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Keywords: Background: Subcritical water (SWE) and supercritical carbon dioxide extraction (SCCO2) are novel extraction
Subcritical water extraction techniques for recovering compounds with food-enhancement and health promoting properties, from various
Supercritical carbon dioxide extraction plants and biomaterials. These extraction techniques are efficient, economical and promising routes for resource
Bioactive compounds recovery without compromising the quality of the extracted products.
Antioxidants
Scope and approach: Here, the theoretical background, practical application and recent trends associated with
Techno-economic assessment
the use of SWE and SCCO2 in the recovery of bioactive compounds from plant sources are presented. The paper is
organised to allow a refreshed understanding of the main features, benefits, challenges, and possible solutions
involving SCCO2 and SWE based on the enormous number of scientific publications and the very few industrial
applications in the public domain. The utilisation of these methods are advantageous in selective extraction of
better-quality compounds at lowest potential environmental impact. Furthermore, two research publication
databases were queried using specific criteria to show the progress and growth in interest on SWE and SCCO2.
Key findings and conclusions: Subcritical water and supercritical carbon dioxide are viable extraction techniques
for recovery of bioactive compounds. These techniques, standalone or combined sequentially or with other
extraction methods, enhance yield and quality of thermally liable compounds. Mathematical models having a
strong correlation with experimental data can also be used to predict and monitor the process kinetics. Our
findings should be beneficial for professionals concerned with the application of technology in the development
of new and existing food products, their storage and marketability.
1. Introduction degenerative diseases. For instance, the skincare product made from
kānuka honey, which is used in the treatment of several skin diseases
Bioactive compounds can interact with one or more components of (Semprini, Singer, Shortt, Braithwaite, & Beasley, 2017). Extraction
living tissue resulting in a wide range of effects. They are sourced from food by-products, like food waste, and algae have also recorded a
naturally from plants, algae, foods and by-products or synthetically significant increase in the past decade (Gallego, Bueno, & Herrero,
produced. Specifically, bioactive compounds sourced from plants have 2019; Zakaria & Kamal, 2015). Minimization or elimination of waste
been shown to impact human health and wellbeing positively (Azmir and value addition for a better and sustainable economy are at the
et al., 2013). These compounds, including phenolic compounds (gly- centre of this growing interest.
cones or glycosides, monomers or highly polymerised), have excellent Extraction is the first and foremost step in the isolation and char-
antibiotic, antioxidant and anticancer potential. Phenolic compounds acterisation of bioactive compounds from plant materials. This unit
form a major group of plant bioactive compounds. Their intricate and operation plays a crucial role in the overall success of qualitative and
variable nature in terms of stability complicates the process of their quantitative studies of the commonly extracted bioactive compounds.
extraction and isolation for further use. The recovery of bioactive The process yield depends, not only on the operating parameters, but
compounds from plants is still a topic of interest owing to their po- also on the pre-treatment methods, chemical composition, and physical
tential in the development and manufacture of functional ingredients characteristics of the plant and compound of interest. A typical example
and nutraceuticals. These functional ingredients and nutraceuticals will is the production of extracts with higher polyphenol content from
then be used as antioxidant, antifungal, anticancer, immunological freeze-dried pomegranate peel compared to oven-dried and non-pre-
agents in various food and health applications including prevention of treated peels (Mphahlele, Fawole, Makunga, & Opara, 2016). The
∗
Corresponding author.
E-mail addresses: sess437@aucklanduni.ac.nz (S.O. Essien), b.young@auckland.ac.nz (B. Young), s.baroutian@auckland.ac.nz (S. Baroutian).
https://doi.org/10.1016/j.tifs.2020.01.014
Received 23 February 2019; Received in revised form 7 January 2020; Accepted 8 January 2020
Available online 16 January 2020
0924-2244/ © 2020 Elsevier Ltd. All rights reserved.
S.O. Essien, et al. Trends in Food Science & Technology 97 (2020) 156–169
solubility of target compounds in the selected solvents, the process bioactive using these two techniques was determined by using Scopus
conditions, and measures to address co-extraction of undesirable com- and Clarivate Analytics Web of Science database search as per the cri-
pounds all need to be considered during the process selection stage. teria stated in Fig. 1. Our search shows that these research outputs are
Traditionally, maceration, soxhlet extraction, and hydrodistillation mostly focused on bioactive compounds, specifically those of plant
using organic or inorganic solvents are used. The extraction efficiency origin (Fig. 1c–d) for both extraction technique. Though out of the
depends solely on the extracting power of solvents which is also a factor scope for this project, it is important to note that interest in the utili-
of the polarity of the targeted compounds (Azmir et al., 2013). These sation of algae and seaweed have also increased in the last decade.
methods are, frequently used to benchmark relatively new technique Other previous reviews have been published specifically on a particular
with broad applicability. Poor selectivity, consumption of large vo- type of plant, for the extraction of specific and nonspecific compounds
lumes of organic solvent that can lead to generation of organic waste from different plant materials or conducted on a broader view of green
are common drawbacks of these techniques. With growing awareness of technologies. Readers can refer to these some of these reviews for more
the need for environmentally friendly and cost-effective technique (or information (Belwal et al., 2018; Gallego et al., 2019; Plaza & Turner,
for sustainability in production), a variety of alternatives have been 2015; Shitu, Izhar, & Tahir, 2015). This article provides a comprehen-
developed (Moreira, Alexandre, Pintado, & Saraiva, 2019). Table 1 sive and updated overview of the current state of knowledge of SWE
briefly summarizes some of these emergent technologies and the pre- and SCCO2 from different plant materials by discussing not only the
mise for their application. “Subcritical and supercritical fluid extraction principles, mechanisms and limiting factors. But also, critically reviews
technologies are among those methods that fulfil the criteria to be the latest advancements and perspectives in the application of these
considered suitable as green extraction technologies.” Both techniques two extraction techniques to obtaining bioactive compounds from
have been applied as effective tool for the recovery of plant bioactive. plants for analytical and industrial purposes, within the last decade. A
Presently, these technologies are also used in the production of bioac- summary of the outcomes from various techno-economic studies is also
tive film packaging (Zhao & Saldaña, 2019), for spray drying, as sol- presented since this is essential for projects that are to attain com-
vents or anti-solvent for particle precipitation/encapsulation (Cheng, mercialisation. A case study on the industrial use of one of these
Lu, Huang, & Wu, 2017), impregnation for development of anti-biofilms technologies is also presented.
