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, Lithium-Sulfur Batteries: Attaining the Critical Metrics, Joule (2020), https://doi.org/10.1016/


j.joule.2020.01.001

COMMENTARY

Lithium-Sulfur Professor Arumugam Manthiram is the Cathode


The cathode has received the largest vol-
Cockrell Family Regents Chair in engi-
Batteries: neering and the Director of Texas ume of work among all Li-S cell compo-
Attaining Materials Institute and the Materials nents in academic literature. Here, we
Science and Engineering program at seek to highlight the critical challenges re-
the Critical the University of Texas at Austin. His maining in this area and also call attention
Metrics research interests are in the area of to the unique interplay between sulfur
materials for rechargeable batteries and the electrolyte. The electrochemistry
Amruth Bhargav,1 Jiarui He,1
and fuel cells, including novel syn- of the Li-S battery relies on the formation
Abhay Gupta,1
thesis approaches, advanced char- of soluble lithium polysulfide (LiPS) inter-
and Arumugam Manthiram1,*
acterization, and prototype device mediates during charge and discharge.
fabrication. He has authored more These redox-active species dissolve into
Amruth Bhargav is a PhD student in the than 800 publications, with 60,000 ci- the electrolyte and mediate the reaction
Materials Science and Engineering tations and an h-index of 123 (Google kinetics of charge-transfer in solution,
graduate program at the University of Scholar). See https://www.sites.utexas. which in effect regulates the achievable
Texas at Austin. He obtained his B.E. edu/manthiram for further details. capacity in the cell. The dissolution of
in Mechanical Engineering from Visves- the sulfur active material into the electro-
varaya Technological University, India, lyte highlights the need to consider the
in 2013 and a Master of Science in Me- cathode and electrolyte in conjunction,
chanical Engineering from Indiana Uni- Introduction rather than as separate decoupled en-
versity-Purdue University Indianapolis Lithium-sulfur (Li-S) batteries represent tities. For this reason, this section first
in 2016. His research mainly focuses a potential step-change advance in hu- delves into parameters governing just
on lithium-sulfur and lithium-organo- manity’s ability to electrochemically the sulfur electrode and then proceeds
sulfur batteries. store energy, because of the high to highlight metrics that best account for
gravimetric capacity and low cost of the dependencies of the cathode on the
sulfur. We are now on the precipice electrolyte.
Dr. Jiarui He is a postdoctoral fellow in
of the next phase of Li-S research,
the Texas Materials Institute at the Uni-
where new developments must Use of Carbon
versity of Texas at Austin. He obtained
palpably contribute to making the The majority of sulfur cathodes in the
his B.E. (2012) and his PhD (2018) in
Li-S technology commercially relevant. literature employ composite frame-
electronic information materials and
To take this leap, the Li-S community works containing significant amounts
devices from the University of Elec-
should recognize the shortcomings in of conductive carbon (up to 50 wt %).1
tronic Science and Technology of
the parameters being used in current This is to overcome the low electronic
China. His research interests are in the
cell designs and deliberately move to- conductivity of sulfur. However, the
area of electrochemical conversion
ward those that can fully realize the addition of large amounts of conduc-
and storage materials. He has authored
high-energy density promise of Li-S tive filler deprecates the cell-level spe-
more than 76 publications, with 3,000
batteries. In this Commentary, we cific energy. Therefore, minimization
citations and an h-index of 33 (Google
outline key areas for improvement in of carbon content in the cathode is crit-
Scholar).
the Li-S technology. Although this ical to prioritize when optimizing the
commentary is organized on subsys- sulfur cathode. Similar to Li-ion battery
Abhay Gupta is a PhD student in the tem by subsystem basis, many of these cathodes, the carbon content should
Materials Science and Engineering challenges are interdependent. The ideally be reduced to below 5%. Addi-
graduate program at the University of following subsections present parame- tionally, minimization of carbon content
Texas at Austin. He received his ters that are critical to consider in Li-S can be highly beneficial to the following
bachelor’s degree from the Hildebrand research and provide a roadmap for three parameters:
Department of Petroleum and Geosys- overcoming the obstacles that have
tems Engineering at the University of prevented the technology’s implemen- a. Porosity: Various carbons and
Texas at Austin in 2016. His research tation to date. Finally, we introduce the their composites used in Li-S
mainly focuses on lithium-sulfur batte- ‘‘five 5s’’—the critical metrics that are cathodes have a high surface
ries with an emphasis on low-tempera- essential for meeting the high-energy area (100–1500 m2 g 1) and low
ture performance. target of Li-S systems. tap density (0.1–0.3 g cm 3).2

