List of Subsystems

(Sub-)systems Process

Subsystem No. Titel

1001-01 1001-01 IGT 2

1001-02 1001-02 FMS 2
1001-03 1001-03 Transfer line
1011-01A 1011-01A NG Intake and mercury removal (Part A)

1011-01B 1011-01B NG Intake and mercury removal (Part B)

1011-02 1011-02 NG Separator

1011-03 1011-03 NG Preheating and distribution

1011-04 1011-04 NG Hydrogenation reactor

1011-05 1011-05 NG Desulphurization

1011-06 1011-06 CO2 Booster compressor and CO2 condensate

1011-07 Pre-commissioning Procedure 1011-07 N2 Preheating

1011-08 1011-08 Outlet NG compressor

1011-09 1011-09 NG Compressor & Lube oil system

1021-01 1021-01 Process air compression
1021-02 1021-02 Process air compression turbine
1021-03 1021-03 Condenser
1021-04 1021-04 Condensate pumps
1021-05 1021-05 Process air filter
1021-06 1021-06 Interstage cooling
1021-07 1021-07 Turbine Vent
1031-01 1031-01 Primary reformer and convection box

1031-02 1031-02 Feed and steam including 1031B002-E11 and E12

1031-03 1031-03 Fuelgas and burner system

1031-04 1031-04 Process gas cooler and HP steam generation

1031-05 1031-05 MP Steam header

1031-06 1031-06 MP Steam to silencer

1031-07 1031-07 HP Steam header

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 List of Subsystems

(Sub-)systems Process

Subsystem No. Titel

1031-08 1031-08 HP steam from boiler

1031-09A 1031-09A HP steam super heater 1031E002

1031-09B 1031-09B HP Steam superheater 1031B002-E31/32

1031-10 1031-10 Stack

1031-11 1031-11 Process air preheating

1031-12 1031-12 Combustion air calorifier + preheater

1031-13 1031-13 Combustion air and flue gas fan

1031-14 1031-14 Turbine condensate header

1031-15 1031-15 HP steam to silencer

1031-16 1031-16 Water jacketing secondary reformer

1041-01 1041-01 HT CO conversion
1041-02 1041-02 LT CO conversion
1051-01 1051-01 CO2 removal stripper
1051-02 1051-02 Expansion Turbine
1051-03 1051-03 Semilean solution pumps
1051-04 1051-04 CO2 removal Absorption
1051-05 1051-06 CO2 removal regeneration HP flash vessel
1051-06 1051-07 Process condensate separation
1051-07 1051-08 Lean/Semilean solution heat exchanger
1051-08 1051-08 Solution to LP flash Vessel 1051C003
1051-09 1051-09 Sripper feed pumps
1051-10 1051-10 LP flash vessel 1051C003
1051-11 1051-11 Solution Filter 1051F006A/B + 1051F007A/B
1051-12 1051-12 Dosing station antifoam agent 1051U300
1051-13 1051-13 Reflux pumps
1051-14 1051-14 HP flash absorber 1051C005 +Separator 1051F004
1051-15 1051-15 CO2 cooler and condensate separator
1051-16 1051-16 MDEA Solution storage tank
1051-17 1051-17 Slop drum +slop pump
1051-18 1051-18 MDEA Filter 1051F005
1051-19 1051-19 Lean solution pumps
1051-20 1051-20 Lube Oil System Semilean Solution Pumps
1061-01 1061-01 Gas/Gas heat exchanger + Start up exchanger

1061-02 1061-02 Gas cooler 1061E002

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 List of Subsystems

(Sub-)systems Process

Subsystem No. Titel

1061-03 1061-03 Synthesis gas vent stack

1061-04 1061-04 Flare panel & and NG supply

1061-05 1081-01 Ammonia gas flare 1061V802

1061-06 1081-01 Syngas vent stack header

1061-07 1081-01 Ammonia flare header +RD header

1071-01 1071-01 Make up gas chiller
1071-02 1071-02 Turbine condenser
1071-03 1071-03 Condensate pumps 1071P001 A/B