(Zizovic et al., 2018), drugs, and wood dressing among others.
A fluid becomes supercritical when the temperature and pressure
are above the critical point. Under supercritical conditions, the prop- 2. Subcritical water extraction (SWE)
erties of the fluid are intermediary between gases and liquids, thus
facilitates the extraction of compounds. SFE provides several ad- Subcritical water extraction is an eco-friendly technique that uses
vantages mainly due to their high diffusivities and low viscosity. These the unique properties of subcritical water that is hot water above
properties can be modified by adjusting the pressure and temperature boiling point to high temperature-pressure conditions just below its
to provide faster extraction yield. Carbon dioxide (either as a single critical point (374 °C, 220 bar). The use of SWE is based on temperature
fluid or modified by co-solvents) is widely employed because of its mild and pressure range of (100–250 °C) and (1–8 MPa) respectively.
properties of carbon dioxide (CO2) favour these compounds. Besides Subcritical water extraction is also called pressurised hot water or hot
extraction, supercritical carbon dioxide has been used for pasteurisation liquid solvent extraction, but caution should be taken when using these
(Amaral et al., 2018) and encapsulation (Lee, Tan, Sulaiman, Hee, & terms because, pressurised solvents are also used for liquids at sub-
Chong, 2020). On the other hand, water is the most widely used for boiling conditions (Srinivas & King, 2010). The knowledge of changes
subcritical fluid extraction. Other fluids, for instance, butane, dimethyl in water with pressure and temperature is critical to understanding this
ether, and propane have been employed in subcritical fluid extraction. method. Of importance is the dielectric constant, which reduces to
Subcritical propane was used to recover antioxidant compounds and values similar to organic solvent under subcritical conditions.
essential oil from mango leaves (Fernández-Ponce, Casas, Mantell, Several studies have shown that using SWE provided faster extrac-
Rodríguez, & Martínez de la Ossa, 2012) and sapucaia nuts (Teixeira, tion time, low solvent consumption, high selectivity resulting in extract
Ghazani, Corazza, Marangoni, & Ribani, 2018), respectively. It showed fractions with diverse compositions and high biological activity. The
similar advantages to supercritical CO2, and its non-polar nature made most recent and notable reports on SWE of plants bioactive compounds
it suitable for lipophilic compounds like fatty acid. However, the idea of are presented in Table 2. The primary target compounds, as can be
SWE and SCCO2 is to promote the use of eco-friendly solvents during observed, are polar particularly antioxidants. The main shortcoming is
extraction making for safe and high-quality extracts. This review will the degradation of the thermolabile bioactive compounds at very high
focus on their application for selective extraction from plant material. extraction temperatures.
Publication on these subject areas continue to rise, as seen within
the last ten (10) years (Fig. 1). The trend for extraction of plants
157
S.O. Essien, et al. Trends in Food Science & Technology 97 (2020) 156–169
external mass transfer through the liquid film) was said to be the pre-
(2012).
dominant mass transfer step for Khajenoori, Asl, and Hormozi (2009),
whereas the solute partitioning equilibrium between the solvent and
Inability to function under mild processing conditions in aqueous solutions.
tion, nitrogen or another inert gas is used to purge the system. The
mechanism has been broken into a different number of sequential steps
by various authors all governed by mass transfer principles, the sample
materials leading to food contamination and adulteration.
and metal contamination, if an ultrasound probe is used
2.2.1. Pressure
The main role of pressure in SWE is to keep water above the boiling
Enzymes degrade the structural integrity of plant cell
point, in its liquid form. This factor is also known to exert rupture ef-
Creation of temporary pores in the cell membrane
energy
2.2.2. Temperature
Among the many effects of temperature, the most important is its
ability to alter physiochemical properties of water. Increase in extrac-
Enzymes (cellulase, hemicellulase,
Microwave-assisted
extraction (EAE)
Enzyme-assisted
able at very high temperature (Plaza & Turner, 2015) but are sometimes
desirable as seen in Ko, Nam, and Chung (2019). It proves that the type
Technique
S/N
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S.O. Essien, et al. Trends in Food Science & Technology 97 (2020) 156–169
Fig. 1. Progress in number of publications featuring (a) “Subcritical water extraction”, (b) “Supercritical carbon dioxide extraction” in Elsevier Scopus and Clarivate
Web of Science (WoS). (c) “Subcritical water extraction of plant bioactive”, and (d) “Supercritical carbon dioxide extraction of plant bioactive” in Scopus database.
