Professional Documents
Culture Documents
Steel Plate Shear Wall
Steel Plate Shear Wall
13 34 30 PRE-ENGINEERED BUILDING
TABLE OF CONTENTS
1 GENERAL ............................................................................................................................................5
1.5.3 Abbreviations.................................................................................................................7
1.12.3 Certification.............................................................................................................. 14
2.1 MATERIALS............................................................................................................................ 18
2.2.8 Window.................................................................................................... 27
3 EXECUTION .................................................................................................................. 30
3.10.4 Cleaning................................................................................................... 43
1 GENERAL
The sections shall be read in coordination with General Conditions of contract and Master
Specification General Requirements.
1.1 SUMMARY
This specification includes the minimum requirements for the Engineering, Procurement,
Delivery, Installation, Testing and/or Commissioning of:
The Contractor shall furnish all necessary labour, materials, equipment and services to
furnish and erect pre-engineered metal buildings as indicated on the drawings and
described herein. Work under this Section includes but is not necessarily limited to the
following:
- Standard accessories and trim for pre-engineered metal buildings including eave
trim, ridge trim, door trim, corner trim etc.
The following general requirements have to be read in coordination with such section
when applicable:
- Design Drawings
1.4 LANGUAGE
Primary Steel Framing consists of Main Rigid portal frame and End wall frame.
Main Rigid Portal Frame is the steel framing with tapered columns and rafter
stabilized by framing action in one direction and by bracing in the other direction.
Unless noted otherwise, these frames have pinned connections to column bases in
order to avoid transmitting moments to ground floor and to foundation.
End-wall Frame is the steel framing at the end of building not only to support the
loading in the frame direction but also to transfer the lateral wind load on the end
bay to the ground floor and roof by end wall columns.
Secondary steel members consist of purlin, girt, eave struts, bracings, sag rods,
flange braces, base & gable angles.
Sag rods, used to brace purlins and girts in bays longer than 8500 mm or in buildings
with slopes larger than 2.5 to 10, are 12 mm or 16 mm solid threaded, round steel
bars.
Flange Braces are 4 or 5mm thick angle sections to stabilize the inner flanges of
main frame columns and rafters from twisting or buckling laterally under load. They
are used on one side or both sides of the rafters/ columns depending on the
magnitude of the required restraining loads.
Base Angles are fastened to the concrete floor with the masonry nails at 500mm on
centers. They transfer the wind load from the wall panels directly to the slab. When
interior wall liner is required, a base channel (C-Section) is used in lieu of a base
angle.
Gable Angles are connected to bottom flanges of roof purlins at building ends using
self-drilling fasteners. They transfer the wind load from the end wall panels (which
are fastened to this gable angle) to the roof purlins, at the gable end of the building.
- Other trim and accessories necessary for a neat and finished structure.
Building Width: is the distance between the steel lines of opposite sidewalls.
Building width does not include the width of Lean-To building or roof extensions.
Building Length: is the distance between the steel lines of opposite endwalls.
Building length is a combination of several bay lengths.
Clear Height: the vertical dimension from the finished floor level to the lowest
underside point of the rafter.
Built-up Section: a structural member, usually an “I” shape, made from individual
flat plates welded together.
Hot Rolled Shapes: Steel sections (angles, channels, I-sections, etc.) which are
formed, while in a semi-molten state at the steel mill, into a shape having standard
dimensions and properties specified by relevant standard specifications.
Sidewall Steel Line: is the plane of the inside vertical surface of the sidewall
sheeting. It is also the plane of the outside vertical surface of the eave strut.
Endwall Steel Line: is the plane of the inside vertical surface of the endwall
sheeting. It is also the plane of the outside vertical surface of the outer flange of the
endwall girts.
End Bay Length: is the distance from the outside of the outer flange of endwall
columns to the center line of the first interior frame.
Interior Bay Length: is the distance between the center lines of two adjacent
interior rigid frame columns.
Jack Beam: A primary horizontal member used to support another beam, truss or
rafter.
1.5.3 Abbreviations
UL Underwrites Laboratories
FS Federal Specification
1.6 SUBSTITUTIONS
Alternative products which are of equal quality and required characteristics for the
purpose intended may be proposed for use by properly executed Change Order and Site
Instruction approved by the Design Director, Project Manager Director and the Client. The
Designer will determine the acceptability of proposed substitutions, and will notify
Contractor in writing of acceptance or rejection. The substitute shall be chosen for
functional performance and quality from Manufacturer’s list.
1.7 PRECEDENCE
Figured dimensions take precedence over scaled dimensions; drawings to a larger scale
take precedence over drawings to a smaller scale; and drawings take precedence over
specification.
The project is located in Ho Chi Minh City, Vietnam, the average annual temperature is
25°C-30°C and the average annual relative humidity is 80%-90%. The average rainfall
intensity each year is 200-300mm.
1.9 MANUFACTURERS
1.10 STANDARDS
Based on AISC Design Guide 3 (chapter 2 & appendix) and Archetype design
experience, the following deflection criteria will be applied on the steel structure
design:
Horizontal deflection
- in accordance to the Design Standards specified in the Section 1.10 above and
Section 2.1.5
- Size of gutters and downspouts (including parts to manholes) and its locations
shown in the Designer drawings are shown indicatively and shall not be
treated as final design as this is the full design responsibility of the PEB
Contractor.