1071-04 1071-04 Syngas compr. suction side separator

1071-05 Syngas compression first stage + interstage cooler 1071E001

1071-05
+separator

1071-06 1071-06 Condensate pumps 1071P002 A/B

1071-07 Syngas compression second stage +interstage cooler 1071E002

1071-07
+separator
1071-08 1071-08 Syngas compressin third stage + final cooler 1071E003
1071-09 1071-09 Vent pipe
1071-10 1071-10 Recycle gas cooler
1071-11 1071-11 Lube oil system machinery
1071-12 1071-12 Seal gas system machinery
1081-01 1081-01 Start up heater
1081-02 1081-02 Converter I
1081-03 1081-03 Waste heat boiler I
1081-04 1081-04 Gas/gas heat exchanger 1081E014/1081E003
1081-05 1081-05 Waste heat boiler II
1081-06 1081-06 Converter II
1081-07 1081-07 Gas cooler 1081E004
1081-08 1081-08 Cold exchanger + NH3 separator 1081D002
1081-09 1081-09 Loop chiller 1
1081-10 1081-10 Loop chiller 2
1081-11 1081-11 Separation flash drum
1081-12 1081-12 Separator 1081F002
1081-13 1081-13 Start up heater fuel gas system
1091-01 1091-01 Refrig. Compressor
1091-02 1091-02 Ammonia separator 1091F001
1091-03 1091-03 Ammonia separator 1091F002
1091-04 1091-04 Flash vessel 1091D002/Inert gas cooler

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 List of Subsystems

(Sub-)systems Process

Subsystem No. Titel

1091-05 1091-05 Ammonia Condenser 1091E001
1091-06 1091-06 Refrigeration booster compressor
1091-07 1091-07 NH3 flash drum 1091D003
1091-08 1091-08 Product heat exchanger 1091E008 + pumps
1091-09 1091-09 Downstream ammonia condenser
1091-10 1091-10 Refrigeration compressor seal gas

1091-11 1091-11 Refrigeration turbine steam system I

1091-12 1091-12 Refrigeration turbine condenser

1091-13 1091-13 Condenser pumps 1091P001 A/B
1091-14 1091-14 Vacuum system refrigeration
1101-01 1101-01 Flash gas absorber
1101-02 1101-02 Purge gas absorber
1101-03 1101-03 Wash water chiller 1101-E005
1101-04 1101-04 MP wash water pump
1101-05 1101-05 HP wash water pump
1101-06 1101-06 Stripper 1101C003
1101-07 1101-07 Condenser 1101E003
1101-08 1101-08 Reboiler
1101-09 1101-09 Wash water cooler 1101E002
1101-10 1101-10 NH3 water preheater
1111-01 1111-01 Hydrogen recovery unit
1201-02 1201-02 CO2 compressor turbine
1201-03 1201-03 CO2 process condensate collection and pumping
1201-04 1201-04 CO2 compression
1201-05 1201-05 Lube oil and control oil system
1201-06 1201-06 Seal gas system CO2 compressor
1201-07 1201-07 CO2 compressor vacuum system
1201-08 1201-08 CO2 compressor turbine condensate pumping
1201-09 1201-09 Saturated LP steam to CO2 compressor turbine
1201-12 1201-12 Extraction steam
1211-01 1211-01 NH3 filtration, inert removal and drain system
1211-02 1211-02 +HP NH3 pumps
1211-03 1211-03 Seal water system for HP NH3 pumps
1211-04 1211-04 Lube oil system for HP NH3 pumps
1221-01 1221-01 HP synthesis loop
1221-02 1221-02 N/C measurement
1221-03 1221-03 Leak detection system
1221-04 1221-04 LP absorber feed pumps and LP absorber
1221-05 1221-05 Blow-Off separator, collection system and pumps
1221-06 1221-06 Acidic scrubbing and pumps
1231-01 1231-01 Rectification and subatm. flash vessels
1231-02 1231-02 Urea solution tank
1231-03 1231-03 Urea solution pumps
1231-04 1231-04 LP carbamate condenser
1231-05 1231-05 HP carbamate pumping

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 List of Subsystems

(Sub-)systems Process

Subsystem No. Titel

1231-06 1231-06 Seal water system for HP carbamate pumps
1231-07 1231-07 Atmospheric absorber
1231-08 1231-08 Flash tank condenser and lean carbamate pumps
1241-01 1241-01 Evaporation I and II stage
1241-02 1241-02 Condenser
1241-03 1241-03 Urea feed pump
1271-01 1271-01 Urea melt filtration
1271-02 1271-02 Urea melt to granulator
1271-03 1271-03 Granulator extractor
1271-04 1271-04 Granulator fluidization air system
1271-05 1271-05 Granulator atomization air system
1271-06 1271-06 First cooler and first cooler fluidization air system
1271-07 1271-07 Screening
1271-08 1271-08 Bucket elevator
1271-09 1271-09 Belt conveyor to storage
1271-10 1271-10 Dedusting system
1271-11 1271-11 UF tank and distribution system
1271-12 Granulator Scrubber (urea+acidic) and G.S. circulation pumps +
1271-12
exhaust fan
1271-13 1271-13 Roll crusher
1271-14A 1271-14A Final cooler air conditioning
1271-14B 1271-14B Final cooler and final cooler fluidization air system
1271-15 1271-15 Cooler Scrubber + exhaust fan
1271-16 1271-16 ACT feed pumps
1271-17 1271-17 Recycle vessel and urea solution recycle pumps
1271-18 1271-18 Sulphuric acid storage
1271-19 1271-19 ACT evaporation I and II stage
1271-20 1271-20 ACT recycle storage tank and pumps
1271-21 1271-21 Lube oil systems
1281-01 1281-01 NH3 water tank
1281-02 1281-02 Desorber and desorber feed pumps
1281-03 1281-03 Hydrolizer and feed pumps
1281-04 1281-04 Process condensate feed pumps
1281-05 1281-05 Reflux condenser and pumps
1291-01 1291-01 MP steam saturator