SWE for different target compounds in plant material is also very im- 2.2.5. Flowrate
portant. SWE is mostly operated as a static mode process. For continuous
SWE system, flow rate impacts positively on extraction rate by shifting
2.2.3. Solvent-to-sample ratio the equilibrium and allowing for greater solvent flux through the plant
Solvent-to-sample ratio affects the solubility and partition-equili- materials. By this, faster extractions are achieved, and the residence
brium constant of the SWE process (Ko et al., 2014). An increase in this time of compounds in the solvent is reduced. The influence of flow rate
parameter increases the concentration gradient of the solutes allowing is controlled by the stage at which SWE kinetics is. Therefore, de-
for a higher extraction rate (Cvetanović et al., 2017). Certain factors pending on the operating range, the opposing effect of time can cause
like extraction time, quality of extract and economic factors are con- the influence of flow rate on extraction yield to become insignificant.
sidered when determining the optimal solvent ratio. An optimum sol- Lachos-Perez et al. (2018) obtained the best yield of flavonones at their
vent ratio maintains just the right concentration gradient between the lowest flow rate (10 mL/min) and stated that a high flow rate prevented
sample matrix and the bulk of the solvent during extraction. the formation of degradation products. The downside of too high flow
rate is the production of diluted extracts, thus requiring extra con-
2.2.4. Time centration steps which directly translates to additional production cost
The effect of time can be described using Sarfarazi, Jafari, and time. These two conditions must be considered when deciding the
Rajabzadeh, and Feizi (2019). Rapid dissolution rates of picrocrocin, best flow rate.
safranal and crocin content occurred at the beginning of extraction and
progress with time, but this rate decreased subsequently with prolonged 2.2.6. Particle size
extraction time. This trend depends strongly on the extraction tem- It is well known that smaller particle size increases the contact
perature, modifiers used, the nature of plant and target compounds, and surface area between the solvent and the sample. The polyphenol
the mode of extraction (Fan, Xiang, Li, Jiang, & Gao, 2016). It occurs content of subcritical water extract from onion skin increased with a
either because the process has reached its solubility limit, or due to decrease in particle size (Munir et al., 2018), meaning smaller particle
decomposition of already extracted compounds. The latter is the most size led to higher extraction yields. According to Munir et al. (2018),
common reason because of the thermal stability of these bioactive the influence of particle size on radical scavenging activity in the sub-
compounds at high temperature. At this point, minor concentration critical water onion skins extract was controlled by temperature. The
changes in chemical composition are noted as reported for garlic in optimal particle size should be such that it increases the yield of pro-
(Tomšik et al., 2017). Subsequently, the yield begins to decrease with ducts while avoiding the chance of particle agglomeration.
longer extraction time due to decomposition of already extracted
compounds (Fan et al., 2016). Sampling at fixed intervals should assist 2.2.7. Mixing rate
in monitoring variation in the composition of the extract with time. The Mixing is incorporated to reduce low-temperature regions within
point of compromise for effective extraction will now depend on the the system. Increasing mixing speed leads to enhanced mass transfer by
overall production cost. improving the convective mass transfer rates of solutes between the
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S.O. Essien, et al.
Table 2
Selected publication involving application of SWE for bioactive compounds from plant materials between the period 2010–2019.
Compound Plant Source Operating Conditions Yield References
Lycopene and β-carotene Watermelon: rind and 100–30 – 10–60 – – Rind (0.15–7.53 mg GAE/g), flesh (0.16–3.7 mg GAE/g Kim et al. (2014)
flesh extract)
Phenolic compounds Pomegranate seeds 80–280 6 15–120 1:10–1:50, m/v – 4854.7 mg CAE/100 g DW He et al. (2012)
Polyphenols Grape skins and seeds 80–120 10 20–120 2–5 mL/min 77 ± 3 mg GAE/g; 124 ± 1 mg GAE/g Duba et al. (2015)
Hayward kiwifruit 170–225 5 10–180 1:100 g/mL – 26.16 ± 0.08–86.26 Kheirkhah, Baroutian,
pomace ± 0.06 mg CAE/g dw; and Quek (2019)
Betulinic acid Birch bark 140–220 1.5–3.5 10–50 40–60 mL/g – 16.03–26.54 mg/10 g dw Liu et al. (2015)
Antimicrobial and Green coffee bean 180–220 3–6 ~30–40 – – 20.4–144.4 mg GAE/g Getachew and Chun
antihypertensive compounds 5–43 mg CAE/g (2016)
Fucoidan Saccharina japonica 100–180 2–8 5–15 0.04–0.09 g/mL 0.1% sodium 0.1–12.89% (w/w) Saravana et al. (2018)
hydroxide
Withanosides and withanolides Ashwagandha 100–200 10 10–30 – – 51.9 ± 1.2–82.5 ± 1.08 mg GAE/g Nile, Nile, Gansukh,
Baskar, and Kai (2019)
160
Rutin Buckwheat 80–120 5 20 – 1–3 mL/min 54.9 ± 1.1–91.0 ± 1.2%
β-glucan-enriched fractions Shiitake mushroom 200 11.7 15–60 1:8 (w/w) – 5.92 ± 0.67–15.54 ± 2.18 g/100 g Morales et al. (2019)
(Lentinula
Edodes)
Isoflavones Okra 100–200 2–5 30–275 10–30 g/mL – 64.61 ± 1.1–109.27 ± 0.14 mg/100 g Nkurunziza et al. (2019)
Apigenin Chamomile ligulate 115 4.5 30 – – 100–158 mg CAE/g dry material; 15–37 mg RE/g dry Cvetanović et al. (2017)
flowers material; Apigenin (3–11 mg/g)
Ginsenosides, maltol Ginseng roots (Panax 150–200 100 5–30 – – 49.6 mg GAE/g red ginseng; (1.59 mg, 1.19 mg)/g red Lee, Ko, and Chung
ginseng C.A. Meyer ginseng (2018)
Phenols, flavonoids and Licorice 80–320 7 2–100 1:30 (w/v) – (1.2–2 mg GAE; 1.9–2.7 mg RE; 0.008–1.851 mg GL)/g dry Fan et al. (2016)
glycyrrhizic acid weight
Flavonoid Onion skin 170–230 3 30 – – (200 mg GAE and 90 mg QE)/g dw Munir et al. (2018)
Green tea leaves 110–190 5–10 5–15 – – 71.36 ± 4.23 mg/g green tea leaves Ko et al. (2014)
Kaempferol derivatives Wild garlic 120–200 – 10–30 – acidifier (HCl P: 4 mg GAE/g dry weight F: 0.71 mg CE/g dw Tomšik et al. (2017)
0–1.5%)
Phenolic compounds Potato peel 100–240 6 30–120 – 2 mL/min 81.83 mg/100 g potato peal; wet basis Singh and Saldaña
(2011)
CAE-catechin equivalent; CE: chlorogenic acid equivalent; GAE-gallic acid equivalent; GL–Glycyrrhizic acid; ReE- 20(S)-ginsenoside; RE-rutin equivalent; QE-quercetin equivalent; dw – dry weight.