- PEB Contractor must clarify in their tender proposal should alternative gutter
and downspouts system be proposed and be approved by the Designer. Any
design change and modifications required to any part of the building as a
result of their alternative proposal shall be carried out by the PEB Contractor,
including any associated costs. This maybe, but not limited to; civil work,
external stormwater system, metal roof and wall panels, girts, purlins, etc
- PEB Contractor must clarify in their tender proposal should alternative gutter
and downspouts system be proposed and be approved by the Designer. Any
design change and modifications required to any part of the building as a
result of their alternative proposal shall be carried out by the PEB Contractor,
including any associated costs. This maybe, but not limited to; civil work,
external stormwater system, metal roof and wall panels, girts, purlins, etc
- Size of structural members its locations shown in the Designer drawings are
shown indicatively and shall not be treated as final design as this is the full
design responsibility of the PEB Contractor.
- PEB Contractor must clarify in their tender proposal should any change –
including but not limited to member sizes (height, width), locations & types of
connections - be proposed and be approved by the Designer. In general, any
change made shall not generate clash with others. Any design change and
modifications required to any part of the building as a result of PEB
Contractor proposal shall be carried out by the PEB Contractor, including any
associated costs. This maybe, but not limited to; civil work, external storm
water system, metal roof and wall panels, girts, purlins, etc
1.12 SUBMITTALS
The Contractor should study the site constrains and advantages in order to
propose a safe and realistic erection plan and method in relation with other
buildings in the project if any.
The Contractor should allow sufficient time and costs to carry out the following
items:
- The final detailed drawings (shop drawings) shall contain sufficient details to
enable the coordination of the design and construction. Such information is to
include, but not limited to:
o Size and orientation of all columns, rafters, jack beams, purlins, girts
and other miscellaneous steel sections required,
o Typical roofing and walling details showing connections, sizes and all
trimming steel.
o Flange bracings shall appear on both specific detail drawing and on the
main plans and sections.
o For staircases:
Main landing and mid landing levels, and start level must be shown
o Bracings location (i.e which gridline and which location along the
columns –closer to which side, middle of web etc…) shall be approved
by the designers prior to construction and execution. In general, PEB
contractor have to ensure non conflict between bracing location and
other items such as door, window, racks or any other equipment shown
on the design drawings.
- Early delivery of all holding down bolts that are to be cast in any concrete
elements, shall be included in the contractor’s schedule and shall be shown
on a setting out drawing with locations and dimensions of all bolts.
- Any field welds shall be indicated and fully described on Contractor drawings.
Drawings shall include all information needed for the erection of the
component parts of the structure.
- A quality manual
1.12.3 Certification
- Certification shall reference specific dead loads, live loads, wind loads/speeds,
tributary area load reductions (if applicable), concentrated loads, collateral
loads, seismic loads, end-use categories, governing code bodies, including
year, and load applications.
Submit certification verifying that the metal roof system has been officially tested
and approved by qualified independent laboratory.
Standard drawings and design analysis shall bear the seal of a registered
professional engineer upon request, Design analysis shall be on file and furnished
by manufacturer upon request.
Submit Welding Certificates of the welder indicating the names of the welders,
welding operators, and tackers to be employed, and certification that each
individual is qualified as specified. The certification shall state the type of welding
and positions for which the welder, welding operator, or tacker is qualified, the
code and procedure under which the individual is qualified, the date qualified, and
the name of the firm and person certifying the qualification tests. The certification
shall be kept on file, and 3 copies shall be furnished. The certification shall be kept
current for the duration of the contract.
1.12.4 Samples
The Client will require the Contractor to have up to 3 samples of the structural
steel tested at the Contractors expenses, by an independent testing authority.
If the structural steel comes from a variety of sources then the Client may require
3 samples from each source tested.
1.12.5 Mock-Up
Mock up shall be complete in all respects and shall represent the final complete
product for Steel framing
1.12.6 Workmanship
- The installer shall have training and experience for past 5 years in the
installation of metal building and shall carry the manufacturer’s
recommendations.
- All welders must certify and its certification must be no older than 6 months.
- Each welder, welding operator, and tacker assigned to work on this contract
shall be qualified in accordance with the applicable requirements of welding
design standards specified in Section 1.10 and as specified in this section.
Welders, welding operators, and tackers who make acceptable procedure
qualification test welds will be considered qualified for the welding procedure
used.
o It has been more than 6 months since the welder or welding operator
has used the specific welding process for which he is qualified.
1.13 WARRANTY
Unless specified differently in the Outline Specification approved by the Owner and
included in the Contract. Contractor shall provide a Warranty starting from the substantial
completion of the project.
This shall warrant that the entire system including materials, installation, workmanship
and performance will be in proper and normal function in accordance with the Contract
requirements.
Wall panel finish shall be warranted in writing against the Cracking, checking, blistering,
peeling, flaking, chipping or lose of adhesive – [10 years] from date of completion.
Roof panels shall be warranted in writing against perforation due to corrosion for a period
of [20 years] from date of completion. The total potential liability of this warranty shall be
equal to the original installed value of the roof panels.
Pre-engineered metal building roof shall be warranted in writing for weather tightness for
a period of [10 years] from date of completion. The total potential liability of this warranty
shall be 25 percent of the original installed value of work.
The contractor shall require to schedule or attend design meetings in detail design phase,
pre-installation and construction meetings in order to coordinate his work with the work
of other contractors and the owner. Such meeting shall be scheduled in advance of
planned activities, 3 days before installation.
