Netnumen™ U31 R06: Hardware Installation Guide

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NetNumen™ U31 R06
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Unified Element Management System
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Hardware Installation Guide
Version: V12.14.30
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ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: support@zte.com.cn
All manuals and user guides at all-guides.com
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Revision History
Revision No. Revision Date Revision Reason
R1.0 2014-12-20 First edition
Serial Number: SJ-20141121113158-006
Publishing Date: 2014-12-20 (R1.0)
SJ-20141121113158-006|2014-12-20 (R1.0) ZTE Proprietary and Confidential

Contents
Chapter 1 Installation Flow........................................................................ 1-1
Chapter 2 Installation Preparations .......................................................... 2-1
2.1 Environment Check ............................................................................................ 2-1
2.2 Tools Preparation ............................................................................................... 2-2
2.3 Required Documents.......................................................................................... 2-5
Chapter 3 Unpacking and Checking Equipment ..................................... 3-1

Chapter 4 Removing Cabinet Doors ......................................................... 4-1
Chapter 5 Cabinet Installation................................................................... 5-1
5.1 Installing the Cabinet on the Adjustable Base....................................................... 5-2
5.2 Installing the Cabinet on the Floor ..................................................................... 5-18
Chapter 6 Installation of External Power Cables and Grounding

Cables ..................................................................................................... 6-1
6.1 Power Supply System of a Cabinet...................................................................... 6-1
6.2 Cabling Requirements ........................................................................................ 6-3
6.3 Installing Power Cables and Grounding Cables .................................................... 6-7
Chapter 7 Assembly Installation in a Cabinet.......................................... 7-1

7.1 Installing an E4140 Shelf .................................................................................... 7-1
7.2 Installing Boards ................................................................................................ 7-3
7.2.1 Removing a Blank Panel........................................................................... 7-4
7.2.2 Installing a Board ..................................................................................... 7-6
Chapter 8 Installation of Internal Power Cables and Grounding

Cables ..................................................................................................... 8-1
8.1 Power Supply System in a Cabinet...................................................................... 8-1
8.2 Installing Cables for an E4140 Shelf .................................................................... 8-3
Chapter 9 Signal Cable Installation .......................................................... 9-1

9.1 Signal Cable Installation Requirements................................................................ 9-1
9.2 Setting Jumpers and DIP Switches of the Unified PDU ........................................ 9-4
9.3 Installing the Network Cables .............................................................................. 9-8
Chapter 10 Cabinet Accessory Installation............................................ 10-1

10.1 Installing the Cabinet Side Door ...................................................................... 10-1
10.2 Installing the Front and Rear Doors ................................................................. 10-3
Chapter 11 Peripheral Device Installation .............................................. 11-1

11.1 Installing Terminal Devices ...............................................................................11-1

11.2 Alarm Box Installation ......................................................................................11-2
11.2.1 Installing the Alarm Box .........................................................................11-2
11.2.2 Connecting Cables (AC Power Supply) ...................................................11-4
11.2.3 Connecting Cables (DC Power) ..............................................................11-6
Chapter 12 Installation Inspection .......................................................... 12-1

12.1 Checking the Cabinets.................................................................................... 12-1
12.2 Checking the Assemblies in the Cabinets......................................................... 12-2
12.3 Checking the Power Cables and Grounding Cables .......................................... 12-2
12.4 Checking the Signal Cables ............................................................................ 12-3
12.5 Checking the Other auxiliary Devices............................................................... 12-3
Chapter 13 System Power-On ................................................................. 13-1

13.1 Powering on the Cabinet................................................................................. 13-1
13.2 Powering on the E4140 Shelves ...................................................................... 13-3
Chapter 14 Site Clean-Up......................................................................... 14-1

Appendix A Making a Power Cable and a Grounding Cable ................. A-1
Appendix B Making a Network Cable ...................................................... B-1
Figures............................................................................................................. I
Tables .............................................................................................................V
Glossary .......................................................................................................VII
II

Chapter 1
Installation Flow
Before starting hardware installation, you shall complete corresponding preparations, such
as preparing construction conditions, checking installation environment, and unpacking
and inspecting goods, so that the later installation process can be smooth and efficient.
For the hardware installation flow, see Figure 1-1.
1-1

NetNumen™ U31 R06 Hardware Installation Guide
Figure 1-1 Hardware Installation Flow
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1-2

Chapter 2
Installation Preparations
You must know the procedure for installing the hardware, and have knowledge on system
network structure, power supply, cable connection, and hardware maintenance.
Before installation, you need to check the environment and prepare required tools and
documents.
Table of Contents
Environment Check ....................................................................................................2-1
Tools Preparation .......................................................................................................2-2
Required Documents..................................................................................................2-5
2.1 Environment Check

Before installation, it is necessary to check the equipment room to ensure that the
environment meets the operating requirements of the equipment.
Note:
It is not allowed to install the equipment if the installation environment is unsatisfactory.
l Architectural conditions
Check the size, height, load-bearing capacity, and layout of the equipment room.
l Environmental conditions
Check illumination, air-conditioning, ventilation, antistatic measures, shockproof
measures, lightning protection measures, and fire-fighting devices of the equipment
room.
l Power supply conditions
Check AC power supply facilities, DC power supply facilities, and accumulator
batteries.
l Grounding conditions
The equipment room must have good grounding conditions. Ground resistance must
meet local technical requirements. In general, ground resistance cannot be greater
than 1 Ω.
l Auxiliary devices
2-1

Check Digital Distribution Frames (DDF), cable trays, and cable distribution frames.
l Other facilities
Check workbenches, power outlets, alarm boxes, and other peripheral devices.
For a detailed environmental checklist, refer to Environment Acceptance Report of Core
Network Products.
2.2 Tools Preparation

For a list of the tools and meters that must be prepared before installation, refer to Table
2-1.
Note:
Instruments and meters are subject to local standards. The pictures in the table are for
reference only.
The meters cannot be used unless strictly calibrated and proven qualified.
Table 2-1 Tools and Meters
Picture Name Purpose
Cross head screw- Tightens cross head screws.

driver
Flathead screw- Tightens flathead screws.

driver
Adjustable wrench Tightens bolts.
Torque wrench Tightens bolts.
Socket wrench set Loosens or tightens fasteners to ad-

just the level of the cabinet.
Floating-nut driver Installs floating nuts.
2-2

Chapter 2 Installation Preparations
Tape measure Measures length.
Angle square Measures length or draws right an-

gles.
Spirit level Checks the level of adjustable

bases and cabinets.
Plumb line Checks vertical deviation of a cabi-

net.
Marker pen Marks the positions of drilled holes

on the floor.
Powder marker Marks lines on the ground to de-

termine the position where a socket
bolt is installed.
Claw hammer Installs socket bolts and opens

wooden cases.
Percussion drill Drills holes.
Vacuum cleaner Cleans installation holes and the

floor.
2-3

Diagonal pliers Prunes cable ties and cuts packing

straps of cartons.
Paper knife Cuts adhesive tapes on cartons.
Network cable Tests network cables.

tester
Multimeter Tests the insulation condition of cab-

inets, connection condition of ca-
bles, and electric performance in-
dexes of devices, such as voltage,
current, and electric resistance.
Current clamp me- Measures the current in a cable un-

ter der the condition that the loading op-
eration is not interrupted.
Crystalhead crimp- Crimps crystalheads of network ca-

ing pliers bles.
Coaxial-cable Crimps the metal sheath at the end

crimping pliers of a coaxial cable.
Wire strippers Strips off the cable sheath.
2-4

Chapter 2 Installation Preparations
Hydraulic pliers Crimps O-type terminals and JG ter-

minals.
Work gloves Used during installation.
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Anti-static gloves Used during installation.
Hacksaw Cuts wood floor or metal.

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Cable tie Ties up power cables, protective
grounding wires, and signal cables.
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Ladder Used for working at heights.

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Punch Used to locate a drill bit for making

an indentation at the hole location.
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2.3 Required Documents

The following documents must be prepared before installation:
l Engineering design documents and packing lists

l Manuals shipped with the products
l Unpacking Inspection Guide of Core Network Products
l Environment Acceptance Report of Core Network Products
l Core Network Product Hardware Installation Quality Standard
2-5

This page intentionally left blank.
2-6

Chapter 3
Unpacking and Checking
Equipment
This procedure describes how to unpack wooden cases, cartons, and the board package.
For how to count and check equipment, refer to Unpacking Inspection Guide of Core
Network Products.
l A wooden case is used to pack a cabinet.
l A carton is used to pack boards, terminal equipment, and cables.
Prerequisite
A flathead screwdriver, a claw hammer, diagonal pliers, a paper knife, antistatic gloves (or
an ESD wrist strap) are ready.
Steps
1. Check the total number of equipment in accordance with the Packing List, and then
verify that the outer packing is complete.
2. Remove the outer packing of the wooden case.
a. Move the wooden case with a fork truck to the cabinet installation site in the
equipment room.
b. Open all tongue pieces with a flathead screwdriver, remove the upper cover of the
case, and then remove the sideboards, see Figure 3-1.
3-1

Figure 3-1 Unpacking a Wooden Case
1. Flathead screwdriver 2. Tongue
c. Take out the equipment list, technical documents, and tools for equipment
installation from Package 1.
d. Make the bottom of the cabinet downwards.
e. Remove foam corner protectors, foam edge protectors, and plastic package.
3. Remove the outer packing of the carton, see Figure 3-2.
a. Cut the packing straps of a carton by using diagonal pliers.
b. Cut the adhesive tapes sealing the carton.
c. Open the carton, and then take out the foam board and board boxes.
Figure 3-2 Removing the Outer Packing of a Carton
1. Carton label 2. Packing strap 3. Carton
3-2

Chapter 3 Unpacking and Checking Equipment
4. Adhesive tape 5. Foam board 6. Board box
4. Remove the board package.

a. Wear antistatic gloves (or an ESD wrist strap).
b. Remove the board package, see Figure 3-3.
Figure 3-3 Removing the Board Package
1. ESD wrist strap
c. For the board that is not installed immediately, put it back in its original package,
and then seal the package.
5. Check to ensure that the equipment is in good condition and the quantity is correct
before equipment hand-over and storage.
– End of Steps –
3-3

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Chapter 4
Removing Cabinet Doors
The cabinet is delivered with front and rear doors installed. To facilitate installation of the
accessories in the cabinet, you need to remove the front and rear doors. This procedure
describes how to remove the cabinet doors.
Note:
The front door and the rear door can be removed in the same way. Removing the front
door is used as an example in this procedure.
Prerequisite
A cross head screwdriver is ready.
Steps
1. Open the door lock, and then open the cabinet door, see Figure 4-1.
Figure 4-1 Opening the Door Lock
2. Disconnect the end of the grounding cable on the cabinet by using a cross head
screwdriver (it is recommended that only the end connected to the cabinet is
disconnected), see Figure 4-2.
4-1

Figure 4-2 Disconnecting the Grounding Cable
1. Cabinet door 2. Grounding cable
3. Install the screws back to the cabinet to avoid losing them.

