SJ-20130902152700-025-ZXSDR BS8800 CL Parts Replacement Guide - 595066

ZXSDR BS8800
Indoor Basestation-8800
Parts Replacement Guide
ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: support@zte.com.cn
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Revision History
Revision No. Revision Date Revision Reason
R1.0 2014-05-20 First Edition
Serial Number: SJ-20130902152700-025
Publishing Date: 2014-05-20 (R1.0)
SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

Contents
About This Manual ......................................................................................... I
Chapter 1 Overview .................................................................................... 1-1
Chapter 2 Tools and Instruments.............................................................. 2-1
Chapter 3 Operation Specifications.......................................................... 3-1
Chapter 4 Module Replacement ................................................................ 4-1
4.1 Replacement Flow.............................................................................................. 4-1
4.2 Replacing the SA/SE Module .............................................................................. 4-1
4.3 Replacing the BPL/CC/CH/FS/CVI Module........................................................... 4-4
4.4 Replacing the FA Module .................................................................................... 4-8
4.5 Replacing the PM Module ................................................................................. 4-10
4.6 Replacing the Optical Module............................................................................ 4-13
4.7 Replacing the RSU Module ............................................................................... 4-16
Chapter 5 Cable Replacement................................................................... 5-1

5.1 Replacement Flow.............................................................................................. 5-1
5.2 Replacing Power Cable ...................................................................................... 5-2
5.3 Replacing Grounding Cable ................................................................................ 5-5
5.4 Replacing E1/T1 ................................................................................................ 5-6
5.5 Replacing Ethernet Cable ................................................................................... 5-8
5.6 Replacing Dry Contact Input/Output Cable ......................................................... 5-10
5.7 Replacing RS232/RS485 Monitoring Cable ........................................................ 5-12
5.8 Replacing Monitoring Cable between FCE and RSU........................................... 5-14
5.9 Replacing Optical Fiber .................................................................................... 5-15
5.10 Replacing High-speed Cable ........................................................................... 5-17
5.11 Replacing Data Cable ..................................................................................... 5-19
5.12 Replacing AISG Control Cable ........................................................................ 5-21
5.13 Replacing RF Jumper ..................................................................................... 5-23
5.14 Replacing GPS Jumper .................................................................................. 5-24
Figures............................................................................................................. I
Glossary ........................................................................................................ III

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II

About This Manual
Purpose
This manual provides information about operation specifications, and describes how to
replace the modules and cables of theZXSDR BS8800.
Intended Audience
This document is intended for:
l Maintenance engineer
l Installation supervision engineers
l Equipment installation engineers
Prerequisite Skill and Knowledge

To use this document effectively, users should have a general understanding of ZXSDR
BS8800 equipment and its components. Familiarity with the following is helpful:
l The composition, functions, and working principles of the ZXSDR BS8800.
l ZXSDR BS8800 engineering installation specification.
What is in This Manual

This manual contains the following chapters:
Chapter Summary
Chapter 1, Overview Describes part replacement scenarios.
Chapter 2, Tools and Illustrates tools to be used in part replacement.

Instruments
Chapter 3, Operation Describes operation specifications during part replacement.

Specifications
Chapter 4, Module Replacement Describes the methods and requirements of module replacement.
Chapter 5, Cable Replacement Describes the methods and requirements of cable replacement.
Conventions
This manual uses the following conventions.
Typeface Meaning
Italics Variables in commands. It may also refer to other related manuals and
documents.

Typeface Meaning
Bold Menus, menu options, function names, input fields, option button
names, check boxes, drop-down lists, dialog box names, window
names, parameters, and commands.
Constant width Text that you type, program codes, filenames, directory names, and
function names.
[] Optional parameters.
{} Mandatory parameters.
| Separates individual parameters in a series of parameters.
Danger: indicates an imminently hazardous situation. Failure to

comply can result in death or serious injury, equipment damage, or
site breakdown.
Warning: indicates a potentially hazardous situation. Failure to comply

can result in serious injury, equipment damage, or interruption of major
services.
Caution: indicates a potentially hazardous situation. Failure to comply

can result in moderate injury, equipment damage, or interruption of
minor services.
Note: provides additional information about a certain topic.
II

Chapter 1
Overview
Parts need to be replaced during hardware upgrade, capacity expansion, and
troubleshooting of the ZXSDR BS8800.
l Hardware upgrade and capacity expansion
When new functional modules are added in the ZXSDR BS8800 or the capacity of the
existing sites is expanded, part replacement is required.
l Troubleshooting
When receiving an equipment alarm, operation personnel first locate the fault to
confirm the fault type and location. If the corresponding part is out of service due to
the fault, the part can be directly replaced.
1-1

