CONTENT 3

GREENEX ECO – IS A FULL RANGE OF EFFECTIVE SOLUTIONS:

EPC-PARTNER (ENGINEERING, PROCUREMENT

AND CONSTRUCTION) Waste management
ENGINEERING
DESIGN Waste management technology . . . . . . . . . . . . . . . . . 4
DEVELOPMENT OF NON-STANDARD SOLUTIONS Solid household waste . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PRODUCTION OF EQUIPMENT Hazardous waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
REALIZATION OF DESIGN SOLUTIONS Biological origin waste . . . . . . . . . . . . . . . . . . . . . . . . 12
WARRANTY AND SERVICE MAINTENANCE Industrial wastes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Economic features of the ECO complexes . . . . . . 18
GREENEX ECO – is: Sorting line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mobile sorting line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GUARANTEED QUALITY

COMPLIANCE WITH SANITARY AND

ECOLOGICAL NORMS OF UKRAINE AND THE EU Dust-exhaust systems
Gas cleaning equipment
PAYBACK

Cyclone cell system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

CUSTOMER-ORIENTED APPROACH
Bag filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Chemical gas cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Adsorption filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
PLC control parameters . . . . . . . . . . . . . . . . . . . . . . . . 31
4 WASTE MANAGEMENT TECHNOLOGY 5

Modern INCINERATION ensures a significant decrease in the waste In order to comply with the environmental requirements of the legislation
volume (up to 95%) and is an ecologically clean source of alternative of Ukraine (order of the Ministry of Environment №309 dated 27.06.2006)
energy (thermal, electrical, steam). and provisions of the European Community (Dir2000/76EU, Dir2001/80EU,
Dir2010/75EU) the ECO complexes have a 5-stage flue gas cleaning:
Steam or hot water collected in the heat exchange unit may be used for
the heating of the premises, in enterprises’ technological processes, or
for the generation of electricity.

Secondary chamber maximum complete destruction of organic compounds and incineration products oxidizing

acceleration of decomposition of chlorine and fluorine organic compounds, complete

Waste Catalytic reactor neutralization of hardly oxidizing organic compounds, including benzo [a] pyrene, dioxins,
furans, etc.
loading Chemical reactor for gas treat- flue gases treatment with an alkaline solution to neutralize acidic inorganic compounds of
ment chlorine, fluorine, and sulfur
fine cleaning of flue gases from suspended dust particles to residual concentration not
Bag filter
more than 0.01 g/m3

Thermal recycling under Adsorption filter

high absorption capacity for a wide range of toxic substances, including: formaldehyde,
poly aromatic hydrocarbons, heavy metal compounds, mercury, lead, cobalt, arsenic,
temperatures 850-1100 °C vanadium.

Flue gases after-burning under TABLE OF STANDARDS FOR

THE SUBSTANCES EMISSION
temperature 1200 °C INTO THE ATMOSPHERE
for 2.5 seconds
Order of the Ministry of Guaranteed indicators of
Substance name Dir2000/76EU, (mg / m3) Environment №309 dated the ECO complexes
27.06.2006 (mg/m3) (mg/m3)