4. Disassemble the cabinet door, see Figure 4-3.
a. Hold the door with your right hand.
b. Pull down the spring pin located in the middle part of the door with your left hand,
and then hang the spring pin in the gap on one side of the door.
c. Pull down the spring pin on the upper part of the door.
d. Lift the door upwards, and then move the door outwards.
4-2

Chapter 4 Removing Cabinet Doors
Figure 4-3 Disassembling the Cabinet Door
1. Spring pin 2. Front door
Note:
Put the cabinet at a safe place.
Ensure that the lock of the cabinet door is opened, which prevents the lock rod on the
lower part of the door from being distorted because of pressure.
4-3

4-4

Chapter 5
Cabinet Installation
For selecting the cabinet installation mode in accordance with the equipment-room
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conditions, refer to Table 5-1.
Table 5-1 Solutions for Installing the Cabinet
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Equipment Room Condition Installation Solution
The equipment room has static Install the cabinet on the adjustable base. Use the adjustable
conductive floor. base to install the cabinet on the concrete floor of the
equipment room, see Figure 5-1.
The equipment room has no static Install the cabinet on the floor. Install the cabinet directly on
conductive floor. the concrete floor of the equipment room, see Figure 5-2.
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Figure 5-1 Installing the Cabinet on the Adjustable Base
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5-1

Figure 5-2 Installing the Cabinet on the Floor
Table of Contents
Installing the Cabinet on the Adjustable Base .............................................................5-2
Installing the Cabinet on the Floor ............................................................................5-18
5.1 Installing the Cabinet on the Adjustable Base

This procedure describes how to install the cabinet on the adjustable base.
Adjust the base height and mount the base to make its surface in level with the static
conductive floor.
5-2

Chapter 5 Cabinet Installation
Note:
Ensure that the engineering over the cabinet (such as cable tray installation) is completed,
so that dust or metal scraps will not drop into the cabinet from the top during the cabinet
installation process.
Prerequisite
l The related design documents are ready.
l The drilling template (provided with the cabinet) is ready.
l The adjustable bases, AN01 socket bolts are ready.
l Instruments such as cross head screwdriver, tape measure, angle square, spirit level,
powder marker, marker pen, percussion drill, vacuum cleaner, adjustable spanner,
torque spanner, socket spanner, claw hammer, punch, multimeter, and ladder are
ready.
l Spacer shims, insulating gaskets, M12×90 bolts (an M12×90 bolt contains a spring
washer, a gasket, and an insulating washer), M12×35 bolts (an M12×35 bolt contains
a spring washer and a gasket) are ready.
Context
For the installation position of the cabinet in the equipment room, see Figure 5-3.
5-3

Figure 5-3 Installation Position of the Cabinet
Caution!
The mounting position of the adjustable base should not conflict with the framework of
the static conductive floor. If a collision is unavoidable, remove the floor framework at the
colliding position.
Adjustable bases fall into three types. For types of the adjustable base, refer to Table 5-2.
Table 5-2 Adjustable Heights
Adjustable Base Type Adjustable Heights
Type A 160 mm-240 mm
Type B 240 mm-390 mm
Type C 390 mm-690 mm
The three types of adjustable bases have the same structure. For the overview of an
adjustable base of type A, see Figure 5-4.
5-4

Figure 5-4 Adjustable Base of Type A
Steps
Positioning the adjustable base
1. Remove the static conductive floor and its braces at the place where the cabinet is to
be installed.
2. Draw lines by using measurement tools and line-drawing tools to mark the installation
holes for the adjustable base.
l For the position of holes for installing a single cabinet, see Figure 5-5.
Figure 5-5 Marking Holes for Installing a Single Cabinet (Unit: mm)
1. Installation hole 2. Wall
l For the installation holes of socket bolts for the adjustable bases to install multiple
cabinets, see Figure 5-6.
5-5

Figure 5-6 Marking Holes for Installing Multiple Cabinets (Unit: mm)
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1. Installation hole .co 2. Wall
3. Put the drilling template on the marked positions. If the holes on the template match
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the installation holes marked in step 2., mark all installation holes for the base by using
a marker pen, see Figure 5-7.
If the holes do not match, adjust the holes so that the lines drawn in step 2. are correct.
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Figure 5-7 Marking Installation Holes Using the Drilling Template

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4. In accordance with the position of the socket bolt marked on the floor, make an
indentation at the hole location first by using a punch to help locate the drill bit, see
Figure 5-8.
5-6

Figure 5-8 Drilling Indentations
5. Adjust the scale that determines the depth of the hole, and then press the percussion
drill downward vertically to drill holes. Use the vacuum cleaner to remove the dust
inside and outside the holes, see Figure 5-9.
Figure 5-9 Drilling a Hole
1. Vacuum cleaner 2. Percussion drill
6. Remove the bolt, spring washer, insulating washer, and gasket of the AN01 socket
bolt.
For the overview of AN01 socket bolt, see Figure 5-10.
5-7

Figure 5-10 AN01 Socket Bolt
1. M12×90 bolt 3. Gasket 5. Expansion tube

2. Spring washer 4. Insulating washer
7. Install the socket bolt vertically into the hole. Hammer the socket bolt by using the
claw hammer until the expansion tube enters the hole completely, see Figure 5-11.
Figure 5-11 Hammering a Socket Bolt
Mounting the adjustable base
8. Measure the height between the concrete floor and the surface of the static conductive
floor by using a tape measure.
9. Adjust the adjustable base to make the scale indication on the base equal to the height
of the static conductive floor, see Figure 5-12.
The tightening torque of a height-locking bolt should reach 40 N·m.
5-8

Figure 5-12 Adjusting the Height of an Adjustable Base
1. Movable bracket 2. Height-locking 3. Fixed bracket

M12×25 bolt
10. Secure the adjustable base, see Figure 5-13.
Note:
The tightening torque of a bolt should reach 75 N·m.
5-9

Figure 5-13 Securing an Adjustable Base
1. M12×90 bolt 4. Insulating washer 7. Concrete floor

2. Spring washer 5. Adjustable base
3. Gasket 6. Insulating gasket
11. Remove M12×35 bolts from the adjustable base by using an adjustable wrench.
Remove spring washers and gaskets from the bolts, see Figure 5-14.
5-10

Figure 5-14 Removing Bolts from an Adjustable Base
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1. M12×35 Bolt 3. Gasket
2. Spring washer 4. Adjustable base
12. Measure the level of the adjustable bases by using a spirit level.
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The deviation should be less than 3 mm. If the adjustable base is not level, place a
spacer shim between the base and the concrete floor, see Figure 5-15.
Figure 5-15 Adjusting the Level of the Adjustable Base

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1. Spirit level 2. Spacer shim
13. Perform the following procedures as required:
5-11

To... Do...
Install a single cabinet Go to step 15.
Install multiple cabinets Go to step 14.
14. Mount adjustable bases side by side. Measure the level of the adjustable bases by
using the spirit level, see Figure 5-16.
Figure 5-16 Adjusting the Level of Multiple Adjustable Bases
1. Spacer shim 2. Spirit level
15. Use the multimeter to measure the resistance between the adjustable base and the
concrete floor, see Figure 5-17.
Note:
The resistance value must be greater than 5 MΩ.
5-12

Figure 5-17 Measuring Resistance for the Adjustable Base
Installing the cabinet

16. Lift the cabinet onto the adjustable base.
17. Align the installation holes at the bottom of the cabinet with the installation holes on
the surface of the cabinet.
18. Secure the cabinet with bolts, see Figure 5-18.
5-13

Figure 5-18 Installing a Cabinet
1. Cabinet 3. Spring washer 5. Adjustable base

2. M12×35 Bolt 4. Gasket
19. Measure the level and the verticality of the cabinet with the spirit level.
The horizontal and vertical deviations should be less than 3 mm. If the cabinet is not
level, adjust the fine adjustment screw by using the socket spanner, see Figure 5-19.
5-14

Figure 5-19 Adjusting the Level of the Cabinet
1. Spirit level 2. Socket spanner 3. Inching bolt
To... Do...
21. Install cabinets side by side.
The spacing between the neighboring cabinets in a row should be smaller than 3 mm.
The sides of cabinet rows that are along the walkway must be aligned with a deviation
less than 5 mm, see Figure 5-20.
5-15

Figure 5-20 Space Between Side-by-Side Cabinets
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22. Connect neighboring cabinets with junction kits, see Figure 5-21.
Figure 5-21 Connecting Neighboring Cabinets

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1. Junction kit
2. M4×12 combination
screw
5-16

23. Verify that the horizontal and vertical deviations of cabinets in a row are in an accept-
able range.
The deviation should be less than 3 mm. If it does not meet the requirement, adjust
cabinets.
24. (Optional) Install a shockproof assembly on the cabinet if necessary.

l For the shockproof assembly installation diagram when all the installation holes
are under the cable ladder in the equipment room, see Figure 5-22.
Figure 5-22 Installing the Shockproof Assembly (1)
1. Horizontal bolt (Spring spring washer,

support washer, gasket, and gasket)
2. Vertical support and insulating 7. Bolt (M8 nut,
3. Cable ladder washer) spring washer,
4. M12×25/M8×25 5. Insulating gasket and gasket)
hexagon socket 6. Lock rod (M8
cap head hexagon nut,
l For the shockproof assembly installation diagram when the vertical connection
plates are not close to the cable ladder, see Figure 5-23.
5-17


25. Restore the static conductive floor. Adjust the support kit for the static conductive floor
again. Install the static conductive floor.
Note:
If bottom routing is used, ensure that cabling is complete.
5.2 Installing the Cabinet on the Floor

This procedure describes how to install the cabinet on the concrete floor.
5-18

Note:
Ensure that the engineering over the cabinet (such as cable tray installation) is completed,
so that dust or metal scraps will not drop into the cabinet from the top during the cabinet
installation process.
Prerequisite
l The drilling template (provided with the cabinet) is ready.
l AN01 socket bolts are ready.
l Tools such as cross head screwdriver, tape measure, spirit level, angle square,
powder marker, marker pen, percussion drill, vacuum cleaner, adjustable spanner,
torque spanner, socket spanner, claw hammer, punch, multimeter, and ladder are
ready.
l Spacer shims, insulating gaskets, M12×90 bolts (an M12×90 bolt contains a spring
washer, a gasket, and an insulating washer) are ready.
Context
For the installation position of the cabinet in the equipment room, see Figure 5-24.
Figure 5-24 Cabinet Installation Position
5-19

