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NetNumen M31(CN)

Unified Element Management System


Hardware Installation Guide

Version: V12.11.30

ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright 2011 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited. Additionally, the contents of this document are protected by
contractual confidentiality obligations.
All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.
This document is provided as is, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision No. Revision Date Revision Reason

R1.0 20110428 First edition

Serial Number: SJ-20110427133053-003

Publishing Date: 2011-04-28(R1.0)


Contents
About This Manual ......................................................................................... I
Declaration of RoHS Compliance ................................................................. I
Chapter 1 Safety Instructions.................................................................... 1-1
1.1 Safety Declaration .............................................................................................. 1-1
1.2 Safety Signs ...................................................................................................... 1-3

Chapter 2 Installation Preparations .......................................................... 2-1


2.1 Installation Environment Check ........................................................................... 2-1
2.1.1 Equipment Room Construction Check ....................................................... 2-1
2.1.2 Equipment Room Environment Check ....................................................... 2-4
2.1.3 Power Supply Check ................................................................................ 2-7
2.1.4 Grounding Requirements .......................................................................... 2-8
2.1.5 Other Facilities Check............................................................................. 2-10
2.2 Tools and Meter Preparation ............................................................................. 2-10
2.3 Documents Preparation .....................................................................................2-11
2.4 Inspection and Unpacking..................................................................................2-11
2.4.1 Unpacking the Wooden Case.................................................................. 2-13
2.4.2 Unpacking the Carton ............................................................................. 2-15
2.4.3 Goods Inspection ................................................................................... 2-17
2.4.4 Goods Handover .................................................................................... 2-17

Chapter 3 Cabinet Installation................................................................... 3-1


3.1 Installation Overview .......................................................................................... 3-1
3.1.1 Installation Specifications.......................................................................... 3-1
3.1.2 Cabinet Installation Flow........................................................................... 3-2
3.2 Base Installation Mode ....................................................................................... 3-3
3.2.1 Installation Flow ....................................................................................... 3-3
3.2.2 Introduction to Adjustable Base ................................................................. 3-4
3.2.3 Positioning Adjustable Base...................................................................... 3-6
3.2.4 Mounting an Adjustable Base.................................................................... 3-8
3.2.5 Testing Insulation ................................................................................... 3-10
3.2.6 Installing a Cabinet..................................................................................3-11
3.3 Direct Installation Mode .................................................................................... 3-13
3.3.1 Installation Flow ..................................................................................... 3-13
3.3.2 Installing Expansion Anchor Bolts............................................................ 3-13

I
3.3.3 Fixing a Cabinet ..................................................................................... 3-15
3.3.4 Testing Insulation ................................................................................... 3-17
3.4 Jointing Neighboring Cabinets........................................................................... 3-18
3.5 Securing Cabinet from the Top .......................................................................... 3-19

Chapter 4 Equipment Installation ............................................................. 4-1


4.1 Internal Device Overview .................................................................................... 4-1
4.2 Device Requirements ......................................................................................... 4-1
4.3 Device Layout .................................................................................................... 4-2
4.4 Common Devices............................................................................................... 4-2
4.5 Installing Server ................................................................................................. 4-4

Chapter 5 Cable Installation ...................................................................... 5-1


5.1 Cable Categories ............................................................................................... 5-1
5.2 Installing Power Cable from Server Cabinet to AC Power Distribution Cabinet........ 5-2
5.3 Installing Cables in Server Cabinet ...................................................................... 5-3
5.4 Installing Cabinet and Inter-Cabinet Ground Cables.............................................. 5-4
5.5 Power and Ground Cables Wiring ....................................................................... 5-5

Chapter 6 Alarm Box Installation .............................................................. 6-1


6.1 Installing the Alarm Box ...................................................................................... 6-1
6.2 Connecting Cables (AC Power)........................................................................... 6-3
6.3 Connecting Cables (DC Power)........................................................................... 6-5

Chapter 7 Hardware Installation Check.................................................... 7-1


7.1 Hardware Installation Check Overview................................................................. 7-1
7.2 On-Site Environment Check................................................................................ 7-1
7.3 Cabinet Installation Check .................................................................................. 7-1
7.4 Check of Power Cable and Ground Cable Wiring ................................................. 7-2
7.5 Cable Layout Check ........................................................................................... 7-2

Chapter 8 Power-On and Power-Off ......................................................... 8-1


8.1 Checks Before Power-On ................................................................................... 8-1
8.2 Power-On Procedures ........................................................................................ 8-1
8.2.1 Powering On Server Cabinet..................................................................... 8-1
8.2.2 Powering On Mini-Computer ..................................................................... 8-2
8.3 Power-Off Procedures ........................................................................................ 8-4
8.3.1 Powering Off Server Cabinet..................................................................... 8-4
8.3.2 Powering Off Mini-Computer ..................................................................... 8-4

Figures............................................................................................................. I
Tables ............................................................................................................ III

II
Glossary .........................................................................................................V

III
IV
About This Manual
Purpose
This manual provides procedures and guidelines to install the hardware of NetNumen M31.

Intended Audience
This manual is intended for engineers and technicians who perform hardware installation
of NetNumen M31.

Prerequisite Skill and Knowledge


To use this manual effectively, users must have a general understanding of wireless
telecommunications technology. Familiarity with the following is helpful:
l NetNumen M31 hardware structure
l Various components of NetNumen M31 system
l Local operating procedures of NetNumen M31

What Is in This Manual


This manual contains the following chapters:

Chapter Summary

Chapter 1 Safety Instructions Introduces the safety instructions and signs.

Chapter 2 Installation Preparations Introduces installation environment check and


preparation, the unpacking method and acceptance
handover flow of NetNumen M31 hardware.

Chapter 3 Cabinet Installation Introduces the procedures of server cabinet installation.

Chapter 4 Equipment Installation Introduces the equipment layout and installation inside
the cabinet.

Chapter 5 Cable Installation Introduces different kinds of cables, power and ground
cables installation.

Chapter 6 Alarm Box Installation Introduces the procedures of alarm box installation.

Chapter 7 Hardware Installation Check Introduces the checking methods after completing
NetNumen M31 hardware installation.

Chapter 8 Power-On and Power-Off Introduces the power-on and power-off sequence of
NetNumen M31.

Conventions
This document uses the following typographical conventions.

I
Typeface Meaning

Italics Variables in commands. It may also refers to other related manuals and documents.

Bold Menus, menu options, function names, input fields, option button names, check boxes,
drop-down lists, dialog box names, window names, parameters and commands.

CAPS Keys on the keyboard and buttons on screens and company name.

Constant Text that you type, program codes, filenames, directory names, function names.
width

[] Optional parameters.

{} Mandatory parameters.

| Separates individual parameter in series of parameters.

Danger: Indicates an imminently hazardous situation, which if not avoided, will result in
death or serious injury.

Warning: Indicates a hazard that, if not avoided, could result in serious injuries,
equipment damages or interruptions of major services.

Caution: Indicates a potential hazard that, if not avoided, could result in moderate
injuries, equipment damages or partial service interruption.

Note: Provides additional information about a certain topic.

Checkpoint: Indicates that a particular step needs to be checked before proceeding


further.

Tip: Indicates a suggestion or hint to make things easier or more productive for the
reader.

FCC Compliance Statement


The device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may
cause undesired operation.

Changes or modifications not expressly approved by the party responsible for compliance
could void the users authority to operate the equipment.

II
Declaration of RoHS
Compliance
To minimize environmental impacts and take more responsibility to the earth we live
on, this document shall serve as a formal declaration that the NetNumen M31 system
manufactured by ZTE CORPORATION is in compliance with Directive 2002/95/EC of the
European Parliament - RoHS (Restriction of Hazardous Substances) with respect to the
following substances:
l Lead (Pb)
l Mercury (Hg)
l Cadmium (Cd)
l Hexavalent Chromium (Cr (VI))
l PolyBrominated Biphenyls (PBB's)
l PolyBrominated Diphenyl Ethers (PBDE's)

The NetNumen M31 system manufactured by ZTE CORPORATION meets the requirements of
EU 2002/95/EC; however, some assemblies are customized to client specifications. Addition of
specialized, customer-specified materials or processes which do not meet the requirements of
EU 2002/95/EC may negate RoHS compliance of the assembly. To guarantee compliance of the
assembly, the need for compliant product must be communicated to ZTE CORPORATION in written
form.
This declaration is issued based on our current level of knowledge. Since conditions of use are
outside our control, ZTE CORPORATION makes no warranties, express or implied, and assumes no
liability in connection with the use of this information.

I
II
Chapter 1
Safety Instructions
Table of Contents
Safety Declaration ......................................................................................................1-1
Safety Signs ...............................................................................................................1-3

1.1 Safety Declaration


Description
Some installation operations are performed in the dangerous working environment, so the
operator must abide by the safety regulations in the whole process of hardware installation.
This equipment can only be installed, operated and maintained by qualified professionals.
Please observe the local safety codes and relevant operating procedures in equipment
installation, operation and maintenance. Otherwise, personal injury or equipment
damage may be caused. ZTE does not bear any liabilities incurred by violation of the
universal safety operation requirements, or violation of the safety standards for designing,
manufacturing and using the equipment.

Precautions
The safety precautions introduced below are only supplementary to the local safety codes.
l Electric shock danger

Electric cables and electric equipment are usually most dangerous.


During installation, remember to wear rubber shoes. Do not intentionally expose to
electric shock or touch the terminal with bare hands to check whether the device is
electrified.
l Lightning strike danger

Do not rely on the lightning protection system all the time, especially during
overhauling. At that time the lightning protection system may be damaged or its
construction may not be completed yet.

Be careful about lightning when working on indoor cables that are connected with
outdoor cables during lightning storm.
l Raised floor danger

The raised floor is a part of the HVAC system. After removing the floor, dust under
the floor flies up in the air. It is required to wear safety glasses and dust-proof masks.

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The floor base is made of metal. Before removing the floor, mark the mounting location
and directions on the floor for easy restoration.
l Overhead passage danger
Do not creep or walk on the beam or rack. Wear safety protection devices when
working on the overhead passage.
Do not throw any things down from the overhead passage. Use fishing strings or bags
to carry things up and down when they cannot be reached.
l Creeping space danger
Telecommunication cables are laid on the ceiling or under the raised floor. These
places are called creeping space.
Wear a hard hat to prevent your head from being injured by hard or sharp things in the
creeping passage. Make sure there is sufficient illumination in the creeping passage.
Use the electric torch or other illuminating devices if necessary.
Wear a dustproof mask to prevent dust, fiber insulated things and other things that
may result in respiratory trouble.
When moving in the creeping space, only choose surfaces or support racks suitable
for creeping or walking.
When working on the ceiling, do not throw any things down. Use fishing strings or
bags to carry the things up and down when they cannot be reached. Do not put any
things on the ceiling.
l Antistatic precautions
Static electricity is an electric charge built up on persons or objects through friction. It
may damage device components.
Make sure to wear the antistatic wrist strap shown in Figure 1-1 when
inserting/extracting a board, holding a board or touching device components during
maintenance. The antistatic wrist strap must be connected to the corresponding
jack in the cabinet.