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Please cite this article in press as: Bhargav et al., Lithium-Sulfur Batteries: Attaining the Critical Metrics, Joule (2020), https://doi.org/10.1016/
j.joule.2020.01.001

A B C they are sufficiently bound.


Contact angle = 125° Contact angle = 35°
Carbon Sulfur LiCoO2 Non-polar carbon interacts
weakly with the polar LiPSs in
solution (as seen in Figure 1D),
resulting in poor binding and
electron transfer. Consequently,
there is an incomplete conver-
1 g sample each Hydrophobicity of carbon host Hydrophilicity of polar host sion of LiPS and generation of
D E F an electronically insulating thin
500 600
E/S ratio L mg-1) E/S ratio L mg-1)
film of Li2S, which reduces the
Specific Energy (Wh kg-1)

Specific Energy (Wh kg-1)


2 3 2 3
500
400 4 5 4 5 attainable capacity.3 A sulfur
400
100% S Utilization (%)
host should be both conductive
300 90%
300 80%
and electrocatalytic. Such hosts
70%
200 60% can simultaneously facilitate
200 50%
40% LiPS binding (as observed in the
LiPS LiPS LiPS
100 100 case of polar hosts in Figure 1D)
2 4 6 8 10 12 1 2 3 4 5 6 7 8
+C + polar
host
Sulfur Loading (mg cm-2) E/C Ratio ( L [mAh]-1) while promoting electron trans-
fer, boosting its conversion and
Figure 1. Critical Cathode Parameters attainable capacity. In addition,
(A) A visual comparison of the density of microporous carbon (Ketjenblack EC-600JD), sulfur, and a
a thin, lightweight layer of such
Li-ion battery cathode, LiCoO 2 . The powders were tapped to ensure efficient packing.
polar materials could also be
(B) Interaction between water and carbon, showing its high hydrophobicity.
(C) Interaction of water with a polar host on carbon, showing greatly improved hydrophilicity. incorporated as an interlayer on
(D) A simple polysulfide-absorption test comparing carbon and a polar host. The transparent the separator to simultaneously
solution in the case of polar host shows its strong interaction with polysulfides. improve utilization and polysul-
(E) Analytical model showing the effect of sulfur loading on energy density at various E/S ratios.
fide confinement.
(F) Model showing the effect of E/C ratio (with subsequent points corresponding to increased sulfur
utilization as indicated) has on the specific energy at various E/S ratios.
Sulfur Loading
Another critical parameter to consider
The density of microporous car- based redox of LiPSs, which in when designing the sulfur cathode is
bon, sulfur, and an established turn relies on facile ion transport. the areal sulfur loading, in mg cm 2.
Li-ion battery material like This is encouraged when the Higher sulfur loading increases
LiCoO2 is visually compared liquid electrolyte can completely the areal capacity of the cathode
through the photograph in Fig- envelop (i.e., wet) the cathode (mA h cm 2). This maximizes the spe-
ure 1A. The density of carbon is particles. The hydrophobicity of cific energy of the cell, because the
strikingly low, being four and carbon resists wetting by the po- increased fraction of active material off-
nine times less dense than, lar electrolyte, as seen in Fig- sets the ‘‘dead weight’’ present from
respectively, sulfur and LiCoO2. ure 1B. Therefore, high carbon the various inactive components like
Therefore, the increased use of content in the cathode curtails the current collectors and separator.
carbon results in a highly porous wetting, resulting in poor ion The dynamic effect of sulfur loading
cathode. Large amounts of elec- transport and lowering the cell on specific energy is modeled in Fig-
trolytes are required to suffi- capacity. Hydrophilic hosts or ure 1E. In this model, the specific
ciently wet all the surfaces in surface treatments can enhance energy of a Li-S battery is plotted
such a cathode, adding appre- wettability (Figure 1C) and as a function of areal sulfur loading,
ciable weight to the cell and di- thereby facilitate electrolyte assuming that the cathode contains
minishing the specific energy. infiltration and promote LiPS 70 wt % sulfur and achieves
In order to obtain a dense cath- conversion. 1,000 mA h g 1 (~60% utilization).
ode with minimized electrolyte c. Interaction: The sulfur host matrix Further information about this model
uptake, a sulfur host should at the cathode forms the primary is provided in the Supplemental Infor-
possess low surface area (<100 electron conduction pathway for mation. It is evident that irrespective
m2 g 1) and high tap density the various redox-active species of the electrolyte amount, a sulfur
(0.7–1 g cm 3). during cycling. Effective electron loading of <4 mg cm 2 is insufficient
b. Wettability: The sulfur conversion transfer between the LiPS and to outbalance the weight of inactive
reaction depends on solution- conductive host occurs when cell components. Future investigations