Catalytic acceleration of decompo- Fly ash and dust 10 50 5

sition of chemical compounds Organic substances 10 200-150 10

Hydrogen chloride 10 - 10

Chemical neutralization Hydrogen fluoride 2 - 1

of gases Sulfur dioxide 50 200 40

Nitrogen oxides 200 500 40

Thermal energy transfer Carbon monoxide 100 - 50

to the heat carrier with a Cadmium, Thallium 0,05 0,2 0,05

decrease in temperature of Mercury 0,02 0,2 0,02

flue gases down to 160-180 °C As, Ni, Co, Cr, Mn, Cu, Pb, Sb, V 0,5 1-5 0,05

Dioxins, furans 0,001 - 0,001

Flue gases mechanical

fine and ultimate chemical
cleaning

WASTE MANAGEMENT
6 SOLID HOUSEHOLD WASTE 7

SOLID HOUSEHOLD WASTE 10

MANAGEMENT COMPLEX

11
9

7 5

2 6

3
4
WASTE MANAGEMENT
8 SOLID HOUSEHOLD WASTE 9

1 CONTROL CABIN Eco-1000 Eco-2000 Eco-3000 Eco-5000

Programmed logical PLC controller ensures control and adjustment of PRODUCTIVE CAPACITY OF THE
t/year 8000 16000 24000 40000
INCINERATION MODULE
the main operational parameters of the ECO complexes:
• dosing and control of the waste supply; NUMBER OF INCINERATORS pcs. 1 2 3 5
• control and management of the incineration processes;
AVERAGE LIQUID FUEL
• control over operation and indicators of the flue gas cleaning CONSUMPTION
minutes 15-20
system and auxiliary equipment; waste humidity from 40 to 70%
waste calorific value up to 2000 kcal
• and more than 20 other parameters (see p. 31).
TOTAL POWER CONSUMPTION
2 WASTE LOADING BUNKER OF ELECTRIC DRIVES
kW/h 90 160 220 365

Automatic waste supply system onto the conveyor. THE ALKALINE COMPONENT
t/year 8,0 16,0 24,0 40,0
CONSUMPTION
3 DRUM SEPARATOR Gcal/hr 1,9 3,8 5,6 9,4
Ensures splitting the bags and shredding the pieces of garbage, sifting THERMAL ENERGY GENERATION
15000 30000 45000 75000
the small construction garbage (up to 4% of total waste mass).
4 kW/h 550 1100 1650 2750
SIFTING CONTAINER ELECTRIC ENERGY GENERATION
(when installing auxiliary equipment)
The sifting collection and discharge into the storage bunker for the MW/year 4,4 8,8 13,2 22
further burial
Incinerator 3 4 4 6
5 NUMBER OF PERSONNEL
SORTING MODULE FOR A SHIFT
Sort. line 6 10 12 14
(for the detailed description see p. 20)

9 GAS CLEANING MODULE

Eco-1000 Eco-2000 Eco-3000 Eco-5000
In order to comply with the environmental requirements of the legislation
PRODUCTIVE CAPACITY OF THE SORT- of Ukraine and provisions of the European Community the ECO complex-
t/year 9000 18000 27000 45000
ING MODULE es have a 5-stage flue gas cleaning.
10
SHARE OF SORTED USEFUL FRACTION % 7-15 CHIMNEY
11
NUMBER OF POSTS IN THE CABIN pcs. 4 8 10 12 SILAGE COMPOSITION OF ASH RESIDUE
LIST OF SORTED USEFUL FRACTION PET-packaging; glass; metal; cardboard / paper
Automatic collection of ash via pneumatic transport

6 CONTAINERS FOR COLLECTION OF THE USEFUL

FRACTION
7 INTERMEDIATE BUNKER FOR THE SORTED WASTE LOADING
AND SUPPLY
8 INCINERATION MODULE

WASTE MANAGEMENT
 10 HAZARDOUS WASTE 11

MEDICAL WASTE • gaseous incineration products processing device (binding of oxides

• Medical institutions of chlorine, fluorine, and sulfur).
According to the Law of Ukraine ‘On the estimation of the environmen-
tal impact’ dated 23.05.2017 and the Order of the Ministry of Health of 5
• Sanitary and veterinary Ukraine ‘On affirmation of the State sanitary and anti-epidemic rules
HEAT POINT
institutions and norms concerning medical waste management’, medical wastes of • thermal energy generation
classes A/B and partly C (patient care items, syringes, bandages, blood, • reduction of the flue gases temperature
• Housing and utility sector tissues of the human body, etc.) are to be thermally utilized.
6 COMPRESSOR
• Ship and vessel operating
services ECO complexes allow utilising the liquid wastes (blood, human wastes, Provides the bag filter and pneumatic mechanisms with the compressed
etc.) by their injection in given proportions into the high-temperature air (Pneumatic cylinders, valves positioning elements, etc.)
• Seaports, airports, etc. zone of the incinerator using a pneumatic injector nozzle.
7 BAG FILTER
• Penitentiary and customs
services WASTES FROM QUARANTINE ZONES 8 I. D. FAN
waste in zones of seaports, airports, customs zones, refugee camps. 9 ADSORPTION FILTER
WASTE OF HAZARD CLASSES II-IV 10 CHIMNEY
waste that not to be secondarily used.
10 It complies with the provisions of environmental
Eco-100 Eco-300 Eco-500 and sanitary legislation of Ukraine and the European
Community.
PRODUCTIVE CAPACITY OF THE t/year 800 2400 4000
COMPLEX kg/h 100 300 500 The programmed logical PLC controller ensures
LIQUID FUEL CONSUMPTION (MAX)
7 control and adjustment of more than 20 operational
LOW-CALORIE WASTE parameters of the ECO complexes.
kg/h 15,3 45,9 76,5
(humidity from 40% to 70%, waste
calorific value up to 2000 kcal)
TIME FOR PUTTING THE INCINERATOR
4 1
minutes 15-20 15-20 15-20
INTO OPERATING MODE
TOTAL POWER CONSUMPTION OF
kW/h 25 30 40
ELECTRIC DRIVES
THE ALKALINE COMPONENT CON-
t/year 0,8 2,4 4,0
SUMPTION
THERMAL ENERGY GENERATION Gcal/h 1600 3200 4800