Figure 1-1 Antistatic Wrist Strap

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Chapter 1 Safety Instructions

1.2 Safety Signs


Description
Symbols with related instructions are used for some points that need special attention
in this manual. At the same time, the corresponding safety signs are posted on the
equipment. The safety signs and their meanings are described in Table 1-1.

Table 1-1 Safety Signs Descriptions

Safety Signs Meaning

Caution sign

Antistatic sign

Electric shock sign

The safety signs in the above table conform to the national standard GB 2894-1996 Safety
Signs.

Precautions
The precautions in this manual are divided into four safety levels, which are descried below.

Danger!
Indicates a potentially hazardous situation that, if not avoided, will result in serious injuries
or death, or equipment damages and breakdown.

Warning!
Indicates a potentially hazardous situation that, if not avoided, could result in major or
serious injuries, equipment damages or interruption of major services.

Caution!
Indicates a potentially hazardous situation that, if not avoided, could result in serious
injuries, equipment damages or interruption of part of services.

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Tip:
Indicates a potentially hazardous situation that, if not avoided, could result in injuries,
equipment damages or interruption of part of services.

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Chapter 2
Installation Preparations
Table of Contents
Installation Environment Check ..................................................................................2-1
Tools and Meter Preparation.....................................................................................2-10
Documents Preparation............................................................................................2-11
Inspection and Unpacking ........................................................................................2-11

2.1 Installation Environment Check


To ensure smooth installation and comply with the operating environment requirements,
the maintenance personnel should inspect the equipment installation environment
carefully. Any non-compliant items must be handled as soon as possible.

2.1.1 Equipment Room Construction Check


The check items are described as follows:
l Equipment room layout
Usually, there are main equipment rooms and auxiliary equipment rooms. A main
equipment room is used to accommodate the main equipment of the system, while
an auxiliary equipment room is used to accommodate such associated devices as
operation & maintenance devices, UPS and storage batteries.
The main equipment room separates from auxiliary one but they are close to each
other.
Arrange the operation and maintenance console such that the operation and
maintenance personnel face the front side of main equipment. Generally, the main
equipment room and the operation and maintenance room are separate with a glass
wall.
Since there are numerous wires and cables in the equipment room, power cables,
network cables and trunk cables are separated from one another at required intervals.
Openings with margins are drilled at appropriate places on the walls as inlets/outlets
for cables.
l Equipment room area
The equipment room is large enough to accommodate the main and auxiliary room
equipment of switching system according to their long-term capacities.
If there are multiple rows of cabinets, the spacing between front row and back row is
not less than 1.2 m. The spacing between the left (or right) side of each row and the

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wall is not less than 0.8 m. The spacing between the rear/front of the cabinet and the
wall is not less than 1 m, as shown in Figure 2-1.

Figure 2-1 Equipment Room Plane Layout Schematic Diagram

l Equipment room height


The height of an equipment room indicates the net height between the undersurface
of the beam or the ventilation pipe and the surface of floor.
The net height is not less than 2.7 m (or 3 m if there is no raised floor in the equipment
room).
The engineering design document must contain special instructions covering the cable
routing methods.
l Floor bearing capacity
The bearing capacity of floor in the main equipment room is not less than 450 kg/m2.
The bearing capacity of floor in the auxiliary equipment room is not less than 300
kg/m2.
l Passage
The door, corridor, elevator or stair must be of appropriate size to contain the
equipments if they are required to be moved. In general, the door is equipped with
lock and key, with the width of it not less than 1.8 m and the height of it not less than
2.2 m.
l Cabling rack, groove and hole

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The grooves and cabling racks are used to lay out various cables.
When overhead cabling mode is employed, the cabling racks must be 2.5m to 3m
high above the ground, and the cabling racks of different heights can be connected
through ladders.
When the underground cabling mode is employed, hidden pipes, ground slots and
openings shall be reserved under the floorboard, and their quantities, locations and
sizes shall meet the cabling requirements, with the convenience considered for
maintenance and cabling in future capacity expansion.
Various grooves shall have damp-proof measures taken, the margins and corners of
which shall be level and regular. The gap between the floor and the cover boards shall
be closed.
The lighting and power lines shall be laid in a hidden way.

Note:
Be careful in the construction if there are power cables in the groove or holes.

l Equipment room floor


The equipment floor must look neat without fancy design. The wall and roof must be
painted in light and simple colors with flat varnish or paint without silicides.
The raise floor must be 300 or 330 mm height. The floor blocks must be laid tightly to
the ground with acceptable horizontal gap between each block not more than 2mm/m2.
The floor must be damp-proof, rodent-proof and mothproof.
If the raised floor is not used, the antistatistic flooring must be laid with volume
resistivity between 1.0107~1.01010. And electrostatistic grounding must be
applied for it.
l Shockproof capability
The equipment installation must adopt shockproof measures according to locally
presumed earthquake intensity. The equipment room must be equipped with
shockproof facilities so that it can resist magnitude 7 earthquake.
l Lightening protection
When the equipment room main building or auxiliary facilities (such as chimneys,
antennas, towers, etc.) are over a height of 15m, effective lightning protection
measures must be taken in light of the lightening protection requirements for the
Class II civil buildings and constructions. In addition, measures to protect the
equipment from direct lightening strike and lightning current incursion must be taken
during lightening-proof design.
Measures are to be taken to protect against flank lightning when a high-rise building
serves as the equipment room. Sidestrokes occur in lightning strokes areas.

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Therefore, protective measures against sidestroke take in line with the specific
conditions. For example, connect the metal window frame of building to the lightning
protection lead wire, or install horizontal lightning-protection metal straps on the
external surface of wall at certain place along the height of the building.
Install proper lightning prevention devices for the power supply along the lines of mains
input to the equipment room.

2.1.2 Equipment Room Environment Check


Check items are described as follows:
l EMI
The equipment room locates far away from high-power radio transmitting stations,
radar stations, and high-frequency large-current equipment. The radiated electric field
strength in the equipment room must be less than 300 mv/m, and the magnetic field
strength must be less than 11 Gs.
l Static electricity
The floor, ceiling materials and wall coating in the equipment room meets the ESD
protection requirements.
Floor material: Use anti-static floorboards, and good grounding techniques. Do not
use a wooden floor or cover the floor with a woolen, hemp or chemical fiber carpet or
common floor leather.
Ceiling material: The ceiling material must be ESD material. Plasterboards are good,
but not common plastic materials.
Wall coating: The wall coating must be ESD wallpaper. Usually, it is recommended to
paint walls with plaster coating or lime, but not common or plastic wallpaper.
ESD signs are posted in the equipment room.
The ground material, fabric walls and ceiling materials must comply with the anti-static
requirements. Table 2-1 shows the details.

Table 2-1 Anti-Statistic Requirements for Indoor Materials

Item Anti-static requirements

Floor material It must adopt electrostatic-conducting floor with good


grounding. Do not use wood floor or plastic floor, or lay
woolen, flax or chemical fiber carpet.

Ceiling material It must adopt anti-static product. Usually gypsum board is


used. It's prohibited to use common plastic materials.

Wall surface material It must adopt anti-static wallpaper. Usually the wall is
painted with gypsum coating or lime coating. It is prohibited
to use common wallpaper or plastic wallpaper.

l Dustproof

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Dust on the equipment can cause electrostatic adsorption, which may result in bad
contact. As a result, the equipment running can be affected. In order for the equipment
to run normally, the dustproof requirements for the equipment room are as follows:
The concentration of dust that is more than 5 m in diameter must be less than
18,000 grains/cm3.
There must be no explosive, conductivity, magnetic and corrosive dust in the
room. There must be no harmful and corrosive gases or gases that damage the
insulation properties of equipment, such as SO2, H2S and NH3, NO2, etc.
Suggested dustproof measures:

The double-layer glass is adopted for the external windows and dustproof
sealing strip is adopted for the door. It is better to adopt the skylight airproof
room equipped with dustproof devices if conditions are available.

Keep lab coat and slippers clean and replace them regularly.
Operating equipment needs to be put in the outer room. The equipment room
must avoid regular access and door opening and closing.
In accordance with the relating regulations, the wall surface and the roof of
the room equipment must be painted with anti-adsorption, anti-fire, and the
moisture-proof coating or pasted with wallpaper. The coating must adopt
lusterless paint.

Coating of the roof and wall, doors, windows and the ground must be proper and
must not easily come off, and it must be able to prevent sand and dust intrusion.
To permitted extent, the relative humidity in the equipment room must be high
enough to reduce electrostatic adsorption of the dust.
l Fire control
According to the local fire fighting regulations, proper fire fighting devices, and
sufficient escape way must be available in the equipment room, and "Key Fire
Prevention Unit" signs pasted in the equipment room. Do not store any flammable
or explosive articles in the main or auxiliary equipment room, and signs bearing No
Smoking or No Open Flames must be pasted at conspicuous places.
Fire protection equipment must be easily accessible and no fire hydrant is needed
in the equipment room. Install alarm devices for smoke and high temperature and
inspect them frequently.

l Lighting

Install incandescent lights (or emergency lights) at the proper locations between racks.
Avoid long-time exposure to light or sunlight to prevent aging or distortion cause to the
circuit boards or components by high temperature.

It is recommended to use color glasses, and dark non-transparent curtains for


windows. The major illuminators in the equipment room must be fluorescent lamps
on the ceiling, with an average illumination intensity of 300 ~ 450 lx.

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l Heating and related facilities


The equipment room does not need water supply and drainage facilities, and no
drainpipes and storm sewers run though the room. Make sure that the heating
facilities do not leak.
l Temperature and humidity requirements
To ensure proper operational conditions of the equipment, the maintenance personnel
should maintenance the temperature and humidity in the equipment room in certain
range. Too high or low temperature or humidity may bring negative impact on the
equipment quality and life.

Table 2-2 states the temperature and humidity requirements of NetNumen M31.

Table 2-2 Temperature and Humidity Requirements

Temperature Relative Humidity

Long-term working Short-term working Long-term working Short-term working


conditions conditions conditions conditions

5C to 40C -5C to 50C 5% to 85% 5% to 90%

Note 1: The temperature and humidity of the working environment in the equipment room
should be measured 1.5 meters above the floor and 0.4 meter in front of the equipment rack
when there are no protective planes before and after the equipment rack.

Note 2: Short-term working condition means the consecutive operation time of the equipment
does not exceed 96 hours and the accumulated operation time of the equipment does not
exceed 15 days per year.

l Air conditioning and ventilation


A centralized air-conditioning system install in an "inlet down, outlet up" way, with the
air inlet under the raise floor for better heat dissipation. Install the air supply duct at
any high point, avoiding the possible condensations.

A large equipment room provides with air-conditioners with humidity regulation


capability, while a small equipment room also provides common cabinet or window
air-conditioners.