ZXSDR BS8800 Parts Replacement Guide
1-2

Chapter 2
Tools and Instruments
The following tools and instruments are used in part replacement.
Tool/Instru- Illustration Tool/Instru- Illustration

ment ment
Antistatic Labels
wrist strap
Antistatic Multimeter
gloves
Phillips Straight
screwdriver screwdriver
Antistatic Moisture-
box/anti- proof bag
static bag
2-1

Tool/Instru- Illustration Tool/Instru- Illustration

ment ment
Diagonal Wrench
pliers
Dust-free Optical fiber

cotton cloth connector
cleaner
Network Network
cable pliers cable tester
Cable Antenna
straps feeder
testers
2-2

Chapter 3
Operation Specifications
During part replacement, operation personnel must obey the operation specifications to
avoid personal injury and equipment damage.
Correct Operation Wrong Operation
Operation specifications for replacing a module
When replacing a module, hold the module with Hold the module with one hand.
both hands.
When installing a module, hold the handle with Hold the module using one hand without the
one hand and hold the module side with the other support for the sides of the module.
hand.
3-1

When installing a module, keep the module Insert or extract the module obliquely, and push
horizontal with the frame slot. the module upwards or downwards to make the
module bent or deformed.
Operation specifications for replacing a cable
After cables are bound with a cable strap, cut the Keep the sharp joint of the cable strap
remaining part of the cable strap and ensure that
the joint of the cable strap is flat.
Keep the same distance between cable straps -

for binding the horizontal cables, and ensure that
the vertical cables after being bound are placed
straightly.
3-2

Chapter 3 Operation Specifications
Keep the distance between cable straps three to -

four times longer than the diameter of the bunch
of cables.
Keep a 20 cm distance between cable straps for -

binding optical fibers.
Fasten cable straps at two side of the turn of Fasten a cable strap at the turn of bound cables
bound cables. to damage the cables.
3-3

Route cables inside a cabinet in the sequence of Interleave the cables when routing cables.
cable distance (from far to near). The cable at the
furthest end is first routed to ensure that the cable
is located at the bottom layer of the cabling area.
3-4

Chapter 4
Module Replacement
Table of Contents
Replacement Flow......................................................................................................4-1
Replacing the SA/SE Module .....................................................................................4-1
Replacing the BPL/CC/CH/FS/CVI Module.................................................................4-4
Replacing the FA Module ...........................................................................................4-8
Replacing the PM Module ........................................................................................4-10
Replacing the Optical Module...................................................................................4-13
Replacing the RSU Module ......................................................................................4-16
4.1 Replacement Flow

Figure 4-1 illustrates the flow of module replacement.
Figure 4-1 Module Replacement Flow
4.2 Replacing the SA/SE Module
Caution!
l The replacement of the SA/SE module results in alarm monitoring interruption of the
equipment.
l If the E1 cable is used for data transmission in the equipment, the replacement of the
SA/SE module results in service interruption.
4-1

Note:
The SA/SE module supports hot swapping.
Prerequisite
l You wear an antistatic wrist strap or antistatic gloves.
l The model of the new module is the same as that of the old module.
l All needed tools are prepared. The tools include a Phillips screwdriver, a straight
screwdriver, a moisture-proof bag, an antistatic box or antistatic bag, and labels.
Steps
The replacement steps of the SA/SE module are similar, and this procedure uses an SA
module as an example.
Step Description Illustration
1 Disconnect the external

connection cable from
the module, and mark the
cable.
2 Remove the module.
2.1 Pull the ejector forward

until the module is
unlocked from the
subrack when hearing
two clicks.
2.2 Hold the ejector and

gently pull the module
forward along the left and
right guide rails from the
subrack.
3 Install the new module.
4-2

Chapter 4 Module Replacement
3.1 Gently insert the module

along the left and right
guide rails of the subrack.
3.2 Push the ejector inwards

until the module is locked
into the subrack, ensuring
that the module fully
contacts the subrack.
4 Reconnect the external

connection cable to the
new module.
5 To ensure that
the replacement is
successful, verify that
the new module operates
normally.
l Verify that the
indicator status is
normal.
For details, refer to
“Board Indicators” in
the ZXSDR BS8800
Indoor Basestation-
8800 Hardware
Description.
l Verify that there is no
SA/SE alarm.
For details,
refer to “Alarm
and Notification
4-3

Query” and “Alarm

Statistics”in the
NetNumen U31
R18 (V12.13.30)
Unified Element
Management System
Fault Management
Operation Guide.
l Perform a dialing
test.
6 Place the old SA module

into the antistatic bag;
affix a label to the bag,
noting the model, slot, and
version of the module;
store the module in a
carton by category; and
affix the corresponding
label on the carton.
4.3 Replacing the BPL/CC/CH/FS/CVI Module
Caution!
l The replacement of the module in independent mode results in service interruption of
the module.
l During the module replacement, if an optical fiber needs to be disconnected and
reconnected, the fiber connector must be protected from being polluted.
Note:
The BPL/CC/CH/FS/CVI module supports hot swapping.
Prerequisite
4-4