Product data shall be provided by the installer and manufacturer to the Project
manager. Those documents shall be kept for the Client/customer use of the
delivery
1.15.2 Certificates
Stating that the thermal values of the roof and wall panels with insulation meet
the specified requirements
Stating that SRI values of the roof and wall panels meet the specified requirements
Certificate test report confirming compliance with specified all thickness are
tested.
The supplier shall give a file with the documents needed to use and maintain the
product of the specification:
- Maintenance Schedule
- Operation Manual
- Operating Instructions
- Provide within 1 week after completion of erection of all works on site 2 sets
of hardcopies “as built” drawings and 1 set of AutoCAD electronic files of all
approved steel shop drawings covering all elements of this contract. Drawings
should include for any changes during design and erection and should be a
true reflection of the as built situation
In the event of damage to materials or work in place, all necessary repairs and
replacements shall be immediately made to the satisfaction of the Engineer at no
additional cost to the Owner.
Any rejected material shall be immediately removed from the jobsite and replaced
by new material at no additional cost to the Owner.
2 PRODUCT OR MATERIALS
2.1 MATERIALS
For fabrication of work which will be exposed to view, use only materials which
are smooth and free of surface blemishes including pitting, rust and scale seam
marks, roller marks, rolled trade names and roughness. Remove such blemishes by
grinding, or by welding and grinding, prior to cleaning, treating and application of
surface finishes.
In general, Structural Steel protective coating & painting need to give a life to first
maintenance of 10 years taking into consideration climatic conditions on site and
exposure of the steelworks.
- Carbon Steel: ASTM A36M having a minimum yield stress of 245 MPa or
equal, to be used only when specified.
- ASTM A500, Grade C having a minimum yield tress of 345 MPa, typically used
unless otherwise noted.
- ASTM A501 with minimum yield strength 245 MPa or equal, to be used only
when specified.
- ASTM A53 type E, Grade B, having a minimum yield stress of 246 MPa or
equal, to be used only when specified.
- ASTM A618, Grade III, having a minimum yield stress of 345 MPa or equal
typically used unless otherwise noted.
Steel used to form purlins, girts, eave, struts, base & gable angles are cold–
formed steel conforming to the requirements of Standards ASTM A653M & ASTM
A924M with minimum yield of 345MPa typical used unless otherwise noted and
shall be galvanized in accordance with the ASTM A653 M with zinc coated to
achieve the specified life to first maintenance (refer to Section 1.13 Warranty).
- Cable Bracing conforming to ASTM A475-78 for extra high strength grade
Or
- Cable Bracing conforming to ASTM A475-78 for extra high strength grade Hot-
rolled rods, which are solid plain round steel bars, conforming to ASTM A36M
having a minimum yield stress of 345 MPa or equal.
Or
Sag rods, used to brace purlins and girts in bays longer than 8500 mm or in
buildings with slopes larger than 2.5 to 10, are 12 mm or 16 mm solid
threaded, round steel bars conforming to ASTM A36M having a minimum
yield stress of 345 MPa or equal.
Flange braces used to stabilize the inner flanges of main frame columns and
rafters are steel angles conforming to conforming to ASTM A36M having
minimum yield of 245MPa or 345 MPa or equal.
Roof Panels are roll formed from 0.7 mm (nominal) thick cold-rolled steel coated
with an aluminum / zinc alloy (Zincalume). The material conforms to ASTM A
792M Grade 340 Class 2, with alloy (Aluminum / Zinc) coating AZM150 (or
equivalent), having a minimum yield strength of 345 MPa. The coating is achieved
through a hot dip process, which is 55% aluminum and the balance zinc, by weight.
Pre-painted roof panels are optional. The roof finish must be in accordance with
the outline specification provided along with this specification.
Painted roof must ensure a SRI of at least 0.75, colour is defined in the outline
specification.
Roof panels shall have the standing seam, flat profile panels having continuously
sealed side laps and end laps. Seams between panels shall be "lock seam" type
with a 360 degree rolled seam edge.
Roof panels shall be continuous without splices to the greatest extend possible
using the manufacturer's maximum lengths.
Wall Panels have the same specifications as the roof panels but they are mill
painted. Paint finish film thickness shall be 25 microns of high durability polyester
(ZSP) on the exterior (weather) face and 12 microns of plain polyester on the
interior face.
Panels shall be sealed at base with metal closures and fastened with concealed
fasteners.
Wall panels finished must be in accordance with the outline specification provided
along with this specification. A specific SRI can be requested in the outline
specification.
Interior liner panels have the same specifications as the wall panels.
Mezzanine deck panels are roll-formed from 0.7mm thick cold-rolled galvanized
steel. The material conforms to ASTM A 653M SS Grade 550, zinc coating Z180
(G60), having minimum yield strength of 550 MPa.
When the mezzanine is not enclosed by walls and is equipped with handrails, the
deck panel must have skirting bent up about 20mm.
- Produced using rigid polyurethane foam core with external and internal
sheets in steel or aluminum of varying thickness, coatings and colours. This
type of panels is suitable for roof and wall for all building applications.
- Produced using rigid polyurethane foam core with external and internal
sheets in steel or aluminum of varying thickness. That type of panels is
suitable for walls for all building applications, interior partition and cold
stores.
All the outer skins of Sandwich panels are Zincalume coated steel conforming to
ASTMA 792M Grade 340 Class 2, with zinc alloy coating AZM150. Refer to
Architect drawings for colour.