Trends in Food Science & Technology 97 (2020) 156–169
S.O. Essien, et al. Trends in Food Science & Technology 97 (2020) 156–169
plant matrix and solvent. Lin et al. (2015) recorded an increase in re- substance, low volatility, high thermal and electrochemical stability,
ducing sugar yield with increasing mixing rate. Similarly, Saravana are recyclable, and do not need high energy cost for synthesis. The
et al. (2018) also noted an increase in fucoidan content in their Sac- combination of ionic liquids (IL) with subcritical water was used to
charina japonica extract even though it was also dependent on extrac- recover phenolic-rich extracts from brown seaweed (Vo Dinh, Saravana,
tion time. But in Cvetanović et al. (2017), the apigenin yield decreased Woo, & Chun, 2018). Ionic liquids, consisting of large cations and an-
from 2.36 to 1.30 mg/g when they increased the rate from 120 rpm to ions, are salts with great thermal stability (Ramos, Jiménez, & Garrigós,
360 rpm. Previous reports have demonstrated that too high mixing 2019). The addition of IL improved recovery of phenolics such that the
speed may lead to the reduction of extraction yield by agglomeration of antioxidant activity of brown seaweed was higher for IL + SWE brown
sample particles on the wall which can enhance degradation pathway seaweed extract than SWE extract (Vo Dinh et al., 2018). The de-
resulting in the production of artefacts (Lin et al., 2015). Agitation is gradation rate of phenolics also reduced by approximately 50% in
provided through centrifugal, vibratory or rotational forces and phy- IL + SWE, when temperature increased from 175 to 250 °C. The
sical limitation of the process such as vessel geometry, and splashes common issue for IL-SWE has to do with the increase in IL concentra-
should be taken into consideration. tion which is ascribed to the increase in viscosity of the entire solution
(Ramos et al., 2019). Another type of solvent used to enhance the se-
lectivity and efficiency of SWE is deep eutectic solvents (DES). These
2.3. Recent practices in SWE applications
are binary mixtures of organic compounds which interact with each
other forming intermolecular hydrogen bonds. Xanthone, a phenolic
Some inclusions have been made to improve the extractability of a
compound with anti-inflammatory, anticancer, and antibacterial ac-
wide range of target compounds, and the biological activity of extracts
tivity, was extracted from mangosteen pericarp by DES-assisted SWE
obtain by subcritical water extraction. Regarding biomass pre-treat-
(Machmudah et al., 2018). In that study, the amount of xanthone
ment, recent SWE practices involve co-solvents to modify water po-
produced increased with increasing concentration of DES. Products of
larity. Ethanol was used as co-solvent during SWE of antioxidants from
thermal degradation were also absent in the extracts, which means that
pistachio nuts (Bodoira et al., 2019). The maximum yield of total
DES can increase SWE efficiency. However, they did not attempt to
phenolics, which was parallel with the highest antioxidant activity, was
recover these solvents afterwards. Other instances of assisted-SWE use
recovered with 50% ethanol at 220 °C and 6.5 MPa. Klinchongkon,
microwave-assisted, ultrasound-assisted, as well as pulsed-electric field
Chanthong, Ruchain, Khuwijitjaru, and Adachi (2017) showed that
(PEF). Publications continue to grow and mostly targeted at ultrasound-
adding ethanol in their case, increased the antioxidant activity of pectic
assisted extraction (Fig. 3).
polysaccharides from passion fruit peel due to co-extraction of phenolic
Further processing, like drying of SWE extracts, may expose the
compounds. More results on co-solvent addition in SWE can be read
extracts to physical factors like light, heat that can lead to degradation
from (Zullaikah et al., 2019).
of bioactive compounds. An online process to obtain dried powders of
Interest is rising with respect to combining SWE with alternative
subcritical water extracts, with intact antioxidant activity, from plant
green solvents such as ionic liquids and even with other novel tech-
material in a single operation was developed to overcome this issue.
nologies for separation of plant-based bioactive. The alternative sol-
This process combines dynamic SWE with continuous drying of the
vents have wide solvating range, strong miscibility with aqueous
Fig. 3. Number of publications combining other techniques with subcritical water and supercritical carbon dioxide extraction.
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S.O. Essien, et al.
Table 3
Selected applications involving SCCO2 for recovery of bioactive compounds from plant materials between the period 2010–2019.