ELECTRICAL ENERGY GENERATION kW/h 40 80 1200

(for the optional complete set) MW/h 320 640 960
OPERATING MODE OF THE COMPLEX continuous / periodic
ANNUAL OPERATIONAL FUND OF THE
hours 8000
COMPLEX
NUMBER OF PERSONNEL FOR A SHIFT people 2

1 AUTOMATIC LOADING SYSTEM

2 PRIMARY CHAMBER
9 8
The temperature of 850-1100 °C. Equipped with the system of the incin- 6
eration process intensification. Modern multilayer chamber lining. 5
3
3 SECONDARY CHAMBER 2
The temperature is 1200 °C, gas heating for at least 2.5 seconds.
4 CHEMICAL NEUTRALIZATION OF GASES: SUPPLY IN STATIONARY AND MOBILE
• catalytic reactor (acceleration of decomposition of chlorine and MODIFICATION
fluorine organic compounds);
• neutralization of hardly oxidizing organic compounds;

WASTE MANAGEMENT
 12 BIOLOGICAL ORIGIN WASTE 13

THE COMPLEX ECO-500K

• Meat processing plants
• Food processing industry
• AIC (agro-industrial
complex) enterprises
• Zoological gardens
• Laboratories
Utilization of the organic origin biological material (corpses of animals,
birds, laboratory material, medical waste, slaughterhouse waste, etc.)
under the temperature of 850 °C, which allows reliably destroying the or-
ganic matter (including infected with pathogens of dangerous diseases).
6
PRODUCTIVE CAPACITY OF THE
COMPLEX
kg/h 500

• Medical institutions 1 2 4
THE AMOUNT OF ASH RESIDUE kg/h 50-80

MAXIMUM FUEL CONSUMPTION l/h 60

TOTAL POWER CONSUMPTION OF

kW/h 15
ELECTRIC DRIVES

1 AUTOMATIC LOADING DEVICE

Comparing to the analogues, the waste loading system of GREENEX ECO
eliminates the ingress of flue gases and flames outside.
2 PRIMARY CHAMBER
The incineration process is carried out on the concrete fire bars.
The complex is equipped with the ejection system.
The chamber is equipped with the combined multilayer lining.
3 LIQUID FUEL BURNERS
The primary chamber is equipped with two rows of burners which ensure
effective incineration of waste.
4 SECONDARY CHAMBER
Incineration of toxic gaseous products under the temperature
up to 1200 °C.
5 EJECTION FAN
8 7 3 5
Ensures rarefaction in the primary chamber and cooling of the flue gases.
6 CHIMNEY
7 ASH REMOVAL MODULE THE COMPLEX IS EQUIPPED WITH
Ash drops down to the stoker floor (‘the living bottom’), it is transferred to THE PROGRAMMED LOGICAL PLC
the screw conveyor, which unloads it to the special container. CONTROLLER.
8 FUEL TANK CONTROL IS CONDUCTED BY ONE
PERSON

WASTE MANAGEMENT
14 BIOLOGICAL ORIGIN WASTE 15

COMPLEX ECO-T
The complex processing of a large amount of the biological material of
organic origin by thermocatalytic decomposition with the further neu-
tralisation of flue gases and the generation of technological steam.