All the inner skins of Sandwich panels are Zincalume coated steel conforming to
ASTMA 792M Grade 340 Class 2, with zinc alloy coating AZM150.
All sandwich panels have to answer to Fire Fighting requirements provided by the
designer.
Walls flashing and trims (gable, corner, framed opening and accessories) are cold-
formed from the same material (colour & finish) as per designer requirements.
Roof flashing and trims (parapet flashing, transition trims, expansion joint trims
and ridge caps) are cold-formed from the same material (finish) as roof panels.
Eave gutters are cold-formed 0.70mm from the same material as wall panels.
- Cold-formed 0.60mm from the same material as wall panels, to be used only
when specified.
Valley gutters (used in parapet fascia and valley conditions) are cold-formed from
a 1.0 mm thick (nominal) bare Zincalume coated cold-rolled steel coil, conforming
to ASTM A 792M Grade 340 Class 2, with zinc alloy coating AZM150 or bare
Galvanized/Zinc coated cold rolled steel coil conforming to ASTM A 653M SS Grade
340 Class 1 with zinc coated to achieve the specified life to first maintenance (refer
to Section 1.13 Warranty).
2.1.6 Bolts
High strength bolts connected primary members are hot-dip galvanized and
conform to ASTM A 325M Type 1 or equal.
Machine bolts are connected secondary members (mainly purlins and girts) and to
the primary member. They are electro-galvanized and conform to ASTM A307,
Grade A or equal.
- ASTM F1554, Grade 55 with minimum yield strength of 380 MPa typically
used.
- ASTM F1554, Grade 105 with minimum yield strength of 634 MPa, to be used
only when specified.
All welding materials shall be conformed to AWS Code and AWS Filler Metal
Specifications. Select materials which are suitable for use with types of steel to be
joined. Unless otherwise indicated, connections are designed for:
- Bare Electrodes and Granular Flux used in the submerged-arc process are to
conform to F7 X-EXXX AWS flux classifications of the Specification for Base
Mild Steel Electrodes and Fluxes for Submerged Arc Welding, AWS A5.17, or
A5.23 or the of AISC "Specification for the Design, Fabrication and Erection of
Structural Steel for Buildings".
2.1.8 Fasteners
Stitch fasteners for the roof are metallic-polyester coated, heat-treated carbon
steel, conforming to AS 3566 Class 3 or equal. They are hex-head, self-drilling
screws, assembled with galvanized steel washers bonded with EPDM seals. They
are used on the side laps of roof panels, and in trim-to-trim and trim-to-panel
fixing applications.
Stitch fasteners for the walls are metallic-polyester coated, heat-treated carbon
steel, conforming to AS 3566 Class 3 or equal. They are hex-head, self-drilling
screws with hex-head integral washers bonded with EPDM seals. The heads of
stitch fasteners for the walls are painted before installation to match the colour of
the wall panels. They are used on the side laps of panels, and in trim-to-trim and
trim-to-panel fixing applications.
Fasteners have to be installed evenly on the façade and the alignment should be
on a horizontal line.
type in order to maximize the surface flatness. This is to avoid any hazardous
situation that may lead to accident when the platform is in use. Alternative
fastener solution must be validated by the Designers, such that the fastener
projection shall be avoided.
Rivets are made from Aluminum. They are used in gutter splicing, fixing trim-to-
trim, or trim-to-panel, and fastening accessories to roof or wall claddings.
Stainless steel fasteners for Aluminum panels are hex-head, self-drilling, stainless
steel screws, assembled with stainless steel washers bonded with EPDM seals.
Material grade is AISI 304 or equal.
The stainless steel fasteners must be in accordance with the above requirements
for specific purposes described.
Closure Strips: the corrugations of the roof and wall panels shall be filled with solid
or closed-cell, pre-formed rubber, neoprene or polyethylene closures along the
eave, ridge rake or base when required for weather tightness. Closures must be
ordered separately.
- External closures shall be manufactured from the same materials as the roof
panels.
Sealants: Roof panels shall be sealed with 2.4mm x 9.5mm wide tape sealant. The
material shall be a Butyl base elastic compound with a minimum solid content of
99%. The sealant shall have good adhesion to metal and be non-staining, non-
corrosive, non-shrinking, non-oxidizing, non-toxic and non-volatile. The service
temperature shall be from -60oF to +300oF. Optional 2.4mm x 25.4mm" tape is
available.
- Factory applied sealant used in panel sidelaps shall be a hot melt, foamable
mastic - Q41A.
- Field applied sealant used at the endlaps, eave, ridge assembly, and gable
flashings shall be 100% solids butyl-based elastomeric tape sealant, furnished
in roll form or pre-cut to length, and shall be applied in accordance with
manufacturer’s recommendations and requirements.
Caulk: All gutter and downspout joints, rake flashing laps, ridge flashing laps,
doors, windows, and louvers shall be sealed with white, burnished slate, or gray
pigmented caulk of Butyl rubber base, or clear silicone.
Sidewall roof extensions extend beyond the defined building width and are
generally a continuation of the main building roof slope.
End wall roof extensions extend beyond the defined building length and are
constructed by extending the end bay purlins and eave struts of the main building
past the end wall rafters.
Standard widths for roof extensions range from 900 mm to 1500 mm. Wider roof
extensions can be used but may require heavier or additional framing.
Soffit panels for roof extensions are optional and must be done in accordance with
the design.