2 Joule 4, 1–6, February 19, 2020


Please cite this article in press as: Bhargav et al., Lithium-Sulfur Batteries: Attaining the Critical Metrics, Joule (2020), https://doi.org/10.1016/
j.joule.2020.01.001

into the sulfur cathode should strive for conversion of remaining sulfur to Li2S. described previously, the nature of
sulfur loadings of >5 mg cm 2 in order Thus, at limited electrolyte conditions, discharge in Li-S batteries relies on the
to obtain practically relevant results. the sulfur utilization and capacity deliv- dissolution of redox-active LiPS, which
ered by the cell tends to be poor. This mediates the reaction kinetics of charge
Electrolyte-to-Sulfur (E/S) Ratio interplay between electrolyte amount transfer. This presents unique chal-
The electrolyte constitutes the largest and sulfur utilization can be described lenges and opportunities when devel-
weight fraction of a Li-S cell. Hence, it by the parameter of electrolyte/capac- oping and optimizing Li-S battery
represents the most important lever in ity (E/C) ratio, defined as the amount electrolytes. Due to the solution-medi-
altering the specific energy of the cell. of electrolyte used per unit of discharge ated reaction mechanisms, the Li-S
As highlighted above, the electrolyte capacity delivered in a cell (expressed electrolyte must be able to accommo-
and the sulfur are coupled owing to in g [A h] 1 or mL [mA h] 1). E/C ratio date and solvate a wide array of lithium
the formation of electrolyte-soluble is a consequence of sulfur utilization in polysulfide species. However, although
LiPSs. Maximizing specific energy thus the cell and thus cannot be directly the dissolution of lithium polysulfides is
necessitates the consideration of the controlled like the E/S ratio. However, essential, this also presents the conse-
electrolyte volume used in the cell as E/C ratio links the inactive weight of quence of parasitic shuttling of active
with respect to the amount of sulfur in the electrolyte to the capacity derived material to the anode. This leads to sig-
the cathode. Electrolyte/sulfur (E/S) by the cell, it is an effective determinant nificant active material loss over the
ratio (expressed in mL mg 1) is a param- of specific energy. This effect at course of cycling. An additional consid-
eter that accurately captures this de- different E/S ratios has been modeled eration is the long-term stability of the
pendency, as depicted in the model in in Figure 1F. As expected, for a given reactive lithium-metal anode in the
Figure 1E. This shows that for a given E/S ratio, a higher sulfur utilization max- presence of the chosen electrolyte.7
loading, reducing the E/S ratio greatly imizes the specific energy, which is re-
improves the specific energy. A 50% flected by a minimized E/C ratio. This Therefore, the electrolyte must simulta-
or higher gain in specific energy can can also be looked at from a specific- neously guarantee satisfactory ionic
be achieved by lowering the E/S ratio energy standpoint. In order to achieve conductivity, favorable solubility of
from 5 to 2 mL mg 1. As mentioned 325 W h kg 1, for example, a cathode LiPSs, minimization of the LiPS shuttle
above, one way to optimize the E/S ra- operating at a low E/S ratio of 2 mL effect, and long-term stability with the