PRODUCTIVE CAPACITY OF THE

10
kg/h 1000
COMPLEX

THE AMOUNT OF ASH RESIDUE kg/h 50-150*

ONE-TIME WASTE LOADING kg до 300 2 5 6 7

LIQUID FUEL CONSUMPTION l/h 30-100*

TOTAL POWER CONSUMPTION OF

kW/h 55
ELECTRIC DRIVES

THERMAL ENERGY GENERATION Gcal/hr 0,84

ANNUAL OPERATIONAL FUND OF THE

hours 8000
COMPLEX

NUMBER OF PERSONNEL FOR A SHIFT people 3

*Estimated value. Depends on morphological composition of waste

1 CONTROL CABIN
The programmed logical PLC controller ensures control and adjustment
of more than 20 operational parameters of the ECO complexes.
2
AUTOMATIC LOADING DEVICE
Eliminates the ingress of flue gases and flames outside.
3 FAN
Ensures the air supply to intensify the incineration process.
4 PRIMARY CHAMBER
Temperature - 850 °C. The chamber is equipped with the system of the
incineration process intensification. Modern multilayer chamber lining.
5 BOILER-UTILIZER
Generation of technological steam for industrial use.
6 ECONOMIZER
Heating of feed water for the boiler-utilizer.
7 BAG FILTER
8 I. D. FAN 3 4 1 8 9
9 ADSORPTION FILTER
10 CHIMNEY

WASTE MANAGEMENT
 16 INDUSTRIAL WASTES 17

The complex processing of waste

• Waste automobile tyres
• Waste from cardboard
and paper production
• Rubber and plastic waste
• Non-returnable plastic
packaging
• Wooden packaging
• Wastes from furniture
production
• Wooden sleepers
Productive capacity from 100 to 1,000 kg/h
automobile tyres and utilization
of solid household waste and en-
Thermal energy
terprise waste by thermocatalytic
decomposition with the further Generation Technological steam
neutralisation of incineration prod-
ucts and the generation of thermal Electricity
energy.
5 stages of the flue gases
Filtration system
filtration

1 CONTROL CABIN
Equipped with multifunctional automatic control system PLC -
programmed logical controller.
2 WASTE PREPARATION MODULE
9 The waste preparation for the incineration is ensured by the conveyor
line and shredder.
3 INTERMEDIATE BUNKER-STORAGE
4 AUTOMATIC LOADING DEVICE
6
5 INCINERATOR
6 BAG FILTER
7 I. D. FAN
8 ADSORPTION FILTER
9 CHIMNEY
1

8 7 5 4

WASTE MANAGEMENT
18 Economic features of the ECO complexes 19

Eco-100 Eco-300 Eco-500

Units of Medical Biological Industrial Medical Biological Industrial Medical Biological Industrial
SHW Tyres SHW Tyres SHW Tyres
measure waste origin waste wastes waste origin waste wastes waste origin waste wastes

kg/h 100 300 500

Productive capacity
t/year 800 2 400 4 000

Liquid fuel consumption l/year 12 500 7 500 60 000 4 000 - 37 500 22 500 180 000 12 000 - 62 500 37 500 300 000 20 000 -

Gaseous fuel consumption m3/year 14 000 8 000 70 000 6 000 - 42 000 24 000 210 000 18 000 - 70 000 40 000 350 000 30 000 -

Electricity consumption kW/year 200 000 200 000 200 000 200 000 200 000 240 000 240 000 240 000 240 000 240 000 360 000 360 000 360 000 360 000 360 000

Alkaline components
kg/year 800 800 800 800 800 2 400 2 400 2 400 2 400 2 400 4 000 4 000 4 000 4 000 4 000
consumption

Thermal energy generation Gcal/year 1 496 2 312 816 2 040 6 052 4 488 6 936 2 448 6 120 18 156 7 480 11 560 4 080 10 200 30 260

Electric energy generation

kW/year 299 462 163 408 1 210 898 1 387 490 1 224 3 631 1 496 2 312 816 2 040 6 052
on the ORC turbine

Eco-1000 Eco-2000 Eco-3000

Units of Medical Biological Industrial Medical Biological Industrial Medical Biological Industrial
SHW Tyres SHW Tyres SHW Tyres
measure waste origin waste wastes waste origin waste wastes waste origin waste wastes

kg/h 1 000 2 000 3 000

Productive capacity
t/year 8 000 16 000 24 000

Liquid fuel consumption l/year 125 000 75 000 600 000 40 000 - 250 000 150 000 1 200 000 80 000 - 375 000 225 000 1 800 000 120 000 -

Gaseous fuel consumption m3/year 140 000 80 000 700 000 60 000 - 280 000 160 000 1 400 000 120 000 - 420 000 240 000 2 100 000 180 000 -