Main building eave gutters are normally relocated to the edge of the roof
extensions. Gutter drainage is achieved by downspouts located at the building
sidewalls.
2.2.2 Canopies
Sidewall canopies are cantilevered rafters attached to the sidewall columns at any
point below the eave and support 200 mm deep by-pass “Z” purlins supporting the
canopy roof panels.
End wall canopies are cantilevered rafters along a uniform elevation attached to
the end wall posts below the roof line and support by-passed 200 mm deep “Z”
purlins supporting the canopy roof panels.
Optional canopy soffits conceal only the canopy purlins, leaving rafters exposed,
unless otherwise specified.
Unless otherwise specified, the roof panels of the canopies shall match the colour
and profile of the main building roof panels.
The width of a canopy depends on the size of the sidewall columns or end wall
posts supporting it. Practical widths range from 1500 mm to 3000 mm. Wider
canopies are possible but require heavier sidewall columns or end wall posts.
Vertical fascia
- Standard vertical fascia project 600 mm from the building sidewall or end wall
steel lines. Projections exceeding 600 mm are possible but may require
heavier sidewall columns and end wall posts. The height of the fascia varies
depending on actual requirements. Typical heights range between 600 mm to
1600 mm.
Curveline fascia
Curveline fascia are of the same type of construction as vertical fascia but are
sheeted with curved profiled panels and are available in three types:
- Bottom curved fascia that have a curved panel at the bottom of the fascia
only.
- Top and bottom curved fascia that have a curved panel at the top and bottom
of the fascia.
- Center curved fascia that have a single panel curved at the mid height of the
fascia.
Parapet fascia
A parapet fascia is an extension of the sidewalls and endwalls above the roof line.
The wall sheeting of the building will continue to the top of the parapet.
Standard eave gutters and downspouts are used in buildings with sidewall vertical
fascia. Valley gutters are used in buildings having sidewall parapet fascia.
Walkable ceilings are sandwich panels composed of insulation and 2 face steel or
other material surface and are suspended by rods on the main frame purlins or
sub frame purlins. The load of walkable ceiling is higher than standard ceiling, it
will be described in the structural drawings or notes. The hanging substrate must
be able to ensure the resistance when a person of 70-80kg is walking on the
ceiling.
- Purlins: Section type should be suitable for the hanging of such ceiling. The
standard purlin section should be “Z” type and the suspension rod will be
installed on the web of “Z” purlin.
In any case when PEB contractor would like to use another type of profile, it needs
to be confirmed by designers prior to installation.
- Sub frame: In some cases, when height of the technical area is to important, a
steel sub frame need to be added in order to reduce the rod hanging length.
The sub frame is a net of steel beam “I” type. The dimensions are to be
advised by contractor.
On top of this sub frame, purlins are installed; it must follow the above purlin
section 2.2.4 requirements.
The dimensions vary according to the design. Such kind of louvers are provided for
natural ventilation/mechanical or aesthetic purposes.
The steel louvers consist on the framing and the blades. The colour and finish is to
be determined by the designer.
Steel louvers can be single, double or triple blades type, refer to design drawings.
In some cases, a steel net will be added to the louvers. Such kind of net will be
described in the design, the louver frame must be done such as the optional net
can be installed together with the louver frame.
Steel doors shall be manufactured from 20 gauge galvanized steel. Door shall have
square edges for non-handed installation. Door shall have an embossed finish with
a white or bronze prime coat. Doors shall be flush and have vertical mechanical
interlocking seams on both hinge and lock edges. Doors shall be provided with top
and bottom inverted 16 gauge galvanized steel channels spot welded within the
door. Door leaf cores shall be formed from expanded polystyrene, closed cell, rigid
thermoplastic material that serves as insulation from heat or cold. Doors shall be
reinforced for applicable hardware. Doors shall be solid or side vision (narrow lite).
Door core and steel thickness should comply with the Fire Fighting strategy of the
project and resist to fire during the specified time in the design or door schedule.
Track (or Door Guide) use 52 mm rail width/depth for door sizes of 5000 mm
Width x 5000 mm Height and below. For bigger doors, the dimensions will be
checked between the contractor and designer.
Sectional doors can be supplied with optional accessories such as Ventilation Grills,
Framing of sectional door installed in the PEB building (fascia) must ensure
weatherproofing and must be sized according to the sectional door dimensions
and technical specifications.
2.2.8 Window
Window frames are made of anodized Aluminum extrusions with natural colour
finish conforming to ASTM B 221M Alloy 6063-T5 tempered aluminum alloy (or
equivalent). Windows dimensions, finishing, material and particularities are shown
in the door and window schedule.
Windows are factory glazed with minimum 12 mm thick clear double glazing and
are equipped with latched, handles.
Gravity ridge ventilators shall be manufactured from galvanized steel and painted
according to design. The ventilator body shall be 26 gauge and the skirt shall
match the roof slope. Chain operated damper will be furnished when specified.
Ventilators shall be equipped with standard bird screens and riveted end caps.
Ventilators shall be 3m long and have 228mm throat.
2.2.10 Insulation
Fiberglass Blanket Insulation shall have a density of 35kg/m3 and shall be available
in 75mm, and 100mm thickness. (Other insulation systems may be available with
thickness up to 200mm).
The insulation material is confirmed in the attached outline specification and PEB
consultant must refer to it.