1291-02 1291-02 HP steam saturator

1291-03 1291-03 HP flushing

1291-04 1291-04 Condensate collecting system

1291-05 1291-05 LP steam generation

1291-06 1291-06 Steam condensate tank

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 List of Subsystems

(Sub-)systems Process

Subsystem No. Titel

1291-07 1291-07 Steam condensate distribution system

1291-08 1291-08 LP steam distribution system

1291-11 1291-11 Drainage System 50

1291-12 1291-12 Drainage System 30

1291-13 1291-13 Working air distribution system in urea process unit

1291-14 1291-14 Instrument air distribution system in urea process unit

1291-15 1291-15 Nitrogen distribution system in ures process unit

1291-16 1291-16 Deminerilized water distribution system in urea process unit

1291-17 1291-17 Cooling water distribution system in urea process unit

1291-18 1291-18 Cooling water HP scrubber

1291-19 1291-19 Cooling water LP carbamate condenser

1291-20 1291-20 Cooling water reflux condenser

1401-01 1401-01 Analyser House
1511-01 1511-01 Ammonia storage tank 1511T001 + pumps 1511P008 A/B
1511-02 1511-02 Ammonia storage compressors
1511-03 Refrigeration condenser + receiver + purge unit +economizer
1511-03
1511E103
1511-04 1511-04 Ammoniak Tank flare
1511-05 1511-05 Ammonia preheater 1511E001 + condensate pumps 1511P005 A/B
1561-01 1561-01 Safety Showers
1641-01 1641-01 Emergency Diesel Generator
1801-01 1801-01 Condensate stripper
1801-02 1801-02 Stripper feed pumps
1801-03A 1801-03A Stripped process condensate
1801-03B 1801-03B Stripped process condensate
1821-01 1821-01 Deaerator
1821-02 1821-02 Chemical dosing station U300/U400
1821-03 1821-03 Deaerator condensate drum
1821-04 1821-04 condensate pumps
1821-05 1821-05 LP steam header
1821-06 1821-06 Condensate header
1821-07 1821-07 BFW pumps

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 List of Subsystems

(Sub-)systems Process

Subsystem No. Titel

1821-08 1821-08 BFW extraction
1821-09 1821-09 BFW pump turbine
1821-10 1821-10 Condensate drum 1821D003

1821-11 1821-11 Condensate pumps 1821P003 A/B

1821-12 1821-12 Start up BFW pump

1821-13 1821-13 Lube oil system
1831-01 1831-01 Fuel gas reducing station
1831-02 1831-02 Auxiliary Boiler I
1831-03 1831-03 Auxiliary boiler II
1841-01 1841-01 Air filter and drying unit 1841K300,1841K400 +Compressor unit
U210/U220
1841-02 1841-02 Instrument air receiver 1841D001A/B
1841-03 1841-03 Instrument air header
1841-04 1841-04 Instrument air distribution in NH3 process unit
1841-06 1841-06 Plant air header

1841-07 1841-07 Plant air distribution in NH3 process unit

1851-01 1851-01 Generator turbine

1851-02 1851-02 Vent
1851-03 1851-03 Turbine condenser 1851E001
1851-04 1851-04 Condensate pumps 1851P001 A/B
1851-05 1851-05 Vacuum system
1851-06 1851-06 Lube oil system
1851-07 1851-07 Generator
1861-01 1861-01 Nitrogen system O/U
1861-02 1861-02 Nitrogen distribution NH3 process