tio is to tune the porosity of a cathode. mg 1 can achieve the target specific Li-metal anode. The predominantly
Although researchers are beginning to energy with only 60% sulfur utilization used ether-based electrolyte repre-
recognize the significance of this (corresponding to ~1,000 mA h g 1, sents the currently best-identified
metric, a large portion of Li-S research or an E/C ratio of 2 mL [mA h] 1). Alter- compromise among this myriad of con-
output still continues to use E/S ratios natively, a cathode operating at a high siderations. This electrolyte displays
>20 mL mg 1 or simply neglects to E/S ratio of 5 mL mg 1 can achieve this quite favorable ionic conductivity and
report E/S ratio altogether.1,4–6 This energy density so long as the sulfur uti- LiPS solubility. Additionally, ethers
fails to meet the standards of what is lization is 90% (~1,500 mA h g 1 or E/C display relatively high stability with Li-
needed in order to realistically evaluate ratio of 3.3 mL [mA h] 1). This example metal in comparison to other classes
the improvements being reported. emphasizes that the E/C ratio is a mea- of polar aprotic solvents. The effort to
Therefore, to fairly gauge the improve- sure of the effectiveness of the electro- minimize LiPS shuttling and further
ments in cathode design and make lyte in enabling utilization for a given extend the long-term stability with Li-
relevant improvements to specific en- cathode architecture. The E/C ratio metal presents significant opportu-
ergy, the community must focus on can be minimized by modulating prop- nities for liquid electrolytes and
reducing the E/S ratio below 5 mL mg 1. erties such as wettability and interac- will require continued exploration of
tion as detailed above. Therefore, new electrolyte solvents, salts, and
Electrolyte-to-Capacity (E/C) Ratio beyond just lowering the E/S ratio additives.
Conventional ether-based electrolytes below 5 mL mg 1, cathodes must be de-
can dissolve up to 8 M sulfur in the signed to also lower the E/C ratio below There are also opportunities for explo-
form of LiPSs in solution.5 Therefore, 5 mL (mA h) 1 to realistically evaluate ration of new electrolyte frameworks,
at low E/S ratios, the dissolved LiPS new improvements. such as solid-state electrolytes as well
concentration can be driven toward as sparingly solvating electrolytes. In
the saturation point of the electrolyte. Electrolyte sparingly solvating electrolytes, the sol-
The onset of electrolyte saturation by The electrolyte plays a critical role in vent is entirely coordinated by the salt
LiPS presents a barrier to further disso- the Li-S battery, beyond just ensuring in order to prevent dissolution of LiPS.
lution of active material, inhibiting the excellent ionic conductivity. As In both systems, the circumvention of

Joule 4, 1–6, February 19, 2020 3


Please cite this article in press as: Bhargav et al., Lithium-Sulfur Batteries: Attaining the Critical Metrics, Joule (2020), https://doi.org/10.1016/
j.joule.2020.01.001

A
600
B C augment the improvements brought
E/S ratio L mg-1) about by reducing E/S and E/C ratios,
Specific Energy (Wh kg-1)

500 2 3
4 5 the community should work toward us-
400 ing thin Li-foils (N/P ratio <5). This
would vastly improve both gravimetric
300
and volumetric energy density, while
200 providing a realistic view of cycle life.
3 mm 1 cm