The capacity of air-conditioning and ventilating system depends upon the heat
generates by the main equipment plus that of external heat sources (such as the
heat radiated from the sun).
The air-conditioning equipment is a dual system as mutual backup, and the capacity
of each system exceeds half of total requires air-conditioning capacity at least.

The air tightness of equipment room is not damaged due to the installation of
air-conditioning equipment, while the content ratio of fresh air delivered to the
equipment room is not less than 5%, to guarantee the appropriate air freshness
inside the room.

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Generally, the main equipment room is provided with air-conditioning equipment, and
other auxiliary equipment rooms are provided with the air-conditioning equipment
that runs seasonally as required (based on the climates and economic capability of
operator).

2.1.3 Power Supply Check


Introduction
It is necessary to check the power supply of the equipment room in order to keep the
equipment running in normal status when emergency occurs. And it is also easy to
maintain the equipment after the power check.

Check Items

Note:
Make sure the operator and equipment is safe when checking power supply. Be careful to
use correct measurement range when using multimeter.

1. Power cables in the equipment room must meet construction requirements.


2. There must be clear symbols to identify power sockets of different voltages.
3. The AC power supply devices must contain not only mains lead-in but also UPS or
inverter as well as generating equipment.
4. The indices of DC, AC power and UPS are as follows:
l DC Power RequirementsVoltage amplitude: The nominal value of primary power
supply provided by the power equipment in the equipment room is -48V. Its fluctuation
range is -40V~-57V.
l The noise level indexes of DC power supply voltages shall meet the general technical
specifications of the Ministry of Posts and Telecommunications (MPT).
l AC Power Requirements
Three-phase Power Supply: 380V10%, 50Hz5%, waveform distortion 5%
Single-phase: 220V10%, 50Hz5%, waveform distortion5%
The requirement for voltage frequency of the stand-by generator is the same as above,
with the waveform distortion 5%~10%.
l UPS Requirements
Input Voltage: 220V10%
Input Frequency: 50Hz5%
Power Factor: 0.95
Output Voltage: 220V3%~220V5%

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Output Frequency: 50Hz~60Hz


Harmonic Distortion: 5%
Output Waveform: sine wave
Work Mode: online
Dynamic latency: 2ms

2.1.4 Grounding Requirements


Theory
The equipment is grounded to run safely and normally and withstand external
electromagnetic interference.
According to the General Technical Specifications on Telephone Switching Equipment
by Ministry of Posts and Telecommunications, the communications exchange where the
switch is located must adopt joint grounding and the grounding resistance must be smaller
than 1 ohm. If the working ground and protection ground are earthed, the grounding
resistance must be smaller than 3 ohms.
The system provides four independent busbars for power supplies and grounding points
for all backplanes: -48V power supply (-48V POWER), working ground (GND), -48V
ground (-48VGND), and protection ground (PGND). Digital and analog working grounds
are connected to the working ground busbar through the backplane working ground after
they are combined on the board. The -48V power ground is connected to the power
ground busbar. The protection ground is connected to the protection ground busbar.
Figure 2-2 shows the structure of the grounding system.

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Figure 2-2 Grounding System Structure

Grounding Requirements
The grounding requirements are as follows:

l The grounding wire must be well conductive.


l The wire between the busbar and the rack ground junction must be bunched copper
wires.
l The cross-sectional area of a connecting copper wire must not be smaller than 16
mm2.
l Both ends of the wire must be soldered with open noses.
l The grounding resistance between a joint grounding copper busbar and a grounding
stub in the equipment room must be smaller than 50 milliohms.
l The grounding resistance of a grounding stub in the equipment room must be smaller
than 1 ohm.
l The contact resistance between a grounding terminal and a grounding component
must be smaller than 5 milliohms.
l An internal grounding cable length must be less than 15 cm.

Connection mode between a busbar and a backplane:


l The total cross-sectional area of the grounding copper wire between the rear
backplane and the busbar must be bigger than 9 mm2.
l Different grounding cables must have different colors: PGND in yellow green, -48V
VGND and GND in black.

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2.1.5 Other Facilities Check


Check the following facilities in the equipment room:
l A special place must be available in the equipment room for storing materials and
equipment, to avoid obstructing the installation construction.
l Extinguishers must be provided in the equipment room.
l The sockets of different voltages must have obvious marks in the equipment room.
l Check transmission interface equipment.

2.2 Tools and Meter Preparation


Table 2-3 shows the tools, test instruments and meters needed in the installation of the
NetNumen M31.

Table 2-3 Tools and Instruments List

Name Model and Specifications Remarks

Long tape

Marking pen Or other tools that can mark

Straight screwdriver M3 to M6

Cross screwdriver M3 to M6

Nail hammer

Rubber hammer

Diagonal pliers

Pliers

Paper knife

Crowbar

Monkey wrench

Torque spanner 45Nm

Punch drill Plus 14 drill bit

Electric drill

Vacuum cleaner

Ladder

Hacksaw

Plumb

Electric iron 40W

Trailing socket
Including two-phase and
three-phase sockets

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Name Model and Specifications Remarks

Network cable crimping pliers

Clamping pincers

Wire stripper Prepared by the customer

Horizontal ruler

Multimeter

Ground resistance tester

Network tester

Lineation template

Note: The meters cannot be used unless they are strictly calibrated and proven qualified.

2.3 Documents Preparation


The following documents are required prior to installation:
l NetNumen M31 Engineering Design and Construction Drawings, Project Survey
Report, and Environment Acceptance Report

Engineering Design and Construction Drawings for the NetNumen M31 must be
finished by an institution entrusted by the equipment carrier. File copies must
be provided by the equipment carrier to the equipment manufacturer before the
equipment delivery.
l Project Survey Report must be filled by the technical personnel of the equipment
manufacturer during the site survey. If site survey cannot be carried out in time, the
survey must be implemented by the equipment carrier under entrustment. The report
is mailed to the manufacturer. It is used for the preparation of the engineering auxiliary
materials.
l Environment Acceptance Report is used for the first environment acceptance in
NetNumen M31 survey, showing whether NetNumen M31 installation requirements
are satisfied. Any disagreement must be rectified by the equipment carrier. The
second environment acceptance is performed in the construction implementation
phase.
l Installation Acceptance Report and Test Acceptance Report.
l Installation Acceptance Report and Test Acceptance Report provide the engineering
data for the final acceptance after the NetNumen M31 commissioning, and must be
provided by the equipment manufacturer to the equipment carrier in the equipment
delivery.

2.4 Inspection and Unpacking


Observe the following checks for inspection:

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1. Preliminary work
l The environmental conditions are accepted as qualified.
l Determine involved personnel of both parties. Both the customer representatives
and the supplier representatives must be involved in the acceptance.
l Determine the goods storage site and the custody method.
l Count the articles to see whether the total pieces of the goods match the quantity
in the packing list. Check if the packing case is delivered safely and the delivery
destination is correct.
l Prepare the corresponding tools, including a nail hammer, a crowbar, a paper
knife and a straight screwdriver.
2. Check the total amount of the articles. The Equipment Acceptance List and Unpacking
Acceptance Report are placed in package 1#. Open package 1# and take out the
Unpacking Acceptance Report. Check whether the total pieces of the goods match
the quantity in the Acceptance List and then archive the report.
3. Unpacking and acceptance
The unpacking acceptance is implemented by the engineering supervisor jointly with
the equipment carrier representative. According to the attached Packing List in every
package, check whether the total pieces are correct, packages are undamaged, and
the destination location matches the actual installation location. The packages can
be opened if they are not damaged. Each package includes a Packing List. The
engineering supervisor must check item by item according to the Packing List. During
the unpacking check, if any item is missing, lacked, in error, excessive or damaged,
the reason must be found and the Unpacking Acceptance Return Notification must be
filled by the engineering supervisor, and must be sent back to ZTE in time for handling.
The goods of ZTE may be packed in wooden case or carton. Different tools are
required to open them on site.

Caution!
The unpacking acceptance must be implemented by the ZTE technicians jointly with
the specified engineers of the carrier, otherwise ZTE do not assume any responsibility
for any missing or damaged parts occurred during unpacking unilaterally performed
by the customer.

4. Acceptance and handover


After unpacking acceptance, both parties sign on the Report of Unpacking and
Inspection for acknowledgment and do handover.

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2.4.1 Unpacking the Wooden Case


Prerequisites
To unpack the wooden case, the following tools are required:
l Nail Hammer
l Pliers
l Straight Screwdriver
l Crowbar

Context
The wooden case packaging for the cabinet is made up of a case, foam plate, pearl cotton,
plastic cover, inner package etc. The appearance of the wooden case is shown in Figure
2-3 and Figure 2-4.

Figure 2-3 Wooden Case Appearance

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Figure 2-4 Wooden Case Packaging

1. Cabinet 3. Upper pillow1 5. Lower pillow1


2. Upper pillow2 4. Lower pillow2

This topic explains the procedure to open the wooden case according to some
specifications to protect the equipment from damage.

Steps
1. It is better to move the packing case to or near the equipment room before unpacking,
so as to avoid damage of the cabinet when moving the case.
2. Use such tools as a nail hammer, pliers, straight screwdriver and crowbar to open the
top cover of case (as indicated by the arrow on the case).
3. Lift the wooden case upright, having its feet downward.
4. Pull the cabinet out of the wooden case. Do not remove the plastic film for packing the
cabinet before pulling it out.
5. Remove the plastic film according to the schematic diagrams shown in Figure 2-5.

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Figure 2-5 Unpacking Schematic Diagrams

End of Steps

2.4.2 Unpacking the Carton


Context
This topic explains the procedure to open the carton according to some specifications
to avoid damaging the equipment during unpacking. Cartons are usually used to hold
electronic components, parts, terminal equipment and auxiliary materials, as shown
inFigure 2-6 and Figure 2-7.

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Figure 2-6 Carton Appearance

1. Packing tape 2. Adhesive tape 3. Carton

Figure 2-7 Carton Packaging

1. Board protecting cushion

Steps
1. Use diagonal pliers to cut the packing tape and use a paper knife to rip open the
adhesive tape along the seam on the carton cover. To avoid scratching boards in the
carton, do not insert the knife too deep. Then open the carton.
2. Take out the foam boards.
3. Check the amount of boards inside if it matches the packing list, and take out the
boards together with the packing bags.
4. Open the antistatic packing bag and take out the circuit boards.

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Caution!
Take notice of the influence of environmental temperature and humidity. Usually
desiccants are place in each antistatic bag to absorb the moisture inside the bag to
keep it dry. When the equipment is move to a hotter and damper place, wait for at
least 30 minutes before unpacking it.

Note:
Generally the terminal devices are out-purchased. The packing carton specifications
are usually different with one of the board packing cartons. Unpack them according to
practical requirements of the equipment.