1881-01 1881-01 Cooling water distribution NH3 process

1881-02 1881-02 Cooling tower NH3 plant
1881-03 1881-03 Filtration pump NH3 process
1881-04 1881-04 Cooling water distribution Urea plant
1881-05 1881-05 Cooling tower Urea plant
1881-06 1881-06 Filtration water pump Urea process
1881-07 1881-07 Side stream filter NH3 process
1881-08 1881-08 Side stream filter Urea process
1881-09 1881-09 Disperging agent dosing
1881-10 1881-10 Corrosion inhibitor dosing
1881-11 1881-11 Biocide dosing
1881-12 1881-12 PH adjustment
1881-13 1881-13 NaOCL dosing
1881-14 1881-14 Start up cooling tower
1891-01 1891-01 Raw water intake
1891-02 1891-02 Water treatment line A coagulation,flocculation, clarifier,sludge pump

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 List of Subsystems

(Sub-)systems Process

Subsystem No. Titel

1891-03 1891-03 Water treatment line B coagulation,flocculation, clarifier, sludge pump
1891-04 1891-04 Water treatment line C coagulation,flocculation, clarifier, sludge pump
1891-05 1891-05 Sludge thickening
1891-06 1891-06 Sludge dewatering
1891-07 1891-07 Filtration I,II
1891-08 1891-08 Treated water tank 1891T003
1891-09 1891-09 Filtration III
1891-10 1891-10 Air blower 1891K001 A/B
1891-11 1891-11 Backwash pumps 1891P002 A/B
1891-12 1891-12 Polyelectrolyte dosing
1891-13 1891-13 Lime storage and dosing
1891-14 1891-14 Coagulant storage and dosing
1901-01 1901-01 Polished water to utilities
1901-19 1901-19 Water mixing vessel
1901-02A 1901-02A Catridge filter reverse osmosis, I
1901-02B 1901-02B Catridge filter reverse osmosis, II
1901-03A 1901-03A Reverse osmosis, train I
1901-03B 1901-03B Reverse osmosis, train II
1901-03C 1901-03C Reverse osmosis, train III
1901-04 1901-04 CIP station
1901-05 1901-05 Demin.Polishing, line A
1901-06 1901-06 Demin. Polishing, line B
1901-07 1901-07 Demin water tank + pumps
1901-08 1901-08 Heat exchnager 1901E001
1901-09 1901-09 Demineralization heat exchanger
1901-10 1901-10 Turbine condensate polishing line A
1901-11 1901-11 Turbine condensate polishing line B
1901-12 1901-12 Polished water tank + pumps
1901-13 1901-13 Regeneration blower
1901-14 1901-14 Sulphuric acid dosing
1901-15 1901-15 Caustic soda dosing
1901-16 1901-16 Neutralisation tank
1901-17 1901-17 Catridge filter turbine condensate
1901-18 1901-18 Utility service water
1911-01 1911-01 Fire fighting pumps
1911-02 1911-02 Ring main line
1921-01 1921-01 Potable water unit pre treatment
1921-02 1921-02 Storage and distribution
1931-01 1931-01 Waste water pit and pit pumps
1931-02 1931-02 Non neutral waste water pit and drain system
1931-03 1931-03 Chemical dosing ,NaOH, H2SO4,

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 Cost Cost
CONSTRUCTI PROCESS
ON UNIT UNIT
DESCRIPTION Plant Account Account
Engineering Material

1001 00 Industrial Gas Terminal

1002 00 Fiscal Metering Station IGT/FMS A6I A0I
1003 00 Natural Gas Transferline

AMMONIA PROCESS UNITS // ENG-LA: Yocki; ENG-CS: Collard

NATURAL GAS DESULPHURIZATION AND COMPRESSION INCLUDING CO2 BOOSTER COMPRESSOR AND
01
1010 CONDENSATE SEPARATION FROM CO2
80 CONDENSATE STRIPPING
02 PROCESS AIR COMPRESSION
07 SYNTHESIS GAS COMPRESSION
1020 09 REFRIGERATION
20 CO2 COMPRESSION (UREA UNIT)
85 POWER GENERATION
03 STEAM REFORMING AND WASTE HEAT RECOVERY Ammonia A6C A0C
1030
04 CO CONVERSION
04 CO CONVERSION
1040
05 CO2 REMOVAL (OASE-WHITE ®)
1050 08 AMMONIA SYNTHESIS
06 METHANATION INCL. VENT STACK AND AMMONIA FLARE
1060
82 DEAERATOR AND BFW PUMPS
10 AMMONIA RECOVERY
1080
11 HYDROGEN RECOVERY

UREA PROCESS UNIT // ENG-LA: Habich; ENG-CS: Thomsen

21 AMMONIA PUMPING
22 UREA SYNTHESIS
23 RECIRCULATION
1100
24 EVAPORATION
28 DESORPTION AND HYDROLYSIS Urea
& A6D A0D
29 STEAM CONDENSATE AND COOLING WATER SYSTEM Granulation
22 UREA SYNTHESIS (THIS CONSTRUCTION UNIT DESCRIBES THE TANK AREA ONLY)
1101 28 DESORPTION AND HYDROLYSIS
23 RECIRCULATION
1110 27 UREA GRANULATION