Steps
The replacement steps of the BPL/CC/CH/FS/CVI module are similar, and this procedure
uses a CC module as an example.

connection cables from
the module, and mark the
cable.
2 Remove the module.
2.1 Pull the left ejector

forward until the module
is unlocked from the
two clicks.
4-5

2.2 Hold the ejectors at both

sides and gently pull the
module forward along the
left and right guide rails
from the subrack.
3 Install the new module.

3.2 Push the left ejector

inwards until the module
is locked into the subrack.
4-6


connection cables to the
new module.
5 To ensure that
the replacement is
the new module operates
normally.
l Verify that the
indicator status is
normal.
the ZXSDR BS8800
Indoor Basestation-
8800 Hardware
Description.
related alarm.
For details,
refer to “Alarm
and Notification
Statistics”in the
NetNumen U31
R18 (V12.13.30)
Unified Element
Management System
Fault Management
Operation Guide.
4-7

l Perform a dialing
test.
6 Place the old module

into the antistatic bag
then put it into the blister
container; affix a label to
the container, noting the
model, slot, and version
of the module; store the
module in a carton by
category; and affix the
corresponding label on
the carton.
4.4 Replacing the FA Module
Caution!
When the FA module is replaced, the BBU fan stops operating, and the monitoring for fan
status and system temperature is interrupted.
Note:
The FA module supports hot swapping.
Prerequisite
4-8

Steps
1 Hold the handle of the FA

module, and gently pull
the FA module out of the
subrack.
2 Gently insert the new FA

module along the top and
bottom guide rails of the
subrack until a click is
heard, indicating that the
module is installed to the
proper position.
3 To ensure that
the replacement is
the new FA module
operates normally.
l Verify that the
indicator status is
normal.
the ZXSDR BS8800
Indoor Basestation-
8800 Hardware
Description.
FA alarm.
For details,
refer to “Alarm
and Notification
Statistics”in the
NetNumen U31
R18 (V12.13.30)
Unified Element
Management System
Fault Management
Operation Guide.
4-9

4 Place the old FA module

4.5 Replacing the PM Module
Caution!
The PM module operates in independent mode. The replacement of the PM module results
in power-down of the BBU subrack and interruption of all services.
Prerequisite
Steps
1 Switch off the power

supply for the PM module.
4-10

2 Disconnect the power

cable from the PM
module, and mark the
cable.
3 Remove the PM module.
3.1 Pull the ejector forward

until the module is
unlocked from the
two clicks.
3.2 Hold the ejector and

gently pull the module
forward along the left and
right guide rails from the
subrack.
4 Install the new PM module.

4.2 Push the ejector inwards

until the module is locked
into the subrack, ensuring
that the module fully
contacts the subrack.
4-11

5 Reconnect the power

cable to the new PM
module.
6 Switch on the power

supply for the new PM
module.
7 To ensure that
the replacement is
the new PM module
operates normally.
l Verify that the
indicator status is
normal.
the ZXSDR BS8800
Indoor Basestation-
8800 Hardware
Description.
PM alarm.
For details,
refer to “Alarm
and Notification
Statistics”in the
NetNumen U31
R18 (V12.13.30)
Unified Element
Management System
Fault Management
Operation Guide.
4-12

8 Place the old PM module

4.6 Replacing the Optical Module
Caution!
l The replacement of the optical module results in service interruption of the module.
l The fiber connector must be protected from being polluted.
Prerequisite
l All needed tools are prepared. The tools include a moisture-proof bag, an antistatic
box or antistatic bag, and labels.
Steps
4-13

1 Disconnect the optical

fiber from the optical
module, and cover a
protective cap to the fiber
connector.
2 Remove the optical module.
2.1 Pull down the blue ejector

on the optical module to
unlock the module.
2.2 Gently pull the module

forward along the guide
rails from the subrack.
3 Install the new optical module.
4-14

3.1 Align the module with the

interface.
3.2 Gently push the module

inwards along the guide
rails until a click is heard,
indicating that the module
is locked.
4 Reconnect the optical

fiber to the new optical
module.
5 Verify that the optical

module alarm is cleared.
4-15

6 Place the old optical

module into the antistatic
bag; affix a label to the
bag, noting the model,
slot, and version of
the module; store the
the carton.
4.7 Replacing the RSU Module
Caution!
The replacement of the RSU module results in service interruption on the RSU.
Prerequisite
Steps
1 Switch off the power

supply for the RSU
module.
4-16


cables from the RSU
module, and mark the
cable.
1. SFP connection cable 2. RSU monitoring cable