End of Steps

2.4.3 Goods Inspection


Before goods inspection, the rack must be placed on a solid ground. Make sure it is not
placed tilted.
The following items must be checked:

l Check for any concave, protrusion, scratch, peeling, blistering or filthy mark on the
surface, and make sure various fastening screws are not loosening, coming off or
dislocating.
l Check if the cabinet and plug-in box installation slots are in good conditions, and if
their identification labels are clearly visible.
l Check if the board slot guide bar is not damaged or broken, and if all the auxiliary
parts and accessories for cabinet installation are completely provided.
l Check if the busbar, fan and installation parts on the rack are damaged or distorted,
and if the cabinet surface paint has not been faded or scratched.
l Check if the boards or the components on the boards are distorted, damaged or
missed.
l Check if the board no. and the version no. are consistent with that provided on the
packing list.

2.4.4 Goods Handover


After the unpacking acceptance, both parties sign on the Report of Unpacking and
Inspection. According to the contract, if the goods are to be kept by the carrier after the
unpacking acceptance, the equipment carrier is responsible for goods safekeeping after
the signature and handover. Each party holds one copy of the Report of Unpacking and

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Inspection. The engineering supervisor returns the Acceptance Conclusion in the report
within seven days to the equipment supplier for archiving.

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Chapter 3
Cabinet Installation
Table of Contents
Installation Overview ..................................................................................................3-1
Base Installation Mode ...............................................................................................3-3
Direct Installation Mode ............................................................................................3-13
Jointing Neighboring Cabinets..................................................................................3-18
Securing Cabinet from the Top .................................................................................3-19

3.1 Installation Overview


3.1.1 Installation Specifications
Description
To ensure smooth installation and future maintenance, install the cabinet according to the
specifications.

Installation Specifications
1. Cabinet layout requirement
l Easy for installation
l Easy for routine maintenance
l Easy for future expansion of the system.
l Safe bearing capacity of the floor, even distribution of load
l The arrangement mode of the cabinet is designed and determined in light of
the system configuration by both the customers and the technical personnel of
the suppliers. The installation position and direction must match the engineering
design drawing.
l The distance between each horizontal row of the cabinets and the distance
between the cabinet and the wall:
The distance between the cabinet side and the wall should be 800 mm.

The distance between the front side and the wall should be 1,000 mm.

The distance between cabinet rows should be 1,200 mm.


2. Cabinet installation requirement
l The cabinet must be installed upright. After installation is completed, the
horizontal or vertical deviation must not be more than 3 mm.

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l Cabinet layout must conform to the engineering design requirement. The side of
each row of the cabinets, which is close to the major walkway, must be aligned in
line with the minimum deviation not more than 5 mm.
l When installing combined cabinets, the neighboring cabinets must close tightly to
each other and the front plane and the rear plane of each row of the cabinet must
be aligned. The top edge of the cabinets must be on the same plane.
l Combining the features of the equipment room, the cabinet fixation mode adopts
base installation and direct installation. Each captive screw must be tightened
and the exposure length (height) of the same kind of screws must be same.
l Every kind of components must not come off or be damaged. The coating must
not flake off or be scratched. If any flake appears, supplement coating would be
applied.
l All kinds of labels must be clear and complete.
l Shock-proof measures must be taken during the fixation and installation of the
cabinet.

3.1.2 Cabinet Installation Flow


Description
The mode for installing the cabinet base depends on the environment of the equipment
room. There are three modes, height-regulating base (also called adjustable base)
installation mode, direct installation mode, and fixed base installation mode.
The fixed installation mode refers to an installation mode that the base is designed and
installed by the customer, or the base is already installed in the equipment room. The
carrier can design and install the base according to the base structure and size provided
by ZTE Corporation. This manual will not introduce this installation mode.

Installation Flow
The following figure shows the cabinet installation flow.

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Figure 3-1 Cabinet Installation Flow

3.2 Base Installation Mode


3.2.1 Installation Flow
Description
The height-regulating base provided by ZTE can be used to install the cabinet in the
equipment room covered with an antistatic floor. The height-regulating base is installed
on the ground, and the cabinet is fixed on the height-regulating base.

Flow
The following figure shows the flow of installing the adjustable base.

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Figure 3-2 Adjustable Base Installation Flow

3.2.2 Introduction to Adjustable Base


Description
The cabinet is installed on the ground through the adjustable base. Adjust the cabinet and
the base height to make the cabinet bottom on the same plane with the antistatic floor.

Category
The height-regulating base falls into type A, type B, and type C according to different
height-regulating ranges. The applicable range for each base type is shown in the following
table.

Table 3-1 Base Application Range

Type Applicability

A Antistatic floor height: 160 mm 240 mm

B Antistatic floor height: 240 mm 390 mm

C Antistatic floor height: 390 mm 690 mm

The above-mentioned height-regulating ranges refer to the distance between the cabinet
bottom and the ground after the cabinet is installed, as shown in the following figure. Select
the suitable base according to actual conditions.

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Figure 3-3 Adjustable Base Installation Diagram (Front View)

1. Ground sill 3. Floor


2. Adjustable base 4. Cabinet

Appearance
A cabinet needs two bases for fixation. Taking type A as an example, the base appearance
is shown in the following figure.

Figure 3-4 Adjustable Base of Type A (unit: mm)

Structure
Taking a base of type A as an example, the structure of the adjustable base used by
B6080-22B cabinet is shown in the following figure.

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Figure 3-5 Adjustable Base Structure Exploded View Type A

1. Height locking bolt M1225 3. Spring washer 5. Fixed support


2. Plain washer 4. Movable support

3.2.3 Positioning Adjustable Base


Prerequisites
l Tools and meters are ready.
l The Engineering Design and Construction Drawings are ready.

Context
This topic describes the procedure to determine the installation position of the adjustable
base for the marking and drilling operations before the base is installed.

Steps
1. If the equipment room ground is not measured, measure the level of the equipment
room with a level instrument to make sure that the cabinet will not incline after
installation.
2. Use one of the following methods to decide the position of expansion anchor bolts that
are used to mount a base.
l Based on the cabinet position, place the scoring template on the ground, and
mark the installation holes for the expansion anchor bolts.
l Measure a few marking points with a tape measure to decide the position of the
expansion anchor bolts. The hole pattern diagrams of the single cabinet and the
multi-cabinet are respectively shown in Figure 3-6 and Figure 3-7.

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Figure 3-6 Hole Pattern For Installing A Single Cabinet (unit: mm)

1. Equipment room M12 expansion 4. Cabinet front


wall anchor bolt door
2. Installation 3. Adjustable base
hole for an

Figure 3-7 Hole Pattern For Installing Multi-Cabinets (unit: mm)

1. Equipment room 2. Installation M12 expansion


wall hole for an anchor bolt
3. Adjustable base

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4. Cabinet side door


5. Cabinet front
door

Caution!
The mounting position of the base does not conflict with that of the antistatic floor
framework. Keep the integrity of the floor framework as possible. If collision is
unavoidable, remove the floor framework of the colliding position.

3. At each marked place of the expansion anchor bolt, use both hands to hold the drill
handle tightly and straightly to keep the bit vertical to the cement ground. Drill four
80~85mm-deep 20mm holes at each marked place of the expansion anchor bolt.

If the cement ground is too slippery to position the bit, drill a depression at the position
for the hole to help position the bit.
4. Use a vacuum cleaner to remove the dust inside and outside the holes.
5. Measure the spacing between holes, or lay down the adjustable bases, and see
whether the holes match the base.
If the deviation is a big one, reposition and re-drill the holes before installing the
expansion anchor bolts.

6. Clean the ground.


End of Steps

Result
The position and diameter of the holes meet the requirements.

3.2.4 Mounting an Adjustable Base


Prerequisites
l Tools and meters are ready.
l Installation holes for the adjustable base are made.
l The expansion anchor bolts AN01 (including M12X90 expansion nuts with bolts,
spring washer, insulating washer and big gasket) are ready.
l The insulating gaskets and the adjustable gaskets are ready.
l The height of the adjustable base is adjusted according to the measured floor height.

Context
This topic describes the procedure to mount an adjustable base.

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Steps
1. Slightly tighten the bolts of expansion nuts, and put the expansion anchor bolts
(including expansion tubes and bolts) vertically into holes.
2. Knock the bolt with a rubber hammer until the expansion tube of the expansion anchor
bolt is fully knocked into the floor.
3. Screw off the bolts, washers and big gaskets.
4. Clean the floor and the surface of the base.
5. Place in turn the insulating gasket and the adjustable bases at the places of the
expansion anchor bolts.
6. Fix the base to the ground with bolts, spring washers, big gaskets and insulating
washers. The fastening torque should reach 75 Nm.
The connection between the base and the floor is shown in the following figure.

Figure 3-8 Connection Between Base And Floor

1. Insulating washer 5. Adjustable base 8. Expansion anchor bolt


2. Big gasket 6. Insulating gasket AN01
3. Spring washer 7. Adjusting gasket 9. Ground
4. Bolt M12X90 (optional)

7. Measure the verticality of the height-regulating base with a level instrument.


The verticality error of a base or between two adjacent bases must not exceed 1 mm.
If the base is not level, put the adjusting gasket that ZTE provides under the bases as
required.
End of Steps

Result
The adjustable base installed is shown in the following figure.

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Figure 3-9 Adjustable Base Installed

Follow-Up Action
Perform insulation test on the adjustable base.

Note:
In order to avoid re-installing the cabinet due to unqualified insulation, perform insulation
test when an adjustable base is secured.

3.2.5 Testing Insulation


Prerequisites
l Tools and meters are ready.
l The adjustable base installation is completed.

Context
This topic describes the procedure to check whether the cabinet is in disconnected status
with a multimeter, thus to avoid the static electrostatic discharge generated between the
cabinet and the floor affects the equipment safety.

Steps
1. Set the multimeter to the resistor side.
2. Use two measure probes of the multimeter to respectively contact the metal part of the
adjustable base and the expansion anchor bolt to measure the resistance.

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If Then

If the circuit is in the disconnected status The insulation test is complete.

If the circuit is in the connected status Go to Step 3.

3. Check whether the insulating washer is installed. Rectify those noncompliant parts
according to the actual conditions.
4. Go to Step 2 and start the insulation test again.
End of Steps

3.2.6 Installing a Cabinet


Prerequisites
l Tools and meters are ready.
l The adjustable base is mounted.
l Bolts M1230 are ready, with spring washers and big gaskets.
l In case of combined installation of multiple cabinets, side doors of the cabinets except
the two side doors at the both side of the cabinet row should be removed.

Context
This topic describes the procedure to fix a cabinet on the adjustable base.

Steps
1. Lift the cabinet onto the two outmost bases manually or with a lifter.
Make sure that the front/rear/left/right sides of the cabinet are parallel to the walls of
the equipment room.
2. Fix the cabinet to the adjustable base with bolts M1230, spring washers and big
gaskets. The fastening torque should reach 75 Nm, as shown in the following figure.
The connection between the base and the floor is shown in the following figure.

