................. 5-1
Table 5-2 Spectrum Definitions of the Power Input Cable for the Baseband Power
Cabinet .................................................................................................... 5-8
Table 6-1 Distribution Subrack Panel Indicator Description ....................................... 6-5

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Index
C
check item
cabinet.............................................. 6-1
cable.......................................... 6-1, 6-3
environment............................... 6-2, 6-4
label............................................. 6-26-3
socket, plug and locking
piece .......................................... 6-26-3

R
requirement
binding.............................................. 2-4
personnel.......................................... 2-4
wiring ................................................ 2-3

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Index

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Glossary
BSC
- Base Station Controller
GPS
- Global Positioning System
LMT
- Local Maintenance Terminal
PE
- Protective Earth

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