3. RSU power cable 4. Main antenna feeder
3 Remove the RSU module.
3.1 Remove five fastening

screws on the RSU
module, and loosen the
fastening screw at the
bottom of the grounding
lug.
1. Fastening screw at the bottom of the grounding lug

2. Loosened grounding lug
4-17

3.2 Hold the handle, and pull

the module out of the
subrack along the top and
bottom guide rails.
4 Install the new RSU module.

along the top and bottom
guide rails of the subrack
until the module is
installed to the proper
position.
4-18

4.2 Tighten the fastening

screws firmly on the
RSU module, turn the
grounding lug upwards
to the corresponding
screw hole, and secure
the grounding lug to
the module using the
fastening screws.
1. Turning the grounding lug upwards to the corresponding

screw hole
2. Tightening the screw at the bottom of the grounding lug
3. Tightening the screw at the top of the grounding lug

cables to the new RSU
module.
1. SFP connection cable 2. RSU monitoring cable

3. RSU power cable 4. Main antenna feeder
6 Switch on the power

supply for the new RSU
module.
4-19

7 To ensure that
the replacement is
the new RSU module
operates normally.
l Verify that the
indicator status is
normal.
the ZXSDR BS8800
Indoor Basestation-
8800 Hardware
Description.
related alarm.
For details,
refer to “Alarm
and Notification
Statistics”in the
NetNumen U31
R18 (V12.13.30)
Unified Element
Management System
Fault Management
Operation Guide.
l Perform a dialing
test.
8 Place the old RSU

module into the antistatic
bag; affix a label to the
bag, noting the model,
slot, and version of
the module; store the
the carton.
4-20

Chapter 5
Cable Replacement
Table of Contents
Replacement Flow......................................................................................................5-1
Replacing Power Cable ..............................................................................................5-2
Replacing Grounding Cable........................................................................................5-5
Replacing E1/T1.........................................................................................................5-6
Replacing Ethernet Cable...........................................................................................5-8
Replacing Dry Contact Input/Output Cable ...............................................................5-10
Replacing RS232/RS485 Monitoring Cable ..............................................................5-12
Replacing Monitoring Cable between FCE and RSU ................................................5-14
Replacing Optical Fiber ............................................................................................5-15
Replacing High-speed Cable ....................................................................................5-17
Replacing Data Cable ..............................................................................................5-19
Replacing AISG Control Cable .................................................................................5-21
Replacing RF Jumper...............................................................................................5-23
Replacing GPS Jumper ............................................................................................5-24
5.1 Replacement Flow

Figure 5-1 illustrates the flow of cable replacement.
5-1

Figure 5-1 Cable Replacement Flow
5.2 Replacing Power Cable

Prerequisite
l Wear an antistatic wrist strap.
l Make sure the type and length of the new power cable is the same with those of old
power cable.
Context
There are two DC power cables, made up of strands of flame-retardant wire. The cross
sectional area of DC power cable is 16 mm2 . One is a -48 V blue power input cable and
the other is a black ground cable.
Figure 5-2 illustrates the structure of power cable.
Figure 5-2 DC Power Cable
Perform the following steps to replace the power cable.
5-2

Chapter 5 Cable Replacement
Steps
1. Disassemble the power cable.
2. Cut off the binding tape of cable and take out the power cable.
3. Make the new power cable according to the length of old power cable. Connect one
end of connection terminal to the power supply cabinet. Lead the -48 V DC (blue) and
-48 V RTN (black) cables through the cable inlet on the top of cabinet, as shown in
Figure 5-3.
Figure 5-3 DC Power Cable Inlet
4. Lay out the power cable to the power distribution subrack along the vertical cable tray
on the left side of cabinet.
5. Screw off the screws on the protective cover at the left side of power distribution
subrack with a screwdriver, and take off the protective cover.
6. Install respectively the –48 V DC (blue) and –48 V RTN (black) cables to the connection
terminals of the power distribution subrack. The connection relationship is as shown
in Figure 5-4.
Figure 5-4 Connecting Power Distribution Subrack
1. -48 V RTN 2. -48 V DC
5-3

7. Refix the protective cover to the power distribution subrack. The power cable is
completely replaced, as shown in Figure 5-5.
Figure 5-5 Completing Power Cable Replacement
8. After finishing replacement, clear up the site and deal with the replaced power cable.
– End of Steps –
5-4