Steps
Positioning the cabinet
1. Mark the installation holes for socket bolts by using measurement tools and line
drawing tools.
l For the installation holes of socket bolts to install a single cabinet, see Figure
5-25.
Figure 5-25 Marking Holes for Installing a Single Cabinet (Unit: mm)
l For the installation holes of socket bolts to install multiple cabinets, see Figure
5-26.
Figure 5-26 Marking Holes for Installing Multiple Cabinets (Unit: mm)
5-20

2. Put the drilling template on the marks. If the holes on the template match the
installation holes marked in step 1., mark all installation holes for socket bolts by
using the marker pen, see Figure 5-27.
If the holes do not match, adjust the holes so that the lines drawn in step 1. are correct.
Figure 5-27 Marking Installation Holes Using the Drilling Template
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3. In accordance with the position of the socket bolt marked on the floor, make an
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indentation at the hole location first by using a punch to help locate the drill bit, see
Figure 5-28.
Figure 5-28 Drilling Indentations

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4. Adjust the locating rod that determines the depth of the hole, and then press the
percussion drill downward vertically to drill holes. Use the vacuum cleaner to remove
the dust inside and outside the holes, see Figure 5-29.
5-21

Figure 5-29 Drilling a Hole
1. Vacuum cleaner 2. Percussion drill
5. Remove the bolt, spring washer, insulating washer, and gasket of the AN01 socket
bolt.
For the overview of AN01 socket bolt, see Figure 5-30.
Figure 5-30 Socket Bolt AN01
1. M12×90 bolt 3. Gasket 5. Expansion tube

2. Spring washer 4. Insulating washer
6. Install the socket bolt vertically into the hole. Hammer the socket bolt by using the
claw hammer until the expansion tube enters the hole completely, see Figure 5-31.
5-22

Figure 5-31 Hammering a Socket Bolt
Installing the cabinet

7. Install a cabinet on the concrete floor, see Figure 5-32.
a. Place the cabinet at the planned position to align the installation holes at the bottom
of the cabinet with the corresponding socket bolts.
b. Lift one side of the cabinet, and then place two insulating gaskets under the
cabinet.
c. Secure the cabinet with M12×90 bolts by increasing the tightening torque of the
bolts to 75 N m.
5-23

Figure 5-32 Installing a Cabinet
1. Insulating gasket 3. M12×90 bolt 5. Gasket

2. Cabinet 4. Spring washer 6. Insulating washer
8. Measure the level and the verticality of the cabinet with the spirit level.
The horizontal and vertical deviations should be less than 3 mm. If the cabinet is not
level, adjust the fine adjustment screw by using the socket spanner, see Figure 5-33.
5-24

Figure 5-33 Adjusting the Level of the Cabinet
1. Spirit level 2. Socket spanner 3. Inching bolt
9. Use the multimeter to measure the resistance between the cabinet and the ground,
see Figure 5-34.
Note:
The resistance value must be greater than 5 MΩ.
5-25

Figure 5-34 Measuring Resistance of the Cabinet
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11. Install cabinets side by side.

The spacing between the neighboring cabinets in a row should be smaller than 3 mm.
The side of cabinet rows that are along the walkway must be aligned with a deviation
less than 5 mm, see Figure 5-35.
5-26

Note:
The insulation test (refer to step 9.) must be implemented immediately after a cabinet
is installed.
Figure 5-35 Space Between Side-by-Side Cabinets
12. Connect neighboring cabinets with junction kits, see Figure 5-36.
5-27

Figure 5-36 Connecting Neighboring Cabinets
1. Junction kit
screw
13. Verify that the horizontal and vertical deviations of cabinets in a row are in an
acceptable range.
The deviation should be less than 3 mm. If it does not meet the requirement, adjust
cabinets.
14. (Optional) Install a shockproof assembly on the cabinet if necessary.

l For the shockproof assembly installation when all the installation holes are under
the cable ladder in the equipment room, see Figure 5-37.
5-28


l For the shockproof assembly installation when the vertical connection plates are
not close to the cable ladder, see Figure 5-38.
5-29


5-30

Chapter 6
Installation of External
Power Cables and Grounding
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Cables
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A cabinet power cable obtains -48 V/-60 V power from a DC power distribution cabinet or
DC power supply. Then the power distribution box converts the -48 V/-60 V power into
multi-way DC output power to supply power to the components in the cabinet.
A cabinet protective grounding cable connects the grounding points of multiple cabinets in
parallel, so that the whole set of equipment becomes an equipotential body.
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Table of Contents
Power Supply System of a Cabinet ............................................................................6-1
Cabling Requirements ................................................................................................6-3
Installing Power Cables and Grounding Cables ..........................................................6-7
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6.1 Power Supply System of a Cabinet

Power Supply System
The power supply system of a cabinet consists of the AC power supply subsystem,
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DC power supply subsystem, DC power distribution subsystem, and the unified Power
Distribution Unit (PDU). For the –48 V power supply system with two areas of triple input,
see Figure 6-1.
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6-1

Figure 6-1 Power Supply System of a Cabinet
Unified PDU
The unified PDU distributes power in the cabinet. It supports two areas of triple, dual, and
single input, and two areas of decuple output, see Figure 6-2.
Figure 6-2 Unified PDU
1. Input terminal 2. RTN output terminal 3. –48 V/–60 V output terminal
For the relationship between input terminals and output terminals of the unified PDU refer
to Table 6-1.
Table 6-1 Relationship Between Input Terminals and Output Terminals
Way Number Area A Area B
Input Terminal Output Terminal Output Terminal Input Terminal
Way 1 –48 V (Ⅰ) –48 V A 1–2 –48 V B 1–2 –48 V (Ⅰ)
–48 VRTN (Ⅰ) –48 VRTN(A) 1–2 –48 VRTN(B) 1–2 –48 VRTN (Ⅰ)
6-2

Chapter 6 Installation of External Power Cables and Grounding Cables
Way Number Area A Area B
Input Terminal Output Terminal Output Terminal Input Terminal
Way 2 –48 V (Ⅱ) –48 V A 3–4 –48 V B 3–4 –48 V (Ⅱ)
–48 VRTN (Ⅱ) –48 VRTN(A) 3–4 –48 VRTN(B) 3–4 –48 VRTN (Ⅱ)
Way 3 –48 V (Ⅲ) –48 V A 5–10 –48 V B 5–10 –48 V (Ⅲ)
–48 VRTN (Ⅲ) –48 VRTN(A) –48 VRTN(B) 5–10 –48 VRTN (Ⅲ)
5–10
- The maximum Output terminal 1–4: The maximum The maximum input
input current on output current on one way is 60 A. current on each
each way is 100 A. Output terminal 5–10: The maximum way is 100 A.
output current on one way is 60 A
(Breakers of other rated currents can
also be configured as needed).
6.2 Cabling Requirements

Routing Principles
l Power cables and grounding cables should be routed in a smooth and straight manner,
see Figure 6-3.
Figure 6-3 Routing of Power Cables and Grounding Cables
1. Power Cable 2. Grounding Cable
l If a cable is not long enough, use a longer cable. Do not connect or solder two or
more short cables to make a long one.
6-3

l Cut off any surplus parts of cables instead of coiling them.

l If two O-type terminals are installed, the terminals should be cross-connected (see A
of Figure 6-4), or one O-type terminal is bent at an angle of 45 degrees or 90 degrees
(see B of Figure 6-4).
O-type terminals must not be overlaid (see C of Figure 6-4). The larger O-type terminal
cannot be placed on the smaller one (see D of Figure 6-4).
Figure 6-4 Installation Modes of O-Type Terminals
l The horizontal distance between power cables (or grounding cables) and other cables
should be greater than 300 mm, see Figure 6-5.
6-4

Figure 6-5 Distance Between Power Cables and Signal Cables
1. Signal Cable 2. Power Cable
l Cable bends should have the same radius, which should be between 50 mm and 100
mm (the radius requirement varies with different cross-sectional sizes).
l Cables should be routed in a flat and straight manner, without any crossover or cable
coiling.
Binding Principles
l Power cables and grounding cables should be bundled separately from other cables.
l The distance between two neighboring ties should be 200 mm.
l Avoid cables from being squeezed or stretched by rotatable parts such as a door. Do
not bind the cables at the bends, see Figure 6-6.
Figure 6-6 Cable Binding
l Cable ties should face the same direction. The surplus part of cable ties should be
trimmed.
6-5

Top Routing Principles

Power cables and grounding cables are routed from the top of the DC power distribution
box to the cable ladder, and then to the cabinet top along the cable ladder, see Figure 6-7.
Figure 6-7 Top Routing of a Cabinet
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1. Cable ladder 2. Cover plate for power 3. Unified PDU

cables
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Bottom Routing Principles

Power cables and grounding cables are routed from the bottom of the DC power distribution
box to the cabinet bottom through the static conductive floor, see Figure 6-8.
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6-6

Figure 6-8 Bottom Routing of a Cabinet
1. Unified PDU 2. Cover plate for power 3. Vertical cable tray in a

cables cabinet
6.3 Installing Power Cables and Grounding Cables

This procedure describes how to install power cables and grounding cables from the –48
V/–60 V DC power distribution box to cabinets.
If a DC power distribution box is not available, install cables as follows:
l Connect the –48 V/–60 V power cable of the cabinet to the DC distribution panel or
the –48 V/–60 V negative busbar of the DC power supply.
l Connect the RTN power cable of the cabinet to the DC distribution panel or the –48
V/–60 V positive busbar of the DC power supply.
l Connect the grounding cable of the cabinet to the grounding copper bar.
Prerequisite
6-7

l The power distribution switch is set to OFF.

l A cross head screwdriver, a wrench, a multimeter, and a ladder are ready.
Steps
1. Determine how to route the power cables and the grounding cable.
For the principles of the top and bottom routing principles, refer to 6.2 Cabling
Requirements.
2. Determine the connection terminals used at both ends of cables and the accurate
length of each cable.
3. Make power cables and a grounding cable for the cabinet. For more details, refer to
Appendix A Making a Power Cable and a Grounding Cable.
4. Install the power cables and the grounding cable at the cabinet side, see Figure 6-7
and Figure 6-8.
5. Install the power cables and the grounding cable at the DC power distribution box.
a. Connect the yellow-green grounding cable to the "PE" connection terminal of the
DC power distribution box.
b. Connect the blue power cable to the –48 V/–60 V connection terminal of the DC
power distribution box.
c. Connect the black RTN power cable to the RTN connection terminal of the DC
power distribution box.
6. Use the multimeter to measure the resistance between the –48 V/–60 V input terminal
and the RTN input terminal of the unified PDU.
Note:
If the multimeter does not give out any sound, no short circuit exists.
6-8

