YANBU INDUSTRIAL COLLEGE
DEPARTMENT OF MECHANICAL ENGINEERING TECHNOLOGY
DETAILS OF EQUIPMENT WELDING TECHNOLOGY LABS AP-150 & AP-157
1- DETAILS OF MACHINE/ EQUIPMENT FOR MAINTENANCE WORK
S.No Details of machines/ Equipment
OXY-ACETYLENE, CO2 & ARGON GAS
MANIFOLD SYSTEM
Complete Overhaul / maintenance or replacement
1 of damaged parts , i.e. high pressure regulators,
pipe lines, control valves, safety valves and
accessories etc.
SUPPLY OF WELING GASES FOR OXY-
ACETYLENE TROLLEY SETS
RC # 0387627-32, 0387666-68 , 0387769,
0388609, 0387486. (12 set with regulators,
hoses and torches etc.)
2
Complete Overhaul / maintenance or replacement
of defective parts and fixing/ leak testing of
system under safety regulations.
3 METAL PART-OFF SAW MACHINES
RC # 06691 , 06705 ,& RC # 03877803)
Complete Overhaul / maintenance of frictional
parts , proper cleaning and lubrication of all parts
Location : AP-157
Regular maintenance work required
Remark
to run the courses efficiently
-Proper laying, insulation and protection
Complete repair &
of piping system from manifold rooms to
maintenance task
AP-157 & AP-150 work stations.
refers to the
- Leakage testing of the system to maintenance of all
mechanical and
safety standards.
electrical
- Gas Manifold system is not in use since
long ago and direct high pressure gas equipment and
cylinder set are in use. components.
- Regular supply of welding gases for
each semester ensuring leak proof
installation of high pressure cylinders
and complete system.
- Calibration of pressure gauges is
required on yearly bases.
- Quarterly Oiling/ greasing of
machines, checking of power cable and
connections is required.
 like Gear box , arbor bearings and holding vise
etc.

PEDESTAL GRINDING MACHINES

RC # 3376 and 3370
Complete Overhaul / maintenance of frictional
4
parts, proper wheel dressing, balancing , cleaning
and fixing of safety shields …..etc

DRILLING MACHINES
RC # 06700, 06701
Complete Overhaul / maintenance of frictional
5 parts , proper cleaning and lubrication of all parts
,To check feed mechanism ,drive belts and other
gear mechanisms…etc.

BAND SAWS RC # 06665

RC # 06668, 06665 Maintenance required for electric
6 Complete overhaul of band saws and their system and operation of auxiliary
components etc. systems.

AIR FILTER SYSTEM FANS NO.1-10

Complete Overhaul / maintenance of frictional
parts , proper cleaning and lubrication of all parts
7 ,To check drive belts and other mechanisms…
etc.

GAS CUTTING MACHINE (ELECTRIC)

RC # 0139475
8 Complete Overhaul / maintenance of rolling parts ,
electric motor, supply cable and gas cutting head /
other mechanisms…etc
 2- DETAILS OF MACHINE/ EQUIPMENT FOR MAINTENANCE WORK Location : AP-150

Regular maintenance work required

S. No Details of machines/ Equipment Remark
to run the courses efficiently
WELDING TRANSFORMERS AC/DC Complete repair &
RC # 0387599, 0387600- 24 (26 machines) maintenance task
Complete Overhaul / maintenance or replacement refers to the
-On Quarterly bases Cleaning of
of damaged parts , i.e. welding cables, electrode maintenance of all
1 machines, checking of power cable and
connections is required. mechanical and
holders, calibration and cleaning of power
electrical
transformers /accessories etc. equipment and
components.
AIR FILTER SYSTEM FANS NO.11-25
Complete Overhaul / maintenance of frictional
parts , proper cleaning and lubrication of all parts
2 ,To check drive belts and other mechanisms…
etc.

METAL PART-OFF SAW MACHINE

RC # 06690
Complete Overhaul / maintenance of frictional
3 parts , proper cleaning and lubrication of all parts
like Gear box , arbor bearings and holding vise
etc.
- Quarterly Oiling/ greasing of
machines, checking of power cable and
connections is required.

PEDESTAL GRINDING MACHINES

RC # 2915, 2916, 1001-1006
Complete Overhaul / maintenance of frictional
parts, proper wheel dressing, balancing , cleaning
4 and fixing of safety shields …..etc

5 DRILLING MACHINES
 RC # 06548, 06559, 06702 and 06703
Complete Overhaul / maintenance of frictional
parts , proper cleaning and lubrication of all parts
,To check feed mechanism ,drive belts and other
gear mechanisms…etc.

BAND SAWS
RC # 06666, 06669
6 Complete overhaul of band saws and their
components etc.

SPOT WELDING MACHINES

RC # 06577 and 0310270
Complete overhaul / maintenance of water cooling
7
system, pneumatic control, and electric power
system----etc.

AUTO PROFILE GAS CUTTING MACHINE

RC # 0391693
Complete Overhaul / maintenance of rolling parts , -On Quarterly bases Cleaning of
8 electric motor, supply cable and gas cutting head / machines, checking of power cable and
other mechanisms…etc connections is required.

GMAW UNIT CEBORA Art.530 (MIG WELD

403S) RC # 0270879
Complete Overhaul / maintenance of wire feeding
-On Quarterly bases Cleaning of
unit, inter connection parts , main power unit,
9 machines, checking of power cable and
electronic circuit, motor, supply cable and MIG
connections is required.
torch / other mechanisms…etc

10 GTAW UNIT CEBORA AC/DC TIG STAR-200 -On Quarterly bases Cleaning of
RC # 0270878 machines, checking of power cable and
Complete Overhaul / maintenance of High connections is required.
frequency unit, inter connection parts , main
power unit, electronic circuit , supply cable and
TIG torch / other mechanisms…etc
 CEBORA AIR PLASMA PROF-122
RC # 0249778
Complete Overhaul / maintenance of main power
11 unit, electronic circuit , supply cable, Plasma
torch nozzle and other parts / mechanisms…etc
-On Quarterly bases Cleaning of
machines, checking of power cable and
connections is required.

Note : The faculty member who are involved in welding training courses are requested to give their feed back for specific
maintenance of machines in both the welding labs.
Note: Use separate page or add your comments/ complaints in the table above.

Name Signature Name Signature

1. Engr. Muhammad Barakat
2. Engr. Esam Hussain

Shabbir Hussain
Instructor welding