PRODUCT STORAGE, HANDLING AND LOADING FACILITIES // ENG-LA: ???; ENG-CS: Astfalk/ECH
1200 71 UREA BULK HANDLING AND DISTRIBUTION
1210 73 BAGGING AND TRUCK LOADING Material
A6G A0G
1220 70 UREA PROCESS PLANT EXPORT / BULK STORAGE IMPORT Handling
1260 EMPTY BAG STORAGE
1360 51 AMMONIA STORAGE
Ammonia Storage
AMMONIA STORAGE (THIS CONSTRUCTION UNIT DESCRIBES THE AMMONIA REFRIGERATION AREA AND A6F A0F
1370 51 & Refrigeration
THE FLARE AREA ONLY)

PLANT UTILITIES // ENG-LA: Schröder; ENG-CS: Karadzhov

1090 83 PACKAGE BOILER
1300 88 COOLING WATER SYSTEM
1320 88 COOLING WATER SYSTEM (THIS CONSTRUCTION DESCRIBES THE DOSING AND SITE FILTRATION AREA ONLY
1351 89 RAW WATER TREATMENT UNIT
1352 90 DEMINERALIZATION AND POLISHING UNIT
1353 91 FIRE WATER SYSTEM Balance of Plant A6E A0E
92 POTABLE WATER SYSTEM
1354
56 SAFETY SHOWER SYSTEM
1355 84 INSTRUMENT AND PLANT AIR SYSTEM
1356 86 INERT GAS SYSTEM (NITROGEN GENERATION UNIT)
1357 93 WASTE WATER SYSTEM

NON-PROCESS-BUILDINGS
OPERATOR'S ROOM AND INSTRUMENT RACK ROOM AT UREA BAGGING AND LOADING Material Handling A6G A0G
1400 MAIN CONTROL BUILDING WITH LABORATORY Overall A6B A0B
1410 MAIN SUBSTATION Overall A6B A0B
1720 JETTY OPERATION BUILDING Jetty & Shiploading A6H A0H
ELECTRICAL UTILITIES
1420 SUBSTATION O&U Balance of Plant A6E A0E
1430 SUBSTATION TRUCK LOADING Material Handling A6G A0G
PIPE RACKS
1501 NH3 MAIN STRUCTURE INCL. VENT STACK AND AMMONIA FLARE Ammonia A6C A0C
1503 PIPE RACK TO OFFSITE AND UTILITIES Balance of Plant A6E A0E
1504 PIPE RACK /SLEEPER OFFSITE AND UTILITIES Balance of Plant A6E A0E
1505 PIPE RACK / SLEEPER RAW WATER TREATMENT Balance of Plant A6E A0E
1506 CO2 REMOVAL MAIN STRUCTURE Ammonia A6C A0C
1507 PIPE RACK TO UTILITIES Ammonia A6C A0C
1508 PIPE RACK RECOVERY Ammonia A6C A0C
Ammonia Storage &
1509 PIPE RACK / SLEEPER TO REFRIGERATION A6F A0F
Refrigeration
Ammonia Storage &
1510 PIPE RACK TO NH3- TANK A6F A0F
Refrigeration
1511 PIPE RACK / SLEEPER WATER TREATMENT DEMINERALIZATION Balance of Plant A6E A0E
1520 SLEEPER NH3 COOLING WATER Balance of Plant A6E A0E
1525 SLEEPER UREA COOLING WATER Balance of Plant A6E A0E

INFRASTRUCTURE /STORM WATER

1600 98 INFRASTRUCTURE
Overall A6B A0B
1600 94 STORM WATER SYSTEM

JETTY SYSTEM
1700 CONVEYOR GALLERY
Jetty
1710 SUBSTATION JETTY & A6H A0H
Shiploading
1730 75 UREA SHIP LOADING

IN-PLANT FACILITIES
40 ANALYZER SYSTEM

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Prepared: Michael Habich Overall A6B A0B
 Cost Cost
CONSTRUCTI PROCESS
ON UNIT UNIT
DESCRIPTION Plant Account Account
Engineering Material

60 AUTOMATION AND CONTROL SYSTEM

61 COMMUNICATION SYSTEM
Overall A6B A0B
63 FIRE ALARM SYSTEM & GAS DETECTION SYSTEM
64 ELECTRICAL INFRASTRUCTURE
95 AIR CONDITIONING FOR BUILDINGS

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Prepared: Michael Habich