Chapter 7
Assembly Installation in a
Cabinet
Depending on the actual requirements, you can install shelves (including boards), disk
arrays, switches, firewalls, or 4-in-1 suites in the cabinet.
Table of Contents
Installing an E4140 Shelf............................................................................................7-1
Installing Boards.........................................................................................................7-3
7.1 Installing an E4140 Shelf

This procedure describes how to install an E4140 shelf in the specified position in a cabinet.
Note:
You should maintain balance of the shelf to prevent it from falling or inclining.
Caution!
Do not move or install a shelf containing boards.
Do not apply force on vulnerable parts such as extractors on a power module, cable tray,
or vents when moving or installing a shelf. Failure to comply can result in damage or
distortion.
At least two persons are required to install the shelf. Failure to comply can result in personal
injury or equipment damage.
Prerequisite
l Brackets and floating nuts have been installed in place.
l Anti-static gloves and a cross head screwdriver are ready.
l An E4140 shelf and M6×20 combination screws are ready.
l The installation position and the shelf number are known.
7-1

Steps
1. Wear anti-static gloves.
2. Lift the shelf and place it on the brackets in the cabinet.
3. Push the shelf into position, and then secure it. For installing an E4140 shelf, see
Figure 7-1.
Figure 7-1 Installing an E4140 Shelf
1. Bracket 2. M6×20 combination 3. E4140 shelf

screw
4. Set the jumpers for the New Chassis Data Module (NCDM).
Figure 7-2 shows the jumpers of the NCDM board. For the function of each jumper,
refer to Table 7-1.
Figure 7-2 Jumpers of the NCDM Board
7-2

Chapter 7 Assembly Installation in a Cabinet
Table 7-1 Function Description of Jumpers
Jumper Location Function
1 The first bit (least significant bit) of a rack number
2 The second bit of a rack number
3 The third bit of a rack number
4 The fourth bit (most significant bit) of a rack number
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5 The first bit (least significant bit) of a shelf number
6 The second bit (most significant bit) of a shelf number
7 Diagnostic mode
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8 Parity check bit (parity check includes diagnostic mode check)
Every bit indicates a one-bit binary number. If the jumper block is used, the value is 0.
If the jumper block is removed, the value is 1.
The total number of jumper blocks on eight bits can only be an odd number, for
es
example:
l If the rack No. is 2, and the shelf No. is 2, the positions where jumper blocks are
needed are 1, 3, 4, 5, and 8.
l If the rack No. is 3, and the shelf No. is 1, the positions where jumper blocks are
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needed are 3, 4, and 6.
Note:
If there are two NCDM boards in a shelf, the two boards must have the same jumper
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settings, and must be configured with the same rack and shelf information.
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7.2 Installing Boards

The E4140 shelf backplane supports direct interconnection between the active and
standby slots through an Update channel, implementing the heartbeat function between
the active and standby slots. If a board provides two Update network ports that need to be
set with the heartbeat line, this board must be installed into the slot in an active/standby
relationship.
The E4140 shelf provides 14 physical slots, where slots 1 to 6 and slots 9 to 14 are
available for processing boards, and slots 7 and 8 are available for switching boards. For
the relationship between active and standby slots, see Figure 7-3.
7-3

Figure 7-3 Relationships Between Active and Standby Slots
7.2.1 Removing a Blank Panel

Blank panels are installed on the board slots before delivery to protect the components in
the shelf. This procedure describes how to remove a blank panel.
A shelf can be pre-installed with blank panels with or without extractors. The following
describes how to remove a blank panel with extractors.
Prerequisite
l An ESD wrist strap (or anti-static gloves) and a cross head screwdriver are ready.
l The position of the blank panel to be removed is known.
Steps
1. Wear the Electro-Static Discharge (ESD) wrist strap (or anti-static gloves), and then
connect the grounding terminal of the strap into the ESD jack on the shelf. For how to
wear the ESD wrist strap, see Figure 7-4.
Figure 7-4 Wearing an ESD wrist strap
1. ESD wrist strap
2. Loosen the captive screws.

3. Pull up the latches.
4. Lift the extractors.
7-4

5. Pull out the blank panel.

Figure 7-5 shows the procedure for removing a rear blank panel from the shelf. Figure
7-6 shows the procedure for removing a front blank panel from the shelf.
Figure 7-5 Removing a Rear Blank Panel
1. Extractor 2. Captive screw 3. Latch
7-5

Figure 7-6 Removing a Front blank panel
1. Extractor 2. Captive screw 3. Latch
6. Store the blank panels in the warehouse or other moisture-proof and dust-proof places.
7.2.2 Installing a Board

This procedure describes how to install a board in an E4140 shelf by using the front board
as an example.
Note:
The procedure for installing a rear board is the same as that for installing a front board.
For an E4140 shelf, rear boards must be installed before front boards are installed.
Prerequisite
l An ESD wrist strap (or anti-static gloves) and a cross head screwdriver are ready.
l The position where the board is installed in the shelf is known.
7-6

Steps
1. Wear the ESD wrist strap (or anti-static gloves), and then connect the grounding
terminal of the strap into the ESD jack on the shelf, see Figure 7-4.
2. Take out the board from the anti-static package, verify that the board memory is
properly installed and the extractors are locked in position. Figure 7-7 shows a
memory properly installed.
Caution!
Do not directly contact the components in the board. Failure to comply can result in
damage to the board.
Do not hold the board by only catching the extractors. Failure to comply can result in
damage to the extractors.
Figure 7-7 Checking the Memory Installation
If the memory bar is not in position, perform the following steps to reinstall it.
a. Move aside the extractors on two sides of the memory bar and remove the memory
bar from the slot, see Figure 7-8.
7-7

Figure 7-8 Opening the Extractors for the Memory Slots
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b. Press the bar on two ends with equal strength to install the bar into the slot. Verify
that the extractors on two ends of the memory slot closely lock the memory bar,
see Figure 7-9.
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Caution!
Do not press on any board element to avoid any element falling down.
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7-8

Figure 7-9 Reinstalling the Memory Bar
3. Pull up the latches, and open the upper and lower extractors completely, see Figure
7-10.
7-9

Figure 7-10 Opening Extractors of a Board
1. Extractor 2. Latch
4. In accordance with the hardware configuration plan, determine the cabinet, the shelf,
and the slot where the board is installed.
5. Install the board into the shelf and secure it in the shelf, see Figure 7-11.
a. Hold the lower edge of the board with one hand, and seize one extractor of the
board with the other hand. Push the board slowly along the slot rails into the shelf.
b. Close the upper and lower extractors at the same time until the latches lock the
extractors completely.
c. Tighten the captive screws.
7-10

Figure 7-11 Installing a Board
1. Extractor 2. Captive screw
6. Verify that there is no vacant slot in the back/front part of the shelf. If there is, install a
blank panel for the vacant slot.
Note:
The procedure for installing a blank panel is the same as that for installing a board.
7-11

7-12

Chapter 8
Installation of Internal Power
Cables and Grounding
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Through power cables, the power distribution box in the cabinet supplies power to all the
components in the cabinet.
Make sure that all the components in the cabinet are grounded safely.
Table of Contents
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Power Supply System in a Cabinet.............................................................................8-1
Installing Cables for an E4140 Shelf ...........................................................................8-3
8.1 Power Supply System in a Cabinet

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The unified PDU in a cabinet totally provides 20 power outputs (Areas A and B each provide
10 outputs. For details, refer to Table 6-1).
l Output terminals A1-A6 and B1-B6 are connected with the power cables of an E4140
shelf.
l Output terminals A7-A10 and B7-B10 are connected with the power cables of other
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assemblies, such as, disk array, switch, firewall, and four-in-one assembly.
Figure 8-1 shows the cabling in a cabinet fully configured with three E4140 shelves. For
the relationships between each shelf and the control switches of the unified PDU, refer to
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Table 8-1.
8-1

Figure 8-1 Cabling in a Cabinet
Table 8-1 Relationships Between Internal Assemblies and Control Switches of the
Unified PDU
Assembly Control Switch
E4140-2 A1, A2, B1, and B2
E4140-1 A3, A4, B3, and B4
E4140-0 A5, A6, B5, and B6
8-2

Chapter 8 Installation of Internal Power Cables and Grounding Cables
8.2 Installing Cables for an E4140 Shelf

The E4140 shelf uses two active/standby redundant power supplies. Each power supply
has two power cables. There are four power cables in total.
The following cables should be installed:
l Two grounding cables
l Four pairs of power cables
Note:
If the configuration is determined, the power cables connected at the unified PDU side has
been installed completely before delivery.
Prerequisite
l The control switches of the unified PDU in the top part of the cabinet are set to OFF
positions.
l Anti-static gloves, a cross head screwdriver, and M6×12 combination screws are
ready.
Steps
2. Install the grounding cables for the E4140 shelf. For installing grounding cables for
the E4140 shelf, see Figure 8-2.
Note:
The grounding cables cannot block the path for extracting the NCDM board at either
side of the shelf.
a. Remove the combination screw by using the cross head screwdriver at the
grounding point of the shelf. Secure one end of the grounding cable to the
grounding point.
b. Connect the other end of the grounding cable to the nearest vertical cable tray,
and secure the cable with a M6×12 combination screw.
8-3

Figure 8-2 Installing Grounding Cables for the E4140 Shelf
1. E4140 shelf 3. M6×12 combination 4. Grounding cable

2. Vertical cable tray screw
3. Install the power cables for the E4140 shelf. For installing the power cables for the
E4140 shelf, see Figure 8-3.
Note:
The power cables that are output from Area A of the unified PDU (see Figure 6-2) are
routed along the right vertical cable tray of the cabinet. The power cables that are
output from Area B are routed along the left vertical cable tray of the cabinet.
a. Remove the screws of the protective cover from each New Power Entry Module
(NPEM) by using the cross head screwdriver. Take down the cover.
b. Remove the screw of each NPEM connection terminal by using the cross head
screwdriver.
8-4

Chapter 8 Installation of Internal Power Cables and Grounding Cables
c. In accordance with the label on each power cable, connect each end of the four
pairs of power cables to the corresponding connection terminal of the NPEM
modules. Tighten the screws.
d. Install the protective cover for each NPEM module, and tighten the screws.
Figure 8-3 Installing Power Cables for the E4140 Shelf
1. Unified PDU 3. E4140 shelf 5. Protective cover

2. Cable tray 4. Vertical cable tray 6. Horizontal cable tray
4. Bind power cables that are routed along the horizontal cable tray, vertical cable tray,
and cable trays.
8-5

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8-6

Chapter 9
Signal Cable Installation
Install signal cables among physical entities, so that control and data signals can be
transmitted among these entities.
Obtain the specific wiring table as required.
Table of Contents
Signal Cable Installation Requirements ......................................................................9-1
Setting Jumpers and DIP Switches of the Unified PDU ..............................................9-4
Installing the Network Cables .....................................................................................9-8
9.1 Signal Cable Installation Requirements