Electricity consumption kW/year 400 000 400 000 400 000 400 000 400 000 680 000 680 000 680 000 680 000 680 000 920 000 920 000 920 000 920 000 920 000

Alkaline components
kg/year 8 000 8 000 8 000 8 000 8 000 16 000 16 000 16 000 16 000 16 000 24 000 24 000 24 000 24 000 24 000
consumption

Thermal energy generation Gcal/year 14 960 23 120 8 160 20 400 60 520 29 920 46 240 16 320 40 800 121 040 44 880 69 360 24 480 61 200 181 560

Electric energy generation

kW/year 2 992 4 624 1 632 4 080 12 104 5 984 9 248 3 264 8 160 24 208 8 976 13 872 4 896 12 240 36 312
on the ORC turbine

WASTE MANAGEMENT
 20 SORTING LINE 21

On the 1st of January 2018 amendments to the Law of Ukraine ‘On wastes’
3 CONVEYOR FOR THE DRAINAGE OF THE REMOVED SMALL
• Municipal services came into force and brought the law into compliance with the Directives
№1999/31/EC and №2008/98/EC, and introduced the prohibition of the PARTICULATE FRACTION
• Enterprises on solid burial of the unprocessed (unsorted) household wastes on the landfills in
household waste Ukraine. 4 CONVEYOR
management 5 SORTING CABIN
• Landfills for solid
The cabin is equipped with a belt conveyor with stepless speed control.
household waste
Complete set: UV lamp; lighting of each post; ventilation system; electric
heating convector; START/STOP buttons of the conveyor;
1 Sorting for separate fractions - PET packaging / glass / metal / card-
RECEIVING STORAGE BUNKER WITH CONVEYOR board, paper, etc.
Ensures automatic waste supply to the conveyor.
6 MAGNETIC REMOVER
2 DRUM SEPARATOR (GRATE) 7 CONTAINERS FOR THE WASTE COLLECTION
Separation of small particulate fractions (sand, stones, etc.).
8 CONTAINERS FOR COLLECTION OF THE USEFUL
The removed particles are moved to the container by conveyors.
Equipped with knives for a split of plastic bags. FRACTION
Equipped with a brush for cleaning mesh cells.

1
5
2
6

3 4

It is developed in accordance with the performance 7

specification of the Client.
8
Configuration of the sorting line may be developed separately for the
special needs of the Client and be complemented with additional units.

WASTE MANAGEMENT
22 MOBILE SORTING LINE 23

The mobile line is meant for solid household waste sorting with the aim of
abstraction of a useful fraction - recyclable material (recycled polymers,
PET packaging, paper stock, scrap metal, glass/glass scrap).
The operating module of the sorting line is installed on trailer/semi-trailer
chassis.
The mobile sorting line ECO SL. mobile complies with all modern require-
ments for the SHW management and maintenance personnel safety.

1 Trailer/semi-trailer
2 Universal loading device
3
Sorting cabin with receiving bunker
• Ventilation
• UV lamps
• Lighting
4 Chutes for the dropping the useful fraction into
the containers
5
Sorting conveyor
6
Packing hydraulic press