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Figure 3-10 Fixing a Cabinet

1. Bolt M12X90 3. Big gasket 5. Adjustable base


2. Spring washer 4. Cabinet 6. Ground

Note:

The cabinet has four angles at the bottom, each having an oval hole for securing
purpose.

3. Clean the floor.


End of Steps

Follow-Up Action
To fix multiple cabinets in a row:

1. After the positioning of cabinets in a row is completed, adjust and secure the out-most
cabinet first.
2. Adjust other cabinets in turn with the first cabinet as the reference.
3. Joint adjacent cabinets.
4. Adjust other cabinets with bolts, spring washers and big gaskets.

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3.3 Direct Installation Mode


3.3.1 Installation Flow
Description
For the equipment room without antistatic floor, fix the cabinet on the hard ground.

Flow
The flow of installing a cabinet in the direct-to-ground installation mode is shown in the
following figure.

Figure 3-11 Direct-to-Ground Installation Flow

3.3.2 Installing Expansion Anchor Bolts


Prerequisites
l Tools, meters and installation parts are ready.
l The Engineering Design and Construction Drawings are ready.

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l The expansion anchor bolts AN01 (including M12X90 expansion nuts with bolts,
spring washer, insulating washer and big gasket) are ready.

Context
This topic describes the procedure to fixi the expansion anchor bolts for the cabinet
installation of the direct-to-ground installation mode.

Steps
1. If the equipment room floor is not measured, measure the level of the equipment room
with a level instrument to make sure that the cabinet will not incline after installation.
2. Measure a few marking points with a tape measure to determine the position of the
expansion anchor bolts.
The marking line diagrams of the single cabinet and the multi-cabinet are respectively
shown in Figure 3-12 and Figure 3-13.

Figure 3-12 Marking Lines For Installing A Single Cabinet (unit: mm)

1. Equipment room wall 2. Installation hole for an 3. Cabinet front door


expansion anchor bolt

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Figure 3-13 Marking Lines For Installing Multi-Cabinets (unit: mm)

1. Equipment room wall 2. Installation hole for an 3. Cabinet front door


expansion anchor bolt

3. At each marked place of the expansion anchor bolt, use both hands to hold the drill
handle tightly and straightly to keep the bit vertical to the cement floor. Drill four
80~85mm-deep 20 holes at each marked place of the expansion anchor bolt.
If the cement floor is too slippery to position the bit, drill a depression at the position
for the hole to help position the bit.
4. Use a vacuum cleaner to remove the dust inside and outside the holes.
5. Measure the hole distance.
If the deviation is large, reposition and re-drill the holes before installing the expansion
anchor bolts.
6. Slightly tighten the nuts and bolts, and put the expansion tubes and bolts vertically into
holes.
7. Knock the expansion anchor bolt with a rubber hammer until the expansion tube of the
expansion anchor bolt is fully knocked into the floor.
8. Screw off the bolts, washers and gaskets.
9. Clean the floor.
End of Steps

3.3.3 Fixing a Cabinet


Prerequisites
l Tools and meters are ready.
l Bolts M1230 are ready, with spring washers, insulating washers and big gaskets.

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l Insulating gaskets are ready.


l In case of combined installation of multiple cabinets, side doors of the cabinets except
the two side doors at the both side of the cabinet row should be removed.

Context
This topic describes the procedure to fix a cabinet in the direct-to-ground installation mode.

Steps
1. Place the insulating gaskets on the cabinet installing holes in the ground.
2. Lift the cabinet onto the outmost group of expansion anchor bolts on the equipment
room ground manually or with a lifter.

Make sure that the front/rear/left/right sides of the cabinet are parallel to the walls of
the equipment room.
3. Fix the cabinet to the ground with bolts M1230, spring washers, insulating washer
and big gaskets. The fastening torque should reach 75 Nm, as shown in the following
figure.
The connection between the base and the floor is shown in the following figure.

Figure 3-14 Fixing a Cabinet

1. Bolt M12X90 4. Insulating washer 6. Expansion anchor bot


2. Spring washer 5. Cabinet AN01
3. Big gasket 7. Ground

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Note:
The cabinet has four angles at the bottom, each having an oval hole for securing
purpose.
In order to avoid re-installing the cabinet due to unqualified insulation, perform
insulation test after a cabinet is fixed.

4. Place a level ruler on the cabinet top where two directions are mutually vertical. Adjust
the horizon and the verticality of the cabinet with the height-regulating nuts under the
cabinet. The level and verticality errors should not be greater than 3 mm.
5. Clean the floor.
End of Steps

Follow-Up Action
To fix multiple cabinets in a row:
1. After the positioning of cabinets in a row is completed, adjust and secure the out-most
cabinet first.
2. Adjust other cabinets in turn with the first cabinet as the reference.
3. Joint adjacent cabinets.
4. Adjust other cabinets with bolts, spring washers and big gaskets.

3.3.4 Testing Insulation


Prerequisites
l Tools and meters are ready.
l The cabinet installation is completed.

Context
This topic describes the procedure to check whether the adjustable base is in disconnected
status with a multimeter, thus to avoid the static electrostatic discharge generated between
the cabinet and the floor affects the equipment safety.

Steps
1. Set the multimeter to the resistor side.

2. Use two measure probes of the multimeter to respectively contact the metal part of the
adjustable base and the expansion anchor bolt to measure the resistance.

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If Then

If the circuit is in the disconnected status The insulation test is complete.

If the circuit is in the connected status Go to Step 3.

3. Check whether the insulating washer is installed. Rectify those noncompliant parts
according to the actual conditions.
4. Go to Step 2 and start the insulation test again.
End of Steps

3.4 Jointing Neighboring Cabinets


Prerequisites
l Tools and meters are ready.
l Placement of all cabinets is completed.

Context
This topic describes the procedure to joint two adjacent cabinets.

Steps
1. Loosen the M4X12 bolts and remove the cabinet jointing part on the cabinet top.
2. Fix the cabinet jointing part as shown in the following figure to joint the cabinets
together.

Figure 3-15 Jointing Cabinets

1. Cabinet jointing part 2. Bolt M4X12 3. Cabinet

End of Steps

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Chapter 3 Cabinet Installation

3.5 Securing Cabinet from the Top


Prerequisites
l The cabinet installation is completed.
l The length of the vertical plates and the length of horizontal plates are approximately
determined.

Context
Besides the securing measures taken at the cabinet bottom, for a cabinet higher than 2
meters should also be secured from the top.
l If the holes on the cabinet top for securing purpose are just under the cable rack in
the equipment room, the cabinet may be secured directly to the cable rack with the
vertical plates.
l If the vertical plates can not reach the cable rack even when they are adjusted, the
horizontal plates should also be used to secure the cabinet to the cable rack.

Steps
1. Fix the vertical plates to the cabinet top at the holes for securing.
2. Adjust the vertical plates to make them nearest to the cable rack.
l If the vertical plates may reach the cable rack, secure them to the cable rack with
locking bars, as shown in the following figure.

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Figure 3-16 Securing Cabinet from the Top (1)

1. Vertical plate 6. Horizontal plate 10. Spring washer


2. Locking bar 7. Cable rack 11. Gasket
3. Gasket 8. Vertical plate 12. Insulating washer
4. Spring washer 9. M12*25/M8*25 13. Insulating gasket
5. M6 hexagon nut bolt 14. Cabinet

l If the vertical plates can not reach the cable rack, use the horizontal plate to joint
the vertical plates and the cable rack, as shown in the following figure.

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Chapter 3 Cabinet Installation

Figure 3-17 Securing Cabinet from the Top (2)

1. Vertical plate 3. Horizontal plate


2. Cable rack 4. Cabinet

End of Steps

Follow-Up Action
Cut off the superfluous parts of vertical plates and horizontal plates to make a good
appearance.

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Chapter 4
Equipment Installation
Table of Contents
Internal Device Overview............................................................................................4-1
Device Requirements .................................................................................................4-1
Device Layout ............................................................................................................4-2
Common Devices .......................................................................................................4-2
Installing Server .........................................................................................................4-4

4.1 Internal Device Overview


All the devices such as general-purpose servers, Ethernet switches, disk array, KVM
switch, and routers that can be accommodated by a server cabinet can be installed in
the cabinets guarantee the safe and stable running of the equipment, and to facilitate
equipment maintenance.

4.2 Device Requirements


For the devices to be installed in the server cabinet, such as server, disk array, router,
and Ethernet switch, their types should satisfy the requirements on functions, system
performance, and electrical characteristics. In addition, these devices must meet the
requirements for being mounted on the rack.
l If outsourced devices (such as server and disk array) with 19-inch structure
have rack-mounted kits, both devices and rack-mounted kit must meet the size
requirements. The installation personnel can install these devices with self-contained
rack-mounted kits or brackets made by ZTE.
l If outsourced devices (such as switches, router equipment, and firewall) with 19-inch
structure have no rack-mounted kits, they must meet the size requirements. The
installation personnel can install these devices with brackets made by ZTE.
l For outsourced devices with non-19-inch structure, the installation personnel must
consider whether there is a mechanical part assisting in rack-mounting installation.
l Generally, the total height of the rack-mounted devices in a cabinet should meet the
following requirement: the sum of the devices heights (U) + the number of devices
(U) 32 (U).
l The server cabinet can be equipped with dual-9/dual-4/dual-5 DC or AC power
distribution box, whose power is distributed properly according to the number of
fuses and output terminals for a dual-9 220V AC power distribution box, the fuse of
the input master switch is allocated with 32A, each branch switch fuse is allocated

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with 10A, and the total number of the power ports for rack-mounting equipment must
be less than 16.

4.3 Device Layout


If multiple devices are to be installed in the cabinet, arrange their layout flexibly on the
engineering site in compliance with the following principles.
l The devices should be arranged properly and evenly, and look orderly and in harmony
with one another.
l Leave proper gaps between the devices for the purpose of heat dissipation.
l If network devices such as Ethernet switches and routers are to be installed in the
cabinet, make sure they are installs in the upper or lower part of the cabinet according
to the wiring mode.
The four-in-one rack-mounted kit is at the 21U position in the cabinet from top down.
The heavy devices are placed below the four-in-one rack-mounted kit, such as the servers
and the disk arrays. The servers are installed from bottom to top. The heaviest server is
placed at the bottommost position. In case of the combination of the dual-computer and
the disk array being adopted, the combination is installed at neighboring position in an
order of server, disk array, and server. A blank panel is installed at the 1U position at the
bottommost cabinet. 1U space is left between neighboring servers or disk arrays.
Light devices are placed above the four-in-one rack-mounted kit, such as Ethernet
switches, routers, and firewalls. Neighboring devices are separated with 1U blank panel
or wiring blank panel kit according to the actual situations.
The functional areas are adjusted properly according to the actual configuration of the
rack-mounted devices in the cabinet.