Cabling Principles
l Before installation, signal cables must pass the continuity test. Both sides of each
signal cable should be marked or labeled correctly.
l Signal cables must be free of damage, breakage, and joints.
l Do not route signal cables on ventilation holes because this will affect heat dissipation
and cable life.
l During the cabling, it is not allowed to bind power cables and signal cables together.
l Cabling in the cabinet must not affect door installation.
l Cables must be routed along the horizontal and vertical cable trays in a flat and straight
manner, without crossovers or folds.
l For a small number of optical fibers, the fibers can be routed together with other cables
and protected in soft management sets. For a great number of optical fibers, the fibers
should be routed along vertical cable trays and protected in sylphon bellows.
Binding Principles
l Cables should be bound with appropriate force and tightened properly. Cable ties
should be arranged in the same direction.
l The surplus part of the cable tie should be cut off from the root without any jagged
edge.
l Take protective measures when attaching a signal cable to a sharp structural
component.
l Optical fibers should be bound with the optical fiber ties for protection.
9-1

Bending Principles
l Cable bends should be identically even and smooth. The bending radius of optical
fiber should be larger than 30 mm.
l The turning points of cables cannot be bound with cable ties. A surplus length should
be reserved for all signal cables. For how to bind the cables, see Figure 9-1.
Figure 9-1 Cable Binding
Top Routing Principles

Three anti-rodent screens are provided on each side of the cabinet top (see A–F of Figure
9-2). The anti-rodent screen should be cut in accordance with the number of cables routed
out of the cabinet.
If the horizontal cable ladder is more than 0.8 m above the cabinet, a vertical cable ladder
must be used to secure and protect cables.
9-2

Chapter 9 Signal Cable Installation
Figure 9-2 Cable Outlets on the Cabinet Top
1. Anti-rodent screen
Bottom Routing Principles

Three anti-rodent screens are provided on each side of the cabinet bottom. The anti-rodent
screen should be cut in accordance with the number of cables routed out of the cabinet,
see Figure 9-3.
The height of the signal cable bundles cannot exceed two thirds of the floor height to avoid
negative effects on ventilation and heat dissipation.
9-3

Figure 9-3 Cable Outlets on Cabinet Bottom
1. Anti-rodent screen
9.2 Setting Jumpers and DIP Switches of the Unified

PDU
This procedure describes how to set jumpers and Dual In-line Package (DIP) switches of
the unified PDU.
Prerequisite
l The location of the unified PDU is known.
l An ESD wrist strap (or anti-static gloves), a cross head screwdriver, diagonal pliers,
cable ties, and a ladder are ready.
Context
If a unified PDU in the Operation & Maintenance Main Processor (OMP) is required, you
need to configure the 485 jumper and the DIP switch for the unified PDU. Through the 485
jumper and the DIP switch, you can set the power system type of the unified PDU and the
cabinet in which the unified PDU is installed.
The PDUM board of the unified PDU provides the DIP switch and the RS485 jumper, see
Figure 9-4.
9-4

Figure 9-4 DIP Switch and RS485 Jumper
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1. RS485 jumper
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2. DIP switch for cabinet ID 3. DIP switch for power type
The RS485 jumper is used to set the operating method for the RS485 bus. By default,
it is set to 485OUT, see Figure 9-5.
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Figure 9-5 RS485 Jumper
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l The DIP switch for cabinet ID is used to set the ID of the cabinet in which the unified
PDU is installed. For the setting rules of the DIP switch, refer to Table 9-1.
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Table 9-1 DIP Switch Location
Cabinet ID Binary 1 2 3 4
1 0000 ON ON ON ON
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2 0001 OFF ON ON ON
3 0010 ON OFF ON ON
4 0011 OFF OFF ON ON
5 0100 ON ON OFF ON
6 0101 OFF ON OFF ON
7 0110 ON OFF OFF ON
8 0111 OFF OFF OFF ON
9 1000 ON ON ON OFF
10 1001 OFF ON ON OFF
11 1010 ON OFF ON OFF
9-5

Cabinet ID Binary 1 2 3 4
12 1011 OFF OFF ON OFF
13 1100 ON ON OFF OFF
14 1101 OFF ON OFF OFF
15 1110 ON OFF OFF OFF
16 1111 OFF OFF OFF OFF
l The DIP switch for power type selection is used to set the power system for the unified
PDU. By default, it is set to -48 V DC power system.
à When the DIP switch is set to 1010, the unified PDU power system is -60 V DC.
à When the DIP switch is set to other values, the unified PDU power system is -48
V DC.
Steps
1. Wear an ESD wrist strap (or anti-static gloves), and then install the grounding terminal
of the strap into the ESD jack on the cabinet.
2. Use the cross head screwdriver to loosen the captive screws on the panel of the PDUM
board. Hold the handle on the panel and horizontally pull out the PDUM board, see
Figure 9-6.
Note:
The PDUM board of the unified PDU supports hot swapping. Users do not need to
power off the PDUM board before removing the board.
Figure 9-6 Removing the PDUM Board
1. PDUM board 2. Captive screw
9-6

3. Poke the DIP switch using an object with a sharp end (for example, a pen point) to set
the power type and the cabinet ID in which the unified PDU is installed. Use a jumper
cap to connect the RS485 jumper.
For the settings of the RS485 jumper and the cabinet ID DIP switch, see Figure 9-7.
Figure 9-7 Settings of RS485 Jumper and Cabinet ID DIP Switch
4. Install the PDUM board into the unified PDU and push it in place. Use the cross head
screwdriver to tighten the captive screws clockwise, see Figure 9-8.
9-7

Figure 9-8 Installing the PDUM Board
1. PDUM board 2. Captive screw
9.3 Installing the Network Cables

This procedure takes the local dual-server cluster as an example, describes the installation
of the network cables.
Prerequisite
l Anti-static gloves, cutters, cable ties, and ladders are ready.
l Cabling connections are known.
Context
Two processing boards are installed in the active and standby slots of the E4140 shelf.
For the descriptions of the active and standby slots, refer to 7.2 Installing Boards.
Steps
2. Confirm the installation positions of both ends and length of each cable in accordance
with the cable connection table.
3. (Optional) Make a cable. For how to make a network cable, refer to Appendix B Making
a Network Cable.
4. Attach labels on both ends of each cable to identify where the cable should be routed
from and connected to.
5. Connect both ends of each cable into correct ports.

Figure 9-9 shows the cabling connections in the cabinet.
9-8

Figure 9-9 Cabling Connections in the Cabinet
1. Unified PDU 3. E4140 shelf 5. Connecting network

2. RS485 communication 4. Vertical cabling board cable
cable 6. Horizontal cable ladder
Figure 9-10 shows the cabling connections out of the cabinet.
9-9

Figure 9-10 Cabling Connections Between Cabinets
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1. Cabling rack of the 3. Unified PDU 5. E4140 shelf

equipment room 4. RS485 communication 6. Vertical cabling board
2. Network cable cable 7. Horizontal cable ladder
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Note:
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Point a (a1 and a2) and point b identify both ends of the RS485 communication cable
and RS485 cascade communication cable respectively.
6. Verify that cables are correctly connected, and then bind the cables.
9-10

Chapter 10
Cabinet Accessory
Installation
Install the side, front, and rear door of the cabinet, and ground the doors, so that the
components in the cabinet are damaged accidentally, the power supply of the cabinet is
safe, electromagnetic compatibility (EMC) requirements can be satisfied, and the device
is not covered by dust.
Table of Contents
Installing the Cabinet Side Door ...............................................................................10-1
Installing the Front and Rear Doors ..........................................................................10-3
10.1 Installing the Cabinet Side Door

This procedure describes how to install the cabinet side door.
Note:
When two or more cabinets are installed side by side, only the left-most and right-most
side doors need to be installed.
Prerequisite
l A cross head screwdriver, grounding cable of the side door, and M5×12 combination
screws are ready.
l All assemblies and cables in the cabinet are installed.
Steps
1. Remove the grounding screw of the side door.
2. Connect one end of the grounding cable to the grounding point of the side door, and
tighten the screw, see Figure 10-1.
10-1

Figure 10-1 Installing the Grounding Cable of the Side Door
3. Install the side door of the cabinet, see Figure 10-2.

Put all screws in place on the side door and tighten them.
10-2

Chapter 10 Cabinet Accessory Installation
Figure 10-2 Installing the Side Door of the Cabinet
screws
2. Side door
10.2 Installing the Front and Rear Doors

This procedure describes how to install the front door and rear door.
Note:
The front door and rear door are installed in the same way.
10-3

Prerequisite
l A multimeter and a cross head screwdriver are ready.
l All assemblies and cables in the cabinet are installed.
Steps
1. Install the front door.
a. Align the spring-pin side of the door with the front doorpost of the cabinet, and plug
the lower shaft pin into the shaft pin holder on the doorpost.
b. Pull down the spring pins on the middle of the door and on the top of the door (for
locations of spring pins, see Figure 4-3) to plug the spring pins into the pin holes
in the cabinet.
2. Repeat substeps a. and b. to install the rear door.
3. Install the grounding cable of the door.
a. Use the cross head screwdriver to remove the screw of the grounding point on the
cabinet.
b. Connect the other end of the grounding cable of the door and the side door to the
grounding point of the cabinet, see Figure 10-3.
Figure 10-3 Installing the Grounding Cable of the Door
1. Grounding cable 2. Grounding cable

of the side door of the front door
c. Use the multimeter to measure the resistance of the grounding cable and verify
that the grounding cable is connected properly, see Figure 10-4.
10-4

Chapter 10 Cabinet Accessory Installation
Figure 10-4 Measuring the Resistance of the Grounding Cable
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4. Verify that the front and rear doors can be opened and closed properly.
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For how to open the door of the cabinet, refer to Chapter 4 Removing Cabinet Doors.
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10-5

10-6

Chapter 11
Peripheral Device Installation
Peripheral devices such as terminals and alarm boxes allow you to perform remote
operation and maintenance on the main device and monitor the main device through
sound and light alarms.
Table of Contents
Installing Terminal Devices .......................................................................................11-1
Alarm Box Installation...............................................................................................11-2
11.1 Installing Terminal Devices

This procedure describes how to install terminal devices in the monitoring and maintenance
room.
Prerequisite
Cable ties, cutters, and antistatic gloves are ready.
Steps
1. Install antistatic computer workbenches at the specified location in the monitoring and
maintenance room.
Note:
The workbenches should be arranged with their edges in line. The workbenches
should be close to each other and all workbench surfaces should be on the same
level.
2. Install required terminal devices and external devices (such as HUBs) on

workbenches.
3. Connect the power cables to the terminal devices and the signal cables to the monitors.
4. Connect one end of the network cable to the terminal device. Connect the other end of
the cable along the cable ladder to the corresponding device in the equipment room.
5. Connect the grounding cables of the terminal devices to grounding bars of the
monitoring and maintenance room.
6. Attach labels to the cables, and then arrange and bind the cables.
11-1