PRODUCTIVE CAPACITY kg/h 600-700

ASPIRATION SYSTEMS.
NUMBER OF SORTING POSTS pcs. 6

VOLUME OF THE RECEIVING BUNKER m3 8 GAS CLEANING EQUIPMENT

TRANSPORTING/OPERATING LENGTH WITH CHASSIS m 9.5

WIDTH WITH CHASSIS m 2.4

HEIGHT WITH CHASSIS m 3.8

WEIGHT WITH CHASSIS t 7.4

6 3 2

1 4

WASTE MANAGEMENT ASPIRATION SYSTEMS

 24 CYCLONE CELL SYSTEM BAG FILTER 25

• CHPP (combined heat and
power plant), tpp (thermal
power plant)
• Iron and steel enterprises
• Ore mining and processing
enterprises
• Cement enterprises
• Boiling houses on
alternative fuel
1-STAGE CYCLONE CELL
SYSTEM
Cyclonic dust collector for the collection of the low and medium coherent Flat-bag filter with the horizontal placement of filtering
dust with modernized construction of guiding devices with shock less • Metallurgy industry elements and constant impulse regeneration.
entrance profile blades (material - hardwearing «HARDOX»)
• Electric power industry
Applied for cleaning the flue gases and aspiration air with temperature
BFh Bag filters manufactured by GREENEX ECO ensure fine air cleaning
under 400 °C from ash, the dust of limestone, cement, dolomite, • Chemical industry from dust particles smaller than 1 μm, and comply with Ukrainian and
chamoe within different technological processes, and aspiration
• Cement enterprises European standards of ecological safety:
systems with the dust concentration in the gas-and-dust mixture of no
• The order of the Ministry of Environment of Ukraine № 309 ‘On
more than 500 g/m3. • Food processing industry
affirmation of standards of maximum permissible emissions of
• Woodworking industry pollutants from stationary sources’.
CYCLONIC ELEMENTS ARE PERFORMED FROM
• Directive 2001/80/EC of the European Parliament and of the
THE HARDWEARING MATERIALS: • Food processing industry Council ‘On the limitation of emissions of certain pollutants‘
• Basalt • Directive 2010//EU of the European Parliament and of the Council
• Pharmaceutical
• Oxide ceramics ‘On industrial emissions (integrated pollution prevention and
production
• Silicon carbide control)’
• Hardwearing cast iron • Petroleum industry • Directive 2000/76/EC of the European Parliament and of the
Council ‘On the incineration of waste’
2-STAGE CYCLONE CELL
SYSTEM
BFh-20 BFh-40 BFh-80 BFh-160
thousand
Nominal productive capacity 20...25 40…45 80…90 160…180
m3/h

Filtration area m2 240 480 960 1920

Estimated filtration speed (gas

m3/m2*min 1,40
load to filtering material)

Number of filtering elements pcs. 120 240 480 960

Number of sections pcs. 3 6 6 6х2

Number of bags in section pcs. 40 40 80 80

Bag standard size, width/length mm 500/2000

Bags material H-NX/NX 550 H-NX/NX 550 H-NX/NX 550 H-NX/NX 550

Carcasses material Stainless steel Stainless steel Stainless steel Stainless steel

Maximum allowable gases tem-

°C 190
perature

Rarefaction inside the filter kPa <5

Compressed air consumption nm3/min up to 2 up to 3 up to 4 up to 6

1-STAGE 2-STAGE Aerodynamic resistance Pa 1200-2000

Collecting dust stage

% 92-94 more than 98 Collecting dust level % 99,9
(medium and highly dispersed)
Gas-dynamic impedance of CCS Pa up to 1000 up to 2000 Dust content of the gas at the
g/m3 up to 0.01
outlet of the filter
Temperature of gases which are
°C up to 400
being cleaned Mass t 6,5 13,0 26,0 52,0
Volume of gases which are being
m /h 3
from 4000 to 500,000 The maximum specified capabil-
cleaned
ity of electric drives (excluding kW 3 3 3 6
compressor)
• SIMPLICITY OF DESIGN • POSSIBILITY OF RETURNING • STABILITY OF THE
• DOES NOT REQUIRE COLLECTED DRY DUST INTO OPERATIONAL PARAMETERS Compressed air pressure bar 5.7
CONSTANT MAINTENANCE THE PRODUCTION CYCLE REGARDLESS THE WEATHER
CONDITIONS DUE TO
EXTERNAL THERMAL
INSULATION
ASPIRATION SYSTEMS
26 BAG FILTER 27

1
COMPRESSED AIR RECEIVER
Cumulates compressed air and supplies it for regeneration to the sliding
1 gear.
2 MODULAR UNIT OF FILTERING BAGS
3 The unit comprises 10 filtering elements, this allows varying the dimen-
sional specifications - it is optimal to place the filter of required produc-
Inle tive capacity indoors or at the site.
t ga
s flo
w 3 SLIDING GEAR
Carries out constant regeneration of the bag filter without partial or full
disconnection of the filter.

2 4 STORAGE BUNKER WITH THE DUST

DISCHARGE SYSTEM
Storages collected dust for the further discharge.
5 The programmed logical PLC controller
The automation system is performed on the basis of the industrial con-
troller. All electric engines are equipped with variable frequency convert-
ers. PLC ensures an automatic operation of the bag filter and controls
the following parameters:
• bag filter inlet pressure • bag filter inlet temperature
• outlet pressure • level of the dust stored in the
• change of pressure bunker.