2.2.11 Skylights
High Strength translucent panels are glass fiber reinforced polyester, high strength
and may be either:
High strength translucent panels match standard profiles, are 1.6mm thick, weight
2.4 kg per sqm, and are white with a grainsized top surface.
Insulated translucent panels are available in panel and Standing Seam panel
profiles.
All external staircases and ladders have to ensure proper quality and strength in
the time. The design drawings are the reference for dimensions. Bracings of
staircases a preferred to be “X” cable type, if not possible, PEB contractor can
propose a different solution to be approved by the designer.
External staircases and ladders material should be hot dip galvanized unless
otherwise specified. Hot dip galvanization has to be in accordance with ISO 1461
and 14713 Part 1 and 2.
All parts shall be galvanized prior to site installation, no paint galvanized will be
allowed. For handling and storing, refer to the proper chapter in this specification.
Basically, rood handrails have to be fixed on top of the roof panel, no perforation
of roof panel is allowed. The handrail shall be clipped in 3 points on the top of the
panel.
Handrails shall resist to horizontal forces of 100kg and be done in Hot dip
galvanized finish in accordance with ISO 1461 and 14713 Part 1 and 2.
According to the design stage, it may not be visible in the drawings but must be
considered by the PEB contractor.
It consists of a stainless steel rope installed on top of the roof pit to allow
maintenance workers to hook on it.
Force resistance shall be at least 150kg for the worker to work in safe condition.
The safe line shall be suspended and not rest on the roof panel or top of roof
ridge.
2.3 FINISH
All elements of steel structure shall be cleaned of all foreign matter and loose mill
scale.
Here below the structural steel finish are recommended. Alternative finishing
system could be acceptable if follow one of the systems recommended in SSPC
(Steel Structures Painting Council).
The structure shall be galvanized in case project is located less than 50km from the
sea.
Epoxy including at least 75 micro primer & 2 x 75 micron finishing layer Epoxy
paint for structure (including cleaning of steel surface by shot Blasting SA 2.5)
Base metal shall be AZ150 aluminum - zinc alloy coated steel. Panels shall be
coated with an epoxy primer and a Long Life exterior coat such as:
Top surface: painted 25µm (20µm silicone modified polyester + 5µm corrosion
inhibitive coating)
Bottom surface: painted 12µm (7µm polyester + 5µm corrosion inhibitive coating)
Base metal shall be hot dipped galvanized steel. Panels shall be coated with an
epoxy primer and a Long Life exterior coat such as:
Metal sheet: Overlap type. The minimum overlapping shall be 2 waves. PEB
contractor is to advise or propose other overlapping if improvement can be done.
Top surface: painted 25µm (20µm silicone modified polyester + 5µm corrosion
inhibitive coating)
Bottom surface: painted 12µm (7µm polyester + 5µm corrosion inhibitive coating)
PEB contractor has to refer to Fire Fighting strategy plans to locate which areas will be
compartments. In the factories, the main compartments are usually:
Production
Steel Structure buildings are usually classified as CAT III (QCVN#06) and buildings with
mixed structure as concrete columns and steel beams are CAT II or III (QCVN#06).
PEB contractor have to ensure proper design or recommendation for designers in order to
achieve a full coordination in the fire resistance of the building.
Water-based intumescent paint system providing fire resistance to structural steel and
cast iron of up to two hours with a minimum number of coats.
3 EXECUTION
Fabricate and assemble structural steel in shop to greatest extent possible. Fabricate
structural steel according to AISC specifications referenced in Section 1.10.
- Fabricate for delivery a sequence that will expedite erection and minimize field
handling of structural steel.
- Comply with fabrication tolerance limits of AISC's "Code of Standard Practice for
Steel Buildings and Bridges" for structural steel.
Fabricate architecturally exposed structural steel with exposed surfaces smooth, square,
and free of surface blemishes, including pitting, rust and scale seam marks, roller marks,
rolled trade names, and roughness.
Thermal Cutting: Perform thermal cutting by machine to greatest extent possible. Plane
thermally cut edges to be welded.
Finishing: Accurately mill ends of columns and other members transmitting loads in
bearing.
Steel Wall Framing: Select true and straight members for fabricating steel wall framing to
be attached to structural steel framing. Straighten as required to provide uniform, square,
and true members in completed wall framing.
Welded Door Frames: Build up welded door frames attached to structural steel framing.
Weld exposed joints continuously and grind smooth. Plug-weld fixed steel bar stops to
frames. Secure removable stops to frames with countersunk, cross-recessed head machine
screws, uniformly spaced not more than 250 mm, unless otherwise indicated.
Holes: Provide holes required for securing other work to structural steel framing and for
passage of other work through steel framing members, as shown on Shop Drawings.
- Cut, drill, or punch holes perpendicular to metal surfaces. Do not flame-cut holes or
enlarge holes by burning. Drill holes in bearing plates.
- Weld threaded nuts to framing and other specialty items as indicated to receive
other work.
Where finishing is required, complete assembly, including welding of units, before start of
finishing operations. Provide finish surfaces of members exposed in final structure free of
markings, burrs, and other defects.
- Do not store materials directly on ground, a minimum of 100mm above the ground
on adequate supports
- Store materials on flat, level surface, raised above ground, with adequate support to
prevent sagging.
- Framing material shall be stored in such a manner that water will shed off material
with no pockets for accumulation.
3.3 PREPARATION
Before commencing pre-engineered metal building erection, the contractor shall check all
governing measurement and elevations of all construction upon which proper erection is
dependent. Any discrepancies shall be corrected before erection is started.