100
0 5 10 15 20
Anode Architecture
Li anode from coin Li anode from pouch
cell after 300 cycles cell after 40 cycles Li is a relatively soft metal, with a Mohs
N/P ratio
hardness of 0.6, whereas that of a metal
Figure 2. Critical Anode and Cell Geometry Parameters like copper (Cu) is 3. This lack of robust-
(A) Model showing the variation of specific energy as a function of N/P ratio at various E/S ratios. Li ness prevents it from being able to be
anode was retrieved from a cycled (B) coin cell after 300 cycles and (C) pouch cell after 40 cycles,
rolled into thin, mechanically stable
showing vastly different Li deposition morphologies.
foils. For this reason, thin (50 mm) Li foils
generally contain a Cu foil backing.
LiPS dissolution requires the battery to degradation are key for unlocking Li-S Because Cu is very dense (8.9 g cm 3
rely on solid-state reduction from performance. versus 0.534 g cm 3 for Li), it contrib-
elemental sulfur to Li2S. This can pre- utes nearly 75% of the mass of such an
sent significant benefits for minimiza- Negative-to-Positive (N/P) Capacity anode, dramatically reducing its effec-
tion of LiPS shuttling and long-term Ratio tive capacity.9 Cu also gets corroded
stability with Li metal. However, it also Negative/positive (N/P) ratio is defined by LiPSs. These issues hinder the use
presents key difficulties in terms of re- as the areal capacity of the Li anode of thin Li foils in this format and hamper
action kinetics, particularly when using (negative electrode) to that of the sulfur the reduction of N/P below 5. There-
high sulfur loadings and minimal cathode (positive electrode). An ideal fore, future Li-S research must focus
carbon content required for practical Li-S full cell would operate at an N/P ra- on employing thin Li anodes wherein
implementation. tio of 1.8 However, excess Li is required the Li is infused into lightweight,
to offset the Li loss occurring due to robust, and lithiophilic host matrices.10
Given the diversity of approaches avail- electrolyte decomposition and solid- This will help minimize inactive current
able, it is vital to keep in mind that the electrolyte interphase (SEI) formation. collector weight while also lowering
implementation of any new electrolyte The excess Li comes at the cost of spe- the N/P ratio.
framework must strive to meet the pa- cific energy. The impact of N/P ratio on
rameters outlined in this commentary. cell-level specific energy as a function Electrolyte Decomposition
Through continued development of of different E/S ratios has been Repeated cycling of Li anode to high
conventionally solvating, sparingly sol- modeled in Figure 2A. When the N/P capacities involves the stripping and
vating, and solid-state electrolytes, the ratio is R20, the excess Li weight penal- plating of several microns of Li metal.
stringent design requirements of the izes specific energy, limiting it to Exposure of the electrolyte to fresh Li
Li-S battery could finally be met. around 150 W h kg 1. As the N/P ratio surfaces in each cycle leads to their con-
approaches unity, the specific energy sumption and a continuous growth of
increases by 100% to 200%, depending insulating SEI. This problem is further
Anode on the E/S ratio used. Additionally, the exacerbated by the non-uniform de-
Designing high-energy-density Li-S use of low N/P ratios amplifies the gains posits of high-surface-area Li metal
cells necessitates the use of a Li-metal- to specific energy brought about by with mossy and dendritic morphology.
based anode, both to offset the low reducing E/S ratio. For example, at an Particularly in the limited electrolyte en-
operating voltage (~2.1 V versus Li/ N/P ratio of 5, the specific energy in- vironments that practical Li-S operation
Li+) and match the high capacity of sul- creases by 56% when the E/S ratio is requires, this reduces the amount of
fur. However, enabling the stable reduced from 5 to 2 mL mg 1. Typical electrolyte available for stable cathode
cycling of the Li-metal anode denotes Li-S cells unfortunately use thick Li-foils operation, leading to premature cell
one of the most formidable challenges (>500 mm or N/P R20) as the anode. failure.11 The instability of the Li-metal
and largest areas for improvement Beyond simply lowering specific en- anode likely represents the single
in Li-S batteries. In this section, we ergy, this excess also compensates for greatest obstacle to implementation
look at how parameters like excess Li loss during cycling, obfuscating the of the Li-S battery. It is thus imper-
Li, anode architecture, and electrolyte true cycle life. Therefore, in order to ative to understand the Li-anode