t
Outle w
s fl o ADVANTAGES OF THE BAG FILTER BFh
ga
Horizontal placement of the flat bags reduces the filter dimensions BY 2.5-3 TIMES
Compactness
comparing with traditional filters
4 5 Filtering degree Residual dust content in the flue gases is no more than 0.01 g/m3
Once-through gas circulation (from the top downward) dusts off the bags effectively:
• does not lead to the dust accumulation between filtering bags;
Dynamics of dust and gas • does not hinder the filter effective regeneration;
Caught movement • reduces the aerodynamic resistance of the filter BY 1.5 times compared to
dust traditional filters
• reduces the engine load of the i.d.fan.
STANDARD COMPLETE SET OF The bag filter regeneration is carried out continuously without disconnecting the filter
THE FILTER BFh partially or in full:
• Allows reducing the number of filtering bags, which decreases the manufac-
BFh-20 BFh-40 BFh-80 BFh-160
turing cost and the filter dimensions
• Ensures the endurance of the operation of the bags up to 5 years
Bag filter module pcs. 1 1 1 1
• Reduces the electricity consumption of the compressor due to low air con-
Regeneration
Set of the filtering bags with sumption for regeneration
pcs. 120 240 480 960
carcasses • Parameters:
Pulse duration 0.1 - 0.2 sec
Regeneration system set + + + + Frequency - 10 pulses per minute
Metallic support structure with Compressed air pressure 500 -700 kPa
pcs. 1 1 1 2 Compressed air consumption is 0.1 - 0.2% of the cleaned gas amount (air)
bunkers
Maintenance sites, stairs, and Allows varying the filter dimension specifications in a wide range and to place the filter of
set + + + + Block construction
fences required productive capacity optimally indoors or at the site

Screw conveyor pcs. 1 1 1 2 Large-node assembly reduces the installation time of the filter of medium productive
Installing capacity (40,000 m3/h). The module size is optimized for convenient transportation via
Rotary valve pcs. 1 1 1 2 automobile transport.
Easy access to the filtering elements is ensured due to the inspection doors and filter
Facing and thermal insulation set + + + + Maintenance
supply with the maintenance site.
PLC set + + + +

ASPIRATION SYSTEMS
28 CHEMICAL FLUE GASES CLEANING 29

AUXILIARY • filtering elements of any filtering material, including for cleaning from CHEMICAL FLUE GASES CLEANING (S02, HCL, HF)
EQUIPMENT fibrous, damp, and aggressive substances;
The technology of gas cleaning from acidic inorganic compounds con-
• i.d.fan (variable speed fan drive) for transportation of the dust-gas mixture; stitutes the flue gases processing with the alkaline components by finely
• compressor for the regeneration system; dispersing the alkaline solution into the gas path. The alkaline solution
• horizontal or vertical cyclone that allows reducing inlet dust load and may be prepared on spot or supplied to the site in the tank truck, from
ensuring spark suppression; which it is pumped into the storage tank and, then, the dosing pump sup-
• air suction valve, low carbon steel chimneys of any diameter and width, plies it to the nozzles for spraying it into the gas path.
shut-off and regulating valves - for connection to the existing flue gases The usage of caustic soda in this technological process allows excluding
transportation system; in full formation of dense gypsum sediments in chimneys and equipment
• screw feeder for the dust unloading; elements, which is typical while using lime solutions. S02, HCI, and HF
• in the flameproof design meant for the filtration of the explosive dust- neutralisation processes after the alkaline solution dispersing start in the
gas mixture, including installation in the explosion-hazardous premises, gas path and finish on the bag filter.
according to DSTU (State Standard of Ukraine) 8828:2019 ‘Fire safety.
General provisions’.
COMPRISES THE FOLLOWING MAIN ELEMENTS:
• conduit
• tank for preparation of alkaline solution with bubbling system
• regulating and shut-off valves
FILTERING • pump
MATERIAL • dosing pump
Polypro- Polyvinyl Polyamide Polyacryl- m-aramid Polyphe- Polyimide Fluor- • finely dispersed spray nozzle
Polyester Glass
pylene chloride nitrile nyl sulfide layer-4
Operational
temperature 90°С 140°С 75°С 110°С 110°С 200°С 190°С 240°С 250°С 250°С
(shock, short- (100°С) (150°С) (100°С) (115°С) (120°С) (220°С) (200°С) (260°С) (280°С) (280°С)
term)
PTFE-teflon
Legend РОР PES PVC PAD hom.PAN NX, NO РРS P 84 GLS
PROFILEN
Resistance to Semi-dry cleaning process
1 4 1 4 2 2 1 2 1 2
hydrolysis
Acid resis- Allows engaging both components of absorption (adsorption and absorption)
1 3 1 3 2 3 1 2 1 2
tance ADVANTAGES OF THE EXHAUST
Alkali resis- GASES NEUTRALISATION BY Ensures the high cleaning efficiency at the level of 98-99%
1 4 1 2 3 3 1 3 1 3
tance ALKALINE COMPONENTS
Resistance to Excludes the formation of sludge in liquid form
4 2 2 3 2 2 3 2 1 1
oxidants
Resistance to The device is installed on the site before the bag filter
2 2 3 2 2 1 1 2 1 1
solvents
1 - high resistance 2 - sufficient resistance 3 - low resistance 4 - very low resistance * The complete set and design of the module may vary significantly
depending on volumes of flue gases and content of acid components
There is an individual GREENEX ECO recommends using «NOMEX» H-NX/NX 550 (m-aramid) therein.
approach to the selection as a filtering material, which has the following advantages:
of filtering material • high temperature fibre; The chemical reaction of sulfur dioxide SO2 neutralising:
depending on the type of
• low water absorption;
substance and operating
conditions of the • it resists the impact of most chemicals: concentrated acids (mineral and NaCO3 + SO2 + 1/2O2 = NaSO4 +CO2↑
inorganic), organic solvents, alkaline solutions.
technological process.
NaCO3 + SO2 = NaSO3 +CO2↑
The chemical reaction of hydrogen chloride HCl neutralising:
NON-STANDARD • Performance of the existing gas cleaning installations reconstruction
SOLUTIONS with maximum usage of the metallic structures (chimneys, draught
equipment, dust removal system), and application of new constructive
NaCO3 + 2HCl = NaCl + CO2↑+ H2O
solutions in the dust collection sphere; The chemical reaction of hydrogen fluoride HF neutralising:
• performance of the body, storage bunker, and support structure
according to individual projects of the Client; NaCO3 + 2HF = NaF + CO2↑+ H2O
• development of individual projects of the dust unloading system.

