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12

TVL-INDUSTRIAL ARTS
SHIELDED METAL-ARC WELDING (SMAW)
QUARTER I
Week 7, Lesson 1

CapSLET
Capsulized Self - Learning
Empowerment Toolkit

Schools Division Office of Zamboanga City


Region IX, Zamboanga Peninsula
Zamboanga City
CapSLET
Capsulized Self - Learning Empowerment Toolkit
SUBJECT &
TVL-IA SMAW 12 QUARTER 1 WEEK 7
GRADE/LEVEL
TOPIC Safe Welding Practices

LEARNING CODE
1.5 Use appropriate Personal Protective
COMPETENCY
Equipment (PPE) TLE_IAAW9-12FW-Ia-IIj-3

LEARNING 1. State the safe welding practices


OBJECTIVES 2. Identify the different nature of hazards in welding

IMPORTANT: Do not write anything on this material. Write your answers on the learner’s activity and
assessment sheets provided separately.

UNDERSTAND
Safe Welding Practices
Like other jobs or careers, welders must wear suitable protective equipment. In general, Personal
Protective Equipment (PPE) must protect against hazards such as burn, sparks, spatter, electric shock,
and radiation. The use of PPE is a good safe practice and may be required by regulatory agencies.
Welding and cutting can produce hazards such as sparks, spatter, radiation (infrared, ultraviolet, and
blue light), slag, heat, hot metal, fumes and gases, and even electric shock. Since these hazards may
causes burn, injury, or death, it is always important to wear proper PPE .

NATURE OF HAZARDS
Arc Rays-can burn eyes and skin-Arc rays from SMAW welding process produces intense heat
visible and inviable (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly-off the.” Wear
an approved welding helmet fitted with a proper shade of filter lenses to protect you face and eyes when
welding or watching.” Wear approved safety glasses with side shields under your helmet.” Use
protective screens or barrier to protect other from flash, glare and sparks; warn others not to watch the
arc.” Wear protective clothing made from durable, flame-resistant material (leather, heavy cotton, or
wool) and foot protection. FLYING METAL can injure eyes. Welding, wire brushing and grinding can
cause sparks and flying metals.” Wear approved safety glasses with side shield even under your
welding helmet. HOT PARTS can cause severe burns. Do not touch hot parts bare handed.” Allow
cooling period before working on.” To handle hot parts, use proper tools and / or wear heavy, insulated
welding gloves and clothing to prevent burns.” NOISE can damage hearing. Noise from some processor
equipment can damage hearing.” Wear approved ear protection if noise level is high. “WELDING
ELECTRODE can cause injury, do not point stinger toward any part of the body of other people, or any
metal threading electrode.” CYLINDERS can explode if damaged.” Shielding gas cylinder contain gas
under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the
welding process, be sure to treat them carefully. “Protect compressed gas cylinder from excessive heat
mechanical shocks, physical damage, slag, open flames, sparks, and arcs. Install cylinder in an uprigh t
position by securing to a stationary supporter cylinder rack to prevent falling or tipping. Never drop the
welding stub over a gas cylinder. Never allow a welding electrode to touch any cylinder. Never weld on
a pressurized cylinder, regulators, hoses, and fittings designed for the specific application; maintain th e
main associated parts in good condition. Turn face away from valve outlet when opening cylin der
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valve.” Keep protective cap in place over valve except when cylinder rise use or connected for use.”
Use the right equipment, correct procedures, and enough persons to lift and move cylinder.
WELDING can cause fire or explosion. Welding on closed container, such as tanks, Drums, or
pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flyin g sparks, Hot
workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal
objects can cause sparks explosion, overheating, or fire. Check and be sure the area is safe before
doing any welding.” Remove all flammable within 35ft. (10.7m) of the welding arc. If this is not possible,
tightly cover them with approved covers. Do not weld where flying sparks can strike flammable material.
Protect your self and others from flying sparks and hot metal. Be alert that welding sparks and hot
materials from welding can easily go through small cracks and openings to adjacent areas.” Watch for
fire and keep a fire extinguisher nearby. Be aware that welding on a ceiling, floor, bulkhead, or partition
can cause fire on the hidden side. FUMES AND GASES can be hazardous. “Welding procedure fu mes
and gases. Breathing these Fumes and gases can be hazardous to your health.” Keep your head out of
the fumes. Do not breath the fumes. If inside ventilated area, use local forced ventilation at the arc to
remove welding fumes and gases. If ventilation is poor, wear an approved air-supplied respirator.” Read
and understand the Material Safety Data Sheets (MSDSs) and the manufacturer’s instruction for metals,
consumables, coatings, cleaners, and degreasers. Work in a confined space only if it is well ventilated,
or while wearing an air-supplied respirator. Always have a trained watch -person nearby. Welding fumes
and gases can displace air and lower the oxygen level causing injury or death. Be sure the breathing air
is safe. Do not weld in location near degreasing, cleaning, or spraying operation. The heat and rays of
the arc can react with vapors to form highly toxic and irritating gases. Do not weld on coated metals,
such as galvanized, lead, or cadmium plated steel, unless the coating is removed from the weld area,
the area is well ventilated, and while wearing an air-supplied respirator. The coating and any metals
containing these elements can give off toxic fumes if welded. ELECTRIC SHOCK can kill. Touching
live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically
live whenever the output is on. The input power circuit and Machine in ternal circuit are also live when
power is on. All metal parts touching the welding wire are electrically live. Incorrectly installed or
improperly grounded equipment is a hazard.’” Do not touch live electric parts. Wear dry, hole-free
insulating gloves and body protection. “Insulate yourself from work and ground using dry insulating mats
or covers big enough to prevent any physical contact with the work or ground. Do not use AC output in
damp areas, if movement is confined, or if there is a danger of falling. Use AC output ONLY if required
for the welding process. If AC output is required, use remote output control if present on unit. Addition al
safety precaution are required when any of the following electrically hazardous condition are presen t in
damp locations or while wearing wet, clothing, on metal structure such as floors, gratings, or scaffolds,
when in cramped position such as sitting, kneeling, or lying, or when there is a high risk of un avoidable
or accidental contact with the workpiece or ground. For these conditions, use the following equipment in
order presented: 1. A semi-automatic DC constant voltage (wire) welder 2. A DC manual (stick) welder
3. An AC welder with reduced open-circuit voltage. In most situation, use of a DC, constant voltage wire
welder is recommended. And do not work alone. Disconnect input power or stop engine before installing
or servicing this equipment. Properly install and ground the welding machine unit according to its
owner’s manual. Always verify the supply ground check and be sure that input power cord grou n d wire
is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly
grounded receptacle outlet. When making input connection, attach proper grounding conductor first-
double-check connections. Frequently inspect input power cord for damage or bare wiring, replace cord
immediately, bare wiring can kill. SAQ-1: What is the nature of hazards in welding?
SAQ-2: Why is it necessary to know of these hazards in welding?