4.4 Common Devices


Accessory
The server cabinet provides accessories or device installation, such as 1U blank panels,
brackets, and 1U wiring panel kits.
l The 1U blank panel is used to leave 1U space between server devices.
l The brackets are used to support the devices without rack-mounted kit (except
routers), such as four-in-one kit, Ethernet switches, and firewalls. Two brackets are
required for installing a device.
l The bottom of the 1U wiring panel kit provides outlets for the devices with a lot of front
lead-out lines, such as HUB and Ethernet switches. Each lead-out device is equipped
with one wiring panel kit.

Devices
l Four-in-one rack-mounted kit

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It is at the 21U position of the server cabinet from top down, supported by two
guide rails. Adjust the installation space of flanges before and after the four-in-one
rack-mounted kit according to the space between front and rear columns of the
cabinet. Place the four-in-one rack-mounted kit on the guide rails, and fasten it with
panel screws. The rack installed with four-in-one rack-mounted kit is shown in Figure
4-1.

Figure 4-1 Cabinet Rack Installed With Four-In-One Rack-Mounted Kit

l Server and disk array


When planning the position of servers and disk arrays, install the self-contained
rack-mounted kits according to the installation specification attached with the devices,
and then install servers and disk-arrays. The cabinet rack installed with servers and
disk arrays is shown in Figure 4-2.

Figure 4-2 Cabinet Rack Installed With Servers and Disk Arrays

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l Ethernet switches, routers, and firewalls


Install the guide rails at the planned position to support the device, and then install the
corresponding device. Fasten the device with panel screws.

4.5 Installing Server


Prerequisites
l Tools and meters are ready.
l Determine the position in the cabinet for installing the device (as designed in advance).

Context
This topic describes the procedure to install a server in the cabinet. This topic takes the
universal server for example to describe the installation procedure. Other network devices
such as Ethernet switches and routers may be installed in the same way.

Steps
1. Remove the blank panel at the position for installing the server in the cabinet.
2. Install the brackets (that are associated with the cabinet) at the both sides of the
corresponding position and fix them with bolts and nuts.
The brackets at both side should be level and in the same height (namely, to select the
holes at the same height for fixing the bolts). Figure 4-3 shows the device brackets
installed inside the cabinet.

Figure 4-3 Cabinet Device Brackets

1. Bracket 2. Blank panel 3. Cabinet

3. Remove the six M3 screws (three at the left side and three at right side) at the both
sides of the server chassis, and then use the six screws to fix the self-contained side

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ears (if the side ears are fixed on the chassis as in some types of servers, this step
can be omitted). The server mounted with side ears is shown in Figure 4-4.

Figure 4-4 Server Chassis With Side Ears

1. Server 2. Side Ear

4. Insert the server chassis along the bracket into the cabinet, as shown in Figure 4-5.

Figure 4-5 Inserting Server Chassis Into Cabinet

5. After the server chassis is set in position, use four panel captive screws to fix the four
holes on the side tabs at the vertical plate with holes at the inner side of the cabinet
column, as shown in Figure 4-6.

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Figure 4-6 Installed Server in Cabinet

1. Captive screw 2. Server

End of Steps

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Chapter 5
Cable Installation
Table of Contents
Cable Categories .......................................................................................................5-1
Installing Power Cable from Server Cabinet to AC Power Distribution Cabinet ...........5-2
Installing Cables in Server Cabinet.............................................................................5-3
Installing Cabinet and Inter-Cabinet Ground Cables ...................................................5-4
Power and Ground Cables Wiring ..............................................................................5-5

5.1 Cable Categories


Description
The current cables in the system are as follows:
l 220V AC DC power supplying power to the server cabinet.
l 220V AC power supplying power to servers, routers, Ethernet switches, etc.
l network cable.

Category
l AC power cables
The power cables used by the AC power distribution box and the server cabinet
The server cabinet is equipped with two channels of AC power cables, with a line
cross-sectional area of 6 mm2). The brown core connects with the phase line, the
blue core connects with the null line, and the black line connects with the PE line.
The power cables used by the AC power connection box and the background
maintenance terminal
The AC power socket connects with the AC power connection box, and the AC
power connector of the maintenance terminal is plugged into the power socket.

Note:
If the carrier does not provide stable AC power supply, it is recommended to
covert the DC power supply into the AC power supply through an inverter so as
to supply power to the server cabinet. The background maintenance terminal
may be powered by the normal mains power supply.

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l The cables used in the server cabinet and the interconnection cables between
cabinets adopt basically the straight-through network cable and the crossover
network cable. Refer to the provided configuration document for installation on site.
The straight-through network cable is used for concatenation connection of
Ethernet switches, connection between the Ethernet switch and the router and
the connection between the Ethernet switch and the server.
The crossover network cable connects dual servers for internal communication.

5.2 Installing Power Cable from Server Cabinet to AC


Power Distribution Cabinet
Context
The AC power distribution cabinet provides main and standby 220V power supplies for the
server cabinet so as to improve the reliability.
The two AC inputs of the server cabinet are each from one of the three different phases
of power supplies in the AC power distribution cabinet. The two inputs of the same server
cabinet cannot be of the same phase. When multiple cabinets are connected, the phases
of the power supplies shall be evenly distributed to reach a relative power balance.
The power cables from the server cabinet to the AC power distribution cabinet have three
fire-retardant cores in brown, blue and black respectively, with a line cross-sectional area
of 6 mm2.
This topic describes the procedure to install power cable from the server cabinet to the AC
power distribution cabinet.

Steps
1. Connect one end of the brown core to the Terminal L of the IN terminal bar, and the
other end to the output terminal of a phase in the AC power distribution cabinet.
2. Connect one end of the blue core to the Terminal N of the IN terminal bar, and the
other end to the GND connection bar in the AC power distribution cabinet.

3. Connect one end of the black core to the Terminal PE of the IN terminal bar, and the
other end to the PE connection bar in the AC power distribution cabinet.
4. Connect one end of the yellow-green PE cable (35 mm2) to the ground post marked
with PE at the top of the server cabinet, and the other end to the PE ground bar
provided by the carrier.

5. Securely connect the PE connection bar of the AC power distribution cabinet to the
PE ground bar provided by the carrier with the yellow-green plastic insulation copper
core wires.

End of Steps

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Chapter 5 Cable Installation

5.3 Installing Cables in Server Cabinet


Prerequisites
l The installation of the cabinet and internal equipment is completed.
l The cables are ready for installation.

Context
The AC power distribution box is mounted on the upper rear of the server cabinet to
distribute 200 V AC power supply to the AC server cabinet and its interior equipment.
The AC power distribution box provides 8+8 power output ports, each port is controlled by
a 10 A breaker. The circuit breaker of the main air switch of the AC power distribution box
is 32 A.
All internal cable connections are factory-installed. If the specific configuration has been
determined in advance, the load power cables will also have been wired before delivery.
This topic describes the procedure to install cables in the server cabinet.

Steps
1. Connect the output ports (L OUT1 and L OUT2) on the power distribution box to L
ports of the devices that have main and standby power supplies respectively.
2. Connect the output ports (N OUT1 and N OUT2) on the power distribution box to N
ports of the devices that have main and standby power supplies respectively.
3. Connect the output ports (PE OUT) on the power distribution box to PE ports of the
devices.
Figure 5-1 shows the cable connections of the devices.

Figure 5-1 Cabling Diagram of the Devices

4. Paste labels on the two ends of the cable.


5. Sort and tie up power cables.

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Power cables of devices in the cabinet are layed out along the two sides of the rear
cabinet.
End of Steps

5.4 Installing Cabinet and Inter-Cabinet Ground Cables


Context
This topic describes the procedure to install the cabinet and inter-cabinet ground cables.
The cabinet and the ground grid of the equipment room shall be in the same potential.
The left and right sides of the cabinet top each have a PE connector post. The cabinet
ground cable and the inter-cabinet grounding cable must connect to the PE connector post
on the right side (right PE connector post). They are not allowed to connect to the left PE
connector post.

Note:
The way to distinguish the left PE connector post from the right one is: Look from the rear
of the cabinet. The one on your left side is the left PE connector post, and that on your
right side is the right PE connector post.

Steps
1. Interconnect the cabinet grounds of the cabinets so as to make an equipotential body
out of the cabinets.
Respectively connect the inter-cabinet ground cables to the right PE connector posts
on the top of two neighboring cabinets. The cross-sectional area of the inter-cabinet
ground cable (yellow-green) shall be no less than 25 mm2 and its length shall be no
longer than 1 m.

2. Connect each cabinet firmly to the ground grid of the equipment room provided by the
carrier.

Connect one end of the cabinet ground cable to the right PE connector post, and the
other end to the nearest protection ground bar. The cross-sectional area of the ground
cable (yellow-green) shall be no less than 25 mm2. If the ground grid is above the
cabinet, the ground cable length shall not exceed 1 m. If the ground grid is below the
cabinet, the ground cable length shall not exceed 10 m.

End of Steps

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Chapter 5 Cable Installation

5.5 Power and Ground Cables Wiring


Purpose
This topic describes the procedure to check whether the cable laying is reasonable. Take
measures to rectify those noncompliant items.
Precautions:
l Be cautious in installing the cables to ensure personal safety and equipment security.
l The size and color of the power cable must comply with the specifications without
confusion.
l Before wiring the power cables, mark both ends of each cable to prevent incorrect
connection.

Wiring Requirement
The power and ground cables wiring requirements are described as follows:
l The power cables and ground cables shall be laid separately from other cables. If
they are laid in the rack, they shall be bundled separately, and cannot be combined
into a cluster. If they are laid outside the rack, they shall also be bundled separately.
l Both ends of the cables are labeled clearly. The connection places should be secure
and in good contact. The cable bending positions should not be sharp, so that the
cables are not over stretched at the root and connectors.
l In case of overhead wiring, the power cables and ground cables are laid on the cabinet
tops, and bound on the cable trough on the ceiling. In case of underfloor wiring, the
power cables and ground cables are laid under the floors and bound on the cable
trough below the floor. The distance between cable ties shall be 200 mm.
l The power cables and ground cables are separately led in from the filters and the PE
ground terminals at the top of the cabinet to the bus bar in the cabinet. The cables
shall be laid straight and flatly and bound tightly. The distance between cable ties
shall be 200 mm.
l Select a proper type (150 mm/300 mm) of cable ties according to the number of cables.
Cut the surplus part of the cable ties after binding.
l Before laying the power cables and ground cables, exactly measure the distance
between the power distribution cabinet and connecting terminal of the cabinet, and
reserve enough length to prevent shortage in practical distribution. If the cables are
found short, the whole wiring process has to be reworked with longer cables. Do not
use connectors or welding joints to extend the length of cables.

Wiring Technique
The power and ground cables wiring technique is described as follows:
l When fixing the cable lugs at the DC power distribution cabinet side, add plain
washers and spring washers to secure fixation and good contact between the cable
and connector bar so as to minimize the contact resistance. Figure 5-2 shows the
connections.