5.3 Replacing Grounding Cable

Prerequisite
l Make sure that the type and length of new power cable are the same with those of old
power cable.
Steps
1. Disassemble the grounding cable.
2. Cut off the binding tape of cable and take out the grounding cable.
3. Make the new grounding cable according to the length of old grounding cable.
4. Install one end of the ground cable to the PE binding post on the top of cabinet, as
shown in Figure 5-6.
Figure 5-6 Installing Grounding Cable
5. Install the other end to an indoor copper ground bar.
6. After finishing replacement, clean up the site and deal with the replaced grounding
cable.
5-5

5.4 Replacing E1/T1

Prerequisite
l Make sure the type of the new E1/T1 is the same as that of the old E1/T1.
Context
Generally the trunk cable fault will greatly affect the system running, and needs to be
changed immediately.
Perform the following steps to replace the E1/T1 cable.
Steps
1. Check the type of the new trunk cable.
Note:
The trunk cable is of an E1/T1 coaxial cable. Make sure the type of the new trunk
cable is the same as that of the old trunk cable.
2. Remove the faulty cable.

Use a flat–head screwdriver to screw off the fixing screw that connects the connector
and the interface of the trunk cable, and unplug the cable.
3. Lay and bind the new trunk cable according to the technical specification.
4. Install the new trunk cable.
Connect the DB44 connector of E1 cable with the B2 interface (E1 cable interface) of
data cable through the SA module, as shown in Figure 5-7.
5-6

Figure 5-7 75 Ω E1 Cable Layout
5. Check the replacement state of trunk cable.

Check whether all boards related with the trunk cable work normally and relevant
alarms occur in the alarm management system.
6. Affix engineering labels on the trunk cable.

The label content of new trunk cable is consistent with that of old trunk cable.
7. After replacement, clean up the site and deal with the old trunk cable.
5-7

Result
5.5 Replacing Ethernet Cable

Prerequisite
l The maintenance personnel should wear an antistatic wrist strap.
l The new Ethernet cable is of the same type as the old one.
Context
Ethernet cable is an important communication cable, and the system operation will be
greatly affected once the cable gets faulty.
Steps
1. Check whether the new and old Ethernet cables are of the same type.
Ethernet cable is classified into a straight-through cable and crossover cable. For
the straight-through cable, the wire sequences at both ends are the same. For the
crossover cable, wire 1 at end A corresponds to wire 3 at end B, wire 3 at end A
corresponds to wire 1 at end B, wire 2 at end A corresponds to wire 4 at end B and
wire 4 at end A corresponds to wire 2 at end B.
2. Remove the faulty Ethernet cable.
Press the plastic spring strip of the RJ-45 connector and pull out the cable.
3. Lay and bind the new Ethernet cable.
Cut off the ties and take out the old Ethernet cable. Afterward, lay the new cable and
bind it according to the technological requirement for Ethernet cable binding.
4. Install the Ethernet cable.
Connect the RJ45 connector of Abis-interface Ethernet cable to the ETH0 interface on
the CC module, as shown in Figure 5-8.
5-8

Figure 5-8 Ethernet Cable Layout
5. Check the replacement.

Check whether the boards that the Ethernet cable connects work normally and whether
there is relevant alarm in the alarm management system.
6. Label the Ethernet cable.

Label the new Ethernet cable and make sure the label contents are the same as those
of the old one.
5-9

7. Clean the field.

Arrange the old Ethernet cable and clean the field.
5.6 Replacing Dry Contact Input/Output Cable

Prerequisite
l The new dry contact input/output cable is of the same type as the old one.
Context
Figure 5-9 shows the appearance of the dry contact input/output cable. End A is a D-type
connector and end B is a group of numbered wires.
Figure 5-9 Dry Contact Input/Output Cable
Steps
1. Check whether the new and old dry contact input/output cables are of the same type.
Make sure that they are of the same type and with the same number.
2. Label the new cable.
Make sure that the label contents of the new cable are the same as those of the old
one.
3. Connect end B of the new cable.
a. Remove one connector at end B of the old cable and then connect the connector
at end B of the new cable with the same sequence and color instead.
b. Repeat the above step until all connectors at end B of the new cable are connected
to the equipment.
4. Take out the old cable.
a. Cut off the ties.
b. Remove the connector at end A of old cable.
c. Take out the old cable.
5. Lay the new cable.
5-10

a. Lay the new cable according to the routing direction and wire sequence of the old
one.
b. Fixedly connect the end A (DB23 connector) of new cable to the B4 interface of
data cable on the SA module, as shown in Figure 5-10.
Figure 5-10 Dry Contact Cable Layout

Check whether the boards that the new cable connects work normally and whether
7. Clean the field.
5-11

Properly arrange the old cable and clean the field.