ASPIRATION SYSTEMS
30 ADSORPTION FILTER PLC control parameters of Greenex ECO 31

Flue gases cleaning from gaseous toxins and poly aromatic compounds
(odours). rarefaction in the primary chamber
It has a high absorption capacity for a wide range of toxic substances,
including poly aromatic hydrocarbons, compounds of mercury, lead, co-
temperature of the heat carrier at the outlet
balt, arsenic, vanadium, and others. of the incinerator
temperature in the primary chamber
Filtration area m2 up to 250

Gas-dynamic impedance of filter Pa up to 500 temperature of water at the outlet of the heat
Volume of the sorbent loading m3 up to 1000
point
Mass of the filter without sorbent kg up to 3000 temperature in the secondary chamber
fuel level
Activated carbon sorbent is used as an active absorber in the filter car-
tridge. hot blast temperature
Under normal operation of the filter, the sorbent capacity is designed for
alkaline solution level
an operational lifetime ~ 1 year.
After the end of the operational lifetime, the sorbent is to be regenerated temperature at the outlet of the incinerator
or changed. (before the bag filter)
Regeneration methods of the activated carbon sorbent:
heat carrier level in the overflow tank of heat
• extraction with organic solvents;
point
• dissociation of a weak electrolyte in equilibrium solution;
• distillation of the absorbed substance with water steam; temperature after the bag filter
• evaporation of the absorbed substance by the action of inert
gaseous heat carrier stream. auxiliary fuel consumption
Exhausted active carbon has to be stored in airtight containers prior to temperature before the i.d.fan
the transfer for utilization (regeneration) to special organizations that
possess the permit for hazardous waste operations. alkaline solution consumption per each nozzle
change of pressure on the bag filter
status of the valves in the bag filter
change of pressure on the adsorption filter
availability of the appropriate pressure in
the bag filter receiver
Emission measurements control:
• Fly ash and dust • Sulfur dioxide SO2
• Organic substances • Nitrogen oxides NO2
• Hydrogen chloride HCl • Carbon monoxide CO
• Hydrogen fluoride HF

Automation and control system configuration allows

performing the remote monitoring
and operational management of the GREENEX ECO equipment

GAS CLEANING EQUIPMENT

+38 (044) 281-23-43
+38 (057) 754-53-54

info@greenex-eco.com

greenex-eco.com