Let’s Practice!
Answer on the Learner’s Activity and Assessment sheets)
Directions: Answer the following question below. Write your answer on the answer sheet provided.

1. When welding or working with molten metals, what are the safety practices should you consider?

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REMEMBER
Key Points

❖ Welding involves risks and hazards


❖ Always observed precautionary measures while working
❖ Use appropriate Personal Protective Equipment
❖ Always bear in mind the safe welding practices

TRY
Let’s see how much have you learned today!
(Answer on the Learner’s Activity and Assessment sheets)
Assessment 1

Directions: Answer the following questions below. Write your answer on the answer sheet provided.
1. What is safe welding
practices?_____________________________________________________________________
___________________________________________________________________________
2. Name at least five (5) nature of hazards
a.
b.
c.
d
e.

Assessment 2

Directions: Read each statement below carefully. Write capital letter “T” if you think the statement is
“TRUE” and capital letter “F” if you think the statement is “FALSE”. Write your answer on the answer
sheet provided.

__1. Welding helmet protects the eyes from UV infrared rays.


__2. Safety goggles can be worn inside the welding helmets.
__3. Build-up of fumes and toxic gas in the workplace can cause lung disease.
__4. Too much noise can cause ear bleeding.
__5. Gas mask can prevent fumes from entering your lungs.

• Estioca, Romel B. 2013. Competency-Based Learning Material (CBLM) for


REFERENCE/S
Shielded Metal-Arc Welding

This learning resource contains copyrighted materials. The use of which has
not been specifically authorized by the copyright owner. We are making this
resource in our efforts to provide printed and e-copy leaning resources available
for the learners in reference to the continuity plan of this division in this time of
pandemic.
DISCLAIMER
This LR is produced and distributed locally without profit and will be used for
educational purposes only. No malicious infringement is intended by the writer.
Credits and respect to the original creator/ owner of the materials found in
learning resource.