Compound Plant source Operating conditions Yield References
Aromatic (ar-) Curcuma longa Linn 10–35 40–60 8.6 – – 0.07–1.14 mg/g turmeric, dw Carvalho et al. (2015)
turmerones
Carotenoids Carrot peel 15–35 50–70 15 5–15% EtOH 80 0.31–5.7 wt% of ~0.21–0.35 mg/g peels de Andrade Lima et al. (2018)
Yuzu ichandrin 20–30 40–50 27 – 120 1.952 mg/g oil Ndayishimiye and Chun (2017)
Tocopherols Rosmarinus eriocalyx 45 70 3.96 – 180 Leaves (8.9 mg/g dw) flowers (1.45 mg/g dw) Bendif et al. (2018)
leaves and flowers
Flavonoid Spearmint 10–30 40–60 15 EtOH (3 g/min) 30–60 40.28 ± 3.45–51.07 ± 3.21 mg/g Bimakr et al. (2011)
α,β-amyrin triterpene rosemary leaves 180 50 1 – – 45.22% Bensebia, Bensebia, Allia, and Barth
(2016)
Eugenol oil Clove leaves 15–22 10–60 1.99 – 80 22.85–29.84%
Essential oil Eucalyptus leaves 10–50 40–80 3.96 EtOH (5–15% w/w) 30–150 0.99–4.78% w/w Zhao and Zhang (2014)
162
Protocatechuic acid Scutellaria barbata D. Don 16.2–30 45–80 1.6–5.4 × 10−3 Water (0–15.6%) 10–100 64.094 ± 2.756 μg/g Yang et al. (2013)
Peach palm pulp (Bactris 10–30 40–60 5.9–17.8 – – 2.01 mg/g extract Espinosa-Pardo, Martinez, and
gasipaes) Martinez-Correa (2014)
Phenolic compounds Dry and fermented 15–35 40–60 16.02 EtOH 6% (w/w) – 36–57 mg GAE/100 g raw material Espinosa-Pardo, Nakajima, Macedo,
orange pomace Macedo, and Martínez (2017)
Flavonoids, phytosterol Clinacanthus nutans 35 60 150 – 120 (7.01 mg GAE, 5.88 mg QE, 1.35 mg BS)/g dry Mustapa, Martin, Mato, and Cocero
lindau material (2015)
Cannabinoids Cannabis sativa L. 17–34 55 200 EtOH – 82.99 ± 1.87 g Rovetto and Aieta (2017)
Phenolic compounds Oak tree galls 20–30 50–70.6 – 3.654 × 10−3 120 –
Phenolic compounds Apple peel 25 50 – 25 mol % EtOH 180 26.7–34.7 mg/g extract (0.55–0.8 mg/g dry peel) Massias, Boisard, Baccaunaud, Leal
Calderon, and Subra-Paternault (2015)
α-tocopherol rich oil Eugenia involucrate leaves 15–200 40–60 3.96–7.92 × – 80 30.93 ± 1.8–87.91 ± 4.98 mg/100 g leaves Barzotto et al. (2019)
10-3
β-carotene Pumpkin sees 18–22 20–60 – – 180 1.5–171.6 mg/100 g oil Cuco, Cardozo-Filho, and Silva (2019)
SSR: solid-solvent ratio; H2O – water; EtOH-Ethanol; MeOH – Methanol; BS- β-sitosterol; GAE-gallic acid equivalent; C3RE: Cyanidin-3-rutinoside equivalent; EP - pyrogallol equivalent; QE-quercetin equivalent; RE-rutin
equivalent; dw – dry weight.
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curves (OEC) can be divided up to three periods based on different mass 3.2.3. Co-solvent addition
transfer mechanisms. They are (1) the constant extraction rate (CER) Addition of co-solvent is mostly done to boost extraction yield by
period where convective mass transfer is the dominant mechanism, and tuning the affinity of CO2 to substances with poor solubility in the fluid,
the extraction process is limited by the thermodynamic equilibrium of mainly polar compounds. Lima, Ribeiro, Cardozo-Filho, Vedoy, and
the easily accessible solute; (2) the falling extraction rate (FER) period Alves (2019) discovered that the addition of 5% methanol gave a 40%
where the diffusion mechanism begins to be combined with convection, increase in yield of pipercallosidine from pepper leaves compared to
which is much slower; and (3) the diffusion-controlled (DC) period using CO2 alone. According to Srinivas and King (2010), co-solvents
when all the extractable solutes are removed, and the dominant me- with volatility in-between supercritical fluid and the compound to be
chanism is the effective diffusion of the remaining solute from the solid extracted will benefit the process. Ethanol mostly used due to its low
particle to the CO2 medium. Four types of these curves were defined by miscibility in CO2, lower toxicity, and ease to eliminate relative to other
(Mouahid, Bouanga, Crampon, & Badens, 2017) as represented in solvents. Concentration and pH of co-solvent are additional parameters
Fig. 4. The slope of these curves depends on solubility and solute-matrix that may influence the yield and purity of target compounds, yet there
interaction which are further controlled extraction conditions, the in- are no publications available on the influence of pH of co-solvents.
itial composition of solid and fluid phases (Mouahid et al., 2017). Overall, the selection of the best co-solvent should be per the properties
Several researchers have adopted this outlook (de Andrade Lima, of the sample and the chemical nature of target compounds.
Charalampopoulos, & Chatzifragkou, 2018; Mouahid et al., 2017).
A back pressure regulator is employed to maintain the CO2 fluid at 3.2.4. Time
supercritical conditions and control the pressure at a collection or se- Generally, the extraction yield increases with more extended con-
paration vessel, thereby preventing loss of product to the rapid ex- tact period between the solvent and solutes in SCCO2. Yang et al. (2013)
pansion of CO2·SCCO2 can be performed as a simple system or as a found a significant increase in procatechuic acid when the time
complex multistage separation process by incorporating additional ex- changed from 10 to 100 min. Same with (Ekinci Mustafa & Gürü, 2019)
traction and/or collection vessels (Rovetto & Aieta, 2017). Fig. 5 shows for phytosterols extraction from melon seeds were they recovered 97%
the schematic of a simple SCCO2 system. of the compound for dynamic extraction time from 1 to 3 h. The effect
of change in time was insignificant after then because the solubility had
reached its limit. Another reason maybe because of the flow rate used.