Check all anchor bolts for proper placement and projection prior to commencing pre-
engineered metal building erection.
Provide temporary shores, guys, braces, and other supports during erection to keep
structural steel secure, plumb, and in alignment against temporary construction loads and
loads equal in intensity to design loads. Remove temporary supports when permanent
structural steel, connections, and bracing are in place, unless otherwise indicated. Do not
remove temporary shoring supporting composite deck construction until cast-in-place
concrete has attained its design compressive strength.
3.4.1 General
All work shall be installed and erected in strict accordance with the pre-engineered
3.4.2 Erection
Base and Bearing Plates: Clean concrete and masonry bearing surfaces of bond-
reducing materials and roughen surfaces prior to setting base and bearing plates.
Clean bottom surface of base and bearing plates.
- Set base and bearing plates for structural members on wedges, shims, or
setting nuts as required.
- Tighten anchor bolts after supported members have been positioned and
plumbed. Do not remove wedges or shims but, if protruding, cut off flush with
edge of base or bearing plate prior to packing with grout.
- Pack grout solidly between bearing surfaces and plates so no voids remain.
Finish exposed surfaces, protect installed materials, and allow to cure.
Align and adjust various members forming part of complete frame or structure
before permanently fastening. Before assembly, clean bearing surfaces and other
surfaces that will be in permanent contact, perform necessary adjustments to
compensate for discrepancies in elevations and alignment.
Do not enlarge unfair holes in members by burning or by using drift pins. Ream
holes that must be enlarged to admit bolts.
Raise or lower to correct level using sawn steel packs not larger than necessary for
the purpose
Notify the Engineer when space beneath any column base is less than 10 mm or
more than 50 mm.
Apply final coat of paint only in accordance with the requirements of the Steel
Structures Painting Council (SSPC), as specified in Clause 2.1 and 2.3, and as per
manufacturer's recommendation.
Wall panels and roof panels shall not be installed on the steel frame until the
frame is plumb, at proper elevation and the connections completed, tested, and
finally reviewed by the engineer.
No field adjustments other than normal drifting and reaming shall be made
without prior consent and approval of the Engineer.
Install roof panel system in accordance with metal building system manufacturer’s
instructions at locations indicated on the Drawings.
Roof panel shall be applied with configurations running in direction of roof slope.
Supply panels with no transverse joints except at junction for roof opening and at
roof ridge. Lay side laps away from prevailing winds, and seal side laps and end-
laps of roof with roof joint sealant. Roof shall be flashed and sealed at ridge, at
eaves and rakes at projection through roof, and elsewhere as necessary to make
roof weather tight. Flashing and caulking shall be accomplished in a manner that
will assure complete weather – tightness and method to be used shall be subject
to approval by the Engineer. Minimum end-laps for roofing and ridge caps for pre-
engineered and factory punched, laps shall be 150 mm, other minimum end-laps
shall be not less than 300 mm.
deflection.
Install wall panel system in accordance with metal building system manufacturer’s
instructions at locations indicated on the Drawings.
Erect structural steel framing system in accordance with the Drawings, metal
building system manufacturer's erection drawings and approved construction
sequence by Construction Manager.
Field Modifications:
Fixed Column Bases: Grout flush with floor line after structural steel erection is
complete.
at 1 meter intervals. Identification with die stamps or electric etchers shall not
be allowed.
The ceiling system shall use architectural grade aluminum alloy ceiling beams
supported by drop rods and turnbuckles to allow accurate leveling of the flush
ceiling system.
3.4.11 Tolerance
General
Work failing to comply with any part of these specifications will be subject to
rejection by the Engineer.
Insulation with torn facing material will not be accepted at exposed locations
within the finished structure.
Dimensional Tolerance
Fabrication Tolerance
- Follow AISC 360-10 “Specification for Structural Steel Buildings the Standards”
as specified in the Section 1.10 above,
and
When any fabricated part does not comply with these requirements, the
Contractor should propose to the Client / Engineer for his approval for method for
repair without additional fee and time.
BOLSTER
Distance from end of
BOLS
connection bolt holes TER
L1 or L2 : 2 mm
to centre of bolster
(L1, L2)
L L
1 2
M M
Bolster (H, L, M) c/l bolt
holes H : 1.5 mm
H L : 2.0 mm
M : 1.0 mm
Perpendicularity of e
l D el : The lesser
end plate to beam of D/100
or 2 mm
(el)
90
L : 3 mm
Maximum value of
'e' to be the lesser of:
Camber or sweep
For beam
(eL) L/1000 or 10 mm
e For column
L/1500 or 5 mm
L
PLAN
H : 3 mm
For height column H1, H2 : 3 mm
length (H1, H2, H) L1, L2 : 3 mm
Project length of bracket L2
H2
(L1, L2)
H
L1 H1
Centre to centre e1
e1, e2 : 2 mm
distance of anchor bolt hole
(e1, e2)
e2
90 90
e2 l
e1
P1 : 1 mm
Centre to centre P1
P2 : 1 mm
distance of bolt holes
(P1, P2)
P2
Erection Tolerances
and
When any ejected part does not comply with these requirements, the Contractor
should propose to the Client / Engineer for his approval for method for repair
without additional fee and time.