Written by:
Romel B. Estioca
Teacher I
Arena Blanco National High School

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CapSLET
Learner’s Activity and Assessment
Sheets
SUBJECT
NAME
YEAR AND SECTION
TEACHER’S NAME
SAQ 1: What IS the nature of hazards in welding?
______________________________________________________________________________
What is Digestion?
______________________________________________________________________________

SAQ 2: Why is it necessary to know of these hazards in welding?


_____________________________________________________________________________
What is Digestion?
_____________________________________________________________________________

Let’s Practice!

Directions: When welding or working with molten metals, what are the safety practices should you
consider?

TRY
Let’s see how much have you learned today!

Assessment 1
Directions: Answer the following questions below.
1. What is safe welding practices?

2. Name at least five (5) nature of hazards


a.
b.
c.
d
e.
Assessment 2
Directions: Read each statement below carefully. Write capital letter “T” if you think the statement is
“TRUE” and capital letter “F” if you think the statement is “FALSE”. Write your answer on the answer
sheet provided.
1.
2.
3.
4.
5.

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Topic: Safe Welding Practices
Learning Competency: 1.5 Use appropriate Personal Protective Equipment (PPE)

ANSWER KEY
Let’s Practice

Answer:
Protective wear shields the welder from heat, spark and UV radiation. Heavy, flames-resistant glove,
such as leather, should always be worn to protect hands from burns, cuts and scratch es. As long as
they are dry and in good condition, they offer some insulation against electric shock.

Try

Assessment 1

1. Answer:
Safe welding practices involves appropriate use of PPE and observing the Occupation al
Heath and Safety practices.
2. Answer:
a. Fumes and gases
b. Noise
c. Electric Shock
d Arc Rays which irritates or damage the eyes
e. Flying Metals

Assessment 2

1. TRUE
2. TRUE
3. TRUE
4. FALSE
5. TRUE

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Republic of the Philippines
Department of Education
Division of Zamboanga City

EVALUATION TOOL FOR CONTENT AND LAYOUT & DESIGN


CAPSULIZED SELF-LEARNING EMPOWERMENT TOOLKIT (CapSLET)

Learning Area: TVL-IA Shielded Metal-Arc Welding Grade Level: 12


Title: Safe Welding Practices
Quarter: 1
Week: 7
Learning Competency: 1.5 Use appropriate Personal Protective Equipment (PPE)

Instructions:

1. Read carefully the learning resource (LR) page by page to evaluate the LR for compliance to standards indicated
in the criterion items under each factor below.
2. Put a check mark (/) in the appropriate column beside each criterion item. If your answer is NO, cite specific
page/s, briefly indicate the errors found, and give your recommendations in the attached Summary of Findings
form.
3. Write Not Applicable (NA) for criterion items that does not apply in the LR evaluated.

Standards /Criterion Items Yes No


CONTENT
Factor I. Intellectual Property Rights Compliance
1. The learning resource has no copyright violations. /
2. The copyrighted texts and visuals used in the LR are cited. /
3. The copyrighted materials used in the LR are accurately cited. /
4. The references are properly cited in the Reference/s box using /
the DepEd LR Referencing Guide.
Note: At least 3 criterion items must be marked YES to indicate Complied Not Complied
compliance to this factor. 4 0
Factor II. Learning Competencies
1. Content is consistent with the targeted DepEd Most Essential /
Learning Competencies (MELCs) intended for the learning
area and grade level.
2. The MELC is subtasked into learning objectives based on the /
Compressed Curriculum Guide Syllabus (CCGS) of a specific
learning area.

Note: These 2 criterion items must be marked YES to indicate Complied Not Complied
compliance to this factor. 2 0
Factor III. Instructional Design and Organization
1. The LR contributes to the achievement of specific objectives /
of the learning area and grade level for which it is intended.
2. Sequencing of contents and activities from UNDERSTAND, /
REMEMBER and TRY within each lesson facilitates
achievement of objectives.
3. Content is suitable to the target learner’s level of /
development, needs, and experience.
4. Content reinforces, enriches, and / or leads to the mastery of /
the targeted learning competencies intended for the learning
area and grade level.
5. The LR develops higher cognitive skills (e.g., critical thinking /
skills, creativity, learning by doing, problem solving) and 21st
century skills.
6. The LR enhances the development of desirable values and /
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traits such as: (Mark the appropriate box with an “X”
applicable for values and traits only)
/