3.2. Important factors in SCCO2 Herzi et al. (2013) observed that while 30 min was sufficient for a flow
rate of 20 g/min, 60 min was not enough to complete extraction at a
Unlike SWE, where the temperature is the critical factor, here flow rate of 5 g/min.
pressure is of supreme importance and offers a considerably wider
margin for adjustment than temperature. 3.2.5. Solvent flow rate
The flow rate of CO2 solvent directly influences the contact time and
3.2.1. Pressure convective mass transfer coefficient. Like SWE, an increase in solvent
Variation in pressure has significant effects for SCCO2. For any given flow rate increases the extraction capacity by reducing the external
temperature, an increase in pressure increases SCCO2 density which is mass transfer resistance. Ruslan, Idham, Nian Yian, Ahmad Zaini, and
directly proportional to the solubility of target solutes, thus higher Che Yunus (2018) recovered the highest catechin (34 mg/g betel nuts)
extraction yield. Ndayishimiye and Chun (2017) observed an increase at the highest flow rate studied (4 mL/min). However, very high solvent
in the carotenoid content of their citrus by-products extracts with flow rates decrease the yield because of the insufficient contact time
pressure. Similarly, the total yield of bioactive compounds from feijoa between the solute and the solvent (Ekinci Mustafa & Gürü, 2019).
leaves along with their antioxidant capacity also increased in Bimakr,
Ghoreishi Seyyed, Ganjloo, and Mousavi (2019). However, as pressure 3.2.6. Particle size
in both studies increased towards 30 MPa (300 bar), a decrease in ex- Particle size is another factor to be considered when optimising
traction yield was observed for both studies. This decrease was attrib- SCCO2. Smaller particle size can increase extraction rate of solutes by
uted to the lower recovery of target compounds as a result of co-ex- increasing the specific interfacial area, and a reduction in the diffusion
traction of non-target compounds at elevated pressures depending on path of solute. Using peanut skin, Putra et al. (2018) got a high oil yield
volatility. This effect is, however, dependent on the type of plant as well as particle size increased. But, Herzi et al. (2013) in the past found no
as the target compounds because Özkal and Yener (2016) recovered difference in yield of antioxidant compounds with changes in particle
more oil from flaxseed with an increase in pressure up to 60 MPa. size under the same extraction period of 30 min. This low effect of
particle size is said to be typical for herbaceous plants (Zizovic et al.,
2018). Similar to SWE, the drawback of smaller particle size is the
3.2.2. Temperature tendency to channelling or clumping of the particles. This effect de-
An increase in temperature for an isobaric process lowers the sol- creases fluidised bed velocity and clogs the filters, which can cause a
vation power of SCCO2, thus, reduces extraction rates (Yang, Wei, significant reduction in extraction efficiency (Putra et al., 2018).
Huang, & Lee, 2013). Temperature exerts a dual effect on SCCO2 be-
cause, by increasing temperature, the vapour pressure of solutes in- 3.3. Recent advances in SCCO2 applications
creases while the density of CO2 decreases. The phenomenon, called
retrogradation, is controlled by pressure and progressively overlaps Various strategies have been considered effective in the quest to
each other as temperature increases. The pressure at that point is improve SCCO2 efficiency via enhancement of selectivity and yield.
termed “cross-over or inversion pressure”. With pressure below the From biomass pre-treatment and solvent modification to combination
inversion pressure, low temperature allows density to dominate, with other eco-friendly technologies.
leading to increase in extraction yield as seen in the study on Lupines The practice of sample pre-treatment now involves multi-unit pro-
albescens extracts by Confortin et al. (2017). However, if the pressure is cessing as a new approach to sample preparation. By that, we mean
above the inversion pressure, increasing temperature favours extraction coupling SCCO2 extraction with other environmentally-benign tech-
rate due to the dominating influence of solute vapour pressure (Sovilj, nologies to boost SCCO2 of a final product (Srinivas & King, 2010).
Nikolovski, & Spasojevic, 2011). A proper selection of an optimal Optimum extraction conditions here depend on the target molecule and
temperature for high extraction yield will require a trade-off between the properties of the plant material. Addition of these extra processing
these two opposing effects. steps improves the accessibility of the supercritical solvent to the solute
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by mechanistic disruption of the plant cell wall resulting in increased conditions are used to carry out the sequential extraction (Rovetto &
extraction yield and efficiency (Srinivas & King, 2010). It is interesting Aieta, 2017). The critical question here focuses on the best temperature
to see that ultrasounds also hold the record of most research in this and pressure combination to achieve the desired extract composition.
regard, Fig. 3. Ultrasound-assisted SCCO2 (US–SCCO2) provides an ef- Studies to probe the nature of solute-solvent interactions and SCCO2
ficient way to produce deep agitation in the medium for mass transfer kinetics have also experienced some progressions in the last few years.