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Figure 5-2 Power Cable Connection Mode 1

1. Copper bar 3. Nut 5. Cable


2. Plain washer 4. Bolt 6. Spring washer

l For the cables with lugs, when one connection post is connected with more than one
cable, the lugs must not be overlaid. Instead, the two lugs shall be cross connected or
installed back to back. When they have to be overlaid, bend the lug of the overlaying
cable at 45 or 90 before the installation. The bigger lug shall be placed under the
smaller one. Such a method is also recommended for all cable installations with
lugs. Figure 5-3 shows the connection method, wherein figure A indicates the 45
or 90 bending of lugs, figure B indicates back-to-back connection of lugs and figure
C indicates cross connection of lugs.

Figure 5-3 Power Cable Connection Mode 2

1. Copper bar 3. Nut 5. Cable


2. Plain washer 4. Bolt 6. Spring washer

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Chapter 5 Cable Installation

Engineering Labels
Engineering labels of the power cables are the flag-shaped labels provided by ZTE, as
shown in Figure 5-4.

Figure 5-4 Power Cable Label

Paste the label nearly half of a circle around the cable at the position 2 cm from the lug,
and then paste the backs of two halves of the flag-shaped label together. Either end of the
power cable should be pasted with one label, as shown in Figure 5-5.

Figure 5-5 Pasting Position of Power Cable Label

There are two parts on the flag-shaped label, L (Local) and R (Remote). The meaning of
them are as follows:
l L: Input the position code of the local equipment, indicating the position of the
equipment connected by the cable at the local side. If this end is connected to the
power distribution box, specify the cabinet row number, rack number, and cable
attributes, such as -48V, -48VGND, and PE. For example: A04PE.
l R: Input the position code of the remote equipment, indicating the position of the
equipment connected by the cable at remote side. If the remote side is the power
distribution box, mark clearly the name of the power distribution cabinet, and attributes
of the power cable. For example: Power Distribution PE.

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Note:
The content of two labels on both ends of the same power cable shall be opposite. For
example, the content input in the L region of one end shall be identical with that input in
the R region of the other end.

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Chapter 6
Alarm Box Installation
Table of Contents
Installing the Alarm Box..............................................................................................6-1
Connecting Cables (AC Power) ..................................................................................6-3
Connecting Cables (DC Power)..................................................................................6-5

6.1 Installing the Alarm Box


Abstract
The alarm box is installed in the control room or in the office. It presents maintainers with
alarms of different severities. The alarm box should be placed in a distinctive location
so that maintainers can easily notice the alarm prompts or hear the alarm sounds. The
following aspects should be taken into considerations so as to install the alarm box at an
appropriate height: the actual situation of the project site, the length of the power cable,
the location of the AC adaptor, and the location of any other alarm box.

Prerequisites
l You have prepared: a hammer, expansion tubes, 4 x M5 countersunk head wood
screws and a pencil.
l The installation location of the alarm box is determined.
l The hanging board is already uninstalled from the back of the alarm box.

Steps
1. Hold the hanging board up against the wall and mark the positions of installation holes.
Alternatively, you can draw lines according to the size shown in Figure 6-1.
2. Drill 4 holes of 8 at the marked positions, and each hole is 40mm deep.
3. Hammer lightly the plastic expansion tubes into the holes. Make sure that the
expansion tubes are completely fastened in the holes.

4. Fix the hanging board on the wall with 4 M5 countersunk head wood screws, as shown
in Figure 6-1.

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Figure 6-1 Hanging Board

1. 8 hole 3. Hanging board 4. M5 countersunk head


2. Plastic expansion tube wood screw

5. Hook the alarm box on to the hanging board, with the hanging holes exactly matching
the hooks of the board. as shown in Figure 6-2.

Figure 6-2 Alarm Box Installation 1

1. Hanging hole 2. hook of the hanging


board

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6. Lock the alarm box. A locked alarm box cannot be separated from the hanging board.
End of Steps

6.2 Connecting Cables (AC Power)


Abstract
In the case of AC power supply, the AC adaptor should be used and there should be an
AC power supply socket near the alarm box. The AC adaptor delivered with the alarm box
provides a 2-meter-long DC power cable, and the AC power cable is also 2 meter long.
The location of AC adaptor and the length of the power cables should be considered when
the alarm box is installed.
The power cables and network cable should be fixed on the wall after they are covered by
jackets. Cabling should be done with smooth bends. The cables may be damaged if the
ends of the cables are tightened.
The following content describes the operations to connect the AC power cable and the
network cable to the alarm box.

Prerequisites
l The alarm box is installed.
l The power cable and network cable are prepared and laid well.
l The screwdriver and the cable strap are prepared.

Steps
1. Connect the straight-through cable (RJ-45 connector) to the network interface of the
alarm box, and then connect the other end to the port of the hub or to the layer-2 switch
that resides in the same LAN with the alarm server.
2. Make sure that the AC power supply socket is switched off.
3. Connect the three-pole plug of the AC power cable to the AC power supply socket,
and then connect the any end of the power cable to the AC adaptor. The AC power
supply socket and the AC power cable are shown in Figure 6-3 and Figure 6-4.

Figure 6-3 Top View (Left) and Side View (Right) of the AC Adaptor

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Figure 6-4 AC Power Cable

Caution!

The three-pole plug actually used may differ from that in the preceding figure due to
the different standards adapted by countries.

4. Perform the following operations to connect the DC power cable of the adaptor to the
power supply terminal that is in the right part of the bottom panel of the alarm box.
a. Connect the bare wire marked with GND to the -48V RTN terminal block of the
power supply terminal.

b. Connect the other bare wire to the -48V terminal block.


c. Then fix the bare wires with in-built bolts.
5. According to the installation location of the alarm box, select a cable layout method
and then install the PVC cable tray on the wall.
l Upward wiring mode: Lay the PVC cable tray along the wall to the wiring ladder
and then to the cabinet.
l Downward wiring mode: Lay the PVC cable tray along the wall to the floor, and
then lay the cables along the cable rack under the floor to the cabinet.
6. Put the power cables and the network cable into a bigger PVC cable tray. After cabling
is complete, close the top cover of the PVC cable tray.

Caution!

It may be unable to hide the AC adaptor somewhere. However, you can put it in a safe
place in the project site.

End of Steps

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Chapter 6 Alarm Box Installation

6.3 Connecting Cables (DC Power)


Abstract
The alarm box can be connected to the DC power supply available by using the
3-meter-long DC power cable delivered with the alarm box or a self-made cable. The
parameters of the self-made cable should comply with or be higher than those of the
delivered cable, as shown in Table 6-1.

Table 6-1 DC Power Cable Parameters

Parameter Value Parameter Value

Nominal cross-sectional area 1mm2 Jacket thickness 0.87mm

Outer diameter 1.3mm Outer diameter of the 6.94mm


jacket

Isolation thickness 0.65mm Rated voltage 300/500V

Outer insulation diameter 2.6mm Critical temperature 70

The maximum DC resistance at 20/km N/A N/A


20

The power cable and network cable should be fixed on the wall after they are covered by
jackets. Cabling should be done with smooth bends. The cables may be damaged if the
ends of the cables are tightened.
The following content describes the operations to connect the DC power cable and the
network cable to the alarm box.

Prerequisites
l The alarm box is installed.
l The power cable and network cable are prepared and laid well.
l The screwdriver and the cable strap are prepared.

Steps
1. Connect the straight-through cable (RJ-45 connector) to the network interface of the
alarm box, and then connect the other end to the port of the hub or the layer-2 switch
that resides in the same LAN with the alarm server.

2. Make sure that the DC power is off.


3. Perform the following operations to connect the DC power cable of the adaptor to the
power supply terminal that is in the right part of the bottom panel of the alarm box.
a. Connect a wire (generally it is a black wire) to the -48V RTN terminal block of the
power supply terminal.
b. Connect the other wire (generally it is a blue one) to the -48V terminal block.

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c. Fix the wires with in-built bolts. Make sure that the other end of the power cable
is connected to the DC power supply correctly.
4. According to the installation location of the alarm box, select a cable layout method
and then install the PVC cable tray on the wall.
l Upward wiring mode: Lay the PVC cable tray along the wall to the wiring ladder
and then to the cabinet.
l Downward wiring mode: Lay the PVC cable tray along the wall to the floor, and
then lay the cables along the cable rack under the floor to the cabinet.
5. Put the power cables and the network cable into a bigger PVC cable tray. After cabling
is complete, close the top cover of the PVC cable tray.
End of Steps

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Chapter 7
Hardware Installation Check
Table of Contents
Hardware Installation Check Overview .......................................................................7-1
On-Site Environment Check .......................................................................................7-1
Cabinet Installation Check..........................................................................................7-1
Check of Power Cable and Ground Cable Wiring .......................................................7-2
Cable Layout Check ...................................................................................................7-2

7.1 Hardware Installation Check Overview


The operator should check the on-site environment of the equipment room, installation of
the cabinet, cables and other auxiliary devices before equipment power-on procedures.
The operator can make rectification if any problem is found so that the equipment power-on
and system running are normal.
The hardware installation check includes the following items:
l On-site environment
l Cabinet installation
l Power and ground cables wiring
l Network cable wiring

7.2 On-Site Environment Check


Check the on-site environment of the equipment room to ensure the normal power-on and
running of the equipment.
l There should be no cable ties, wire ends and desiccant and other unwanted objects
in the cable chutes, inside/outside the cabinets or under the raised floor around the
cabinets.
l Articles that are not useful in the equipment room should be cleared and required
articles should be placed in order in the equipment room.
l The operator console should be neat and tidy and the raised floor should look clean
and smooth.

7.3 Cabinet Installation Check


The operator should check cabinet installation according to the following criteria:
l The cabinet layout meets the design requirements.
l The sides of the cabinet rows that form the main aisle are in line, with an error of less
than 5 mm. The cabinets within the same row are placed side by side against each

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other with an open space of less than 3 mm. The fronts of the cabinets in the same
row form a uniform vertical plane without unevenness. The cabinets of the same type
are at about the same height, with an error of less than 3 mm.
l After installation, neither the level nor the verticality error of any cabinet exceeds 3
mm.
l No components of the cabinet are slack or damaged. No paint peels off or any
scratches on the components. Repaint damaged parts if necessary.
l Bolts are fastened and the exposed nuts of the same type are at about the same
length (height).
l The insulation washer must be mounted where it is necessary during installation.
l The cabinet installation should be reinforced for quakeproof purposes. If necessary,
use expansion bolts to fix the cabinets to the ground.
l The surface of the cabinet front, rear and side doors must be clean.

7.4 Check of Power Cable and Ground Cable Wiring


Check the wiring of power cables and ground cables according to the following items:
l To connect the power cables or ground cables to the connection terminals, use the
pliers to shape the cables as wiring. The wiring should be flat and straight.
l In cabling, the cable connected to the connection terminal farther from the cabling end
should be deployed at the outer side. The cable connected to the connection terminal
nearer to the cabling end should be deployed at the inner side.
l The cables in rack should be bound separately without being mixed with other cables.
The same rule also applies to the cables in troughs or ditches.
l The power cables and grounding cables should go through the racks on two sides
of the cabinet and be fixed on the inner sides of the racks. The cable ties should be
located outside the racks.
l The contact surface of the power cable lug should closely fit the cabinet connector
board smoothly and tightly.
l No splice or welding joint is allowed on the cable.