Note:
A surplus length should be reserved for all the cables.
11.2 Alarm Box Installation

In the maintenance and monitoring room, fix the alarm box and connect the power cables
and network cables of the alarm box properly, so that the alarm box can be interconnected
with the alarm server.
11.2.1 Installing the Alarm Box

The alarm box is installed in the control room or in the office to give alarms of different
severities. The alarm box should be placed in a prominent location. The following aspects
should be taken into consideration before alarm box installation:
l Actual situation of the project site
l Length of the power cable
l Location of the AC adaptor
l Location of any other alarm box
Prerequisite
l A hammer, expansion tubes, 4×M5 countersunk head wood screws, and a pencil are
ready.
l The installation location of the alarm box is determined.
l The mounting plate is removed from the back of the alarm box.
Steps
1. Use the mounting plate as a drill template to mark the installation holes on the wall.
Alternatively, you can draw lines properly, see Figure 11-1.
2. Drill four 40 mm-deep Φ8 holes at the marked positions.
3. Hammer lightly the plastic expansion tubes into the holes until the expansion tubes
are completely seated in the holes.
4. Secure the mounting plate on the wall with four M5 countersunk head wood screws,
see Figure 11-1.
11-2

Chapter 11 Peripheral Device Installation
Figure 11-1 Installing a Mounting Plate
1. Φ8 hole 3. M5 countersunk head 4. Mounting plate

2. Plastic expansion tube screw
5. Align the hooks on the side edge of the mounting plate with the holes in the alarm box
to hang the alarm box onto the mounting plate, see Figure 11-2.
Figure 11-2 Installing an Alarm Box
1. Hook 2. Hole
11-3

6. Lock the alarm box.

11.2.2 Connecting Cables (AC Power Supply)

When the alarm box uses an AC power supply, an AC adaptor should be used and an AC
socket should be near the alarm box.
m
Note:
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The AC adaptor is delivered with a 2-meter-long DC power cable and a 2-meter-long AC
power cable. The alarm box must be installed within the reach of the AC power cable.
The AC power cable and network cable should be covered by trunking and secured on the
wall. Cable bends should be smooth.
es
Caution!
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Do not strain the cables because this can result in damage.
This procedure describes how to connect the AC power cable and the network cable to
the alarm box.
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Prerequisite
l The power cable and a straight-through network cable (RJ-45 connector) are
connected and routed properly.
all
l A screwdriver and cable ties are ready.

l Ensure that the AC socket is switched off.
Steps
1. Connect one end of the network cable to the network interface of the alarm box, and
then connect the other end to the port of the hub or to the layer-2 switch that resides
in the same LAN with the alarm server.
2. Connect the three-pole plug of the AC power cable to the AC socket, and then connect
the other end to the AC adaptor. For the AC adapter and the AC power cable, see
Figure 11-3.
11-4

Figure 11-3 AC Adaptor and Power Cable
1. AC power cable 2. AC adaptor
Note:
The three-pole plug is for reference only and may vary in different countries.
3. Perform the following procedures to connect the AC power cable to the power supply
terminal on the bottom right of the alarm box.
a. Connect the exposed wire marked with RTN to the –48 VRTN terminal of the power
supply.
b. Connect the other exposed wire to the –48 V terminal.
4. Select either of the following cable routing methods to install the PVC cable trunking
on the wall in accordance with the installation place of the alarm box.
Option Description
Top routing Mount the PVC cable trunking along the wall to the cable ladder so that the
cables can be routed along the cable ladder and then into the cabinet.
Bottom routing Mount the PVC cable trunking along the wall to the floor so that the cables
can be routed along the cable tray under the floor and then into the cabinet.
5. Route the power cable and the network cable into the PVC cable trunking, and then
install the cover plate of the cable trunking.
Note:
The AC adapter should be placed in a safe place.
11-5

11.2.3 Connecting Cables (DC Power)

When the alarm box uses a DC power supply, you can use the 3-meter-long DC power
cable delivered with the alarm box, or select another equivalent cable. For DC power cable
parameter descriptions, refer to Table 11-1.
Table 11-1 DC Power Cable Parameters
Parameter Value Parameter Value
Nominal cross-sectional area 1 mm2 Jacket thickness 0.87 mm
Outer diameter 1.3 mm Outer diameter of the 6.94 mm

jacket
Insulation layer thickness 0.65 mm Rated voltage 300/500 V
Outer diameter of the insulation 2.6 mm Maximum temperature 70 ℃

layer resistance
Maximum DC resistance (20 ℃) 20 Ω/km - -
Note:
The DC power cable and network cable should be covered by trunking and secured on the
wall. Cable bends should be smooth.
Caution!
Do not strain the cables because this can damage the cables.
This procedure describes how to connect the DC power cable and the network cable to
the alarm box.
Prerequisite
l The power cable and a straight-through network cable (RJ-45 connector) are
connected and routed properly.
l A screwdriver and cable ties are ready.
l Ensure that the DC power is switched off.
11-6

Steps
1. Connect one end of the network cable to the network interface of the alarm box, and
then connect the other end to the port of the hub or to the layer-2 switch that resides
in the same LAN with the alarm server.
2. Perform the following procedures to connect the DC power cable to the power supply
terminal of the alarm box.
a. Connect the black wire to the –48 V RTN terminal of the power supply.
b. Connect the blue wire to the –48 V terminal.
c. Tighten the wires with the in-built screws.
Note:
Both wires must be respectively connected to the terminal of the same type at both
ends.
3. Select either of the following cable routing methods to install the PVC cable trunking
on the wall in accordance with the installation place of the alarm box.
Option Description
Top routing Mount the PVC cable trunking along the wall to the cable ladder so that the
cables can be routed along the cable ladder and then into the cabinet.
Bottom routing Mount the PVC cable trunking along the wall to the floor so that the cables
can be routed along the cable tray under the floor and then into the cabinet.
4. Route the power cable and the network cable into the PVC cable trunking, and then
install the cover plate of the cable trunking.
11-7

11-8

Chapter 12
Installation Inspection
Inspect the equipment room environment and the installation of cabinets, cables, and other
m
auxiliary facilities. Correct the problems found in the inspection to prepare for subsequent
software installation and system debugging.
Table of Contents
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Checking the Cabinets .............................................................................................12-1
Checking the Assemblies in the Cabinets .................................................................12-2
Checking the Power Cables and Grounding Cables .................................................12-2
Checking the Signal Cables......................................................................................12-3
Checking the Other auxiliary Devices .......................................................................12-3
es
12.1 Checking the Cabinets
This procedure describes how to verify that the cabinet installation complies with the
related design files and related standards.
uid
Prerequisite
l A spirit level, a multimeter, and a cross head screwdriver are ready.
l The Core Network Product Hardware Installation Quality Standard is ready.
Steps
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1. Verify that the cabinets are installed in a proper position in accordance with the design
requirements.
2. Verify that the cabinet installation meets the shockproof requirements.
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3. Verify that the horizontal and vertical deviations of the cabinets are less than 3 mm,
and that cabinet fronts installed in a row are aligned, with a deviation less than 5 mm.
4. Use the multimeter to measure the resistance between the cabinets and ground, and
verify that the resistance is larger than 5 MΩ.
5. Verify that all screws are tightened properly.
6. Verify that no waste material, such as scrap of cable ties or cables, is left in the
cabinets, and that there is no dirt or handprint inside or outside the cabinets.
7. Verify that all inlets and outlets on the cabinets are covered with cover plates or
rodent-resistant bags.
8. Verify that the ESD wrist strap is connected to the ESD jack of the cabinet.
12-1

12.2 Checking the Assemblies in the Cabinets

This procedure describes how to verify that the assembly installation in the cabinets
complies with the related design files and related standards.
Prerequisite
l A cross head screwdriver is ready.
Steps
1. Verify that the assemblies in the cabinets are installed in a proper position in
accordance with the design requirements.
2. Verify that all fastening screws of the assemblies are tightened properly, and the board
extractors are locked in position.
3. Verify that the surfaces of the assemblies are free of dirt.
4. Verify that all labels are properly attached.
5. Verify that blank panels are installed in the empty slots.
6. Verify that the air inlets and air outlets of the fans are not blocked, and the fan modules
are present.
Caution!
The fan modules have been installed in a shelf when the shelf is delivered. It is not
allowed to remove the fan modules to prevent hardware damage.
12.3 Checking the Power Cables and Grounding Cables

This procedure describes how to verify that the installation of power cables and grounding
cables complies with the related design files and related standards.
Prerequisite
l A cross head screwdriver is ready.
Steps
1. Verify that the power devices (such as power distribution boxes) are installed in a
proper position in accordance with the design requirements.
2. Verify that the power cables and grounding cables are properly installed.
12-2

Chapter 12 Installation Inspection
3. Verify that the power cables and grounding cables used are free from joints or welding
points in between.
4. Verify that all power cables and grounding cables are connected reliably and correctly.
5. Verify that all exposed wires and O-type terminals are wrapped with insulation tape or
fitted with heat-shrink tubes.
6. Verify that the power cables and grounding cables are properly labeled at both ends.
12.4 Checking the Signal Cables

This procedure describes how to verify that the signal cable installation complies with the
related design files and related standards.
Prerequisite
l A cross head screwdriver and a tape measure are ready.
Steps
1. Verify that cable routing meets the engineering design requirements.
2. Verify that each signal cable is connected correctly and reliably at both ends.
3. Verify that no cable is routed through ventilation holes.