5.7 Replacing RS232/RS485 Monitoring Cable

Prerequisite
l The new RS232/RS485 monitoring cable is of the same type as the old one.
Context
Figure 5-11 shows the appearance of the RS232/RS485 monitoring cable.
Figure 5-11 RS232/RS485 monitoring cable
Steps
1. Check whether the new and old RS232/RS485 monitoring cables are of the same type.
Make sure that they are of the same type and the same number.
2. Label the new cable.
Affix the same labels on the new cable as those on the old one.
3. Connect end B of the new cable.
a. Remove one connector at end B of the old cable and then connect the connector
at end B of the new cable with the same sequence and color instead.
b. Repeat the above step until all connectors at end B of the new cable are connected
to the equipment.
b. Unplug end A of the old cable.
a. Lay the new cable according to the routing direction and wire sequence of the
old one and bind it in terms of the technological requirement for Ethernet cable
binding.
b. Fixedly connect end A (B9 connector) of the new cable to the B3 interface of data
cable on the SA module, as shown in Figure 5-12.
5-12

Figure 5-12 RS232/RS485 Monitoring Cable Layout

Check whether the boards that the new cable connects work normally and whether
7. Clean the field.

5-13

5.8 Replacing Monitoring Cable between FCE and RSU

Prerequisite
l Make sure that the type of new FCE monitoring cable are the same with those of old
FCE monitoring cable.
Context
Figure 5-13 illustrates the appearance of FCE monitoring cable.
Figure 5-13 FCE Monitoring Cable
• A: D-type 25–core injection • B1: D-type 15–core cable • B2, B3 and B4: 3–core
plug plug cable connector
Steps
1. Check whether the new and old data FCE monitoring cables are of the same type and
cable sequence.
2. Affix labels on the new FCE monitoring cable.

Affix the same label as the one on the old cable onto the new cable according to the
terminal and cable sequence.
3. Connect End B of the new cable.

a. Remove one connector at End B of the old cable and then replace it with the
relevant connector at End B of the new cable. Connect End B1 with the “MON”
interface of the RSU in the first slot and screw down screws.

b. Unplug End A connector of the old cable.

5. Lay the new FCE monitoring cable.
5-14

one.
b. Connect End A to the “MON” interface on the FCE and screw down screws.
6. Check the cable replacement.
Check whether the boards that the FCE monitoring cable connects work normally and
whether there is relevant alarm in the alarm management system.
7. Clean the field.
5.9 Replacing Optical Fiber

Context
The following describes the precautions to replace the optical fiber.
l Do not damage the protection layer of fiber while replacing.
l Protect the fiber connector from getting dirty.
l The turning of fiber must be in arc.
l Carefully pull them while taking out the old fiber and binding the new fiber.
Perform the following steps to replace the optical fiber.
Steps
1. Check the type of new fiber.
Before replacement, confirm the new and old fibers are of the same type.
2. Affix temporary labels on the new fiber.
Affix the temporary labels on both ends of the new fiber. If more than one fiber are to
be replaced, their labels should be identified.
3. Lay the new fiber.
The layout position and the cabling direction of the new fiber should identical with those
of the old one.
4. Unplug the connector of the old fiber and plug the connector of the new fiber.
According to the number of the old fiber, find the connector of its other end and unplug
it. According to the temporary label of the new fiber, find the connector of its other end
and plug it. One end of the new fiber is connected to the “TX/RX” CPRI interface on
the FS module of ZXSDR BS8800 and the other end is connected to the “TX1/RX1”
CPRI interface on the RSU, as shown in Figure 5-14.
5-15

Figure 5-14 Optical Fiber Layout
Caution!
l While unplugging one connector of the old fiber, cover the dustproof cap on the
interface to avoid getting dirty.
l Tightly insert the connector of the new fiber.
5. Check the fiber replacement.

Check whether the boards that the new fiber connects work normally and whether
6. Bind the new fiber.
5-16

Snip the binding tape with a scissors. Take out the old fiber and replace it with the new
fiber. Bind the fiber in compliance with the technical requirements of fiber binding.
7. Affix engineering labels on the fiber.
Remove the temporary labels and replace them by the engineering labels on the new
fiber. The label content must be the same with that of the old one.
8. After finishing replacement, deal with the field.
Properly arrange the old fiber and clean the field.
5.10 Replacing High-speed Cable

Steps
1. Check the type of new high-speed cable.
Before replacement, confirm the new and old high-speed cables are of the same type.
2. Affix temporary labels on the new high-speed cable.
Affix the temporary labels on both ends of the new high-speed cable. If more than one
cable are to be replaced, their labels should be identified.
3. Lay the new high-speed cable.
The layout position and the cabling direction of the new high-speed cable should
identical with those of the old one.
4. Unplug the connector of the old high-speed cable and plug the connector of the new
high-speed cable.
Connect one end of high-speed cable to the “TX/RX” CPRI interface on the FS module
of ZXSDR BS8800 and connect the other end to the “TX1/RX1” CPRI interface on the
RSU, as shown in Figure 5-15.
5-17