processes (Koubaa, Mhemdi, & Fages, 2018). It has been used to remove A number of proposed mass transfer models have been applied, or
caffeine from green tea, applied in the recovery of anthocyanins from improved on, by several authors to represent the kinetic behaviour of
blackberry begasses (Pasquel Reátegui, Machado, Barbero, Rezende, & the SCCO2 from plants like marigold (López-Padilla, Ruiz-Rodriguez,
Martínez, 2014), capsaicinoid from pepper (Santos, Aguiar, Barbero, Reglero, & Fornari, 2017), Jatropha curcas (Mouahid et al., 2017), po-
Rezende, & Martínez, 2015), luteolin and apigenin from shiso leaves. megranate seed (Natolino & Da Porto, 2019). These models include a
All authors indicated an increase in extraction rate and yield at a logistic model, a desorption model, a simple single plate model, a
shorter time with US-assistance. A review of this approach, its appli- shrinking core model, a diffusion models, an empirical model, and a
cation and challenges, especially if it is to become a common practice, is broken and intact cell model (de Andrade Lima et al., 2018;
given in Koubaa et al. (2018). Machmudah, Martin, Sasaki, & Goto, 2012; Sovová, 2005). Of these, the
Another example is the use of enzymatic mixture to pre-treat tomato most widely used is the model proposed by Sovova, which assumes that
samples before SCCO2 of lycopene (Lenucci et al., 2015). The result was the extractable materials are contained in a structure made up of
a remarkable increase in the lycopene yield for enzyme-treated tomato broken cells (on the outer layer) and intact cells. It is derived from
sample, over 3-times higher than the non-treated sample. Similarly, Lack's plug flow model adapted from a model for drying. These ex-
Torres-Ossandón et al. (2018) combined high hydrostatic pressure traction curve and kinetic models are typically used for SCCO2 of nat-
(HHP) with SCCO2 to recover bioactive compounds from Cape goose- ural products using only one solvent. Recently, Machmudah et al.
berry while Reyes, Mendiola, Suárez-Alvarez, Ibañez, and del Valle (2012) modelled and numerically simulated extraction of coffee beans
(2016) utilised adsorbent-assisted SCCO2 to improve carotenoid yield, using SCCO2 and water in a counter-current system. The aim was to
however from algae. Although the amount of extract was low in both improve fractionation between polar and non-polar materials in the
cases, the adsorbent-assisted extracts had the highest carotenoid con- water and CO2 phases. Recently, Schuster et al. (2018) developed an
tent while the antioxidant capacity of the HHP-assisted extracts re- approach for measuring, in real-time, the amount of extract and es-
mained high even after 60 days of storage. sential substances in the extract from SCCO2 of two different hop
As previously stated, reported data in the literature suggests that varieties. The online monitoring was achieved via an in situ Raman
polar modifiers can enhance SCCO2 extraction efficiency. The drawback measurement system based on an inelastic scattering mechanism be-
for this strategy, in some cases, is the need for subsequent processing to tween the incident laser light and the investigated substance (Bumbrah
eliminate the co-solvent collected together with the extract. Rovetto & Sharma, 2016). They found that the major drawback of the inter-
and Aieta (2017) recently explored the idea of delivering ethanol in fering fluorescence signals was also effectively eliminated using the
pulses as a strategy to reduce co-solvent consumption without nega- shifted excitation Raman differential spectroscopy (SERDs) technique.
tively affecting the extraction rate. They found that this regime im-
proved performance compared to the standard practice of adding co- 4. Sequential SWE and SCCO2
solvent at a constant concentration in the flow. The same extraction
efficiency was obtained within a shorter time, using 33% of the pro- Subcritical water and supercritical carbon dioxide extraction share
jected ethanol consumption. some similar operating parameter which influences their efficiency
Nowadays, fractionation operations are applied to the extraction or differently. A summary of the distinction of influence of each factor is
separation step to improve extraction selectivity. The concept is espe- presented can be found in Table 4. The potential of arranging SWE and
cially useful when there are numerous compounds to be recovered from SCCO2 in a tandem manner to achieve full-spectrum extraction from
the plant. Compounds of higher molecular weight are separated from plants and other natural products has been realised through laboratory
lightweight compounds, like volatile oil. Fractionation is approached in investigations. The integrated step-wise extraction is mostly conducted
two ways: (1) involving stepwise multiple extractions where the first at lower conditions of temperatures and pressures than when running
extraction occurs at a lower density than the next; (2) a single-stage each technique independently. Some advantages include overcoming
extraction with sequential separation steps. The second approach is limitations of one or all the extraction methods used, recovery of any
more common, where a cascade of multiple separators at different remaining valuable compounds from the unextracted matrix,
Table 4
Difference between the influence of similar factors on SWE and SCCO2 with respect to solubility of analytes and extraction yield.
Operating parameter SWE SCCO2
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differential extraction of target compounds, and reduction in annual have shown that some phenomenon considered negligible at laboratory
operating cost (Zabot, Moraes, Carvalho, & Meireles, 2015). scale may become significant at industrial scale. For instance, the cost
By following SWE with SCCO2, beta-carotene and linoleic acids of raw material increased (from 3.6% to 38%) with scale-up whereas
were enriched in extracts of Eucheuma cottonii and Gracilaria sp. labour, utilities, and investment decreased. These cost reductions de-
(Machmudah, Widiyastuti, Wahyudiono, & Goto, 2017). In another creased the COM by 8% after upscaling (Carvalho et al., 2015).
study by Garmus, Paviani, Queiroga, and Cabral (2015), the best global Therefore, scale-up criteria must be made according to rules that govern
yield of polyphenol from pepper-rosmarin leaves was obtained by ap- the processing mechanism to ensure accuracy when comparing results.
plying SCCO2 sequentially with ethanolic extraction and finally frac- From the techno-economic studies reviewed, SCCO2 and SWE were
tionating with pressurised hot water. A similar approach was used to feasible, both technically and economically, however, very energy in-
recover anthocyanins from the cob and pericarp of purple corn. tensive. It is pertinent to note that although the technologies may be
capital intensive, the bioactive products can attract higher revenues in
5. Techno-economic evaluation the market which may offset some of the cost. Besides, the use of green
solvent and re-use of solvents, like CO2, can save energy thereby re-
Techno-economic assessment is a cost-benefit comparison that ducing operating cost. However, more techno-economic studies are
gauges the feasibility and establishes benchmarks for investment pro- needed especially for SWE, which is yet to achieve commercial status.