Note: At least 5 criterion items must be marked YES to indicate Complied Not Complied
compliance to this factor. 7 0
Factor IV. Instructional Quality
1. Content and information are accurate. /
2. Content and information are up-to-date. /
3. The LR is free from any social content violations. /
4. The LR is free from factual errors. /
5. The LR is free from computational errors (if applicable) /
6. The LR is free from grammatical errors. /
7. The LR is free from typographical errors. /
Note: At least 6 criterion items must be marked YES to indicate Complied Not Complied
compliance to this factor. 7 0
Factor V. Assessment
1. The LR provides useful measures and information that help /
the teacher evaluate learner’s progress in mastering the target
competencies.
2. Assessment aligns with the learning competency/ies. /

3. Assessment provides clear instructions in the TRY section. /


4. Assessment provides correct answer/s. /
Note: All criterion items must be marked YES to indicate Complied Not Complied
compliance to this factor. 4 0
Factor VI. Readability
1. Vocabulary level is adapted to target users’ experience and /
understanding.
2. Length of sentences is suited to the comprehension level of /
the target user.
3. Sentences and paragraph structures are varied and appropriate /
to the target user.
4. Lessons, instructions, exercises, questions, and activities are /
clear to the target user.
5. The LR provides appropriate mother tongue for the target /
user.
Note: At least 4 criterion items must be marked YES to indicate Complied Not Complied
compliance to this factor 5 0
LAYOUT AND DESIGN
Factor I. Physical Attributes
1. All necessary elements are complete. /
2. Cover elements are correct and complete. (i.e., w/ grade /
indicator & learning area, CapsLET title, quarter, headings,
division tagline)
3. The CapsLET follows the prescribed learning area color. /
4. The LR observes correct pagination. /
5. Contains accurate learning competency and code. /
Note: All criterion items must be marked YES to indicate Complied Not Complied
compliance to this factor 5 0
Factor II. Layout and Design
1. The LR follows the prescribed CapsLET template. (maximum /
of 10 pages and minimum of 3 pages)
2. The LR follows the prescribed CapsLET paper size /
(long bond paper - 21.59cm x 33.02cm).
Note: All items be marked YES to indicate compliance to this Complied Not Complied

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factor. 2 0

Factor III. Typographical Organization


1. The LR uses appropriate font size (12 or 14) and styles /
(Calibri Body, Arial or Times New Roman).
2. The LR follows the rules in the use of boldface and italics. /
Note: All criterion items must be YES to indicate compliance to Complied Not Complied
this factor. 2 0
Factor IV. Visuals
1. It contains visuals that illustrate and clarify the concept. /
2. It has images that are easily recognizable. /
3. Layout is appropriate to the child. /
4. Text and visuals are properly placed. /
Note: All criterion items must be marked YES to indicate Complied Not Complied
complia nce to this factor. 4 0

Recommendation: (Please put a check mark (/) in the appropriate box.)

Minor revision. This material is found compliant to the minimum requirements in all six factors. Revision based on the
recommendations included in the Summary of Content Findings form and LR with marginal notes must be implemented.

Major revision. This material is non-compliant to the requirements in one or more factors. Revision based on the
recommendations included in the Summary of Content Findings form and LR with marginal notes m ust be implemented.

For field validation. This material is found compliant to all factors with NO corrections.

I certify that this evaluation report and the recommendation(s) in the summary report are my own and have been made
without any undue influence from others.

Name/s Signature/s

Evaluator/s: ROMMEL H. GUADALUPE ________________________

NOMER P. DE LOS REYES ________________________

JAMES B. DE LOS REYES ________________________

Date accomplished: July 30, 2020

Note:
This tool is anchored on the Guidelines in ADM Content Evaluation, Guidelines in ADM
Layout Evaluation and Level 2 DepEd Evaluation Rating Sheet for 2 DepEd Evaluation Ra ting
Sheet for Story Books and Big Books.
.

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Summary of Content Findings, Corrections and Review for Locally Developed
CapSLET

Title of the CapSLET: Safe Welding Practices Grade Level: 12


Quarter:1
Week: 7
Part of the Brief Specific Put a check mark
CapSLET/ description recommendations
Paragraph / of Errors/ for improving the
Line / Page Findings/ identified
number (in Observations criterion Not
Implemented
chronological Implemented

order)

Legend: (Type of Error) C - Content, L – Language, DL – Design and Layout

Other Findings: Write additional comments and recommendations not cap tured in the
evaluation tools used.
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
___________________________________________________
Prepared by: Date accomplished:
ROMMEL H. GUADALUPE 7/30/2020
(Signature Over Printed Name)

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