4. Verify that all cables are routed along the horizontal and vertical cable trays in the
cabinet and bound properly with cable ties.
5. Verify that all cable bends are identically even and smooth, with a bending radius of
optical fiber larger than 30 mm.
6. Verify that all cables are properly labeled at both ends, and that the labels and cable
ties face the same direction. Verify that the labels are attached 20 mm away from the
connectors.
7. Verify that the surplus part of the cable ties is cut off without any jagged edge.
12.5 Checking the Other auxiliary Devices

This procedure describes how to verify that the installation of power plugs, sockets, and
peripheral devices complies with the related design files and standards.
Prerequisite
The Core Network Product Hardware Installation Quality Standard is ready.
12-3

Steps
1. Verify that the terminal devices and the alarm box are installed in a proper position in
accordance with the design requirements.
2. Verify that the alarm box is installed in a prominent place, and that the power cable
and signal cable are routed in Polyvinyl Chloride (PVC) trunking.
3. Verify that there are sufficient AC power sockets for the terminal devices, and that
these sockets are within the reach of the power cables of the terminal devices.
4. Verify that no waste material, such as desiccant or scrap of cable ties or cables, is left
in the cable trunking, on the cable ladder, or around the cabinets.
5. Verify that the articles in the equipment room are kept in order.
12-4

Chapter 13
System Power-On
After all the physical devices of the system are installed, supply power to the system and
test the running of the system after power-on.
Table of Contents
Powering on the Cabinet ..........................................................................................13-1
Powering on the E4140 Shelves...............................................................................13-3
13.1 Powering on the Cabinet

This procedure describes how to supply power from the DC power distribution cabinet to
the cabinet.
Prerequisite
A multimeter is ready.
Steps
1. Perform the following procedures before powering on the cabinet.
a. Verify that the power switches of the unified PDU and the assemblies in the cabinet
are set to "OFF".
b. Use the multimeter to check the positive and negative pole connections and
grounding connections of the PDU's power input and output. Verify that no short
circuit exists between –48 V/–60 V and RTN, or –48 V/–60 V and PE, see Figure
13-1.
13-1

Figure 13-1 Measuring Resistances Between Poles
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2. Switch on the DC power distribution cabinet.
es
3. Perform the following procedures after powering on the cabinet.
a. Use the multimeter to check the PDU's output voltage.

The tolerance of the -48 V voltage is from -40 V to -57 V, the tolerance of the -60
V voltage is from -50 V to -72 V.
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b. Verify that the RUN/ALM indicator on the unified PDU is flashing green. For the
front panel of the unified PDU, see Figure 13-2.
Figure 13-2 Front Panel of the Unified PDU

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1. Control switch 2. RUN/ALM 3. COM indicator

indicator
13-2

Chapter 13 System Power-On
13.2 Powering on the E4140 Shelves

This procedure describes how to power on the E4140 shelves and the boards in these
shelves.
l Power is supplied to the E4140 shelves in the same cabinet from bottom to top.
l The power supplied to each E4140 shelf is controlled by four power switches. During
the power-on, the switches in Area A of the unified PDU (see Figure 6-2) should be
turned on before the switches in Area B are turned on.
For the power cable connections of the E4140 shelves, see Figure 8-1.
Prerequisite
l You know the electrical control relationships between the unified PDU and each
assembly.
l A multimeter is ready.
Steps
1. Perform the following procedures before powering on an E4140 shelf.
a. Verify that Dual In-line Package (DIP) switches of the shelf have been set in the
correct positions.
b. Verify that the switch of the New Power Entry Module (NPEM) in the shelf is set
to "OFF".
c. Verify that all boards are correctly installed into the shelf and the extractors on the
front boards are opened.
d. Ensure that the fan modules are present.
Caution!
During equipment operation, if you want to maintain the fan module, you
must complete the maintenance quickly to prevent hardware damage due to
overheating.
2. Power on the shelf.

a. Set the shelf switch in Area A of the unified PDU to "ON".
b. Use the multimeter to check the PDU's output voltages.
The tolerance of the –48 V voltage is from –40 V to –57 V, the tolerance of the –60
V voltage is from –50 V to –72 V.
c. Verify that the –48 V A and –48 V B indicators on the NPEM are flashing red and
the OK indicator is flashing green.
13-3

d. Set the shelf switch in Area B of the unified PDU to "ON". Repeat steps b. to c. to
verify that the input voltage of the shelf is normal.
3. Check the operating status of the shelf.
a. Set the switch of the NPEM to "ON".
b. Check the status of the indicators on the shelf components.
l The H/S indicator on the New Fan Controller Module (NFCM) flashes blue
several times and goes off, and then the RUN indicator flashes green.
l The H/S indicator on the NPEM flashes blue several times and goes off, and
then the OK indicator flashes green.
l The HOST indicator on the New Chassis Management Module (NCMM) is
flashing green. The ACT indicators on the active boards are lit, while the
ACT indicators on the standby boards are not lit.
l The OK indicator on the NCDM board is lit.
4. Power on the board and check the board operating status.
Note:
If the board cannot be powered on or the memory is decreased after power-on, verify
that the board memory bar is properly installed.
a. Close the handles of the switch boards in sequence to power on the boards.
The H/S indicator on the switch board flashes blue several times and goes off, and
then the OK indicator flashes green.
b. Close the handles of the general processing boards in sequence to power on the
boards.
The H/S indicator on the general processing board flashes blue several times and
goes off, and then the OK indicator flashes green.
13-4

Chapter 14
Site Clean-Up
Before leaving the site, perform the following procedures:
l Store the installation tools.
l Hand over remaining materials.
l Remove installation leftovers.
Remove installation leftovers from the equipment room and dispose of the leftovers
in accordance with applicable local laws and regulations.
l Complete the installation report.
Submit the installation report to the person in charge.
14-1

14-2

Appendix A
Making a Power Cable and a
Grounding Cable
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This appendix describes how to prepare a power cable or a grounding cable that are used
between a cabinet and the power distribution box.
Note:
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Different power distribution boxes may provide different cable terminals. The single-hole
O-type terminal is used as an example.
es
Power cables and grounding cables are prepared in the same way. Power cable
preparation is used as an example.
uid
Prerequisite
l The required length of the power cable is determined.
l Wire clippers, wire strippers, a crimping tool, a heat gun, and gloves are ready.
Steps
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1. Use the wire clippers to cut out a cable that is slightly longer than the required length,
see Figure A-1.
Figure A-1 Cutting Out a Cable

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2. Put a heat-shrink tube onto the cable, see Figure A-2.
A-1

Note:
The heat-shrink tube should have the same color as the cable.
Figure A-2 Putting a Heat-Shrink Tube Onto the Cable
1. Cable 2. Heat-shrink tube
3. Use the wire strippers to strip off a section of the insulation layer from one end of the
cable. Ensure that the length of the section is equal to the tube of the copper tubular
lug, see Figure A-3.
Caution!
Do not scratch the cores of the cable.
Figure A-3 Stripping Off the Insulation Layer
1. Tube 2. Cable core 3. Cable
4. Plug the cores into the tube of the copper tubular lug until the cores are fully seated,
see Figure A-4.
Caution!
Ensure that no core is left exposed.
A-2

Appendix A Making a Power Cable and a Grounding Cable
Figure A-4 Plugging the Cores into the Tube
1. Tube 2. Heat-shrink tube
5. Crimp the tube tightly by using a hydraulic cable lug crimper, see Figure A-5. After the
tube is crimped, drag the terminal with full force. The terminal should be tightened.
Note:
The dies used in the hydraulic cable lug crimper must have the same diameter as the
cable.
Figure A-5 Crimping the Tube
1. Die
6. Move the heat-shrink tube to the tube and cover it completely.
7. Blow the heat-shrink tube by using the heat gun until the heat-shrink tube wraps the
tube of the tubular lug tightly, see Figure A-6.
A-3

Figure A-6 Blowing the Heat-Shrink Tube
1. Heat-shrink tube
8. Check the entire cable to ensure that the tubular lug is free of oxidation and the cable
jacket is free of damage.
A-4

Appendix B
Making a Network Cable
Network cables are used to transfer data between two devices or terminals. Network
cables are classified as follows:
l By connection type: straight-through cables and crossover cables.
A straight-through cable is used for connecting a network card and a switch (including
a HUB and other devices). A crossover cable is used for connecting two switches
(including HUBs) or two network cards.
l By physical type: shielded cables and unshielded cables.
Note:
Shielded cables and unshielded cables are prepared in a similar way. The procedure
for preparing an unshielded cable is used as an example.
An unshielded cable consists of two unshielded RJ45 connectors and four pairs of
eight-core twisted pairs, see Figure B-1.
Figure B-1 Components of an Unshielded Cable
1. Connector 2. Twisted pair 3. Cable jacket
For pin numbers of an RJ45 connector, see Figure B-2.
B-1

Figure B-2 Pin Numbers
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For a straight-through cable, the connections between the pins and the core wires at
one end are the same as those at the other end. The wire sequence conforms to the
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EIA/TIA 568B standard. For the connection relationships at both ends, refer to Table
B-1.
Table B-1 Connection Relationships of a Straight-Through Cable
Connector A Connector B
Pin Core Wire Color Pin Core Wire Color

es
1 White-orange 1 White-orange
2 Orange 2 Orange
3 White-green 3 White-green
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4 Blue 4 Blue
5 White-blue 5 White-blue
6 Green 6 Green
7 White-brown 7 White-brown
8 8
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Brown Brown
For a crossover cable, the connections between the pins and the core wires are
crossed at both ends. The wire sequence of End A conforms to the EIA/TIA 568B
all
standard, while the wire sequence of End B conforms to the EIA/TIA 568A standard.
For the connection relationships at both ends, refer to Table B-2.
Table B-2 Connection Relationships of a Crossover Cable
Pin Core Wire Color Pin Core Wire Color
1 White-orange 1 White-green
2 Orange 2 Green
3 White-green 3 White-orange
4 Blue 4 Blue
5 White-blue 5 White-blue
B-2

Appendix B Making a Network Cable
6 Green 6 Orange
7 White-brown 7 White-brown
8 Brown 8 Brown
Prerequisite
Diagonal pliers, wire strippers, crimping pliers, a network cable tester, a multimeter, and
gloves are ready.
Steps
1. Strip off a section of 16 mm jacket (shielding layer) at one end of the twisted-pair cable,
and then cut out the woven nylon mesh in the jacket, see Figure B-3.
Caution!
Do not scratch the insulation layer of the core wires.
Figure B-3 Stripping Off the Cable Jacket
2. Arrange the exposed twisted core wires in order. Trim the core wires by using the
diagonal pliers, see Figure B-4.
For the core wire sequence of a straight-through cable, refer to Table B-1. For the core
wire sequence of a crossover cable, refer to Table B-2.
Figure B-4 Arranging the Core Wires
3. Plug the four pairs of twisted core wires into the pins of a connector until the core wires
are completely seated, see Figure B-5. Plug the "white-orange" wire into Pin 1.
B-3

Figure B-5 Connecting the Twisted-Pair Cable
4. Crimp the connector by using the crimping pliers, see Figure B-6.
Figure B-6 Crimping the Connector
1. Crimping pliers
5. Connect both connectors of the network cable to the two sockets of the network cable
tester, see Figure B-7.
B-4

Appendix B Making a Network Cable
Figure B-7 Testing the Network Cable
6. Turn on the tester to test the continuity of the network cable.
Note:
The indicators on the tester are described as follows:
l For a straight-through cable, indicators 1 through 8 at the master end and remote
end of the tester are lit in turn at the same time.
l For a crossover cable, indicators 1 through G at the master end are lit in turn while
the indicators at the remote end are lit in the following order: 3-6-1-4-5-2-7-8-G.
You may set the switch of the tester to the "S" position to reduce the speed of the
indicators being lit for observing more accurately.
B-5