cesses. It is a driving force of process development because it shows the
gaps, needs, and opportunities for research that can advance efficient 6. Current status and challenges for SWE and SCCO2
and economically competitive processes. The main issue associated
with this tool is data availability; consequently, assumptions are made The number of research outputs on the SWE of bioactive compounds
as a solution. However, these assumptions must be practical and will from plant sources has increased in recent years. However, very few
require knowledge of the process, process objectives, the vegetal matrix pilot-scale and industrial applications exist even though the equipment
and products, and market trends, to avoid making the wrong conclu- is easy to construct (Haghighi & Khajenoori, 2013). The reasons may be
sions. Technical analysis is commonly the first step followed by an attributed to the range of operating temperatures and pressures, and the
economic assessment to evaluate the market potential of products based mode of operation. SWE is a novel technology that has shown to be
on current trends in prices. Afterwards, the influence of vital process highly competitive with solvent extraction (Todd & Baroutian, 2017).
factors on economic indicators, also known as sensitivity analysis, is Advancing SWE will require pilot-scale research to elucidate reaction
conducted to give an idea of the profits. Environmental assessment is pathways and mechanisms of operation in various reaction systems.
conducted especially for novel processes, to assess the carbon footprint Moreover, data on raw material handling and storage, extraction
and environmental impact (Moncada et al., 2014). parameters, and other limiting factors will aid optimisation and profit
A case study on SCCO2 and other extraction methods by Moncada maximisation.
et al. (2014) suggested the addition of energy integration as a value- On the other hand, SCCO2 has been utilised by many companies for
added strategy to drive a reduction in production cost. They found that many applications for almost four decades. One of these companies is
using the pinch method saved not only energy (58% for SCCO2) but also Pharmalink Extracts Ltd. Their services include SCCO2 of essential oil
decreased potential environmental impact. On the other hand, product and nutraceuticals from unique NZ marine and terrestrial biomass such
characterisation provided a baseline for the purity of the extract which, as totara wood and green shell mussel. Pharmalink Extracts uses SCCO2
together with extraction time, primarily influenced the cost and profit as a closed loop process thereby promoting the reuse of CO2 gas. Their
of the process (Patel, Bandyopadhyay, & Ganesh, 2006). The effect of process has a co-solvent capability that has helped in broadening their
process parameters on the yield and composition of products can assist range of commercial possibilities like adding a 33% increase in capa-
in the selection of the best extraction conditions. This information is city. Accordingly, their products have received zero resistance from
vital for optimisation, modelling, and scale-up activities. consumers because they pose no food safety issues and retain biological
Research has shown that the cost of raw materials is almost entirely activity. The only potential risk associated with the use of this tech-
responsible for cost of manufacturing (COM) (Zabot et al., 2015), at the nique is the risk of elevated CO2 retention in the blood of process op-
beginning of the process. This is because the amount of raw material erators. Installation of leak detection and alarm systems are some of the
needed to obtain a reasonable amount of solute is significant (Patel management strategies that Pharmalink has adopted to prevent such a
et al., 2006; Todd & Baroutian, 2017). However, as time progresses, the situation. Other risks are typical of high-pressure industrial facilities
value of COM becomes dependent on the extraction rate (Carvalho, and are minimised by observing good manufacturing practices. From
Osorio-Tobón, Rostagno, Petenate, & Meireles, 2015). The extraction this case study, SCCO2 has several advantages compared to extraction
time is directly proportional to labour and utility cost. The cost of with classical solvents for many applications. Nonetheless, some world
utilities depends mainly on energy consumption; as such re-use or re- regions still see it as not fully competitive despite its industrial appli-
cycle of waste and by-products generated can offset this cost. Overall, cation, probably due to its high capital cost that may need a long
economic studies over a fixed period can provide information on total payback period.
investment, capital recovery, and profit. The ability to estimate the mechanism and yield at the design stage,
The sensitivity analysis by Todd and Baroutian (2017) showed that through simulations and modelling, can aid future development of
SWE and SCCO2 had their percentage yield above the assumed average these technologies. However, modelling of extraction of these high-
but required higher amounts of products to match the COM per kg value compounds from plant matrixes has been difficult. This difficulty
product for solvent extraction. Discount factors were assumed based on is attributed to the variation in the structures of plants. One suggestion
the novelty of the method; this means that an already commercialised that has helped simplify model development is to make assumptions
method will have a lower value compared to a new and unproven about the plant matrix and mass-transfer kinetics. Knowledge of mass-
method. Techno-economic evaluations are mainly conducted for up- transfer principles and physiochemical properties of such materials is
scaling purposes, the last step of a research path. The goal of scale-up is required. Some examples of models in this area are a mathematical
to reproduce the same overall extraction curve in vessels of different model for extraction from real matrixes as mentioned previously and
shapes and capacity. Most of such studies for SCCO2 and SWE assume computer simulation that uses mass transfer kinetics/principles to study
the same conditions and efficiency for both laboratory and industrial the economics of SCCO2 from plants (del Valle, 2015). Several other
scale (Carvalho et al., 2015; Patel et al., 2006), but for López-Padilla authors have also taken up this approach mainly for optimisation
et al. (2017) the residence time and velocity were adjusted to suit the purposes, active control, and economic analysis (Haghayegh, Zabihi,
bed geometry in the different scale system. The few available studies Eikani, Kamya Moghadas, & Vaziri Yazdi, 2015; Shrirame et al., 2018).
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