7.5 Cable Layout Check


The operator should check the cable layout according to the following criteria:
l Each cable connects to the right position specified on its label. The cabling is even,
without any crossings. The cables are bound neatly with cable ties.
l Both ends of the cables are labeled clearly. The connection places should be secure
and in good contact. The cable bending positions are not sharp, so that the cables
are not over stretched at the root and connectors.
l The non-shielded network cables are separated from the power cables. The network
cables are not bound too tightly or bent too sharply.
l All the network cable connectors (RJ-45 connector) accord to the same specification,
568B recommended.

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l Waterproof and sun-proof measures are required and all the holes where the cables
goes in and out must be sealed.

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Chapter 8
Power-On and Power-Off
Table of Contents
Checks Before Power-On...........................................................................................8-1
Power-On Procedures ................................................................................................8-1
Power-Off Procedures ................................................................................................8-4

8.1 Checks Before Power-On


The equipment should be powered on after hardware installation. The operator should
check the equipment before powering it on so as to prevent any fault occurrence during
system power-on and thus protect the equipment.
l The fuses of the power source and the equipment should conform to the related
requirements.
l Measure the voltage of the input AC power to see if its value is within the required
range.
l The power cable features 30% redundant power.
l Check the polarity connection of the power supply to see if it is correct. No short-circuit
should exist between the positive and negative power supplies.
l Make sure the cabinet is well grounded and the ground resistance conforms to the
requirements.
l Check cabinet junction box and other devices to see if they are all in OFF position.

8.2 Power-On Procedures


8.2.1 Powering On Server Cabinet
Context
This topic describes the procedure to power on the server cabinet to make the equipment
in the cabinet work in normal status.

Steps
To power on the server cabinet and its internal devices, perform the following steps:
1. Turn off all the switches on the AC power distribution box and other devices inside the
cabinet.
2. Turn on the -48 V power switch outside the cabinet and measure the voltage to see if
its value is within the required range.

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l If yes, turn on the power switch outside the cabinet.


l If abnormal cases occur, turn off the power immediately and power on the system
again only after the cause is found out and rectified.
3. Turn on the switches on the AC power distribution box, and then turn on the power
switch outside the cabinet.
4. Turn on the power switches of the each Ethernet switch and router.
5. Start the OMC server and wait to log in to the system.
6. Turn on the power switches of other devices in the cabinet.

8.2.2 Powering On Mini-Computer


Steps
Perform following steps to power on the mini-computer.
1. Turn on the switches of the two power modules at the back of the disk array.
2. Turn on the power switches of the active/standby mini-computers.
3. Log on to the active/standby mini-computers.
4. Confirm the floating IP on the active/standby mini-computers.
5. Check the status of the resource groups.
6. Check the active/standby switchover of the dual-computer service.

Example
Here we use the SUN mini-computers as the example to introduce the power-on
procedure.

1. Turn on the switches of the power modules at the back of the disk array.
2. Turn on the power switches of the active/standby mini-computers.
3. Log on to the active/standby mini-computers on the control console: the user name is
root, and the password is rootphr.
4. Use the following command to confirm the floating IP by the root user.

#ifconfig -a
5. Check the status of the resource groups.

Note:
After the PHR dual-computer is started, the VCS is started automatically, and the
resource groups phrsrv and phrdb are set according to the main.cf.

a. Input the command #hagui& by the root user from the control console, and the
Cluster Monitor window appears, as shown in Figure 8-1.

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Figure 8-1 Cluster Monitor

b. Click Click here to log in area or click File > login.


c. Input the user name and password for logging on to the VCS in the prompted
window.

d. Click OK to obtain dual-computer information. After obtaining dual-computer


information, the Cluster Management window appears.
e. Check the status of the resource groups in the Status tab as shown in Figure 8-2.

Figure 8-2 Check Resource Group Status

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Note:
The status of zxphrdb and zxphrsrv is online, which means the VCS and the
resource group are running properly.

6. Check whether the dual-computer switchover works properly.


In the window as shown in Figure 8-2, right-click the zxphrdb or zxphrsrv, choose
Switch to from the popup menu, and choose the destination server of this resource
group to be switched to from the lower menu of Switch to, and the resource group
starts the switchover.
Using the status of the resource group, whether the dual-server is successful can be
checked. For example, before switchover, the status of the zxphrdb on the zxphrsrv1
is Online; after successful switchover, the status of the zxphrdb on the zxphrsrv1 is
Offline, while the status on the zxphrsrv2 is Online

8.3 Power-Off Procedures


8.3.1 Powering Off Server Cabinet
Context
This topic describes the procedure to power off the server cabinet and all kinds of devices
in it according to the power-off sequence so as to ensure equipment safety.

Steps
To power off the server cabinet and its internal devices, perform the following steps:
1. In case of dual computer system, shut down the standby server first and then the active
server.
2. Other servers may be shut down in a random sequence.
3. Turn off the power switches of each HUB and router.
4. Turn off the power switch of the cabinet.

8.3.2 Powering Off Mini-Computer


Steps
Perform following steps to power off the mini-computer.
1. Shut down the resource groups on the VCS.
2. Stop the VCS service.
3. On the active/standby computers, use the software command to shut down the
active/standby dual-computer.

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4. Turn off the switches of the power modules of the disk array.

Example
Here we use the SUN mini-computers as the example to introduce the procedure to power
off the mini-computer.
1. Shut down the resource groups on the VCS.
a. Right-click the zxphrsrv from the navigation tree on the left pane of the Cluster
Management window, click Offline > All System.
b. Right-click the zxpdb from the navigation tree on the left pane of the Cluster
Management window, click Offline > All System, as shown in Figure 8-3.

Figure 8-3 Shut Down the Database

2. Use following command to stop the VCS service on any of the PHR computer by the
root user.
#hastop all

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Note:
After this command stops the VCS service, the PHR active computer and all database
and application programs on the active computer are stopped. To stop the VCS
processes of all computers in the cluster on one active computer while keep the
resources managed by the VCS to be offline (that is to keep the resources running),
use the command: #hastop all force.

3. Use the following command to shut down the system on each of the PHR
dual-computer.
#shutdown y g0 i5
Wait till the system indicators on the two mini-computers become off, the PHR
dual-computer is successfully shut down.
4. Turn off the switches of the power modules at the back of the disk array.

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Figures
Figure 1-1 Antistatic Wrist Strap................................................................................ 1-2
Figure 2-1 Equipment Room Plane Layout Schematic Diagram ............................... 2-2
Figure 2-2 Grounding System Structure .................................................................... 2-9
Figure 2-3 Wooden Case Appearance .................................................................... 2-13
Figure 2-4 Wooden Case Packaging....................................................................... 2-14
Figure 2-5 Unpacking Schematic Diagrams ............................................................ 2-15
Figure 2-6 Carton Appearance ............................................................................... 2-16
Figure 2-7 Carton Packaging ................................................................................. 2-16
Figure 3-1 Cabinet Installation Flow .......................................................................... 3-3
Figure 3-2 Adjustable Base Installation Flow............................................................. 3-4
Figure 3-3 Adjustable Base Installation Diagram (Front View) ................................... 3-5
Figure 3-4 Adjustable Base of Type A (unit: mm) ...................................................... 3-5
Figure 3-5 Adjustable Base Structure Exploded View Type A ............................... 3-6
Figure 3-6 Hole Pattern For Installing A Single Cabinet (unit: mm)............................ 3-7
Figure 3-7 Hole Pattern For Installing Multi-Cabinets (unit: mm) ............................... 3-7
Figure 3-8 Connection Between Base And Floor....................................................... 3-9
Figure 3-9 Adjustable Base Installed....................................................................... 3-10
Figure 3-10 Fixing a Cabinet................................................................................... 3-12
Figure 3-11 Direct-to-Ground Installation Flow ........................................................ 3-13
Figure 3-12 Marking Lines For Installing A Single Cabinet (unit: mm) ..................... 3-14
Figure 3-13 Marking Lines For Installing Multi-Cabinets (unit: mm) ......................... 3-15
Figure 3-14 Fixing a Cabinet................................................................................... 3-16
Figure 3-15 Jointing Cabinets ................................................................................. 3-18
Figure 3-16 Securing Cabinet from the Top (1)........................................................ 3-20
Figure 3-17 Securing Cabinet from the Top (2)........................................................ 3-21
Figure 4-1 Cabinet Rack Installed With Four-In-One Rack-Mounted Kit .................... 4-3
Figure 4-2 Cabinet Rack Installed With Servers and Disk Arrays .............................. 4-3
Figure 4-3 Cabinet Device Brackets.......................................................................... 4-4
Figure 4-4 Server Chassis With Side Ears ................................................................ 4-5
Figure 4-5 Inserting Server Chassis Into Cabinet ...................................................... 4-5
Figure 4-6 Installed Server in Cabinet ....................................................................... 4-6
Figure 5-1 Cabling Diagram of the Devices............................................................... 5-3

I
NetNumen M31(CN) Hardware Installation Guide

Figure 5-2 Power Cable Connection Mode 1............................................................. 5-6


Figure 5-3 Power Cable Connection Mode 2............................................................. 5-6
Figure 5-4 Power Cable Label .................................................................................. 5-7
Figure 5-5 Pasting Position of Power Cable Label..................................................... 5-7
Figure 6-1 Hanging Board......................................................................................... 6-2
Figure 6-2 Alarm Box Installation 1 ........................................................................... 6-2
Figure 6-3 Top View (Left) and Side View (Right) of the AC Adaptor ......................... 6-3
Figure 6-4 AC Power Cable ...................................................................................... 6-4
Figure 8-1 Cluster Monitor ........................................................................................ 8-3
Figure 8-2 Check Resource Group Status................................................................. 8-3
Figure 8-3 Shut Down the Database ......................................................................... 8-5

II
Tables
Table 1-1 Safety Signs Descriptions.......................................................................... 1-3
Table 2-1 Anti-Statistic Requirements for Indoor Materials ........................................ 2-4
Table 2-2 Temperature and Humidity Requirements.................................................. 2-6
Table 2-3 Tools and Instruments List ....................................................................... 2-10
Table 3-1 Base Application Range ............................................................................ 3-4
Table 6-1 DC Power Cable Parameters .................................................................... 6-5

III
Tables

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Glossary
AC
- Access Control
AC
- Alternating Current
DC
- Direct Current
EMI
- Electromagnetic Interference
ESD
- Electrostatic Discharge
GND
- Ground
HVAC
- Heating Ventilation and Air Conditioning
KVM
- Keyboard, Video and Mouse

LAN
- Local Area Network

RTN
- Return
UPS
- Uninterruptible Power Supply
VCS
- VERITAS Cluster Server

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