Figure 5-15 High-speed Cable Layout
Caution!
Before installing the high-speed cable, it is unnecessary to install an optical module

on the CPRI interface.
5. Check the high—speed cable replacement.
Check whether the boards that the new high—speed cable connects work normally
and whether there is relevant alarm in the alarm management system.
6. Bind the high-speed cable.
5-18

7. Affix engineering labels on the high-speed cable.

Remove the temporary labels and replace them by the engineering labels on the
high-speed cable. The label content must be the same with that of the old one.
5.11 Replacing Data Cable

Prerequisite
l Make sure that the type and length of new data cable are the same with those of old
data cable.
Context
Connect End A of data cable with the SA module and connect End B respectively with the
environment monitoring, dry contact and T1/E1.
Figure 5-16 illustrates the appearance of data cable.
Figure 5-16 Data Cable Appearance
1. Grounding terminal 2. E1/T1 cable 3. RS232/RS485
5-19

4. Dry contact input/output
Steps
1. Check whether the new and old data cables are of the same type and length.
2. Affix labels on the new data cable.
Affix the same label as the one on the old cable onto the new cable according to the
b. Unplug End A and End B connectors of the old cable.
one.
b. Properly connect End A and End B connectors of the new cable, as show in Figure
5-17.
Figure 5-17 Data Cable Layout
1. Grounding 2. E1/T1 cable 4. Dry contact

terminal 3. RS232/RS485 input/output

Check whether all relevant alarms are cleared.
6. Clean the field.
5-20

5.12 Replacing AISG Control Cable

Prerequisite
l Make sure the new AISG control cable is the same as the old one in type and length.
Context
Figure 5-18 shows the appearance of the AISG control cable.
Figure 5-18 AISG CONTROL CABLE APPEARANCE
Steps
1. Check whether the new and old AISG control cables are of the same type and length.
Make sure that they are of the same type, number and length.
2. Affix new labels on the new cable.
Affix the same labels as the one on the old cable onto the new cable according to the
3. Take out the old AISG control cable.
a. Snip the tie with a scissors.
4. Lay the new AISG control cable.

a. Lay the new cable according to the cabling direction of the old one. Then bind the
cable in compliance with the technical requirements of Ethernet cable binding.
b. Connect End A to the “AISG” interface on the RSU module and connect End B to
the control interface of electrical adjustment antenna, as shown in Figure 5-19.
5-21

Figure 5-19 AISG Control Cable Layout
Check whether the antenna can be controlled and whether the corresponding alarm
is cleared.

5-22

5.13 Replacing RF Jumper

Prerequisite
l The new RF jumper is of the same type and length as the old one. Besides, they must
have the same material code.
Context
The faulty RF jumper seriously affects signal quality, so it must be replaced in time.
Figure 5-20 illustrates the appearance of RF jumper.
Figure 5-20 RF Jumper Appearance
• A: DIN-type connector • B: DIN-type connector

(straight) (bend)
Steps
1. Check the type of the new RF jumper.
Check the number, interfaces and length of the new RF jumper and make sure that
they are the same as those of the old one.
2. Remove the faulty jumper.
Unwrap the waterproof tapes covering the outdoor jumper connectors, loosen the
captive screws between the RF jumper connectors and interfaces with a wrench, and
gently plug the connectors out of the interfaces.
3. Lay and bind the new RF jumper.
Cut off the ties and take out the old jumper. Afterward, lay the new jumper and bind it
according to the technological requirement for trunk cable binding.
4. Install the RF jumper.
Insert the connectors to the corresponding interfaces and tighten them with a wrench.
5. Check the RF jumper replacement.
Check whether the attenuation of the new jumper is normal with a tester.
6. Perform the waterproof processing for the connectors.
Wrap the connectors with waterproof tapes.

7. Affix engineering labels on the RF jumper.
5-23

Affix the engineering labels on the RF jumper. Make sure that the label content of the
new RF jumper is the same with that of the old one.
8. Clean the field.
Properly arrange the old RF jumper and clean the field.
5.14 Replacing GPS Jumper

Prerequisite
l Make sure the new and old GPS jumper are of the same type and length.
Context
Figure 5-21 illustrates the appearance of GPS jumper.
Figure 5-21 GPS Jumper Appearance
Steps
1. Check whether the new and old GPS jumpers are of the same type and length.
2. Affix new labels on the new cable.