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Figure 3. Attaining Critical Metrics for Li-S Batteries


(A) The five 5s showing the critical metrics required for high-energy-density Li-S batteries.
(B) Schematic showing the main issues leading to a low-energy-density configuration and the key changes to overcome these limitations toward a high-
energy-density configuration.

degradation behavior in the unique volume is utilized. This helps in the opti- the transition from a heavy, voluminous
polysulfide-rich environment of Li-S mization of important parameters like low-energy configuration shown in Fig-
batteries.8 Continued understanding E/S ratio and stack pressure. Therefore, ure 3B to a light-weight and compact
of these unique interfaces could enable testing new materials in large pouch- high-energy system as depicted in Fig-
the development of additives or artifi- cell geometries can help obtain realistic ure 3B. It is important to note that the
cial SEI layers that could eventually assessments of new modifications. The attainment of these metrics does not
overcome the challenges intrinsic to evaluation of new materials at size necessarily signal the culmination of
Li-metal anode.12 scales relevant to commercial the development path for Li-S batte-
implementation prioritizes the consid- ries. Rather, it points to the minimum
Cell Geometry eration of industry-relevant parame- metrics that the community must strive
A final overarching consideration is the ters. This will hopefully discourage the to achieve in putting our best foot for-
cell testing geometry. Studies are use of materials that cannot be pro- ward toward making Li-S batteries a
generally conducted in coin-cell geom- duced at scale and hone the commun- reality.
etries in order to evaluate the funda- ity’s attention to practical solutions.
mental performance of a new material SUPPLEMENTAL INFORMATION
in a high-throughput manner. However, Conclusion: The Five 5s for High- Supplemental Information can be
the implementation of battery materials Energy Li-S Cells found online at https://doi.org/10.
at large size scales brings about new The history of Li-ion batteries demon- 1016/j.joule.2020.01.001.
challenges that coin-cell testing fails to strates that concerted efforts in recog-
highlight. For example, at a coin-cell nizing and tackling the key technical ACKNOWLEDGMENTS
level, uniform Li stripping and plating challenges form the bedrock for their The authors would like to thank the
can be observed (Figure 2B). In commercial success. Li-S technology support by the U.S. Department of En-
contrast, at the large size scales of can undergo a similar transformation, ergy, Office of Basic Energy Sciences,
pouch-cells, uneven current densities provided the research community is in Division of Materials Science and
across the anode can cause wide varia- unison on maximizing the system-level Engineering under award number DE-
tions in the deposited morphology, specific energy. This target can be SC0005397.
which affects cycling behavior (Fig- simplified as the achievement of the
ure 2C). Another downside of coin cells following five metrics, which we title
is the ineffective volume utilization. In a the ‘‘five 5s’’ as shown in Figure 3A: sul- 1. Chung, S.-H., Chang, C.-H., and Manthiram,
typical 2032-type cell, <2% of the vol- fur loading >5 mg cm 2, carbon con- A. (2018). Progress on the Critical Parameters
for Lithium–Sulfur Batteries to be Practically
ume is occupied by the cell compo- tent <5%, E/S ratio <5 mL mg 1, E/C Viable. Adv. Funct. Mater. 28, 1801188.
nents. Whereas, in a vacuum-sealed ratio <5 mL (mA h) 1, and N/P ratio <5 2. Wild, M., and Offer, G.J. (2019). Lithium–
soft-packing pouch cell, >65% of the in pouch-type cells. This would enable Sulfur Batteries (John Wiley & Sons, Inc.).

Joule 4, 1–6, February 19, 2020 5


Please cite this article in press as: Bhargav et al., Lithium-Sulfur Batteries: Attaining the Critical Metrics, Joule (2020), https://doi.org/10.1016/
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