B-6

Figures
Figure 1-1 Hardware Installation Flow....................................................................... 1-2
Figure 3-1 Unpacking a Wooden Case...................................................................... 3-2
Figure 3-2 Removing the Outer Packing of a Carton ................................................. 3-2
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Figure 3-3 Removing the Board Package.................................................................. 3-3
Figure 4-1 Opening the Door Lock ............................................................................ 4-1
Figure 4-2 Disconnecting the Grounding Cable......................................................... 4-2
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Figure 4-3 Disassembling the Cabinet Door .............................................................. 4-3
Figure 5-1 Installing the Cabinet on the Adjustable Base .......................................... 5-1
Figure 5-2 Installing the Cabinet on the Floor............................................................ 5-2
Figure 5-3 Installation Position of the Cabinet ........................................................... 5-4
es
Figure 5-4 Adjustable Base of Type A ....................................................................... 5-5
Figure 5-5 Marking Holes for Installing a Single Cabinet (Unit: mm).......................... 5-5
Figure 5-6 Marking Holes for Installing Multiple Cabinets (Unit: mm) ........................ 5-6
Figure 5-7 Marking Installation Holes Using the Drilling Template ............................. 5-6
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Figure 5-8 Drilling Indentations ................................................................................. 5-7

Figure 5-9 Drilling a Hole .......................................................................................... 5-7
Figure 5-10 AN01 Socket Bolt................................................................................... 5-8
Figure 5-11 Hammering a Socket Bolt....................................................................... 5-8
Figure 5-12 Adjusting the Height of an Adjustable Base............................................ 5-9
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Figure 5-13 Securing an Adjustable Base ............................................................... 5-10

Figure 5-14 Removing Bolts from an Adjustable Base ............................................ 5-11
Figure 5-15 Adjusting the Level of the Adjustable Base........................................... 5-11
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Figure 5-16 Adjusting the Level of Multiple Adjustable Bases.................................. 5-12

Figure 5-17 Measuring Resistance for the Adjustable Base .................................... 5-13
Figure 5-18 Installing a Cabinet .............................................................................. 5-14
Figure 5-19 Adjusting the Level of the Cabinet........................................................ 5-15
Figure 5-20 Space Between Side-by-Side Cabinets................................................ 5-16
Figure 5-21 Connecting Neighboring Cabinets........................................................ 5-16
Figure 5-22 Installing the Shockproof Assembly (1) ................................................ 5-17
Figure 5-24 Cabinet Installation Position ................................................................. 5-19
Figure 5-25 Marking Holes for Installing a Single Cabinet (Unit: mm)...................... 5-20

Figure 5-26 Marking Holes for Installing Multiple Cabinets (Unit: mm) .................... 5-20
Figure 5-27 Marking Installation Holes Using the Drilling Template ......................... 5-21
Figure 5-28 Drilling Indentations ............................................................................. 5-21
Figure 5-29 Drilling a Hole ...................................................................................... 5-22
Figure 5-30 Socket Bolt AN01................................................................................. 5-22
Figure 5-31 Hammering a Socket Bolt .................................................................... 5-23
Figure 5-32 Installing a Cabinet .............................................................................. 5-24
Figure 5-33 Adjusting the Level of the Cabinet........................................................ 5-25
Figure 5-34 Measuring Resistance of the Cabinet................................................... 5-26
Figure 5-35 Space Between Side-by-Side Cabinets................................................ 5-27
Figure 5-36 Connecting Neighboring Cabinets........................................................ 5-28
Figure 6-1 Power Supply System of a Cabinet .......................................................... 6-2
Figure 6-2 Unified PDU............................................................................................. 6-2
Figure 6-3 Routing of Power Cables and Grounding Cables ..................................... 6-3
Figure 6-4 Installation Modes of O-Type Terminals.................................................... 6-4
Figure 6-5 Distance Between Power Cables and Signal Cables................................ 6-5
Figure 6-6 Cable Binding .......................................................................................... 6-5
Figure 6-7 Top Routing of a Cabinet.......................................................................... 6-6
Figure 6-8 Bottom Routing of a Cabinet .................................................................... 6-7
Figure 7-1 Installing an E4140 Shelf ......................................................................... 7-2
Figure 7-2 Jumpers of the NCDM Board ................................................................... 7-2
Figure 7-3 Relationships Between Active and Standby Slots..................................... 7-4
Figure 7-4 Wearing an ESD wrist strap ..................................................................... 7-4
Figure 7-5 Removing a Rear Blank Panel ................................................................. 7-5
Figure 7-6 Removing a Front blank panel ................................................................. 7-6
Figure 7-7 Checking the Memory Installation ............................................................ 7-7
Figure 7-8 Opening the Extractors for the Memory Slots ........................................... 7-8
Figure 7-9 Reinstalling the Memory Bar .................................................................... 7-9
Figure 7-10 Opening Extractors of a Board ............................................................. 7-10
Figure 7-11 Installing a Board ................................................................................. 7-11
Figure 8-1 Cabling in a Cabinet................................................................................. 8-2
Figure 8-2 Installing Grounding Cables for the E4140 Shelf ...................................... 8-4
Figure 8-3 Installing Power Cables for the E4140 Shelf............................................. 8-5
II

Figures
Figure 9-1 Cable Binding .......................................................................................... 9-2

Figure 9-2 Cable Outlets on the Cabinet Top ............................................................ 9-3
Figure 9-3 Cable Outlets on Cabinet Bottom ............................................................. 9-4
Figure 9-4 DIP Switch and RS485 Jumper................................................................ 9-5
Figure 9-5 RS485 Jumper......................................................................................... 9-5
Figure 9-6 Removing the PDUM Board ..................................................................... 9-6
Figure 9-7 Settings of RS485 Jumper and Cabinet ID DIP Switch............................. 9-7
Figure 9-8 Installing the PDUM Board....................................................................... 9-8
Figure 9-9 Cabling Connections in the Cabinet ......................................................... 9-9
Figure 9-10 Cabling Connections Between Cabinets .............................................. 9-10
Figure 10-1 Installing the Grounding Cable of the Side Door................................... 10-2
Figure 10-2 Installing the Side Door of the Cabinet ................................................. 10-3
Figure 10-3 Installing the Grounding Cable of the Door........................................... 10-4
Figure 10-4 Measuring the Resistance of the Grounding Cable .............................. 10-5
Figure 11-1 Installing a Mounting Plate ................................................................... 11-3
Figure 11-2 Installing an Alarm Box......................................................................... 11-3
Figure 11-3 AC Adaptor and Power Cable .............................................................. 11-5
Figure 13-1 Measuring Resistances Between Poles ............................................... 13-2
Figure 13-2 Front Panel of the Unified PDU ............................................................ 13-2
Figure A-1 Cutting Out a Cable .................................................................................A-1
Figure A-2 Putting a Heat-Shrink Tube Onto the Cable .............................................A-2
Figure A-3 Stripping Off the Insulation Layer.............................................................A-2
Figure A-4 Plugging the Cores into the Tube.............................................................A-3
Figure A-5 Crimping the Tube ...................................................................................A-3
Figure A-6 Blowing the Heat-Shrink Tube .................................................................A-4
Figure B-1 Components of an Unshielded Cable ......................................................B-1
Figure B-2 Pin Numbers ...........................................................................................B-2
Figure B-3 Stripping Off the Cable Jacket .................................................................B-3
Figure B-4 Arranging the Core Wires ........................................................................B-3
Figure B-5 Connecting the Twisted-Pair Cable..........................................................B-4
Figure B-6 Crimping the Connector...........................................................................B-4
Figure B-7 Testing the Network Cable.......................................................................B-5
III

Figures
IV

Tables
Table 2-1 Tools and Meters ....................................................................................... 2-2
Table 5-1 Solutions for Installing the Cabinet ............................................................ 5-1
Table 5-2 Adjustable Heights .................................................................................... 5-4
Table 6-1 Relationship Between Input Terminals and Output Terminals..................... 6-2
Table 7-1 Function Description of Jumpers ............................................................... 7-3
Table 8-1 Relationships Between Internal Assemblies and Control Switches of the
Unified PDU ............................................................................................. 8-2
Table 9-1 DIP Switch Location .................................................................................. 9-5
Table 11-1 DC Power Cable Parameters................................................................. 11-6
Table B-1 Connection Relationships of a Straight-Through Cable .............................B-2
Table B-2 Connection Relationships of a Crossover Cable........................................B-2

Tables
m
.co
es
uid
-g
all
VI

Glossary
AC
- Alternating Current
ALM
- Alarm
DC
- Direct Current
DDF
- Digital Distribution Frame
EIA
- Electronic Industries Association
EMC
- Electromagnetic Compatibility
ESD
- Electrostatic Discharge
LAN
- Local Area Network
NCDM
- New Chassis Data Module
NCMM
- New Chassis Management Module
NFCM
- New Fan Controller Module
NPEM
- New Power Entry Module
OMP
- Operation & maintenance Main Processor
PDU
- Power Distribution Unit
PDUM
- PDU Monitor board
PE
- Protective Earth
PVC
- Polyvinyl Chloride
VII

RTN
- Return
TIA
- Telecommunications Industry Association
VIII

Netnumen™ U31 R06: Hardware Installation Guide

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Netnumen™ U31 R06: Hardware Installation Guide

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NetNumen™ U31 R06

Revision No. Revision Date Revision Reason

R1.0 2014-12-20 First edition

Serial Number: SJ-20141121113158-006

Publishing Date: 2014-12-20 (R1.0)

SJ-20141121113158-006|2014-12-20 (R1.0) ZTE Proprietary and Confidential

Chapter 3 Unpacking and Checking Equipment ..................................... 3-1

Chapter 6 Installation of External Power Cables and Grounding

Chapter 7 Assembly Installation in a Cabinet.......................................... 7-1

Chapter 8 Installation of Internal Power Cables and Grounding

Chapter 9 Signal Cable Installation .......................................................... 9-1

Chapter 10 Cabinet Accessory Installation............................................ 10-1

Chapter 11 Peripheral Device Installation .............................................. 11-1

SJ-20141121113158-006|2014-12-20 (R1.0) ZTE Proprietary and Confidential

11.1 Installing Terminal Devices ...............................................................................11-1

Chapter 12 Installation Inspection .......................................................... 12-1

Chapter 13 System Power-On ................................................................. 13-1

Chapter 14 Site Clean-Up......................................................................... 14-1

SJ-20141121113158-006|2014-12-20 (R1.0) ZTE Proprietary and Confidential

SJ-20141121113158-006|2014-12-20 (R1.0) ZTE Proprietary and Confidential