Affix the same labels as the one on the old cable onto the new cable according to the
3. Take out the old GPS jumper.

a. Snip the tie with a scissors.
4. Lay the new GPS jumper.

a. Lay the new cable according to the cabling direction of the old one.
b. Connect one end of the GPS jumper to the “RFE” interface on the CC module and
connect the other end to the GPS arrestor, as shown in Figure 5-22.
5-24

Figure 5-22 GPS Jumper Layout
1. GPS arrestor
The relevant alarms are cleared.


5-25

5-26

Figures
Figure 4-1 Module Replacement Flow....................................................................... 4-1
Figure 5-1 Cable Replacement Flow ......................................................................... 5-2
Figure 5-2 DC Power Cable ...................................................................................... 5-2
Figure 5-3 DC Power Cable Inlet .............................................................................. 5-3
Figure 5-4 Connecting Power Distribution Subrack ................................................... 5-3
Figure 5-5 Completing Power Cable Replacement.................................................... 5-4
Figure 5-6 Installing Grounding Cable....................................................................... 5-5
Figure 5-7 75 Ω E1 Cable Layout.............................................................................. 5-7
Figure 5-8 Ethernet Cable Layout ............................................................................. 5-9
Figure 5-9 Dry Contact Input/Output Cable ............................................................. 5-10
Figure 5-10 Dry Contact Cable Layout .................................................................... 5-11
Figure 5-11 RS232/RS485 monitoring cable .......................................................... 5-12
Figure 5-12 RS232/RS485 Monitoring Cable Layout............................................... 5-13
Figure 5-13 FCE Monitoring Cable.......................................................................... 5-14
Figure 5-14 Optical Fiber Layout............................................................................. 5-16
Figure 5-15 High-speed Cable Layout..................................................................... 5-18
Figure 5-16 Data Cable Appearance....................................................................... 5-19
Figure 5-17 Data Cable Layout ............................................................................... 5-20
Figure 5-18 AISG CONTROL CABLE APPEARANCE ............................................ 5-21
Figure 5-19 AISG Control Cable Layout .................................................................. 5-22
Figure 5-20 RF Jumper Appearance ....................................................................... 5-23
Figure 5-21 GPS Jumper Appearance .................................................................... 5-24
Figure 5-22 GPS Jumper Layout............................................................................. 5-25

Figures
II

Glossary
BBU
- Baseband Unit
BPL
- Baseband Processing for LTE
CC
- Control and Clock Module
CH
- Channel Processing Module
CVI
- Channel Processing Voice Interface Module
FA
- Fan Array
FS
- Fabric Switch Module
PM
- Power Module
SA
- Site Alarm
SE
- Site Alarm Extender
III

SJ-20130902152700-025-ZXSDR BS8800 CL Parts Replacement Guide - 595066

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ZXSDR BS8800

Revision No. Revision Date Revision Reason

R1.0 2014-05-20 First Edition

Serial Number: SJ-20130902152700-025

Publishing Date: 2014-05-20 (R1.0)

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

Chapter 5 Cable Replacement................................................................... 5-1

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

Prerequisite Skill and Knowledge

What is in This Manual

Chapter 1, Overview Describes part replacement scenarios.

Chapter 2, Tools and Illustrates tools to be used in part replacement.

Chapter 3, Operation Describes operation specifications during part replacement.

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

| Separates individual parameters in a series of parameters.

Danger: indicates an imminently hazardous situation. Failure to

Warning: indicates a potentially hazardous situation. Failure to comply

Caution: indicates a potentially hazardous situation. Failure to comply

Note: provides additional information about a certain topic.

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

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SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

Tool/Instru- Illustration Tool/Instru- Illustration

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

Tool/Instru- Illustration Tool/Instru- Illustration

Dust-free Optical fiber

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

Correct Operation Wrong Operation

Operation specifications for replacing a module

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

Correct Operation Wrong Operation

Operation specifications for replacing a cable

Keep the same distance between cable straps -

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

Correct Operation Wrong Operation

Keep the distance between cable straps three to -

Keep a 20 cm distance between cable straps for -

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

Correct Operation Wrong Operation

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

4.1 Replacement Flow

Figure 4-1 Module Replacement Flow

4.2 Replacing the SA/SE Module

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

Step Description Illustration

1 Disconnect the external

2 Remove the module.

2.1 Pull the ejector forward

2.2 Hold the ejector and

3 Install the new module.

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

Step Description Illustration

3.1 Gently insert the module

3.2 Push the ejector inwards

4 Reconnect the external

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential

Step Description Illustration

Query” and “Alarm

6 Place the old SA module

4.3 Replacing the BPL/CC/CH/FS/CVI Module

SJ-20130902152700-025|2014-05-20 (R1.0) ZTE Proprietary and Confidential