FIGURE TOLERANCE
ITEM
Irregularity of column E E 6
base from E mm
centre line: (E)
D 1. H 4 m
Column plumbness D 8 mm
(Applicable to 2. H > 4 m
H
transverse and The lesser of
longitudinal D H/500 or
D 50 mm
direction) : D
B The lesser of
Height of lowest or B H/1000 or
B
first storey girder : (B) B 8 mm
H
where :
E
EL = Base line L
H = Design height
3.5 IDENTIFICATION
Label each fire-stopping installation with a permanently fixed tag or sticker containing the
following information:
- Manufacturer’s identification.
- Product type.
- Quantity.
- Test reports.
- Date of manufacture
3.6 CONNECTIONS
Field connections shall be bolted with high strength bolts except where field
welded connections are specifically required by the approved shop drawings.
Bolted connections shall be made with high strength bolts. High strength bolted
connections shall be designed as bearing type connections with threads in shear
plane. Hardened washers shall be installed over short slotted holes in an outer ply.
Wall panel connections to structural framing shall be made with corrosion proof
hexagon head screws having integral washers. Provide colour caps to match panel
colour at all exposed fasteners.
Roof panel connections to structural framing shall be made with standing seam
clips.
The supplier or his representative and contractor shall meet the first day of the installation
to control the quality of the product
- Visual inspection of all field welds in accordance with Section 6, Article 605, of
the AWS Code.
At least one bolt in each high strength bolted connection having four bolts or more
shall be checked for proper bolt tension by the testing laboratory. At least one bolt
in one-third of all high strength bolted connections having less than four bolts shall
be checked for proper bolt tension by the testing laboratory. If test bolt tension is
not proper, all bolts in that connection shall be checked for improper bolt tension.
If more than five (5) percent of connections checked have improper bolt tension,
all high strength bolts shall be checked for proper tension on the entire project.
This quality assurance testing shall include testing of structural bolts, nuts, screw
fasteners, mastics, and metal coatings (primers, metallic coated products, and
painted coil products).
Inspector Qualification
3.8 INSPECTION
Give sufficient notice to the Construction manager so that inspection may be made of the
works at the following times:
- The Engineer shall be notified and given an opportunity to inspect the completely
erected steel frame prior to installation of roof panels or wall panels.
- The Contractor shall afford the Engineer whatever casual labor, platforms, ladders
or other access as may be required for proper field review of the work. Such field
review shall not relieve the Contractor of his responsibility to furnish materials and
workmanship in accordance with the drawings and specifications.
- Where works are to be carried out in stage or progressively throughout the project
The welding shall be subject to inspection and tests in the mill, shop, and field.
Inspection and tests in the mill or shop will not relieve the Contractor of the
responsibility to furnish weldments of satisfactory quality. When materials or
workmanship do not conform to the specification requirements, the Government
reserves the right to reject material or workmanship or both at any time before
final acceptance of the structure containing the weldment.
When metallographic specimens are removed from any part of structure, the
Contractor shall make repairs. The Contractor shall employ qualified welders or
welding operators, and shall use the proper joints and welding procedures,
including peening or heat treatment if required, to develop the full strength of the
members and joints cut and to relieve residual stress.
In addition to the inspection and tests performed by the Contractor for quality
control, the Government will perform inspection and testing for acceptance to the
extent determined by the Contracting Officer. The costs of such inspection and
testing will be borne by the Contractor if unsatisfactory welds are discovered, or
by the Government if the welds are satisfactory. The work may be performed by
the Government’s own forces or under a separate contract of inspection and
testing. The Government reserves the right to perform supplemental
nondestructive and destructive tests to determine compliance with paragraph
3.4.11 Dimensional Tolerance.
3.10.1 Protection
All necessary means shall be used to protect materials specified under this Section
from damage before, during and after installation.
The work of other trades shall be adequately protected from damage resulting
from work specified under this Section.
Protect installed metal building system to ensure that, except for normal
weathering, metal building system will be without damage or deterioration at time
of Substantial Completion.
For main columns and beams, a plastic protection is requested. The protection
shall be reinforced 1000mm high from the floor at least ensuring the protection of
the column and the base plate. Remain area of beams and columns to be
protected and covered until completion or Construction Manager Instruction.
3.10.2 Repairs
When inspection or testing indicates defects in the weld joints, the welds shall be
repaired using a qualified welder or welding operator as applicable. Corrections
shall be in accordance with the requirements of AWS and the specifications.
Defects shall be repaired in accordance with the approved procedures. Defects
discovered between passes shall be repaired before additional weld material is
deposited. Wherever a defect is removed and repair by welding is not required,
the affected area shall be blended into the surrounding surface to eliminate sharp
notches, crevices, or corners. After a defect is thought to have been removed, and
before re-welding, the area shall be examined by suitable methods to insure that
the defect has been eliminated. Repair welds shall meet the inspection
requirements for the original welds. Any indication of a defect shall be regarded as
a defect, unless revaluation by nondestructive methods or by surface conditioning
shows that no unacceptable defect is present.
The location of site storage for PEB elements shall be done according to
Construction Manager’s approval and instruction and in line with the House
keeping plan of the site if existing.
All structural and non-structural items shall not be stored directly on the floor, soil
or other. A clear and free space of 100mm is required in so as to prevent any
damage during lifting, storing and other operation.
3.10.4 Cleaning
Apply by brush or spray to provide a minimum dry film thickness of 1.5 mils (0.038
mm).
Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and
apply galvanizing repair paint according to ASTM A780.
4 PRODUCT SCHEDULE
END OF SECTION
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